Dymax Bottle Drop-In Pressure Tank User Guide
Contents
1. Dispose of hazardous chemicals according to all local state and federal regulations Use only chemicals that are compatible with the system Product Overview Description of the Dymax Bottle Drop In Pressure Tank The Dymax bottle drop in pressure tank is designed to accommodate fluids that are supplied in bottles containers up to 1 gallon in size Materials are carried through a disposable fluid path from the bottle to the dispensing valve by constant air pressure The tank s disposable fluid path is easy to replace allowing for easier product changeover with less clean up A variety of different fluid path sizes and materials including black tubing for UV applications are compatible with the tank The tank is constructed of aluminum and Amalgon with an anodized black finish and is compatible with all Dymax pneumatic dispensing valves The cover features an air tight seal eliminating leaking points or air entrapment problems A cover mounted precision air filter regulator comes standard with the tank Special Features and Benefits Features and benefits of the bottle drop in pressure tank include m Compatible with bottle container sizes up to 1 gallon m Utilizes a disposable fluid path allowing for easier product changeover with less clean up m Includes a safety air relief valve to prevent over pressurization m Easy to remove air tight cover m Cover mounted air filter regulator for precise fluid control SES Dymax Bottle Drop2. Dymax parts and accessories Inspect all equipment components daily Repair or replace any worn or damaged parts immediately Do not use the equipment until any worn or damaged parts have been replaced Use materials which are compatible with the equipment s wetted parts Reference the material manufacturer s warnings If you are unsure about material compatibility contact Dymax Application Engineering Do not exceed the maximum working pressure of the lowest rated system component This pressure tank has a 60 psi 410 kPa 0 41 MPa 4 1 bar maximum working pressure Check the rating on all dispensing equipment and accessories to ensure they can withstand the operating pressure of the reservoir Never use 1 1 1 trichloroethane methylene chloride or other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Use in pressurized equipment could result in a chemical reaction with the possibility of explosion Comply with all applicable fire electrical and safety regulations Tipping and Dropping WARNINGS Place the equipment on a sturdy level surface Check that all tubing lengths are long enough to allow for unrestricted movement of the system components Do not lift pressurized equipment If the equipment needs to be moved do not pull on the tubing to move the reservoir Do not tip the reservoir or place it on its side Fluid can enter and damage the pressure regulator and the
3. 717004 Capacity 1 Gallon Maximum Operating Pressure 60 psi 410 kPa 0 41 Mpa 4 1 bar Maximum Operating Temperature 0 C 32 F to 50 C 122 F Safety Relief Valve Size 1 4 inch 6 3 mm Air Inlet Size 1 4 inch 6 3 mm Fitting Fluid Outlet Size 3 8 inch 9 5 mm Fitting Dimensions H x Diameter 16 x 10 40 6 cm x 25 4 cm Weight 20 Ibs 9 kg Unit Warranty One year from purchase Warranty From date of purchase Dymax Corporation offers a one year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Accessories 10 Spare Parts 10 Cleaning and Maintenance 9 Specifications 11 Help 4 Support 4 Installation 8 System Features amp Benefits 7 Main Components 8 Troubleshooting 10 Maintenance 9 Unpacking 8 Operation 9 Warranty 11 Product Overview 7 Safety 5 amp DYMAX 2012 2015 Dymax Corporation Al
4. cover and move them into the down position 3 Lift off the lid 4 Uncap the material bottle and place it in the center of the pressure tank 5 Runthe material line through the Fluid Outlet Port and into the material bottle NOTE It is very important that the end of the tube in the material bottle is cut at an angle to insure proper material flow 6 Place the lid back on the tank Make sure that the material line is inside the material bottle 7 Once the lid is in place move the knobs to the upright position and retighten all three knobs evenly Firmly tighten the knobs to prevent air leakage 8 Connectthe material line to the fluid delivery system 9 Pressurize the tank to the required pressure and operate the fluid delivery