Genie B Manual
Contents
1. MACHINE PREPARATION 4 INSTALLING AND CONNECTING THE BATTERIES The machine is supplied with an on board battery charger and a sealed main tenance free battery If a battery is used other than the one supplied with the machine use only a 12 volt AGM or gel battery The battery must be housed in the special compartment beneath the solution tank To insert the batteries 1 Disconnect the quick connector 1 at the front of the solution tank Remove the solution tank and place it on the ground Open the two rear latches 2 that hold down the battery compartment lid Lower the handlebar forward to open the battery compartment Position the battery inside the compartment with the terminals positioned toward the rear of the machine Connect Betco factory cables to the battery ROM WARNING It is advised to only use sealed batteries to avoid leak ing battery acid WARNING Only use battery cables that are made by a qualified technician WARNING Always wear protective gloves to avoid the risk of seri ous injury WARNING Only lift and move batteries with lifting means suitable for the specific weight and size DP 9 CONNECTING THE BATTERIES 1 Connect the batteries to the machine using the Anderson plug 2 Reassemble all of the components WARNING This process must be carried out by qualified personnel Incorrect or improper connection of the battery cable can cause harm to people and ob2. Remove the lid and empty the tank Rinse the float ball filter cage with clean water Rinse the inside of the tank with clean water Reassemble the recovery tank WARNING Always wear gloves to protect yourself from contact with hazardous chemicals DO gt WPM 2 CLEANING THE SQUEEGEE Verify that the squeegee blades are clean and free from cuts This ensures optimum drying To clean the squeegee A Raise the front of the machine B Carefully clean the inside of the squeegee shoe C Carefully clean the squeegee blades WARNING Always wear gloves to protect yourself from contact with hazardous chemicals 14 DAILY MAINTENANCE 3 REPLACING THE SQUEEGEE BLADES Examine the condition of the squeegee blades Replace as necessary To replace the blades A Lift the squeegee B Remove the two knobs C Detach the squeegee from the squeegee yoke D Remove the hose from the squeegee hose adaptor WARNING Before carrying out any type of maintenance discon nect the machine s battery connector WARNING Always wear gloves to protect yourself from contact with hazardous chemicals Unscrew the squeegee knobs that hold the band clamps on squeegee shoe Remove the band clamps and squeegee blades Replace the squeegee blades and band clamps Reinstall everything by performing this procedures in reverse Inspect the squeegee guide wheels to make sure they spin freely and have no d
3. 11 SOLUTION TANK The recovery tank must be completely emptied each time the solution tank is filled Ensure the cap is correctly threaded into the solution tank A Ensure that the quick connect fitting is properly connected at the front of the machine B 12 SOLUTION TANK FILLING Fill the solution tank with clean water at a temperature that does not exceed 120 F 50 C Add liquid detergent at the concentration and according to the procedures recommended by the chemical manufacturer To prevent excess foam use a defoaming chemical in the recovery tank If foam passes through the vacuum motor damage will occur and will not be covered under warranty cal to the recovery tank before starting work to prevent foam 1 WARNING Always use low foam detergent Add defoaming chemi from being generated WARNING Never use acids WARNING Always wear protective gloves to avoid the risk of seri ous injury 10 MACHINE PREPARATION 13 RECOVERY TANK Make sure the recovery tank is empty otherwise empty it completely Check that it is properly secured to the handle tube and that the hoses are correctly inserted in the tank elbows Check the cap to ensure it is properly seated 14 ASSEMBLING THE BRUSH To install the brush Be sure squeegee is in the up position 1 2 3 4 9 Place the brush in front of the machine on the floor Raise the front of the machine using the handlebar as a lever Place the fro
