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Rockwell Project Book

1. 5 4 20mA or 0 10V DC depending on model 1 90 3 54 0 47 5 0 19 maok as Ill HAAN i ars nin HC TZAL 49 6 7 Photoelectric Sensors Multi Sight 48 MS http ab rockwellautomation com sensors switches photoelectric vision sensors 48ms multisight ohotoelectric sensors The MultiSight is an optical multi pixel sensor with a pass fail PNP output The MultiSight uses three different methods of evaluation pattern matching contrast and brightness to detect or differentiate objects by means of previously defined optical characteristics e g for separating good and bad parts Stand alone vision sensor Compact sturdy industrial housing with IP67 rating Integrated lighting Adjustable focus from 20 mm to infinity Short evaluation time 50 100 ms 3 evaluation methods pattern matching brightness and contrast 10 virtual detectors Individual virtual detectors can be logically linked or grouped for evaluation of different objects with several characteristics for inspection e Ethernet connection for setup 6 8 45LMS Photoelectric Laser Measurement Sensor http ab rockwellautomation com Sensors Switches Laser Sensors 45LMS Measurement Laser Sensors File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 42 of 143 E CHRYSLER Rockwell Automation is proud to introduce the 45LMS
2. 194R AA Auxiliary Contact Adaptor Auxiliary Contact 1N O Auxiliary Contact 1N C 2 pole Auxiliary Contact 1N O 1N C 2 pole Auxiliary Contact 2N O 2 pole Auxiliary Contact 2N C Auxiliary support for 5 8 circuits per switch Disconnect Switch Padlocking kit aaa pF 194 RF Internal Handle with Mechanical Interlock 194RF aabb 194RF Internal Handle Interlock Kit Frame Size NFPA 79 Kit aa 30 30 A 60 60A 100 100A 200 200A 400 400A bb R1 10 3 Shaft Length R2 18 Shaft Length R3 7 9 Shaft Length R5 10 9 Shaft Length 194RF abcde 194RF Pre assembled Switch with Handle and NFPA79 Internal Handle Interlock a N Open F Type 3 4 12 Painted Steel C Type 4 4X Stainless Steel b C CC Fuse 30A J J Fuse 30 400A N Non Fused c 30 30 A 60 60A 100 100A 200 200A 400 400A d R1 10 3 Shaft Length R2 18 Shaft Length e 4 Type 4 4X Black 4E Type 4 4X Red Yellow FUSIBLE 250V amp 600V other options available 1494V bccc d Variable Depth Flange Mounted Disconnect b Right Hand Mechanism DN non fusible DH Class H fuse clips DJ Class J fuse clips DR Class R fuse clips Left Hand Mechanism DNX non fusible DHX Class H fuse clips DJX Class J fuse clips DRX Class R fuse clips ccc Non Fusible 30A 600A Fusible 2xx 250V or 6xx 600V x3x 30A switch x6x 60A switch x1x 100A switch x2x 200A switc
3. Accessories available for Terminal Blocks Terminal Lugs Terminal Covers and Phase Barriers Starter Motor Overload Relay Bi metallic Single Phase Sensitivity Range 0 6 1 0 Amps xx 10 0 6 1 0 A 16 1 0 1 6 A 24 1 6 2 5 A 40 2 5 4 0 A 60 4 0 6 0 A Starter Motor Overload Relay Bi metallic Single Phase Sensitivity Range 0 6 1 0 Amps xx 10 6 10 A 16 10 16 A 24 16 24 A 30 18 13 A 45 30 45 A 193TCCxx Starter Motor Overload Relay Bi metallic Single Phase Sensitivity Xx 30 18 30A 45 30 45A 60 45 60A 75 60 75A 193TDC90 Starter Motor Overload Relay Bi metallic Single Phase Sensitivity Range 63 80 Amps File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 122 of 143 K CHRYSLER 193TAPM Starter Motor Overload Relay Mounting Kit For LRxD2 Type Snap On DIN Rail or Screw Mount Centers 193TCPM Starter Motor Overload Relay Mounting Kit For LRxD3 Type Snap On DIN Rail or Screw Mount Centers Accessories available include Anti tamper shield current adjustment shield Remote Reset solenoid 193EC2AB Starter Motor Electronic Overload For Direct Connect to 100 Contactors 193ECPM1 Starter Motor DIN Rail Adapter 193EEHF Starter Motor Overload Relay Bi metallic Single Phase Sensitivity Range 90 120 Amps 140U bcdefgh Molded Case Circuit Breaker Ra
4. YK CHRYSLER 7 Project Statement The following Project Book was developed with Chrysler Powertrain Technologies CPT with Rockwell Automation to provide approved system solutions for Chrysler Powertrain projects This components project book is based upon the specific architecture specifications requested by the Chrysler Powertrain Technologies Group Q Document ID Project name Area of application Powertrain Machining and Assembly Lines Type of document Project Book Organization unit Chrysler Powertrain Customer plant Chrysler Powertrain Globally Supplier plant Rockwell Automation Mayfield Heights OH USA File format DOC Microsoft Word 2003 Output format PDF Acrobat Reader 4 0 or higher Document Approval and Responsibility Created or edited by Larry Smentowski Rockwell Automation USA William Sarver Rockwell Automation USA Overall approval given by Chrysler Powertrain Technologies File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 2 of 143 CHRYSLER ca ar i ai L Ai Revision History The controlled version of this document is stored on the Rockwell Automation website htto literature rockwellautomation com idc groups literature documents sp 5058 sp122 en p pdf Any printed copy is an uncontrolled copy The user shall verify with the web site that he she is in fact using the appropriate version of th
5. Splitters Pico Pico DC Micro Pico 60VAC 75VDC 4A o Pico Pico DC Micro Pico 60VAC 75VDC 4A a P standard wiring Pico Pico D standard wiring Pico eee ae Ae Poo CONAC TeVPO MA SN Micro V V Cables 24 AWG Pico DC Micro 3 pin o 24 AWG Pico DC Micro 3 V Cables 24 AWG Pico DC Micro 3 pin o a F Straight Female or R Right Female is AB PVC b AB PVC jacket UB PUR jacket 0 UB PUR jacket ee ae ee ie o 0 3m 1 1m 2 2m 5 5m or 10 10m ki Cables 24 we a gt e 4 mail straight female PVC OMS 0 3m or 10 10m V ee 24 See a es pin LED right female N right Female PNP or N right Female NPN b AB PVC eS om 0M3 0 3m or 10 10m DIN Valve E E N 2 pole dual ground R Straight Wired L LED amp Varistor Surge Suppression b 0 250VAC DC Straight Wired 2 24VAC DC LED amp Varistor 115VAC DC LED amp Varistor Ce 18AWG Black PVC Brown Blue Green Yellow oo a Black PUR Brown Blue Green Yellow 5 5m 10 10m lt ee Valve A 18mm 3 pole ground 0 250VAC ans ground away from cable exit G Orientation Ground away from cable exit A Orientation Ground towards cable exit File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 136 of 143 K CHRYSLER c BE 18AWG Black PVC Brown Blue Green Yellow RD 20AWG Black PUR Brown Blue Green Yell
6. b A 6mm shaft diam B 10mm shaft diam C 1 4in shaft diam Z 3 8in shaft diam K 6mm w Flat L 10mm w Flat M 1 4in w Flat N 3 8in w Flat O c 1 5VDC in DLD out 2 5VDC in P P out 3 11 24VDC in P P out 4 11 20VDC in 5VDC DLD out 5 24VDC in 5VDC DLD out E 6 11 24VDC in 11 24VDC DLD out A d 1 Channel A Only B Channel A and B C Channel A B and Z E e A 6 Pin connector B 7 pin connector E 10 pin connector P pigtail cable t x PPRresolutionrange 1 300 g BLANK w o mating connector C with mating connect 1 1m 5 P 5m 9 9m 844D abcdef Hollow Shaft Incremental Encoder a A bind shaft or B through shaft OOOO o o o b 4 1 2 shaft 5 5 8 shaft 6 3 4 shaft 7 7 8 shaft 8 1 shaft Ce 8178 shaft M BOmm shay c A mounttether 172 bolton 725 dato t amp 12 NEMA J O OoOo o o Bi mountitether 3 8 boton 5 88 dato t412 NEMA J O OOOO C mountiether Se boton2540 darau Dimount anirotaionpiny OOOO Soo o d C 10 pin connect T terminal block 1 1m cable D e 1 5VDC in DLD out 2 5 26VDC in DLD out 3 5 15VDC in DLD out 4 8 26VDC in 5VDC DLD out 5 10 30VDC in 10 30VDC push P pull out f xx PPR resolution range 1 3000 845G F3abodefg Single Turn Absolute Encoder ee a D square flange S English Servo ae b B Natural Binary D Binary Coded Decimal G Gray Code re File N
7. 1492 PDE The 1492 PDE Enclosed Power Distribution Terminal Blocks are designed to prevent accidental contact with live connectors without the use of additional GS A barriers or shields These panel mount devices have a compact footprint and are a E n a available with either aluminum or copper terminals Captive termination screws sey a E F l l lt ke Nee ensure that parts never get lost and the rugged polycarbonate housing will resist gt physical damage The single pole devices are easily gangable to create multi pole solutions e UL recognized CSA certified CE compliant e Multi pole assembly possible with easily e Numerous connector configurations gangable units e P20 from the front e Markers are available for easy terminal identification File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 75 of 143 CHRYSLER High fault SCCR up to 100 kA e 110 600V AC DC operating range 1 pole devices with aluminum or copper connectors 175 510 A current range 15 3 Enclosed Power Distribution Blocks 1492 PDL 16 UL1953 Listed Power Distribution Blocks SCCR up to 100 kA CE Compliant Three pole devices 600V up to 335A Connection Systems 16 1 Mini Style 889N updated part numbers http ab rockwellautomation com connection devices mini cordsets and patchcords 16 2 Micro Style 889D http www ab com en epub
8. 5 5 Pin 300V 5 6A 6 6ft 12 12ft 20 20ft example 889N F3HJA 6F TPE cordset straight Female 3 Pin Color Code AUTO 6ft 889N ab F 18 AWG ToughLink TPE patchcord a FoHJNU straight Female straight Male FoHJNV straight Female Right Male RbHJNU right female straight Male ROHJNV Right Female Right Male b 3 3 Pin 300V 10A 4 4 Pin 300V 7A 5 5 Pin 300V 5 6A 3 3ft 6 6ft 12 12ft 20 20ft example 889N F3HJNU 6F patchcord straight Female straight male 3 Pin 6ft cable length 888N ab cF 16 AWG Receptacles 1 2 in 14 NPT External Threads a F straight Female R Right Female M straight Male E Right Male 4 PIN i 8A US 10A 10A i 10A US 10A SAF 1 5 PIN Color Code A US 600VAC DC 10A 5AFA1 5 PIN Color Code B AUTO 600VAC DC 10A SAFE1 5 PIN Color Code C IEC 600VAC DC 10A 6AF1 6 PIN Color Code A US 600VAC DC 10A c 1 or 3 1ft or 3ft 888N ab cF 18 AWG Receptacles 1 2 in 14 NPT External Threads a F straight Female R Right Female M straight Male E Right Male 4 PIN i 7A 4 PIN IEC 5 6A 9 l D 4AFE1 4 PIN Color Code C IEC 600VAC DC 8A 4AEA1 4 PIN Color Code B AUTO 300VAC DC 7A 4AEE1 4 PIN Color Code C IEC 300VAC DC 5 6A 5AE1 5 PIN Color Code A US 300VAC DC 5 6A 5AEA1 5 PIN Color Code B AUTO 300VAC DC 5 6A File Name Project Book Components Rockwe
9. Bulletin 140M Motor Protection Circuit Breakers can provide disconnect for motor branch circuit branch circuit and short circuit magnetic protection overload thermal protection and manual switching We offer multiple frame types to meet File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 49 of 143 CHRYSLER your particular needs Our factory installed internal accessories make installation and wiring easy http ab rockwellautomation com allenbradley type page RAProductld 140M lIEC Circuit Breakers amp G1 1N Locale en Features Offers short circuit protection Offers visible trip indication Includes high current limiting Provides high switching capacity e Available in C D and E Frame sizes Products 140M Motor Protection Circuit Breakers e Provides current range 0 1 630 A e cULus Listed as manual self protected combination motor controller and as a manual motor controller which includes thermal overload protection 140M Motor Circuit Protectors e Provides current range 0 16 1200 A e cULus Listed as a manual motor controller where overload protection must be provided separately Certifications CE Marked cULus Listed CCC CSA Certified Accessories We offer a variety of accessories for your 140M Motor Protection Circuit Breakers including Adapters Auxiliary alarm and trip contacts Busbars feeder blocks and
10. Retroreflective 10 8 30V DC 25mm 4 5m operate dist NPN and PNP 100mA Light Operate 4pin DC micro QD 889D F4AC 2 Recommended DC Micro QD cordset 2 2m File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 112 of 143 K CHRYSLER 42EF P8KBC F4 18mm Right Angle Polarized Retroreflective 24VDC 50mm 15M sensing distance Teach adjustment Dark Operate NPN and PNP 100mA 4 pin DC micro QD 42EF P8JBC F4 18mm Right Angle Polarized Retroreflective 24VDC 50mm 15M sensing distance Teach adjustment Light Operate NPN and PNP 100mA 4 pin DC micro QD 42EF D8KBA F4 18mm Right Angle Standard Diffuse 24VDC 300mm sensing distance Single Turn Knob adjustment Dark Operate NPN and PNP 100mA 4 pin DC micro QD 42EF R7KBB F4 18mm Right Angle Standard Diffuse 24VDC 300mm sensing distance Single Turn Knob adjustment Light Operate NPN and PNP 100mA 4 pin DC micro QD 42EF R7JBB F4 18mm Right Angle Transmitted Beam 24VDC 15mm 40m sensing distance Dark Operate NPN and PNP 100mA 4 pin DC micro QD 45BPD 8LTB1 D5 45BPD Laser Sensor sensing range 30 100mm measuring range 70mm 45BPD 8LTB2 D5 45BPD Laser Sensor sensing range 80 300mm measuring range 220mm 45BRD 8JKB1 D4 45BPR Laser Sensor sensing range 45 85mm measuring range 40mm 45CPD 8LTB1 D5 45CPD Laser Sensor sensing range 200 6000mm measuring range 5800mm P
11. The PowerFlex 755 AC drive can be integrated with a ControlLogix or CompactLogix Programmable Automation Controller PAC via drive instructions that are actually embedded in the PAC This level of integration is specic to PowerFlex 755 drives on EtherNet IP The first drive to be released from the Allen Bradley PowerFlex 750 Series the PowerFlex 755 AC drive provides greater functionality across your manufacturing systems from e _ 75 1400 kW 400V AC 540V DC input 1 2000 Hp 480V AC 650V DC input The PowerFlex 755 AC drive offers more selection for control and supporting hardware options than any other drive in its class and in addition to all the options and benefits available in the PowerFlex 750 Series the PowerFlex 755 drives 250 kW 350 Hp and larger offer added benefits for maintenance and installation flexibility e Control pod is common with smaller ratings providing embedded Ethernet port and 5 slots for option modules and can be remote mounted up to 23 m for hassle free access to low voltage control e Roll in out design makes the drive easy to install and service by allowing complete removal from cabinet providing generous room for wiring behind the drive Power wiring can stay connected while unit is rolled out e Adjustable terminals provide flexibility for wiring preferences such as top or bottom entry e Integrated fusing eliminates need for separatelymounted drive short circuit protection Status is r
12. c Enclosure Type F Type 3R 4 12 C Type 4 4X S Type 4 4X K Type 12 d Poles 2 2 pole 1 phase 3 3 pole 3 phase 6 6 pole 3 phase e Fusing N Non fusible H Class H J Class J R Class R f Fuse Voltage 6 600VAC DC Safety Connection Systems Safety Wired Distribution box Dual Channel 2NC plus individual 898R P68MT A5 Enunciation 8 port 10 30VDC 5m Safety Wired Distribution box Dual Channel 2NC plus individual 898R P68MT A10 Enunciation 8 port 10 30VDC 10 m 898R 61MU RM Shorting Plug for unused ports 889R F6ECRM a Patchcord straight to straight DC Micro a 1 2 3 5 or 10 m 898D 44KT DM4 Safety Wired Distribution box Dual Channel NC NO No Enunciation 4 port 10 30VDC 898D 48KT DM4 Safety Wired Distribution box Dual Channel NC NO No Enunciation 8 port 10 30VDC 898D 41KU DM Shorting Plug for unused ports 898D 48LT DM4 Safety Wired Distribution box Dual Channel NC No Enunciation 8 port 10 30VDC 898D 41LU DM Shorting Plug for unused ports 898D F4ACDM a Patchcord straight to straight DC Micro replace a with 1 2 3 5 or 10 m 898D 43LY D4 T Port Splitter Dual Channel w 4pin DC Micro PUR body 10 30VDC 3A 2 NC 898D 43KY D4 T Port Splitter Dual Channel w 4pin DC Micro PUR body 10 30VDC 3A 1 NC 1NO 813S E2BZJ60 Phase Monitor 150 500V AC 60 Hz Supply Voltage 24Vdc 115 Vac 230Vac available 50 Hz available 813S E2CZJ60 Phase Monit
13. e Visible indicators for power output and 2 5X margin short circuit File Name Project Book Components Rockwell 140404 V1 4 R5 doc Original Date 01 October 2010 Page 39 of 143 e Short circuit protection in all versions including two wire universal voltage versions e False pulse protection Switch selectable light or dark operation Version 1 4 Revised Date 4 April 2014 ey CHRYSLER e Access to sensor adjustments through e 300us high speed DC versions captive cover that does not require tools NPN PNP oo for access zee 1 ee ee e Eight sensing modes available e Rated to withstand high temperature 2 1200 psi washdowns Cable Quick Disconnect Transmitted Beam Source BO O Bown 1 own Micro T en lo Ole Oin f Cable Quick Disconnect o g DC Sensors 18 071 De yng aa E hax ka pin Macro Siyi A e Light Dark Sensitivity thread 060 122 ove Quick Disconact A Operate Switch a Adjustonant Powar ndicatar Gaan Output Indicator T Eh E gt l jAmbar q i iil 4 fs Bi 7 14 48 s tie 45 0 13 __ 1524 6 om atl 18mm Mounting Nut Dra Thiru for 4 sorew supnbed wit sarsor 2m 6 58 4 conductor cable NOTE The power indicator will tum off when the output indicator is on a h i I 2 The catalog number for the Rear Snap Cover is 60 2679 6 5 Photoelectric Sensors Metal Cylindrical 42CM 18mm 42CF 12mm The 42CM and 42CF are me
14. 120V 240V 60Hz secondary M14 240Vx480V primary 120V 240V 50 60HZ secondary M20 208V primary 120V 240V 60Hz secondary M21 480V primary 120V 240V 60Hz secondary M22 480V primary 120V 240V 50 60HZ secondary M23 600V primary 120V 240V 50 60HZ secondary M24 480V primary 208V 60Hz secondary c Fuse Block Options 0 0 primary 0 secondary d 2 two 5 taps below rated primary volts 22 2 5 taps 2 above and 2 below rated primary volts 4 Four 2 5 taps below rated primary volts N No Taps Power Supplies XLE Essential Single Phase 80W 3 3A 10A slow blow fuse or 1489 A1C100 20A DIN RAIL Input Voltage 10 100 120VAC 200 240VAC Output Voltage 24 28VDC XLE Essential Single Phase 120W 5 0A 10A slow blow fuse or 1489 A1C100 20A DIN RAIL Input Voltage 10 100 120VAC 200 240VAC Output Voltage 24 28VDC XLE Essential Single Phase 240W 10A 10A slow blow fuse or 1489 A1C100 20A DIN RAIL Input Voltage 10 100 120VAC 200 240VAC Output Voltage 24 28VDC Performance 91W 3 8 Amp 6A slow blow fuse or 1492 SPU1C060 20A Input Voltage 10 100 240VAC 110 300VDC Output Voltage 24VDC Performance 192W 8 Amp 6A slow blow fuse or 1492 SPU1C060 20A Input Voltage 10 100 240VAC 110 300VDC Output Voltage 24VDC Performance 80W 3 4 Amp 6A slow blow fuse or 1492 SPU1C060 20A Input Voltage 10 100 240VAC 110 300VDC Output Voltage 24 28VDC Performance 120W 5 Amp
15. 164 ft dependent on model e One discrete output 1 x NPN PNP and one analog output 1 x 4 20 mA e Accurate to 25 mm 0 98 in e Fast response time of 10 ms e Easy setup of switch points or analog scaling using programming buttons e IP65 enclosure e Self contained sensor e Operating temperature of 30 50 C 22 122 F 7 Encoders 845H 845T 844D 845G 842D 7 1 Bulletin 845H High Performance Industrial Incremental Encoder http ab rockwellautomation com motion control high performance incremental optical encoder The 845H provides forty two code disk resolutions of up to 5 000 pulses per revolution and features state of the art circuitry The 845H is the industry standard Size 25 incremental encoder With an electronic frequency response of 210 kHz the 845H can provide 2 048 pulses per revolution at an operating speed of 6 000 revolutions per minute Various output signal types are available in order to connect to a wide range of controllers 7 2 Bulletin 845T Heavy Duty Incremental Encoder http ab rockwellautomation com Motion Control Heavy Duty Incremental Optical Encoder File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 43 of 143 CHRYSLER The Bulletin 845T encoder is a heavy duty NEMA Type 4 and IP66 rated incremental shaft encoder that is housed in a compact two inch diameter enclosure The 845
16. 5 N C 104 S CabcBC 104 S Reversing Safety Contactor with Bifurcated Front Mount Aux Contact le 30A 85 A a le A 30 AC 3 30A AC 1 65A 37 AC 3 37A AC 1 65A 43 AC 3 43A AC 1 85A 60 AC 3 60A AC 1 100A 72 AC 3 72A AC 1 100A 85 AC 3 85A AC 1 100A b Coil Voltage AC Coils only more options available KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60Hz B 480V 60Hz Coil Voltage DC Coils only for 100 104S C09 C43 more options available AJ 24V Standard DJ 24V w Integrated Diode File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 107 of 143 700S CFabC 700S Pab 700S DCPab 700S PKab 700S CFBabC K CHRYSLER Coil Voltage DC Coils only for 100 104S C60 C85 more options available DJ 24V w Integrated Diode c Contact Configuration 010 Aux 0 N O 5 N C 210 Aux 1 N O 5 N C Safety Relays 700S Safety Control Relays with Gold Plated Bifurcated Front Mount Aux Contact AC 12 le 10A 40 C 6A 60 C AC 15 le 3A 24V 2A 400V 0 7A 600 690V a Contact Configuration 440 Main 3 N O 1 N C Aux 1 N O 3 N C 530 Main 3 N O 1 N C Aux 2 N O 2 620 Main 3 N O 1 N C Aux 3 N O 1 b Coil Voltage AC Coils only more options available KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60
17. 6A slow blow fuse or 1492 SPU1C060 20A Input Voltage 10 100 240VAC 110 300VDC Output Voltage 24 28VDC Performance 240W 10 Amp 6A slow blow fuse or 1492 SPU1C060 20A Input Voltage 10 100 240VAC 110 300VDC Output Voltage 24 28VDC Performance 480W 20 Amp 6A slow blow fuse or 1489 A1C060 20A Input Voltage 10 100 240VAC 110 300VDC Output Voltage 24 28VDC Performance 480W 20 A 6A 3 slow blow fuse or 1492 SP3C060 1606 XLS480E 3 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 128 of 143 1606 XLB 1606 XLS240 UPS 1609 US500NH 1609 U500NH C 1609 US500EH 1609 U500EH C 1609 P3000N 1609 P3000A 1609 P8000E 1607 XT50D1A 1607 XT100D1A 1492 Jxy 1492 JG2Q 1492 JG3 1492 JG3TW 1492 JGx 1492 JDG3 1492 JDG3C 1492 JKD3 1492 JKD3TP 199 DR1 1492 EBJxy 1492 ERL385 1492 EAJ35 1492 EAHJ35 1492 CJJ5 n 1492 CJJ6 n 1492 CJJ8 n 1492 CJJ10 n 1492 CJJ12 n 1492 CJJ16 n K CHRYSLER Input Voltage 30 380 480VAC 600VDC Output Voltage 24 28VDC Back of panel bracket for 1606 XLS products 1606 Uninterruptible Power Supply 240W 10A DC 7 5Ah or 26Ah Battery for 1606 XLS240 UPS available as accessories 500VA 325W 115AC 0 50 without Network Management Card DIN RAIL mount 500VA 325W 115AC 0 50 with Network Management Card DIN RAIL mount 500VA 325W 230AC 0 50 wit
18. C 1 5 30s D 6 120s OFF DELAY internal potentiometer P 0 1 2s R 0 4 8s T 1 5 30s U 6 120s ON DELAY external potentiomter RA 0 1 2s RB 0 4 8s RC 1 5 30s RD 6 120s OFF DELAY external potentiomter RP 0 1 2s RR 0 4 8s RT 1 5 30s RU 6 120s 700 N3a a 4 0 1 2s 5 0 4 8s 6 1 5 30s 7 6 120s Pneumatic Time Delay Unit 1 N O 1 N C range 0 1 60s a T 10A KT 20A 700DC Pab 700 Caabbbos aa F Standard contacts FB Gold Plated Bifurcated FM Master Contacts 700 Na bbb 220 2 N 0 2 N C 310 3 N O 1 N C 400 4 N O 0 N C 040 0 N O 4 N C not for DC cc DJ 24 VDC 50 60 Hz 100 aabb Auxiliary Contacts File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 117 of 143 K CHRYSLER aa FA Standard Contact or FAM Bifurcated contacts bb 02 0 N O 2 N C 11 1 N O 1 N C 20 2 N O 0 N C 04 0 N 0 4 N C 13 1N 0 4 3N C 22 2N 0 2N C 31 3N 0 1N C 40 4 N O 0 N C 100 FP Tabb Pneumatic Timing Module after delay time oe a A On Delay with AC coils or B Off Delay bb 30 Delay 0 3 30 s range or 180 Delay 1 8 180 s range 100 ETAa Electronic Timing Module after On Delay time a 3 0 1 3 s 30 1 30 s 180 1 180 s 700 CF 110 240 VAC or 110 250VDC coils ZJ3 0 1 3 s ZJ30 1 30 s ZJ180
19. IP66 w o Defeater available 194R HMx N1 90 Degree Orientation With Defeater a x 1 Black Grey IP42 w Defeater available 4 IP66 w Defeater available 1E Red Yellow IP42 w o Defeater available 4E Red Yellow IP66 w o Defeater available 194R Rx Operating Shaft x 1 263 mm 2 457mm 3 200mm 4 403mm 5 278mm 532mm R1M Operating Shaft 263 mm use with 194R HM and 194R 30 A or 60 A e bs 194R R2M Operating Shaft 457 mm use with 194R HM and 194R 30 A or 60 A PP switch a GAR NigyyP BAe 30A 200V 230V 460V 575V 30A Class J Fuse BlacwGrey X J ess J Fuso gt cas o Fuse ony 30 a A Cn I AOO 709 DON o O zz R1 oa or moos or Ei aa or i R3 100A or 200A Black Grey or ER3 100A or 200A Red Yellow gt is 400A PACE or ER5 400A Red Yellow sansa operating Sra Gu A RRG Shaft Guard Dim reference TABIB OOOO O OOOO enra Shaft Guard Dim reference C1 C2 DID OOOO ooo esei Operating Shaft Couper use with 194R Ri and aR Ra FTS4R HAIRPIN Cotter Pinfor 1SaRRTorioaR RaSh OOOO O O KC G e KC e e KC Ruse e Ke se Cover A Ke e K e K G e ein emad siede SSCS se emma FoR oy OOOO OOOO S sa emma Lug For 194R NJ2OOP NNZOOPS NAGOOPS O O O OOOO Gs Terminating SSCS Gem ema OOOO S File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 124 of 143 K CHRYSLER
20. No of Ports package e Quick disconnect main connectors make wiring easy LED Type e Troubleshooting is simplified with LED output identification 16 5 1 DC Micro Connection Type 898D Yellow PET body offers good oil and chemical resistance 4 6 or 8 DC micro connectors LED version for use with PNP IP67 NEMA 6P 16 5 2 Pico Connection Type 898P Grey Pocan body offers good oil and chemical resistance Side and Top mounting holes PUR cable LED version for use with PNP 16 5 3 IDC Type 898H e Yellow PET body offers good oil and chemical resistance File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 77 of 143 R CHRYSLER e Insulation Displacement Connectors IDC terminates cables without stripping and connecting individual leads to screw terminals e PUR cable e LED version for use with PNP 16 6 EtherNet IP Media htto ab rockwellautomation com networks and communications ethernet ip media 16 6 1 Ethernet 4 pin M12 cordset e Over molded housing suitable for IP 67 applications e Flex rated e Twisted pair conductors allow for a reliable connection 16 6 2 Ethernet RJ45 cordset e Flex rated and PVC cables for various applications e Teal or red cable jacket e Rugged strain relief and hitch mechanism to maintain network integrity 17 Ethernet Encoder The 842E is an ultra high resolution multiturn absolute en
21. The ArmorStart is rated for local disconnect service by incorporating the Bulletin 140 Motor Protector as the local disconnect e 4inputs and 2 outputs to be used with sensors and actuators for monitoring the application process e LED status indication and built in diagnostics capabilities IP67 Nema Type 4 enclosure design suitable for water wash down aC environments Modular plug and play design provides simplicity in wiring the installation i lt Quick disconnects for the I O communications and motor connections Optional Hand Off Auto HOA keypad for local start stop control Short circuit protection per UL508E and IEC 60947 Network and Expandable I O Capabilities The ArmorStart Distributed Motor Controller delivers enhanced control to access parameter settings and provides fault diagnostics and remote start stop control DeviceNet is the communication protocol provided with the ArmorStart including DeviceLogix Selecting the ArmorPoint protocol allows the ArmorStart to communicate using DeviceNet or EtherNet IP The two outputs that are provided as standard which are a dual key connector are sourced from the control voltage power of 24V DC and 120V AC LED status indication is also provided as standard with the ArmorPoint protocol When using the ArmorPoint protocol a maximum of two ArmorPoint Distributed Motor Controllers can be connected to the ArmorPoint Distributed I O product 19 9 1 OnMachine ArmorS
22. ab rockwellautomation com Relays and Timers Miniature Square Base Relays Features Blade style terminals 2 pole 3 pole 4 pole 10 A contact rating DPDT 3PDT 4PDT Plug in quick connect solder terminals Optional lighted status indicator push to test operator Products e 700 HF Miniature Square Base Relays Certifications e UL CSA CE Accessories We offer a variety of accessories for your 700 HF Miniature Square Base Relays including DIN 3 Symmetrical Hat Rails Identification Tags Retainer Clips Screw Terminal Sockets htto www ab com en epub catalogs 12768 229240 229266 229643 229689 Product Selection html 10 1 5 Solid State Square Base Relay 700 HB Bulletin 700 HB Square Base Relays are designed for HVAC elevator and automotive industry applications Two types of sockets are available the IEC closed terminal version and the NEMA open terminal version http ab rockwellautomation com Relays and Timers Square Base Relays Features Blade style terminals DPDT or 3PDT 15 A B300 contact rating Standard ON OFF flag indicator Optional lighted status indicator push to test and manual override Products e 700 HB Square Base Relays Certifications e cULus CE ABS IMQ RINA Accessories We offer a range of accessories that complement your 700 HB Square Base Relays including e DIN 3 Symmetrical Hat Rails e Identification Tags e Retainer Clips File Name Project Book Compon
23. b 4 4 Pin 5 5 Pin c UC PUR Powertrain good oil and chemical resistance 22AWG 250V 4A HJ TPE good oil chemical and weld slag resistance 4 Pin only 18AWG 250V 4A HL TPE 4 Pin only 22AWG 250V 4A d 2 5 or 10 2m 5m or 10m DC Micro cordset ToughLink Color Code A 4 Pin 22AWG 250V 3A a F straight Female R Right Female M straight Male E Right Male d 1 2 50r10 1m 2m 5m or 10m DC Micro ToughLink patchcord a F4HCDM straight Female straight Male F4HCDE straight Female Right Male R4HCDM right female straight Male R4 HCDE Right Female Right Male d 1 2 3 4 50r 6 im 2m 3m 4m 5m or 6m DC Micro 22 AWG receptacles a F female or M Male b 3 3 pin 4 4 pin 5 5 pin 6 6 pin d OM3 0 3m or 1 1m a F female or M Male b 4 4 pin 5 5 pin Female y a 2 5 or 10 2m 5m or 10m Coiled Cordset 4 Pin 20 AWG 250V 4A Color Code B Straight Female 889P abc d Pico snap on cordset Color Code A 24 AWG File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 135 of 143 889P abc d 889P abcPd e 888P abAB4 c 898P 32YY aM4 879PZ a3bDM4 879PZ F4ABDM4 879PZ a3bDM4 889V abc 889V RZ3ab K CHRYSLER a S straight Female Z Right Female W 3 pin LED PNP Y 3 pin LED NPN b 3 3 Pin 4 4
24. e EtherNet IP and DeviceNet communication options available E1 Plus Solid State Overload Relays Over molded power connections 1 N O and 1 N C isolated auxiliary contacts B600 Rated Low energy consumption 150 mW Ambient temperature compensation Visible trip indication 193 ED version offers e 0 1 45 A current range e Fixed Trip Class 10 e Manual reset File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 58 of 143 CHRYSLER 193 EE version offers e 0 1 800 A current range e Selectable Trip Class 10 15 20 or 30 e Selectable manual auto manual reset e Single and three phase devices Products e 193 IEC and 592 NEMA E1 Plus Solid state Overload Relays Certifications e lEC CE cULus Listed C Tick CCC e NEMA cULus Listed Accessories We offer a variety of accessories for your E1 Plus Solid state Overload Relays including Core balanced ground fault sensors Current adjustment shields DeviceNet configuration terminals DIN rail oanel adapters External reset adapters and reset buttons Remote reset solenoids Side mount expansion modules Terminal covers and lugs htto www ab com en epub catalogs 12768 229240 229254 22946 7 2442 1 88 Product Overview html 10 Relays amp Contactors 10 1 Relays 10 1 1 Control Relays 700 P The Bulletin 700 P family of relays has 4 types of contact cartridges
25. www ab com en epub catalogs 2051089 6270353 6647249 6647253 8445690 QuadCONNECT Contact Blocks a Low Voltage Exclusive e Direct drive mechanism Positive actuation e Independent and sequential operation of contact fingers Minimized contact bounce e Self cleaning contact wiping Increased contact reliability Long life e Reliability operation in applications below 17V 5 mA down to 5V 1 mA Self Monitoring Contact Blocks e Ensures NC contact opens when E stop is actuated e Monitors proper installation between Operator and latch Latch and S M C B gt nae The Series 9000 photoelectric sensors are designed to perform in the harshest of industrial environments The sensor will withstand 1200psi 8270kPa high temperature high pressure washdowns commonly found in the food and beverage industry All adjustments are made on a user interface panel located under the top clear cover This panel contains three LED status indicators highly visible from 360 around the sensor e 4 pin micro M 12 QD connector 10 30V DC IP67 with LED indicators Harsh duty 30mm package Wide selection of sensing modes and operating modes Standard ON OFF and timing versions Fast response time Variety of connection types Time delay models offer additional application flexibility A unique easy to use fiber optic cable locking mechanism speeds installation of fiber optic models e On Off Timing models available with a
26. 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 27 of 143 CHRYSLER we as gate interlocks all using the same key principle 3 4 10 Non Contact Interlocks Sipha 440N S http ab rockwellautomation com Sensors Switches Safety Interlock Switches Sipha Sensors Sipha s design incorporates magnetically sensitive elements which must be Se triggered in a particular sequence to operate correctly The Sipha sensor helps prevent defeatability by a simple magnet The Sipha Sensor must be connected to the Sipha control unit giving a monitored circuit For high risk applications the control unit is used with a single sensor to give a high integrity system For other applications multiple sensors can be connected to one Sipha control unit Sipha has facilities for connecting a manual reset button and for monitoring external devices such as contactors N Four types of sensors and actuators are available incorporating different operating distances and physical sizes Non contact actuation Magnetic coded sensing Four housing styles Must be operated with its own safety control unit EN 954 1 IS013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 NFPA79 EN1088 e Category Cat 3 and Cat 4 per EN 954 1 ISO 13849 1 e CE marked for all applicable directives cULus amp TUV 3 4 11 SensaGuard 440N Z http ab rockwellautomation com Sensors Switches Safety Interlock Switches
27. 2010 Revised Date 4 April 2014 Page 76 of 143 CHRYSLER 16 4 DIN Valve Field Connectors and Cordets new http www ab com connectionsystems connectors 889din html 889 DIN Valve Connectors Recognizing the importance of flexibility and value in your control system Rockwell Automation continues to introduce new connection systems components that help make your installations simpler while addressing the market s ever changing needs From specialized safety connection systems to a full complement of standard patchcordsand cordsets Allen Bradley connectivity products are rugged cost effective solutions for a broad range of industrial applications New Allen Bradley DIN Valve cordsets and field attachable connectors bring novel features and connectivity options to the On Machine solution provided by Rockwell Automation Available in a variety of sizes and wiring configurations Allen Bradley DIN valve connection systems components simplify installation modification and maintenance of your control system 16 5 Distribution Boxes htto www ab com en epub catalogs 6005557 6005561 10508501 General Features gt NY Sy lt lt A Se e P67 NEMA 6P Connection e Insulation Displacement pa DC Micro IDC Connectors IDC terminates pap cables without stripping and WETS ni connecting individual leads to screw terminals e Multiple field devices can be wired more efficiently in a consolidated Lengths Pin Counts
28. 300 420 630 860A 104 Daabbcc cc 24 2 N O 4 N C 100 Daabbcc aa Amp where Amp rating can be 95 110 140 180 210 250 300 420 630 860A cc 00 0 N O 0 N C 11 1 N O 1 N C 22 2 N O 1 1L N C IEC Bulletin 104 D contactor 3 pole DC Operated Reversing aa Amp where Amp rating can be 95 110 140 180 210 250 300 420 630 860A 104 Daabbcc cc 24 2 N O 4N C 24L 2 N O 2 2L N C 100 D 104 D Aux contacts aa 1 Left or Right Inside Mounting 100 DSa b File Name Project Book Components Rockwell 140404 V1 4 R5 doc Original Date 01 October 2010 Page 121 of 143 IEC Bulletin 104 C contactor 4 pole with integrated diode Reversing c 0 1 2 3 4 N C contacts max 4 including N O for Front Max 2 for a 30 1 30 s 180 1 180 s ZJ30 1 30 s 100 C with DC coils or 700 ZJ3 0 1 3 s ZJ30 1 30 s ZJ180 10 180 s 100 C with DC coils a KJ3 0 3 3 s KJ30 1 30 s KJ180 10 180 s 100 C09 C37 with aa 00 only without aux contact or 02 Mechanical electrical with 2 IEC Bulletin 100 D contactor 3 pole AC Operated Non reversing bb D 50 60 Hz 120 VAC B 60 Hz 480 VAC J 50 60 Hz 24VDC bb D 50 60 Hz 120 VAC B 60 Hz 480 VAC J 50 60 Hz 24VDC IEC Bulletin 100 D contactor 3 pole DC Operated Non reversing bb D 50 60 Hz 120 VAC B 60 Hz 480 VAC J 50 60 Hz 24VDC bb D 50 60 Hz 120 VA