system Maintenance Reservoir Cleaning This bottle drop in reservoir can be used to dispense a variety of different materials Each material has its own unique set of cleaning instructions Please refer to the Material Safety Data Sheet MSDS of your material for instructions on how to properly clean the material Reservoir Maintenance amp Inspection Dymax pressure tanks are designed to require little maintenance Still as with all equipment the system should be routinely inspected for wear and maintained Inspect all equipment components daily Repair or replace any worn or damaged parts immediately Do not use the equipment until all worn or damaged parts have been replaced Inspect all tubin
5. pressure relief valve leading to an over pressure condition within the reservoir Once the pressure regulator and or pressure relief valve become blocked they must be replaced with new Dymax parts before the equipment can be operated again Do not drop the pressure tank Dropping a pressure tank from any height can damage the pressure relief valve pressure regulator fittings reservoir body or cover A damaged pressure regulator or damaged pressure relief valve may lead to an over pressure condition within the reservoir while a damaged reservoir body or cover can lead to an explosion If your reservoir is dropped it must be thoroughly inspected for any cracks or damage to the pressure regulator and or pressure relief valve Any damaged parts must be replaced with Dymax parts before the equipment can be operated again If you are unsure about the condition of your tank please contact Dymax 6 Dymax Bottle Drop in Pressure Tank User Guide Tubing WARNINGS Pressurized tubing can be very dangerous Worn damaged or misused tubing can develop a leak spraying the contents of the tank at high pressure Materials can be sprayed into eyes or onto skin causing serious bodily harm Fire and other property damage can also occur from unwanted spraying Before pressurizing the system make sure all fluid connections to the tank are secure and route tubing away from traffic areas sharp edges moving parts and hot surfaces Inspect all tubi
6. Dymax Pressure Tank User Guide Bottle Drop In Material Reservoir m Instructions for Safe Use m Setup and Operation m Maintenance m Ordering Spare Parts and Accessories Dymax Bottle Drop in Pressure Tank User Guide About Dymax UV Visible light curable adhesives Systems for light curing fluid dispensing and fluid packaging Dymax manufactures industrial adhesives light curable adhesives epoxy resins cyanoacrylates and activator cured adhesives We also manufacture a complete line of manual fluid dispensing systems automatic fluid dispensing systems and light curing systems Light curing systems include LED light sources spot flood and conveyor systems designed for compatibility and high performance with Dymax adhesives Dymax adhesives and light curing systems optimize the speed of automated assembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied Dymax is willing to assist users in thei
7. Rc E S e UNE Esa meade 9 Reservoir Maintenance amp Inspection ssssesssssssssseeseee eene eene enne en nnne nenne enn rnts entres sinensis entrer n nnne tnnt enn 9 Troubleshooting eise enar Eo ee e esas sue o ose s oasis use Is aso osos sae sacos es esas sn ese o seges sas sae sa aora d 10 Spare Parts ANd ACCOSSOMIGS ii c0cccisccssccseecstccsvecsvcessccscceseccssceseessdecseocstcessecsdceseecsdceseessdeeteecsdcessessdeesescsecesecsaseass 10 Options Accessories o 5i 50 25 E EAT EET E A 10 SEA ae e a E E T T A E 10 Specifications PER 11 FIC 11 Dymax Bottle Drop in Pressure Tank User Guide Introduction Introduction to the User Guide This guide describes how to use the Dymax Bottle Drop In Material Reservoir PN T17004 Sections in this guide describe how to assemble use and maintain the pressure tank safely and efficiently Intended Audience Dymax prepared this user guide for experienced process engineers technicians and manufacturing personnel If you do not understand the instructions contact Dymax Application Engineering to answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products m Detailed product information on www dymax com m Dymax Customer Support and Application Engineering teams are available in the United Sta
8. dymax com cn 82 2 784 3434 info_kr dymax com www dymax com kr
