Leica iCON grade iCP41 for wheel loader User Manual
Contents
1. Leica iCON grade iCP41 for wheel loader User Manual e Version 1 2 English when it has to be right Seica Geosystems iCP41 Introduction Introduction AW Product identification Congratulations on your purchase of the iCP41 The iCP41 is an ideal tool for increasing productivity in all aspects of the construction earthmoving industry This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to 7 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Machine manufacturer and e System manufacturer The type and serial number of your products are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type iCP41 Serial No Symbols Trademarks Validity of this manual er iCP41 Introduction The symbols used in this manual have the following meanings Type Description A Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A Warning Indicates a potentially hazardous2. Selecting a layer Check the Use box If the box is left unchecked Select a code for the element to be locked in Lock Use the Back key EI to return to run mode Press Tools CUT lt Target 3 0 Select Configure model ation 31 926 m the slope setting for the element above the bucket s current positioned will be locked with code Press Tools Select Configure model Select Top layer or Bed in Active layer CUT FILL Use the Back key WEJ to return to run mode values will point towards an active layer Selecting conditions for outer slope and level of bed iCP41 3D Run Mode The angle of the outer slopes and levels of the bed will vary depending on the terrain the machine is working in The steepness of the slope and other design elements are deter mined when creating the MBS If the bucket is positioned above the MBS reference surface the outer slopes will be calcu lated under a CUT condition sloping upwards If the bucket is under the reference surface the outer slopes will be calculated for the FILL condition sloping downwards 1 Press Tools CUT EIEREN CUT x F Soss m E S 0 038m 2 Select Configure model ation 31 926 m 3 For Condition choose between Fill Soil Rock Userl or User2 The angle of the outer slopes and the level of the bed will vary depending on the selected option 4 If the Shaft box is checked the outer slopes will be calculated under the
3. e If polymer parts are burnt poisonous gas are produced which may impair health e If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer 83 iCP41 Safety Directions 7 6 Description A Warning A caution A caution 84 Electromagnetic Compatibility EMC The term Electromagnetic Compatibility is taken to mean the capability of the product to func tion smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic disturbances to other equipment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards whic
4. radio transmitters are respected 79 iCP41 Safety Directions A Warning 7 5 A Warning A Warning A caution A Warning 80 This product may be installed on building machinery only by an appropriately trained and qualified specialist Hazards of Use Only Leica Geosystems authorised service workshops are entitled to repair these products Unauthorised modification of building and construction machines by mounting or installing the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instructions are available ask the machine manufacturer for instructions before mounting or installing the product Installing near mechanically moving machine components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone Beware of inadequate steering if machine is defective like after a crash or other damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks A Warning A Warning A Warning A caution iCP41 Safety Directions While steering or navigatin
5. 9435 Heerbrugg Made in Denmark 20XX CE Power 12 24 V DC 6A max TYPE MMB1300 P N 764910 S N XXXXXXXX Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max 87 iCP41 Safety Directions Labelling Junction Box TYPE XJB 16 P N 779080 S N XXXXXXXX icP41_010 88 eca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CEK Labelling Boom 1 Sensor TYPE MSS300 P N 761693 S N XXXXXXXX icP41_011 e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE X Power 12 24 V DC 6A max Labelling Bucket Sensor P N 795199 anini DAIA MSS310 360 deg bucket sensor feica IEOS Power Labelling Compass and Pitch Roll Sensor TYPE MRS300 P N 761696 S N XXXXXXXX e Leica Leica Geosystems CH 9435 Heerbrugg Made in Denmark 20XX CE 12 24 V DC 6A max iCP41 Safety Directions 89 iCP41 Safety Directions Labelling Can Junction Box Labelling Tilt Bucket Sensor TYPE MJB300 P N 761697 S N XXXXXXXX 90 Leica a Geosystems AG cs 0495 Hee rr ne Made i CE X p 24 V DO 6A max P N 795200 AAMT iH MSS309 Tilt bucket sensor Power 8 1 ee Instrument ports Instrument dimensions Weight Power iCP41 Technical Data Technical Data iCP41 Technical Data
6. iCP41 3D Run Mode In the auto logging menu you will find various options You will have to make selections according to how you want to use auto logging Below you will find a description of the options that can be set in auto logging Options that can be set in auto logging Measure by 1 Select between the four options in the drop down list e Distance point s are logged by distance e Manual e None e Time point s are logged by time interval Point file 1 Create a new point file by pressing the Add button or 2 Select an already created file in the drop down list 31 iCP41 3D Run Mode 32 Point prefix 1 Enter the prefix for the points you will log The prefix will be shown in the file when it is opened Show points in plan view 1 Mark the check box if you want to see the logged points in the plan view Record in auto 1 Mark the check box if you want to have logging started when auto is enabled Only Dozer Grader Use external buttons 1 Mark the check box if you want to use external buttons e The external zero button can be used to log single points in Manual mode You can also press directly on the icon on the screen to log a single point e If you choose Distance or Time you can also enable disable auto logging by pressing the external zero button once You can also press directly on the icon on the screen to enable and disable the auto logging It is also possible to use two other external
7. 3 Model log2 csv 3 CN amp Onoff Points shown in the menu Help models Offset 31 881 m Elevation 31 899 m Design 31 881 m Time mode ref point in center Auto logging ON None mode Offset 31 881 m Elevation 31 697 m View os ext None mode Auto logging is disabled Offset 31 881 m Elevation 32 098 m iCP41 3D Run Mode 35 iCP41 3D Run Mode 4 4 Description of avoid ance zones Options in avoidance zones 36 Avoidance zones Avoidance zones are areas you can specify to give a visual alarm when entered In an avoid ance zone no guidance nor automatic control is possible For avoidance zones the following characteristics apply e An avoidance zone is a geo file that is created in iCON office e The avoidance zone must be a closed polygon e The avoidance zone geo file must be placed in the project E The avoidance zone geo file must not contain points lines that are not closed lines with radius or lines that intersect In the avoidance zone menu you will find various options You will have to make selections according to how you want to use avoidance zones Below you will find a description of the options in avoidance zones Type 1 Select Avoidance zones model on the drop down list Model 1 Select the avoidance zone in the drop down list you want to use and mark the check box On Off You will now see the selected model in Active models Examples
8. Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions o 7 cm hight incl Mast 80 cm Weight 0 500 kg CAN Junction Box Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750 kg Angle sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750 kg iCP41 Technical Data 95 iCP41 Technical Data 96 8 3 Conformity to National Regulations Conformity to national FCC Part 15 22 and 24 applicable in US regulations e Hereby Leica Geosystems AG declares that the iCP41 is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC and other applicable European Directives For the declaration of conformity please contact your Leica Geosys tems distributor Class 1 equipment according European Directive 1999 5 EC R amp TTE C can be placed on the market and be put into service without restric tions in any EEA member state e The conformity for countries with other national regulations not covered by the FCC part 15 22 and 24 or European directive 1999 5 EC has to be approved prior to use and oper ation Frequency ban
9. The iCP41 is designed to operate from standard vehicle power systems at 24V DC check to ensure proper connection and polarity Name Description SIM card port e 1x SIM card support e This port is located at the base of the instrument USB port e 1 x USB 2 0 port e This port is located at the base of the instrument HSPA Modem e HSPA modem for GPRS GSM EDGE HSPA UMTS communication e This port is housed within the instrument WLAN e WiFi IEEE 802 1 a g controller e This port is housed within the instrument Length mm Height mm Thickness mm 222 170 88 1 8 kg External supply voltage cradle Nominal voltage 24 V DC Range 20 V 28 V Power consumption 1 1 A 24 V cradle and iCP41 91 iCP41 Technical Data 92 e 1x WiFi antenna reverse SMA connector Antennas Environmental specifi cations Miscellaneous e 1x HSPA antenna reverse SMA connector Temperature Type Operating temperature C Storage temperature C Instrument 25 to 55 40 to 85 Protection against water dust and sand Type Protection Instrument IP56 IEC 60529 Humidity Type Protection Instrument Max 95 non condensing The effects of condensation are to be effectively counteracted by peri odically drying out the instrument Input and buttons e 4 buttons on each side of the display e 6 function buttons under the display e N
10. a centre line needs to be selected in the reference model settings In a terrain model there are two ways to hold a cross slope e From centre line a Bi a r f a Hold slope distance from centre line b b Centre line The slope is calculated between two points at a distance of 25 cm 75 on each side of the distance to centre line in the current cross section e User defined a The slope is constant along the centre line and intersects the centre line at the same level as the reference surface intersects it b Centre line 45 iCP41 3D Run Mode 46 Enter Hold slope 1 Press Tools FILL lt Target 3 0 options 2 Select Hold slope options fset 1 140 m p 983 m From centre line 1 Select From centre line in Hold slope mode 2 Enter the distance from the centre line where the slope is to be locked Refer to From centre line page 45 for more information 3 Press Match to automatically set the distance to the bucket reference point 4 Use the Back key MEJ to return to run mode User defined 1 Select User defined in Hold slope mode 2 Enter a constant slope setting Refer to User defined page 45 for more information 3 Use the Back key HG to return to run mode 4 In run mode press Hold slope to hold the cross slope according to the settings specified above Elevation 32 094 m view Offocs OSGI xt iCP41 3D Run Mode 47 iCP41 3D Run
11. expressly disclaimed This product contains software that is preinstalled on the product or that is supplied to you on a data carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement which covers aspects such as but not limited to Scope of the License Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and conditions of the Leica Geosystems Software License Agreement Such agreement is provided together with all products and can also be referred to and downloaded at the Leica Geosystems home page at http www leica geosystems com swlicense or collected from your Leica Geosystems distributor You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software License Agreement Installation or use of the software or any part thereof is deemed to be an acceptance of all the terms and conditions of such License Agreement If you do not agree to all or some of the terms of such License Agreement you may not download install or use the software and you must return the unused software together with its accompanying documentation and th
12. iCP41 3D Run Mode Selected model is shown in Active models Below you will find screens that show examples of how the avoidance zone can look in the panel Avoidance zone in front of the machine 37 iCP41 3D Run Mode 38 The next screen shows that the machine has entered the avoidance zone and a warning will pop up on the screen and an alarm will sound When the machine is out of the avoidance zone the warning and sound will stop The machine has entered the avoidance zone 4 5 Vertical Offset S This function moves the reference model vertically up or down Setting the vertical 1 Press Tools DEENA offset Select Vert offset 1 3 A window opens on the screen where you can adjust the vertical offset N fset 1 140 m on 32116 m 4 The CUT FILL values in the upper corners refer to the offset surface In the cross section view it is illustrated by a blue line 5 The green line represents the original surface level Offset 11140 m am Elevation 31 918 m iCP41 3D Run Mode 39 iCP41 3D Run Mode Vertical offset keys 40 Key Description wy AN XZ Equals an offset of 10 cm 3 Equals an offset of 1 cm 03 Equals an offset of 1 mm 003 The vertical offset is set so that the current CUT FILL values for the bucket refer ence point is zero therefore the reference model moves to the bucket On the panel you can adjus
13. see useful information for controlling the system and for trouble shooting This information includes GPS status skyplot map with satellite coverage bucket coordinates system information etc 1 Press Tools 2 Select Monitor screen D Actual 0 0 gt Target 4 0 ation 31 752 m 3 There are several pages in the monitor screen Use the KE and EJ arrows to toggle between them 4 Use the Back key MEJ to return to run mode 4 13 Transferring Files via USB Transferring data to You can transfer the Example trm reference model from a personal computer for example Test Project desktop PC or notebook to a test project using an USB stick 1 The USB stick must have a folder named in and a Removable Disk F one named out under the USB stick root ea 2 Insert the USB stick into the PC 2 Gin 3 Create a folder in the in folder of the USB stick DB and name it Test 3 out 4 Copy the Example trm file from the PC and paste it into the Test folder on the USB stick 5 Remove the stick from the PC 6 Insert the USB stick into the panel It can take up to 10 seconds for the USB stick to work 7 Go to Tools gt Data transfer in the main menu 8 Press USB Sync 9 Press OK when the transfer is complete 10 You can now work with the Example trm reference model iCP41 3D Run Mode 59 iCP41 3D Run Mode 4 14 ee Selecting a project Selecting a reference model 60 Selecting Projects an
