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Release Notes, PowerFlex Digital DC Drive Firmware v4.001
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1. 786 Options Added to Parameters 1204 and 1284 The option list for parameter 786 PID Source has been added to parameters 1204 Line Spd Source and 1284 Ref Spd Source Option 2 Off Added to Parameter 1016 Option 2 Off has been added to parameter 1016 SpdFuncSelect to allow the Speed Up or Inertia Loss compensation function to be turned off Added New Init Diam Calc Group to the Applications File The new Init Diam Calc group has been added to the Applications file to simplify programming This new group includes the following existing parameters moved from the Diameter Calc group e 794 Diameter Calc e 795 DncrPosSpd e 796 Max Deviation e 797 Gear Box Ratio e 798 Dancer Constant e 799 Minimum Diameter e 800 Diameter Calc St In addition the parameters in the PI Control PD Control PID Control Diameter Calc and Winder Functions groups in the Applications file have been reordered to group similar parameters Corrected Anomalies PowerFlex Digital DC Drive Firmware v4 001 5 Parameters Moved to Better Group Similar Programming Parameters Parameters 731 PID Steady Delay and 734 P Init Intgl Gain have been moved from the PID Control group to the PI Control group Parameters 1187 Winder Type and 1204 Line Spd Source have been moved from the Winder Functions group to the Diameter Calc g
2. Introduction Determining the Firmware Revision Level PowerFlex Digital DC Drive Firmware v4 001 1 Release Notes PowerFlex Digital DC Drive Firmware v4 001 These release notes correspond to major revision 4 minor revision 1 of firmware for the PowerFlex Digital DC drive The following information is included in this document For information about See page Determining the Firmware Revision Level Below Firmware Upgrades Enhancements Corrected Anomalies Rockwell Automation Support Installation Assistance New Product Satisfaction Return IN IN IIN 107 J 109 Ino To determine the firmware version for a PowerFlex DC view parameter 331 Software Version The firmware build number is not associated with a parameter number To determine the firmware build number using the HIM e From the Main menu select Diagnostics gt Device Version View the build number under Main Control Bd Application Code To determine the firmware build number using DriveExplorer e Select Explore gt Device Properties In the Device Properties dialog box click on the Details tab and view the build number under Main Control Bd Application Code gt Revision Example Firmware Version 4 001 03 Major Revision Minor Revision Build Number 4 001 Firmware revision as displayed in parameter 331 Software Version 4 001 03 HIM or DriveExplorer dialog box Firmware
3. Upgrades PowerFlex Digital DC Drive Firmware v4 001 Important Once a flash update has been started do not remove power from the drive until after the download has completed and the Drive has reset If power is removed during Boot Flash the drive may be permanently damaged A drive that has been damaged in this way cannot be repaired If power is removed during Application Flash the drive will remain in Boot and can be re flashed Note When you upgrade to a major firmware revision 3 xxx to 4 xxx after the drive has been programmed and rebooted an EEPROM Error fault F100 will occur This is due to the additional memory storage requirements for the new parameters in the firmware You can clear the fault and continue HyperTerminal Update Instructions Firmware 1 006 05 or later Use HyperTerminal to load the following file 1 PFDC_MC_4_001_03_AppES bin Note The above file contains English and Spanish only ControlFLASH Update Instructions ControlFLASH updates are only possible using the following e AnaCANda v3 004 01 or later e DeviceNet v 006 02 or later e ControlNet v1 001 01 or later e EtherNet v1 001 01 or later Firmware 1 006 05 or later 1 Install ControlFLASH file Contro FLASH_PFDC_v4001b03ES msi 2 Run ControlFLASH Note The above file contains English and Spanish only Enhancements PowerFlex Digital DC Drive Firmware v4 001 3 This section describes the enhancements contained in this re
4. cal information on the web to assist you in using our products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this document You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3434 Monday Friday 8am 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues Rockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outsi