4. G E N E APS MM Operator and Parts Manual 1001 Brown Avenue Toledo Ohio 43607 0127 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com TABLE OF CONTENTS RECEIVING THE MACHINE 2 400040 3 TECHNICAL SPEGIFIGATION S 4 GENERAL SAFETY REGULATIONS 5 MACHINE PREPARATION 6 11 OPERATION eR ende 12 TURNING OFF THE MACHINE a 13 DAILY MAINTENANGE ann 14 15 SCHEDULED MAINTENANCE 16 TROUBLESHOOTING GUIDE Zen an ee 17 BRUSH AND SELECTION GUIDE 18 PARTS DIAGRAMS AND LISTINGS 20 37 WARRAND esse 40 RECEIVING THE MACHINE Immediately check when receiving the machine that all the materials indicated on delivery documents have been received and also that the machine has not been damaged in transit If it has been damaged this damage must be immediately reported to the shipper and also to our customer s service department Only acting promptly in this manner will make it possible to receive missing material and to be compensated for damage INTRODUCTION This is an automatic scrubber which via the mechanical action of the rotating brush and the chemical action of a water detergent solution can clean any type of hard flooring As it advances it also collects the dirt removed and the detergent solution not absorbed by the floor The machine must be used on
5. 1 4 1 2 2 E82381 Gasket Ring 1 7 E81546 Hose Vacuum 20 D x 1600 L 1 2 3 E81710 Hose Clamp 1 8 E81556 Solution Tank 1 24 E81944 Grommet 1 9 E81972 Recovery Tank 1 25 E86217 Recovery Tank Cap 1 10 E81548 Solution Tank Cap 1 2 6 E81849 Vacuum Elbow Fitting 1 11 E81549 O Ring 1 2 7 E81943 Vacuum Elbow Fitting Long 1 12 E81971 Wheel Cap 2 2 8 E86193 Grommet 1 13 E81969 Rubber Cap 1 2 9 82360 Air Filter Shutoff 1 14 E82398 Filter Inlet 1 3 E81963 Flat Hd Soc Machine Screw M5x12 SS 4 15 E85513 Battery Charger Cover 1 29 CONTROL HANDLE PARTS DIAGRAM 30 CONTROL HANDLE PARTS LISTING ltem Part Description Qty ltem Part Description Qty 1 E85770 High Hex Nut M6x13 Zinc 4 17 E82796 Switch Momentary 1 2 81793 Spring Pin M6x12 Zinc 3 18 E81791 Plug 1 3 E20273 Connector Tube 1 19 E88173 Flat Hd Phil Machine Screw M6x10 Zinc 2 4 E20620 Handle Tube 1 20 E20364 Button Hd Soc Machine Screw M6x20 Zinc 2 5 E82721 Tie Rod 1 21 E81875 Screw Pan Hd Phil Self Tap M2 9x9 5 Zinc 4 6 E20593 Handle Pivot Base ASM 1 22 E86250 Bolt M5x14 Zinc 1 71 88761 Pin 1 23 E20567 Bracket 1 7 2 E20519 Spring 1 24 81792 Switch Lever 2 7 3 E88762 Handle Coupler 1 25 E81766 Lever Handle Adjustment 1 74 E81709 Nyloc Hex Nut M8 Zinc 1 26 E81994 Support 1 1 5 E20300 O Ring 2 27 81744 Handle Bar Console Rear 1 76 E20133 Soc Hd Cap Screw M8x45 Zinc 1 28 E86150 Screw Pan Hd Ph
6. SS 3 11 88366 Tensioner Arm 1 35 E86250 Bolt M5x14 Zinc 2 12 20553 Clutch Pulley 1 36 E81727 Bracket 1 13 E82710 Hose 8 OD x 5 ID x L 105 1 37 E81541 Brush Drive Belt 1 14 E81752 Tubing 5 OD x 30L 1 38 E82467 Solenoid Valve 12VDC 1 15 E83547 6 16 Bolt Zinc Hex Head 4 39 E86167 Pipe 1 4 x 8 Copper 1 16 E86667 Bearing 6001 2RS 3 41 E82711 Quick Disconnect Male 1 4 1 17 81657 Bearing 6204 2RS 2 42 E81543 Guard Vispa 1 18 E82288 Screw Pan Hd Phil Self Tap 2 43 E81550 Ball Valve 1 4 NPT Double Female 1 19 E83833 Bolt M8x25 Zinc 1 44 E81551 Elbow 90 degree 1 4 Brass NPT 1 20 E88042 Flat Hd Soc Machine Screw M6x16 Zinc 1 45 E81552 Fitting Brass 1 4 x mm 1 21 E81871 Flat Hd Soc Machine Screw M8x40 Zinc 3 46 E20157 Hex Lug 1 22 E20291 Flat Hd Soc Machine Screw M8x25 Zinc 1 47 E86156 Bushing 1 23 E82256 Nyloc Hex Nut M5x7 Zinc 2 48 E81553 Carbon Brush 4 24 E83550 Nyloc Hex Nut M6 Zinc 1 49 E81555 Brush Motor 12VDC 360W 1 21 SQUEEGEE SYSTEM PARTS DIAGRAM 22 SQUEEGEE SYSTEM PARTS LISTING ltem Part Description Qty ltem Part Description Qty 1 E81815 Squeegee Vacuum Adapter 1 11 E81934 Flat Washer M6x12x1 6 SS 1 2 E81897 Bushing 12 E81531 Squeegee Support Wheel 24 OD x 12 7 W 4 3 E85792 Squeegee Shoe 1 13 E20701 Squeegee Hose Guard 4 4 E81753 Knob M5 6 14 E20616 Carriage Bolt M5 x 35 SS 2 5 E83870 Squeegee Blade Front Shore 3