9. g for cuts leaks or other damage and replace any damaged tubing immediately Dymax Bottle Drop in Pressure Tank User Guide If your reservoir is dropped it must be thoroughly inspected for cracks or damage to the pressure regulator and or pressure relief valve Any damaged parts must be replaced with Dymax parts before the equipment can be operated again If you are unsure about the condition of the tank please call Dymax Troubleshooting Table 1 Troubleshooting Chart for Dymax Bottle Drop In Pressure Tanks Problem Possible Cause Corrective Action Inspect the Air Supply Line Straighten and remove Bent Air Supply Line any kinks in the Air Supply Line Tank does not maintain Damaged Air Regulator Install a new Air Regulator pressure Damaged Cover U Cup Seal Replace the damaged U Cup Seal Cover not secured Tighten all knobs on the cover to secure Damaged Air Relief Valve Replace the Air Relief Valve Spare Parts and Accessories Options Accessories Item Part Number Tubing Reservoir Air Line Kit T16789 6 Ft 1 8 m of Fluid Line Kit Black 3 8 9 5 mm OD PE 116787 Spare Parts Item Part Number Fittings Air Relief Valve T15565 3 8 Material Fitting T16278 1 8 Air Inlet Fitting T11694 Regulators Air Pressure Regulator T13970 Miscellaneous U Cup Seal Cover T17330 Knob Cover T16726 Dymax Bottle Drop in Pressure tank User Guide Specifications Property Specification Part Number
10. hile using the equipment stop spraying immediately Do not use the equipment until you identify and correct the problem Always work in a well ventilated area Some materials give off flammable fumes or vapors Upon buildup these fumes can result in a fire or explosion Keep the work area free of debris i e solvents rags gasoline Always keep a fire extinguisher compatible with your equipment and processes in the work area in case of fire Electrically disconnect all the equipment in the spray area and extinguish all open flames or pilot lights Dymax Bottle Drop in Pressure tank User Guide Do not smoke in the work area Do not turn on or off any light switch in the work area while operating or if fumes are present Do not operate a gasoline engine in the work area Chemical WARNINGS Hazardous chemicals can give off fumes that can cause serious injury or death if inhaled swallowed or splashed in the eyes or on the skin Wear respiratory protection and protective eyewear gloves and clothing Consult the chemical manufacturer for recommended personal protective equipment and hazards specific to the chemical being used Fumes may contain both gases vapors and dust smoke given off by a substance as a result of a chemical transformation Consult the Material Safety Data Sheet MSDS or Safety Data Sheet SDS for all chemical products you are using prior to commencing work Store hazardous chemicals in approved containers
11. in Pressure Tank User Guide Description of Main Components Figure 1 Pressure Tank Components Compressed air in 4 Pressure gauge from filter regulator Pressure adjustment knob f i Fluid outlet port and push through fitting Air precision regulator Pressure relief valve Knob to hold cover down Bottle reservoir tank Installation Unpacking and Inspecting Your Shipment When your Bottle Drop In Material Reservoir arrives inspect the box for damage and notify the shipper of box damage immediately Open the box and check for equipment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included in the Bottle Drop In Material Reservoir m Bottle Drop In Material Reservoir with Air Regulator Assembly Dymax Bottle Drop in Pressure tank User Guide SS Operation 1 Fill the pressure tank by removing the top cover assembly from the tank Before removing the top from the pressure tank verify that all pressure is removed from the tank To depressurize the tank turn off the air supply to the pressure tank vent the tank through the pressure relief valve and disconnect the air supply 2 Unscrew the three knobs mounted on the tank