29. 4 14 Lines per Pole 6 1492 PD3C163 Power Terminal Block 3 Pole 380 A Copper Connectors Line wire range 500 MCM 4 Lines per Pole 1 Load wire range 2 14 Lines per Pole 6 1492 PD3C2127 Power Terminal Block 3 Pole 760 A Copper Connectors Line wire range 500 MCM 4 Lines per Pole 2 Load wire range 2 14 Lines per Pole 12 1492 PD3C287 Power Terminal Block 3 Pole 760 A Copper Connectors Line wire range 500 MCM 4 Lines per Pole 2 Load wire range 4 dii Lines per Pole 8 1492 PDE Tab a blank aluminum eile or C copper b 111 175A Line conductor 0 38 dia Load 0 38 dia 141 175A Line conductor 0 38 dia Load 0 38 dia 225 510A Line conductor 0 72 dia Load 0 72 dia 183 835A Line conductor 0 94 dia Load 0 50 dia 183 835A For oppor Line conductor 0 72 dia Load 0 50 dia 1492 PDECa _ PDE1111 or PDE1C111 a and Load ee PDE1182 or Soe Load 3 1492 PDE1225 or PDE1C25 Line and Load 1492 PDE1C183 Line 4 1492 PDE1183 Line 1492 SM5X10 Enclosed Power Terminal Block Markers 100 makers card 5 ad 1492 PDL3111 Enclosed Power Distribution Blocks Line AWG 2 0 6Cu Load AW 2 0 6Cu Over Current Max Amp Fuse Class J 200A Class RK1 200A Class RK5 100A 1492 PDL3141 Enclosed Power Distribution Blocks Line AWG 2 0 6Cu Load AWG 4 14Cu Over Current Max Amp Fuse Class J 200A Class RK1 200A C
30. 8 7 6 5 4 3 or 2 Plug In center jumper 1492 L16 Plug In center jumper 1492 L35 Plug In center jumper 1492 L6 Replace n with number of poles 32 4 3 or 2 1492 TPL4 Test Plug For 1492 L2 1492 TPL5 Test Plug For 1492 L3 1492 TP23 Test Plug For 1492 L4 L10 L16 L35 1492 TPL6 Test Plug For 1492 L4 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 130 of 143 K CHRYSLER 1492 TPL8 Test Plug For 1492 L6 Electrical Warning Plate For 1492 L2 A Electrical Warning Plate For 1492 L3 A Electrical Warning Plate For 1492 L4 E Electrical Warning Plate For 1492 L6 D Electrical Warning Plate For 1492 L10 D Electrical Warning Plate For 1492 L16 l Electrical Warning Plate For 1492 L35 Grou Marking Care i Snap in Marker Card For 1492103 OO meno Sap in Marker Card Fos SSS awo Snap in Warker Gard For vast awx Snap in Waker Gard For 1482 06 o O ooo en Snap in Marker Gard Fora s OOOO SS 14200 xxx WM3 24 A WM4 32 A WMD1 17 5 A y BLANK grey RE red B blue BL black G green Y yellow OR orange BR brown W white 492 DRG 492 EBWG 1402 EBNA 1492 EBVD 1402 ERLT5 1402 EAJ15 1402 5JM5 10 1492 N42 1402 56 10 1402 5JMD5 12 1492 CJM5 n Center jumper For 1492 WM3 Replace n with numer of poles 10 3 or 2 1492 CJD6 n Center
31. 8 Bulletin 800F 22mm LED Illuminated amp non Illuminated Operators htto ab rockwellautomation com Push Buttons 800F Round Push Buttons eee The 800F line of 22 5 mm push buttons is designed and manufactured to demanding performance specifications Using state of the art solid modeling aw techniques and finite element analysis every component built into 800F Push a Buttons is optimized for durability and performance Worldwide Solutions File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 36 of 143 e Designed to World Wide Standards ECE O CHRYSLER Operator caps legend plates and inserts available with international symbols foreign languages and custom markings Durable Materials e 800FP operators are made of industrial grade thermoplastic for superior chemical resistance e 800FM operators are constructed of tough die cast zinc alloy finished with chromate plating Standard Operators e IP 66 and Type 4 13 e Diaphragm seals Most linear travel devices No lubrication e K seals Rotating devices such as twist to release E stops and Selector Switches Dual wiping action High pressure sealing Selector Switches e Rigid teeth e Positive detent e No hang up between positions e Constant energy solution e Vibration insensitive 6 Photoelectric Sensors 6 1 Photoelectric Sensors Series 9000 htto
32. 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M1824CBNN 1200 x 900 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M2424CBNN 1200 x 1200 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F T3220 sd T3220 Active Active uniting to join two mats 2 meter 6 5ft length square ends to join two mats 2 meter 6 5ft length Active uniting to join two mats 2 meter 6 5ft length square ends ends 78 276 9040 Standard primeter Aluminium 2 meter 6 5ft length square ends 78 276 9041 a40F Ta01S mierna comer standard primeter Aluminum J 440F C28011 24 VDC max 8 mats 8 M12 connectors for connection of mats for use a with CB 24VDC 8 MAT CONNECTIONS Safety Gate Switches o Gate Switches MT GD2 non Solenoid w mini QD connector 2 N C 1 N O Safety Outputs 1 Aux Output a a o Pin ii a H 8 Pin Micro Pigtail ee a H 8 Pin Micro Pigtail 0 E E Ha B E saat bah eae 1 Aux a ee O as ani A Bm Cable B 10m E 440N Z21S17a ALLEN BRADLEY ee M18 barrel Stainless Steel 18mm target 2 Safety Outputs 1 Aux Output a H 8 Pin Micro a H 8 Pin Micro Pigtail ee Co o o B 10m Cable a 871A SCBP18 SensaGuard Mounting Bracket A 871A BP18 SensaGuard Mounting Bracket E 871A BRS18 SensaGuard Mounting Bracket E File Name Project Book Components Rockwell 140404 V1
33. Base Speed e Voltage For Powertrain applications 380 460 575 f Efficienc g CT or VT required h Mounting Final Descriptor CM203 bcdefghii j Version CM203 Family Motors Vector Duty Enclosed Small AC Motor ee File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 143 of 143
34. Clip Catalog Number for 700 HN103 700 HN104 or 700 HN128 sockets a 1 On Delay Voltage range 12 24VAC DC or 2 One Short Voltage range 12 24VAC DC More Coil Voltage options available 700 HB Square Base Relay DPDT 2 pole 2 Form C Single AgCdO Contact 15A B300 Contacts Coil Voltage 24VAC 700 HB Square Base Relay DPDT 2 pole 2 Form C Single AgCdO Contact 15A B300 Contacts Coil Voltage 120VAC 700 HB Square Base Relay DPDT 2 pole 2 Form C Single AgCdO Contact 15A B300 Contacts Coil Voltage 24VDC 700 HB Square Base Relay 3PDT 3 pole 3 Form C Single AgCdO Contact 15A B300 Contacts Coil Voltage 24VAC 700 HB Square Base Relay 3PDT 3 pole 3 Form C Single AgCdO Contact 15A B300 Contacts Coil Voltage 120VAC 700 HB Square Base Relay 3PDT 3 pole 3 Form C Single AgCdO Contact 15A B300 Contacts Coil Voltage 24VDC Screw Terminal Socket Panel or DIN Rail Mounting Guarded Terminal Construction File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 119 of 143 700 HN154 700 HN158 700 HN156 700 ADR 700 ADLaR 700 AVaR 700 ARa 700 ATa 700 HT3 700 SCZY3Z25 700 SCZY2A1 700 SCZY3Z24 700 SCNY3Z25 700 SCZNY32Z26 700 SCTN3Z24 700 SCNN3Z26 700 SCNN2Z25 700 HN103 700 HN104 700 HN128 199 DR1 700 AT 1 700 AT2 700 HN144 series B 100 Caabbcc 100 Caabbccc K CHRYSLER 11 blade socket for
35. Comms Embedded DSI e Comms Options Dual port EtherNet IP with DLR DeviceNet Profibus Motor Control options V Hz SVC Economizer SVC e Standard USB connectivity AppView amp CustomView Application Configuration CCW Programming Software Performance Functionality File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 92 of 143 CHRYSLER 19 8 Ultra 3000 Drives http ab rockwellautomation com motion control ultra3000 servo drive The Ultra 3000 family provides one global solution through its complete set of servo drive products ranging from simple standalone indexing applications to multi axis integrated motion Ranging from 110V to 460V power input these high performance digital servo drives meet global voltage requirements and provide flexibility to perform in a variety of machine control architectures In addition the Ultra3000 drive is integrated with the ControlLogix platform via SERCOS interface for integrated motion The Ultra3000i digital servo drive with indexing adds basic stand alone control capability to the Ultra3000 feature set 19 9 ArmorStart IP67 Motor Control Products http ab rockwellautomation com Motor Control ArmorStart Distributed Motor Controller The ArmorStart Distributed Motor Controller is an integrated pre engineered combination starter for full voltage reversing and VFD applications
36. File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 116 of 143 K CHRYSLER a PPKb only time delay contacts relay rail mount PPKDb only time delay contacts DIN mount PKT200b 2 N O relay rail mount PKT400b 4 N O relay rail mount PKT200Db 2 N O DIN rail mount PKT400Db 4 N O DIN rail mount b 224 24 V AC Mechanical Latching Relay Open Type a 200 2 N O relay rail mount 400 4 N O relay rail mount 600 6 N O relay rail mount 200D 2 N O DIN rail mount 400D 4 N O DIN rail mount 600D 6 N O DIN rail mount b B11 110 115V 50Hz A1 115 120V 60Hz A2 230 240V 60Hz B2 230 240V 50Hz B3 380V 50Hz A4 460 480V 60Hz 700DC PLab DC Mechanical Latching Relay Open Type a 200 2 N O relay rail mount 400 4 N O relay rail mount 600 6 N O relay rail mount 700 PLab 200D 2 N O DIN rail mount 400D 4 N O DIN rail mount 600D 6 N O DIN rail mount 700 PB20 700 PBK20 700 PB40 700 PBRAC 700 PC2O 700 PCK20 700 PCA0 700 PCRA0 700 CPa Contact Cartridges Convertible from N O to N C and N C to N O a 1 standard 10A 11Z Overlap AC 10A DC 5A M Master 20A R Logic Reed 150VAC 0 5A 30VDC 0 2A S Safety 10A meets IEC 947 5 700 PSaA1 Solid State Timers a ON DELAY internal potentiometer A 0 1 2s B 0 4 8s
37. HB 62 10 1 6 Ice Cube Solid State Relays 700 SC 63 10 2 Contactors 64 10 2 1 General Contactors 100 C 104 C 100 D 104 D 100 G 64 10 2 2 Lighting Contactor 100L 65 10 3 Mounting System 141A 65 11 Disconnects 66 11 1 IEC Rotary Disconnect Switches 194R 66 11 2 Variable Depth Flange Mounted Disconnect Switch 1494V 67 11 3 IEC Load Switches 194E 68 11 4 NEMA enclosed Safety Disconnects 1494G 68 12 Transformers 69 12 1 Control Circuit Transformers 1497 69 12 2 Machine Tool Transformers 1497A 69 12 3 Control Power Transformers 1497B 69 12 4 General Purpose Transformers 1497D 69 13 Power Supplies 70 13 1 Power Supply 1606 70 13 2 Power Supply 1606 XLE 71 13 3 Power Supply 1606 XLP O A 13 4 Power Supply 1606 XLS 72 13 5 ArmorPower Supply 1607 XT 72 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 8 of 143 CHRYSLER 13 7 Surge and Filter Protection 4983 74 14 IEC Terminal Blocks and Fuse Blocks 74 14 1 Terminal Blocks 74 14 1 1 Screw Terminal Block Line 1492 J 74 14 1 2 Spring Clamp Terminal Blocks 1492 L 74 14 2 Fuse Blocks 1491 75 15 Power Terminal Blocks 75 15 1 Power Terminal Blocks 1492 PD 75 15 2 Enclosed Power Distribution Terminal Blocks 1492 PDE 75 15 3 Enclosed Power Distribution Blocks 1492 PDL 76 16 Connection Systems 76 16 1 Mini Style 889N 76 16 2 Micro Style 889D 76 16 3 Pico Style 889P 76 16 4 DIN
38. Light 25cm Pole Mount With Cap Black Housing 24V AC DC Full Voltage Wired Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855E24TLx Light Module Steady LED Black 24 VDC D x 8 yellow 7 clear 6 blue 5 amber 6 blue 4 red 3 green 855E24GLx Light Module Flashing LED Black 24 VDC E x 8 yellow 7 clear 6 blue 5 amber 6 blue 4 red 3 green 855E24BRx Light Module Strobe Black 24 VDC x 8 yellow 7 clear 6 blue 5 amber 6 blue 4 red 3 green 855H BabD b A 100dB 10 tone gray B 104dB 32 tone gray C 112dB 32 tone gray D 119dB 45 tone gray E 126dB 45 tone gray File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 111 of 143 K CHRYSLER 855B GMS24Ra Mini square Beacons 24VDC a 3 green 4 red 6 blue 7 clear 8 white Round Beacons 24 VDC a M 120 mm L 160 mm c DH steady halogen FH flashing halogen RH rotating halogen BR strobe d 3 green 4 red 6 blue 7 clear 8 white Lamps halogen 24 VDC a M 120 mm L 160 mm Lenses b S replacement smooth lens or F replacement fresnel lens 855Ba AbAc 855Bab b ALSG lens gaskets AMM magnetic mount ASFG surface mount gaskets AMTG Metric tube gaskets AWP rough wall plate AVM vertica
39. Media temperature range from 50 to 150 C 58 to 302 F Operating temperatures from 25 to 85 C 13 to 185 F Industry leading four digit 14 segment digital display Dual NO NC independently programmable PNP outputs Wiring Diagram Stainless steel probe p Load 1 Load 2 Chrysler Powertrain use Only PNP Brown Pos 12 30V DC Blue Neg White Load NC Note Output 2 operates as diagnosis break contact in DESINA mode 8 3 Flow Switch 839E http ab rockwellautomation com Sensors Switches Flow Switches Applications include Coolant Systems Liquid Media and Hydraulics e cULus CE marked for all applicable directives and 3 A authorized only with sanitary adaptor e Microprocessor based with no moving parts for longer life and reduced downtime e Corrosion resistant 316 stainless steel housing features an IP 68 enclosure rating e Flow rates of liquid media calorimetric measuring principle in the Wiring Diagrams range from 0 03 3 m s 0 1 9 84 ft s eh Bi e Industry leading four digit 14 segment digital display e Dual NO NC programmable PNP outputs or 4 20 mA analog output N57 kii i with single PNP output Dual PNP e Stainless steel probe Chrysler Powertrain use 2 fae yl Only PNP EN A a 2zoma 1 AZ L 4a MA Analog wilh Single PNP TP L Brown Pos Blue Neg White Load NC 3 8 4 Speed Sensing Switches http ab ro
40. N C contacts if a N O contact has welded Double Break Contacts Has greater DC load breaking capability and better isolation It provides separation of N O and N C circuits unlike standard Form C contacts Double break contacts open the circuit in two places creating two air gaps Bulletin 700S CF Safety Control Relays provide mechanically or mirror contact performance which are required in feedback circuits for safety applications Bifurcated contacts are ideal for low energy feedback safety circuits where high contact reliability is required http ab rockwellautomation com Relays and Timers IEC Industrial Relays Additional Features and Options File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 60 of 143 R CHRYSLER Coil voltages from 12 600Vac and 6 600Vdc Switch from 5 600Vac and Vdc Switch from 1mA 35A Front and Side Mounted Auxiliary contacts Solid State Pneumatic Timing Modules Common accessories with Bulletin 100 C contactors IEC 947 5 1 EN 50011 EN 5005 EN 50022 UL508 VDE 0660 CSA C22 2 Part 14 CE CSA UL listed File E14840 Guide NKCR SUVA Safety Applications e Safety relay output to expand the current rating or contact life of a safety relays e Master Control Relays switching PLC power supplies e E STOP relays Light curtain monitoring Press control Products 700 CF http www ab c
41. Peak Off Peak e Logs Energy Min Max Status and Load Factor e View Data and Configure Through The Integrated Web Page e Revenue Meter Accuracy e Two Status Inputs e Configurable KYZ Output e Integration with RSPower RSEnergyMetrix and RSView File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 99 of 143 CHRYSLER Applications Demand Management Electrical SCADA Emergency Load Shed Electrical Optimization Energy Accountability HVAC Machine Level Monitoring 21 2 Powermonitor 3000 http ab rockwellautomation com Energy Monitoring 1404 PowerMonitor 3000 A Compact Power Meter with Enhanced Communications The Allen Bradley Powermonitor 3000 is a power quality and sub metering monitor that is used by energy consumers in critical power and energy management applications The Powermonitor 3000 meters deploy state of the art dual port technology helping customers leverage the high performance newer networks without the need for cumbersome serial interface bridges Features Many features set the Powermonitor 3000 apart from other power meters such as High Speed Oscillography The Powermonitor 3000 provides simultaneous captures of all 7 channels in non volatile memory with up to 408 cycles per cycle per capture Harmonic Analysis The Powermonitor 3000 measures percent distortion and magnitude up to the 4
42. Pin c AB 3 or 4 pin 60VAC 75VDC 4A Yellow PVC not for 3 pin LED B 3 or 4 pin 6 OVAC 75VDC 4A Yellow PUR not for 3 pin LED B 3 pin LED 10 30VDC 4A Yellow PVR B 3 pin LED 10 30VDC 4A Yellow PUR d 2 5 or 10 2m 5m or 10m Pico screw on cordset Color Code A 24 AWG lt tein a F straight Female not available in 3 pin LED R Right Female M straight Male Not available in 3 pin PUR or 3 pin LED E Right Male Not available in 3 pin PUR or 3 pin LED 3 3 Pin 4 4 Pin C in 3 F pin 6OVAC 75VDC 4A Yellow PVC not for 3 pin LED 3 or 4 UB 3 or 4 pin 60VAC 75VDC 4A Yellow PUR not for 3 pin LED 6OVAC 75VDC 4A Yellow PUR not for 3 pin LED UB 3 or 4 pin 60VAC 75VDC 4A Yellow PUR not for 3 pin LED B 3 pin LED 10 30VDC 4A Yellow PVR B 3 pin LED 10 30VDC 4A Yellow PUR d 2 sn 2m 5m or 10m oe screw on patchcord Color Code A 24 AWG 60VAC 75VDC 3A rd a F ele Female R Right Female 3 3 Pin 4 4 pin c a allen PVC B yellow PUR straight male M3 4 pin straight female to 3 pin straight male E ian male e 1 2 3 1 2 3 50r10 1m 2m 3m 5m or 10M S 2m 3m 5m or 10m em a limited offerings please check with Rockwell Automation documentation ee 24AWG 60VAC 75 VDC 4A Color Code A SS RA o o or M male Raren oM mae 3 3 pin or 4 4 pin c OMS 0 3m or 1 1m
43. PowerFlex 700 480Vac PowerFlex 700 Packaged 21BDxxxxxxxx Drives cae ee PowerFlex 700S 480Vac Drives Explorer Software 9306 m WIN95 98 NT 2000 XP PowerFlex 70 700 700S 7OOL Ethernetl P Communication Module 20COMME PowerFlex 70 700 700S 700L Profibus 20COMMP Communication Module PowerFlex 70 700 700S 7OOL Human Interface Module a A2 Digital Speed LCD IP20 A3 Full Numeric LCD IP20 A5 Programmer only LCD IP20 B1 Bezel Kit Panel Mount LCD IP20 C3S Full Numeric Panel Mount LCD IP66 C5S Programmer Only 20 HIM a Panel Mount LCD IP66 Isolation Transformer 1321 3Txxxx BB 460Vac Pf 1821 8Rxxxx B C D Line Reactor 480Vac CM201 Family Motors Vector Duty Enclosed Small AC Motor re b Enclosure o c Horsepower S d Base Speed re e Voltage For Powertrain applications 380 460 575 en f Efficiency a g CT or VT required T h Mounting S CM201 bedefghij Final Descriptor ee File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 142 of 143 K CHRYSLER j Version CM202 Family Motors Vector Duty Enclosed Small AC Motor b Enclosure c Horsepower d Base Speed e Voltage For Powertrain applications 380 460 575 f Efficiency g CT or VT required h Mounting Final Descriptor CM202 bcdefghij j Version b Enclosure c Horsepower d
44. QD a oe 4 port 36 PPn Erue Taig a for Pes Se oeeo DC Micro Homerun PUR patchcord a 1 2 3 5 or 10 cable length in P meters 889P F3UBPM a si Device PUR patchcord 3 pin a 1 2 3 5 or 10 cable length in meters ATPM Field Atachabiecomeciows O oS SeSP MGDCH 100 Feld Aachable Commesiors SSS 1492 1492 MS9X20 0s Labels Labels Ee 58PT Ba IDC Style distribution box 8 port No LED 10 30VDC 2A per channel 10A total a 5 5m a 5 5m cable or 10 10m cable sss or 10 10m cable 898H P58PT Ba IDC Style distribution box 8 port LED 10 30VDC 2A per channel 10A aee e total a 5 5m a 5 5m cable or 10 10m cable o or 10 10m cable 580D F40B a E C E E a 5ma 0m SSS 889D F4C2 Recommended cordset 2m 4 pin DC Mico ra B89D R4AG 2 Recommended cordset 2m 4pn DG Micro Rightangle J O AM Seamgtas OOOO o 1492 MS9X20 babes y 8HTaD03 0M3 A Pin Straight Recopa OOOO o ethernet Media 1785 TR10BT Twisted Pair transceiver with an AUI interface to 10Mbit s CSMA CD LAN ISO IEC 8802 3 10BaseT shielded cable 1785 TR10BF Fibor Optic transceiver with an AUI interface to 10Mbit s CSMA CD LAN ISO IEC 8802 3 10BaseT shielded cable 1785 TR10B2 Thin wire Twisted Pair transceiver with an AUI interface to 10Mbit s CSMA CD LAN ISO IEC 8802 3 10BaseT shielded cable 1785 TR10B5 Thick wire Twisted Pair transceiver with an AUI interface to 10Mbit s CSMA CD LAN ISO IEC 8
45. The 45PVA uses transmitted beam technology to create a light screen that can be spanned across bins By mounting the separate emitter and receiver units on w each side of a bin entry and wiring the receiver output into a controller programmed with the necessary logic a virtually error free bin picking process can be achieved Job lights on the 45PVA will show the assembler the bins required to complete the current process and will also indicate the correct picking sequence In the event the assembler attempts to pick an incorrect part a warning light on the 45PVA will illuminate to indicate the error additional fault enunciation can be achieved via controller logic in conjunction with a tower light or audible alarm 2m Cable or 4 Pin Micro QD DeviceNet Compatible e Optional Red warning light indicator e Dip switch selectable lighting operation for job lights e Robust metal enclosure with slim e 4 9 12 15 inch sensing heights 13mm profile e 2m Sensing range 35 mm res e Large highly visible job indicator e 25 60ms response time lights e 12 24 VDC operation 8 6 Area Array Two dimensional scanning technology 45AST http ab rockwellautomation com Sensors Switches Light Arrays Area Photoelectric Sensors The Allen Bradley 45AST Area Array is a compact nonsafety light screen for small part detection and assembly applications By installing a 45AST emitter receiver pair across each bin interfacing the area array to a cont
46. at 24V DC Multiple output voltages available Multiple single and three phase inputs available for global applications Smaller cost effective solution for low power applications Redundancy modules provide a means for managing dual power suppliesfor back up power File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 71 of 143 CHRYSLER Products e 1606 XLP Compact Switched Mode Power Supplies Certifications e CE UL508 cULus Listed UL1950 cURus Safety standards IEC EN 60950 EN 50178 EMC standards EN 55011 Class B EN 55022 Class B EN 61000 6 2 EMC standards EN 61000 3 2 A14 EN 50081 1 Accessories Batteries Battery brackets Battery assemblies with bracket Back of panel brackets 13 4 Power Supply 1606 XLS Bulletin 1606 XLS Performance Switched Mode Power Supplies use a technology that significantly reduces unit size yet delivers a 150 power boost Sleek and compact these highly efficient devices have enough reserve current available to start even your most stubborn loads http ab rockwellautomation com Power Supplies Performance Switched Mode Power Supplies The 1606 XLS design features the smallest per watt profile in the world Features Rated outputs between 80 960 W 3 3 40 A at 24V DC 150 power boost feature handles start up loads Multiple single and three phase inputs available for glo
47. catalogs 3784 1 40 10676228 4129860 6264953 6395200 tab2 html For Chrysler Powertrain 9 pin overmolded connectors One Piece molded body design NEMA 4 6P 12 13 IP67 1200 psi washdown Heavy duty STOOW 16 AWG cable UL recognized and CSA certified 4 pin and 5 pin DC Micro style Male or female connector types in straight or right angle versions Dtp Optional stainless steel or nickel plated brass coupling nuts optional IP67 NEMA 6P 1200psi washdown rated te Molded oil resistant PUR material for cables Ny 4 16 3 Pico Style 889P http www ab com en epub catalogs 3784140 10676228 4129860 6264953 6395200 tab7 html 3 pin configurations for Chrysler Powertrain Straight or right angle versions Screw on or snap on style connectors Nickel plated brass Pico coupling nuts IP67 rated for industrial environments 4 6 8 10 port distribution boxes Compact size provides solutions for space limited applications Available LED style connectors provide enunciation at the field device Multiple thru holes on distribution boxes provide ease of mounting Insulation Displacement Connection field attachable connectors for virtually tool free installation Patchcords Y cables and splitters provide direct connection of Pico field devices to DC Micro distribution boxes or I O Molded oil resistant PUR material for cables File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October
48. circuit breakers These thermal magnetic circuit breakers are deal for use on applications of 480V or less Global Approvals amp Certifications e UL489 e HACR e CSA 022 2 Current Ranges e Upto 100A on the 3 poles e Upto 50A on the 2 poles Field Accessories e Locking attachments e DIN rail mounting adapters e Multi tap terminal lugs e Variable depth rotary operating mechanism Factory Installed Options e Auxiliary contacts for the 2 pole e Auxiliary contacts and a shunt plate File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 68 of 143 ey CHRYSLER 12 Transformers 1497 http ab rockwellautomation com Power Supplies Control Transformers The Allen Bradley transformer product portfolio provides e RoHS compliant products e Single dual and multi tap voltages e Indoor outdoor general purpose transformers e CE compliant products e Small compact designs 12 1 Control Circuit Transformers 1497 Bulletin 1497 offers single dual and multi tap primary voltages These versatile multi tap transformers allow reduced control power from a variety of voltage sources to meet a wide array of applications e 63 2000 VA 50 and or 60 Hz e RoHS Compliant e Single phase e IEC EN 61558 e Epoxy encapsulated e NEMA ICS2 1993 Port 1 Sect e EN 60 529 finger safe protection 9 2 e IP2X finger safe terminals e UL 506 Fo
49. e 6 Safety contacts e 1 Auxiliary contact e 1 Monitoring contact File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 17 of 143 CHRYSLER 3 1 5 MSR125H HP htto ab rockwellautomation com relays and timers safety relays msr35h hp two hand control monitoring relays The Allen Bradley Guardmaster Minotaur MSR125H HP is a logic unit for monitoring and interfacing two hand control devices with a safety related circuit The MSR125H HP is for use with mechanical switches and the Rockwell Automation Bulletin 800Z Zero Force Touch Buttons The MSR125H HP has two normally open safety outputs The safety outputs have independent and redundant internal contacts to support the safety function The MSR125H HP requires the two switches to be operated within 0 5 seconds of each other and will only authorize the ON state while both switches are held down If one of the switches is released the output goes to the OFF state and the machine cannot be restarted until both buttons are released and then operated simultaneously The MSR125H HP conforms to EN 574 Category IIIC which gives specific requirements for two hand control units and logic devices The MSR125H has fixed terminals and the MSR125HP has removable terminals Features Category 4 per EN 954 1 Safety category IIIC per EN 574 Two hand control unit Two N O safety outputs Fixed or rem
50. feeder terminals Coil and connecting modules External operating handle Operating mechanisms Phase barriers Shunt trips and undervoltage releases Terminal lugs http www ab com en epub catalogs 12768 229240 229254 229469 3100802 tab8 htm 9 2 Supplementary Protection Note Bulletin 1492 SPM family of supplementary protectors replaces Bulletin e ee e oo 1492 SP family of supplementary protectors 7 OPE Ey http ab rockwellautomation com Circuit and Load Protection Circuit Breakers 1492 ara arzi Supplementary Protectors For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 50 of 143 R CHRYSLER Bulletin 1492 SPM thermal magnetic Supplementary Protectors provide overcurrent protection for equipment where branch circuit protection is already provided or is not required These devices are also Miniature Circuit Breakers as defined by IEC Standards These supplementary protectors are offered as a broad portfolio of pole variants current ratings and trip curves to match the appropriate level of protection for your application They may be used with UL 508 Listed bus bars for convenience in panel assembly a wide ran
51. gt gt lt gt lt gt xx fx xpa gt e gt e xx x x x gt ft Be A Ee ees SPEED REGULATION 9 0 00 0 CRT A ee es itt Pt tt e gt lt VARIABLE Torgue 4A P SF 3P Variable Speed 00 00 E pt fet fof EL aa ptt txt pet xt x 19 1 PowerFlex 40 Component Class The PowerFlex 40 provides superior low speed torque control for applications up to 15 HP DOCUMENTATION e PowerFlex 40 User Manual 22B UMO01 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 80 of 143 R CHRYSLER PowerFlex 40 Quick Start 22B QS001 Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES INO01 APPLICATIONS Pumps amp Fans Material Handling Conveyors Palletizers HVAC Heating Ventilation Air Conditioning FEATURES Flange mount Heatsink drives are available to reduce overall enclosure size Drive Protection includes Motor Overload Output Short Circuit Output Ground Fault Over amp Under Voltage Internal Chopper 7th Transistor provides the ability to apply an optional Dynamic Brake Resistor Highly configurable I O including a 0 10V or 4 20mA analog output Sensorless Vector Control with autotuning provides optimum motor performance for applications requiring high torque at low speeds Basic logic timer a
52. highly flexible IPOO open styles to MCC style cabinets and other features that help provide additional protection there s a PowerFlex 750 Series drive with the right packaging to help you meet productivity goals PowerFlex 755 Floor Mount Drives with IP00 NEMA UL Open Type Ratings The PowerFlex 755 IP00 NEMA UL Open Type drives are designed to provide packaging flexibility including the option for either vertical or horizontal mounting orientations This option is available in PowerFlex 755 floor mount drives with ratings up to 1500 kW 2000 Hp PowerFlex 750 Series Drives with IP54 UL Type 12 Ratings For applications requiring additional protection from harsh environments PowerFlex 753 and 755 drives are available with IP54 UL Type 12 enclosures These enclosures help protect the drive from dust and splashing water and are appropriate for moderately harsh indoor environments 19 6 1 PowerFlex 755 AC Drive http ab rockwellautomation com Drives PowerFlex 755 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 87 of 143 CHRYSLER PowerFlex 755 is ideal for applications requiring positioning speed or torque control up to 1500 kKW 2000 Hp The PowerFlex 755 is easily integrated with the embedded Ethernet port and has five option slots to support additional options for feedback I O safety communications and auxiliary 24V DC control power
53. itn 1 1 8 16 UNF 2A gt 10 Pin Mini Connector male conforming to SAE H1738 2 Specification for Mini Micro and Nano Plugs and Receptacles EJA Installation Sheet Addendum Pt No 477 37 3 4 6 Tongue Switch without solenoid 440K MT GD2 http ab rockwellautomation com sensors switches safety interlock switches mt gd2 tonque interlock switches The MT GD2 is a robust tongue actuated safety interlock switch designed to fit at the opening edge of sliding hinged or lift off guards With its dual entry slots and rotatable head the MT GD2 can offer eight different options for actuator entry The MT GD2 features a compact housing of only 117mm x 40mm x 43mm 4 61in x 1 57in x 1 69in with DIN standard fixing centers and includes forced guided contacts and a tamper resistant mechanism 2 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 25 of 143 CHRYSLER The MT GD2 is available with 2 N C 1 N O contact sets enabling it to be used as part of a system for higher risk applications The unit is sealed to IP67 and has 1 conduit entry 1 2in Operation of the switch is achieved by the insertion of the specially profiled stainless steel actuator which should be permanenily fixed to the leading edge of the guard door An optional flexible actuator allows the MT GD2 to operate on smaller radii doors gt 60mm 2 36in a
54. may provide the following protective and control functions e Disconnect for Motor Branch Circuit e Branch Circuit Short Circuit Protection Magnetic Protection e Switching Manual In North America electrical codes require that an individual Motor Branch Circuit be protected by a UL CSA Listed Fuse Circuit Breaker or Self Protected Combination Motor Controller Features Includes current range of 3 1200 A UL 489 listed recognized for motor loads Offers short circuit only protection units in 3 1200 A Offers combined short circuit and overload protection units in 3 150 A Provides high current limiting and high switching capacity Visible trip indication High current limiting High switching capacity Shares wide range of accessories with Bulletin 140G molded case circuit breakers Can be applied with NEMA and IEC contactors and overload relays Products 140MG Motor Circuit Protectors G Frame 140MG Motor Circuit Protectors H Frame 140MG Motor Circuit Protectors I Frame 140MG Motor Circuit Protectors J Frame 140MG Motor Circuit Protectors K Frame File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 48 of 143 R CHRYSLER e 140MG Motor Circuit Protectors M Frame e 140MG Motor Circuit Protectors N Frame Certifications CE Marked cULus Listed CCC CSA Certified Accessories We offer a variety of accessories for your 140M
55. only more options available KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60HZz B 480V 60Hz Coil Voltage DC Coils only for 100 104S C09 C43 more options available Ad 24V Standard DJ 24V w Integrated Diode Coil Voltage DC Coils only for 100 104S C60 C85 more options available DJ 24V w Integrated Diode c Contact Configuration 04 Main 3 N O 0 N C Aux 0 N O 4 N C 14 Main 3 N O O N C Aux 1 N O 4 N C 100S CabcBC 100 S Safety Contactor with Bifurcated Front Mount Aux Contact 4 Pole le 9A 23 A a le A 09 AC 3 9A AC 1 32A 12 AC 3 12A AC 1 32A 16 AC 3 16A AC 1 32A 23 AC 3 23A AC 1 32A b Coil Voltage AC Coils only more options available KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60Hz B 480V 60Hz Coil Voltage DC Coils only more options available AJ 24V Standard DJ 24V w Integrated Diode c Contact Configuration 404 Main 4 N O 0 N C Aux 0 N O 4 N C 304 Main 3 N O 1 N C Aux 1 N O 4 Contact le 9A 23 A a le A 09 AC 3 9A AC 1 32A 12 AC 3 12A AC 1 32A 16 AC 3 16A AC 1 32A KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60Hz B 480V 60Hz Coil Voltage DC Coils only for 100 104S C09 C43 more options available AJ 24V Standard DJ 24V w Integrated Diode c Contact Configuration 012 Aux 0 N O 6 N C OR 210 Aux 1 N O
56. pdf The TLS Z GD2 Guard Locking Switch is an interlock switch that has a uniquely coded RFID door sensor with inductive door position sensing technology This switch can detect if an actuator key breaks or becomes separated from its door mounted position Built with the same solid state technology as the TLS GD2 this switch supports the highest level of safety Performance Level e Ple to EN ISO 13849 1 http ab rockwellautomation com Sensors Switches Safety Interlock File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 26 of 143 CHRYSLER Switches TLS Z GD2 Guard Locking Switches Features Uniquely coded RFID door sensor Solid state OSSD outputs connectable to ISO 14119 Available in power to release or power to lock models Easy QD connection High locking force lt 2000 N 450 Ib Products e 440G TLS Z GD2 Guard Locking Switch Certifications e CE Marked for all applicable EU directives cULus UL 508 and TUV Accessories We offer a variety of accessories for your 440G TLS Z GD2 Guard Locking Switches including e Actuators Bolts Covers Emergency override keys Flexible release cables http literature rockwellautomation com idc groups literature documents ca s118 ca500_ en p pdf 3 4 9 Prosafe Trapped Key Interlock 440T http Awww ab com en epub catalogs 3377539 58661 77 3377559 638 7374 6387378 K
57. 0 Hp 60 60A 40Hp 85 85A 60Hp 108 108A 75Hp 135 135A 100Hp 201 201A 150 Hp 251 251A 200Hp 317 317A 250Hp 361 361A 300Hp 480 480A 400Hp 625 625A 500Hp Se S Sa F NEMA Type a2 BBS d HD 200 208VAC 3 AD 230VAC 3 es 80 400 460VAC 80 GD 600 575VAG SO e blank standard B Pump Control D Braking Control re f 33 0 5 Hp 34 0 75Hp 35 1Hp 36 1 5Hp 37 2Hp 38 3Hp 39 5Hp 40 7 5Hp 41 10Hp 42 15Hp 43 20Hp 44 25Hp 45 30Hp 46 40Hp File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 141 of 143 K CHRYSLER 47 SOHp 48 60Hp 49 75Hp 50 100Hp 51 125Hp 52 150Hp 54 200Hp 56 250Hp 57 SOOHp 58 350Hp 59 400Hp 450Hp 61 500Hp 62 600Hp 63 7OOHp 65 800Hp 67 1000Hp g 8L Line mounted Protective Module 8M Load mounted Protective Module 8B Line and Load Mounted Protective Module SS Dive nee po 22B Dxx1 x4 PowerFlex 40 480Vac 1 4A 24A 0 5HP 15HP PowerFlex 40 communication adapters 22 COMM a a D DeviceNet E EtherNet IP P Profibus PowerFlex 40 Human Interface Modules a A3 Full Numeric LCD IP20 C2S Panel Mount LCD IP66 22 HIM a B1 Bezel Kit Panel Mount LCD IP20 ee PowerFlex 70 480Vac 1 1A EO e T XXXAYXXNXN 65A 0 5HP SOHP PowerFlex 700 POBDXXXXXXXX