14. shows option BUCKET FLAT ANGLE Place the bucket in a level position using a spirit level then press the 0 00 button Press the right arrow key until the display shows FLAT LENGTH Measure the Flat Length see illustration below and enter the length using the arrows iCP41 2D Run Mode a Flat Height b Flat Length 14 Press the up down arrows until the display shows the distance between the pivot point and the edge of the bucket Flat Length that you have measured in step 13 15 Press the right arrow key until the display shows Flat Height 16 Measure the Flat Height See illustration above and enter the height using the arrows 17 Press the right arrow until the display shows BUCKET WIDTH 21 iCP41 2D Run Mode 22 18 BUCKET WIDTH Measure the bucket width and press the up down arrows until the display reads the width ji 1 aij a BUCKET WIDTH A 19 Press the right arrow until the display shows TILT ZERO 20 TILT ZERO This sub menu is used to calibrate wear of the bucket cutting edge Use it this way 1 Open the bucket until the bottom of the bucket is as close to vertical as possible move away from a flat posi tion 2 Level the tilt of the bucket using a spirit level and press the button 21 Press the right arrow gt until the display shows BUCKET NAME 22 BUCKET NAME This sub menu is used to give the various buckets a name after they have been cali brated If
15. stable surface first Then follow the following instructions in reverse order icP41_019 1 Place the instrument onto a stable surface Not illustrated Step Description l Rotate the ring to the left 2 Pull the ring to open the protective door iCP41 Commissioning 13 iCP41 Commissioning 2 3 Inspection 2 4 Power supply 14 Step Description 3 Orientate the SIM card as illustrated 4 Insert the SIM card into the slot and push it in until it locks in place 5 Insert the USB Stick into the USB port and push it in until it locks in place The USB is inserted for the following operations e When upgrading the software in which case the system needs to be powered on with the USB stick inserted e During normal operations to transfer design files as explained in chapter 4 13 Inspection Prior to Commissioning 1 Check that the cradle on off switch is in the off position 2 Check that the iCP41 is fully seated into the cradle 3 Check that the cradle LEDs are operating normally The top led should blink to show that messages are being transmitted from the CAN bus over the IR link The middle LED should blink to show that messages are being received from the CAN bus over the IR link The bottom LED should remain on to show that the cradle has sufficient power Commissioning The iCP41 is powered in the following way e Induction base
16. the TPF file was created in Select the correct Transformation file TPF If a geoid model was being used when the TPF file was created check the Use Geoid model box and select the correct file N W oN The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 66 for more information iCP41 3D Run Mode 63 iCP41 3D Run Mode Coordinate systems in old formats GTR CSD GRD TPF l 2 uw N Go to page 2 of this screen using the KE or Ea Specify whether the GTR file is stored in the Transfer coordinate system files to the current project for example with USB Go to Settings gt Localisation gt Old SBG formats first page arrows global folder or project folder in the list on the left Select GTR file from the list on the right Specify whether the CSD file is stored in the global or project folder in the list on the left Select the CSD file from the list on the right For local transformations check the box on the right specify if the TPF file is stored in the global or project folder in the list on the left Select the TPF file from the list on the right If a geoid model is used by the TPF file check the box on the right specify if the Geoid file is stored in the global or project folder in the list on the left Select the geoid file from the list on the right Observe that the geoid file must be stored in
17. the global folder Refer to Transferring a geoid model to the system page 66 for more information PowerBox Localisation in the receiver using TRFSET DAT iCP41 3D Run Mode It is possible to transfer a Leica localisation file transformation set trfset dat and its accompanying geoid models gem and correction grids csc to the Leica PowerBox The localisation must then be selected in the machine control software as per the instructions below The PowerBox must be connected and plugged in to the power supply No localisation in iCON 3D is used when using the PowerBox to transform the coor dinates l 2 3 Press the settings key IRW to the right of Sensor Go to page 4 of this screen using the KE or Ee Select TRFSET Use localization in PowerBox Press Send trfset to upload the TRFSET file to Transfer the TRFSET DAT file to the current project for example via USB Go to Settings gt Instruments in the upper box arrows the PowerBox 7 Select the appropriate localisation from the Transformation list Observe that available options in the list are read from trfset dat stored in the PowerBox CS If the localisation is performed in the machine control software Transformation must be set to WGS84 65 iCP41 3D Run Mode 66 Transferring a geoid Geoid models must be stored in the global folder model to the system Upgrade files with geoid models and coordinate systems can be found on t
18. the settings CE All settings that are done are immediately applied onto the receiver K Ask the site supervisor about the radio connection details used Operating the iCG80 The settings for the selected iCG80 profile can be found at receiver with external Main menu gt Settings gt Instruments radio 1 Select External Radio P2 as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the RW button 4 Set the correct baud rate of the external radio 5 Enter flow control ON OFF 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the MEJE button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings CE All settings that are done are immediately applied onto the receiver K Ask the site supervisor about the radio connection details used iCP41 iCG80 71 iCP41 iCG80 72 Operating the iCG80 The settings for the selected iCG80 profile can be found at receiver using NTRIP Main menu gt Settings gt Instruments 1 Select NTRIP as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the RW button 4 Enter the P
19. 9 iCP41 2D Run Mode 3 3 2 CALIBRATE BUCKET 20 SETUP BUCKET In order to calibrate the bucket sensor you must input some information about the length and angles of the bucket to the iCP41 System Follow the instructions below to do so 1 2 10 11 12 13 Press the Enter button lt You will now enter the User Menu Select the menu option SETUP BUCKET You select a menu option by pressing the left right arrows qp Press the Enter button lt to enter the menu option CALIBRATE BUCKET Press the Enter button lt to enter the menu option v SELECT BUCKET 3 4 5 6 7 Select the bucket you want to calibrate It is possible to select between 30 buckets Press the right arrow to enter the menu option BUCKET LEFT RIGHT Select whether the bucket sensor is placed left or right 4p When making your choice you must look on the cover of the bucket sensor If the lid serial label is facing left then you must choose LEFT and vice versa Note if you choose the wrong side the bucket and the graphics will work upside down Press the right arrow gt until the display shows TILT Select NO if the bucket is Nota tilt bucket Otherwise select which tilt unit to use with the bucket The system allows you to associate any one out of 5 tilt units to each bucket Tilt units can be used with several buckets which is relevant when using a tilt coupling Press the right arrow p gt until the display
