MR-JE Servo amplifier Instructions and Cautions for
Contents
1. sae ot CABLAGE JUSTE APRES L EXTINCTION DE L APPAREIL LE TEMPS DE Rated output Hardware special specification DECHARGEMENT DES CONDENSATEUR EST DE 15 MINUTES BALEK BURBS Te RSE RR IRIE PARERE REOBNHY BARENE KTII TIEAN E IF YY HRS RE 159 ALWAYS CONNECT PROTECTIVE EARTH PE FOR PROTECTION AGAINST TOUJOURS BRANCHER LA TERRE PE AU CONDUCTEUR DE PROTECTION ATHERE IBS ETA BEE CPE REI ILOA RET APHORRGEDS TIL DON T TOUCH HEATSINK NE PAS TOUCHEZ LE DISSIPATEUR THERMIQUE HUA IK Sim BAI VITHMBRWCE SBOBNAY ONLY B TYPE RCD IS ALLOWED j SEULEMENT DISJONCTEUR DE TYPE B RCD AUTORIS RABKA CEERI ROR TIF RCDCR SiR L441 IBTHAT E REFER TO MANUAL BEFORE INSTALLING OR SERVICING MERCI DE CONSULTER LE MANUEL D UTILISATION AVANT INSTALLATION OU MAINTENANCE ERERHP A BEAFH HCAS EAORIC VoAVILESRTSCE Blank or 2 to 5 digit alphanumeric Symbol Rated output kW RJ ED PX RU RZ etc General purpose interface 1 About the manuals 1 1 MELSERVO MR JE relevant manuals This installation guide explains how to mount MR JE servo amplifiers If you have any questions about the operation or programming of the equipment described in this guide contact your local sales office In addition when you mount a protective device specific technical skills which are not detailed in the guide will be required 1 2 Purpose of this guide This installation g2. Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs 2 Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which
3. and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v ie replacement of consumable parts battery fan smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for Term of warranty after the stop of production We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc Please note that the Product including its spare parts cannot be ordered after its stop of production Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details
4. change without notice Copyright 2013 Mitsubishi Electric Corporation All Right Reserved Contents of the package Unpack the product and check the rating plate to see if the servo motor is as you ordered Guantiy Servo amplifier Open tool for servo amplifier power supply connector MR JE Servo amplifier Instructions and Cautions for Safe Use of AC Servos This guide Rating plate AC SERVO gt Serial number a MITSUBISHI SER 33001001 get MODEL WR JE 10A 4 Capacity POWER 100W lt __ Applicable power supply INPUT _ 3AC AC200 240V 0 9A 1 5A 50 60Hz lt Rated output current OUTPUT 3PH170V 0 360Hz 1 1A 1 p STD IEC EN61800 5 1 MAN IB NA 0300194 4 Standard Manual number Max Surrounding Air Temp 55 C lt __ _ Ambient temperature IP20 4 IP rating KCC REI MEK TC300A745G51 DATE 2013 05 lt DOOD m KC certification number PASSED MITSUBISHI ELECTRIC CORPORATION ay The year and month of manufacture TOKYO 100 8310 JAPAN MADE IN JAPAN x Country of origin Warning plate Model A 4 MR JE 10A W RNIN aA E Software special specification RISK OF ELECTRIC SHOCK DO NOT TOUCH DRIVE UNIT AND WIRING IMMEDIATELY Blank Sn or Un AFTER POWER OFF CAPACITOR DISCHARGE TIME S APPROX 15 MINUTES Series n 00 to 999 RISQUE DE CHOC ELECTRIQUE NE PAS TOUCHER L AMPLIFICATEUR ET LE
5. on a cabinet more ae longer which meets IP54 in the correct vertical direction to maintain pollution degree 2 P E Zs0mm P Servo amplifier more D 3 LZ more a B 40mm or more l Yi Bottom W 4 Electrical Installation and configuration diagram WARNING Turn off the molded case circuit breaker MCCB to avoid electrical shocks or damages to the product before starting the installation or wiring Connecting a servo motor for different axis to U V W or CN2 of the servo amplifier may cause a malfunction The following shows representative configuration examples to conform to the IEC EN UL CSA standards 1 3 phase input 2 1 phase input xX xX dite L se Servo amplifier Servo amplifier phase 3 phase_ ME MAC 230 V AC MC L4L2L3 230 V AC L1L2L3 P lt ower x lt Power A supply x oN Controll supply _ lt CN1 3 phase ontroller 3 phase chore Controller 400 V AC PE CN2 Encoder cable 400 V AC i Encoder cable Transformer Transformer PE 0 star connected U V WIPE Cabinet side star connected U V WIPE a ea ae ag TERRE a dn en EEE SRE HLNNION TTT ON P E Cabinet side Machine side Machine side Servo motor Servo motor Encoder Encoder The control circuit connectors described by rectangles are safely separated from the main circuits described by circles The connected motors will be limited as follows HF KN HF SN series servo mo