58. 000A 10 800Hp c Enclosure Type N Open A Type 1 IP30 F Type 4 IP65 J Type 12 IP54 H Type 3 d Input Line Voltage 3 phase 50 and 60 Hz Open Type B 200 460VAC C 200 575VAC Non Combination Enclosed H 200 208VAC A 230VAC B 200 460VAC C 200 575VAC D SMB Smart Motor Braking E Accu Stop F Slow Speed with Braking TE a 2B Solid State Controller with Fusible Disconnect and Isolating Contactor Solid State Controller with Fusible Disconnect DH Solid 3B Solid State Controller with Cirucit Breaker and Isolating Contactor 3H Solid Solid State Controller with Cirucit Breaker b B24 24A 1 15Hp B35 35A 1 15Hp B54 54A 1 40Hp B97 97A 5 75HP B135 135A 5 100Hp B180 180A 5 150Hp B240 240A 5 200Hp B360 360A 5 300Hp B500 500A 4 400Hp B650 650A 5 500Hp B720 720A 5 600Hp B850 850A 10 700Hp B1000 1000A 10 800Hp c Enclosure Type File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 140 of 143 K CHRYSLER A Type 1 IP30 F Type 4 IP65 J Type 12 IP54 H Type 3 d Input Line Voltage 3 phase 50 and 60 Hz HD 200 208VAC AD 230VAC BD 200 460VAC CD 200 575VAC e Control Options blank standard B Pump Control C Preset Slow Speed D SMB Smart Motor Brakin
59. 1 e Category Cat 3 per EN 954 1 ISO 13849 1 e Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 3 MSR300 Modular Configurable Safety System http ab rockwellautomation com Relays and Timers Safety Relays Configurable 300 Series The MSR300 expandable modular safety monitoring relay systems use plug and play digital I O expansion modules It offers a logic configuration with multiple inputs and controlling multiple independent outputs The system can control up to 3 group outputs and perform simple function block logic configurations through rotary switch settings The MSR300 provides up to 20 input circuits per base module Category 4 per EN 954 1 EN 574 Type III C SIL3 per IEC 61508 Stop category 0 EN 954 1 1S0O13849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 Category Cat 3 per EN 954 1 ISO 13849 1 Approvals C Tick CE marked for all applicable directives cULus amp TUV Pulsed input monitoring Solid State input annunciation Input and output status LEDs EDM one per zone Manual monitored or automatic reset one per zone Zone control up to 3 independent zones RS232 diagnostic communications e Removable terminals Inputs Supported File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 22 of 143 ey CHRYSLER e E Stops Safety Gates Safety Mats Light Curtains Two Hand Control e
60. 1 October 2010 Revised Date 4 April 2014 Page 52 of 143 R CHRYSLER Offers dual terminals for wiring and bus bar flexibility Includes reversible line and load connections Dual terminals allow a more secure connection of two wires or both a wire and bus bar Terminal design helps prevent wiring misses by directing wires into the terminal openings even while tightening Fast breaking time High rated voltage Superior shock and vibration resistance to help prevent nuisance tripping Single and multi pole toggle mount lock out attachments available for Lockout Tagout LOTO Fully recyclable device Suitable for extreme ambient conditions Products e 1489 M Thermal magnetic Miniature Circuit Breakers Certifications e UL Listed CSA Certified CE Marked VDE Certified CCC Certified ROHS Compliant Accessories We offer a variety of accessories for your 1489 M Thermal magnetic circuit breaker including Auxiliary contacts Shunt trips Signal contacts Toggle mount htto www ab com en epub catalogs 12768 229240 471158 1213081 5725120 Accessories html 9 5 Molded Case Circuit Breakers Note Bulletin 140G family of molded case circuit breakers replaces the Bulletin 140U family of molded case circuit breakers frames _ en mee Molded Case Circuit Breaker Engineering Assistant Tool This tool provides Be Sipe Sea L cross reference details CAD drawings installation instructions and trip EN a a curves to support
61. 10 180 s 700 C with 24 48 VDC coils 100 ETBa Electronic Timing Module after Off Delay time a KJ3 0 3 3 s KJ30 1 30 s KJ180 10 180 s 700 CF 24VDC coils 3 0 3 3 s 30 1 30 s 180 10 180 s 700 CF with 110 240 VAC coils 100 FL11aa Mechanical Latch _ _ aa J 24 V D 110 120V B 480 V 100 JE DC Interface electronic between DC PLC and AC operating mechanism Co Input18 30VDC Output 110 240VAC 100 FSaaa Surge Suppressors aaa C48 RC Module AC Operating 24 48V 50 60 Hz with 700 CF all coils C280 RC Module AC operating 110 280V 50 60 Hz with 100 C AC coils C480 RC Module AC operating 380 480V 50 60 Hz with 100 C AC coils V55 Varistor 12 77 VDC with 700 C all V136 Varistor 56 136 VAC 78 180V DC with 700 C all V575 Varistor 278 575 VAC with 700 C all D250 Diode 12 250 VDC with 100 C DC coils More Coil Voltage options available 700 HC22224 700 HC Miniature Square Base Ice Cube Relay 24VDC Coil Voltage 2PDT 2 pole 2 Form C Contacts 10A AgNi Contacts Contact Rating 10A C300 R300 Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC22A24 700 HC Miniature Square Base Ice Cube Relay 24VAC Coil Voltage 2PDT 2 pole 2 Form C Contacts 10A AgNi Contacts Contact Rating 10A C300 R300 Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC22
62. 100A Connection Systems 16 AWG STOOW PVC cordset a F straight Female R Right Female U straight Male V Right Male b 2 2 Pin 600V 13A 3 8 Pin 600V 13A 4 4 Pin 600V 10A c For 2 Pin and 3 Pin AFC Color Code A US AFA Color Code B Auto For 4 Pin and 5 Pin AFC Color Code A US AFA Color Code B Auto AF Color Code C IEC AFC Color Code C IEC AF Color Code A US 6 6ft 12 12ft 20 20ft example 889N F2AFC 6F cordset straight Female 2 Pin Color Code US 6ft cable 16 AWG STOOW PVC patchcord a FoAFNU straight Female straight Male FoAFNV straight Female Right Male RbAFNU right female straight Male RoAFNV Right Female Right Male b 2 2 Pin 600V 13A 3 8 Pin 600V 13A 4 4 Pin 600V 10A 6 6 5 5 Pin 600V 8A 6 6 Pin 600V 8A 3 3ft 6 6ft 12 12ft 20 20ft example 889N F2FNU 6F patchcord straight Female straight male 2 Pin 6ft cable 18 AWG PVC cordset a F straight Female R Right Female U straight Male V Right Male 5 5 Pin 600V 8A 6 6 Pin 600V 8A US b 2 2 Pin 300V 10A 3 3 Pin 300V 10A 4 4 Pin 300V 7A AEC Color Code A US AEA Color Code B Auto AE Color Code C IEC AE Color Code A US 6 6ft 12 12ft 20 20ft example 889N F2AFE 6F cordset straight Female 2 Pin Color Code US 6ft cable 18 AWG PVC patchcord a FoAENU straig
63. 1606 XL Standard Switched Mode Power Supplies enhance the safety and reliability of your industrial applications The wide power range and feature set supports most application demands This line carries CE cULus and cURus approvals to meet the most stringent EMC standards Reserve Power and Load Response ae ce http ab rockwellautomation com Power Supplies Standard Switched Mode awe o Power Supplies NU eg ieee Features e Rated outputs between 60 960 W 2 5 40 A at 24V DC e Multiple output voltages available e Multiple single and three phase inputs available for global applications e Buffer modules provide a short boost function buffering load currents during typical main faults switching events or load peaks e Redundancy modules provide a means for managing dual power supplies for back up power Products e 1606 XL Standard Switched Mode Power Supplies Certifications File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 70 of 143 CHRYSLER e CE UL508 cULus Listed UL1950 cURus Safety standards IEC EN 60950 EN 50178 EMC standards EN 55011 Class B EN 55022 Class B EN 61000 6 2 EMC standards EN 61000 3 2 A14 EN 50081 1 Accessories Batteries Battery brackets Battery assemblies with bracket Back of panel brackets 13 2 Power Supply 1606 XLE Bulletin 1606 XLE Essential Switched Mode Power Supp
64. 1st harmonic It performs harmonic calculations such as TIF THD K factor Crest factor and compliance check to IEEE 519 Communications Every Powermonitor 3000 meter comes with a standard native RS 485 communication port that supports the DF1half duplex slave protocol and Modbus RTU It also comes with a variety of additional factory installed communications options such as EtherNet IP DeviceNet ControlNet Remote I O and RS 232 The EtherNet I P communication card also includes a built in HTML web page for Internet read access of all critical power and energy data Compact Size The Powermonitor 3000 meter consists of a master module and an optional display module The master module mounts easily into existing switchgear or Motor Control Centers MCCs eliminating the need for an external enclosure The display also fits into existing 4 inch ANSI cutouts which lowers installation costs for both new and retrofitted applications Other Valuable Features Real time power monitoring with 50 ms selectable update rate Configurable data logs up to 45 867 records deep Event logs that are 100 records deep Min Max logs values for 74 parameters Time stamped data logging to nearest 0 01 second All logs stored internally in a non volatile memory configurable setpoints File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 100 of 143 E CHRYSLER e
65. 24VDC COIL 104S C09DJ210C ALLEN BRADLEY IEC SAFETY REVERSING CONTACTOR 1045S 22 204 1640 C09DJ210C 24VDC 104S C12DJ210C ALLEN BRADLEY IEC SAFETY REVERSING CONTACTOR 1045S 22 204 1642 C12DJ210C 24VDC 104S C16DJ210C ALLEN BRADLEY IEC SAFETY REVERSING CONTACTOR 1045S 22 204 1644 C16DJ210C 24VDC 104S C23DJ210C ALLEN BRADLEY IEC SAFETY REVERSING CONTACTOR 1045S 22 204 1646 C23DJ210C 24VDC P General 100S 104S and 700S part number breakdown E le 9A 23A a le A 09 AC 3 9A AC 1 32A 2 AC 3 12A AC 1 32A 16 AC 3 16A AC 1 32A 23 AC 3 23A AC 1 KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60Hz B 480V 60Hz Coil Voltage DC Coils only more options available AJ 24V Standard DJ 24V w Integrated Diode c Contact Configuration 05 Main 3 N O 0 N C Aux 0 N O 5 N C 14 Main 3 N O O N C Aux 1 N O 4 N C 304 Main 3 N O 1 N C Aux 0 N O 4 N C 404 Main 4 N O 0 N C Aux 0 N O 4 N C 100S CabcBC 100 S Safety Contactor with Bifurcated Front Mount Aux Contact 3 Pole le 30A 85A a le A 30 AC 3 30A AC 1 65A 7 AC 3 37A AC 1 65A File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 106 of 143 K CHRYSLER 43 AC 3 43A AC 1 85A 60 AC 3 60A AC 1 100A 72 AC 3 72A AC 1 100A 85 AC 3 85A AC 1 100A b Coil Voltage AC Coils
66. 3 second or infinite simultaneity e Cam switch for zone muting 3 4 Safety Components htto www ab com safety prod directory index html Additional safety items can be selected from the Chrysler Powertrain Safety approved source list These types of components have been specifically tested and approved for use in Chrysler Powertrain or their safety function 3 4 1 Safety Cable Pull switches 440E http ab rockwellautomation com Safety Push Buttons Lifeline 3 is a shorter range cable operated emergency stop device 80m The Lifeline 4 cable operated emergency stop device is an addition to the Lifeline family of products and has been designed to cater for longer rope lengths It incorporates all the features of the existing Lifeline 4 but can be used on cable spans from 75m to 125m in length It is designed to meet the stringent requirements of EN 418 Safety of Machinery Emergency Stop Equipment and is available with 4 sets of contacts The Lifeline 4 rope system can be installed along or around awkward machinery and can be actuated from any position along the cable rope providing a constant access emergency stop facility e Rope status indicator on switch lid reducing installation and re tensioning time e 4 sets of contacts providing maximum flexibility e Heavy duty weatherproof case sealed to IP66 e Designed to conform to EN 418 EN 292 EN 60947 5 1 ISO 13850 BS 5304 and EN 60947 5 5 e Switches from 75 to 125 meter spa
67. 3 x in P adj mag only less than 13 x in MCPs R adj mag only greater than 13 x in MCPs eee rated operational current A op current 0 10 A16 0 16 B op current 1 0 B16 1 6 C op current 10 C16 16 0 1492 FB1C30 Din Rail Fuse Holder 1 Pole w o Blown Fuse indicator Class CC 30A 1492 FB1C30 L Din Rail Fuse Holder 1 Pole w Blown Fuse indicator neon Class CC 30A 1492 FB1C30 D1 Din Rail Fuse Holder 1 Pole w Blown Fuse indicator LED 24 VDC Class CC 30A 1492 FB1C30 D2 Din Rail Fuse Holder 1 Pole w Blown Fuse indicator LED 48 VDC Class CC 30A 1492 FB2C30 Din Rail Fuse Holder 2 Pole w o Blown Fuse indicator Class CC 30A 1492 FB2C30 L Din Rail Fuse Holder 2 Pole w Blown Fuse indicator neon Class CC ee 30A 1492 FB3C30 Din Rail Fuse Holder 3 Pole w o Blown Fuse indicator Class J 30A re 1492 FB3C30 L Din Rail Fuse Holder 3 Pole w Blown Fuse indicator neon Class J 30A 1492 FB1J30 Din Rail Fuse Holder 1 Pole w o Blown Fuse indicator Class L 30A a 1492 FB1J30 L Din Rail Fuse Holder 1 Pole w Blown Fuse indicator neon Class J 30A 1492 FB2J30 Din Rail Fuse Holder 2 Pole w o Blown Fuse indicator Class J 30A 1492 FB2J30 L Din Rail Fuse Holder 2 Pole w Blown Fuse indicator neon Class J re 30A 1492 FB3J30 Din Rail Fuse Holder 3 Pole w o Blown Fuse indicator Class J 30A re 1492 FB3J30 L Din Rail Fuse Holder 3 Pole w Blown Fuse indicator
68. 4 1 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 18 of 143 CHRYSLER e Category Cat 3 per EN 954 1 ISO 13849 1 e Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 7 MSR131RTP http ab rockwellautomation com Relays and Timers Safety Relays Single Function MSR131RTP The MSR131RTP can be connected in four different input wiring configurations 1 N C 2 N C 2 PNP connections from a light curtain or a four wire safety mat When connected in the 2 N C fashion the MSR131RTP checks for cross faults across the two inputs When connected to light curtains the light curtain must perform the cross fault detection It has output monitoring for either automatic manual reset no auto reset allowed by Chrysler Powertrain or a monitored manual reset When configured with automatic manual reset jumpers on X1 X2 and X3 X4 it can have the reset terminals S33 S34 jumpered or can be converted to an unmonitored manual reset by adding a normally open switch in the monitoring loop S33 S34 When configured to monitored manual reset the output monitoring circuit is checked through the manual application of the reset switch One solid state output indicates that the inputs are closed The second solid state output indicates that the safety outputs are active The safety outputs have independent and redundant internal contacts to h
69. 4 April 2014 Page 126 of 143 K CHRYSLER Screw Mounting handles Off On Base Frt Mount Rotary SW Operator Handle Lockable Red Yellow 125 315A 90mmX90mm Lockable Red Yellow 125 315A 135mmX135mm Lockable Black Grey 125 315A 90mmX90mm 194E HE13G 175 Lockable Black Grey 125 315A 185mmX135mm 194E AB P21 160 Auxiliary Contacts 2N O 1N C For use with 194E A125 160 194E B125 160 194E AB P21 315 Auxiliary Contacts 2N O 1N C For use with 194E A250 315 194E B250 315 194E EF P21 160 Auxiliary Contacts 2N O 1N C For use with 194E E125 160 194E F125 160 194E EF P21 315 Auxiliary Contacts 2N O 1N C For use with 194E E250 315 194E F250 315 Neutral Terminal For 194E A250 315 194E E250 315 Neutral Terminal For 194E B250 194E F250 194E AB40 Shaft Extension For 194E A or 194E B 125 315A Base Mounted Switches 194E BF250 C1 Terminal Cover For 194E B250 315 or 194E F250 315 S Transformers 1497 a b c d Control Circuit Transformer a A 63VA B 80VA C 130VA D 200VA E 250VA F 350VA G 500VA H 750VA J 800VA K 1000VA L 1600VA M 2000VA b M1 240V 208V primary 120V 60Hz secondary M2 240V 208V primary 24V 60Hz secondary M3 240V 208V primary 24V 120V 60Hz secondary M4 415V 400V 380V primary 115V 230V 50Hz secondary M4 415V 400V 380V primary 24V 50Hz secondary c Fuse Block Options 0 0 p
70. 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 105 of 143 K CHRYSLER 60 2649 SensaGuard Mounting Bracket Safety Contactors ALLEN BRADLEY CONTACTOR 100SA11 ALLEN BRADLEY COIL 120 VAC 22204 0639 28204 0640 100S A10 S A10 ALLEN BRADLEY AUX CONTACT N O C23D14C ALLEN BRADLEY 100S C23D14C SAFETY CONTACTOR A B 100S 22 204 0891 C23D14C SAFETY CONTACTOR MCS 100S C 100S C12DJ404C ALLEN BRADLEY SAFTEY CONTACTOR MECHANICALLY LINKED 22 204 0917 POOSITIVELY G 100S C16DJ404C ALLEN BRADLEY SAFTEY CONTACTOR MECHANICALLY LINKED 22 204 0918 POSITIVELY G 193 EA1DB ALLEN BRADLEY 193 EA1DB OVERLOAD RELAY 22 204 0919 104 C16DJ22 ALLEN BRADLEY 104 C16DJ22 REVERSING CONTACTOR 4NO MAIN 22 204 0920 POLES 1NC AUX CONTACT 100S C09DJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 24VDC COIL 22 204 1600 100S C12DJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S C12DJ14C 24VDC 22 204 1602 COIL 100S C16DJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S C16DJ14C 24VDC 22 204 1604 COIL 100S C23DJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S C23DJ14C 24VDC 22 204 1606 COIL 100S CO9UDJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S CO9UDJ14C 22 204 1620 24VDC COIL 100S C12UDJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S C12UDJ14C 22 204 1622 24VDC COIL 100S C16UDJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S C16UDJ14C 22 204 1624 24VDC COIL 100S C23UDJ14C ALLEN BRADLEY IEC SAFETY CONTACTOR 100S C23UDJ14C 22 204 1626
71. 47 5 1 ANSI B11 19 AS4024 1 e Category Cat 3 per EN 954 1 ISO 13849 1 e Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 9 MSR138DP htto ab rockwellautomation com relays and timers safety relays single function delayed msr138dp The MSR138DP can be connected in 4 different input wiring configurations 1 N C 2 N C or 2 PNP connections from a light curtain When connected in the 2 N C fashion it checks for cross faults across the 2 inputs When connected to light curtains the light File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 19 of 143 CHRYSLER curtain must perform the cross fault detection The MSR138DP has output monitoring that can accommodate either automatic manual reset no auto reset allowed by Chrysler Powertrain or a monitored manual rest When configured with automatic manual reset it can have the reset terminals jumpered or can be converted to an unmonitored manual reset by adding a normally open switch in the monitoring loop When configured to monitored manual reset it checks the output monitoring circuit through the manual application of the reset switch Stop category 0 and 1 Light curtain E Stop Safety Gate inputs 2 immediate safety outputs Delayed outputs may not be used according to Chrysler Powertrain specifications Cross fault monitoring Monitored reset Manual re
72. 4E F160 1754 194E F250 1754 194E F315 1754 K CHRYSLER x B 80Amp C 60Amp D 100Amp E 200Amp Disconnect Safety 600 Volt Fused With 1NO Contact x B 80Amp C 60Amp D 100Amp E 200Amp Base Mounted 25 100A Front mounted 3 pole 2 position 3 pole 3 position optional Off On Mounted SW Including Operating Shaft 25A XXX 25 25A 40 40A 63 63A 80 80A 100 100A y 3 3 pole 6 6 pole Screw Mounting handles 22mm Mounting for Front Mount available Off On Base Frt Mount Rotary SW Operator Handle Lockable Red Yellow 25 100A x 6 25 100A or 8 40 100A yy 11 1 N O 1 N C L11 1N 0 41NELB 22 2N 0 42NC D10 1 N O E B Additional Pole 1 N O x A For 194E A E For 194E E yyy 32 32A 40 40A 63 63A 80 80A 100 100A x A For 194E A E For 194E E x A For 194E A E For 194E E y 3 3 poles 4 4 poles Interlock Shaft for Base Mount 44mm Plastic Qty 5 Front Mount available Interlock Shaft for Base Mount 44mm Metal Qty 5 Front Mount available Interlock Shaft for Base Mount 52mm Plastic Qty 5 Front Mount available Interlock Shaft for Base Mount 52mm Metal Qty 5 Front Mount available Interlock Shaft for Base Mount 57mm Plastic Qty 5 Front Mount available File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 0
73. 802 3 10BaseT shielded cable 1788 MCHKR Network MediaCenter handheld diagnostic tool that analyzes EtherNet IP physical media 1788 EN2DN T585D MATBDNFa T585D M4TB a 1585J M8CC H Fihemet 4 pin a n e i IDC 1585J M8CC C Ethernet 4 pin M12 cordset RJ45 Crimp Connector with Boot 1585J MaTBJM b Ethernet RJ45 cordset Teal Robotic TPE Flex rated File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 139 of 143 K CHRYSLER a 4 four Conductors or 8 eight conductors b length OMS 0 3m OM6 0 6m 1 1m 2 2m 5 5m 10 10m noi b length OMS 0 3m OM6 0 6m 1 1m 2 2m 5 5m 10 10m 1585J M8PBJM b Ethernet RJ45 cordset Teal Riser PVC standard rated 8 eight conductors na b length OMS 0 3m OM6 0 6m 1 1m 2 2m 5 5m 10 10m IDC 1585J M8CC C Ethernet 4 pin M12 cordset RJ45 Crimp Connector with Boot es Motor Controllers 150a bcdefg SMC Dialog Plus Smart Motor Controller 460VAC Open and Non Combination a blank Solid State Controller B Solid State Controller and Isolation Contactor enclosed only b B24 24A 1 15Hp B35 35A 1 15Hp B54 54A 1 40Hp B97 97A 5 75HP B135 135A 5 100Hp B180 180A 5 150Hp B240 240A 5 200Hp B360 360A 5 300Hp B500 500A 4 400Hp B650 650A 5 500Hp B720 720A 5 600Hp B850 850A 10 700Hp B1000 1
74. 9 22 205 1810 22 205 1811 22 205 1812 78 276 9005 78 276 9006 178 276 9007 78 276 9008 178 276 9009 78 276 9010 78 276 9011 78 276 9012 Version 1 4 Revised Date 04 April 2014 K CHRYSLER 440F M1824BBNN 1200 x 900 mm w 4 5 meter 15ft 2 wire cables exit out the B corners 778 276 9013 Black w out trim 440F M2424BBNN 1200 x 1200 mm w 4 5 meter 15ft 2 wire cables exit out the B corners 78 276 9014 Black w out trim 440F C28024 24 VDC max 8 mats Cable gland for connection of mats for use with 78 276 9001 BB 440F M0612CBNN 300 x 600 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M0618CBNN 300 x 900 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M0624CBNN 300 x 1200 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M0912CBNN 450 x 600 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M1212CBNN 600 x 600 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M1812CBNN 900 x 600 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M1818CBNN 900 x 900 mm w 9 1 meter 30ft One 4 wire cable with M12 connector exits out of upper left Black w out trim 440F M1224CBNN 1200 x 600 mm w
75. A24 700 HC Miniature Square Base Ice Cube Relay 120VAC Coil Voltage 2PDT 2 pole 2 Form C Contacts 10A AgNi Contacts Contact Rating 10A C300 R300 Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC14A24 700 HC Miniature Square Base Ice Cube Relay 24VAC Coil Voltage 4PDT 4 pole 4 Form C Contacts 7A AgNiAu Gold Plated Contacts Contact Rating 7A Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC14A1 700 HC Miniature Square Base Ice Cube Relay 120VAC Coil Voltage 4PDT 4 pole 4 Form C Contacts 7A AgNiAu Gold Plated Contacts Contact Rating 7A Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 118 of 143 700 HC14224 700 HC24A24 700 HC24A1 700 HC24224 700 HN103 700 HN104 700 HN128 700 HN114 700 HN124 700 ADLa 700 AVaR 700 ARa 700 ATa 700 HB32A24 700 HB32A1 700 HB32224 700 HB33A24 700 HB33A1 700 HB332Z24 700 HN153 K CHRYSLER 700 HC Miniature Square Base Ice Cube Relay 24VDC Coil Voltage 4PDT 4 pole 4 Form C Contacts 7A AgNiAu Gold Plated Contacts Contact Rating 7A Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC
76. Anchor DIN Normal Duty For 1492 J3 J4 J6 J10 grounding blocks End Anchor DIN Heavy Duty grounding blocks Screw Center jumper for 24A Replace n with number of poles 10 4 3 or 2 Screw Center jumper for 32A Replace n with number of poles 10 4 3 or 2 Screw Center jumper for 41A Replace n with number of poles 10 4 3 or 2 y BLANK grey B blue Y yellow End Barrier x 3 or 16 For 1492 J16 J35 Screw Center jumper for 57A Replace n with number of poles 10 4 3 or 2 Screw Center jumper for 76A Replace n with number of poles 10 4 3 or 2 Screw Center jumper for 125A Replace n with number of poles 10 4 3 or 2 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 129 of 143 1492 CJJ18 n 1492 CJJ20 n 1492 CJLJ5 n 1492 CJLJ6 n 1492 SJ5B n 1492 11 1492 EBJ16 1492 PPJD3 1492 TPS23 1492 TPS23L 1492 TPS4L 1492 TPaa 1492 EWPJ5 1492 EWPJ8 1492 EWPJ12 1492 EWPJ18 1492 Lxy 1492 LGx 1492 LDG2 1492 LDG3 1492 LDG4 199 DR1 1492 EBLx 1492 EBLx B 1492 EBLx Y 1492 ERL385 1492 EAJ35 1492 EAHJ35 1492 CJL4 n 1492 CJK5 n 1492 CJK6 n 1492 CJK8 n 1492 CJKL12 2 1492 CJKL16 2 K CHRYSLER Screw Center jumper for 150A Replace n with number of poles 4 3 or 2 Screw Center jumper for 192A Replace n with number of poles 4 3 or 2 Plug in Center jumper for 24A Replace n with numb
77. C B 60 Hz 480 VAC J 50 60 Hz 24VDC Version 1 4 Revised Date 04 April 2014 100 DFSCa 100 DFSVa 193a Ebbcd 193 EPx 592EECT 592EEDT 592EEEC 592EEEC 592EEFC 592EEGD 193 Eaabc 193 ECPMx 193 PCT 193 EIMD 825 CBCT 193T ABxx 193T ACxx K CHRYSLER 2 Left or Right Outside Mounting bb 11 1N O 1 N C L11 1N O 1L N C 20 2 N 0 N C B11 Electronic compatible aux contact 100 D Contactor Suppressor Module RC Module a 48 21 48V 50Hz 24V 55V 60Hz 110 95 110V 50Hz 110V 127V 60Hz 240 180 277V 50Hz 208V 277V 60Hz 550 380 550V 50Hz 440V 600V 60Hz 100 D Contactor Suppressor Module Varistor Module a 55 21 48V 50Hz 24V 55V 60Hz bb ED1 fixed trip Class 10 EE Selectable Trip Class 10 15 20 30 c A G 3 0 1 0 5 0 2 1 1 5 3 2 16 5 4 27 9 45 19 90A P U 19 1 5 3 2 16 5 4 27 9 45 18 90A d B CO9 C23 contactor size D C30 C43 contactor size E C60 C85 contactor size E3 and E3 Plus Solid State Overload Relay Electronic Motor Protection Relays 30 or 10 aa C1 2 inputs 1 output C2 4 inputs 2 outputs built in Ground Fault b P 0 4 2A Z 0 5000A A L 1 5 3 15 5 25 9 45 18 90 28 140 42 210 60 302 84 420 125 630 172 860A c B C09 C23 contactor size D C30 C43 contactor size E C60 C85 contactor size F C95 D180 contactor size G D210 D420 contactor size H D630 D860 contactor size
78. DC LED amp Varistor C2 230VAC DC LED amp Varistor only for LED amp Varistor option c GDF PG7 Cable Grip Thread Size GCF PG9 Cable Grip Thread Size GNF 1 2 NPT Cable Grip Thread Size only for Straight Wired P option 889Y abc DIN Valve Field Attachable Valve BEU 10mm Screw type 2 pole P lai aaa oo lt 0 amp ae oe _ secam Sra Wes D2 ene LED amp on re Aa TISVAC DC LED amp Varistor C2 230VAC DC LED amp Varistor only for LED amp Varistor option c GDF ras Cable anp Thread in oF Pa9 Gable Gp Thead Seg GNF NPT Cable Grip Thread a only for Straight Wired oo option DIN Valve cordsets Valve C 18mm 2 pole ground File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 137 of 143 889Z abGDE T 889Z RZ3GDE T 889S abGDE T 889S RZ3GDE T 898D aPT b 889D F4ACDM a 889N FaAF b 1485A M12 871A TS4 PM 889P M4DC H 898D aDT Bb 889D F4ACDM a 879N F4ACDM a 1485A M12 871A TS4 DM 889P M4DC H 898D aPT T File Name Project Book Components Rockwell 140404 V1 4 R5 doc Original Date 01 October 2010 K CHRYSLER a R Straight Wired L LED amp Varistor Surge Suppression b Z2 0 250VAC DC Straight Wired D2 24VAC DC LED amp Varistor A2 115VAC DC LED amp Varistor c DBD 20AWG Black PVC Brown Blue Green Yellow DRD 20AWG B
79. Different cartridges can be combined into one relay to yield a custom tailored application solution Time delay latching attachments overlapping and logic reed contacts are available Bulletin 700 P relays use standard 10A contact cartridges with a double break and bifurcated design These relays are supplied with a max of 12 contacts max 8 N C Bulletin 700 PK master control relays contain 20A master contact cartridges with large single contact pads on each side of the spanner for twice the current rating to control heavy loads and for master control of asystem These relays are supplied with a max of 12 contacts max 8 N C Time delay and latching attachments are available Bulletin 700 P and PK relays combine convertible contacts with Direct Drive a construction designed to maintain non overlap operation between N O and N C contacts within published ratings Bulletin 700 PH relays contain 35A tandem contact cartridges A jumper kit Cat No 700 CPH allows two 20A master contact cartridges to be connected in parallel A maximum of six poles are supplied up to four of which can be normally closed Time delay and latch attachments are available http ab rockwellautomation com Relays and Timers NEMA Heavy Duty Relays Features e Rugged construction File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 59 of 143 CHRYSLER
80. G Motor Protection Circuit Breakers including e Auxiliary and trip contacts e Operating handles htto www ab com en epub catalogs 12768 229240 229254 229469 12526041 Quick Selection html 9 1 2 Motor Protection Molded Case Circuit Breakers 140U D Bulletin 140U D Molded Case Circuit Breakers are UL489 listed for global applications These circuit breakers are current limiting and provide fixed short circuit and overcurrent protection They offer high interrupting ratings for 2 and 3 pole devices htto ab rockwellautomation com circuit and load protection circuit breakers 140u circuit breakers Features e Available in 0 5 30 A current range e Provides 100 rating up to 15 A e Suitable for back feeding at 240V and 480Y 277V e Smaller footprint to reduce panel space Products e 140U Molded Case Circuit Breakers D frame Certifications e UL 489 Listed CSA Certified Certifications apply when product is marked See our Product Certification site for Declarations of Conformity certificates and other certification details Accessories We offer a variety of accessories for your 140U D Frame Molded Case Circuit Breakers including Compact busbars Eco connection modules Extension shaft support Feeder terminal for compact busbars Flexible wire modules Load terminal covers htto www ab com en epub catalogs 12768 229240 229254 305540 10913298 Accessories htm 9 1 3 Motor Protection Circuit Breaker 140 M
81. Hz B 480V 60Hz Coil Voltage DC Coils only more options available ZJ 24V Standard DJ 24V w Integrated Diode 700S Safety Control Relays with Standard Contacts AC 12 le 10A 40 C 6A 60 C AC 15 le 3A 24V 2A 400V 0 7A 600 690V a Contact Configuration 440 Main 3 N O 1 N C Aux 1 N O 3 N C 530 Main 3 N O 1 N C Aux 2 N O 2 620 Main 3 N O 1 N C Aux 3 N O 1 b Coil Voltage AC Coils only more options available KJ 24V 50 60Hz KF 230V 50 60Hz KB 440V 50 60Hz B 480V 60Hz Coil Voltage DC Coils only more options available ZJ 24V Standard DJ 24V w Integrated Diode 700S P Control Relays 1 OA 600VAC 5A 600VDC AC Coils Open Type Panel Mount Relay Rail Mount a Contact Configuration 310 3 N O 1 N C 220 2 N O 2 N C 710 7 N O 1 N C 620 6 N O 2 N C 530 5 N O 3 N C 440 4 N O 4N C 350 3 N O 5N C 1020 10 N O 2 N C b AC Voltage Suffix code A24 24V A1 115 120 A4 460 480 700S P Control Relays 10A 600VAC 5A 600VDC 24VDC Coils a Contact Configuration 310 3 N O 1 N C 220 2 N O 2 N C 710 7 N O 1 N C 620 6 N O 2 N C 530 5 N O 3 N C 440 4 N O 4 N C 350 3 N O 5 N C 1020 10 N O 2 N C b Z24 Open Type Panel Mount Relay Rail Mount DZ24 Open Type DIN Rail Mount 700S P Control Relays c 20A 600VAC 10A 600VDC AC Coils a Contact Config
82. LT Bulletin 290 291 294 is an integrated pre engineered distributed motor control solution It provides excellent performance at a great value to meet today s needs in size simplicity and performance It also provides material 2 handling equipment suppliers with a compact footprint which is essential when ArmorStart LT space is at a premium without sacrificing performance or functionality The user 294 will experience premier integration with ArmorStart LT and the Rockwell Automation family of Logix PLCs ArmorStart LT is available with Full Voltage Full Voltage Reversing or Variable Speed motor control performance It is equipped with a UL Listed At Motor Disconnect that supports a lock out tag out LOTO provision ArmorStart LT is listed suitable for group motor installations per UL and can be applied with either branch circuit breaker protection or fuse protection It provides a robust IP66 UL Type 4 12 enclosure suitable for water washdown environments in a single box construction that will minimize inventory needs All external connections are made from the bottom of the unit The power control and motor connections File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 94 of 143 CHRYSLER are made via a gland plate as standard ArmorStart LT provides several standard features It can be ordered with EtherNet IP or DeviceNet network s
83. Miniature Square Base Ice Cube Relay 24VAC Coil Voltage 4PDT 4 pole 4 Form C Contacts 7A AgNi Silver Plated Contacts Contact Rating 7A C300 R300 Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC Miniature Square Base Ice Cube Relay 120VAC Coil Voltage 4PDT 4 pole 4 Form C Contacts 7A AgNi Silver Plated Contacts Contact Rating 7A C300 R300 Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option 700 HC Miniature Square Base Ice Cube Relay 24VDC Coil Voltage 4PDT 4 pole 4 Form C Contacts 7A AgNi Silver Plated Contacts Contact Rating 7A C300 R300 Add 3 4 suffix to part number for Push to Test and LED Option Add 4 for LED Option Screw Terminal Socket Panel or DIN Rail Mounting Guarded Terminal Construction Ith 10 A per pole 14 Blade miniature socket for use with Bulletin 700 HC Relays Screw Terminal Socket Panel or DIN Rail Mounting Guarded Terminal Construction Ith 10 A per pole 14 blade miniature socket for use with Bulletin 700 HC relays This socket has coil and contact separation as well as the ability to plug in optional plug in modules 700 A accessories LED Surge Suppression Timing Modules Screw Terminal Base Socket Panel or DIN Rail Mounting Open Style Construction Ith 10 A per pole 14 Blade miniature socket for use with Bulletin 700 HC Relays Retainer
84. NEMA and IEC ratings 600V maximum AC DC Accessories include adder decks time delay latching surge suppressors mounting strip For machine tool and other heavy duty applications Can accommodate ring tongue terminals Integral DIN Rail adapter on AC relays Finger safe protection standard Expands Safety Relay Outputs Products 700 P NEMA Heavy duty Relays e Standard contact cartridges 10 A with a double break and bifurcated design e Upto 12 poles convertible to N O or N C 8 N C maximum 700 PH NEMA Heavy duty Relays e Tandem contact cartridges 35 A e Upto 6 poles convertible to N O or N C 4 N C maximum 700 PK NEMA Heavy duty Relays e Master contact cartridges 20 A e Upto 12 poles convertible to N O or N C 8 N C maximum Certifications e cULus Listed ABS American Bureau of Shipping certified Accessories We offer a variety of accessories for your 700 P Heavy Duty Relays including Adder decks Contact cartridges Finger safe cover accessories Mechanical latch units Relay rails Remote potentiometers Pneumatic time delay units htto www ab com en epub catalogs 12768 229240 229266 229661 3087128 229735 Introduction html 10 1 2 Control Relays 700 CF 700S CF The Bulletin 700 CF range of 4 pole relays is also available in an 8 pole safety version 700S CF Mechanically linked contacts Allows detection of a welded contact condition Mechanically linked contacts prevent the reclosing of the
85. Non Contact Interlock Switches SensaGuard non contact safety switches are Category 4 SIL 3 rated switches per EN954 1 TUV functional safety approved to IEC61508 Featuring the latest generation of RFID technology for coding and inductive technology for sensing SensaGuard large sensing range and tolerance to misalignment is a cost effective solution that is ideally suited for a wide range of industrial safety applications Switches can be connected to a standard safety relay for example the MSR126 MSR127 MSR200 300 Family SmartGuard and Safety I O Blocks There are multiple actuator sizes for large sensing distance e Multiple actuator sizes for large sensing distance typically 15 25mm e IP69K environmental rating e Short circuit and over voltage protection e LED located on the switch for door status and troubleshooting e 2 Safety PNP outputs and 1 auxiliary PNP output 3 4 12 Safety Contactors 100S 104S http ab rockwellautomation com motor control iec contactors iec safety contactors Bulletin 100S C 104S C safety contactors provide mechanically linked positively guided contacts which are required in feedback circuits for ee modern safety applications The positively guided N C auxiliary contacts will File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 28 of 143 CHRYSLER not change state when a powe