20. CKET v SELECT BUCKET ae LEFT RIGHT BUCKET FLAT ANGLE FLAT LENGHT FLAT HEIGHT BUCKET WIDTH TILT ZERO BUCKET NAME BUCKET POINT BUCKET INDICATOR SERVICE MENU Password protected menu for support personnel only 17 iCP41 2D Run Mode 3 3 Enter the User Menu 18 2D User Menu To enter the User Menu press the Enter button lt Select a menu option by pressing the left right arrows qp Press the Enter button lt to enter the sub menus Change a value by pressing the up down arrows E These settings are applied instantly 3 3 1 UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT iCP41 2D Run Mode SETUP SYSTEM This menu option is used to set the length unit You can choose between meters inches or feet This menu option is used to set the angle unit You can choose between per cent per thousand gon degrees or relative This menu option is used to set how loud the iCP41 beeps You can choose between off low normal and loud This menu option is used to set the light intensity in the display You can choose between values from 0 to 15 This menu option is used to set how high up the pivot points are allowed The value is the distance from the lowest pivot point You can save the value by moving the bucket to a desired alarm height and pressing the button 1
21. FILL condition even when the bucket is above the MBS s reference surface This is useful when building up a road bank and you want to fix the outer slopes to point down wards Use the Back key EG to return to run mode uw 51 iCP41 3D Run Mode 4 11 Selecting a guide line Working with String Line Models 52 1 N Press Tools a Target 1 9 Select Guide line options Check the box to the right of Guide line Select guide line as Centre line Closest element or Horizontal intersection By entering a value for Horiz offset the line will move horizontally Press Match to set the horizontal offset to the bucket reference point s current distance from the Guide line Use the Back key MEJ to return to run mode Terrace offset Locking the slope iCP41 3D Run Mode You can move the terrace vertically but not the whole reference surface as is the case with vertical offset This is practical when building up a road bank with fixed levels 1 Select Configure model Enter the distance the terrace is to be moved N Use the Back key WEJ to return to run mode Press Tools When moving the terrace downward the entered value must be negative There are two ways to lock a slope setting when working with a String line model In run mode press Lock to lock the slope The key turns green when the function is activated Above the element over which the buck
22. IN code of the SIM card The symbol M indicates a correct PIN code and the symbol indicates an incorrect PIN code You have three attempts before the SIM card must be unlocked by the PUK code 5 Enter the APN settings provided by the SIM card provider e APN e User name e Password 6 Press the and EE arrows to change pages 7 Select the reference network used by the RTK service 8 Enter the NTRIP server details e Server e Port e User name e Password CS Ask the SIM card provider for data connection details and the person in charge of NTRIP account for details on the RTK connection 9 Select the mount point used The mount point list can be retrieved by pressing List 10 Exit the settings page by pressing the MEJE button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings CE All settings that are done are immediately applied onto the receiver iCP41 iCG80 73 iCP41 iCG80 Changing the GNSS antenna 74 The settings for the selected iCG80 profile can be found at Main menu gt Settings gt Instruments 1 Press the RZJ and EE arrows to change pages 2 In the antenna list select the GNSS antenna connected to the receiver 3 Exit the settings page by pressing the WEJ button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings If the system
23. Mode 48 4 10 Working with MBS Volume Calculation Model 4 10 1 Selecting a Guide Line Selecting a guide line 1 Press Tools Seng Toke L 2 Select Guide line options eas ation 31 902 m 3 Check the box to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the bucket reference point s current distance from the Guide line 7 Use the Back key MEJ to return to run mode 4 10 2 Holding Slopes Hold the slope There are two ways to hold the slope when working with an MBS e Above the element that the bucket is currently positioned over e Hold the slope for a specific element by choosing the element s code Remember that the element must be coded when creating the MBS in order for this function to be avail able In run mode press Lock to hold the slope The key CUT Pon turns green when the function is activated e The slope above the current element will automat ically be held if none of the settings below are adjusted e The slope setting for the selected code will be held if the function is activated in the settings Refer to Elevation 32 127 m Holding slope for an element using a code page a ORN 50 for more information iCP41 3D Run Mode 49 iCP41 3D Run Mode Holding slope for an element using a code
24. avigation Menu Enter and ESC buttons The assignment of these buttons can vary depending on the software running on the iCP41 CPU Chipset VGA and Audio e ADLink ETX667 423 e Intel Celeron M 1Ghz 1Mb L2 e NXP Ipc2300 microcontroller Memory e SDRAM SO DIMM IDE port e Compact FLASH 8 2 Protection class Temperature Cradle iCP41 Technical Data General Technical Data Unit Protection class All Sensors IP68 Cradle IP54 Junction Box IP68 Can Junction Box IP68 Unit Operating temperature C Storage temperature C All Sensors 20 to 70 40 to 80 Parameter Specification Voltage range 12 24 Volts dc nom Current consumption lt 2 5A with control box connected and no load at 12 V Output 2 x RS232 RX TX 12V 2Amp GND 2 x CAN and J1939 Communication Infrared 1 Mbit Dimensions 12 4 x 15 2 x 4 4 cm Weight 0 320 kg 93 iCP41 Technical Data Bucket Sensor Tilt Bucket Sensor Rotation Sensor 94 Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100 kg Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1 x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100 kg Parameter
25. buttons Toggle and Switch see in the installa tions manual how to install external buttons Measure points 1 Select how you want to measure points e Left e Center e Right e Combination of all above e Ref reference point on bucket cannot be used in combination Examples of settings iCP41 3D Run Mode Below you will find screens that show examples of how the auto logging can be setup D Actual 0 0 CUT gt Target 0 0 CUT 0 018 m 0 018 m Ss Actual 0 0 gt Target 0 0 Offset 31 881 m Offset 31 881 m Elevation 31 899 m Elevation 31 787 m n E ext El D Manual mode ref point in center Combination of Left and Right Distance mode ref point in center The auto logging function will start logging points for every 1 m the machine is moved The distance between the log points can be selected After the points have been logged you can enter the Help models to see the points iCP41 3D Run Mode gt Actual 0 0 gt Target Offset 31 881 m Elevation 31 899 m STA Dist CL Design 31 881 m View O Tools Distance mode ref point in center Auto logging OFF Time mode ref point in center Offset 31 881 m Elevation 31 915 m STA Dist CL Design 31 881 m View Oo Tools im lol VL Time mode ref point in center Auto logging OFF R jan Help models Preview Active models 4a log2 csv Type Point log file