7. 3 1 15 E86264 Carriage Bolt M5x25 SS 1 6 E83869 Squeegee Blade Rear Shore 33 1 16 E81941 Carriage Bolt M5x30 SS 1 7 E82707 Set Screw Hex Soc Flat End M6x40 SS 1 17 E81896 Carriage Bolt M6x16 SS 1 8 E81755 O Ring 1 18 83914 Bolt M6x20 SS 1 9 E81909 Front Squeegee Band Clamp 1 4 E81921 Complete Squeegee Assembly 1 10 E82731 Rear Squeegee Blade Band Clamp 1 23 SQUEEGEE YOKE PARTS DIAGRAM 24 SQUEEGEE YOKE PARTS LISTING ltem Part Description Qty Item Part Description Qty 1 E87971 Squeegee Yoke Arm 1 8 E83278 Flat Washer M6 5x24x2 Zinc 1 2 E86153 Squeegee Yoke 1 9 83710 Cotter Pin 02 20 Zinc 1 3 E82839 Squeegee Yoke Pivot 1 10 83810 Knob 2 4 E86263 Oval Hd Phil Machine Screw M5x35 SS 1 11 E86152 Spacer 1 5 83834 Bolt M6x35 Zinc 2 12 E20382 Nyloc Hex Nut M5 x 5 Zinc 1 6 E83550 Nyloc Hex Nut M6 Zinc 2 13 E82419 Squeegee Lift Cable 1 7 E82761 Washer 6x12x1 6 2 14 E81545 Spring 1 25 MAIN FRAME PARTS DIAGRAM MAIN FRAME PARTS LISTING ltem Part Description Qty Item Part Description Qty 1 E20272 Bushing 2 23 E86255 Flat Washer M10x21x2 SS 2 2 E20020 Lug 1 24 88349 5 50 Blue Electrical Connector 3 E86269 Bushing 2 25 E89141 Charger Plug Tee Handle 1 4 E20050 Protective Trim Edging 1 26 E81565 Clamp 4 8x200 Black 6 5 E20587 Clamp Plate 27 E20435 Nyloc Hex Nut M3 SS 8 6 E20053 Brac
8. GUIDE 1 ELECTRICAL SYSTEM SAFETY The machine is equipped with self resetting thermal safety fuses located in the electric box beneath the solution tank These fuses interrupt the power supply to the brush and suction motor when the machine exceeds the predetermined current limit To restore power to the motor switch off the machine and wait for the fuses to cool down If the switch interrupts power supply again contact Betco technical service assistance INSUFFICIENT WATER ON THE FLOOR Verify that the solution tank is clean Verify that the solenoid valve switch is turned on Verify the quick disconnect is properly connected Verify the adjustment of the ball valve that supplies water Verify the vent pin on the solution tank cap is lowered gt N 3 THE MACHINE DOES NOT CLEAN WELL A Check the condition of the brushes or pad Replace them as required Brushes must be replaced when the tufts are roughly 5 8 15 mm long 4 THE SQUEEGEE DOES NOT DRY THE FLOOR Verify that the squeegee blades are clean Verify that the vacuum hoses are properly installed and seated on the squee gee Verify the vacuum hose nozzle is clean Replace worn squeegee blades Check squeegee guide wheels for wear or damage U gt mon 5 EXCESSIVE FOAM PRODUCTION Verify that low foam detergent is being used Add defoaming chemical to the recovery tank More foam is generated when the floors are not
9. M5x12 SS 4 2 E20579 Protective Trim Edging 16 E20322 Hex Nut M5 SS 4 3 E20050 Protective Trim Edging 1 17 E20435 Nyloc Hex Nut M3 SS 8 4 E20393 Screw Pan Hd Phil Self Tap 2 18 E83476 Rivet M6 4x10 Nylon 4 5 E81672 Flat Hd SL Machine Screw M3x10 SS 8 19 E81537 Contact SB50 2 6 E83852 Hex Nut M6x5 2 20 E20568 Rubber Bumper 4 7 82808 Hex Jam Nut M8X5 Zinc 4 21 E81896 Carriage Bolt M6x16 SS 2 8 E81979 Flat Washer M3x7x0 5 SS 4 22 E20680 Battery Cable SB50 Blue After S N 209XXXXX 1 9 E83704 Lock Washer M8x13x2 2 Zinc 4 23 E81544 Charger 12VDC 6AMP 120VAC ONB AGM GEL BSB50 1 10 E20347 SB50 Blue Electrical Connector 1 24 E20586 Cap 2 11 88090 Handle Enjoy 365 2 25 81969 Rubber Cap 1 12 E81565 Clamp 4 8x200 Black 1 26 E20621 Battery Box 1 13 E82376 Latch Catch amp Clasp 2pc set 27 E20167 Battery Box Lid 1 14 E20254 Soc Hd Cap Screw M8x16 Zinc 4 28 E20415 Battery Charger Cover 1 35 36 ACCESSORIES DIAGRAM Clutch Plate Heavy Brush W U Item Part Description ACCESSORIES LISTING Qty Item Part Description 1 82367 Center Lock 1 5 E83863 Brush General Scrub 0 3 mm PPL 1 2 82438 Power Cord 1 6 E82526 Brush Medium Scrub 0 4 mm PPL 1 3 E82408 Pad Driver 1 7 E81608 Brush Heavy Scrub 0 6 mm PPL 1 4 E88140 Pad Holder 14 STD 1 8 E81711 Clutch Plate 1 37 38 39 BETCO US WARRANTY POLICY 10 year coverage 3 Year Coverage 1 Year Coverage Subject to the conditions stated
