PUMA 40 handilift
Contents
1. 41 11 4 Pins and BUSNINGS t M esse 42 11 5 Electrical Connections Check eterni tnt niin aan 43 11 6 Hydraulic Connections Check rte tnter ttn necati sean ds nani 44 11 7 Tank Oil Level Check scania seca sa en ao nire ranae uu i iei data 45 11 8 Structural Check 11 9 Micro Adjustment 2 eerte seaca sai aia aaa aia sasa e nana ana aaa 47 11 10 Plate and Stickers Check ettet trt aaa aia aaa a ia os ads aa 48 12 Additional Inspections caca ea ea e aaa ie ae apa ea 49 13 5 cies ioc ada d AR Sa 50 13 1 Mobility Electrical aaa sita 50 13 2 Commercial Electrical System 18 4 Hydraulic SYSTEM 52 1 Preface handilift WHEELCHAIR LIFT 1 1 Classification and General Remarks The wheelchair lift Handi Lift manufactured by CAR OIL System S p A which is the object of this instruction manual is in compliance with the safety requirements of 2006 42 CE directive The Handi Lift wheelchair lift in keeping with the aforementioned directive is to be considered as a machine and therefore a declaration of confor2. 17 e the contacts of the light power cord into the connector in the light pack Fig 18 Connect the lights to the branch of electrical system which is identified with the label lights Fig 19 Fig 17 Fig 16 35 10 Kit Optional handilift WHEELCHAIR LIFT 10 2 Joystick control kit for Mobility model Joystick control kit is composed of n 1 wired joystick and cap n 1 cable conduit n 1 4 pins connec tor and n 1 sticker To install the Joystick control kit on Handi Lift Mobility model follow the instruc tions below Remove the cap from the left side hand rail Fit the cable conduit as shown in Fig 20 Feed the cable into the handrail and feed through without re positioning the cap as shown in Fig 20 21 and feed it into the conduit Fig 20 Fig 21 Fit the 4 pins connector from the pack to the free end of the cable and connect it to the branch of the lifts electrical system identified with the label Interr e Test the switch and rotate the cap until the command position for up is towards the top e Apply the cap and the sticker Fig 22 23 Fig 22 Fig 23 36 10 Kit Optional handilift WHEELCHAIR LIFT 10 3 Joystick control kit for Commercial model The Joystick control kit is composed of n 1 wired Joystick divided into 3 parts and with cap n 1 cable conduit 250 mm in length n 1 cable gland and conduit 600 mm in
3. its hand pump as follow screw the provided eX KT lever in its proper place in the hydraulic control unit Fig 4 and put the hand pump into action with an alternate vertical movement until the pumps resistance blocks the lift in the closed Fig 4 Fig 5 position e Open the door s of the vehicle where the lift will be placed and block them on the open posi tion Measure the height and the width of the compartment and verify that they are bigger than the overall dimensions of the lift Fig 6 Using forklift or an equivalent means with a bigger capacity than the total weight of the lift see technical specifications place it at the same height as the surface of the vehicle placing 40 compartment Push the lift inside the vehicle in a central position in respect to the volume of i the compartment Align the external edge at the base of the lift parallel to the closing edge of the LI door s Al o a e Position the lift in order to its base external edge is at distance B calculated in Chapter 4 from T vehicle bumper external edge WA Fig 7 18 5 Positioning and Fixing handilift WHEELCHAIR LIFT WARNING If lift is placed at a distance lower then quote calculated in Chapter 4 sta bility verification must be made again and use and maintenance manual Chapter 1 sec tion A must be updated Log verification for the first commissioning Verify both on
4. order of the safety overload system by applying a 450 kg load on the platform while it is on the ground press the up command button and verify that the range is clear NOTE To carry out the static deformation test follow the instructions below Position the platform at the halfway point between the ground and the loading area of the vehicle Measure the height of the platform and its angular alignment in relation to the loading area of the vehicle Apply a load of 450 kg onto the platform and then remove it Repeat the height and angular measurements of the platform and check that there are no permanent deformations either to the lift or the vehicle fixings which could be a detriment to the correct functioning of the lift To carry out the static derivation test follow the instructions below Position the platform at the loading area level of the vehicle Apply a load of 450 kg onto the platform Measure the height of the platform and its angular alignment in relation to the loading area of the vehicle Repeat the measurements after a trial period of 15 minutes Check that the vertical deriva tion of the platform between the two measurements is not greater than 15 mm and that the angular derivation is not greater than 2 To carry out the dynamic test follow the instructions below Position the platform at ground level e Apply a load of 360 kg onto the platform e Check the complete functioning of the lift s up and down mov