26. d Type Frequency band MHz WLAN 2412 2483 5 HSPA GSM GPRS EDGE 850 MHz 900 MHz 1800 MHz 1900 MHz UMTS WCDMA HSDPA HSUPA 800 MHz 850 MHz 900 MHz 1900 MHz 2100 MHz Receive diversity Optimised for diversity on 800 850 900 1900 and 2100 MHz Output power Antenna iCP41 Technical Data Type Output power dBm WLAN 15 54 Mbps EGSM 900 GSM 850 Power Class 4 2 W 33 dBm GSM 1800 1900 Power Class 1 1 W 30 dBm EDGE Power Class E2 for 850 900 0 5 W 27 dBm EDGE Power Class E2 for 1800 1900 0 4 W 26 dBm WLAN Gain 2dBi at 2 4GHz HSPA Gain 2dBi at 2 4GHz 97 iCP41 International Limited Warranty Software License Agreement 98 9 International Limited Warranty Software License Agreement International Limited Warranty Software Licence Agreement This product is subject to the terms and conditions set out in the International Limited Warranty which you can download from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or collect from your Leica Geosystems distributor The foregoing warranty is exclusive and is in lieu of all other warranties terms or conditions express or implied either in fact or by operation of law statutory or otherwise including warranties terms or conditions of merchantability fitness for a particular purpose satisfac tory quality and non infringement all of which are
27. d Reference Models Reference models localisations coordinate systems etc are stored in a project To select a project go to Settings gt Projects Select a Project from the list Or As the Settings menu can be password protected you can also select a project in Projects in the main menu Preselected reference models and localisa tions will automatically be activated Select a Project from the list You can select a reference model in Settings gt Surface 1 Select Reference type 2 Select Reference 3 If you are working with a terrain model you can activate and select a Centre line Locked slopes with terrain models will relate to this line Viewing help models in the graphics window iCP41 3D Run Mode Background images help models can be shown in plan view Help models are a visual tool only and cannot be used for calculations Several help models can be viewed at the same time Examples of help models include road shoulders power cables etc FILL t 0 118 m Elevation 31 807 m To select a help model go to Settings gt Help models 1 Select the Type of file 2 Select the Model you wish to view 3 Check the On Off box to activate the help model Dwg dxf models can also be used as an ordinary help model Select the dwg dxf model like an ordinary help model All models in Active models can be viewed in the plan view in run mode S Avoidance zones are set here Refe
28. d power through the backside of the iCP41 facing the cradle 3 2D Run Mode 3 1 Control Box 2D Mode Control Box Description of display BUCKET02 Se ee aa dia iCOnNn A X icP41_WL_001 a Tilt slope display b Selected bucket iCP41 2D Run Mode 15 iCP41 2D Run Mode 16 Description of buttons Button Description aa Not used for the wheel loader application Not used for the wheel loader application J b9 a Not used for the wheel loader application Not used for the wheel loader application Reset button Used for setting the reference level and resetting earlier values in the menu m m Jagne Selecting a bucket Ve Navigation button Allows you to navigate through the menus Press left right arrows to move between bucket items Naming convention within this manual e lt 1 Enter button e qp Left Right arrow buttons e amp Up Down arrow buttons e S Escape button Not used for the wheel loader application F2 Not used for the wheel loader application F6 Not used for the wheel loader application 3 2 User Menu tree iCP41 2D Run Mode 2D User Menu Tree SETUP SYSTEM UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT SETUP BUCKET CALIBRATE BU
29. e purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price iCP41 International Limited Warranty Software License Agreement 99 Original text Printed in Switzerland 2014 Leica Geosystems AG Heerbrugg Switzerland 812573 1 2 0en Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg e Switzerland when it has to be right etca Phone 41 71 727 31 31 www leica geosystems com Geosystems
30. e same screen as the operator l Press Share screen When screen is shared a pop up will inform of When done press the same button again to exit In the machine control software go to Tools from the main menu this Press OK ICON view iCG80 5 1 The iCG80 GNSS receiver The iCG80 receiver is a high performance on machine GNSS receiver and must be connected via CAN to work Refer to the installation manual for how to properly install it iCON 3D automatically detects if an iCG80 unit is connected Description The first time an iCG80 units is detected by iCON 3D it will prompt you to name it and configure it K All coordinate systems are handled by localisation files lok in iCON 3D iCP41 iCG80 69 iCP41 iCG80 70 Operating the iCG80 The settings for the selected iCG80 profile can be found at receiver with the Main menu gt Settings gt Instruments internal radio 1 Select Internal Radio as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the EY button 4 Set the correct radio channel 5 Enter the radio protocol used 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the MG button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo
31. et Reference Point 41 4 7 Screen Settings 41 4 8 Other Settings 42 4 9 Working with Terrain Models 43 4 9 1 Guide Line 43 4 9 2 Locking Cross Slope 45 4 10 Working with MBS Volume Calculation Model 48 4 10 1 Selecting a Guide Line 48 4 10 2 Holding Slopes 49 4 11 Working with String Line Models 52 4 12 Monitor Screen 58 4 13 Transferring Files via USB 59 4 14 Selecting Projects and Reference Models 60 4 15 Localisation Settings Coordinate Systems 62 4 16 iCON telematics 67 iCG80 69 5 1 The iCG80 GNSS receiver 69 5 iCP41 Table of Contents 6 Care and Transport 76 6 1 General Notices 76 6 2 Transport 76 6 3 Storage 77 6 4 Cleaning and Drying 77 Safety Directions 78 7 1 General 78 7 2 Intended Use 78 7 3 Limits of Use 79 7 4 Responsibilities 79 7 5 Hazards of Use 80 7 6 Electromagnetic Compatibility EMC 84 7 7 ICES 003 Statement Applicable in Canada 85 7 8 FCC Statement Applicable in U S 86 Technical Data 91 8 1 iCP41 Technical Data 91 8 2 General Technical Data 93 8 3 Conformity to National Regulations 96 International Limited Warranty Software License Agreement 98 1 Product Overview 1 1 Product Description and Features General The iCP41 has a key pad and touch screen for user input The display is a 7 wide screen and offers state of the art brightness making it possible to use in sunny environments The rugged IP56 enclosure is designed for harsh environments Power Supply and For utmost