10. amage Replace if necessary TI ID CT DTI 4 BRUSH DISASSEMBLY Lock the squeegee in up position Lift the front of the machine by pressing down on the handle until the brush is 2 4 off the floor C When the brush is lifted jog the brush motor The brush releases automati cally and falls onto the floor WARNING Always wear gloves to protect yourself from contact with hazardous chemicals U gt 15 SCHEDULED MAINTENANCE 1 CLEANING THE SQUEEGEE HOSE Check the squeegee hose for blockage if the suction is insufficient and at peri odic intervals To clean the hose A Remove the hose end from the squeegee hose adapter B Remove the other end of the hose from the recovery tank C Wash the inside of the hose with clear water spraying from the end that con nects to the tank D Reinstall the hose WARNING Do not wash the hose that goes from the vacuum unit to the recovery tank This will damage the vacuum motor CLEANING THE SOLUTION TANK AND FILTER Disconnect the quick connection at the front of the machine 1 Remove the solution tank from the machine Unscrew the solution cap 2 Remove the screen filter 3 and rinse with clean water Rinse the inside of the tank with clean water Install the tank back on the machine WARNING Always wear gloves to protect yourself from contact with hazardous chemicals gt N 16 TROUBLESHOOTING
11. anties expressed or implied In no event shall Betco be liable for incidental or consequential damages or any damage to person or property Please note some states do not allow the exclusion or limitations for incidental and consequential damages ETCO 1001 Brown Avenue Toledo Ohio 43607 0127 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com 92156 92 Septi5F
12. below Subject to the conditions stated below Subject to the conditions stated below Betco warrants parts and labor on Betco warrants parts and labor on all Betco offers a limited warranty on parts rotationally molded polyethylene tanks other Betco components to be free from and labor on the following equipment housings and injection molded vacuum defects in materials and workmanship parts and accessories to be free from head assemblies to be free from defects for a period of three years to the origi defects in materials and workmanship in materials and workmanship for nal purchaser for a period of one year to the original a period of ten years to the original purchaser purchaser PowerUp 14 Upright Vacuum E29990 00 Bac Pac Lite Vacuum 85903 00 FiberPRO Floor Dryer 85507 00 e WORKMAN Series Vacuums 85024 00 85025 00 83012 00 85027 00 All Tools and Accessories All Battery Chargers All Batteries are pro rated for 1 year Allowable Travel Time Warranty Reimbursement Eligible equipment All battery and propane powered equipment products Warranty period 90 days from date of sale to the original purchaser A maximum 180 mile round trip at 50 cents per mile will be allowed for warranty consideration Propane Machine Warranty Kawasaki engines are warranted by Kawasaki for a period of 2 years against manufacturer defects All other components except wear items are warranted by Betco for a period of 3 y