12. l rights reserved All trademarks in this guide except where noted are the property of or used under license by Dymax Corporation U S A Please note that most dispensing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in Dymax standard Conditions of Sale published on our website Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied Dymax is willing to assist users in their performance testing and evaluation Data sheets are available for valve controllers or pressure pots upon request 718507 MANO42 11 14 2012 Dymax Corporation Dymax Oligomers amp Coatings Dymax Asia H K Limited 860 482 1010 info dymax com www dymax com 860 626 7006 info_oc dymax com www dymax oc com 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH Dymax UV Adhesives amp Equipment Shanghai Co Ltd Dymax Asia Pacific Pte Ltd 49 0 611 962 7900 info_de dymax com www dymax de 86 21 37285759 dymaxasia dymax com www dymax com cn 65 6752 2887 info_ap dymax com www dymax ap com Dymax Engineering Adhesives Ireland Ltd Dymax UV Adhesives amp Equipment Shenzhen Co Ltd Dymax Korea LLC 353 1 231 4696 info_ie dymax com www dymax ie 86 755 83485759 dymaxasia dymax com www
13. ng for cuts leaks or other damage and replace any damaged tubing immediately Check that the material being dispensed is compatible with the tubing material Contact Dymax Applications Engineering if you are unsure of tubing material compatibility Do not expose tubing to operating temperatures above 50 C 122 F or below 0 C 32 F Pressurized Equipment WARNINGS Ruptured components in pressurized systems can spray or splash materials on the skin or in the eyes causing serious injury Do not try to stop or repel fluid leaks with your hand body glove or rag In the event of a ruptured component stop work immediately disconnect the air supply and depressurize the tank Any damaged parts must be replaced with Dymax parts before the equipment can be operated again Follow the pressure relief procedure whenever you are instructed to relieve the pressure stop dispensing clean check or service equipment or install or clean the fluid nozzle Tighten all the fluid connections before operating the equipment Inspect the fluid line tubing and couplings daily for damage or wear Replace worn damaged or loose parts immediately Fire and Explosion For Spraying Applications Ww WARNINGS Ground all equipment in the work area Improper grounding poor ventilation open flames or sparks can cause hazardous conditions and result in a fire explosion or other serious injury If static sparking occurs or an electric shock is felt w
14. r performance testing and evaluation Data sheets are available for valve controllers or pressure pots upon request Dymax Bottle Drop in Pressure tank User Guide Contents IMEPODUCHION m 4 Introduction to the User Guide sossen aa eo era e VS Ea EE ei ip Oio os KRIE erais 4 Where to GOES REUTERS 4 eaa E E E 4 Symbol eana E A E E E E E A cesses E E E A E EER 4 Potential n EYN e EAEE TETE EE ETTA E E AE Re MARE R sS 5 PROCUCE OVERVIEW e 7 Description of the Dymax Bottle Drop In Pressure Tank wal Special Features and Benefits eene nennen nennen nennen nennen nennen innen en ersten nennen nnne nnns 7 Description of Main Componehlts eget respeto eite e ipr n a EA aea iuge Spa RE CR cide ug ATE NR a RENE Na RS CR a RON R REM UD 8 1E ETSI ec 8 Unpacking and Inspecting Your Shipment nennen nennen nnnm nns nennen nennen nnne enne nnne 8 Parts Included in the Bottle Drop In Material Reservoir ccesccsssessssessseceseeceseeesseceseesenecsaeecsueseaeesueesaeesseeeseeseneesseeeas 8 ilr E 9 MaINTON ANG messes 9 Reservoir Cleaning estere ter tdeo err A tas ie egi ee e au a RE Re eRa indi reed EVE d e scan rese eRa
15. tes Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email Dymax at info dymax com Contact information for additional Dymax locations can be found on the back cover of this user guide m Dymax adhesive Product Data Sheets PDS on our website m Material Safety Data Sheets MSDS provided with shipments of Dymax adhesives Safety Symbols WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions Dymax Bottle Drop in Pressure tank User Guide Potential Hazards Equipment Misuse RN WARNINGS This equipment is for professional use only Serious injury can result from high pressure fluids To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating the Dymax pressure tank Read all instructions before operating the equipment Use the equipment for its intended purpose only If you are uncertain about usage call Dymax Application Engineering before continuing Improper use such as modifying or removing parts using incompatible materials over pressurizing the equipment or using worn damaged incompatible parts can result in serious bodily injury Do not alter or modify this equipment in any way If worn parts need to be replaced use only
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