32. et s reference point is currently positioned Lock the slope for a specific element by choosing the element s code Remember that the element must be coded when creating the string line model in order for this function to be available The slope above the current element will automat ically be locked if none of the settings below are adjusted The slope setting for the selected code will be locked if the function is activated in the settings Elevation 32 004 m Refer to Locking slope for an element using a Coca code page 54 for more information 53 iCP41 3D Run Mode Locking slope for an element using a code Check the Use box If the box is left unchecked Select a code for the element to be locked at Use the Back key I to return to run mode 54 Press Tools CUT lt Target 3 0 Select Configure model ation 31 926 m the slope setting for the element above or below the bucket reference point will be locked Lock on code Parallel offset when locking an element iCP41 3D Run Mode An element can be moved in parallel from the locked p amp element Observe that this is not the same as vertical offset where the reference surface is moved vertically up or down FILL 0 443 m Elevation 31 938 m Cc 1 Press Tools 2 Select Configure model 3 At Parallel offset enter the distance the locked element is to be moved in parallel 4 Use the Back key WEJ to return to
33. g the machine accidents may occur due to a the operator not paying attention to the surroundings persons ditches traffic etc or b malfunctions of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified operator The user has to be able to take emergency measures for example an emergency stop When working near magnetic fields or objects which might influence the magnetic field check results for accuracy The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations 81 iCP41 Safety Directions AN Danger A Warning A Warning 82 Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of electrical installation
34. gate through the menus Press left right arrows to change the bucket reference point Naming convention within this manual e lt Enter button qp Left Right arrow buttons e Up Down arrow buttons IS Escape button 4 2 Storing Points Storing points 1 Press Tools 2 Select Store point options fset 11140 m on 32 116 m 3 Select the Coordinate file you wish to store the measured points in 4 Enter a Point name Point numbers automatically increase by one when a point has been stored 5 Press Measure to store the bucket reference point The colour of this key corresponds to the position quality The key is green when the position quality is good and red when it is low In the latter case the function can t be used 6 Check the Show in run window box to use the Measure key directly in run mode E Pressing this key will bring up the selected coordinate file in the plan view as a help model Measured points are displayed in plan view Press this key to create a new coordinate file iCP41 3D Run Mode 29 iCP41 3D Run Mode 30 4 3 Auto logging function Using Auto logging 1 To use the auto logging function you must be in run screen and have a fixed position 1 Press Tools lt Target 3 0 1 300 2 Select Store point options fset 1 140 m on 32 116 m 3 Go to the second page 2 2 by pressing the right arrow on the top of the screen Options in Auto logging
35. ggle right left arrows on the navigation key e Switch between 2D 3D in plan view f Reference point s stationing in the centre line g Reference point s side distance to centre line h Distance to guide line Line selection depends on the active reference iCP41 3D Run Mode i CUT FILL value for right bucket edge Background is blue for fill green inside tolerance and red for CUT j Guide line Viewed as a dashed blue line in the cross section view k Centre line Viewed as a black amp white line in the cross section view Elevation of bucket reference point m GPS status e CQ precision for PowerBox iCG60 and iCG80 e DOP for other receivers n Reference model s height in the bucket reference point s position Description of buttons Button Description ois These buttons offset the reference model vertically up or down One push of the button equals 1 cm MENU Opens the wheel loader s internal 2D system with the select bucket menu open Opens a 2D display window for the wheel loader s internal system It is not possible to adjust the wheel loader s system settings in this mode Press the button again to close the window Opens the wheel loader s internal 2D system The system is still in 3D mode GPS The wheel loader s system settings can be changed 27 iCP41 3D Run Mode 28 Button Description y Navigation button Allows you to navi
36. h are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor mation about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions A Warning Radios A Warning 7 7 A Warning iCP41 Safety Directions If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electro
37. he USB memory supplied with the system downloaded via iCON telematics or from the SBG homepage 1 Create a folder on a USB stick and name it Sa Removable Disk F system You can use any USB stick e ia 2 Copy the DAT file and paste it into the system D m folder C out 3 In the machine control software go to Tools gt B system About gt Upgrade 4 Press USB 5 Select the appropriate DAT file from the list 6 Press OK 7 Follow the instructions on the screen 4 16 Remote file transfer iCON sync iCP41 3D Run Mode iCON telematics iCON telematics allows for remote version upgrading remote file transfer remote screen sharing controlling and live monitoring of the machine s position for fleet tracking This functionality requires an iCON telematics license For more detailed information on how to setup iCON telematics visit the iCON telematics homepage iCON sync synchronizes the files on the machine with fi those on the iCON telematics server meaning that new design files are synchronized to the machine control software and survey files from the machine control software are synchronized to the server 1 In the machine control software go to Tools gt Remote sync 2 When done press OK 67 iCP41 3D Run Mode 68 Remote Support iCON iCON view activates remote viewing controlling of the screen from the iCON telematics view server meaning that support personnel can share th
38. icit approval of Leica Geosystems 7 3 Environment AN Danger 7 4 Manufacturer of the product Person responsible for the product iCP41 Safety Directions e Inadequate safeguards at the work site for example working on roads e Controlling of machines moving objects or similar monitoring application without addi tional control and safety installations Limits of Use Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition The person responsible for the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To ensure that it is used in accordance with the instructions e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e To ensure that the national laws regulations and conditions for the operation of e g
39. is only applicable for products without radio This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Labelling Control Box Labelling Cradle iCP41 Safety Directions icP41_008 iCP41 3D Panel Excavator w C Case P N 797048 S N Xxxxx eca Leica Geosystems AG CH
40. is used on an Excavator or Wheel Loader please follow the procedure below 1 Check the Dual GPS check box 2 Enter the GPS Dir Correction This value is calculated when calibrating the machine 3 Select the Ref antenna This is the dual GNSS antenna connected to the receiver CE All settings that are done are immediately applied onto the receiver Selecting GLONASS and __ The settings for the selected iCG80 profile can be found at changing CQ value Main menu gt Settings gt Instruments Press the RZJ and EEJ arrows to change pages 2 To select deselect using GLONASS for the position calculations on this machine use the Use GLONASS check box 3 To decrease increase the Coordinate Quality CQ value enter the new value into the Max CQ field A higher value means that ICON 3D will accept a lower coordinate quality before warning about too high CQ value in run mode 4 Exit the settings page by pressing the BEJE button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings CE All settings that are done are immediately applied onto the receiver iCP41 iCG80 75 iCP41 Care and Transport 6 6 1 General information Periodic checks 6 2 Transport in the field Transport in a road vehicle Shipping 76 Care and Transport General Notices Servicing the system only requires a minimum of time All electr
41. magnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Use of product with radio devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets in combination with radio devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected e Do not operate the product with radio devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio devices near medical equipment e Do not operate the product with radio devices in aircraft ICES 003 Statement Applicable in Canada This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada 85 iCP41 Safety Directions 7 8 Applicability A Warning A Warning 86 FCC Statement Applicable in U S The grayed paragraph below
42. oam inserts and the accessories at a temper ature not greater than 40 C 104 F and clean them Always close the transport container when using in the field Wet connectors must be dry before attaching the dust cap 77 iCP41 Safety Directions 7 7 1 Description 7 2 Permitted use Reasonably foresee able misuse 78 Safety Directions General The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these direc tions and adhere to them Intended Use e Determine the position of a dozer grader blade or excavator wheel loader bucket e Calculate the distance between the blade bucket and a reference model surface line or point e Automatic adjustment of a dozer grader hydraulic system in order to match the blade to the reference model e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable damages or defects e Use with accessories from other manufacturers without the prior expl
43. of the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instructions are available ask the machine manufacturer for instructions before mounting the product Installation information iCP41 Commissioning The iCP41 is ready to use when delivered from the factory No installation procedure is needed To get the iCP41 started complete the following steps 1 Snap iCP41 onto cradle To connect the iCP41 to the cradle 1 Put the iCP41 on the holding hooks in the bottom of the cradle Then snap the iCP41 onto the cradle by pressing it towards the cradle K Failure to properly mount the panel to the cradle can result in the panel falling off the cradle causing damage to the unit icP41_003 11 iCP41 Commissioning 2 Turn iCP41 on icP41_005 12 To turn the iCP41 on and off use the power switch on the right side of the cradle This is the master switch for the entire system CS Removing the iCP41 will also turn off the power CS To release the iCP41 simply press the release key at the bottom of the cradle and pull the iCP41 towards you and then lift it up 2 2 Inserting a SIM card USB stick Insert and remove a Follow the step by step instructions to properly insert a SIM card or USB stick SIM card USB Stick step by step K To remove the SIM card USB Stick place the instrument on a
44. onic components are enclosed in robust housings to safeguard them against mechanical damage If any iCP41 components are subjected to severe impact be sure to check for proper oper ation prior to performing any work with the system Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration 6 3 Product 6 4 Product Cables and Plugs Damp products Connectors with dust caps iCP41 Care and Transport Storage Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to 8 Technical Data for information about temperature limits Cleaning and Drying e Blow off dust e Use a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Dry the product the transport container the f
45. r to 4 4 Avoidance zones for further information 61 iCP41 3D Run Mode 4 15 er Using localisation in iCON 3D LOK format Using predefined coor dinate systems 62 Localisation Settings Coordinate Systems A localisation is the transformation from global to a local coordinate system and is carried out in iCON 3D When using the PowerBox the localisation can be done directly in the PowerBox When using iCON gps 80 localisation must be done in ICON 3D 1 Transfer the LOK file to the current project for example via USB 2 Go to Settings gt Localisation 3 Select the appropriate Localisation from the list If a geoid model is used by the LOK file it should be saved in the global folder Refer to Transferring a geoid model to the system page 66 for more infor mation Several national regional coordinate systems are preinstalled 1 Go to Settings gt Localisation gt Predefined 2 Select Country region and Coordinate system 3 To use a geoid model check the Use Geoid model box and select the appropriate file The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 66 for more information Local transformation in 1 Transfer the TPF file to the current project for iCON 3D TPF format example via USB Go to Settings gt Localisation gt Old SBG formats first page Select Country region and Coordinate system that
46. reliability in harsh and dusty environments no cables or power supplies are used Communication with the iCP41 CS Cradle will be used as a short form for MMB1300 cradle throughout this manual e The iCP41 is wirelessly powered from the cradle via induction e Data are transferred wirelessly via IR between the cradle and the iCP41 e On the bottom of the iCP41 are SIM card and USB ports iCP41 Product Overview 7 iCP41 Product Overview iCP41 icP41_001 a Keypad f Reverse SMA Connectors b 7 LCD wide screen display g Ventilation cap c WiFi antenna not used h SIM card slot d IR Port for data transfer i USB 2 0 slot e HSPA antenna j Cover for communication ports Do not cover the IR Port for data transfer as this can lead to a transfer interruption Neither the HSPA nor the WiFi antenna are attached to the iCP41 when delivered To store the iCP41 inside the transport case both antennae must be detached 1 2 Container Contents Container for instru ment and delivered accessories iCP41_002 a a iCP41 d HSPA antenna b User Manual e Transport case c WiFi antenna f USB memory stick iCP41 Product Overview iCP41 Commissioning 2 2 1 A Warning A Warning 10 Commissioning Installation This product may be installed on construction equipment only by an appropriately trained and qualified specialist Unauthorized modification of machines by improper mounting
47. run mode 55 iCP41 3D Run Mode 56 Selecting a layer When creating a line model it is possible to add information about which build up layers are available for the model and their thicknesses If this information is available it is possible to choose which layer the calculations will be based on 1 Press Tools 2 Select Configure model 3 In Active layer select which capping layer you wish to work with CUT FILL values refer to the selected layer 4 Use the Back key GJ to return to run mode Using special slopes Special slopes are used for minimising the consumption of expensive material You can use a cheaper material The slope of the special slope is set when you create the string line model In the example below the surface layer is in blue and the bed is in pink Special slope is not activated Special slope is activated cheaper material can be used outside the taper Activating the special 1 Press Tools slope 2 Select Configure model D Actual lt Target 3 0 ation 31 926 m 3 Check the Use special slope box Observe that the information about the tapered slope must be added when creating the line model in order for the function to work properly 4 Use the Back key WEJ to return to run mode iCP41 3D Run Mode 57 iCP41 3D Run Mode 4 12 General information Selecting Monitor screen 58 Monitor Screen In the monitor screen you can