86. Output 4 20ma or 0 10V e 3 Digital Outputs 1 Form C relay 2 Opto Coupled e Speed Regulation 2 of base speed across 40 1 speed range using Sensorless Mode with No Encoder 19 2 PowerFlex 70 Architecture Class The PowerFlex 70 can be programmed for Volts per Hertz Sensorless Vector or Vector Control with Force Technology to cover a wide range of applications from fans to extruders up to 50 HP Optional internal communication modules provide fast and efficient control and or data exchange with a host of controllers over popular interfaces These interfaces include Ethernet IP File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 Original Date 01 October 2010 Revised Date 4 April 2014 Page 81 of 143 CHRYSLER DeviceNet ControlNet Remote IO RS 485 DF 1 RS4850HVAC ProfiBus LonWorks InterBus Canopen Compac I O DOCUMENTATION e PowerFlex 70 User Manual 20A UMO0O01 e PowerFlex 70 Quick Start 20A QS001 e PowerFlex 70 700 Reference Manual PFLEX RMO01 e Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES INOO1 FEATURES e Encoder Feedback Option both 5V amp 12V for closed loop vector performance e Droop Control for load sharing applications e Dynamic User Sets provides a way to switch between user sets with a digital input or over the network command e Sleep Wake Control provides start st
87. P 18 3 1 7 MSR131RTP 199 3 1 8 MSR132E EP 19 3 1 9 MSR138DP 19 3 1 10 MSR142RTP Multi Output Safety Relay 20 3 1 11 MSR144RTP 20 3 1 12 Guardmaster Safety Relays DI D IS SI CI EM and EMD 440R 201 3 2 Modular Configurable Safety System MSR200 22 3 3 Modular Configurable Safety System MSR300 22 3 4 Safety Components 233 3 4 1 Safety Cable Pull switches 440E 233 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 4 of 143 CHRYSLER 3 4 2 MatGuard Safety Mats 440F 23 3 4 3 MatGuard Safety Mat Controllers 24 3 4 4 Safety Gate Switches 440G 440K 244 3 4 5 Guard Locking with solenoid 440G MT 24 3 4 6 Tongue Switch w o Solenoid 440K MT GD2 25 3 4 9 Prosafe Trapped Key Interlock 440T 27 3 4 10 Non Contact Interlocks Sipha 440N S 288 3 4 11 SensaGuard 440N Z 288 3 4 12 Safety Contactors 100S 104S 288 3 4 13 IEC Safety Control Relays 700S CF 29 3 4 14 NEMA Safety Contactors Heavy Duty Safety Control Relay 700S P 700S PK 299 3 4 15 NEMA enclosed Safety Disconnects 1494G 299 3 4 16 Safety Connection Systems 898R 898D 30 3 4 16 1 Quick Distribution Systems with Enunciation 30 3 4 16 2 Quick Distribution Systems without Annunciation 31 4 MachineAlert Machine Protection 32 4 1 Phase Monitors 813S 32 4 2 Current Monitors 809S 33 4 3 Thermistor Monitors 817S 344 5 Signaling Devices 344 5 1 70mm Control Tower Stac
88. Projected demand e Sag and Surge Detection e Load Factor calculation e Electronic KYZ pulse output e Ability to do external demand interval sync via external contact closure or communication e Support for addressing onboard I O using Remote I O discrete data reads e IEEE 519 power quality pass fail test e ANSI C12 16 revenue accuracy IEC1036 Class 1 e ANSI C37 90 1989 breaker trip ratings transient and oscillatory e UL CUL CE certified e PLC 5 SLC 500 and ControlLogix system compatibility e RSView382 and RSLinx software compatibility e Powermonitor 3000 has a sub metering version that contains all of the functionality listed above except e High speed oscillography e Harmonic analysis e 10 Configurable setpoints instead of 20 a on e Te F Ta ka See i e 50 Event Log records instead of 100 CEGE i i HAPIN e Sag and surge detection e Load Factor calculations F Hteeersetaa 21 3 PowerPad Portable Powermonitor Bulletin 1412 http ab rockwellautomation com Energy Monitoring 1412 PowerPad PowerMonitor The PowerPad is a Portable Powermonitor unit that allows you to monitor power anywhere in your facility with superior functionality and accuracy The lightweight portable unit is self contained including the Powermonitor CT s and cables manuals and software The integrated LCD display provides access to all real time and accumulated power parameters power quality measurements including h
89. R131RTP INPUT 1N O amp 2N C 22 205 1760 CONTACT OUTPUTS 3 AUX CONTACT OUTPUTS 2 SOLID STATE OUTPUTS 2 115VAC 440R E23191 MSR132 expansion relay I P 1NC 2NC O P 4NO Aux O P 2NC 24V AC DC fixed terminals Time Delay Os a 440R E23192 MSR132 expansion relay I P 1NC 2NC O P 4NO Aux O P 2NC 24VDC fixed terminals File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 103 of 143 440R E23097 440R E23159 440R M23065 440R G2321a 440R C23205 440R H23176 440R H23178 440R H23180 440R H23183 440R H23184 440R W23219 440R W23218 440R W23217 440R W23221 440R W23222 440R W23223 440E L13043 440E A13083 440E A13081 440E A13082 440E A13085 440E A17101 440E A13078 440E A17106 440E A17129 440E A17112 440E A17003 440F M0612BBNN 440F M0618BBNN 440F MO0624BBNN 440F M0912BBNN 440F M1212BBNN 440F M1812BBNN 440F M1818BBNN 440F M1224BBNN File Name Project Book Components Rockwell 140404 V1 4 R5 doc Original Date 01 October 2010 K CHRYSLER Time Delay 0 5s MSR132 expansion relay I P 1NC 2NC O P 4NO Aux O P 2NC 24VAC DC removable terminals Time Delay Os MSR132 expansion relay I P 1NC 2NC O P 4NO Aux O P 2NC 24V AC DC removable terminals Time Delay 0 5s ALLEN BRADELY MINOTAUR SAFETY RELAY MSR142 multi output relay 7NO Safety outputs 4NC 2PNP Aux Outputs a 6 24
90. Solenoid Switches The 440G MT solenoid switch is a positive mode tongue operated guard locking interlock switch that locks a machine guard closed until power is isolated and ensures that it remains isolated while the guard is open The guard may only be opened when a signal is applied to the internal solenoid which releases the lock ie mechanism The 440G MT locking mechanism withstands forces up to 1600N 360lbs and the die cast alloy housing is ideal for use in harsh environments e EN954 1 1SO013849 1 IEC EN60204 1 NFPA79 EN1088 15014119 IEC EN60947 5 1 ANSI B11 19 AS4024 1 e Cat 1 Device per EN954 1 Dual channel interlocks suitable for Cat 3 or 4 systems e cULus TUV File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 24 of 143 A CHRYSLER 30mm x 144mm mounting holes Rotating head No LED s No ronus override key Power to unlock 10 pin mini connector with pin out as shown 144 5 70 2 sets of NC contacts safety 1 set of NO contacts door open IP 65 with connector 24 DC Versions This switch comes with mini QD connector Solenoid Switch Connector diagram a Wire Color Function 1 Orge Safety Contact 1 N C 2 Ble Safety Contact 1 N C l Switch locked unlocked status Solenoid Power 24V AC DC Switch locked unlocked status OE OUD aed LO ant LAL OOT Mh ae
91. State Auxiliary Output File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 16 of 143 CHRYSLER 1 N C 2 N C or Safety Mat Input Monitored Manual or Automatic Manual Reset EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 Category Cat 3 per EN 954 1 ISO 13849 1 Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 3 MSR121RT http ab rockwellautomation com Relays and Timers Safety Relays Single Function MSR121RT The Allen Bradley Guardmaster Minotaur MSR121RT is a safety monitoring relay that provides three normally open safety contacts a normally open auxiliary contact and a solid state auxiliary output for use with interfacing to PLCs It has a versatile input arrangement It can be connected to a single or dual channel safety gate or e stop a safety mat input or a light curtain that provides cross fault detection Reset and output monitoring is determined by the wiring configuration Automatic manual reset can use a jumper or can be used to check operation of external contactors Monitored manual requires the use of a manually operated normally open momentary switch The MSR121RT has 3 normally open safety rated outputs The safety outputs have independent and redundant internal contacts to help ensure the safety function It has one NC auxiliary output as well as a solid state PNP au
92. T provides code disk resolutions up to 3 000 PPR and a frequency response of up to 100kHz Typical applications for the 845T include machine tools packaging machinery motion controls and robotics e Industry standard size 20 rugged die cast aluminum housing NEMA Type 4 amp IP66 IEC529 rated enclosure 15 000 RPM maximum slew speed Code disk resolution of up to 3 000 pulses per revolution Optional gated index Overvoltage and short circuit protection 7 3 Bulletin 844D Hollow Shaft Incremental Encoder http ab rockwellautomation com Motion Control High Frequency Incremental Optical Encoder Bulletin 844D blind shaft and through shaft incremental encoders mount directly _ to the monitored shaft via a split collar clamp on the encoder eliminating the need for mounting plates and flexible couplings As a result overall cost and size are reduced considerably Through shaft models are installed by inserting the monitored shaft completely through the encoder while blind shaft models only require insertion of the end of the shaft Shaft position is converted to digital pulses in an A quad B format An important feature of the 844D is high frequency response 300 kHz for line drivers up to 8 192 PPR and 600 kHz above 8 192 PPR This allows both high resolution 10 000 and 16 384 PPR and high shaft speed over 2 000 RPM at 16 384 PPR 7 4 Bulletin 845G Single Turn Absolute Encoder http ab rockwellautomation c
93. These power supplies include remote control features and operate inside control panels used in production environments http ab rockwellautomation com Power Supplies Uninterruptible Power Supplies 1609 D File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 73 of 143 14 CHRYSLER Features Expandable battery capacity to extend run time EtherNet IP communication capabilities Includes software to allow remote monitoring and configuration Hard wired input output connections Integrated remote on off and dry contact I O communication cables True sine wave AC output Products e 1609 D Industrial Uninterruptible Power Supplies Certifications e UL1778 CSA EN IEC 62040 1 EMCFCC amp CE Class A UL cUL FCC CE http www ab com en epub catalogs 12768 229240 1 151309 3720962 1 1637777 Introduction htm 13 7 Surge and Filter Protection Bulletin 4983 http www ab com en epub catalogs 12768 229240 8220195 a d af A A mie ce neme s o my maj o pin ke e R e t9 er le Noise is unwanted disturbance in your power line Examples of noise sources are variable speed drives and computerized industrial loads Premature aging and system interference is common to equipment without protection Transient and high frequency noise often go undetected until it is too late It is not until equipment is d
94. V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 21 of 143 CHRYSLER Software Use Connected Components Workbench software with Microsoft Visual Studio to program your Guardmaster 440C CR30 Configurable Safety Relays Products e Guardmaster 440C CR30 Software Configurable Safety Relay Certifications e CE marked for all applicable directives c UL us TUV pending http www ab com en epub catalogs 3377539 58661 77 5985760 444428 1 12620950 12620952 Introduct ion html 3 2 MSR200 Modular Configurable Safety System http ab rockwellautomation com Relays and Timers Safety Relays Modular 200 Series Bulletin 440R expandable modular safety monitoring relay use plug and play digital I O expansion modules The MSR200 can provide up to 22 input circuits with a single relay system The use of multiple input modules also allows inputs from various types of safety devices mats light curtains switches etc to the same relay assembly The MSR200 family s microprocessor based design offers enhanced diagnostic and communication functionality It also allows the relay to deliver output and error status over a fieldbus network to an operator panel or other device The output and error status text can be customized using this free download Removable terminals allow easier maintenance lowering your long term costs e EN 954 1 IS013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024
95. VAC DC MSR144 multi output relay Inputs 1NC 2NC Outputs 2N Aux Outputs 2NC PNP 24VDC AB MINOTAUR MSR210P MODULAR SAFETY RELAY BASE UNIT AB MINOTAUR MSR220P MODULAR SAFETY RELAY INPUT MODULE MODULE AB MINOTAUR MSR240P MODULAR SAFETY RELAY COMMUNICATION MODULE AB MINOTAUR MSR245P MODULAR SAFETY RELAY DISPLAY MODULE MSR310P Base Module RS232 MSR320P Universal Input Module Max of 9 can be used with a Muting Lamp Module ALLEN BRADLEY 75m LIFELINE ROPE TENSIONER INSTALLATION KIT ALLEN BRADLEY CABLE RED 125M 300 x 600 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 300 x 900 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 300 x 1200 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 450 x 600 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 600 x 600 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 900 x 600 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 900 x 900 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim 1200 x 600 mm w 4 5 meter 15ft 2 wire cables exit out the B corners Black w out trim Page 104 of 143 22 205 1689 22 205 1761 22 205 1762 22 205 1763 22 205 1764 22 205 1765 22 204 0543 22 204 0775 22 205 1626 22 204 0776 22 205 1555 22 205 1553 22 205 1554 22 205 180
96. Valve Field Connectors and Cordets 77 16 5 Distribution Boxes 11 16 5 1 DC Micro Connection Type 898D 77 16 5 2 Pico Connection Type 898P 77 16 5 3 IDC Type 898H 77 16 6 EtherNet IP Media 78 16 6 1 Ethernet 4 pin M12 cordset 78 16 6 2 Ethernet RJ45 cordset 78 17 Ethernet Encoders 78 18 Power Products 78 18 1 Intelligent Motor Control Less than 600 Vac 78 18 2 SMC Dialog Plus Smart Motor Controller Bulletin 150 79 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 9 of 143 lt 7 CHRYSLER 18 3 SMC Flex Less than 600 Vac 18 4 SMC 3 Smart Motor Controller 19 Standard Drives 19 1 PowerFlex 40 Component Class 19 2 PowerFlex 70 Architecture Class 19 3 PowerFlex 70 AC Drive DriveGuard Safety Solutions 19 4 PowerFlex 700 Architecture Class 19 5 PowerFlex 700S Architecture Class 19 6 PowerFlex 750 Series 753 amp 755 AC Drive Architecture Class 19 7 PowerFlex 520 Series 523 525 amp 527 AC Drives 19 8 Ultra 3000 Drives 19 9 ArmorStart IP67 Motor Control Products 19 9 1 OnMachine ArmorStart IP67 Starter 280 281 19 9 2 On Machine ArmorStart with SMC Technology 283 19 9 3 OnMachine ArmorStart IP67 VFD 284 19 9 4 OnMachine ArmorStartLT IP67 VFD 290 294 19 10 Drive Device Logix 19 11 ArmorConnect Power Media 20 Allen Bradley matched AC Motors 20 1 Servo motor 1326AB Heavy Duty motors 20 2 Servo motor MPL Low inertia mot
97. Zero Cross Function 3A 100 240VAC 4 24VDC Input Control Voltage Phototriac 3A 100 240VAC 24VDC Input Control Voltage Photocoupler 3A 4 48VDC 4 24VDC Input Control Voltage Photocoupler 2A 5 110VAC 5 24VDC Input Control Voltage Screw Terminal Socket Panel or DIN Rail Mounting Guard Terminal Construction Screw Terminal Socket Panel or DIN Rail Mounting Guard Terminal Construction 14 blade miniature socket for use with 700 SC relays Screw Terminal Base Socket Panel or DIN Rail Mounting Open Style Construction DIN Rail Mounting Pack 35 X 7 5mm 1 meter long ON Delay Time Module 12 24VAC DC used with 700 HN153 socket One Shot Timing Module 12 24VAC DC used with 700 HN153 socket Retainer Clip secures relay in socket Must be used with 700 SC IEC Bulletin 100 C contactor 3 pole with integrated diode Non reversing aa Amp where Amp rating can be 09 12 16 23 30 37 43 60 72 85 bb DJ 50 60 Hz 24VDC cc 10 1 N O 0 N C or 01 0 N O 1 N C IEC Bulletin 100 C contactor 4 pole with integrated diode Non reversing aa Amp where Amp rating can be 09 12 16 23 37 85 bb DJ 50 60 Hz 24VDC File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 120 of 143 K CHRYSLER ccc 400 4 N O ON C 300 3 N O 1 N C 200 2 N O 2 N C 104 Caabbccc aa Amp where Am
98. akers for additional circuit protection from not only overload and short circuit but also ground fault Many short circuits begin as undetected ground faults Using an RCD in an application may detect problems before costly equipment damage and downtime occurs These devices are Type A Residual Current Devices to IEC Standards http ab rockwellautomation com Circuit and Load Protection Circuit Breakers 1492 Residual Current Devices Features Provides 25 80 A residual current devices Includes 2 and 4 pole versions Includes 30 mA sensitivity devices for personnel protection Includes 100 300 and 500 mA sensitivity devices for equipment protection Offers reversible line and load connections Provides protection against current leakage to ground earth caused by an insulation loss between a live conductor and an exposed conductive part such as an abraded wire or a grounded person touching the live conductor e Suitable for protection against AC and pulsating DC rectified AC earth leakage current e Dual terminals allow a more secure connection of two wires or both a wire and bus bar Products e 1492 RCDA Residual Current Devices Certifications e cURus Recognized CE Marked CCC Certified VDE Certified ROHS Compliant Accessories We offer a variety of accessories for your 1492 RCDA Residual Current Devices including e Auxiliary contacts e Bus bars htto www ab com en epub catalogs 12768 229240 471 158 3282061 Acces
99. amaged that the importance of surge and filter protection is recognized Planning your protection is less problematic and can be less costly than reacting to a failure later Be proactive and recognize the importance of implementing surge and filter protection as part of your industrial environment IEC Terminal Blocks and Fuse Blocks http www ab com industrialcontrols products terminal blocks and_wiring For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http Awww rockwellautomation com products certification ul508a 14 1 Terminal Blocks 14 1 1 Screw Terminal Block Line 1492 J http Awww ab com industrialcontrols products terminal blocks and wiring iec iec screw html 14 1 2 Spring Clamp Terminal Blocks 1492 L htto www ab com en epub catalogs 12768 229240 229268 31 70951 2333073 e Feed Through Blocks and Grounding Blocks for grounding a given circuit to the DIN Rail File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 74 of 143 CHRYSLER Mini Blocks for applications where panel space is at a premium Two Level Blocks that double circuit wiring density Multi Conductor Blocks that allow splitting or joining of control circuits Three Level Sensor Blocks for coordination of three wire sensor groups Isolation Blocks for circuit isol
100. ame Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 114 of 143 K CHRYSLER c 5 5VDC 8 8 24VDC A 10 30VDC d H High tune L Low Tune e P Push Pull S SSI Output f xxx resolution bit and range from 8bit 0 255 to 15bit 0 32 767 g A Axial 19 Pin R Radial 19 pin S Axial 17 pin T Axial 12 Pin U Radial 12 pin 837E DaiBN1bc Temperature Switch Dual PNP Stainless Steel IP68 cULus and CE 12 24VDC a A1 Dual PNP ouput or C1 4 20mA output with Single PNP output b A1 Set Pnt 49 150C Probe length 50mm A2 Set Pnt 49 150C Probe length 100mm A3 Set Pnt 49 150C Probe length 200mm c D4 4 pin DC Micro Cordset Recommended cordset 2m 4 pin DC micro straight 889D R4AC 2 Recommended cordset 2m 4 pin DC micro right angle 839E Da1BAbc D4 839E Flow Switch Measures liquids from 0 03 3 m s response time 6 12 3 D D O a A Dual PNP Output or C 40 20Ma Analog o p w Single PNP Output b Process Connection A1 1 4 inch NPT Male A2 1 2 inch NPT Male A3 G1 4 BSPP A4 G1 2 BSPP c Probe Length A3 30mm or A2 100mm Arrays 45PVA 1LEB1 F4 Part Verification Array 5 Optical axes 100 mm Detection width 45PVA 1LEB2 F4 Part Verification Array 5 Optical axes 225 mm Detection width 45PVA 1LEB3 F4 Part Verification Array 5 Optical axes 300 mm Det
101. armonics up to the 50th order transient detection and capture device status and configuration set point status and configuration and various alarm options The unit also comes with an optically isolated RS 232 to be used along with the software for data storage analysis and report generation communication port 21 4 RSEnergyMetrix Software http www rockwellautomation com rockwellsoftware assetmgmt energymetrix index html Overview RSEnergyMetrix is a sophisticated Web enabled energy management software package that puts critical energy information at your desktop The RSEnergyMetrix Software Suite combines data communication client server applications and Microsoft s advanced NET Web technology to provide you with a complete energy management solution File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 101 of 143 22 E CHRYSLER With RSEnergyMetrix you can capture analyze store and share energy data across your entire enterprise via a LAN or WAN using a simple Web browser This makes it simple to distribute the knowledge you need to optimize energy consumption which can help improve productivity while lowering energy costs RSEnergyMetrix helps managers and engineers solve on going energy related challenges With RSEnergyMetrix you can e Correlate energy costs to production costs e Provide accurate cost accounting based on co
102. ashing function o Three color red green amber o Strobe with user selectable single or double flash e Surface NPT conduit or Tube Mounting options e Pre existing functions o Halogen functions Steady Flashing or Rotating o User selectable Rotation Speed 90 or 180 rom on Rotating version o Xenon function Strobe e UL Type 4 4X 13 IP65 except LED Beacons which are NEMA 4 4X 13 IP65 5 7 Bulletin 855P Panel Mount Alarms htto www ab com en epub catalogs 12768 229240 229246 229858 The Allen Bradley Panel Mount Alarms family offers a visual and acoustic signaling solution Bulletin 855P panel mount alarms and the 855PD dual circuit panel mount alarms offer a high level of environmental integrity to your panel with UL Type 4 4X 13 IP65 ratings Advantages e Reduce panel space by 50 ideal for applications with space restrictions e Initial buy and installed cost savings by providing two independent signals in a single device 855PD Mount in a standard 22 5 mm or 30 mm hole with adapter ring Selectable continuous or pulsing sounders and flashing or steady LED available Panel mount strobe light version available UL Type 4 4X 13 IP65 rated Sound output range from 80 dB to 103 dB 1 meter Adjustable volume Available in 24V and 120V other voltages available with extended lead time Finger safe terminal block IP2X rated Rear securing eliminates unauthorized product removal cULus listed and CE Marked 5
103. ating alignment issues between the motor and the load The Bulletin RDB bearingless motors feature e Continuous torque to 426 Nm e Bearingless rotor e Multiple speed options e Windings optimized for use with the latest Kinetix servo drives e Heidenhain high resolution absolute encoders single and multi turn options e Rotatable DIN connectors e Environmental protection to IP65 20 6 Actuators http ab rockwellautomation com Motion Control Actuator File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 98 of 143 21 A CHRYSLER Overview The MP Series integrated linear motion products provide simplification and time savings by providing linear actuators and linear stages as completely integrated devices that fit seamlessly into the Rockwell Automation Integrated Architecture Just enter your application requirements directly into the Motion Analyzer sizing and optimization software version 4 4 or later and a servo driven linear stage or linear actuator can be selected based on desired performance without having to worry about how it will interface with the control system Power and Energy Management http ab rockwellautomation com Energy Monitoring 21 1 Powermonitor 1000 http ab rockwellautomation com Energy Monitoring 1408 PowerMonitor 1000 Energy management and understanding energy costs are a major focus e today in
104. ation during testing and troubleshooting Fuse Blocks with and without blown fuse indication Electrical Component Blocks that allow the insertion of fixed components into control circuits Available components include resistors diodes surge suppression circuits and shunt bars 14 2 Fuse Blocks 1491 http www ab com en epub catalogs 12768 229240 229248 2531077 For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a Bulletin 1491 Fuse Blocks have been designed for general purpose applications The bases of these blocks either phenolic or porcelain are rugged in construction e Available from 30 600 A e Class C CC H J and R Fuses 15 Power Terminal Blocks http Awww ab com en epub catalogs 12768 229240 229268 471156 tab4 html For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a 15 1 Power Terminal Blocks 1492 PD e Mini Blocks e CSA Certified File No LR 19766 Class 605204 e 3 Pole Power Distribution Blocks e UL Listed File No E40735 Guide No XCFR2 e Feed Through Splicer Blocks with e Flammability Ratings 94V O e CE Marked 15 2 Enclosed Power Distribution Terminal Blocks
105. ation system http ab rockwellautomation com Circuit and Load Protection Motor Protection E300 Overload Relays Features e Modular design for exact application needs e Simplified Logix Integration e Simplified wiring between overload relay and 100 C contactor e Dual port EtherNet IP Products e Customize the E300 Overload Relay by selecting one each of the following modules 193 ECM E3800 Communication Module 193 ElIO E300 Control Module 193 ESM or 592 ESM E300 Sensing Module Certifications e CE cULus Listed C Tick Accessories We offer a variety of accessories for your E300 Solid state Overload Relays including Bus cables Control operator station Digital I O 24V DC 120V AC 240V AC Power supply 120 240V AC 24V DC Replacement connectors File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 57 of 143 CHRYSLER htto www ab com en epub catalogs 12768 229240 229254 22946 7 1 236836 1 Product Selection html 9 8 2 2 Electronic Overload Relays E1 Plus Bulletin 193 IEC and 592 NEMA E1 Plus Electronic Overload Relays are accurate and reliable They are durable flexible to fit most applications and easy to install Through optional side mount modules you can expand communication and protection http ab rockwellautomation com Circuit and Load Protection Motor Protection E1 Plus Overload Relays Curre
106. bal applications Small size for panel space savings Buffer modules provide a short boost function buffering load currents during typical main faults switching events or load peaks e Redundancy modules provide a means for managing dual power suppliesfor back up power Products e 1606 XLS Performance Switched Mode Power Supplies Certifications e CE UL508 cULus Listed UL1950 cURus Safety standards IEC EN 60950 EN 50178 EMC standards EN 55011 Class B EN 55022 Class B EN 61000 6 2 EMC standards EN 61000 3 2 A14 EN 50081 1 Accessories Batteries Battery brackets Battery assemblies with bracket Back of panel brackets 13 5 ArmorPower Supply 1607 XT Bulletin 1607 XT ArmorPower On Machine Power Supplies are for applications where voltage drop occurs due to line loss and where compact size high efficiency and reliability are critical Available in 50 200 W models these IP67 rated power supplies address a trend of eliminating traditional enclosure for on machine and factory floor installations These power supplies are vacuum File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 72 of 143 CHRYSLER encapsulated to provide maximum resistance to shock vibration and humidity http ab rockwellautomation com Power Supplies ArmorPower On Machine Features e IP67 and NEC Class 2 ratings e Vacuum enca
107. ckwellautomation com Sensors Switches Speed Sensing Switches 808 Speed Sensing Switches Bulletin 808 Speed Sensing Switches Allen Bradley Bulletin 808 Speed Switches provide flexibility for the basic functions required of rotating machinery Mechanically connected to a machine these devices provide an electrical contact signal at a determined speed for plugging anti plugging speed sensing and direction of rotation Standard Features e Speed setting from 15 1 000 RPM File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 46 of 143 R CHRYSLER e Shaft speeds up to 2 000 RPM e Double shaft seal with long life precision bearings e Four mounting arrangements e Safety lock out solenoid available e Available in Type 1 4 13 and enclosures e A superior design withstands the toughest applications This line of products is not affected by switching due to noise and spurious transients from AC or DC supplies Typical Applications e Machine tools e Conveyor sequence e Fan pump rotation e Arrays 8 5 Part Verification Arrays for Bin Picking Applications 45PVA http ab rockwellautomation com sensors switches light arrays part verification photoelectric sensors Allen Bradley 45PVA designed for bin picking and object detection applications The 45PVA is a direct response to the error proofing measures and it effectively prevents mis picks
108. coder with EtherNet IP interface dual port embedded switch and DLR These encoders provide 18 bit singleturn resolution and 30 bit multi turn resolution The EtherNet IP encoder is targeted for high performance and reliability in harsh industrial environments Encoder includes an embedded EtherNet IP switch to connect additional E IP capable product in series and or support a Device Level Ring DLR for ethernet media redundancy htto www ab com en epub catalogs 37841 40 106 76228 4129858 6349953 1 1624044 Introduction html 18 Power Products http ab rockwellautomation com Motor Control Motor Control Centers 18 1 Intelligent Motor Control Less than 600 Vac Intelligent Motor Control provides improved diagnostics and predictive failure information They are also pre tested and pre configured systems DeviceNet simplifies inter wiring by replacing traditional hard wiring DeviceNet ports in each vertical wireway IntelliCenter Software e MCC monitoring in Windows environment e Pre configured screens display real time information e Complete system documentation e Software optimized to ensure performance Polling algorithm segregates monitoring and control so monitoring scans do not affect control scans e Complements operator interface and product software such as DriveTools and RSEnergy System configuration e Node addresses downloaded into devices File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Or
109. d Allen Bradley PowerFlex drive configuration with Studio 5000 Logix Designer software formerly RSLogix 5000 This single software approach simplifies parameter and tag programming while still allowing stand alone drive software tool use on the factory floor Embedded Instructions The PowerFlex 755 AC drive can be configured with drive instructions embedded in Allen Bradley ControlLogix and CompactLogix Programmable Automation Controllers PAC These are the same configuration parameters and programming instructions used by Allen Bradley Kinetix servo drives providing a common enhanced user experience DriveTools SP Software Suite A powerful PC based software suite for programming configuring and troubleshooting e DriveExecutive for online offline configuration and management of drives and drive peripherals e DriveObserver for real time trending of drive information Connected Components Workbench Programming and configuration software supports all PowerFlex drives Micro800 controllers and PanelView component graphic terminals This software leverages proven Rockwell Automation and Microsoft Visual Studio technologies for fast and easy controller programming drive configuration and integration with the HMI editor The Right Packaging for Your Application Because application conditions and environments vary PowerFlex 750 Series drives are available with a choice of packaging options From
110. d inertia measurement for both induction and permanent magnet motor control Dynamic User Sets provides a way to quickly switch between entire user sets with a digital input or over the network command e Sleep Wake Control provides start stop control from an analog input e Input Phase Loss Detection e Ground Fault Warning for early detection of system ground faults e Flux Braking e Security Aware Allows the user to turn off access from individual ports e Network Controlled Outputs e Dedicated Drive Enable activated by removal of a jumper which dedicates digital input 6 as the hardware enable e Safe Off Option provides certified EN954 1 Category 3 functionality Safe Off and protection against restart e Flange mount Heatsink drives are available to reduce overall enclosure size e Drive Protection includes Motor Overload Output Short Circuit Output Ground Fault Over amp Under Voltage e Internal Chopper 7th Transistor provides the ability to apply an optional Dynamic Brake Resistor RATINGS e 200 240V 3Ph 1 100Hp 380 480V 3Ph 1 1250Hp 500 600V 3Ph 1 600Hp e 690V 3Ph 45Kw 560Kw e Open type IP 20 NEMA Type 1 IP 54 NEMA Type 12 Flange Mount IP56 NEMA Type 4X e Standards UL CE CSA C Tick e Overload Capacity Normal Duty 110 for 60 seconds 150 for 3 seconds e Overload Capacity Heavy Duty 150 for 60 seconds 200 f
111. de of impact resistant polycarbonate e cULus listed and CE marked 5 4 40mm and 60mm Control Tower 854J 854K e 854J ae mm and 854K 60 mm Modular construction cCULus Type 4 4x 13 IP66 e Indoor Outdoor use Offered as separate components or as Pre configured arrangements features options e Strobe LED e Multi flash Module e Double sided Base e Plastic Base Extension http ab rockwellautomation com Signaling Devices 854J 854K Control Tower Stack Lights 5 5 Horns 855H htto www ab com en epub catalogs 12768 229240 229246 7804386 229860 The Allen Bradley Bulletin 855H offers multi tone and volume control S z capabilities in each device The horns are available as stand alone p devices or with high visibility beacons attached All horns can be mamia purchased with a combination strobe beacon available in 6 lens colors ry Loj allowing optional visual and audible signal combinations 5 6 Industrial Beacons 855B File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 35 of 143 ey CHRYSLER htto www ab com en epub catalogs 12768 229240 229246 2531105 Bulletin 855B Mini Square Beacons lt gt 2 amp e High Intensity 5 Joule Strobe Beacon d e IP66 UL Type 13 3R Bulletin 855BS 855BM 855BL Round Beacons e 6 Colors available e LED functions o Single color with user selectable steady burning or fl
112. ducts provides you with a suite of integrated maintenance data functions to leverage information about your assets This enables you to make intelligent informed decisions that maximize uptime reduce inventory cut production and maintenance costs and improve your Overall Equipment Effectiveness OEE Availability x Rate x Quality Addendum A QUICK START MANUALS 22 1 Drives PowerFlex 40 htto literature rockwellautomation com idc groups literature documents qs 22b qs001 en p pdf PowerFlex 40P http litterature rockwellautomation com idc qroups literature documents qs 22d qs001_ en p pdf PowerFlex 700S http literature rockwellautomation com idc groups literature documents qs 20d qs001_ en p pdf File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 102 of 143 23 24 K CHRYSLER htto literature rockwellautomation com idc groups literature documents qs 20d qs003 en p pdf 22 2 ArmorStart Selection Guide http literature rockwellautomation com idc groups literature documents sg 280 sg001_ en p pdf ArmorStart Users Manual http literature rockwellautomation com idc groups literature documents um 284 um001 en p pdf 22 3 Stack Light DeviceNet 855T User Manual htto literature rockwellautomation com idc groups literature documents um 855t um001_ en p pdf 22 4 Terminal Blocks Wiring and Connection Systems