13. chemicals 3 FORWARD MOVEMENTS Forward movement of the machine is assisted by the brush WARNING Always make sure the squeegee is lifted when moving backwards even for short distances 12 TURNING OFF THE MACHINE 13 RECOVERY TANK To properly turn off the machine after use or before performing any maintenance 1 Turn off the solution control switch 3 2 Turn off the vacuum switch 2 3 Turn off the main switch 1 4 Raise the squeegee lift lever on the back side of the handle tube Transport the machine to the location provided to drain water Disconnect the vacuum hoses and remove the recovery tank from the machine Remove the recovery tank cap and tilt the tank to empty the waste water Disconnect the quick connection at the front of the machine and remove the solution tank Remove the cap from the solution tank and tilt the tank to dump any remaining solution 10 Remove the brush and rinse it with clean water WARNING Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals 1 WARNING Never tilt the machine backwards and rest on the handle ND if there is water in the recovery tank This may spill water into the electrical panel and cause permanent damage to the machine DAILY MAINTENANCE CLEANING THE RECOVERY TANK Disconnect the vacuum hoses from the recovery tank lid Detach the recovery tank from the handle tube
14. ears Wear Items exempt from Warranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants the Betco products to be free from defects in material and workmanship under normal use and service for the periods listed under the warranty policy to the original pur chaser At any time during the warranty period Betco will furnish replacement parts for the Betco parts to the original purchas er Such parts will be furnished and charged including transportation costs to the original owner through any Betco authorized Service Distributor If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling Replacement parts that have become defective through wear or abuse are not included in this warranty This warranty does not apply to damage or defect caused by accident misuse Negligence fire or to any Betco product which has been serviced or repaired by other than an authorized Betco Service Distributor or Betco factory personnel This warranty is void if products are used for any purpose other than that which was intended There are no other warr
15. f the battery indicator turning the machine off WARNING Never leave the batteries completely discharged even if the machine is not being used run cas WARNING Do not use an open flame or spark near batteries MACHINE PREPARATION 8 BATTERY DISCHARGE INDICATOR The battery indicator is digital with 4 fixed positions and a flashing signal The numbers that appear on the display represent the approximate charge level 4 Maximum Charge 3 3 4 Charge 2 1 2 Charge 1 1 4 Charge 0 Discharged Batteries Flashing WARNING few seconds after the appearance of the flashing 0 the brush motor will automatically turn off With the remaining charge it is possible to continue using the vacuum motor to finish drying the surface before recharging 9 INSTRUMENT PANEL COMPONENTS The instrument panel components are identified as follows 1 Main Power Brush Motor Switch 2 Vacuum Motor Switch 3 Solution Valve Switch 4 Digital Battery Discharge Indicator 10 POSITIONING THE HANDLEBARS For packaging purposes the handlebars are positioned in the down location and must be put into working position 1 Squeeze the lever on the right side of the machine to release the handle lock 2 Lift the handle upwards while maintaining pressure on the lever 3 Attach the recovery tank to the handle tube using the two hooks on the tank 4 Attach the vacuum hoses to the lid on the recovery tank MACHINE PREPARATION