48. s such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and follow their instructions During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers Inadequate securing of the work site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic A caution A Warning iCP41 Safety Directions If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress If the product is improperly disposed of the following can happen
49. situation or an unintended use which if not avoided could result in death or serious injury A Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage a Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner e GSM is a trademark owned by the GSM Association All other trademarks are the property of their respective owners This manual applies to the iCP41 To use the iCP41 efficiently it s unavoidable to refer to the manual provided together with the software running on the iCP41 iCP41 Table of Contents Table of Contents In this manual Chapter Page 1 Product Overview 7 1 1 Product Description and Features 7 1 2 Container Contents 9 2 Commissioning 10 2 1 Installation 10 2 2 Inserting a SIM card USB stick 13 2 3 Inspection Prior to Commissioning 14 2 4 Commissioning 14 3 2D Run Mode 15 3 1 Control Box 2D Mode 15 3 2 2D User Menu Tree 17 3 3 2D User Menu 18 3 3 1 SETUP SYSTEM 19 3 3 2 SETUP BUCKET 20 3 3 3 SERVICE MENU 24 3 4 Diagnosis screen 25 iCP41 Table of Contents 3D Run Mode 26 4 1 Control Box 3D 26 4 2 Storing Points 29 4 3 Auto logging function 30 4 4 Avoidance zones 36 4 5 Vertical Offset 39 4 6 Changing the Buck
50. t the vertical offset using the B buttons Each button press equals an offset of 1 cm 03 4 6 Changing the bucket reference point 4 7 Background brightness and theme Changing the Bucket Reference Point You can change the bucket reference point by pressing the left right arrows 4 while in run mode Screen Settings Background brightness and theme like colours of the keys can be adjusted in Tools gt Themes in the main menu 1 Select a Theme from the list 2 Adjust the screen s background lighting using the Brightness slider E When the brightness is set to max the backlight on the on panel buttons is turned off These are the buttons described in chapter 3 1 Control Box 2D Mode iCP41 3D Run Mode 41 iCP41 3D Run Mode 42 4 8 Other Settings Other settings Other settings such as language length units etc can be found in Settings gt Other in the main menu Option Description Data IO Modem settings and viewing data on ports Locale Settings for languages units etc Display Advanced run mode settings such as background colour in run mode point size cross hair size hide machine view in run mode etc Grid setup Settings for handling grid models modification models Services Advanced iCON telematics settings Reset Reset the configurations machine settings instrument settings etc are removed Projects are left intact Logging Ac
51. tivate logging for trouble shooting CS This is not a function for logging of points Calibrate Calibrate the touch screen Consult support personnel before calibrating the screen 4 9 4 9 1 How to select a Guide line Selecting a Guide line iCP41 3D Run Mode Working with Terrain Models Guide Line There are two ways to select a Guide line when working with a terrain model e froma file in LIN format e graphically by touching the screen from a file in GEO format 1 Press Tools 2 Select Guide line options set 11140 m on 32 120 m Select Guide line from file 1 Check the box to the right of Guide line 2 In the drop down list select the file with the rele vant guide line 3 By entering a value for Horiz offset the line will be moved horizontally at the given value 4 Press Match to set the horizontal offset at the same distance as the bucket s perpendicular distance to the Guide line 43 iCP41 3D Run Mode Select Guide line by touching the screen l 2 3 On the touch screen select the line that is to be Press Go to activate the selected Guide line and Check the box to the right of Linework In the drop down list select the file containing the Linework Press Pick polyline used as a Guide line return to run mode 4 9 2 er Possibilities to hold a slope iCP41 3D Run Mode Locking Cross Slope To use this function
52. you enter as the first letter in the name the iCP41 will generate the names BUCKET 1 BUCKET 2 etc according to the number of buckets you have calibrated to the system By pressing the left right arrows q you can move the position of the cursor By pressing the up down arrows amp you can change the letter 23 Press the button three times to leave the User Menu BUCKET POINT At this option you choose which bucket point is used for height measurements You can choose between 5 settings e MIDDLE LEFT or RIGHT side of the bucket as reference point The chosen bucket point is shown with a green indication There are 2 other possibilities where the bucket point automat ically changes between e Closest the bucket point that is closest to the surface or e Lowest the bucket point that is lowest without regard to the surface The chosen bucket point is shown with a blue indication a Closest b Lowest BUCKET INDICATOR Enables or disables the bucket and tilt angle indicators iCP41 2D Run Mode 23 iCP41 2D Run Mode 3 3 3 Description SERVICE MENU 24 Password protected menu for support personnel only 3 4 Description Example of a diagnosis screen iCP41 2D Run Mode Diagnosis screen This is a diagnostic tool to view the status of sensors and error messages If a cable breaks or a sensor is not functioning it is possible to detect where the problem is To activate this screen
53. you must push the left right arrows qp at the same time SENSOR VALUE VERSION ENAB stat the diagnosis screen you can see detailed system status information RS10AZ00 RS10A200 The most important columns are the last XIS1 202 two ENAB and STAT XIS1L203 They will show if there is a deviation IS3 3 01 182 3 01 XIS1LASER RS10 FLUX RS10A200 EXTENS ION CABLE DET XC16 v2 4 0 e ENAB tells the setting for the sensor that has been made in the technical menu When the sensor is activated YES will be shown e STAT tells if the sensor is working ON shows that the sensor is working OFF shows a failure either in the sensor or in the cable connection from the previous sensor The chain of sensors start by the cabin and moves towards the bucket e tells that the Bucket Sensor needs to be recalibrated Please contact your local dealer e tells that the Tilt Sensor is not working correctly Please contact your local dealer 25 iCP41 3D Run Mode 26 4 3D Run Mode 4 1 Control Box 3D Control Box Description of display Ze GYPSY OIYP VY YUU UUUUUw 1 A C iCP41 WL 002 a Bucket s current cross slope and model s slope by the bucket reference point Symbol on the left shows direction of slope b CUT FILL value for left bucket edge Background is blue for fill green for inside tolerance and red for CUT c Zoom keys Touch screen to view keys d Bucket reference point To
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