113. e Protective Component When controlling AC inductive loads connect an inrush surge absorbing device varistor across the SSR load terminals If the SSR has built in surge suppression Bulletins 700 SE and 700 SH and additional surge suppression is required connect the varistor across the terminals of the load device Select a varistor that meets the conditions of the load voltage outlined in the table below Note For additional details applying solid state relays refer to pub Number 700 AT001A EN E Solid State Relay Application Guide Document available at http literature rockwellautomation com idc groups public documents webassets browse_ category hcst File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 63 of 143 CHRYSLER 10 2 Contactors 10 2 1 General Contactors 100 C 104 C 100 D 104 D 100 G We offer a full line of versatile IEC contactors The Bulletin 100 C offers space saving design in a standard contactor and the Bulletin 100 D has flexibility with an integrated PLC interface Bulletin 100 G contactor family provides an essential expansion to the Bulletin 100 contactor range through 1200 A AC3 and 1350 A AC1 http ab rockwellautomation com Motor Control IEC Contactors IEC Standard Contactors Features Meets IEC UL and CSA standards requirements Common accessories for all contactor sizes Reversible coil term
114. e 01 October 2010 Revised Date 4 April 2014 Page 69 of 143 CHRYSLER 0 050 25 0 KVA 60 amp 50 60 Hz Indoor outdoor non ventilated enclosure Single phase Resin encapsulated Exceeds requirements of the Uniform Building Code UBC and California Code Title 24 Copper windings provided for all transformers rated 2 kVA and below e Aluminum windings provided for all transformers rated 3 kVA and above e NEMA Type 3R rated enclosures 13 Power Supplies Bulletin 1606 switched mode power supplies includes four product families that meet most worldwide single and three phase application requirements These units are designed and manufactured to accept wide ranges of both AC and DC input voltages and are tested to meet global safety standards http ab rockwellautomation com Power Supplies Switched Mode Power Supplies Quick mounting and connecting innovative DIN Rail mount smallest in class UL Listed NEC Class 2 Class 1 Div 2 Semi F47 ODVA Approved Low inrush current limiting PFC Active or Passive Wide range input auto select input Superior overload design continuous current no hiccup NEC Class 2 Limited Power options Selectable operating mode single parallel Superior efficiency and temperature rating Special Modules e Brownout buffer DC to DC converter N 1 redundancy DC UPS http Awww ab com en epub catalogs 12768 229240 1 151309 1 151313 Introduction htm 13 1 Power Supply 1606 XL Bulletin
115. e Green Port J1 6 White Yellow Port J2 6 vA Green LED vA LED Z t LED _ Red LED Z m LED Cable Color Port Contact NiUsed gt Blue V White Port J1 4 Yellow Port 13 4 Pink Port J5 4 GreyPink Port J7 4 4S Red LED a Red LED a Red LED A Red LED Red Bhie Port J8 4 Red Port 6 4 Grey Port J4 4 J Green Port J2 4 Brown V a 3 4 16 2 Quick Distribution Systems without Annunciation Prewired for dual channel one N O one N C safety 4 or 8 safety wired 4 pin DC micro connectors 4 pin male DC micro pigtail main connection For use in category 2 or 3 systems per EN 954 1 Enclosure rating IP67 NEMA 69 Approximate Dimensions mm inches 107 4 21 107 4 21 39 101 5 3 99 33 101 5 3 99 A MO ste e 120 4 72 Dimensions are approximate Illustrations are not drawn to scale 54 2 12 Wiring Diagrams M M Connector MM Connector Pin 3 Blue Pin 3 Blue Pin 1 Brown Pin 1 Brown Pin 4 Black Pin 2 White Pin 2 White Pin 4 Black File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 31 of 143 R CHRYSLER 4 Machine Alert machine protection htto www ab com es epub catalogs 12768 229240 229258 31 70949 10357727 Document Reference Sensors C115R CA001A EN P Machine Alert products are economical supplemental motor protection for protect
116. e Holders Features e Compact busbar and connectors for Bulletin 100 C and 100 K contactors e 1N 0 1 N C Auxiliary Contact late make N O early break N C Provides capability for dropping out contactor before breaking current on fuses Late make N O contact provides positive indication that power circuit is open Products e 140F Fuse Holders Certifications e IEC CE Mark UL CSA File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 51 of 143 9 4 R CHRYSLER Industrial Din Rail Circuit Breakers lo 9 4 1 UL 489 Circuit Breakers 1489 A WE Bulletin 1489 A Industrial DIN Rail Circuit Breakers are listed for branch circuit applications in the United States and Canada and approved as miniature circuit breakers for IEC applications We have a variety of configurations with current ranges of 0 5 40 A and voltage ranges of 240V AC and 480Y 277V AC htto ab rockwellautomation com Circuit and Load Protection Circuit Breakers 1489 Industrial DIN Rail Features Energy limiting design protects downstream during short circuits Field mountable options for selective applications IP2x finger protection front Trip free mechanism breaker operation cannot be defeated by holding the handle in the ON position Time delay D characteristic for high inrush currents during inductive start ups Mounts on DIN rail Wire connect lin
117. e UL and CSA standards CE marked for all applicable directives 20 5 RDD Series Direct Drive Motors http ab rockwellautomation com Motion Control RDD Series Servo Motors The RDD Series Motors are designed to deliver dynamic performance along with the benefits of direct drive technology By connecting directly to the load these motors eliminate the need for gearboxes timing belts pulleys and other mechanical components The result is reduced system compliance and energy consumption along with faster settling times and better overall control of the load Other benefits include e Reduced downtime and maintenance due to simplified mechanics and reduced part count e Lower total cost of ownership with fewer parts and reduced production losses e Simplified machine design and improved time to market with Motion Analyzer software tools e Seamless integration into the Rockwell Automation Integrated Architecture with a single environment for programming control and data collection e High torque at low speeds to match your application needs The initial release of the RDD Series the Bulletin RDB incorporates a bearingless housed configuration designed for applications where the load is already supported by its own bearings such as unwind rewind stands web guides and print nip and feed rolls Available with a continuous torque range of 5 to 426 Nm these bearingless motors simplify installation while minimizing package size and allevi
118. e and load reversible Optional terminals for ring lug terminals Products e 1489 A Industrial DIN Rail Circuit Breakers Certifications e UL CSA Accessories We offer a variety of accessories for your Industrial DIN Rail Circuit Breakers including Auxiliary signal contacts Bus bars Lockout attachment Shunt trip modules http www ab com en epub catalogs 12768 229240 471158 1213081 5725120 tab5 htm Bulletin 1489 M Thermal magnetic Circuit Breakers are UL 489 Listed for branch circuit protection in the United States and Canada and they are certified as Miniature Circuit Breakers for IEC applications These circuit breakers are compatible with many accessories to meet diverse application needs including UL 508 Listed bus bars for convenience in panel assembly auxiliary contacts signal contacts and shunt trips for versatility lockout attachments for safety during maintenance ideal for extreme ambient conditions feature fast breaking time and superior shock and vibration resistance Li ji MEE ojojo ojo Ox oy s ARA By aoi iy 1 et E l pO l Pegg ae htto ab rockwellautomation com Circuit and Load Protection Circuit Breakers 1489 Thermal Magnetic Features e Includes 0 5 63 A miniature circuit breakers e Available in 1 2 and 3 pole versions e Provides C and D trip curves e Current limiting File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 0
119. e item you need and to access current list pricing Once you have selected the product the software automatically selects the appropriate informational documents photos etc for that product and provides you the ability to include them easily in a word document 2 1 1 Short Circuit Current Rating Tool Rockwell Automation Access the Short Circuit Current Rating for Allen Bradley Products Enter a catalog number or access our product directory to build one To verify a catalog number Enter the complete catalog number include dashes below OO To build a catalog number Browse our product directory to build a catalog number http raise rockwellautomation com RAConfig SCRHome asp File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 14 of 143 CHRYSLER Short Circuit Current Rating Technical Data High Fault Component Short Circuit Current Rating Information Is Available Online High fault short circuit current rating information can be easily accessed online at http www rock wellautomation com products certification ul508a PRSCUL LES aB a Mal I pik e i Dzi l es Se Ka pea ae cs Bred aar FIGURE 3 Rockwell Aetomalion com Website Enter the catalog number and select Submit to attain short circuit current rating data for the identified component or browse the product directory if your catalog numb
120. e specification for the specific project he she is working on Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question Revision Date Version Description Section Revised By No Affected 01 October Rockwell Automation Powertrain Component Book BC L Smentowski 2010 01 November 1 1 Rockwell Automation Powertrain Component Book Updated links and L Smentowski 2011 removed obsolete products 1 2 1 3 1 4 Sections Highlighted Rockwell Automation Powertrain Component Book Updated and added B Sarver Sections Highlighted Rockwell Automation Powertrain Component Book Updated sections B Sarver and removed obsolete products highlighted 25 May 2012 Rockwell Automation Powertrain Component Book Updated and added L Fischer B Sarver a o File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 3 of 143 CHRYSLER Table of Contents 1 1 Contacts 12 1 2 General Product Application and Safety Note 12 1 3 Safety Laws and Regulations 13 1 4 Safety Portfolio 13 2 Short Circuit Current Ratings 13 2 1 ProposalWorks Tool 14 2 1 1 Short Circuit Current Rating Tool 145 3 Safety Relays amp Components 16 3 1 Safety Relays 15 3 1 1 MSR6R T 16 3 1 2 MSR30RT RTP 16 3 1 3 MSR121RT 17 3 1 4 MSR122 Duplicates 17 3 1 5 MSR125H HP 188 3 1 6 MSR127RP TP RT
121. e squirrel cage induction or Wye Delta 6 lead motors Seven standard modes of operation are available within a single controller e 1 1250 A Range e Seven Standard Start Modes e Options Include Pump Control and Braking Control e Built in SCR Bypass Run Contactor e Four e Built in Electronic Motor Overload Protection Programmabl e CT on each Phase e Auxiliary e Metering Contacts e LCD Display Keypad Programming 18 4 SMC 3 Smart Motor Controller http ab rockwellautomation com Motor Control Soft Starters SMC 3 The Allen Bradley SMC 3 softstarters from Rockwell Automation provide integrated features and technology previously unavailable in a compact 45 mm housing The flexibility and capabilities of the SMC 3 make it File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 79 of 143 ey CHRYSLER ideal for almost any application and with the available accessories the functionality and application range is extended even further The SMC 3 takes soft starting to a new dimension by providing increased intelligence in a compact footprint As standard this true three phase controlling device includes electronic overload protection with adjustable trip class increased motor and system diagnostics configurable auxiliary contacts and multiple start and stop modes e ControlNet e EtherNet e ProfiBus 19 Standard Drives http ab rockwe
122. eLogix Component Technology Connectivity to ArmorPoint Distributed I O Products ControlNet and EtherNet Communication via ArmorPoint HOA Keypad Configuration Source Brake Contactor Safety Monitor 19 9 3 OnMachine ArmorStart IP67 VFD 284 ArmorStart Distributed Motor Controller offers a simple cost effective method of integrating combinations starters I O and network capabilities in your on machine architecture Integrated circuit protection provides for group motor protection Disconnect handle for local disconnect function 4 inputs and 2 outputs Communication capabilities DeviceNet with built in DeviceLogix LED status indication Fault Diagnostics Modular Design Quick Disconnects for I O motor and communications IP67 NEMA 4 enclosure rating AC or DC control power for flexibility 3 meter unshielded 4 conductor cordset is provided as standard 0 5 5 0 4 4 0 kW and 200 480V AC 50 60 Hz Electronic motor overload protection accomplished electronically with an l2t algorithm HOA Selector Keypad with Jog Function for local start stop control JOG and Forward Reverse Starting Modes e Volts per Hertz Sensorless Vector Performance e Sensorless Vector Control Options e EMI Filter e Output Contactor e Source Brake Contactor e Dynamic Brake Connector e 3 meter unshielded 4 conductor cordset or shielded with optional EMI filter 19 9 4 OnMachine ArmorStartLT IP67 VFD 290 294 ArmorStart
123. ection width 45PVA 1LEB4 F4 Part Verification Array 5 Optical axes 375 mm Detection width 45AST 1JPB1 A2 2 dimensional array 5 Optical Axis 0 5 2m 4ms response time PNP Output type 45AST 1JPB2 A2 2 dimensional array 10 Optical Axis 150 800 mm 8ms response 100mm sensing height PNP 45AST 1JNB2 A2 2 dimensional array 10 Optical Axis 150 800 mm 8ms response 100mm sensing height PNP 45AST 1JPB4 A2 2 dimensional array 10 Optical Axis 150 800 mm 8ms response 150mm sensing height PNP 2 dimensional array 10 Optical Axis 150 800 mm 8ms response 150mm sensing height PNP po o iroi Protection S 1492 SPabooc B Resistive or Slightly Inductive C Inductive D Highly Inductive ccc Continuous Current Rating ccc 0 1 Amp i40W bod e66 b C 25A D 25A F 45A 205A J 250A L 400A and 600A c 2 normal break 8 High Break d E adj thermal fixed mag 13 x in T adj thermal fixed mag fixed at 16 20 x in eee rated operational current A op current 0 10 A16 0 16 B op current 1 0 B16 1 6 C op current 10 C16 16 0 140M bcd eee 140M Motor Circuit Protectors b C 25A D 25A F 45A H 125A J 250A L 400A and 600A N 800A and 1200A File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 115 of 143 K CHRYSLER c 2 normal break 8 High Break d N Fixed mag 1
124. ell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 41 of 143 ey CHRYSLER standards Two programmable setpoints with sourcing PNP outputs that can be configured for N O or N C operation They feature a 4 20mA or 0 10V DC analog output 4 pin micro M 12 QD connector Chrysler Powertrain use Only 10 30V DC IP67 with LED indicators PNP __Brown Pos Blue Neg Sensing ranges from 150mm to 3500mm White Hold Black Load Load Programmable Discrete and Analog models cULus listed and CE marked for all applicable directives Short circuit overload false pulse transient noise and reverse polarity protection 1500mm 18mm Discrete 18mm Analog he 1549 92 3 62 Control ru ne ane 11 2 65 2 55 300 Hold Synchronize 2 1c m 30 3 54 0 44 11 8 Le 43 J boat Output LED 18 30V DC Adjustment Potentiometer Control Pr NN 90 3 54 Hold Synchronize 0 2 1945 ojj M 65 2 55 0 55 18 30V DC 125 492 _____ o Reed ZE DN 5 o 90 3 54 Adjustment 0 47 Hold S ynchronize 2 3 0 19 I Potentiometer 7 a Function Output LED co E ra Tw Load EH 19 to 30V DC Operating Voltage 18 30V DC AEN WE A Set point P2 HES 0 L w 30mm i ey 4 Set point P1 Control 125 pas roidSynsvonizey _ Z2 s N 5 A r
125. elp ensure the safety function Light curtain safety mat E Stop inputs 3 safety contacts 2 aux contacts 2 solid state outputs Cross fault monitoring Monitored reset Manual reset only Chrysler Powertrain Removable terminals EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 Category Cat 3 per EN 954 1 ISO 13849 1 Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 8 MSR132E EP htto ab rockwellautomation com relays and timers safety relays msr132e ep expansion relays The Minotaur MSR132E is a monitoring safety expansion relay unit with single or dual channel input and either immediate or timed offdelay outputs It is designed to be operated as an extension of a master safety relay When wired properly the outputs of the MSR132E will mimic the outputs of the master relay The outputs include 4 normally open safety rated outputs used to shut down the manufacturing system and 2 normally closed auxiliary outputs to indicate status of the MSR132E One additional normally closed output is available to allow the host relay to monitor the status of the MSR132E The safety auxiliary and monitoring outputs have independent and redundant internal contacts to help ensure the safety function Stop Category 0 or 1 4 Safety contacts N O 2 Auxiliary contacts N C 1 Monitoring contact N C Single channel input EN 954 1 1S013849 1 IEC EN 60204 1 IEC 609
126. ents Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 62 of 143 CHRYSLER e Screw Terminal Sockets e Surge Suppressors e Timing Modules htto www ab com en epub catalogs 12768 229240 229266 229643 229693 Product Selection html 10 1 6 Ice Cube Solid State Relays 700 SC Bulletin 700 SC Ice Cube Solid state Relays are miniature socketed relays rated to 3 A load output current http ab rockwellautomation com Relays and Timers Ice Cube Solid State Relays Features 3 A resistive max continuous load output current 264V AC 48V DC or 125V DC max load voltage options 5 24V DC or 110 220V AC control input voltage options Optional lighted status indicator for input logic On Off monitoring 700 HN103 700 HN104 or 700 HN128 socket compatible 700 AT1 or 700 AT2 timer module compatible Products e 700 SC Ice Cube Solid State Relays Certifications e cURus Recognized CE Marked VDE Certified Accessories We offer a variety of accessories for your 700 SC Ice Cube Relays including Identification tags Retainer clip Screw terminal sockets Timing module htto www ab com en epub catalogs 12768 229240 229266 229641 229681 Product Selection html Terminal Arrangement Intermal Connections Bottom View i ii P TA me ate min BE i I 35 5 MIAE a asma Note The plus and minus symbols shown Cat Ne ons in parentheses are for OC loads 21S re
127. eported from the drive to ease troubleshooting e Replaceable surge protector reduces downtime after incoming transient voltage events Status is reported from the drive to ease troubleshooting e Integrated DC link inductor enhances protection from power system events and reduces input harmonics 6 e Sealed cooling channel uses external air for main cooling reducing contamination exposure for electronics e Modular construction allows fast and easy replacement of parts e g main blower capacitor assembly circuit boards minimizing production downtime 19 6 2 PowerFlex 753 Series AC Drive http ab rockwellautomation com Drives PowerFlex 753 r E The PowerFlex 753 is ideal for general purpose applications requiring speed or torque control up to 250 kW 350 Hp Embedded I O along with three option slots for safety feedback communications 24V power or additional I O make the drive a flexible cost effective solution operating from File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 88 of 143 CHRYSLER e 0 75 250 kW 400V AC 540V DC input e 1 350 Hp 480V AC 650V DC input As part of the PowerFlex 750 Series the PowerFlex 753 has a common set of features and options to help you maximize your investment and improve your productivity e DeviceLogix Embedded control technology that supports the manipulation of discrete
128. er is designed to interface with the control circuit of the machine and includes two safety relays to ensure control redundancy e The controller detects a presence on the mat a short circuit or an open circuit Under each of these conditions the safety output relays turn off When interfaced properly the machine or hazardous motion will receive a stop signal and an auxiliary output relay turns ON e The controller comes in three different package styles a plastic case for surface or wall mounting a steel case for surface or wall mounting and a 35mm DIN rail mounting style Each style offers many of the same basic features Each controller accepts power supplies of 24V AC DC The plastic and steel cased styles include reset buttons whereas reset button for the DIN rail mounted style must be supplied separately The steel cased controller offers extra protection against inadvertent impacts Features e Selectable voltage supply e Auto manual reset e Four wire system to detect opens and shorts e Third Party Approval AMTRI 3 4 4 Safety Gate Switches 440G 440K http ab rockwellautomation com Sensors Switches Safety Interlock Switches All Gate switches are to be ordered by bundle The Cable will be ordered at the same time Please contact Rockwell Automation for assistance 3 4 5 Guard Locking with solenoid 440G MT http ab rockwellautomation com Sensors Switches Safety Interlock Switches 440G MT Guard Locking
129. er is not known To verity amp catabg number Enler the compels calaleg number findude dashes below 1 A0WHCIE AIS fsan To buig a catalog number Browde our product diraciory bo Build a Cans love Fis ED eee FIGURE Cotaleg Humber ar Product rectory Selector bal View and download short circuit current rating information Recharcll Ahont ati NEMA Power Compenonts Contactors Overload Relays Starters Disconnect Switches IEC Power Components Motor Protection Circuit Breakers Motor Circuit Protectors Contactors Orerload Relays Starters Discommect Switches Croit Protection Molded Case Circuit Breakers Miniature Circuit Breakers Fuse Blocks Commoction Systams Bos Bar Mounting Systems FIGURE 10 High fowl shost cieceit coren rotings fer an Allea Erodley Commoning Links Buletin 140M Mator Protection Cersil Breaker B origun Abe ult Produit MBA Geectpiio BPS Merde Mees Tris Pieced al TaT LA A BE Pe ee eee Ep Seft Starters Drives Servo Drives http www rockwellautomation com products certification ul508a File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 15 of 143 nw CHRYSLER 3 Safety Relays amp Components http ab rockwellautomation com Relays and Timers Safety Relays Single Function Safety Relay must meet all the Powertrain Specificatio
130. er of poles 50 10 9 8 7 6 5 4 3 or 2 Plug in Center jumper for 32A Replace n with number of poles 41 10 4 3 2 Insulated Side jumper for 24A Replace n with number of poles 24 or 10 Screw Type Jumper Notching Tool Partition Plate For 1492 J3 J4 J6 J10 Partition Plate For 1492 J16 J35 aa 23 For 1492 J3 J4 J6 J10 or 40 For 1492 J16 J35 Electrical Warning Plate For 1492 J16 J35 Electrical Warning Plate For 1492 J50 J70 Feed Through Terminal Block GREY for IEC 800V AC DC x 2 17 5A IEC 500VAC 3 24A 4 32A 6 41A 10 57A 16 76A 35 125A y BLANK grey RE red B blue BL black G green Y yellow OR orange BR brown W white Feed Through Grounding Block x 2 1 5mm 2 3 2 5mm 2 4 4mm 2 6 6mm 2 10 10mm 2 16 16mm 2 35 35mm 2 2 Circuit with one feed through and one ground Grounding Block 1 5mm 2 2 Circuit with one feed through and one ground Grounding Block 2 5mm 2 2 Circuit with one feed through and one ground Grounding Block 4mm 2 Steel Mounting Rails available in Aluminum Hi rise Sym Steel and Hi rise Sym Aluminum End Barrier Yellow x 2 3 4 6 10 16 Plug In center jumper 1492 L2 Replace n with number of poles 10 5 4 3 or 2 Plug In center jumper 1492 L3 Replace n w number of poles 50 10 9 8 7 6 5 4 3 or 2 Plug In center jumper 1492 L4 Replace n with number of poles 10 9
131. er revolution CPR over a maximum of 8 192 turns the 842D also incorporates advanced diagnostics and many programmable options e Eight programmable cam functions that set a bit when the position is within one of eight value ranges e Programmable code direction CW or CCW position increment e Offset value enables the user to reset the output in relation to the machine s mechanical position e Output scaling which lets you set the optimal counts per revolution for a particular application e Rugged magnetic technology allows high shock loading 100 g for 6 ms and vibration 20 g at 10 2000 Hz e High temperature 85 C operating and high humidity 98 operation e Multi turn counting is accomplished through gearing and magnets e Absolute position is saved on power failure without any battery back up e Change of State COS operating mode optimizes network bandwidth 8 Condition Sensing Switches and Controls htto ab rockwellautomation com Sensors Switches T emperature Switches Solid State T emperature Switches The Allen Bradley Condition Sensing product family offers exceptional control for automatic operation of machines and processes As the link in an electrical circuit condition sensors supply control intelligence at important values and either communicate information to automatically sequence equipment or provide a signal to operators for manual operation When properly applied Allen Bradley Condition Sensing device
132. erNet IP networks Optional dual port EtherNet IP card provides more connectivity options including device level ring DLR Functionality Programming with intuitive software and configure drives faster using a standard USB interface A dynamic LCD human interface module HIM supports multiple languages and features descriptive QuickView scrolling text Get your drive up and running faster with application specific parameter groups for applications like conveyors mixers pumps and fans using the AppView tool Define your own group of parameters with the CustomView tool Help reduce energy costs with Economizer mode energy monitoring features and permanent magnet motor control Help protect personnel with embedded Safe Torque Off Endures high ambient temperatures up to 50 C 122 F and with current derating and a control module fan kit up to 70 C 158 F A wide range of motor control Volts Hertz Sensorless vector control Economizer Mode Closed loop velocity vector control Control for permanent magnet motors Positioning with closed loop feedback allows simple positioning Multiple EMC filtering options e Embedded EMC filtering at 1ph 200V amp 3ph 400V class e Optional external EMC filtering for longer cable length Conformal Coating to 3C2 specification Chemical Gases only File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 A
133. eration and File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 67 of 143 CHRYSLER adjustment of the handle connecting rod and disconnect switch Switch mechanism and handle are always connected even when the enclosure door is open Available in switch ratings 30A 100A Non fusible or Fusible Class H J R NFPA 79 Compliant Highly visible switch blade Line side shield where power is typically present Protective Covers for fuses and load wires Color coded handle provides visual status Components include Disconnect Switch Connecting Rods Operating Handles Trailer Fuse Block Kits and Fuse Clip Kits e Accessories include Auxiliary Contacts Protective Fuse Covers Electrical Interlocks Channel Support Kit and Lug Connectors e Field installed Kit Options available 11 3 IEC Load Switches 194E http ab rockwellautomation com Motor Control 194E Load Switches The Bulletin 194 Load Switches are suitable for At Motor Disconnect Switch IP66 UL Type Operating Handles IP2LX Finger Safe terminals Positive Guided Actuation Padlockable 11 4 NEMA enclosed Safety Disconnects 1494G http www ab com en epub catalogs 12768 229240 229248 31 78789 8266384 3178795 The 140U G Frame Molded Case Circuit Breakers are available in 2 and 3 pole versions meeting the market needs for lower cost and functionality molded case
134. es from one E stop It is complemented by two types of plug in expansion modules It can be connected in four different input wiring configurations 1 NC 2NC 2 PNP connections from a light curtain or a four wire safety mat and is expanded by plugging in the connectorized ribbon cable from the dedicated expansion modules The modules themselves are available in two types the MSR230P module offers four additional NO safety contacts while the MSR238DP time delayed output expansion module features 2 NC safety and one NC auxiliary off delayed contacts for time delays up to 5 minutes Both can be used with the MSR144RTP in any combination up to a maximum of five expansion modules e Stop category 0 or 1 with MSR238 e Light curtain safety mat E Stop inputs e Cross fault monitoring Monitored or automatic reset e Removable terminals Expansion for up to 5 modules e 2 NO safety outputs 2 NC auxiliary outputs 2 solid state auxiliary outputs e EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 e Category Cat 3 per EN 954 1 ISO 13849 1 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 20 of 143 CHRYSLER e Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 12 BUL 440R Guardmaster Safety Relays DI DIS SI CI EM and EMD The new generation of Guardmaster Safety Relays addresses the broad
135. ey interlock systems can be configured to ensure a predetermined sequence of events takes place or that hazards have been reduced before operators can become exposed to them It is a mechanical system and is therefore widely used in applications including those where the location of plant environment or explosive atmospheres make the use of electrical interlock systems unsuitable or expensive to install In addition unique coding can be provided lending tO A power jectators greater degree of security and tamper resistant Mirnmawture Yaita CE Marking Tested and Approved Only Prosafe products carry the prestigious BG mark a sign of safety independently tested by the German Berufsgenossenschaftliches Institut f r Arbeitssicherneit BIA Additional tests for valve interlocks include Lloyds Certificate for fire test and salt mist resistance Switches and sensors carry the necessary BASEEFA approvals while isolator switches carry UL CSA and TUV approvals e All stainless interlocking and coded parts including the code barrel and internal componenis at no extra cost e Weather cap as standard no extra charge for dust caps and seals e Standard red colour coded key and ID tags at no extra charge e Custom colour text keys and ID tags nominal extra charge e Acomplete range of isolators key exchange miniature valve interlocks and File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version
136. g Features e Suitable for applications up to PLe SIL 3 Per 1SO13849 1 Stop Category 0 One or two dual channel inputs Two or three safety contacts One auxiliary contact Cross fault monitoring Rotary switch configures auto manual or monitored manual reset Same rotary switch configures AND OR logic of input to device Removable terminals Can be used with interlocks light curtains safety mats E stops and SensaGuard switches Single wire safety output connects to single wire safety input relays while maintaining SIL 3 PLe Timed ON delay OFF delay and Jog outputs on EMD The Guardmaster 440C CR30 Software Configurable Safety Relay is flexible cost effective and easy to use This relay is ideal for applications requiring as many as nine dual channel safety circuits and controlling as many as five output zones You can configure this relay using the Connected Components Workbench software http ab rockwellautomation com Relays and Timers Safety Relays Guardmaster 440C CR30 Features Suitable for applications up to PLe Cat 4 per ISO 13849 1 and SIL CL3 per IEC 62061 Offers 22 point embedded safety I O Supports as many as two Micro800 Plug in Modules Provides embedded communication via USB programming port and non isolated serial port for RS 232 communications e Includes two single wire safety input output points for interlocking between Guardmaster safety relays File Name Project Book Components Rockwell 140404
137. g E Accu Stop F Slow Speed with Braking f 39 SHp 40 7 5Hp 41 10Hp 42 15Hp 43 20Hp 44 25Hp 40Hp 47 SOHp 48 60Hp 49 75Hp 50 100Hp 51 125Hp 52 150Hp 54 200Hp ey 56 250Hp 57 300Hp 58 350Hp 59 400Hp 60 450Hp 61 500Hp 72 600Hp 73 700Hp 65 800Hp 67 1000Hp g Options 8L Line Mounted Protective Module 8M Load Mounted Protective Module Line and Load Mounted Protective Modules 8B 150 FbbbcdRfg Standard SMC Flex Control Module ratings at 460VAC 24V Control Voltage bbb 5 5A 3Hp 25 25A 15Hp 43 43A 30 Hp 60 60A 40Hp 85 85A 6OHp 108 108A 75Hp 135 135A 100Hp 201 201A 150 Hp 251 251A 200Hp 317 317A 250Hp 361 361A 300Hp 480 480A 400Hp 625 625A 500Hp 780 780A 600Hp 970 870A 800p 1250 1250A 10009 c F NEMA Type 4 12 IP65 or N Open ee oent COs OCS B 200 460VAC 30 C 200 575VAC 3 Z 230 690VAC 30 Non Gombination Type H 200 208VAC 3 A 230VAC 38 B 400 460VAC 30 re T Blank standard B Pump Control D Braking Conroy J g Non Combination Type ony lt P o BL Line mountedProtective Mode o ooo 8M Load mounted Protective Modu J o oooO o o 8B Line andLoad MountedProteive Mode J o Voltage a 2 Solid State Controler with Fusible Disconnect 8 Solid State Controller wth Gircat Break bbb 5 5A 3Hp 25 25A 15Hp 43 43A 3
138. g up to 350 Hp 250 kW while the PowerFlex 755 provides maximum flexibility and performance up to 2000 Hp 1500 kW Consider these key features of the PowerFlex 750 Series drives and how they can help you maximize your productivity File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 85 of 143 R CHRYSLER Simplified Integration with Logix The PowerFlex 753 and 755 over seamless integration into the Logix environment for simplified and enhanced configuration programming commissioning diagnostics and maintenance Using either Add on Profiles or embedded instructions you ll be able to reduce engineering time and related costs while improving the configuration control and collection of data Communications The PowerFlex 750 Series supports a comprehensive range of network protocols to ease integration into your architecture The PowerFlex 755 features an embedded EtherNet IP port allowing you to easily manage drive data over EtherNet IP networks In addition a dual port EtherNet IP option module for the PowerFlex 750 Series provides flexible and cost effective ways to apply EtherNet IP including Device Level Ring functionality Safe Torque off and Safe Speed Monitor Help protect personnel and equipment while reducing machine downtime with safety solutions up to and including PLe SIL Cat 3 and Cat 4 These safety options provide a c
139. ge 91 of 143 Safe Torque Off Embedded Safe Torque Off SIL2 PLd standard PowerFlex 525 only Flexible Installation Industry leading compact footprint No penalty for adding option cards Smallest mounting clearances available for top and bottom of drive requires only 50mm 1 96 in air gap space for top and bottom Allow horizontal amp vertical mounting Zero Stacking up to 45 C 113 F Din Rail mounting for frame A B and C drives High ambient temperature till 70 C 158 F Automatic Device Configuration ADC ADC allows a user to configure their Logix system to automatically download a drive s configuration Ideal for drive replacement ADC is a version 20 and above feature Also compliments Stratix 6000 amp 8000 and 5 00 switches PowerFlex 527 CIP Motion 30HP Communication Embedded Dual Port Ethernet IP Safety Embedded hardwired SIL2 PLd and CIP Safety SIL3 PLe e Motor control Option V Hz SVC PM Removable terminal blocks PowerFlex 525 e 30HP Comms Embedded DSI Single port Ethernet P Comms Options Dual port EtherNet IP with DLR DeviceNet Profibus Safety Embedded Safe Torque Off SIL2 PLd Motor Control options V Hz SVC Economizer SVC Closed Loop Velocity Vector PM e Incremental Encoder e Standard USB connectivity AppView amp CustomView Application Configuration CCW Programming Software PowerFlex 523 e 15HP