5. panels use specific rubber gromits to avoid damaging sheaths and wires WARNING Connecting procedures must comply with the instructions given out by the vehicle manufacturers gt gt gt Handicare declines all responsibility for any damage caused by electric connections not in compliance with what has been stated in this manual and with the technical specifications of the vehicle manufactures 6 2 Output Signals The lift is provided with a six pins female connector for signal wires not connected in this situation the lift is not enabled to function Before installation if any verifications of the lift are necessary connect to the power supply and connect the six way female connector to its correspondent male connector which is placed inside the hydraulic control unit During installation remove the bridge on the female connector and perform the connections as shown in Fig 11 installing a warning light inside the cabin a beeper and a system enabling switch connect the female connector to its male connector positioned inside the hydraulic control unit System enabling switch Buzzer negative pole Buzzer positive pole Cabin warning light Cabin waming light positive pole negative pole Fig 11 Handicare decline all responsibility for damage caused by non fulfiment of these instructions and automatically deem the warranty to be void in such cases 21 7 Pressure Socket handilift 22 WHEELCHAIR LIFT Pres
6. the tank is above the mark MIN or an acceptable alternative Do not fill the tank with oil above the mark 45 11 Inspections handilift WHEELCHAIR LIFT 11 8 Structural check erat None aere None Description Visibly check the integrity of the Remove the lift from vehicle deck structural elements for signs of carefully follow the instructions in permanent damage fissures or Chapter 5 and substitute the dam rusting and there are no bucklings aged components with spare parts fissure or rusting 46 11 Inspections WHEELCHAIR LIFT 11 9 Check micro adjustment D CE Equipment Noe seras noe o Description Carry out n 2 complete cycles of Adjust M2 micro anti tilt device deploying lowering lifting and control rod and the camshafts of M1 stowing and visibly check the and M3 micros as detailed in the note correct positioning of the loading below by loosering the relevant fixing platform at vehicle deck level screws and finally tightening them the correct closure of the lift and again in order to lock rod or cam the correct functioning of the shaftsin the proper position anti tilt mechanism in the lowering movement phase NOTE Find following Handi Lift operation system described in consideration of micros M1 M2 ed positions n the closed position micro M1 and M2 are open and the micro M3 is clos
7. vertical position when platform is far from vehicle loading deck to avoid crushing or shearing risk Platform safety devices integral with moving members platform safety devices handrails internal and external flaps are played by lifting arms moving Anti overturning Microswitch to stop lowering operation if platform rotates respect vertical arms Safety Pressure Switch to stop lift closing operation if platform is still loaded Overload protection Blocks the raising of the lift if there is more than 125 of the allowed weight on the platform Protection from leaks in the hydraulic system Ensures that the lowering speed of the loading platform does not exceed 50 in the case of loss of hydraylic pressure Safety hook Prevents accidental opening of the platform in the case of low pressure in the hydraulic system when the lift is closed Lift overall dimensions signalling reflecting strips are fitted on the whole lift perimeter and flashing LED lights are mounted on the front of both vertical lifting arms at the top 2 General Indications handilift WHEELCHAIR LIFT 2 6 Signal stickers fitting Hl On the front side of left lifting arm El On the front side of right lifting arm MANUEL OPERATION 1 LIFT IMPROPER USE CAN RESULT IN PERSONAL INJURY OPENING LOWERING 2 USER MUST READ AND FOLLOW USE AND MAINTENANCE HAND BOOK OPERATING INSTRUCTIONS 3 CHECK THE LIFT EFFICIENCY AND MAINTENANCE 4 MAKE SURE THE VEHICLE
8. 15C P76120C and SP76120C The values for these 2 models are detailed as B in the table tran scribe the values obtained of A B B in Section A of Chapter 1 of use and maintenance manual Log verification for the first commissioning Fig 2 e T9 210 200 246 ses zuo 2 sss 200 According to the model of Handi Lift to be installed obtain the relevant d1 G1 42 G2 values and the weight M of the lift from the following table and transcribe them in Section A of Chap ter 1 of use and maintenance manual Log verification for the first commissioning 16 4 Stability Verification handilift WHEELCHAIR LIFT atm oreen oa cea can reno oso oo fre fe 160 reno os eo fre rm eo rns oss e fre s 1 Gone fes eo se rez memo foro e we s fe emn fes eo fie fs moe oro oo fre m pw ox so we fe fr Game oss eo se 15 By entering the values previously obtained into the following formula you will be able to obtain the minimal reaction R min for the anterior axle of the vehicle and transcribe it in Section A of Chapter 1 of use and maintenance manual Log verification for the first commissioning G1 S B d1 G2 360 S d2 R min 1 25 e Obtain from the vehicle r
9. AIR LIFT 2 2 Models and installation The wheelchair lift Handi Lift is available in three models which differ from one another in type of loading platform FP has a loading platform that is split horizontally across the platform extends automatically during the opening phase and is automatically folded back up when closing to reduce the overall height of the lift in resting mode and thereby to improve the visibility for the driver while driving P has a perfect loading platform simply rotate the ramp form the loading position to an upright position when closing e has a loading ramp which is divided along the length The two half platforms rotates in posi tion to form a combined loading platform during the opening phase and separates automatically when closing in order to establish a free passage which can be used as an emergency exit The lift is available in a maximum of three sizes and set ups Mobility with provisions for wireless remote control and automatic vehicle door opening Commercial without the above mentioned provisions e Commercial UK as the previous one and dedicated particularly to United Kingdom market 2 8 Technical specifications The main technical specifications of the wheelchair lift Handi Lift is shown below Oil tank capacity Max Loading capacity Max lifting height Lift total weight depending on model Reserve pump Yes Hydraulic oil Equivalent continuous