6. MITSUBISHI ELECTRIC General Purpose AC Servo MITSUBISHI SERVO AMPLIFIERS amp MOTORS MR JE Servo amplifier MR JE 10A to MR JE 300A Instructions and Cautions for Safe Use of AC Servos Country Region Sales office Tel Fax USA Mitsubishi Electric Automation Inc Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Fax 1 847 478 0327 Germany Mitsubishi Electric Europe B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 Italy Mitsubishi Electric Europe B V Italian Branch Tel 39 39 60531 Viale Colleoni 7 Fax 39 39 6053312 1 20041 Agrate Brianza Milano Italy China Mitsubishi Electric Automation China Ltd Tel 86 21 6120 0808 4F Zhi Fu Plazz No 80 Xin Chang Road Fax 86 21 6121 2444 Shanghai 200003 China Taiwan Setsuyo Enterprise Co Ltd Tel 886 2 2299 2499 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Fax 886 2 2299 2509 Korea Mitsubishi Electric Automation Korea Co Ltd Tel 82 2 3660 9552 3F 1480 6 Gayang dong Gangseo gu Seoul Fax 82 2 3664 8372 157 200 Korea Singapore Mitsubishi Electric Asia Pte Ltd Tel 65 6470 2460 307 Alexandra Road 05 01 02 Fax 65 6476 7439 Mitsubishi Electric Building Singapore 159943 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled paper IB NA 0300194 D 1308 MEE Printed in Japan Specifications are subject to
7. and any applicable local codes For installation in Canada branch circuit protection must be provided in accordance with the Canada Electrical Code and any applicable provincial codes 2 3 4 South Korea compliance This product complies with the Radio Wave Law KC mark Please note the following to use the product o JIVE ATS As VAUHE77ISA HWA SE ASAE ol SS SISA BeH 732e AISA ABSot E AS SHO z SLC The product is for business use Class A and meets the electromagnetic compatibility requirements The seller and the user must note the above point and use the product in a place except for home 2 4 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the MELSERVO MR JE servo amplifiers 1 For installing systems only qualified personnel and professional engineers should perform 2 When mounting installing and using the MELSERVO MR JE servo amplifier always observe standards and directives applicable in the country 2 5 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations Example European Waste 16 02 14 3 Mounting dismounting Installation direction and clearances The devices must be installed in the gine T ig Cabinet specified direction Not doing so may UY t Y cause a malfunction a CAUTION Mount the servo amplifier
8. ble and or repair the equipment on customer side 6 1 Inspection items It is recommended that the following points periodically be checked 1 Check for loose screws on the protective earth PE terminal Retighten any loose screws tightening torque 1 2 Nem 2 Servo motor bearings brake section etc for unusual noise 3 Check the cables and the like for scratches or cracks Perform periodic inspection according to operating conditions 4 5 Check that the connectors are securely connected to the servo motor Check that the wires are not coming out from the connector 7 6 Check for dust accumulation on the servo amplifier Check for unusual noise generated from the servo amplifier 8 Check the servo motor shaft and coupling for connection 6 2 Parts having service lives Service lives of the following parts are listed below However the service lives vary depending on operation and environment If any fault is found in the parts they must be replaced immediately regardless of their service lives For parts replacement please contact your local sales office fe guideline Smoothing capacitor Note 10 years Number of power on and forced stop times 100 000 times Cooling fan 50 000 hours to 70 000 hours 7 years to 8 years Note The characteristic of smoothing capacitor is deteriorated due to ripple currents etc The life of the capacitor greatly depends on ambient temperature and operati
9. e necessary requirements and standards 2004 108 EC and 2006 95 EC For the copy of Declaration of Conformity contact your local sales office 2 3 3 USA Canada compliance This servo amplifier is designed in compliance with UL 508C and CSA C22 2 No 14 1 Installation The minimum cabinet size is 150 of MR JE servo amplifier s volume Also design the cabinet so that the ambient temperature in the cabinet is 55 C or less The servo amplifier must be installed in the metal cabinet For environment the units should be used in open type UL 50 and overvoltage category III or lower The servo amplifier needs to be installed at or below of pollution degree 2 For connection use copper wires 2 Short circuit current rating SCCR Suitable For Use On A Circuit Capable Of Delivering Not More Than 100 kA rms Symmetrical Amperes 500 Volts Maximum 3 Overload protection characteristics The MR JE servo amplifiers have solid state servo motor overload protection It is set on the basis full load current of 120 rated current of the servo amplifier 4 Over temperature protection for motor Motor Over temperature sensing is not provided by the drive 5 Capacitor discharge It takes 15 minutes for capacitor discharging Do not touch the unit and terminals immediately after power off 6 Branch circuit protection For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code