140. ge of left right and space saving bottom mount accessories and lock out attachments for safety during maintenance 9 3 Fuse Holders x i 9 3 1 Fuse Holders 1492 FB http ab rockwellautomation com Circuit and Load Protection Circuit R ag f Breakers 1492 FB Fuse Holders For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a Class CC and J holders are UL listed for branch circuit protection in electrical distribution systems Midget holders are UL recognized The Bulletin 1492 FB provides IP2 dead front construction and is designed to be IEC 529 finger safe e EN IEC 60529 Finger Protection Dead Front Construction e Handle Design Isolates the Fuse from Power When Opened for Fuse Insertion or Removal e Compact Size Requiring Less Panel Space than Open style Fuse Holders e Optional Blown Fuse Indicators e Easy Insertion Removal of Fuses No Special Tools Required e Mounts on Standard 35 mm DIN Rail A B p n 199 DR1 Bulletin 140F Fuse Holders are available for UL Class CC or Midget Fuses and joez IEC 10 x 38 mm fuses with or without blown fuse indication They are lockable in CLL the open position and compatible with Bulletin 140M accessories lb http ab rockwellautomation com Circuit and Load Protection Circuit Breakers 140 F Fus
141. h x4x 400A switch x6x 600A switch xx3 30A clips xx6 60A clips xx1 100A clips xx2 200A clips xx4 400A clips xx6 600A clips d Accessories d d d A Long connecting Rod B Stainless Steel Handle D Line amp Load lugs E Protective Fuse Cover F 1 N O contact FF 2 N O contacts G 1N C contact GG 2 N C contacts H 1 N O and N C Electrical interlock HH 2 N O and N C Electrical interlock EXAMPLES 1494V DR233 Disconnect Panel Flange 30Amp 250 Volt Fused Class R 1494V DJ666 Disconnect Panel Flange 60Amp 600 Volt Fused Class J STANDARD SIZE ENCLOSED CLASS H FUSE CLIPS 3 POLE other options available 1494GxF3H2420 Disconnect Safety 250 Volt Fused With 1NO 1NC Contact x B 30Amp C 60Amp D 100Amp E 200Amp 1494GxF3H6420 Disconnect Safety 600 Volt Fused With 1NO 1NC Contact File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 125 of 143 1494GxF3N420 IEC Load Switches 194E Axxx 175y 194L HExy 175 IEC Load Switch Accessories 194E x Pyy 194E xyyy NP 194E A32 P3 194E xyyy TN 194E G3660 194E G3661 194E G3662 194E xx Cy 194L G2830 194E G3687 194L G3194 194E G3707 194L G3195 194L G3393 194L G3394 IEC Load Switches 194E A125 1753 194E A160 1753 194E A250 1753 194E A315 1754 194E B250 1753 194E B315 1753 194E E160 1753 19
142. hoice for safety levels depending on your application requirements DeviceLogix Controls outputs and manages status information locally within the drive allowing you to operate the drive independently or complementary to Supervisory control Configure for Your Application Each drive has a slot based hardware architecture that reduces unnecessary add ons and gives you the flexibility to select option cards to suit your application and expand your drive for future needs Supported hardware conirol options are common for the series to help reduce your inventory and spare parts requirements Predictive Diagnostics Prevent unplanned downtime with predictive diagnostics and built in protection features to help guard your investment These settings allow the PowerFlex 750 Series to keep track of information that affects the life of the drive components PowerFlex 755 drives 250 k W 350 Hp and larger have additional diagnostic features including built in protection devices Application matched Packaging Gain additional flexibility with packaging options that address a range of application and environmental protection requirements Feedback Options include Universal Encoder and Dual Encoder feedback options The Universal Feedback option includes multiple feedback interfaces to support a wide range of applications Interfaces supported are Incremental EnDat and Hiperface for Stegmann and Heidenhain high resolution feedback SSI and B
143. hout Network Management Card DIN RAIL mount 500VA 325W 230AC 0 50 with Network Management Card DIN RAIL mount 3000VA 2100W 120AC 0 50 with Network Management Card 3000VA 2100W 230AC 0 50 with Network Management Card 8000VA 6400W 230AC 0 50 with Network Management Card ArmorPower 100 240V AC 100 353V DC 48 W 2A lt 25A inrush ArmorPower 100 240V AC 100 3853V DC 91 2 W 3 8A lt 25A inrush Terminal Blocks Feed Through Terminal Block x 3 24A 4 32A 6 41A for IEC 800V AC DC x 10 57A 16 76A 35 125A 50 150A 70 192A for IEC 1000V AC DC y BLANK grey RE red B blue BL black G green Y yellow OR orange BR brown W white Feed Through Grounding Block with 2 connection on each side 1 5mm 2 2 Feed Through Grounding Block 2 5mm 2 Feed Through Grounding Block with 2 connection on each side 2 5mm J J Feed Through Grounding Block x 4 6 10 16 35 50 70 xmm 2 2 Circuit with one feed through and one ground Grounding Block 2 5mm 2 2 Circuit commoned Grounding Block 2 5mm 2 Knife Disconnect Feed Through Isolation Block Grey IEC 500V AC DC 24A Knife Disconnect Feed Through Isolation Block with test plug Grey IEC 500V AC DC 24A Steel Mounting Rails available in Aluminum Hi rise Sym Steel and Hi rise Sym Aluminum Screwless End Retainer For 1492 J3 J4 J6 J10 grounding blocks End
144. ht Female straight Male FoAENV straight Female Right Male RbAENU right female straight Male RoAENV Right Female Right Male b 2 2 Pin 300V 10A 3 3 Pin 300V 10A 4 4 Pin 300V 7A 5 5 Pin 300V 5 6A 6 6 Pin 300V 5 6A 3 3ft 6 6ft 12 12ft 20 20ft example 889N F2FNU 6F patchcord straight Female straight male 2 Pin 6ft cable File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 133 of 143 K CHRYSLER 889N abHFC F 16 AWG ToughLink TPE cordset Color Code A US a F straight Female R Right Female U straight Male V Right Male b 3 3 Pin 600V 13A 4 4 Pin 600V 10A 5 5 Pin 600V 8A 6 6ft 12 12ft 20 20ft example 889N F3HVC 6F TPE cordset straight Female 3 Pin Color Code US 6ft 889N ab F 16 AWG ToughLink TPE patchcord a FoHFNU straight Female straight Male FoHFNV straight Female Right Male ROHFNU right female straight Male RoOHFNV Right Female Right Male b 3 3 Pin 600V 13A 4 4 Pin 600V 10A 5 5 Pin 600V 8A 3 3ft 6 6ft 12 12ft 20 20ft example 889N F3HFNU 6F patchcord straight Female straight male 3 Pin 6ft cable length 889N abHJA F 18 AWG ToughLink TPE cordset Color Code B AUTO a F straight Female R Right Female U straight Male V Right Male b 3 3 Pin 300V 10A 4 4 Pin 300V 7A
145. htto literature rockwellautomation com idc groups literature documents ca al117 ca913 en p pdf Allen Bradley I O Modules Wiring and Pin Outs httpo literature rockwellautomation com idc groups literature documents wd cig wd001 en p pdf Addendum B GROUNDING PROCEDURES For General grounding procedures refer all electrical standards specifications and the Chrysler Powertrain specifications In addition Rockwell Automation product guidelines can be found on the WEB site at The Industrial Automation Wiring and Grounding Guidelines Publication 1770 4 1 http literature rockwellautomation com idc groups literature documents in 1770 in041_ en p pdf lt Addendum C Components List Note The Components List is project specific and may differ from the list referenced here Catalog Description Chrysler NPM Code NPICS aces Safety Relays a 440R C23017 ALLEN BRADLEY 440R C23017 SAFETY RELAY 24 VCA CD 22 205 1821 440R J23102 ALLEN BRADLEY MONITORING SAFETY RELAY 24VDC a 440R E21358 SAFETY RELAY 24Vac dc Inputs 1NC or 2NC Outputs 6 N O Aux Outputs 2NC 440R D23171 ALLEN BRADLEY SAFETY RELAY 1 N C 1 N O Inputs Two Hand Control 2 N O Safety Outputs 24VDC 440R E21358 MSR122 expansion relay I P 1NC or 2NC O P 6NO Aux O P 1NC 24VAC DC 440R N23132 ALLEN BRADLEY SAFETY RELAY 440R N23132 440R N23198 ALLEN BRADLEY 440R N23198 solid state safety relay 22 205 1886 440R C23139 ALLEN BRADLEY RELAY MS
146. iSS for rotary and linear applications The drives also provide e Automatic feedback loss switchover e High definition LCD display allows for six lines of text for more meaningful explanations of parameters and events e Standard I O on the PowerFlex 753 provides a cost effective solution e Real time clock provides time stamped events vs run time data e Additional DPI for expanded programming capability e Increase safety performance levels with the Safe Speed Monitor option card which includes an embedded safety relay e Packaging options to meet application requirements e DeviceLogix embedded control technology provides function block programming for stand alone control of basic applications e Easily configure control and collect drive data with standard embedded Ethernet port on the PowerFlex 755 e Slot based mechanical architecture to support additional options for I O feedback safety communications and auxiliary power supply e Optional Auxiliary Power Supply maintains control and communications in event that main power is not present e Easily assessable heat sink and internal fans e e Tools Simplify and Enhance Use of PowerFlex 750 Series Drives File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 86 of 143 CHRYSLER Add on Profiles For simplified AC drive start up and reduced development time we ve integrate
147. identification Incorporates IEC 60947 5 1 Mechanically Linked symbol e AC and DC operating coils e SUVA third party certification 3 4 14 NEMA Safety Contactors Heavy Duty Safety Control Relay 700S P 700S PK http ab rockwellautomation com Relays and Timers NEMA Heavy Duty Relays e Mechanically Linked Contacts meet IEC 947 e UL Listed File No 5 1 L E14840 Guide No e 2 12 poles all Mechanically Linked NKCR per UL 508 e Red Cover for Easy Identification of Safety e CSA Certified File No Circuits LR1234 per CSA C22 2 e IEC Mechanically linked Contacts Symbol No 14 Displayed on Front e CE Certified e Visual Indication of Contact State 3 4 15 NEMA enclosed Safety Disconnects 1494G Zz For information in regards to understanding NEC Article 409 and UL5O8A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a http ab rockwellautomation com Motor Control Disconnect Switches NEMA Disconnect Switches File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 29 of 143 E CHRYSLER Disconnect Switch The Switch blades are fully exposed when the disconnect switch is de energized for instant visual status Switch mechanism and handle are always connected even when the enclosure door is open Line shield prevents accidental c
148. ies servo motors 20 4 HPK Series High Power Induction Servo Motors http ab rockwellautomation com Motion Control HPK Series High Power Servo Motors HPK Series Servo Motors are high horsepower motors that employ induction motor technology providing high reliability and durability in demanding applications These AC motors were engineered for optimized performance when used with the Allen Bradley Kinetix 7000 High Power Servo Drive Available in five frame sizes these 460 volt motors provide continuous stall torque from 96 to 482 Nm 849 4266 lb in e Rated for 200 service factor e Standard IEC flange and or foot mount e Integral blower cooling allows higher performance in a compact package e Motor winding optimized to provide constant torque over a wide speed range File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 97 of 143 E CHRYSLER e High resolution feedback up to 2 million counts per revolution Multi turn absolute feedback option e Continuous torque from 96 to 482 Nm 849 to 4266 lb in and peak torque from 192 to 964 Nm 1699 to 8531 lb in with base speeds of 1500 and 3000 rpm e Standard DIN feedback connector and junction box for power connections simplify installation wiring e Equipped with shaft seal automatic T drains corrosion resistant hardware and gasketed junction box e UL recognized component to applicabl
149. iginal Date 01 October 2010 Revised Date 4 April 2014 Page 78 of 143 CHRYSLER e Documentation CD created with MCC specific information System testing e IntelliCENTER software and documentation CD loaded onto PC e DeviceNet powered up e Software and component communication and functionality verified 18 2 SMC Dialog Plus Smart Motor Controller Bulletin 150 For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a http www ab com en epub catalogs 12768 229240 229262 3073021 229589 The SMC Dialog Plus controller provides microprocessor controlled starting for standard three phase squirrel cage induction motors Four standard modes of operation are available within a single controller Features Products e Built in electronic motor overload e 150 SMC Dialog Plus Smart protection Motor Controller e Metering e 150 SMC Dialog Plus Non e SCANport communication Combination Smart Motor Controller e Keypad programming e 152 3 SMC Dialog Plus Combination e Three programmable auxiliary Smart Motor Controller n contacts b z e Status indicator display ng a J Lil 18 3 SMC Flex Less than 600 Vac http ab rockwellautomation com Motor Control Soft Starters SMC Flex The SMC Flex controller provides microprocessor controlled starting for standard 3 phas
150. inations line or load side IP2X finger protection RoHs compliant Built in surge suppression Products 100 C 104 C IEC Contactors htto www ab com en epub catalogs 12768 229240 229254 229461 229481 tab3 html 4 55 kW 5 75 Hp 9 97 A Front and side mounting of auxiliary contacts Electronic and pneumatic timing modules Space saving coil mounted control modules Reversible coil terminations line or load side 100 D 104 D IEC Contactors http www ab com en epub catalogs 12768 229240 229254 229461 494416 tab3 htm 63 500 kW 400V 75 600 Hp 460V 100 700 Hp 575V Integrated PLC interface Low power pick up amp hold in 100 G IEC Contactors http www ab com en epub catalogs 12768 229240 229254 229461 366304 tab3 htm 315 710 kW 400V 350 900 Hp 460 575V Horizontal and vertical interlocking Mechanical latching Certifications e CE marked cULus Listed SUVA Certified Accessories We offer a variety of accessories for your IEC Standard Contactors Bulletin 100 C 104 C IEC Contactors e Assembly components File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 64 of 143 E CHRYSLER Auxiliary contacts Control modules Marking systems Terminal kits Bulletin 100 D IEC Contactors Auxiliary contacts Connecting components Interlocks Marking systems Supressor modules Bulletin 100 G IEC Contactor
151. ing equipment investment and minimizing downtime compact 22 5mm and 45mm packages Microprocessor technology a Password protection sai Compact size saves valuable panel space Sak LCD keypad programming takes the guesswork out of device set KE ay ain es DIN rail mounting makes installation a snap Terminals provide IP 20 finger safety and are clearly marked LED s or LCD display provides relay status indication Global acceptance with CE CSA and UL approvals 4 1 Phase monitors 813S http ab rockwellautomation com Circuit and Load Protection Supplementary Protection Phase Monitors Monitors that guard against the damaging effects of phase loss under and over voltage phase imbalance and phase reversal for applications such as e Pumps Compressors Fans Blowers Type E2 e Programmable settings o under voltage over voltage o phase imbalance o time delay relay energize o time delay relay de energize e RMS based voltage monitoring up to 690 Vac e Pre start as well as running protection e Automatic reset e 1 N O and 1 changeover contact File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Page 32 of 143 Revised Date 4 April 2014 These full range of function specific devices are available in CHRYSLER 4 2 Current monitors 809S htto ab rockwellautomation com Circuit and Load Protection Supplementary Protection Current M
152. jumper For 1492 WM4 Replace n with numer of poles 50 10 5 4 3 or 2 1402 PPM3 1492 PPMD1 Partition Plate For 1492 WMD1 1499 MSBXS 1492 MSBX9 1492 MPS 1492 MP Individual Marker Tab please contact Rockwell Automation for assistance 1492 WMG3 Single circuit Mini grounding terminal block Metallic 1492 WMG4 Single circuit Mini grounding terminal block Green Yellow 1491R125 Block Fuse Class R 2 Pole 600 Volt 30Amp 1491R125 Block Fuse Class R 3 Pole 600 Volt 30Amp 1491N521 Block Fuse Class J 3 Pole 600 Volt 201 400Amp 1492 PD3C111 Power Terminal Block 3 Pole 150 A Copper Connectors 1492 PD3C141 Power Terminal Block 3 Pole 175 A Copper Connectors Line wire range 2 0 14 Lines per Pole 1 1491R126 Block Fuse Class R 3 Pole 600 Volt 30Amp Load wire range 4 14 Lines per Pole 4 1491N333 Block Fuse Class J 3 Pole 61 100Amp Line wire range 1 0 16 Lines per Pole 1 Load wire range 4 14 Lines per Pole 4 1492 PD3C112 Power Terminal Block 3 Pole 255 A Copper Connectors Line wire range 250 MCM 6 Lines per Pole 1 Load wire range 250 MCM 6 Lines per Pole 1 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 131 of 143 K CHRYSLER 1492 PD3C263 Power Terminal Block 3 Pole 350 A Copper Connectors Line wire range 2 0 14 Lines per Pole 2 Load wire range
153. k Lights 855T 344 5 2 50mm Control Tower Stack Lights 855E 344 5 3 70mm Control Tower 855F 355 5 4 40mm and 60mm Tower 854J and K 35 5 5 Horns 855H 355 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 5 of 143 CHRYSLER 5 6 Industrial Beacons 855B 35 5 7 Panel Mount Alarms 855P 366 6 Photoelectric Sensors 377 6 1 Series 9000 37 6 2 LaserSight 42CM 38 6 3 RightSight 42EF 388 6 4 MiniSight 42KL 399 6 5 Metal Cylindrical 42CM 18mm 42CF 12mm 40 6 5 1 18mm Metal Cylindrical 42CM 40 6 5 2 12MM Metal Cylindrical 42CF 41 6 6 Ultrasonic Sensor 873P 41 6 7 Multi Sight 48 MS 42 6 8 42LMS Laser Measurement Sensor 42 7 Encoders 43 7 1 High Performance Industrial Incremental Encoder 845H 43 7 2 Heavy Duty Incremental Encoder 845T 43 7 3 Hollow Shaft Incremental Encoder 844D 44 7 4 Single Turn Absolute Encoder 845G 44 7 5 DeviceNet Multi Turn Absolute Encoder 842D 44 8 Condition Sensing Switches and Controls 45 8 1 Solid State pressure Switch 836E 45 8 2 Solid State Temperature Switch 837E 46 8 3 Flow Switch 839E 46 8 4 Speed Sensing Switches 466 8 5 Part Verification Arrays for Bin Picking Applications 45PVA 477 8 6 Area Array Two dimensional scanning technology 45AST 477 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 Apri
154. kers H Frame 140G Molded Case Circuit Breakers I Frame 140G Molded Case Circuit Breakers J Frame 140G Molded Case Circuit Breakers K Frame 140G Molded Case Circuit Breakers M Frame 140G Molded Case Circuit Breakers N Frame 140G Molded Case Circuit Breakers NS Frame 140G Molded Case Circuit Breakers R Frame Certifications CE Marked CSA Certified UL Listed CCC Selection http literature rockwellautomation com idc groups literature documents sg 140g sg001_ en p pdf Accessories htto www ab com en epub catalogs 12768 229240 229254 305540 12391079 Accessories html 9 6 Electronic Circuit Protection 9 6 1 Electronic Circuit Protection 1692 Bulletin 1692 Electronic Circuit Protection Modules protect the secondary circuits of 24V DC switched mode power supplies These modules monitor both supply voltage and load currents and you can monitor and control the modules both locally and remotely Designed for 24VDC circuits the 1692 provides comprehensive protection against short circuit and overcurrent conditions while allowing for inrush current htto ab rockwellautomation com Circuit and Load Protection 1692 Electronic Circuit Protection Module Explore this interactive demonstration to compare the performance of Bulletin 1692 Electronic Circuit Protection modules to thermo magnetic circuit breakers in various fault scenarios on a control circuit Learn how electronic circuit protection can help you more effectively pr
155. ket mount LED s e Standard in 24V DC File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 34 of 143 CHRYSLER 5 3 70mm Control tower 855F htto www ab com en epub catalogs 12768 229240 229246 2531 107 748 7004 Allen Bradley Compact Control Tower Stack Lights are now available in 70mm diameter This new line is fully assembled pre wired and tested at the factory In order to meet a wide range of signaling applications LED light modules are offered in Steady and Flashing versions and sound modules in Pulsing and Steady versions The 855F 70mm Compact Control Tower Lights are custom configured and offered in a wide range of mounting options voltages and colors pir Advantages e UL Type 4 4X 13 IP65 e Configurable to up to 5 light modules 4 light modules with a single circuit sound module or 3 light modules with a dual circuit sound module e Lens color matches LED color for improved optics Available in six colors Green Red Amber Blue Clear and Yellow e Piezo sound module 100dB 1 meter available for continuous or pulsing sound e Power bases available in 3 versions to meet most global applications 24V AC DC 120V AC and 240V AC e Pre wired bases for easier and safer installation e Flexible mounting options including direct mount vertical bracket pole mount with foot and surface mount e Lenses and housings ma
156. l bracket LS strobe tube ABS surface mount base ABT tube mount base 855Ba b24cd 855Ba LH24 855Ba AbLc Other sensing modes available 42GRU 9200 QD Standard Polarized Retro 4 pin DC Micro 10 40V DC 30mA Standard Diffuse 4 pin DC Micro 10 40V DC 30mA 5 foot range 10 42GRP 9000 QD and 15 available 42GRR 9000 QD Standard Transmitted Beam Rec 4 pin DC Micro 10 40V DC 15mA 42GRL 9000 QD Standard Transmitted Beam Source 4 pin DC Micro 10 264V AC DC 15mA 889D F4AC 2 Recommended 4 pin DC Micro QD cordset 2 2m 42CM a8P b 18mm Metal Cylindrical Class 1 Laser Sensor PNP a D8M Standard Diffuse E8Z Transmitted Beam Light Source R8M Transmitted Beam LO DO b A2 2m 300V cable or D4 4 pin DC micro example 42CM E8EZB A2 transmitted beam o p Light Source 2m 300V cable example 42CM R8MPB D4 tramsmitted beam LO DO PNP 4 pin micro Other sensing modes available 42EF P2MPB F4 Polarized Retro 10 8 30V DC 35mA 0 25 3m sensing dist PNP 4pin DC micro QD 42EF D1MPAK F4 Standard Diffuse 10 8 30V DC 35mA 0 03 3m sensing dist PNP 4pin DC micro QD 42EF ROMPBV F4 Transmitted Beam Rec 10 8 30V DC 25mA PNP 4pin DC micro QD 42EF E1EZB F4 Transmitted Beam Source 10 8 30V DC 4m operate dist 25mA 4pin DC micro QD 42EF USKBB F4 Retroreflective 10 8 30V DC 25mm 4 5m operate dist NPN and PNP 100mA Dark Operate 4pin DC micro QD 423F U2JBB F4
157. l 2014 Page 6 of 143 CHRYSLER 9 Circuit amp Load Protection 48 9 1 Motor Protection Breaker amp Circuit Protectors 488 9 1 2 Motor Protection Molded Case Circuit Breakers 140U D 489 9 1 3 Motor Protection Circuit Breakers 140 M 49 9 2 Supplementary Protection 50 9 3 Fuse Holders 51 9 3 1 Fuse Holders 1492 FB 51 9 3 2 Fuse Holders 140F 000d 9 4 Industrial DIN Rail Circuit Breakers 52 9 4 1 UL 489 Circuit Breakers 1489 A 52 9 4 2 Thermal Magnetic Circuit Breakers 1489 M 2 852 9 5 Molded Case Circuit Breakers 53 9 5 1 Molded Case Circuit Breaker 140G 858 9 6 Electronic Circuit Protection 54 9 6 1 Elecgtronic Circuit Protector 1692 A 54 9 7 Residual Current Devices 55 9 7 1 Residual Current Device 1492 RCD ssi 9 8 Overload Relays 56 9 8 1 Thermal Overload Relays 56 9 8 1 1 IEC Bi Metallic Overload Relays 193 T1 56 9 8 1 2 IEC Miniature Bi Metallic Overload Relays 193 K 56 9 8 2 Electronic Overload Relays 57 9 8 2 1 Electronic Overload Relays E300 s iOOO CS 9 8 2 2 Electronic Overload Relays E1 Plus 58 10 Relays and Contactors 59 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 7 of 143 CHRYSLER 10 1 Relays 59 10 1 1 Control Relays 700 P 59 10 1 2 Control Relays 700 CF 700S CF 60 10 1 3 Solid State Miniature Square Base Relays 700 HC 61 10 1 5 Solid State Square Base Relay 700
158. lack PUR Brown Blue Green Yellow 2 2m 5 5m 10 10m DIN Valve Field Attachable Valve C 9 4mm Screw type 2 pole ground PG7 Cable Grip Thread Size a R Straight Wired L LED amp Varistor Surge Suppression b Z2 0 250VAC DC Straight Wired D2 24VAC DC LED amp Varistor A2 115VAC DC LED amp Varistor DIN Valve Field Attachable Valve C 9 4mm Screw type Straight Wired 3 pole ground PG7 Cable Grip Thread Size 250VAC 300VDC DIN Valve Field Attachable Valve C 9 4mm Screw type 2 pole ground PG7 Cable Grip Thread Size a R Straight Wired L LED amp Varistor Surge Suppression b Z2 0 250VAC DC Straight Wired D2 24VAC DC LED amp Varistor A2 115VAC DC LED amp Varistor C2 230VAC DC DIN Valve Field Attachable Valve C 9 4mm Screw type Straight Wired 3 pole ground PG7 Cable Grip Thread Size 250VAC 300VDC DC Micro Style distribution box 4 pin 10 30VDC 3A one signal per port a 54 4 port no LED P54 4 port with LED 56 6 port no LED P56 6 port with LED 58 8 port no LED 58PT 8 port with LED b N7 with 4 port box N9 with 6 port box N12 with 8 port box Device patchcord a 1 2 3 5 or 10 cable length in meters Main cordset straight to conductor a replace a with number of pins in the main conductor b replace b with the length of cable in meters Sealing caps Field Attachable connectors IDC Feld Attachab
159. laser measurement sensor to its family Available in three diff erent ranges 8 m 26 25 ft diff use 15 m 49 21 ft diff use and 50 m 164 04 ft retroreflective the Allen Bradley 45LMS utilizes the Time of Flight ToF principle and has a relatively small beam spot even at 50 m away Completely self contained this sensor does not require any external control devices which add cost and require additional mounting space The 45LMS is easily set up by mounting the sensor such that the target is within the operating range of the sensor and teaching in the appropriate set points required for the application All sensors in this family have one discrete output with one analog output The discrete output can be wired for either light operate L O or dark operate D O and the analog output is automatically scaled between the selected set points with either a positive or negative slope The 45LMS is a great solution for long range detection measurement for the following applications distance measurement verifying material position stack level thickness measurement roll diameter positioning fi xtures error proofi ng inspection long standoff distance presence absence level monitoring crane crash protection and other diffi cult applications that exceed the capabilities of standard diff use or background suppression photosensors Features e Eye Safe Class 1 or Class 2 laser by model e Sensing ranges of 8 m 26 ft 15 m 49 ft or 50 m
160. lass RK5 100A 1492 PDL3161 Enclosed Power Distribution Blocks Line AWG 2 0 6Cu Load AWG 4 14Cu Over Current Max Amp Fuse Class J 200A Class RK1 200A Class RK5 100A 1492 PDL31S1 Enclosed Power Distribution Blocks Line AWG 2 0 6Cu Load AWG 2 0 6Cu Over Current Max Amp Fuse Class J 200A Class RK1 200A Class RK5 100A 1492 PDL3163 Enclosed Power Distribution Blocks Line AWG 400 3 0Cu Load AWG 2 8Cu Over Current Max Amp Fuse Class J 400A Class RK1 400A Class RK5 200A Line AWG 2 0 2Cu Load AWG 2 14Cu Over Current Max Amp Fuse Class J 200A Class RK1 200A Class RK5 100A 1492 PDL3194 Enclosed Power Distribution Blocks Line AWG 600 3 0Cu Load AWG 1 0 8Cu Over Current Max Amp Fuse Class J 600A Class RK1 400A Class RK5 200A Line Line AWG 2 0 2Cu Load AWG 2 14Cu 2 0 2Cu Load AWG 2 14Cu ee ee Current Max Amp Fuse Class J 200A Class RK1 200A Class RK5 100A File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 132 of 143 1492 PDL31124 889N abc F 889N ab F 889N abc F 889N ab F K CHRYSLER Enclosed Power Distribution Blocks Line AWG 600 3 0Cu Load AWG 4 8Cu Over Current Max Amp Fuse Class J 600A Class RK1 400A Class RK5 200A Line AWG 2 0 2Cu Load AWG 4 14Cu Over Current Max Amp Fuse Class J 200A Class RK1 200A Class RK5
161. le Connectors DC Micro Style distribution box 4 pin 10 30VDC 3A two signals per O a 54 4 port no LED P54 4 port with LED 58 8 port no LED P58 8 port with LED b 5 5m cable or 10 10m cable Device patchcord a 1 2 3 5 or 10 cable length in meters Device V cables straight a replace a with the length of cable in meters Sealing caps Field Attachable connectors DC Feld Attachable Connectors DC Micro Style terminal block distribution box 4 pin 10 30VDC 2A channel one signal port a 54 4 port no LED P54 4 port PNP LED 58 8 port no LED P58 8 port PNP LED b 5 5m cable or 10 10m cable Page 138 of 143 Version 1 4 Revised Date 04 April 2014 K CHRYSLER 889D F4ACDM a Device patchcord a 1 2 3 5 or 10 cable length in meters Sealing caps ee Feld Attachable conneciors a emen Derete oooO SSS channel 6A total a 34 4 port 36 6 port 38 8 port 310 10 port 312 12 port b 5 5m cable or 10 10m cable re Sealing Caps for Pico Style 3 pin cable distribution box a Device PUR patchcord 3 pin a 1 2 3 5 or 10 cable length in meters eriRTSEPM Field Atachable comers SSS a _1 ee 149 MSOKAO 889D R8AB a sd R8AB a Device PUR cordset 8 Device PUR cordset 8 pin Right Female S i Device PUR cordset 8 pin Right Female S i Female a PaPT D8 Pico Style DC Micro distribution box PNP LED 10 30VDC 2A per channel 6A total 8 pin
162. lies have a simple design and offer high performing ultra slim models with the most basic feature set These products contain the essential features for long service life and high reliability This line is ideal if you are interested in a cost effective solution to power your operations http ab rockwellautomation com Power Supplies Essential Switched Mode Power Supply Features e Rated outputs between 80 960 W 3 3 40 A at 24V DC e Multiple single and three phase inputs available for global applications e Cost effective solution for single phase applications e Redundancy modules provide a means for managing dual power supplies for back up power Products e 1606 XLE Essential Switched Mode Power Supply Certifications e CE UL508 cULus Listed UL1950 cURus Safety standards IEC EN 60950 EN 50178 EMC standards EN 55011 Class B EN 55022 Class B EN 61000 6 2 EMC standards EN 61000 3 2 A14 EN 50081 1 Accessories Batteries Battery brackets Battery assemblies with bracket Back of panel brackets Bulletin 1606 XLP Compact Switched Mode Power Supplies are an excellent choice when saving critical space is one of your main objectives These devices are equipped with many of the same features and certifications as the XL devices and support low power applications http ab rockwellautomation com Power Supplies Compact Switched Mode Power Supplies Features Rated outputs between 15 100 W 0 6 4 2 A
163. ll 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 134 of 143 889N L3AFA F 889N F4AD C5F 889N 33PB N4KF 889N 43PB N4KF 889N P1N5 MN5KF 889A NADPT 889A U1NUT 10 889A U1FSL 10 889D abc d 889D abc d 889D a4HC d 889D a b 888D abACc d 888D abAEc d 889D B4AC a 889D F4AD C5F K CHRYSLER 5AEE1 5 PIN Color Code C IEC 300VAC DC 5 6A 6AE1 6 PIN Color Code A US 300VAC DC 5 6A c 1 or 3 1ft or 3ft LED Cordset 3 Pin 18 AWG 300V 6A Color Code A 6 6ft 12 12ft 20 20ft Coiled Cordset 4 Pin 18 AWG 300V 5A Color Code A Mini T Port 300V 8A 3 Pin Mini T Port 300V 8A 4 Pin Mini T Port 300V 8A 5 Pin mating components amp accessories Mounting nuts for 1 2 14 NPT threaded receptacles qty 10 Flat sealing washers for 1 2 14 NPT threaded receptacles qty 10 DC Micro cordset Color Code A a F straight Female R Right Female M straight Male E Right Male b 4 4 Pin 5 5 Pin c UC PUR Powertrain good oil and chemical resistance 22AWG 250V 4A HJ TPE good oil chemical and weld slag resistance 4 Pin only 18AWG 250V 4A HL TPE 4 Pin only 22AWG 250V 4A d 2 5 or 10 2m 5m or 10m DC Micro patchcord a FocDM straight Female straight Male FocDE straight Female Right Male RbcDM right female straight Male RocDE Right Female Right Male
164. llautomation com Drives Low Voltage AC Drives The Allen Bradley PowerFlex family of drives is geared for motor control applications ranging from low to medium voltage PowerFlex drives range from 0 2 kW 0 25 hp to 6 770 kW 9 000 hp Our Component Class drives offer cost effective motor control geared for machine level and stand alone applications Our Architecture Class drives provide superior application flexibility and control system integration for a broad range of power offerings All PowerFlex drives offer commonality in networks operator interface and programming factors that significantly contribute to ease of use and faster application start up Salaction Mogel 15 amp S b a ERETTE S P35 Pe AX E 8 ki E SSE SE op 6S Aa SG 4 FEATURES AMIS INTERPOLATION 1 E Kineti SFEED Bee UAT ONTO ol eu wee eee aa HIGH POWER SERVO ISOUINLE 208 cussed ee adele eee een cew tadeeves SYNCRONIZED ASIS gecc ce nese xe LGe Oe Re Se ee ee caweek deen seuss SKEW CONTROL pcre ove x oleae elle coee gipaeto nese sagan MESK Hes Pee MONTH ue wewinencuanss cae eae ae eat dese ese ekee oneted SPINDLE ORIENT sentuetese yae c be op cone wt re ree See yee ee MASTER FOLLOWER gsc i od peed Weed wetut ds bees dds aemeteae Roker ws ocak fate eee ead amp Dae e eS ER be eke cede eae badd TORQUE PROVING 00a eoo TOR OE LIMIT oei nieue enei iee aes HIGH SPEED SPINDLE 0 0 oona B LOAD SHARING 0 e mt PsP ped gt lt
165. llic Overload Relays are designed for use with Bulletin 100 K Contactors and Bulletin 104 K Reversing Contactors These thermal overload relays include a differential mechanism for sensitivity to phase loss conditions http ab rockwellautomation com Circuit and Load Protection Motor Protection 193K Overload Relay Features e Standard protection for AC and DC motors e Phase loss sensitivity File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 56 of 143 CHRYSLER e Ambient temperature compensation e Trip class 10A e Auxiliary switches 1 N O and 1 N C e Available only in IEC configurations Products e 193 K Bimetallic Overload Relays Certifications e CE marked cULus Listed Accessories We offer a variety of accessories for your 193 K Bimetallic Miniature Overload Relays including External reset buttons Overload relays Remote reset solenoids Reset adapters htto www ab com en epub catalogs 12768 229240 229254 22946 7 8339426 Product Selection html 9 8 2 Electronic Overload Relays 9 8 2 1 Electronic Overload Relays E300 te Airo Gi Bulletin 193 and 592 E300 Electronic Overload Relays offer a modular eat oy design communications options simplified wiring and Logix integration a yi ra A The E300 overload relays provide flexibility to reduce engineering time and maximize uptime for motor control in an autom
166. ly open momentary switch to activate the outputs The safety outputs have independent and redundant internal contacts to help ensure the safety function Stop category 0 Switch selectable input Switch selectable reset 3 N O safety outputs 1 N C auxiliary output 45mm wide housing EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 Category Cat 3 per EN 954 1 ISO 13849 1 Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 2 MSR30RT RTP http ab rockwellautomation com Relays and Timers Safety Relays Single Function MSR30RT RTP The Minotaur MSR380RT RTP is a microprocessor based monitoring safety relay with safety rated solid state outputs The versatility of the MSRS0RT RTP inputs allows it to be connected to gate interlocks e stop devices and four wire safety mats The gate interlocks and e stops can be either single channel or dual channel normally closed circuits The reset capability of the MSR30RT RTP allows it to set up for manual or automatic start and restart The outputs include two normally open safety rated outputs that can be connected to loads up to 2A at 24V DC These outputs can be used to send a safety stop signal to a machine or manufacturing system The MSRS80RT RTP also has one solid state normally closed auxiliary output which must only be used to indicate the status of the MSR30RT RTP e Stop Category 0 e 2 Solid State Safety Outputs e 1 Solid