16. il Self Tap M4 8x9 5 SS 4 7 7 81918 Flat Washer M9x32x2 5 Zinc 1 29 E20302 Grommet 1 78 E88763 Geared Support 2 30 E20397 Wire Clamp 1 79 88764 Pivot Gear 1 31 E81676 Control Switch Electrical Board 1 7 82288 Screw Pan Hd Phil Self Tap 10 32 E81790 Cap 2 8 E81917 Hex Bolt M8x20 Zinc 4 32 E88428 Plastic Cover 1 9 E20342 Soc Hd Cap Screw M6x40 Zinc 4 33 E20264 Squeegee Lift Lever 1 10 E82835 Soc Hd Cap Screw M6x10 Zinc 4 34 E20544 Plastic Mounting Clip 1 11 E82257 Screw M9 x 16 2 35 E86171 Panel Rubber Push Button 1 12 E20109 Screw Pan Hd Phil Self Tap M4 8x19 Zinc 1 36 E81781 Handle Bar Console Front 1 13 88765 Screw M5x20 1 37 20502 Console Decal 1 14 82317 Jam Nut M5X3 5 Zinc 1 38 E86132 Spacer 1 15 E81709 Nyloc Hex Nut M8 Zinc 4 39 E20121 Flat Washer M5x15x1 5 Zinc 1 16 E83710 Cotter Pin 02 20 Zinc 1 40 E20256 Nyloc Hex Jam Nut M5 Zinc 1 31 ELECTRIC SYSTEM PARTS DIAGRAM ELECTRIC SYSTEM PARTS LISTING ltem Part Description Qty ltem Part Description Qty 1 E83547 6 16 Bolt Zinc Hex Head 1 5 E81787 Ribbon Cable 1 2 E83550 Nyloc Hex Nut M6 Zinc 1 6 E85788 Electrical Housing 1 3 E82761 Washer 6x12x1 6 1 7 E85771 Electrical Cover 1 4 E81767 Relay Electrical Board 1 33 BATTERY CHARGER DIAGRAM ELECTRICAL LISTING ltem Part Description Qty Item Part Description Qty 1 E20272 Bushing 2 15 E20363 Flat Hd SL Machine Screw
17. jects MACHINE PREPARATION 6 BATTERY MAINTENANCE AND DISPOSAL For maintenance and recharging follow the instructions provided by the battery manufacturer or only use factory supplied electrical components There are many different kinds of chargers according to the type and capacity of the bat tery When the battery reaches the end of its useful life it must be disconnected by trained personnel and removed from the battery compartment Batteries must be recycled by a certified battery disposal facility ID WARNING Always wear protective gloves to avoid the risk of seri ous injury WARNING Only lift and move batteries with lifting means suitable for the specific weight and size Dp 7 CHARGING THE BATTERY WITH BUILT IN ON BOARD CHARGER Perform a battery charging cycle before using the machine To recharge the battery 1 Make sure the recovery and solution tanks are empty 2 Move the machine to a 110 volt electrical outlet 3 Remove the rubber battery charger socket protection on the back of the machine Plug the power cable provided with machine into the battery charger 5 Plug the power cable into the electrical outlet gt ATTENTION If one of the three LED s begin flashing on the hattery charger refer to the battery charger manual supplied with the machine WARNING It is important to avoid complete discharge of the batteries during use Plan to recharge the batteries within a few minutes o
18. ket 1 28 E20568 Rubber Bumper 2 7 E83944 Sound Deadening Foam 1 29 E86215 Battery Box 1 8 E82456 Hex Bolt M6x14 Zinc 30 E86270 Bracket 1 9 E20088 Hex Bolt M6x18 Zinc 1 31 E20258 Battery Box Lid 1 10 E83833 Hex Bolt M8x25 Zinc 2 32 E81538 Vacuum Motor 12VDC 250W 1 11 E20098 Hex Bolt M8x18 Zinc 1 33 E81539 Transport Wheel 200 OD x 42 W 2 12 E20108 Screw Pan Hd Phil Self Tap M4 8x16 SS 2 34 E81896 Carriage Bolt M6x16 SS 2 13 ET1002 Screw Pan Hd Phil Self Tap 2 35 E85755 Carriage Bolt M10x50 SS 2 14 E81672 Flat Hd SL Machine Screw M3x10 SS 8 36 E20152 Carriage Bolt M8x20 SS 4 15 E83550 Nyloc Hex Nut M6 Zinc 3 37 E81540 Carbon Brush 1 16 E81709 Nyloc Hex Nut M8 Zinc 2 38 E81544 Charger 12VDC 6AMP 120VAC ONB AGM GEL BSB50 1 17 E81342 Nyloc Hex Jam Nut M8 SS 4 39 E20461 Hex Bolt M6x90 Zinc 2 18 ET1001 Nyloc Hex Nut M10 SS 2 40 E20383 Bushing 2 19 E81979 Flat Washer M3x7x0 5 SS 4 41 E20586 Cap 2 20 E82761 Washer 6x12x1 6 3 42 E86199 Latch 2 21 E81874 Flat Washer M8x17x1 6 Zinc 3 43 E87024 Main Frame Weldment 1 22 E88238 Flat Washer 8 17 1 6 SS 4 44 E82840 Sound Deadening Foam 1 27 SOLUTION AND RECOVERY TANKS PARTS DIAGRAM SOLUTION AND RECOVERY TANKS PARTS LISTING ltem Part Description Qty ltem Part Description Qty 1 E81532 Hose Vacuum 29 D x 1250 L 1 4 E83476 Rivet M6 4x10 Nylon 4 2 E81534 Recovery Tank Cap ASM 1 5 E81968 Latch 2 2 1 E82853 Filter Flange 1 6 E82712 Quick Disconnect Female