10. ervo motor to connect it to the servo amplifier you can also use smaller capacity T class fuses or molded case circuit breaker than ones in the table For selecting ones other than Class T fuses and molded case circuit breakers below refer to MR JE _A Servo Amplifier Instruction Manual Servo amplifier Molded case circuit breaker 240 V AC Fuse 300 V MR JE 10A MR JE 20A MR JE 40A MR JE 70A NF50 SWU 5A 50 A frame 5 A 10A MR JE 70A Note MR JE 100A NF50 SWU 10A 50 A frame 10 A 15A MR JE 200A MR JE 300A NF50 SWU 15A 50 A frame 15 A Note For 1 phase 200 V AC power input 3 Power supply This servo amplifier can be supplied from star connected supply with grounded neutral point of overvoltage category Ill set forth in IEC EN 60664 1 However when you use the neutral point for single phase supply a reinforced insulating transformer is required in the power input section For the interface power supply use an external 24 V DC power supply with reinforced insulation on I O terminals 4 Grounding To prevent an electric shock always connect the protective earth PE terminal marked of the servo amplifier to the protective earth PE of DS the cabinet Do not connect two grounding cables to the same protective tt terminals earth PE terminal Always connect cables to the terminals one to one If using a leakage circuit breaker always ground the protective earth PE terminal of the servo amplifier to prevent an reel shoc
11. k Only an RCD earth leakage current breaker of type B can be used for the power supply side of the product PE terminals 2 3 2 EU compliance The MR JE servo amplifiers are designed to comply with the following directions to meet requirements for mounting using and periodic technical inspections EMC directive 2004 108 EC and Low voltage directive 2006 95 EC 1 EMC requirement MR JE servo amplifiers comply with category C3 in accordance with IEC EN 61800 3 Use a EMC filter and surge protector on the primary side As for I O signal wires max length 10 m and encoder cables max length 50 m connect them to a shielded grounding However when the encoder cable length is longer than 30 m for MR JE 70A and MR JE 100A set a radio noise filter FR BIF to the input power supply side of the servo amplifier The following shows recommended products EMC filter Soshin Electric HF3000A UN series Surge protector Okaya Electric Industries RSPD 250 U4 series Radio noise filter Mitsubishi Electric FR BIF MR JE Series are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices 2 For Declaration of Conformity DoC Hereby MITSUBISHI ELECTRIC EUROPE B V declares that the servo amplifiers are in compliance with th
12. ltage 1 phase 200 V AC to 240 V AC 50 Hz 60 Hz 3 phase 200 V AC to 240 V AC 50 Hz 60 Hz 24 V DC required current capacity 300 mA Sine wave PWM control current control method 2 IECIEN 60664 7 I ECIEN 60664 1 Protection class IEC EN 61800 5 1 Short circuit current rating SCCR 100 kA 8 2 Servo amplifier dimensions Servo amplifier vane cmension table mm Mass kg ew O HH vb MR JE 10A MR JE 20A MR JE 40A Pp 80 168 HTB H Front Side MR JE 70A MR JE 100A 70 168 185 1 5 MR JE 200A MR JE 300A PEE HE 2d W D 4 gt i gt 8 3 Mounting hole al Servo amplifier Variable dimensions mm gt y e a a b c d e MR JE 10A MR JE 20A MR JE 40A 6 6 56205 6 v5 MR JE 70A MR JE 100A 76205 6 42403 b MR JE 200A MIR JE 300A 6 45 56 05 6 78203 Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective u
13. ng conditions The capacitor will reach the end of its life in 10 years of continuous operation in normal air conditioned environment 40 C surrounding air temperature or less 7 Transportation and storage Transport the products correctly according to their mass Stacking in excess of the limited number of product packages is not allowed Install the servo amplifier and servo motor in a load bearing place in accordance with MR JE _A Servo Amplifier Instruction Manual Do not get on or put heavy load on the equipment Do not hold the lead of the built in regenerative resistor when carrying the servo amplifier When you keep or use it please fulfill the following environment Item Environment Operation C 0 to 55 Class 3K3 IEC EN 60721 3 3 neces Transportation Note Fel 20 to 65 Class 2K4 IEC EN 60721 3 2 Storage Note C 20 to 65 Class 1K4 IEC EN 60721 3 1 Ambient humidity Operation transportation storage 5 RH to 90 RH 10 Hz to 57 Hz with constant deviation of 0 075 mm Test values 57 Hz to 150 Hz with constant acceleration of 9 8 m s 1 g to IEC EN 61800 5 1 Test Fc of IEC 60068 2 6 aes IP rating Max 1000 m above sea level Max 10000 m above sea level Altitude Operation storage Transportation Note In regular transport packaging 8 Technical data 8 1 MR JE servo amplifier MR JE 10A MR JE 20A MR JE 40A MR JE 70A MR JE 100A MR JE 200A MR JE 300A F 3 phase or Bei Line vo