5. de United States Please contact your local Rockwell Automation representative for return procedure U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20P RNOO8A EN P September 2010 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in USA
6. rge inertia applications it could result in the effective integrator gain being set to zero Firmware revision 4 001 corrects the calculation for the speed regulator Ki gain when parameter 88 is set below 1 0 PowerFlex Digital DC Drive Firmware v4 001 Torque Current Parameters Output Values The output values of certain parameters were not being updated correctly in all Speed Torque Modes 241 Spd Trq Mode Sel Firmware revision 4 001 corrects the output values of the following parameters e 14 Selected Torq Ref e 17 Motor Trq Ref e 39 Torque Ref e 40 Trim Torque e 41 Current Reg In e 236 Spd Reg Out Pct Spanish Language Text Corrections Minor Spanish language text corrections have been made to the following parameters e 382 Drive Status 2 e 715 Torq Limit Type e 1376 Logic Mask Act e 1377 Write Mask Act e 1379 Port Mask Act Note The operating language of the drive is selected in parameter 302 Language Parameter 444 Renamed Parameter 444 has been renamed to Spd Reg P Filter was Spd Fdbk Filter Parameter 715 Option Text Renamed The following options for parameter 715 Torq Limit Type have been changed e T Lim PosNeg was Torq Lim Pos e T Lim MtrGen was Torq Lim Mtr Rockwell Automation Support Installation Assistance New Product Satisfaction Return PowerFlex Digital DC Drive Firmware v4 001 7 Rockwell Automation provides techni
7. roup The following parameters have been moved to the Winder Functions group e Parameter 1212 Acc Dec Filter moved from the Ramp Rates group e Parameters 1188 Accel Status 1189 Decel Status and 1190 Fast Stop Status moved from the Diagnostics group e Parameters 1191 InertiaCompAct and 1192 InertiaCompVar moved from the Speed Regulator group This section describes the anomalies corrected in this revision Calculation for Parameter 462 Corrected When parameter 462 Flux Divide was set to 0 Torque Ref the divisor was incorrectly set to parameter 234 Fld Current Pct instead of parameter 500 Flux Ref Pct In firmware revision 4 001 the divisor in the Flux Divide calculation is correctly set to parameter 500 Parameter Default Values Corrected The default values of the following parameters have been corrected in this firmware revision e The default value of parameter 459 SpdReg Kp Bypass has been lowered to 3 00 e The default value of parameter 460 SpdReg Ki Bypass has been lowered to 0 30 e The default value of parameter 175 Rated Motor Volts has been lowered to 240V e For frame D drives only the default value of parameter 374 Drv Fld Brdg Cur has been lowered to 1 00A frames A B and C already support this default value Integer Math Resolution with Small Speed Regulator Ki Gain When parameter 88 Spd Reg Ki was set to values less than 1 0 on la
8. vision Stand Alone Regulation Operation Parameter Parameter 464 SAR Volts Scale has been added to allow for the operation of the PowerFlex DC Stand Alone Regulator Configurable Filtering for Analog Inputs 2 and 3 Parameters 801 Anlg In2 Filter and 802 Anlg In3 Filter have been added to provide a filter for analog input signals Proportional Only Feedforward Gain Parameter 643 SpdReg AntiBckup has been added to allow control of over shoot under shoot in the step response of the speed regulator New Output Parameters The following new output parameters have been added in this firmware revision Refer to the PowerFlex Digital DC Drive User Manual publication 20P UM001 for detailed descriptions e 232 Inertia Comp Out e 476 Field Curve Out e 1006 Droop Out e 1007 Droop Out Pct e 1008 Spd Reg Fdbk e 1009 Spd Reg Fdbk Pct e 1010 Spd Reg Err e 1011 Spd Reg Err Pct Data Type Descriptions Added for All Parameters The data type description has been added for each parameter with the exception of bit enumeration parameters Refer to Chapter 3 Programming and Parameters in the PowerFlex Digital DC Drive User Manual publication 20P UMO01 PowerFlex Digital DC Drive Firmware v4 001 Option 47 Encoder Spd Added to Parameter 786 New option 47 Encoder Spd has been added to parameter 786 PID Source to allow the PID output to be written to parameter 420 Encoder Speed Parameter
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