19. lution tank filter do not store the machine with detergent in the tanks Before using the machine make sure that all doors and covers are positioned as shown in this operating and maintenance manual When your BETCO machine is ready to be retired the machine must be disposed of properly It contains oils and electronic components The machine itself was built using totally recyclable materials Use only brushes furnished with the machine or those specified in the user s manual Use of other brushes can compromise safety This machine must be operated by trained professionals MACHINE PREPARATION 1 HANDLING THE PACKED MACHINE No more than two boxes can be stacked Total weight is 150 Ibs per box Overall dimensions are A 19 7 in 500 mm B 19 7 in 500 mm 11 45 3 in 1150 mm 2 HOW TO UNPACK THE MACHINE 1 Open the box on the end indicated 2 Remove the machine from box 3 Remove the recovery tank 4 Remove the pad driver 3 HANDLING AND TRANSPORTATION OF THE UNPACKED MACHINE Genie B is a machine that can be transported with little effort Be sure that squeegee assembly is in the UP position before transport Lift the front end of the machine using the machine handle as a lever The rear wheels allow it to be transported and can be loaded on a truck with the use of an approved ramp Genie B is easy to transport By first removing the recovery tank the handle can be folded down to minimize its size
20. ly for this purpose Fven the best ma chines will only work well if used correctly and kept in good working order We therefore suggest you read this instruction booklet carefully and re read it whenever difficulties arise while using the machine If necessary remember that our assistance and customer service is always available for advice or direct intervention SYMBOLS USED ON THE MACHINE Valve symbol Used to indicate the solenoid valve switch Power symbol Used to indicate the machine s power is on Vacuum motor symbol Used to indicate the vacuum motor switch MAX 50 C Maximum solution temperature gauge v Located near the solution tank inlet Serial Plate lt BETCO Production Year Power Source pl Battery Weight 2010 12 Volt DC Max Op Gradient Power Consumption Machine Weight Din La bs lbs Model Name Part Number E83039 00 GENIE B APS TECHNICAL DESCRIPTION Working width Measurement Unit in mm Genie B 13 8 350 Rear squeegee width in mm 17 3 440 Work capacity ft2 h m2 h 11 300 1050 Water consumption g m2 Battery Maintenance Free gel battery Run time Up to 1 25 hours Brush amp Pad diameter 13 8 350 Brush motor HP 1 3 HP Drive type semi automatic Forward movement speed mph km h 1 9 3 Maximum grade 2 Vacuum motor HP 1 3 HP Solution tank capacit
21. ns room temperature between 33 F and 100 F with relative humidity between 30 to 95 Do not expose the machine to rain Never use the machine in an explosive environment Do not use the machine as a means of transport Never use acidic chemicals which could damage the machine Avoid running the brushes with the machine stopped as this could damage the floor Never vacuum up flammable liquids Never use the machine to gather dangerous powders Use a powder fire extinguisher in case of fire Do not use water Do not hit against shelving or scaffolding The operator must always be equipped with the appropriate safety device gloves shoes helmet glasses etc Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate The machine is designed to wash and dry floors simultaneously Signal the presence of wet floors with suitable signs If the machine does not work properly perform routine maintenance Otherwise request the assistance of BETCO technical support When replacing parts ask for ORIGINAL spare parts from your Authorized BETCO Dealer and or Retailer Always turn off the machine and unplug the power cord whenever maintenance is performed Never remove guards that require tools to remove Never wash the machine with direct or pressurized jets of water or with corrosive substances Have your BETCO service center check the machine once a year To prevent the formation of scale in the so