10. FT 13 3 Hydraulic system CS hydraulic cylinder HB hose burst valve PP pressure plug SCR adjustable throttle VM max pressure valve PM manual pump SC throttle GEP electric pump GEP 52 NOTES NOTES NOTES handicare Baggeskeervej 48 DK 7400 Herning T 45 97 12 96 22 auto handicare dk handicare dk
11. IS FIRMLY BRAKED 5 DO NOT EXCEED MAXIMUM LOAD ALLOWED 360 KG 6 MAKE SURE LIFT RANGE OF ACTION IS FREE FROM ANY OBSTACLE AND PERSONS 7 DURING LIFT OPERATION STAY AT SAFETY DISTANCE FROM MOVING PARTS USING INSTRUCTIONS OPENING LOWERING 1 FULLY OPEN DOORS 2 TURN ON LIFT ENABLING SWITCH 3 PUSH AND KEEP PUSHING DEPLOY DOWN BUTTON A ON THE 2 PUSH BUTTON PANEL UNTIL LIFT IS COMPLETELY OPEN 4 PUSH AND KEEP PUSHING DEPLOY DOWN BUTTON A UNTIL PLATFORM JOINS THE GROUND 1 PUSH AND KEEP PUSHING STOW UP B ON THE PUSH BUTTON PANEL UNTIL PLATFORM JOINS VEHICLE DECK 2 PRIOR TO CLOSE LIFT CHEK PLATFORM TO BE EMPTY 3 PUSH AND KEEP PUSHING STOW UP B UNTIL LIFT IS COM PLETELY CLOSED 4 TURN OFF LIFT ENABLING SWITCH 5 CLOSE VEHICLE DOORS QC INSPECTED HYDRAULIC LIFT BY DATE YEAR OF SSRIS MANUFACTURE CAPACITY ESS Qhandicare handicare dk CAR OIL SYSTEM s r l 46029 SUZZARA MN ITALIA Via Pacinotti 14 B Z A 1 Rangavino Tel 0376 536766 r a Fax 0376 536768 Plate for quality control On internal flap Identification plate riveted on lift base internal side 13 2 General Indications handilift WHEELCHAIR LIFT n S S A GA No parking To identify wire key Placed on both right board connector and left side el Re EI g Manual pump slot Man
12. MOUNTING INSTRUCTIONS handilift WHEELCHAIR LIFT N handicare Safety Rules handilift WHEELCHAIR LIFT Safety symbols Some precaution are listed in this manual in order to identify potentially dangerous situation in ad vance and the relevant instructions to avoid them identified by the following symbols This symbol identifies the presence of instructions which need to be read and followed carefurly in order to avoid potentially dangerous situ A Warning This symbol identifies the presence of essential information needed to Danger avoid potentially dangerous situations that could cause physical injuries and or damages to the equipment To ensure smooth and safe operation it is necessary to know the exact procedure for the installation and service of the wheelchair lift A WARNING Carefully follow the instructions for the installation and service of the wheelchair lift within this manual If the instructions within this manual have not been fully understood or further information is required please contact Handi Mobil immediately These indications non fulfilment can cause serious damages to the equipment and to the vehicles as well as serious injuries to people AN DANGER Should it be necessary to raise the vehicle being equipped please check that the characteristics of the lifting device or of the mobile bridge are compatible with the volume and weight of the actual ve hicle othe
13. acoustic pressure A 10 2 General Indications handilift WHEELCHAIR LIFT 2 4 Overall dimensions The main dimensions of the various versions and settings available for Handi Lift we 8 e rae 1278 se x emen e 1178 1190 rens 9e ass 1118 1074 oss MERE ws ws mmn 9 ss ms um poser moe se 1275 em 99 30e s0 1178 em 1300 4 me 1300 1200 12e soo 1278 s 1380 2 General Indications handilift 2 5 WHEELCHAIR LIFT Safety devices Above mentioned controls guarantee good safety standard that can avoid dangerous situations However Handicare lifts are equipped with the following additional safety devices 12 External flap to make wheelchair going up down the platform easier it is fitted in order to stay in vertical position when platform is far from ground to avoid wheelchair falling risk Safety handrails to provide a firm grip to disable people on wheelchair during lifting lowering operations Internal flap to make wheelchair going up down the platform easier it is fitted in order to stay in
14. e screws with a length greater than those of the screws provided make sure that they are M10 class 8 8 screws 5 Positioning and Fixing handilift WHEELCHAIR LIFT WARNING Most vehicles on sale have a corrugated structure Fig 10 and in these cases the empty spaces need to be filled with plates which act as spacers in the bolt fixing area WARNING If in order to stiffen the area that will support the lift welding is needed first unplug all the existing electrical connections on the vehicle and follow the manufacturer s instructions with care gt WARNING It is the responsibility of the installer to verify the adequate resistance and crush proof characteristics of the surface of the vehicle to which the lift will be attached gt Handicare declines all responsibility for any damage caused by such instructions and verifications non stilfilment and it will automatically consider void the warranty of the lift 20 6 Electrical connections handlilift WHEELCHAIR LIFT 6 1 Power Supply After a correct positioning and fastening of the lift to the loading deck of the vehicle connect the eyelet connectors of the 16 mm2 wires to the battery of the vehicle in particular connect the red wire to the positive pole and the black wire to the negative pole WARNING Considering the 12 V or 24 V application connect the earth wires directly to the negative pole of the battery WARNING If wires need to go through walls or