167. n e Also available in stainless steel Mounting Specifications Lifeline 4 Cable Grips Steel Cable Tensioner P Bolts E Stop Button 4 ial mim 7 ma i oy z o a esi Tension l ll l l ei Pil 300 r Reset Knob x 11 81 5 9ft Indicator lt 75m 246ft 3 4 2 MatGuard Safety Mats 440F htto ab rockwellautomation com sensors switches operator safety matquard safety mats e EN 1760 1 EN954 1 ISO 13849 1 category 3 and IEC EN 60204 1 AS 4024 5 ANSI B11 19 ANSI RIA R15 06 e Multiple mat configuration shall contain no dead zones e 1 million actuations by a mass of 75Kg e With force applied output will remain in the off state e Dual channel monitoring detection of single fault in control mat controller or wiring will result in a File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 23 of 143 CHRYSLER failsafe shut down of system cut wire short relay failure etc e Heavy Duty o 4wire design No dead spots 4500 psi 3 4 3 MatGuard Safety Mat Controllers htto ab rockwellautomation com relays and timers safety relays matquard controllers Description e The MatGuard Control Unit monitors all of the mats which are connected together to form a safeguarded zone The safeguarded zone can be up to a total of 100m2 and made from any number of mats The controll
168. n by end users and machine builders alike to insure that their systems and or machines operate within the operating guidelines and specifications of each product manufacturer so as not to damage the internal external product components installed and used in these systems and machine tools and to insure the safety of all personnel working with these tools As such it is suggested that each machine tool builder obtain and understand the latest revision of the Chrysler Corporation s Powertrain Operations Manufacturing Engineering and General Safety Specifications prior to designing their machine tools Design considerations for voltage response time torque temperature operation environment etc are available in the relevant product documentation from each product manufacturer and it is recommended that each machine tool builder take the time to acquaint themselves with the relevant product documentation and follow the guidelines outlined by each manufacturer File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 12 of 143 CHRYSLER 1 3 Safety Laws and Regulations The Machine Tool Builder is responsible for the implementation of the safety laws in the country of installation 1 4 Safety Portfolio http www ab com safety prod_directory The use of these types of components is optional and it is left to the Original Equipment Manufacturer to decide if p
169. nd a flat actuator gives additional mounting options e 60mm x 30mm mounting holes e This switch comes with mini QD e Non mechanical release connector e Rotating head No LED S Male Face View e No ronus override key e Power to unlock e 9 pin mini connector with pin out as shown e 2 sets of normally closed contacts safety e 1 set of normally open contacts door open e IP 65 with connector e 24DC Versions DOOR OPEN The 440G LZ Guard Locking Switch is designed for partial body access guard doors This switch combines microprocessor technology with an RFID coded actuator and it features a locking bolt drive mechanism that locks only when the correct actuator is detected With this functionality the switch is TUV certified to Ple Cat 4 EN ISO 13849 1 which is the highest level of safety for guard door position and lock monitoring http ab rockwellautomation com Sensors Switches Safety Interlock Switches 440G LZ Guard Locking Switches Features e Consumes up to 60 less power than competitive products e Offers RFID standard coded low or uniquely coded high actuators e Available in two models power to release safety of people and power to lock machine protection Products e 440G LZ Guard Locking Switch Certifications e CE marked for all applicable EU directives cULus UL508 T V C tick htto literature rockwellautomation com idc groups literature documents ca s118 ca502 en p
170. nd counter functions can save installation cost and panel space by eliminating stand alone timing relays and counters or discrete wiring to a pico or microcontroller PID Flying start S curve and StepLogic functions provide increased application flexibility Ease of programming with Integral keypad remote mounted HIM s or DriveExplorer or DriveTools SP configuration software Ten most commonly programmed parameters grouped together for fast and easy startup Integral RS485 communications provides low cost network solutions Add on DeviceNet EtherNet IP or Profibus communications provides increased communication flexibility DIN rail mounting Zero Stacking amp large power and control terminals saves panel Space and installation time Integral filter for single phase230 volt drives amp piggy back mounted external filters for three phase ratings reduce the amount of space required when complying with EMC requirements RATINGS e 100 115V Single Phase 0 5 1 5Hp e 200 600V Three Phase 0 5 15Hp e IP 20 Open IP 30 Nema 1 IP 56 Nema 4X 12 with Heatsink e Standards UL CE CSA C Tick e Overload Capacity Normal Duty 110 for 60 seconds 150 for 3 seconds e Overload Capacity Heavy Duty 150 for 60 seconds 200 for 3 seconds e Output Frequency Range 0 400Hz e Control Voltage 24V DC sinking or sourcing 3 Dedicated Inputs and 4 Programmable e 1 Analog
171. nd efficient control and or data exchange with a host of controllers over popular interfaces These interfaces include Ethernet IP DeviceNet ControlNet Remote IO RS 485 DF 1 RS4850HVAC Profibus LonWorks InterBus Canopen Compac I O DOCUMENTATION e PowerFlex 700 User Manual 20B UMO01 e PowerFlex 70 Quick Start 20B QS001 e PowerFlex 70 700 Reference Manual PFLEX RMOO01 e Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES INO01 APPLICATIONS e High Speed Spindles Spindles e Extruders e Material Handling Skillets AGV s e Linear Motors Adjustable Voltage Control e Conveyors Chain Conveyors Power Roller e Lifts amp Hoists Torque Proving Beds e Web Handling Tension Control e Turntables Cross Transfers e Fans amp Pumps e Load Sharing applications FEATURES e Precise Speed Control open or closed e PTC Input loop e Dedicated Enable Input Selectable e Encoder Feedback pulse input Option e Network Controlled Outputs e Position Indexing Speed Profiling e Inertia Ride Through e DC Bus regulation e Flux Braking e Slip Compensation or Droop Control e 3 Digital and 2 Analog Outputs e Advanced Flying Start instantaneous e Process PI loop e 6 High Speed Digital Inputs and 2 High Speed Analog Inputs e Dynamic User Sets a way to switch between user sets with a digital input or over a network command e Sleep Wake Control provides start stop con
172. ndication AND Trip identification 3 e Automatic reset T e 1 N O 1 N C contacts u Type E2 e No settings necessary fis pt e LED status indicator Power up indication AND Trip identification coe iH e Automatic manual or remote reset _ e 2 N O contacts independent relays tee e Unlimited status storage We 5 Signaling Devices http ab rockwellautomation com Push Buttons and Signaling Devices 5 1 70mm Control Tower Stack Lights 855T http www ab com en epub catalogs 12768 229240 229246 2531 107 229856 UL Listed and rated Type 4 4X 13 e Socket mount LED s IP65 e Wired or No tools required assembly DeviceNet Light or sound modules connectivity Light with sound modules e 24V DC Surface mounting or Pole Mounting e Pre assembled or as Right angle vertical mounting loose modules 5 2 50mm Control Tower Stack Lights 855E http Awww ab com en epub catalogs 12768 229240 229246 2531 107 229864 e Surface mounting where minimal height is required e Pole mounting for increased visibility e Side mounting for vertical equipment surfaces and walls if i tr e Six lens colors red amber green blue yellow and clear J e LED in steady or flashing and strobe wsl I e Available pre assembled or as individual modules 4 1 e UL rated Type 4 4X 13 and IP65 CUL and CE listed re e Broad line of stack light products o Light modules sound modules or Light with sound modules o 13 base options o soc
173. ndustrial BeN oi zoe ie applications St ve D Go P e 18mm industry standard package 30V DC AE a o 4 V ata e fas 6 operation pe 10 am Be e gt e NPN or PNP outputs Transmitted Beam Polarized Retroreflective e 2m cable or micro QD connector PNP Output e CEorcULus marked meets or exceeds IEC o able T Disconnect 60947 5 2 Brown Brown from E White Load 2 n wie Load os ri Black Blue 3 m Blue a al Laser Transmitted Beam Emitter Standard LED ic Disconnect CT ean Cran Cable Eh Ga Oa ar Fuster Brown Brown es flue i Mn Et a Black White e ii a a F TFI ay i H4 a8 Blue Blue i Fe ee PF a mT J J 7 q mep l i i aL i Black open circuit to enable Laser Tie black to blue V to disable Laser Pin 2 white open circuit to enable Laser Tie Pin 2 white to blue V to disable Laser area bhiosan p Tar hrr 6 3 Photoelectric Sensors RightSight 42EF http www ab com en epub catalogs 2051089 6270353 6647249 6647253 8444337 Right Sight sensors can be through hole mounted flush against a mounting surface or File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 38 of 143 ey CHRYSLER can be attached with an 18mm threaded mounting nose or base Just 35mm 1 4in deep it can be used in many areas where industry standard 18mm mounting is desi
174. neon Class J ee 30A 1492 FB1J60 Din Rail Fuse Holder 1 Pole w o Blown Fuse indicator Class L 60A a 1492 FB1J60 L Din Rail Fuse Holder 1 Pole w Blown Fuse indicator neon Class J i 60A 1492 FB2J60 Din Rail Fuse Holder 2 Pole w o Blown Fuse indicator Class J 60A nn 1492 FB2J60 L Din Rail Fuse Holder 2 Pole w Blown Fuse indicator neon Class J ee 60A 1492 FB3J60 Din Rail Fuse Holder 3 Pole w o Blown Fuse indicator Class J 60A re 1492 FB3J60 L Din Rail Fuse Holder 3 Pole w Blown Fuse indicator neon Class J P 60A ee Relays and Contactors 700DC PHabc DC Tandem Contact Cartridge a 1 1 N O 2pole 2 2 N O 2pole 3 3 N O 4pole 4 4 N O 4pole 5 6 N O 6pole 6 6 N O 6pole b 00 Open type relay rail mount OOD Open Type DIN rail mount 01 Type 1 General Purpose c Z24 24 V not available in Type 1 General Purpose 700 ab AC Tandem Contact Cartridge Open Type with Pneumatic Time Delay attachment a PPTb only time delay contacts relay rail mount PPTDb only time delay contacts DIN mount PT200b 2 N O relay rail mount PT400b 4 N O relay rail mount PT200Db 2 N O DIN rail mount PT400Db 4 N O DIN rail mount b B11 110 115V 50Hz A1 115 120V 60Hz A2 230 240V 60Hz B2 230 240V 50Hz B3 380V 50Hz A4 460 480V 60Hz 700 ab DC Tandem Contact Cartridge Open Type with Pneumatic Time Delay attachment
175. nge 200 1500mm 18mm or 30mm Barrel d D4 Micro QD 18mm Barrel or D5 Micro QD 30mm Barrel File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 113 of 143 K CHRYSLER 873P DCabc d Ultrasonic Sensor Programmable 30mm Barrel with Micro QD connection a AC 2 PNP with 4 20mA AV 2 PNP with 0 10VDC b 1 Sensing range 150 1500mm or 2 Sensing range 350 3500mm 48MS SE1PF2 M2 MultiSight Vision Sensor Focal Length of Lens 12 mm 48MS SE1PF1 M2 MultiSight Vision Sensor Focal Length of Lens 6 mm requires external lighting 845H SJabcdeYfg Incremental Encoder a D square flange E 7Omm Diam flange F 90mm Diam flange G Metric Servo 48mm H English Servo J Metric Servo 42mm b A 6mm shaft diam B 10mm shaft diam C 1 4in shaft diam Z 3 8in shaft diam K 6mm w Flat L 10mm w Flat M 1 4in w Flat N 3 8in w Flat P 3 8in w double Flat c 1 5VDC or 2 8 24VDC d 2 PNP current source 4 DLD 5VDC RS422 6 DLD 8 24 VDC e Xx PPR resolution range 1 5000 f 1 Axial Connect End 2 Radial Connect Side A Axial Cable End R Radial cable side g BLANK w o mating connector C with mating connect 1 1m 5 5m 9 9m 845T abcdef g Heavy Duty Incremental Encoder a D square flange H Servo w Face mount holes L Servo w o Face mount holes
176. nge 15 1200 Amps b H 125A J 250A K 400A Q 600A M 800A and N 1200A c 2 20 29kA 3 80 39kA 5 50 59kKA 6 60 69kA 8 80 89kA and 0 gt 100kA d C Fixed Thermal Fixed Magnetic D Fixed Thermal Adjust Magnetic E Adjust Thermal Adjust Magnetic F Adjust Thermal Adjust Magnetic G Electronic Long Short Ground Fault H Electronic Long Short High Instant Electronic Long Short High Instant Ground Fault L Electronic Long and Short time A 1 Aux contact B 2 Aux contacts D 1 Alarm contact F 1 Aux 1 Alarm contact G Under voltage release only P Shunt trip only Control Module Combinations H 1 Aux under voltage release J 2 Aux under voltage release L 1 Aux 1 Alarm under voltage release N 1 Alarm under voltage release Q 1 Aux shunt trip R 2 Aux shunt trip T 1 Aux 1 Alarm shunt trip V 1 Alarm shunt trip h Voltage Code description reference Rockwell Automation documentation 140U G RM12B Molded Case Circuit Breaker Variable Depth Rotary Operating Mechanism Type 1 38 3R 4 4X 12 Rotary Handle 12 in operating rod Black Handle 140U G RM12R Molded Case Circuit Breaker Variable Depth Rotary Operating Mechanism Type 1 38 3R 4 4X 12 Rotary Handle 12 in operating rod Red Handle 140U G PL Padlock Kit Padlocking Hasp Lock OFF only 140 U G DRA2 DIN Rail Adapter allows 2
177. ns Because relay can be ordered in different configurations Refer to Powertrain Safety Specification Section Some items from the Chrysler Powertrain Safety Specification section include e Safety relays shall contain dual channel inputs and redundant electromechanical output relays with force guided normally open contacts e The use of adjustable time delay safety output contacts for safety related functions e g gate access Is prohibited Automatic reset of safety relays is prohibited Minotaur Safety Relays are dual channel units Models are available with automatic manual or monitored manual resets to operate at 24V DC Number of outputs ranges from 3 to 9 Outputs with timed delays two hand versions and expansion units for up to 8 additional outputs are also available 3 1 Safety Relays 3 1 1 MSR6R T http ab rockwellautomation com Relays and Timers Safety Relays Single Function MSR6R MSR6T The MSR6R T has an internal switch that allows the user to select either 1 N C single channel input for use with gate interlock and emergency stop buttons in lower risk applications or 2 N C dual channel inputs for higher risk applications The MSR6R T has an internal selector switch that can accommodate automatic manual or a monitored manual reset function Automatic manual reset can use a jumper or can be used to check operation of the contacts Monitored manual requires the use of a manually operated normal
178. nsumption e Generate energy reports and charts for a process department facility or enterprise e Optimize energy procurement and help negotiate better rates e Make decisions on electrical capacity e Avoid unscheduled shutdown e Procure and analyze energy information with minimum capital investment 21 5 Condition Monitoring Solutions http www rockwellautomation com solutions conditionmonitoring index htm Condition monitoring systems or programs help keep your plant floor running productively by detecting potential equipment failures Previously a problem was recognized by e Noise identified by maintenance people e Visual identification by operators e Control system indicators such as temperature or pressure e Electrical equipment issues such as high current e Product quality reports Emonitor An Integrated Suite of Maintenance Data Functions Today s globally competitive economy has resulted in significant shifts in the relationships between producers suppliers and consumers The need for improved production reliability and reduced expenses is clearly demonstrated by production strategies such as just in time material supply and delivery As a manufacturer to be successful in this environment it is vital that you optimize your investment in critical production assets Simply put to ensure future growth you must maximize your Return on Net Assets RONA Plant Revenue Costs Net Assets The Emonitor family of pro
179. nt measurement based protection eats e mi on i Oy OR LS i gt Fee a aaa 4 AE O m While electromechanical overload relays pass motor current through heating elements to provide an indirect simulation of motor heating the E1 Plus Overload Relay directly measures motor current Current measurement based overload protection more accurately models a motor s thermal condition Furthermore ambient temperature does not impact the performance of current measurement based designs over the specified temperature operating range Electronic design Thermal modeling is performed electronically with precision solid state components where at the heart of the E1 Plus Overload Relay is an application specific integrated circuit ASIC The ASIC continually processes motor current data to accurately maintain the time current status of the motor thermal capacity utilization value Thermal memory A thermal memory circuit allows the E1 Plus Overload Relay to model the heating and cooling effects of motor on and off periods This ensures accurate protection for both hot and cold motors Enhanced phase loss protection A separate phase loss detection circuit incorporated into the E1 Plus Overload Relay allows it to respond quickly to phase loss conditions typical reaction time is 3 seconds Features e Self powered e Phase loss protection e Wide current adjustment range 5 1 e Enhanced protection modules available
180. oc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 65 of 143 CHRYSLER for IEC loadfeeders Factory assembled Bulletin 103 Non Reversing and Bulletin 107 Reversing starters are available from Allen Bradley for these mounting solutions Also provided with the 141A Mounting System are preconfigured Circuit Breaker Modules utilizing the new Bulletin 140U Molded Case Circuit Breakers for feeding and protecting a Busbar system 141 MCS mounting systems meet UL508A for feeder circuit spacings 141A Components Max Short Circuit Protection Device 140U pa a pA pi ti prt Fa Supports MCCB SCCR kA Dirn Amp Max 30 60 Cat No mm UL Cat No Spacing 100A 200A 400A 600A 800A 1200A 4380 600 1414 B125 12x5 1414 TU3 800mm 1414 B1210 12 x 10 1414 TU3 800mm Fuse 1414 B205 20x5 155 1414 TU3 800rmm 1414 B2010 20 x 10 1414 TU3 800rmm Fuse 1414 B305 30x5 1414 TU3 800mm 1414 B3010 30 x 10 1414 TU3 800mm 1414 BT11 1 116 141A4 T13 800mm Fuse 11 Disconnects For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link htto www rockwellautomation com products certification ul508a 11 1 IEC Rotary Disconnect Switches 194R http ab rockwellautomation com Motor Control Disconnect Switches IEC Rotary Disconnect Switches e 30 and 60 amp sizes Internal handle with interlock mechanism wi
181. oduce a highly functional control solution for Machining applications e Embedded Logix control programmability and control of auxiliary functions e Uses the common programming environment RSLogix 5000 and supports multiple programming languages e Local connection for up to sixteen 1769 Compact I O modules established by a cable into the drive control expanded option cassette e Compact Flash card for non volatile user memory storage for up to 1 5 Mbytes e NetLinx communication board e Optional integrated EtherNet IP module is located on the main drive control cassette and supports distributed I O 19 11 ArmorConnect Power Media htto www ab com en epub catalogs 37841 40 106 76228 4129860 6480313 Cordsets Patchcords Receptacles Tees Reducers Control Power Media offers a mini disconnect cables that Three phaze Power Media rated provide a secure connection to for motor branch circuits per the ArmorStart Distributed UL 2237 Motor Controller File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 95 of 143 E CHRYSLER 20 Allen Bradley matched AC Motors http ab rockwellautomation com Motors Allen Bradley drives and motors are Control Matched as a system to help solve common operating problems e Inverter grade motor insulation systems are designed to meet and exceed NEMA MG1 Part 31 40 4 2 standards for resistance to
182. olarized Retro 10 8 30V DC 35mA 0 25 2m sense dist PNP 4pin DC 42KL P2LB F4 Micro 42KL D1LB F4 Standard Diffuse 10 8 30V DC 35mA 1 380mm sense dist PNP 4pin DC Micro 42KL RLB F4 Transmitted Beam Rec 10 8 30V DC 35mA 30m sense dist PNP 4pin DC Micro 42KL E1EZB F4 Transmitted Beam Source 10 8 30V DC 35mA 1 30m sense dist 4pin DC Micro 889D F4AC 2 Recommended DC Micro QD cordset 2 2m 42CM abcPd D4 18mm Metal Cylindrical Photoelectric 10 30VDC PNP 4pin DC Micro a U Retroreflective P Polarized Retroreflective D Standard Diffuse B Background Suppression E Transmitted Beam Light Source R Transmitted Beam LO DO b 1 Infrared Beam 880nm or 2 Visible Red 660nm c M o p 100mA 4ms or 2ms L 0 p 100mA 0 5ms E o p Light Source Transmitted Beam d B sense dist 3 4m or 3 20m for Transmitted Beam AE sense dist 0 100mm AL sense dist 0 400mm BC sense dist 50mm BE sense dist 100mm 20F abePa D4 i d Al sense dist 3mm 2m for Polarized or 0 100mm Standard Diffuse r A2 sense dist 0 300mm for Standard Diffuse B sense dist 3 4m 0 p Light Source Transmitted Beam B1 LO DO Transmitted Beam 873P Dabc d Ultrasonic Sensor Analog or Descrete a B 18mm Barrel Diam or C 30mm Barrel Diam b NP N O PNP AC 4 20mA AV 0 10VDC c 1 Sense range 100 600mm for 18mm 30mm Barrel or 300 2500mm for 30mm Barrel 2 sensing ra
183. om Motion Control Single Turn High Performance Absolute Encoder The Bulletin 845G is a NEMA Type 4 and 13 single turn absolute encoder that digitizes shaft position for reliable readouts under a wide range of harsh conditions This family has been enhanced to include BCD and Natural Binary outputs push pull and SSI output configurations and an increased operating temperature of 85 C As an added convenience the 845G incorporates a zero set pin Most absolute encoders must be de coupled from the monitored shaft to synchronize the electrical and mechanical zero or home positions The 845G can be set to zero by connecting DC to the zero set pin 7 5 Bulletin 842D DeviceNet Multi Turn Absolute Encoder http ab rockwellautomation com Motion Control DeviceNet Multi Turn Magnetic Absolute Bulletin 842D is a 26 bit absolute multi turn shaft encoder offering direct connection to DeviceNet for advanced functionality with reduced wiring cost This network capability eliminates the need for dedicated input cards and allows connection to the File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 44 of 143 CHRYSLER DeviceNet trunk line via a low cost five pin micro quick disconnect Up to sixty three 842D DeviceNet encoders can be interfaced to a PLC or other logic system through a single network connection Providing up to 8 192 counts p
184. om en epub catalogs 12768 229240 229266 22966 1 3087 130 229 731 Product Selection html 700S CF http www ab com en epub catalogs 12768 229240 229266 22966 1 3087 130 229737 Product Selection html 10 1 3 Solid State Miniature Square Base Relays 700 HC Bulletin 700 HC Miniature Square Base Relays are 4 pole plug in relays for your low energy switching applications http ab rockwellautomation com Relays and Timers Miniature lce Cube Relays Features Blade style terminals 7 or 10 Acontact ratings Standard ON OFF flag indicator Electrical schematic on faceplate clear cover for visual inspection Incorporated manual override lever 3 option with the existing push to test button Optional lighted status indicator push to test and manual override Products e 700 HC Miniature Square Base Relays Certifications e cULus CE ABS IMQ RINA Accessories We offer a variety of accessories for your 700 HC Miniature Ice Cube Relays including DIN 3 Symmetrical Hat Rails Identification Tags Retainer Clips Screw Terminal Sockets Surge Suppressors Timing Modules htto www ab com en epub catalogs 12768 229240 229266 229643 229699 Product Selection html File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 61 of 143 E CHRYSLER Bulletin 700 HF Miniature Square Base Relays are ideal for automotive applications http
185. onitors Monitors that provide the added benefits of under and over current detection for applications such as e Conveyors Fans Pumps Mixers Type E1 e Single phase current or voltage monitoring o 0 5 5A ac dc o 1 0 24 9V or 10 249V ac dc s Fer rA e Programmable settings Poe Pi o actuation value release value delay time in y e Automatic reset n ie iy e 1 changeover contact Type E2 e Single phase current monitoring o 1 0 15A ac dc e Programmable settings o actuation value release value o time delay relay energize o time delay relay de energize e Automatic reset e 1 N O and 1 changeover contact Type E3 e Three phase current monitoring o 0 5 5Aac e Programmable settings o under or overcurrent phase imbalance failure ma o time delay relay energize o time delay relay de energize Automatic reset e 1 N O and 1 changeover contact File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 33 of 143 E CHRYSLER 4 3 Thermistor monitors 817S htto www ab com en epub catalogs 12768 229240 229258 3170949 1521151 tab3 html Monitors that protect equipment from over temperature conditions for applications such as e Motors VFD applications AND High ambient environment e Bearings Transformers Heating systems Type E1 e No settings necessary tif e LED status indicator Power up i
186. ontact with the line side of the switch Protective fuse cover optional prevents accidental contact with the load side of the switch power fuses and load side power wire connections ik e cULus Listed per UL 98 for switches 30 600A E e UL Listed per UL 508 at motor disconnect rating for switches 30 100 A pe Optional Components For factory modification or field installation e Door viewing window e Metal and stainless steel disconnect e Auxiliary contacts and Electrical interlocks handles e Pilot light selector switch push button and e Fuse clip kits Conduit connectors Protective fuse covers Ground lugs Disconnect Handle Ruggedly designed molded handle optionally available with painted metal or stainless steel Color coded handle for instant visual status to determine if the switch is ON red or OFF green or black They can be padlocked in the OFF position with up to three 3 shackle type padlocks and in the ON position with one 1 shackle type padlock When the switch is energized the defeater screw must be deliberately turned to open the door When the enclosure door is open the defeater lever must be deliberately moved to energize the disconnect switch Enclosure Industrial grade construction available in painted metal Type 3R 4 12 stainless steel Type 4 4X and non metallic Type 4 4X material for use in most industrial environments Padlocking provision to restrict the enclosure do
187. onveyors Power e Spindle Orient Roller Beds PRB e Storage Retrieval Systems e Turntables Cross Transfers e Move to Hard Stop Applications e Load Sharing e Test Stands e Torque Proving Vertical Lifts amp Hoists e High Speed Spindles Spindles e Fans amp Pumps FEATURES e Vector Control with Force Technology for speed control or torque control open loop or closed loop e Selectable high performance motor control algorithms utilizing FORCE Technology allows you to select Vector Sensorless vector V Hz and Permanent Magnet Motor Control e DriveLogix 5730 Option Embedded LogixTM Controller o Supports 8 separate tasks with 32 programs per task 1 continuous task 7 periodic tasks o Ladder Diagram Function Block Structured Text Sequential Function Chart o 1 5 Mbytes of user program memory o Compac I O e Standard quadrature encoder input with optional feedback boards for Stegmann amp Heidenhein high resolution feedback Resolver Stahltronics Temposonics SSI linear feedback type e Automatic feedback loss switch over to encoderless e SynchLink a high performance high speed synchronization and drive to drive data link File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 84 of 143 CHRYSLER o Processor synchronization for multiple devices o 1to50 JSec transfer rates with multiple data configurations Complete motor autotune an
188. op control from an analog input e Input Phase Loss Detection and Ground Fault Warning e Flux Braking and Half Voltage Ride Through e Level Sensitive Mode applications requiring drive to run purely on level of the run signal without a fresh edge e Digital Input Data Logic e Security Aware Allows the user to turn off access from individual ports e Network Controlled Outputs e Dedicated Drive Enable activated by removal of a jumper which dedicates digital input 6 as the hardware enable Flange mount Heatsink drives are available to reduce overall enclosure size e Drive Protection Motor Overload Output Short Circuit Output Ground Fault Over amp Under Voltage e Internal Chopper 7th Transistor provides the ability to apply an optional Dynamic Brake Resistor RATINGS e 200 240V 3Ph 0 5 25Hp 380 480V 3Ph 0 5 50Hp 500 600V 3Ph 0 3 20Hp e Open type IP 20 UL type 1 IP 30 Nema 1 IP 66 Nema 4X 12 e Standards UL CE CSA C Tick e Overload Capacity Normal Duty 110 for 60 seconds 150 for 3 seconds e Overload Capacity Heavy Duty 150 for 60 seconds 200 for 3 seconds e Output Frequency Range 0 500Hz e Digital Inputs 6 24V DC sinking sourcing or 115V AC Option Module 6 Programmable inputs e Digital Outputs 2 Form C type e 1 Analog Output 4 20ma or 0 10V e Speed Regulation 0 001 of base speed across 120 1 speed range using Vec
189. or 250 690V AC 60 Hz Supply Voltage 24Vdc 115 Vac 230Vac available 50 Hz available File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 109 of 143 898D 44LT DM4 Safety Wired Distribution box Dual Channel NC No Enunciation 4 port 10 30VDC K CHRYSLER 809S E1ZJ Current Monitor 0 5 5A AC DC 1 2 24 9V 20 249V Supply Voltage 24Vdc 115 Vac 230Vac available 809S E2ZJ60 Current Monitor 2 15A AC DC 1 60 Hz Supply Voltage 24Vdc 115 Vac 230Vac available 50 Hz available S00 ESZIED es Supply Voltage 24Vdc 115 Vac 230Vac available 50 Hz available Current Transformers For 809S E1 E3 Trip Current 4 2 50 A Current Transformers For 809S E1 E3 Trip Current 17 200 A Current Transformers For 809S E1 E3 Trip Current 42 500 A 809S CT4 Current Transformers For 809S E1 E3 Trip Current 100 1200 A 817 E1 Thermistor Monitor Automatic Reset Supply Voltage 24 240V AC DC Thermistor Monitor Automatic Manual or Remote Reset Supply Voltage 24 240V AC DC 819 E1 Motor Speed Monitor Max Voltage 400 V AC IEC 300V AC CSA UL a Supply Voltage 24Vdc 115 Vac 230Vac available 819 E2 Motor Speed Monitor Max Voltage 690 V AC IEC 600V AC CSA UL hail Supply Voltage 24Vdc 115 Vac 230Vac available Stack Lights 855TCB24Y4Y3Y6Y8 Assembled 4 LED Stack Light Surface Mount With Cap Black Housing 24V AC DC Full Vol
190. or 3 seconds e Power Ride Thru 15milliseconds full load e Output Frequency Range 0 400Hz e Operating speed range 1000 1 e Digital Inputs 6 Total DI 1 DI 2 DI 3 24V DC sinking sourcing DI 4 DI5 DI 6 24V DC sinking sourcing or 115V AC All 6 Inputs are Programmable e Digital Outputs 2 Form C type e 2 Analog Input Bipolar differential 4 20ma and 0 10V e 2 Analog Output Bipolar differential 4 20ma and 0 10V e Speed Regulation Without Feedback 0 1 of base speed across 120 1 speed range using Vector Control Mode 120 1 Operating Range Speed Regulation With Feedback 0 001 of base speed across 120 1 speed range using Vector Control Mode 1000 1 Operating Range Torque Regulation 5 600 rad sec bandwidth without feedback Torque Regulation 5 2500 rad sec bandwidth with feedback 19 6 PowerFlex 750 Series 753 amp 755 AC Drives Architecture Class The PowerFlex 750 Series of AC drives was designed with your needs in mind Your need for flexibility productivity and ease of use has been considered in every detail of these drives The result is a family of AC drives that provides an exceptional user experience from initial programming through operation This robust family of AC drives offers high performance for a wide variety of industrial applications The PowerFlex 753 provides general purpose control for applications rangin
191. or from being opened to gain access inside the enclosure is available Mounting feet are provided 600V 3 Pole 3 Phase 30 600 A 500 Hp Fusible and non fusible versions Can accommodate Class H K R and J fuse clips Up to 200 000 A short circuit withstand rating with proper fusing Available in standard size 1494G and extra capacity enclosures 1494GX Enclosures Type 3R 4 12 painted metal Type 4 4X stainless steel Type 4 4X non metallic 600V 6 Pole 3 Phase 30 200 A 150 Hp Fusible and non fusible versions Can accommodate Class H K and J fuses Up to 200 000 A short circuit withstand rating with proper fusing Enclosures Type 3R 4 12 painted metal and Type 4 4X stainless steel 3 4 16 Safety Connection Systems 898R 898D http ab rockwellautomation com Connection Devices Safety Connection systems 3 4 16 1 Quick Distribution Systems with Enunciation e Eight 6 pin micro connectors e 14 conductor main cable e Individual enunciation outputs or each port e For use in category 2 or 3 systems per EN 954 1 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 30 of 143 CHRYSLER e Enclosure rating IP67 NEMA 69 e Prewired for dual channel N C safety plus individual N O enunciation J5 J7 6 a 6 eng Go P CD q R Cable Color Port Contact een Yellow Brown Port JI 5 Brown Green Port J2 1 Whit
192. ors 20 3 Servo motor MPM Medium inertia motors 20 4 Servo motor HPK Series High Power Induction Servo Motors 20 5 Servo motor RDD Series Direct Drive Motors 20 6 Actuators 21 Power and Energy Management 21 1 Powermonitor 1000 File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 10 of 143 79 79 80 80 81 82 83 84 85 89 93 93 93 93 94 94 95 95 96 96 96 97 97 98 98 99 99 CHRYSLER 21 2 Powermonitor 3000 21 3 PowerPad Portable Powermonitor 1412 21 4 RSEnergyMetrix Software 21 5 Condition Monitoring Solutions 22 Addendum A QUICK START MANUALS 22 1 Drives 22 2 ArmorStart 22 3 Stack Light DeviceNet 855T 22 4 Terminal Blocks Wiring and Connection Systems 23 Addendum B GROUNDING PROCEDURES 24 Addendum C Components List File Name Project Book Components Rockwell 140404 V1 4 R5 doc Original Date 01 October 2010 Page 11 of 143 Version 1 4 Revised Date 4 April 2014 100 101 101 102 102 102 103 103 103 103 103 CHRYSLER Introduction and Objective This document contains product information to be used for the selection of components for CPT programs This document provides a basic guide to selecting the correct type of electrical components for the correct application It also provides the necessary contact information to a
193. otect your devices against short circuits and overloads as well as avoid nuisance tripping On Line Demo http www rockwellautomation com resources downloads rockwellautomation multimedia products technologies circuit and load protection electronic circuit protection index html Features e Allows less let through energy than non limiting circuit breakers e Uses output circuit indicators to indicate the presence of affected circuits for rapid troubleshooting and correction Provides ON OFF and reset buttons Offers certified Class 2 circuits on select devices only DIN Rail mountable Input voltage monitoring Current monitoring and limitations of the 4 outputs File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 54 of 143 CHRYSLER e Fast tripping Products e 1692 ZG Electronic Circuit Protection Modules e 1692 ZRCLSS NEC Class 2 Electronic Circuit Protection Modules Certifications e UL NEC Class 2 on select devices only CE 9 7 1 Residual Current Devices 1492 RCDA OO cece Bulletin 1492 RCDA Residual Current Devices detect and interrupt leakage to the an i A ground helping you prevent injury to exposed personnel and damage to se Sees equipment Use these devices with miniature circuit breakers for additional circuit protection from overload short circuit and ground fault RCDs are used in series with miniature circuit bre