14. nit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product Even during the term of warranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws
15. pts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation A WARNING lt takes 15 minutes for capacitor discharging Do not touch the unit and terminals immediately after power off 2 3 1 Peripheral device and power wiring 1 Local wiring Use only copper wires rated at 75 C for wiring The following table shows the wire sizes AWG symbols rated at 75 C Wire AWG Servo amplifier Note 2 P C Note 1 2 LI L2 L3 H UVWIE 14 14 14 MR JE 10A MR JE 20A MR JE 40A MR JE 70A MR JE 100A MR JE 200A MR JE 300A Note 1 pena wire sizes depending on the rated output of the servo motors The values in the table are sizes based on rated output of the servo amplifiers 2 The following shows the PE terminal specifications of the servo amplifier Screw size M4 Tightening torque 1 2 Nem Recommended crimp terminals R2 4 Manufactured by JST Crimping tool YPT 60 21 Manufactured by JST 2 Selection example of MCCB and fuse When a servo amplifier is protected by T class fuses or circuit breaker having an interrupting rating not less than 300 A effective value and 240 V maximum use T class fuses or molded case circuit breaker UL489 Listed MCCB as the following table The T class fuses and molded case circuit breakers in the table are selected examples based on rated I O of the servo amplifiers When you select a smaller capacity s
16. require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
17. tors Mfg Mitsubishi Electric 5 Signals 5 1 Signal 5 2 I O device The following shows CN1 connector signals as a typical The following shows typical I O devices For the other example For the other connector details refer to MR devices refer to MR JE _A Servo Amplifier Instruction JE _A Servo Amplifier Instruction Manual Manual CN1 A Input device 5g Device Connector Pin No Reset Clear Forced stop 2 Forward rotation stroke end Reverse rotation stroke end LBR Lz p oP aa Output device mjer 35 Le Symbol PP 71 NP 36 ZSP Zero speed detection 23 12 37 INP In position CN1 24 opc He N He Malfunction 14 39 RD Ready o O 15 40 16 son 4 Power supply C7 cR Le Symbol 18 43 _ EM2 DICOM Digital I F power supply input 20 21 79 LSP aq DOCOM Digital I F common CN1 46 47 20 geal 45 Icey Shield DICOM 57 46 22 picom _47__ pocom 23 DOCOM 48 24 7sp 49 atm x This is in position control mode 6 Maintenance and service N WARNING To avoid an electric shock only qualified personnel should attempt inspections For repair and parts replacement contact your local sales office Do not perform insulation resistance test on the servo amplifier Otherwise it may cause a i CAUTION _ malfunction Do not disassem
18. uide explains the safe operation of MR JE servo amplifiers for engineers of machinery manufacturers and machine operators For detailed information of the products refer to MR JE _A Servo Amplifier Instruction Manual 2 About safety This chapter explains safety of users and machine operators Please read the chapter carefully before mounting the equipment In this installation guide the specific warnings and cautions levels are classified as follows J N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage 2 1 Professional engineer Only professional engineers should mount MR JE servo amplifiers Here professional engineers are persons who have taken proper engineering training qualified persons who are engaged in electrical equipment Please note if you can take a proper engineering training at your local Mitsubishi Electric office Contact your local sales office for schedules and locations 2 2 Applications of the devices MR JE servo amplifiers comply with the following safety standards IEC EN 61800 5 1 IEC EN 61800 3 2 3 Correct use Always use the MR JE servo amplifiers within specifications voltage temperature etc Refer to MR JE _A Servo Amplifier Instruction Manual for details Mitsubishi Electric Co acce
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