15. e the instructions for standard lift inspections to be followed by service centre In particular in every inspection form you can find a description of the verification carried out and of the possible intervention in case of a negative check test result time estimations number of personnel required and necessary materials and equipment The record for the standard inspection present use and maintenance manual must be filled stamped and signed after every test check WARNING These instructions are for the exclusive use of appropriately trained technical personnel WARNING In the standard inspection phase the servicer is also required to carry out any maintenance interventions even if they are the responsibility of the user of the lift and as described in Chapter 7 WARNING After 2000 HOURS of functioning and always after 10 YEARS the lift should undergo a full and complete service at a Handicare authorized centre who will subsequently issue a new user manual with new inspection procedures prior to resuming service If this is not the case the lift must not be operated WARNING For the standard inspections on behalf of the servicer of the Handi Lift wheel chair lift the instructions detailed in this manual must be carefully adhered to D gt gt gt If the instructions in this manual have not been properly understood or if further information is required please contact Handicare immediately Serious damage to vehicle
16. ed In open position the lift stops at the loading platform when micro M1 closes the circuit During lowering phase anti tilt security lock is enable if micro M2 opens the circuit During lifting phase platform stops at vehicle deck level when micro M3 opens the circuit During stowing the safety pressure plug of the loaded platform is excluded and the electric pump cut out timer is enabled when micro M3 closes the circuit 11 Inspections handilift WHEELCHAIR LIFT 11 10 Plate and stickers check eration sd E Nue Description Visibly check the integrity of the Replace the identification plate and aluminium identification plate as any wearing out or missing stickers well as the other safety stickers with spare parts described in Chapter 2 of this manual 48 12 Additional Inspections handilift 12 WHEELCHAIR LIFT Additional inspections The authorized Handicare service centre which has been contacted by a customer encountering anomalies or malfunctioning of the wheelchair lift must carry out the required checks and if necessary operates in order to solve the associated problems At the end of the additional inspection service centre must fill stamp and sign the relevant form in lift use and maintenance manual A A WARNING In the additional inspection phase the service centre is also required to carry out any maintenance inter
17. egistration documents the value of the ultimate load capacity for the anterior axle R and transcribe it in Section A of Chapter 1 of use and maintenance manual Log verification for the first commissioning If the value of R is higher than the value of R min the stability of the vehicle is verified complete Section A of Chapter 1 of use and maintenance manual Log verification for the first commis sioning with signature and stamp and proceed with the lift installation procedure as described in the following chapter Stability check is positive when R lt R min WARNING Please follow the instructions in this manual carefully when carrying out the AN stability verification of the Handi Lift wheel chair lift If the instructions in this manual have not been properly understood or if further information is required please contact Handicare immediately Serious damage to vehicles and human injury could be caused if these in structions are not carefully fulfilled 5 Positioning and Fixing handilift WHEELCHAIR LIFT 5 Lift Positioning and Fixing Here are all the necessary instructions for the installation of the Handi Lift wheelchair lift for the vast majority of vehicles on sale Not being able to cover all possible cases we advise you to contact Handicare for any further information Here are the instructions for this verification procedure Pressurize the hydraulic system of the lift by us ing
18. ements when fully loaded See Annex Il of EN 1756 rule If check is negative contact Handicare 33 9 Chain Regulation handilift WHEELCHAIR LIFT 9 1 Chain Regulations The following instructions apply only to the lift model FP If the external flap fail to open correctly when the platform reaches ground level adjust the chain on both sides by adhering to the following instructions e Position the lift at the vehicle deck level Dismantle the end stop on the side of the platform by removing the n 2 screws Fig 12 Dismantle the side cover to the front of the platform by removing the n 4 screws Fig 13 Fig 12 Fig 13 Loosen the chain by turning only once the n 2 regulatory nuts Fig 14 Unscrew the grub screw dowel to regulate the inclination level of the platform Fig 15 until the two semi platforms are realigned e Check that the external flap opens correctly onto the ground If satisfactory reassemble all the components otherwise follow the instructions again from the beginning Fig 14 Fig 15 34 10 Optional Kit handilift WHEELCHAIR LIFT 10 1 Light Kit The Light kit is composed of n 2 lintermittant led lights n 4 tapping screws and n 2 electrical con nectors To install the Light kit follow the instructions on each side of the lift e Thread the led light power cord into the hole Fig 16 Fix the led lights to lift by means of the n 2 tapping screws Fig