22. nt of the machine over the brush centering the hub into the clutch plate on the brush Press the main switch button to power on the machine Pull the operation lever on the handle to engage the brush to the brush hub 11 OPERATION 1 MACHINE OPERATION Before installing the tanks it is necessary to carry out the following operations 1 Open the two rear latches to the battery compartment and connect the bat tery 2 Close the battery compartment and reconnect the latches 3 Make sure that the recovery tank is empty 4 Attach the recovery tank to the handlebar tube and connect the two vacuum hoses to the lid 5 Place the solution tank over the base of the machine and connect the quick connector at the front of the machine 6 Fill the solution tank as previously described 7 Lower the squeegee assembly to the floor using the squeegee lift lever on the rear of the handle tube 8 Press the main switch 1 and check that the green indicator light comes on Turn on the vacuum switch 2 and the solution control switch 3 10 Pull the operation lever 4 to activate the brush and apply solution to the floor The machine is now operating 2 OVERFLOW DEVICE The machine has a float in the filter basket that stops vacuum airflow when the recovery tank is full When this happens the recovery tank must be emptied ID WARNING Always wear gloves when doing this operation to pro tect yourself from contact with hazardous
23. very dirty Dilute the detergent more when cleaning floors that are not very dirty 17 BRUSH SELECTION AND USE POLYPROPYLENE BRUSHES PPL These are used on all types of floors and offer good wear resistance PAD DRIVERS Pad driver and an floor pad is recommended when cleaning smooth floors There are two types of pad drivers 1 The traditional pad driver is fitted with a series of anchor points that allow the abrasive floor pad to be held while working 2 The CENTER LOCK type pad driver not only has anchor points but also a snap type central locking system made of plastic that allows the abrasive floor pad to be centered and held with reduced risk of it becoming detached 18 19 BRUSH DECK PARTS DIAGRAM 20 BRUSH DECK PARTS LISTING ltem Part Description Qty Item Part Description Qty 1 E81530 Spring 17 5x2 5x69 mm 1 25 E81709 Nyloc Hex Nut M8 Zinc 4 2 E82845 Spacer 3 26 E83879 Flat Washer M5x11x1 Zinc 2 3 E82844 Clutch Plate 1 27 E82761 Washer 6x12x1 6 1 4 E20503 Spacer 1 28 E81874 Flat Washer M8x17x1 6 Zinc 1 5 E88228 Bushing 1 29 E20395 Flat Washer M14 SS 1 6 E20019 Spacer 1 30 E83903 Shim Washer M14x22x0 3 3 7 E86253 Clutch Flange 1 31 E87290 Shim M37x47x0 3 1 8 E20026 Bearing Shaft 1 32 E81719 Cap 1 9 E20403 Bracket 1 33 E81967 Jam Nut 1 4 NPT Brass 1 10 20047 Motor Mount Plate 1 34 E81998 Pan Hd Phil Machine Screw M4x10
24. y Gal I 3 11 4 Recovery tank capacity Gal I 3 11 4 Weight of empty machine without battery 85 38 6 Weight of empty machine with battery b Kg Ib K Kg 135 61 2 Machine dimensions upright Length Height Width in x in x in mm mm mm 35 x 17 x 44 889 432 1118 Machine dimensions stored Length Height Width in x in x in mm mm mm 35 x 17 x 17 889 432 432 GENERAL SAFETY REGULATIONS The regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine Read the labels on the machine carefully Do not cover them for any reason and replace them immediately if they are dam aged The machine must be used exclusively by authorized and trained personnel When operating the machine be careful of other people The machine is not suitable for cleaning carpets The power cable outlet must be plugged into a grounded power outlet Avoid damaging the power cable by crushing bending cutting or stressing it WARNING do not let the power cable come into contact with the rotating brush Whenever the power cable is damaged immediately contact a BETCO service center Do not mix different types of detergent as this may produce harmful gases Do not set containers on the machine Machine storage temperature is between 10 F and 130 F never store outside under humid conditions Operating conditio
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