19. ere no RU pa aa ai Ata pa ac IHRE NRI ester 24 8 2 Equipment DocumeritatiOlis a oes enr rrr tint ca oa s Ea ia EX ERE RED aaa ARC 25 8 3 Stickers and Safety Symbols aaa n ie da aaa anca ti ta da ERR UE aaa aa REFERRE RAE 26 8 4 COMMANAS sa 27 8 5 Structure and Assembly a 28 8 6 Hydraulic System 8 7 LIR FUNCIONS nise EP 8 8 Electrical System rrt testi d ap ie ii ese 0 nas ELE REX ada 8 9 Safety Devices 8 10 Loading Test Index handilift WHEELCHAIR LIFT 9 Chan 6 10 isi 35 LAINE Ue ERE 35 10 2 Joystick Control Kit for Mobility model 36 10 3 Joystick Control Kit for Commercial model ss 37 11 Standard 5 rai science cea sata en pap pa ee eevee dete 38 11 1 Lift Function Check 39 11 2 Platform Hinge Lubrification Check only for FP and SP 40 11 3 Tightening of Fixing Screws Check
20. f the installation NOTE Confirm that the user has received all the documentation described in Chapter 1 3 25 8 Verification handilift WHEELCHAIR LIFT 8 3 Stickers and safety symbols T Description Check that there are reflector strips on both sides of the platform Check for the presence of and the legibility of all safety stickers described in Chapter 2 6 of this manual Check that the cabin light is in full working order as well as the buzzer light and the intermittent led lights if present NOTE Here is a description of the correct functioning of the safety warnings of the lift The cabin light should be off when the lift is closed and the system disengaged otherwise it should be on at all times Buzzer should only function when a button is pressed on the enabling system The intermittent led lights if present should only function when the lift is open This applies to both enabling systems and not 26 8 Verification handilift WHEELCHAIR LIFT 8 4 Commands Time required Personnel required Description Check the presence of the wired remote control of the wireless remote control optional the Joystick command kit optional and the manual emergency commands return command key valve for down and the hand pump lever 8 Verification handilift WHEELCHAIR LIFT 8 5 Structure and assembly Moreas None Descrip
21. l Indications eee acne cea ne aaa aaa na ai a oma ea aaa iai 6 1 2 iFitterDuties Service lt a creed ae oaia aa aia a 6 1 3 Document tions s5 aa Se Nee cete ee eof a ta hi ULLA tac 6 1 4 Warranty 2 General R 8 2 1 gt Technical Description ERR 8 2 2 Models and Installation 2 3 Technical Specifications 2 4 Overall Dimensions sis cea race wes ieri d a cy ee vengo CEE EY ERE DE a IT a ati 11 2 5 Safety Devices oa eedem E t rer a dat Hii asa aa Cea oa da a ta a 12 2 6 Signal Stickers Fitting 13 3 Preliminary Operations ce ea o ga eta aa aa a apa 15 3 1 Transport and Movement erri cea a oa aa a a deena dal aaa 15 3 2 Package Gontenits etie en Coni DE a ee nv ve Y urs es EY Ep avon SR YERYRCE 15 4 Stability Verification nonc nre reete eere ei nil epe eee es e deo N eine 16 5 Positioning and Fixing rase Foo aaa 18 6 Electrical Connec HONS ici aaa aaa M D DSL ea at Iau tee 21 6 1 Power Supply 6 2 Output Signals T Presure SOCKET iocos epo Ga D oaia OR aaa 22 8 Verification se nri prre E REL Rl E ERE ee ERO ERR aaa RO KE esse tes dolor sais uns uote s 23 8 1 Identification Tag ii irr r
22. length n 1 4 pins male con nector and n 1 4 pins female connector n 4 female Faston connectors n 4 male Faston connectors and n 1 sticker To install the Joystick control kit on the Handi Lift Commercial model follow the instructions below Remove the cap from the left side hand rail e Fit the 250 mm conduit inside the left vertical arm and the 600 mm conduit inside the lower left horizontal arm Feed the Joystick side cable through the hand rail without re positioning the cap feed the cable as shown in Fig 20 21 inserting into the 250 mm conduit e Feed the central cable into the 600 mm conduit e Feed the free end under the base until it reaches the control unit e Connect the electrics as detailed in diagram Fig 24 e Test the switch and rotate the cap until the command position for up is towards the top e Apply the cap and the sticker Fig 22 23 e Check for the correct positioning of the cable when the lift is in operation BROWN HANDRAIL HANDHELD FH WHITE JOYSTICK CONTROL S WIRING CONNECTOR 5 Uu arash maz BROWN CONTROL n WHITE BOX 1 4 2 GREEN BLACK WIRING Fig 24 11 Inspections handilift WHEELCHAIR LIFT Standard inspections Standard inspections should be carried out annually by Handicare Authoriced Service Centre They allow for greater operational safety and guarantee a longer lifetime for the Handi Lift wheelchair lift Here ar
23. mity has been released according to annex II of the 2006 42 CE directive All the necessary instructions for the correct installation of the wheelchair lift are detailed for the installer together with a list of maintenance instructions for servicing procedures Warning All installation and service procedures should be carried out in accordance with current health and safety laws 1 2 Fitter duties service Fitter servicer must carry out the installation in accordance to the indications detailed within this manual e carry out the installation by following the indications of the vehicle manufacturer e sign the installation conformity declaration e carry out the verification check procedure for the first commisioning by following the instructions detailed in this manual register the verification check procedure for the first commisioning in the use and maintenance manual e give to the final customer all the required documentation by the rules and regulations in force e carry out the inspections in compliance with the instructions detailed in this manual register the inspections in the use and maintenance manual 1 3 Documentation The following documents are attached HandiLift User manual with installation statement of compliance verification and inspection In addition an original copy of the manufacturer s declaration of corformity is attached Car Oil S pa This manual Handicare i
24. pections handilift WHEELCHAIR LIFT 11 4 Pins and bushings eration sd None Nue Description Carry out n 2 complete cycles of Remove the lift from the vehicle deck deploying lowering lifting and carefully follow the instructions in stowing and visibly check there Chapter 5 and substitute the bush are no between pins and bushings ings of the articulations 42 11 Inspections WHEELCHAIR LIFT 11 5 Electrical connections check Personnel required Description Visibly check the state of the Substitute any damaged parts with wirings and check the working Spare parts order of the micro switches and connectors 43 11 Inspections handilift WHEELCHAIR LIFT 11 6 Hydraulic connections check CT Nue Description Visibly check the state of the pipes Substitute any damaged parts with and of the hydraulic connections spare parts and check for seepages and leaks 44 11 Inspections WHEELCHAIR LIFT 11 7 Tank oil level check eration sd Materials onrevaco Description With the lift closed remove the Remove the distributor block cap cover of the hydraulic control box from the hydraulic control unit and fill and check that the level of oil in the tank with the suggested product
25. process be very careful to not damage the contents WARNING Before beginning any installation procedure of the wheelchair lift you should verify if there are any specifications from the vehicle manufacturers to respect remove from the vehicle any unnecessary object that could impede the installation procedure of the lift spare wheel accessories etc e disconnect the electrical supply from the battery e disconnect any electronic control units from the vehicle as specified by the manufac turer 4 Stability Verification handilift WHEELCHAIR LIFT 4 Stability Verification Before starting to position and fix the lift as described in Chapter 5 it is necessary to verify the sta bility of the vehicle with the lift installed open and maximun overhang Here are the instructions for this verification procedure e Obtain from the vehicle registration documents the information required for stage P and the rear overhang limits S and write them in Section A of Chapter 1 of use and maintenance manual Log verification for the first commissioning From the vehicle obtain measurement A from the loading base to the height of the bump ers Fig 2 and compare it to the values as detailed in the table below obtain measurement B from the distance of the external edge of the lift base to the external edge of the bumpers the values of B as detailed in the table are valid for all models of lift apart from FP70115 FP701
26. ropriately trained technical personnel WARNING For the verification check of first commissioning of the Handi Lift wheelchair lift the instructions detailed in this manual must be carefully fulfilled If the instructions in this manual have not been properly understood or if further information is required please contact Handicare immediately Serious damage to vehicles and human injury could be caused if these instructions are not fulfilled Handicare declines all responsibility if the verification check for the first commissioning is not followed properly and if the appropriate records are not compiled correctly in Section B of Chapter 1 of use and maintenace manual and will automatically consider the warranty void 23 8 Verification handilift WHEELCHAIR LIFT 8 1 Identification tag Verification Time required 5 Personnel required 1 None None Description Visibly verify the presence of the aluminum identification tag on the base of the installed lift Check the integrity of the fixing rivets and the tag legibility 24 8 Verification handilift WHEELCHAIR LIFT 8 2 Equipment documentation Nowe SSCS Noe Description Check that you have received the use and maintenance manual that should be compiled prior to delivery Check that you have received the manufacturer s declaration of conformity Check that you have compiled and signed the declaration of conformity o
27. rwise there is a risk of serious damage to equipment and vehicles as well as serious injuries to people handilift WHEELCHAIR LIFT ENGLISH 9 The information provided herein may not be reproduced and or published in any form by print photoprint microfilm or any other means whatsoever electronically or mechanically without the prior written authorization of Handicare The information provided is based on general data concerning the construction known at the time of the publication of this manual Handicare executes a policy of continuous improvement and reserves the right to changes and modifi cations The information provided is valid for the product in its standard version Handicare can therefore not be held liable for any damage resulting from specifi cations of the product deviating from the standard configuration Illustrations contained in the manual may deviate from the configuration of your product The information made available has been prepared with all possible diligence but Handicare cannot be held liable for any errors contained in the information or the consequences thereof Handicare accepts no liability for loss resulting from work executed by third parties Names trade names trademarks etc used by Handicare may not as per the legislation concerning the protection of trade names be considered as being available Index handilift WHEELCHAIR LIFT 1 Preface 1 1 Classification and Genera
28. s safety valves etc e Wrong manoeuvres when moving the hydraulic lift e Wrong manoeuvres when moving the platform e or persons situated within the lift range Warning Manufacture s regular inspections dates non fulfilment will automatically make void the warranty N 2 General Indications handilift WHEELCHAIR LIFT 2 1 Technical description The wheelchair lift Handi Lift Fig 1 is installed on the deck of vehicles used for transporting disabled persons in wheelchairs allowing them to get in off the vehicle Lift consists of a base fixed to vehicle loading deck a pair of lifting articulation installed on the sides of the base and a loading platform hinged between the articulations Deploying stowing and lifting lowering movements of the lift are made by means of a parallelogram leverage mechanism driven by a pair of hydraulic cylinders one for each articulation The machine is equipped with a hydraulic control unit and an electronic control box which by means of a remote control plays the various functional movements the entire system is electrically powered by the batteries of the vehicle on which it is installed 2 General Indications handilift WHEELCHAIR LIFT ep External flap Lowering Platform Handrail Lifting articulation Base 9 Hydraulic control unit Hydraulic cylinder 9 Internal flap 2 General Indications handilift WHEELCH
29. s and human injury could be caused if these instructions are not adhered to Handicare decline all responsibility for damage caused due to incorrect maintenance or lack of maintenance of the lift and automatically deem the warranty to be void in such cases 11 Inspections handilift WHEELCHAIR LIFT 11 1 Lift function test meme Description Carry out n 2 complete cycles of According to the type of malfunc deploying lowering lifting and tion present operate as detailed stowing and check the correct in the reference records or contact functioning of the lift Handicare 39 11 Inspections handilift WHEELCHAIR LIFT 11 2 Platform hinge lubrification check only for FP and SP models Materas Nore __ Gase Description Visibly check the lubrification of Grease the hinges using the sug the double hinges of the loading gested product or an alternative platform grease NOTE Tighten the screws by a means of the key gauge uing a torque equal to 50 Nm 40 11 Inspections handilift WHEELCHAIR LIFT 11 3 Tightening of fixing screws check Verification intervention Time required Personnel required Key gauge Key gauge Description Check that the torque of the n 8 Tighten the screws by a means of tightening screws on the base of the key gauge uing a torque equal to the lift is 50 Nm 50 Nm 41 11 Ins
30. s available for necessary clarification and instruction 1 Preface handilift WHEELCHAIR LIFT 1 4 Warranty Handicare guarantees the hydraulic lift for 24 months from the delivery date the warranty covers for defects concerning material quality and product manufacturing The warranty does not cover for consumable materials and for defects or failures as a result of Lift installation on the vehicle incorrectly carried out or in compliance with the rules given by the manufacturer Use and maintenance rules non compliance Warranty withdraws The warranty becomes void in case of impacts caused by accidents and or tampering carried out by a staff who is not part of one of Handicare authorized machines shops It becomes also void in case of non fulfillment of the ordinary maintenance instructions reported in the use and maintenance handbook Handicare refuses all responsibility for damages caused by e Animproper use of the lift e A failure in following the tables of maximum charge bearing upon the platform data reported on the metal identification plate e Afailure in carrying out the lift ordinary maintenance Interventions or modifications carried out on the lift without Handicare technical office express consent e A failure in cutting out the electric circuit by means of vehicle battery isolator system Possible removals or tampering on the safety systems located on the hydraulic lift fuse
31. ses NOTE If on of the checks is negative adjust micro camshafts as described in Chapter 11 9 Micro regula tion check 30 8 Verification handilift WHEELCHAIR LIFT 8 8 Electrical System Description Verify the working order of the system enabling switch and confirm the exact electrical connections of the lift to the battery of the vehicle checking if this is charged Check that the automatic door opening mechanism if present operates properly 31 8 Verification handilift WHEELCHAIR LIFT 8 9 Safety Devices a amen Nowe SSCS Materials Description Check the correct functioning of the safety hook by testing with the down key valve a slight release of pressure from the hydraulic system when the lift is closed Check the working order of the anti tilt mechanism by lowering the platform onto an object positioned on the ground Check the working order of the safety pressure plug by closing the lift after having positioned 15 kg onto the platform at loading level If check is negative contact Handicare 32 8 Verification handilift WHEELCHAIR LIFT 8 10 Loading test Equipment Lifting devices fork lift or hoist with proper load capability Materials 450kg payload 360kg payload rule goniometer 0 5 precision Description Carry out the static deformation and derivative tests as well as the dy namic test with the relative verifications Check the working
32. sure Socket WARNING These instructions are for the exclusive use of appropriately trained technical personnel DANGER Before using the pressure regulator make sure that platform is firmly on the ground in order to eliminate the pressure set at zero from hydraulic system pressure Inside the hydraulic control unit there is a pressure socket To measure the pressure in the hydraulic circuit unscrew the N 5 fixing screws on the lid of the control unit and remove it use an Allen wrench 6 to screw off the lid of the pressure regulator placed on the T piece found on the top of the distribution block of the control unit in correspondence to the pres sure regulator and connect through the male connector 1 4 WARNING After disconnecting from the pressure socket make sure to screw and tighten the lid 8 Verification handilift WHEELCHAIR LIFT Verification for first commissioning The following instructions are necessary for the first commissioning of the Handi Lift wheelchair lift after it has been installed on the vehicle Note that every record is equipped with a description of the verification check time estimations number of personnel required and necessary materials and equipment After each verification has been carried out complete sign and stamp Section B of Chapter 1 of use and maintenance manual Log verification for the first commissioning WARNING These instructions are for the exclusive use of app
33. the inside and the outside of the vehicle that the doors of the vehicle close cor rectly with no interference from the lift Measure the minimum distance between the doors and the lift if it is more than 40 mm minimum distance Fig 7 it is possible to draw up the lift to the doors until it reaches the minimum distance Pay attention to keep the external edge at the base of the lift and the closing edge in a parallel posi tion Also pay attention to the centering of the lift inside the width of the compartment Before fixing the lift check that there no interferences in correspondence to the tighten ing screws with the parts under the frame such as hydraulic conduits or wireways electrical wiring cables etc Move the lift sideways to avoid interference e After having identified the exact position of the lift on the fitting surface area of the vehicle use the eight holes at the base of the lift as a guide for the drilll holes to be made on the surface of the vehicle It is important to ensure that the supporting surface to which the lift will be fastened is stable and that the holes do not affect the stability of the lift The lift is provided with fastening plates and these have to be positioned in correspondence to the holes under the frame Fig 8 They need to be tightened using n 8 M10 screws with their screw nuts and washers Fig 9 using a torque equalto 50 Nm WARNING If it is essential to us
34. tion Check the correct tightening of the fixing screws on the vehicle lift Visibly check the integrity of the soldering and check that there are no damaged parts to the structural components of the lift NOTE The required tightening torque to use for n 8 fixing screws from the lift to the vehicle is equal to 50Nm 28 8 Verification handilift WHEELCHAIR LIFT 8 6 Hydraulic System T mam 1 Moreas Description Check that the oil in the tank is at the correct level check for seepage leaking from the hydraulic system and for leaks from the hydraulic cylinder Check the integrity of the hydraulic tubes NOTE To check the oil level when the lift is closed remove the cover of the hydraulic control unit and check that the oil level in the tank is above the MIN mark and under the MAX mark 29 8 Verification handilift WHEELCHAIR LIFT 8 7 Lift functions C E Nowe SSS Description Check that at the end of the deploying phase and at the end of the lifting movement platform is at the some of vehicle deck Check that the lift has been closed correctly Check that the internal lift flap joins the platform at the base of the vehicle when the platform is at vehicle deck level and that it stays vertical during the up and down phases Check that the external flap joins the platform when the lift is on the ground and that it stays verti cal during the up and down pha
35. ual valve black plastic pin 10 m 30A Hedges tags and safety stickers should be rapidly replaced Please contact an authorized Handicare centre for To identify optional details functions connectors Warning In the case of loss or excessive wear identification Prelimiary operations handilift WHEELCHAIR LIFT 3 1 Transport and movement For transportation the lift must be secured to a pallet and packed with sheets of protective plastic and cardboard For transportation purposes a fork lift truck or a hoist is advised All packing materials are ecological and recyclable The packing materials should be disposed off correctly The local council or refuse department will be able to offer advice regarding disposal requirements DANGER Cardboard and protective plastic sheets used for packing purposes can cause suffocation 3 2 Package contents The size of the wheelchair lift package Handi Lift is 135x42 cm The height of the wheelchair lift package varies according to the model type 140 cm for the FP model 170 cm for the P and SP models The package weight is 13 kg WARNING During the unpacking
36. ventions even if they are the responsibility of the user of the lift and as described in Chap 7 WARNING For the additional inspections on behalf of the servicer of the Handi Lift wheelchair lift the instructions detailed in this manual must be carefully adhered to If the instructions in this manual have not been properly understood or if further information is required please contact Handicare immediately Serious damage to vehicles and human injury could be caused if these instructions are not adhered to Handicare decline all responsibility for damage caused due to incorrect maintenance or lack of maintenance of the lift and automatically deem the warranty to be void in such cases 49 13 Attachments handilift WHEELCHAIR LIFT 13 1 Mobility electrical system DO open door PR pressure switch TL teleruptor EP electric pump VE vehicle EV electric valve BT battery 8 4 z 8 im n 502 z IE 9 2 mm 50 9 LI 8 205 622 x 2 x z o KITO087 ee De 27 CN16 CN14 50 13 Attachments handilift WHEELCHAIR LIFT 13 2 Commercial electrical system PR pressure switch TL teleruptor EP electric pump VE vehicle EV electric valve BT battery A a lel 3 38 4 z 5 2 1 CN19 6 10 CN15 KITOO6B 108 CN16 CN14 51 13 Attachments handilift WHEELCHAIR LI
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