194. outputs and drive control functions while using discrete inputs and drive status information onboard the drive e Predictive Diagnostics Allows the PowerFlex 750 Series to keep track of information that affects the life of its cooling fans and relay outputs The drive can also be programmed to monitor the run time hours for machine or motor bearings e Option Cards Each drive has a slot based architecture allowing you to build the drive to suit your application Supported hardware control options are common for both products to help reduce your inventory and spare parts requirements e Safe Torque Off and Safe Speed Monitor These safety options provide a choice for safety levels depending on your application requirements e Communications The PowerFlex 750 Series supports a variety of network protocols Ethernet can easily be added to the PowerFlex 753 with a communication module e I O The PowerFlex 750 Series offers option cards for additional analog and discrete I O The PowerFlex 753 comes with built in I O that can also be easily expanded with option cards e Packaging Factory and field installable enclosure options are available to meet most environmental requirements Open Type and Flange Mount options to support Cabinet Mount requirements Extra Protection Wall Mount for harsh environments and supporting debris hoods and conduit plate kits e Standard Power Structure The PowerFlex 750 Series share a common power s
195. ovable terminals 22 5 mm wide housing 3 1 6 MSR127RP TP RTP http ab rockwellautomation com Relays and Timers Safety Relays Single Function MSR127RP TP RTP The MSR127RP TP RTP can be connected in three different input wiring configurations 1 N C 2 N C or with 2 PNP connections from a light curtain When connected in the 2 N C fashion the MSR127RTP checks for cross faults across the two inputs When connected to light curtains the light curtain must perform the cross fault detection The MSR127RP has a monitored manual reset no auto reset allowed by Chrysler Powertrain Models with automatic manual reset can have the reset jumpered or can be converted to an unmonitored manual reset by adding a normally open switch in the monitoring loop Models with monitored manual reset provide checking of the output monitoring circuit The outputs include 3 normally open safety rated Outputs as well as 1 normally closed auxiliary output The safety outputs have independent and redundant internal contacts to help ensure the safety function The auxiliary output is a nonsafety output intended to provide an external signal about the status of the safety outputs Stop category 0 3 Safety contacts 1 Auxiliary contact Cross fault monitoring Monitored reset Manual reset only Chrysler Powertrain Removable terminals Light curtain E Stop or safety gate applications EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS402
196. ow 2 2m 5 5m 10 10m 889V abc T DIN Valve Field Attachable Valve A 18mm Screw type 2 pole ee ground a R Straight Wired L LED amp Varistor Surge Suppression b Z2 0 250VAC DC Straight Wired D2 24VAC DC LED amp Varistor re A2 115VACIDC LED amp Varistor rs e GOF PG9 Cable Grip Thread Size GFF PG11 Cable Grip Thread Size ee GNF 1 2 NPT Cable Grip Thread Size 889V RZ3a T DIN Valve Field Attachable Valve A 18mm Screw type 3 pole ground Straight Wired 0 250 VAC DC a GCF PG9Q Cable Grip Thread Size GFF PG11 Cable Grip Thread Size GNF 1 2 NPT Cable Grip Thread Size 889W abc DIN Valve cordsets Valve B 11mm 2 pole ground a R Straight Wired L LED amp Varistor Surge Suppression re b Z2 0 260VACIDG Straight Wired D2 24VAC DC LED amp Varistor re A2 115VAC DC LED amp Varistor ee c GBE 18AWG Black PVC Brown Blue Green Yellow Grnd away from cable exit ABE 18AWG Black PVC Brown Blue Green Yellow Grnd towards cable exit GRD 20AWG Black PUR Brown Blue Green Yellow Grnd away from cable exit ARD 20AWG Black PUR Brown Blue Green Yellow Grnd towards cable exit 2 2m 5 1 O 10m 2m 5 5m 889W abc DIN Valve Field Attachable Valve B 11mm Screw type 2 pole ground a R Straight Wired a L LED amp Varistor Surge Suppression b Z2 0 250VAC DG Straight Wired D2 24VAC
197. p rating can be 09 12 16 23 37 85 bb DJ 50 60 Hz 24VDC ccc 2 2 N O 2 N C 20 2 N O 0 N C 100 CaAbc IEC Bulletin 100 C auxiliary contact max 4 contacts a F Front Mount aux contact or S Side Mount aux contact b 0 1 2 3 4 N O contacts max 4 including N C for Front Max 2 for Side Side example 100CFA31 Front Mount 3 N C 1 N O Pneumatic Timing Module after delay time a A On Delay with AC coils or B Off Delay bb 30 Delay 0 3 30 s range or 180 Delay 1 8 180 s range Electronic Timing Module after On Delay time 100 FP Tabb 100 ETAa CF with 24 48 VDC coils 100 ETBa Electronic Timing Module after Off Delay time AC coils 3 0 3 3 s 30 1 30 s 180 10 180 s 100 C with AC coils 100 MCAaa Mechanical Interlocks N C for all 100 C coils Mechanical Latch aa J 24 V D 110 120V B 480 V 100 JE DC Interface electronic between DC PLC and AC operating mechanism Input18 30VDC Output 110 240VAC Surge Suppressors aaa V55 Varistor 12 77 VDC V136 Varistor 56 136 VAC 78 180V DC with 100 C all D250 Diode 12 250 VDC with 100 C DC coils 100 FLaa 100 FSaaa 100 Daabbcc aa Amp where Amp rating can be 95 110 140 180 210 250 300 420 630 860A cc 00 0 N O ON C 11 1 N O 1 N C IEC Bulletin 104 D contactor 3 pole AC Operated Reversing aa Amp where Amp rating can be 95 110 140 180 210 250
198. pole G Frame MCCB to mount to 35 mm DIN rail 2 poles 140 U G DRA3 DIN Rail Adapter allows 2 pole G Frame MCCB to mount to 35 mm DIN rail 1 poles 140U H1C1 Caa Molded Case Circuit Breaker Single Pole 25kA at 240V 18kA at 277V aa rated current 15 20 25 30 35 40 45 50 60 70 80 90 140U H1C1 Daa Molded Case Circuit Breaker Single Pole 25kA at 240V 18kA at 277V aa rated current 10 100A 11 110A 12 125A ROTARY FUSED DISCONNECT 194R Nxxx0P3 10 115 230V 30 200 230 460 575V File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 123 of 143 K CHRYSLER xxx A20 30A Fuse BS88A1 A30 60A Fuse BS88A3 C03 30A Fuse 30A Class CC E J03 30A Fuse 30A Class J J06 60A Fuse 30A Class J J10 a 100A Fuse 30A Class J TSAR Nox0P3 m zw 3020204057 O xxx H10 100A Fuse 100AHRCII C H20 200A Fuse 200AHRCII C H40 400A Fuse 400AHRCII C J20 200A Fuse 200A Class J J40 400A Fuse 400AHRCII C E Rotary Handles ss 194R HSx Wabia OOOO o x 1 Black Grey IP42 w Defeater available 4 IP66 w Defeater available 1E Red Yellow IP42 w o Defeater available 4E Red Yellow IP66 w o Defeater available 194R HMx Standard Orientation With Defeater SS x 1 Black Grey IP42 w Defeater available 4 IP66 w Defeater available 1E Red Yellow IP42 w o Defeater available 4E Red Yellow
199. pril 2014 Page 90 of 143 XY CHRYSLER PowerFlex 520 Series mollis pemrouet Mid Range Offering gt CIP Motion Offering Powerex PowerFie Po weriex 523 527 525 Connected Premier Integration to CIP Motion compact Components Logix drive Workbench software EtherNet IP solutions Embedded dual port Simple drive including optional Ethernet IP applications Pumps dual port EtherNet IP CIP Safety SIL3 PLe fans conveyors card Globally competitive Embedded hard wired cost point safe Torque Off SIL2 PLd Bulletin No 25A Bulletin No 25B Bulletin No 25C Innovative Modular Design Reduces installation and configuration time Removable control module speeds installation One control module supports entire power range No additional size penalty when adding option cards Ease of Programming Studio 5000 Logix Designer AOPs amp ADC Connected Components Workbench Software CCW Dedicated application parameter groups MainsFree programming Operation at High Ambient Temperature Upto 50 C 122 F 60 C 140 F with current derating Optional fan kit allows 70 C 158 F operation with current derating Communications Embedded EtherNet IP PowerFlex 525 only Optional Dual Port EtherNet IP Option Cards for DeviceNet Profibus DP File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Pa
200. psulation technology e Quick connectors e Smooth surface suitable for washdown Products e 1607 XT ArmorPower On Machine Power Supplies Certifications e UL Listed cURus Recognized CE Marked Accessories Cordsets Patchcords Terminal chambers T Ports Panel mount receptacles Input Output devices htto www ab com en epub catalogs 12768 229240 1 151309 9446 728 Product Selection html Note Replaces 1609 U Family of UPS s The Bulletin 1609 B Industrial Uninterruptible Power Supplies feature the rugged industrial design and performance of the 1609 D line without the networking and expandable battery features They are DIN rail mountable or back of panel mountable and can handle temperatures up to 50 C 122 F with optional battery http ab rockwellautomation com Power Supplies Uninterruptible Power Supplies 1609 B Features DIN rail and panel floor mount capabilities e Hard wired input output connections e Integrated remote on off and dry contact I O communication cables e USB communication capabilities e True sine wave AC output Products e 1609 B Industrial Uninterruptible Power Supplies Certifications e UL1778 CSA EN IEC62040 1 EMCFCC amp CE Class A UL cUL FCC CE htto www ab com en epub catalogs 12768 229240 1 151309 3720962 1 1635099 Introduction html The Bulletin 1609 D family of Industrial Uninterruptible Power Supplies is designed for industrial applications
201. r Class IOS Transformers e Fuse cover for added protection e CE available as an optional feature e cULus e Includes four 4 control wires and one TUV Rheinland ground wire 12 2 Machine Tool Transformers 1497A http ab rockwellautomation com Power Supplies Machine Tool Transformer Bulletin 1497A Machine Tool Transformers 50 60 Hz are designed to reduce supply voltages to control circuits The complete line of transformers is available with optional factory installed or panel mount primary and secondary fuse block clip e 50 3000 VA 50 60 Hz e C22 2 No 66 e ROHS Compliant e UL506 e Single phase e cULus e Epoxy encapsulated 12 3 Control Power Transformers 1497B http ab rockwellautomation com Power Supplies Control Power Transformer Bulletin 1497B Control Power Transformers are designed to reduce supply voltages to control circuits The complete line of transformers is available with optional factory installed or panel mount primary and secondary fuse block 50 3000 VA 60 Hz RoHS compliant Single phase Epoxy encapsulated 12 4 General Purpose Transformers 1497D http ab rockwellautomation com Power Supplies General Purpose Transformer Bulletin 1497D General Purpose Transformers are generally used for supplying appliance lighting motorized machine and power loads from electrical distribution systems File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Dat
202. r contact welds For additional information and selection of overload relays mounting systems and other MCS components please see Publication 100 SGO03C EN P WHEN USING 24VDC SAFETY CIRCUITS USE OF GOLD PLATED BIFURCATED CONTACTS IS HIGHLY RECOMMENDED Gold plated bifurcated control circuit contacts Low power reliability down to 5V 3mA Red contact housing for easy identification Permanently fixed front mounted auxiliary contact block Protective cover prevents manual operation Meets IEC 60947 5 1 Annex L requirements for Mechanically Linked contact performance for both contactors and relays e Meets IEC 60947 4 1 Annex F requirements for Mirror Contact performance for contactors e Meets GM DHS 1 Design for Health and Safety requirements e SUVA third party certified to IEC 60947 5 1 Annex L and IEC 60947 4 1 Annex F 3 4 13 IEC Safety Control Relays 700S CF http ab rockwellautomation com Relays and Timers 700S CF IEC Safety Control Relays Bulletin 700S CF Safety Control Relays provide mechanically linked positively guided contacts which are required in feedback circuits for modern safety applications WHEN USING 24VDC SAFETY CIRCUITS USE OF GOLD PLATED BIFURCATED CONTACTS IS HIGHLY RECOMMENDED e Gold Plated Bifurcated Version for Low Level Switching Applications e Front mounted auxiliary contact Permanently fixed Protective cover to prevent manual operation Red contact housing for easy
203. red and a short mounting depth is required e 4 pin micro M 12 QD connector e 10 30V DC with LED e Compact right angle housing e Flexible 18mm mounting options e 1200psi washdown rating Models with Complementary PNP Outputs B Cable Quick Disconnect Transmitted Beam Source All Models DC Micro M18 mouningnut 6 4 Photoelectric Sensors MiniSight 42KL http ab rockwellautomation com Sensors Switches General Purpose Photoelectric Sensors MiniSight Sensors Mini Sight photoelectric sensors are interchangeable with many other standard These sensors can also be used 18mm threaded barrel photoelectric sensors No user adjustments 360 visible LED indicators NEMA 4X 6P IP67 Reverse polarity protection Short circuit protected outputs Fast 1ms response time DC False pulse protection DC Models 34 5 1 36 r oat 1 06 l 10 0 40 32 7 1 29 1 84 E4 9 6 ai 7 0 40 0 36 j 0 16 M18 X 1 0 Thread 1 3 6 0 145 dia 0 75 Qlearance for 6 32 Scew 2 Places a 16 5 o Pico Sensitivity Adjusiment m A Quik Diffuse Sharp Cutoff la Disconnect and Fiber Optic Only indicators where rugged performance is required MiniSight sensors will withstand 1200 psi high pressure 60 C 140 F high temperature washdowns e 4 pin micro M 12 QD connector e 10 30V DC with LED indicators e Compact rectangular size with standard 18mm mounting nose
204. rimary 0 Secondary 1 0 primary 1 Secondary 2 2 primary 0 Secondary 3 2 primary 1 Secondary d N No Secondary Fuse No Cover 1497B a b c d Control Circuit Transformer a A1 50VA A2 75VA A3 100VA A4 150VA A5 200VA A6 250VA A7 300VA A9 500VA A10 750VA A11 1000VA A12 1500VA A13 2000VA A14 3000VA b M11 600 575 550V primary 120Vx 240V 60Hz secondary M12 120Vx240V primary 120Vx240V 60Hz secondary M13 120Vx240V primary 24V 60Hz secondary M14 240Vx480V primary 120Vx240V 60Hz secondary M15 380 400 416V primary 115Vx230V 60Hz secondary M16 240Vx480V primary 24V 60Hz secondary M17 208Vx240V primary 24V 60Hz secondary File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 127 of 143 1497D a b c d 1606 XLE80E 1606 XLE120E 1606 XLE240E 1606 XLSDNET4 1606 XLSDNET8 1606 XLS80E 1606 XLS120E 1606 XLS240E 1606 XLS480E K CHRYSLER c Fuse Block Options 0 0 primary 0 secondary 1 0 primary 1 secondary 2 2 primary 0 secondary 3 2 primary 1 secondary d N No Taps Control Circuit Transformer a A1 50VA A2 75VA A3 100VA A4 150VA A5 200VA A6 250VA A9 500VA A10 750VA A11 1000VA A12 1500VA A13 2000VA A14 3000VA b M10 240x480V primary 120 240V 60Hz secondary M11 600V primary
205. rogrammable safety devices or safety networks are technically or economically required lf a programmable safety device is utilized the entire safety system logic and hardware of the machine must be reviewed by the manufacturer s of the programmable safety devices for proper application of their product s 2 Short Circuit Current Ratings For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a UL 508A amp NEC 409 Resources Information on Revised Standard NEC 409 and UL 508A Summary The National Electric Code requires compliance with NEC article 409 in April 2006 Some states are currently following this code and additional states are coming on board every month To ensure that your industrial control panels are in compliance Rockwell Automation provides you education and tools through our UL 508A amp NEC 409 Resources website The New Article 409 covers Industrial Control Panels Industrial Control Panels are intended for general use in ordinary locations at 600V or less One critical part of the new article is that Industrial Control Panels must be evaluated amp marked for their Short Circuit Current Rating SCCR This is established by evaluating each feeder and branch circuits SCCR and determining the smallest kA value This weakest link will be the panel s kA
206. roller and adding job lights or acoustic alarms an error free bin picking operation can be established that sounds alarms in the event of a mispick or provides visual indication for proper sequencing Two Dimensional Array Scanning Technology allows the 45AST to sense an object regardless of its orientation provided that one axial dimension meets the minimum resolution requirements File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 47 of 143 R CHRYSLER IP67 rated housing CE marked for all applicable directives Easy bracket free mounting Highly visible alignment LEDs e Introduces Two Dimensional Array Scanning Technology e PNP Output e Sensing ranges up to 2m 6 5ft 9 Circuit amp Load Protection For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a 9 1 Motor Protection Breaker amp Circuit Protectors Bulletin 140MG Motor Circuit Protectors are available for a wide range of motor sizes and installation types Combine these circuit breakers with our NEMA and IEC motor starters overload relays and contactors http ab rockwellautomation com Circuit and Load Protection Motor Protection 140MG Motor Circuit Protectors General Information Motor Circuit Protectors
207. rque Plus Servo motors range in continuous torque capability from 2 3 to 53 NM and reach speeds of 7250 RPM 20 2 Servo motor MPL Low inertia motors http www ab com motion servomotors lowinertia html MP Series low inertia high output brushless servo motors are intended to be used with the Kinetix 6000 Digital Servo Drive with SERCOS interface Available in 5 frame sizes these motors provide continuous torque capabilities from 1 58 to 150 Nm 14 1327 lb in and peak torques from 3 61 to 290 Nm 32 2566 Ib in File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 96 of 143 CHRYSLER e Integral 24 volt brake option e Optional Shaft Seal for IP 66 environmental rating e Absolute Feedback Option o Multi turn and single turn option provides absolute feedback no need for a homing routine o Upto 2 million counts per revolution Smooth rotation even at low speeds o Ability to control higher load to motor rotor inertia ratios while maintaining a stable system Segmented core technology yielding up to 40 higher torque per size than conventional servo motors Enhanced winding encapsulation for increased thermal efficiency High energy neodymium magnets for quicker acceleration Low profile field reversible motor connectors for minimal servo motor impact on machine design 20 3 Servo motor MPM Medium inertia motors http ab rockwella
208. s e Contact blocks e Mechanical latch e Switching poles 10 2 2 Lighting Contactor 100L Bulletin 100L Lighting Contactors control a variety of lighting loads Use them omens io for all popular lighting loads and other non motor applications including PEE eee tungsten filament lighting loads electric discharge fluorescent loads electric orb PLE PLS furnaces and electric water heaters In addition these contactors meet the i U par d AL requirements of both CSA and UL ececeeeeieee http ab rockwellautomation com Lighting Control Multi Pole Lighting Contactors Bulletin 100L Features e Electrically held e 20A rating e 4 8 and 12 pole configurations e Open or enclosed Products e 100L Multi pole Lighting Contactors IEC Certifications e cULus Listed CE Marked htto www ab com en epub catalogs 12768 229240 689081 7 6890955 229483 tab3 html Lighting Contactors a N Open A IP42 Type 1 F IP66 Type 3 4 12 b J 24V D 120V H 208V L 220V A 240V B 480V C 600V c Number of poles 4 8 or 12 10 3 Mounting System 141A For information in regards to understanding NEC Article 409 and UL508A supplement SB for Short Circuit Current Ratings reference the following link http www rockwellautomation com products certification ul508a The Bulletin 141A Mounting System provides several different mounting solutions File Name Project Book Components Rockwell 140404 V1 4 R5 d
209. s can lower your total operating costs by helping to improve processes and systems reduce downtime protect expensive equipment and safeguard operators Rockwell Automation knows that Condition Sensing controls are vital components in today s control systems High quality materials outstanding workmanship and rigid standards are combined to manufacture these highly reliable world class controls Most devices are UL Listed CSA Certified and CE Compliant 8 1 Solid State Pressure Switch 836E hw P y B http ab rockwellautomation com Sensors Switches Condition Sensors a e Microprocessor based with no moving parts for longer life and reduced downtime e Rugged corrosion resistant 316L stainless steel housing features an IP66 ji enclosure rating to withstand harsh industrial conditions E e Operating pressures from 15 6 000 psi gauge e Industry leading four digit 14 segment digital display e Independently programmable dual PNP N O N C e outputs or 4 20 mA analog output e Stainless steel sensing element File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 45 of 143 oy CHRYSLER 8 2 Solid State Temperature Switch 837E htto www ab com conditionsensing temperature solidstate html e Microprocessor based with no moving parts e Rugged corrosion resistant 316L stainless steel housing features an IP66 enclosure rating
210. scope of applications in the intricate safety world with a range of devices Designed to meet new functional safety standards such as EN ISO 13849 1 and EN 62061 the new family offers key functions to simplify installation and system complexity A broad range of safety devices such as safety interlock switches emergency stop devices pressure sensitive safety mats and OSSD devices such as safety light curtains are all compatible with the same relay without any additional configuration The functionality of two standard safety relays can be achieved in one Dual Input DI device allowing connection of two dual channel input devices into one safety relay A TUV approved single rotary switch sets the required function of the safety relay and eliminates the typical redundant switch setting process Selectable functions include simple logic reset timing and diagnostics The single wire safety connection simplifies cascading and expanding safety functions by linking relays with a single wire connection A dynamic signal from device to device provides a linkage in accordance with SIL 3 PLe and allowing easy addition of extra I O which can be configured with simple logic combinations Flexible AND OR logic can be configured simply in a single relay or through a combination of relays via single wire connection Expansion modules are available with four immediate or time delayed outputs The time delay module can be configured for on delay off delay or jo
211. set only Chrysler Powertrain Removable terminals EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 Category Cat 3 per EN 954 1 ISO 13849 1 Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 10 MSR142RTP Multi Output Safety Relay http ab rockwellautomation com relays and timers safety relays single function msr14e2rtp The new MSR142 multi outoput relay unit is the latest addition to the Guardmaster family of safety relays It s ideal for use with everything from safety switches to light curtains and safety mats featuring seven safety outputs four auxiliary outputs and two solid state auxiliary outputs With this relay users save money and cabinet space by adding more outputs without buying additional expansion modules The MSR142 accepts both solid state and electromechanical inputs is housed in a 67 5mm wide DIN rail mount housing with removable terminals and is also equipped with automatic or monitored manual reset capabilities e EN954 1 1S0O13849 1 IEC EN60204 1 IEC 60947 5 1 AS4024 1 ISOTR12100 B11 19 e CE forall applicable directives C Tick cULus TUV 3 1 11 MSR144RTP http ab rockwellautomation com relays and timers safety relays single function msr144rtp The MSR144RTP monitoring safety relay is a Category 4 device per EN954 1 that provides an easily expandable solution where the requirement is to switch several safety circuits or different voltag
212. sories htm File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 55 of 143 CHRYSLER 9 8 Overload Relays http www ab com en epub catalogs 2051089 6270353 6647239 5920799 5922015 9 8 1 Thermal Overload Relays 9 8 1 1 IEC Bi Metallic Overload Relays 193 T1 Bulletin 193 T1 IEC Bimetallic Overload Relays are designed for use with Bulletin 100 C Contactors and Bulletin 104 C Reversing Contactors http ab rockwellautomation com Circuit and Load Protection Motor Protection 193C T 1931T1 Overload Relay Features e Phase loss protection e Ambient temperature compensation e Trip class 10 10A e Auxiliary contacts 1 N O and 1 N C e Test function for auxiliary contacts e Manual automatic reset mode e Trip indicator e Optional remote reset solenoid and external reset accessories e Available only in IEC configurations Products e 193 T1 Overload Relays Certifications e cULus CE marked Accessories We offer a variety of accessories for your 193 11 Bimetallic Standard Overload Relays including Adapters External reset buttons Label sheets Marking tag sheets Remote reset solenoids Reset adapters and rods Transparent covers htto www ab com en epub catalogs 12768 229240 229254 22946 7 8540208 Product Selection html 9 8 1 2 IEC Miniature Bi Metallic Overload Relays 193 K Bulletin 193 K IEC Mininature Bimeta
213. spikes of 1600 volts with a 0 1 microsecond rise time In addition each Allen Bradley Control Matched motor insulation system is rated for a minimum of 1600 volts CIV Rockwell Automation test method at rated operating temperature Reduced electrical and acoustic noise Improved dynamic response Cool operating performance Wider torque and speed range Superior service life with a minimum of maintenance 20 1 Servo motor 1326AB Heavy Duty motors http www rockwellautomation com products customclassics mc 1326ab ht ml Torque Plus motors are high performance 30 brushless AC synchronous servo motors intended to be used with the Kinetix 6000 Servo Drives e An extruded aluminum housing for improved heat transfer e Multiple feedback options o Rugged brushless resolver o Absolute multi turn and single turn encoder o Multi turn encoder 100 continuous rated output torque at stall zero rom A UL Listed insulation system file E57948 Ability to be vertically mounted at any angle with the shaft up or down Three phase sinusoidal wound stator for smooth operation at low speeds TENV construction IP 65 rated enclosure and IP67 optional IP67 cables must be specified An NC thermal switch in the motor rated 115V AC 24V DC at 1A provides thermal overload indication A precision balance of 0 0127 mm 0 0005 in total peak to peak displacement A CEI IEC 72 1 metric flange mount with metric shafts 1326AB 460V To
214. ssist in application engineering program management review and stocking locations for ease of purchasing All information contained in this document is superseded by the requirements of the CPT Global Specification A current and accurate copy of the specification can be downloaded from the following web address https gsp extra chrysler com mfg amedd powertrain htm This project book describes all the Chrysler Powertrain Technologies approved component elements that have been adapted to the requirements of automated production 1 1 Contacts The project specific coordination for commercial and technical tasks between Rockwell Automation the machine builder and the user is done by a named member of the Rockwell Automation team All necessary decisions concerning dates functionality product releases etc will be coordinated by Rockwell Automation and the machine builder Commercial Technical Larry Smentowski Bill Sarver Company Rockwell Automation Address 1441 West Long Lake Road Suite 150 Office 248 696 1200 Phone Mobile 586 291 9296 248 703 4583 Website www rockwellautomation com R Lrsmentowski ra rockwell com Email addresses wjsarver ra rockwell com Tech support www rockwellautomation com support Tech support phone 1 440 646 3434 1 2 General Product Application and Safety Note As part of a plant system or individual machine tool s design specific considerations must be observed and take
215. t Angle Bracket Vertical Mount With Cap Black Housing 24V AC DC Full Voltage Wired Clear Yellow Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855TEB24 Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light 25cm Pole Mount With Cap Black Housing 24V AC DC Full Voltage Wired Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855TCDM1B24Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light Surface Mount With Cap Black Housing 24V DC DeviceNet Micro Connection Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855TVDM1B24Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light Right Angle Bracket Vertical Mount With Cap Black Housing 24V DC DeviceNet Micro Connection Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 110 of 143 K CHRYSLER 855TEDM1B24Y7Y8Y6Y3Y4 Assembled 5 LED Stack Light 25cm Pole Mount With Cap Black Housing 24V DC DeviceNet Micro Connection Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top S55TB2ATLX a x 8 yellow 7 clear 6 blue 5 amber 6 blue 4 red 3 green 855TB24GLx Light Module Flashing LED Module 24 VDC x 8 yello
216. tage Wired Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855TVB24Y4Y3Y6Y8 Assembled 4 LED Stack Light Right Angle Bracket Vertical Mount With Cap Black Housing 24V AC DC Full Voltage Wired Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855TEB24 Y4Y3Y6Y8 Assembled 4 LED Stack Light 25cm Pole Mount With Cap Black Housing 24V AC DC Full Voltage Wired Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855TCDM1B24 Y4Y3Y6Y8 Assembled 4 LED Stack Light Surface Mount With Cap Black Housing 24V DC DeviceNet Micro Connection Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855TVDM1B24 Y4Y3Y6Y8 Assembled 4 LED Stack Light Right Angle Bracket Vertical Mount With Cap Black Housing 24V DC DeviceNet Micro Connection Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855TEDM1B24 Y4Y3Y6Y8 Assembled 4 LED Stack Light 25cm Pole Mount With Cap Black Housing 24V DC DeviceNet Micro Connection Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855TCB24 Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light Surface Mount With Cap Black Housing 24V AC DC Full Voltage Wired Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855TVB24 Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light Righ
217. tal body photoelectric sensors intended for heavy duty industrial applications They are packaged in a rugged 18 mm or 12mm cylindrical housing _ D 6 5 1 18mm Metal Cylindrical 42CM lt http ab rockwellautomation com Sensors Switches General Purpose Photoelectric Sensors 18 mm Metal Cylindrical Sensors e 4 pin micro M 12 QD connector e Wide selection of sensing modes e 10 30V DC IP67 with LED e Fast response time indicators Background suppression available e 18mm industry standard package IP67 Transmitted Beam Retroreflective Polarized Retroreflective Cable Quick Disconnect Broan Bmw Q low oe PNP Output Face View Male Cable Quick Disconnect Receptacle Sensor Li nen C Micro an ht e fo tex File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 40 of 143 ag CHRYSLER Diffuse PNP Output n Face View Male Cable Quick esa Receptacle Sensor DC Micro 4 f A te 9 6 5 2 12MM Metal Cylindrical 42CF http ab rockwellautomation com Sensors Switches General Purpose Photoelectric Sensors 12 mm Metal Cylindrical Sensors 4 pin micro M 12 QD connector 10 30V DC IP67 with LED indicators 12mm industry standard package IP67 Wide selection of sensing modes PNP outputs Fast response time Local teach button e Accepts remote teach input Diffuse Polarized Retroreflec
218. tart IP67 Starter 280 281 The ArmorStart 280 281 are Full Voltage starters used in applications requiring across the line starting Full in rush current and locked rotor torque are realized The ArmorStart Bulletin 280 offers full voltage starting and the Bulletin 281 offers full voltage starting for reversing applications e Electronic motor overload protection accomplished electronically with an l2t algorithm overload protection is programmable via the communication network The overload trip class can be selected for class 10 15 or 20 protection Ambient insensitivity is inherent in the electronic design of the overload 3 meter unshielded 4 conductor cordset 19 9 2 On Machine ArmorStart with SMC Technology 283 The Bulletin 283 ArmorStart Distributed Motor Controller is an integrated pre engineered starter for solid state motor control applications The quick disconnects for the I O communications and motor connection reduces the wiring time and eliminates wiring errors File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 93 of 143 CHRYSLER Horsepower Range 0 5 10 Hp 0 37 5 5 kW Robust IP67 NEMA Type 4 enclosure rating Modular Plug and Play Design Quick Disconnect connections for I O communications and motor 4 Inputs and 2 Outputs Expandable with ArmorPoint LED Status Indication DeviceNet Communications Devic
219. th integrated back plate which aligns with 194R disconnect switch mounting holes for quick and easy drop in installation m 5 Med eed ee ae a eel amp i i pi E fe e NFPA 79 internal test mode handle Boe ey Be e Interlock mechanism also has lock out capability to padlock Manii disconnect in off condition 1 i Tel Te e All use standard 194R handles and shafts for standard Bette operation e NFPA 79 2002 compliant providing a means to operate the switch in an open enclosure without the use of accessory tools or devices i e wrench or vicegrips and providing an interlocking means to prevent closing the switch unless an interlock is operated by deliberate action Features e Pre assembled options e Robust handle design made from metal not plastic File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 66 of 143 CHRYSLER e On hand operation e Improved form and fit with a more comfortable grip e Various ranges and sizes Products 194R Fused Disconnect Switches 20 1250 A IEC 20 800 A UL Touch safe design OSHA padlocking Front or side external operation Double break switching for full fuse line and load side isolation when switch is OFF Uses Bulletin 800F auxilliary contact blocks to help you reduce inventory http www ab com en epub catalogs 12768 229240 229254 31 70947 3224914 tab3 htm 194R Non f
220. the manufacturing industry The Allen Bradley Powermonitor 1000 is y EE ii pent D oc E a cost effective energy monitoring and control solution The Powermonitor 1000 is perfect for your applications where load profiling cost allocation or energy control is required It can also proide seamless integration into your TIITII existing energy monitoring systems where sub metering is required The Powermonitor 1000 is available in five models two transducers and three energy monitors with features and a price point to meet your application Transducer models feature the ability to measure voltage current and power related tags Energy monitor models feature the ability to measure consumption related tags such as real reactive and apparent energy The top of the line energy monitor EM3 provides all the features of both the transducer and energy monitor models The Powermonitor 1000 integrates into your existing energy monitoring systems featuring RSView RSPower or RSEnergyMetrix to further enhance the view into energy costs Your existing Allen Bradley PLC s PLC 5 SLC ControlLogix Family can also easily communicate to the Powermonitor 1000 to allow energy data to be used in control systems Features e Compact Size e Available EtherNet IP Serial DF1 Modbus RTU Modbus TCP Communications e Integrated LCD Display e Panel or DIN Rail Mounting e UL cUL CE Certifications e Wiring Diagnostics e Time of Use On
221. tive and Transmitted Beam Cable Quick Disconnect Brow 1 Brown m Face View Male Receptacle Sensor DC Micro i blue n woy PNP Output Cable Quick Disconnect Face View Male Receptacle Sensor Micro fo Ly Polarized retroreflective or transmitted beam Open circuit or tie white 2 and brown 1 conductors together for LO Tie white 2 and blue 3 conductors together for DO Diffuse Open Circuit for LO Tie white 2 and brown 1 conductors together for DO Tie white 2 and blue 3 conductors to N O Switch for REMOTE TEACH Diffuse and Polarized Retroreflective 55 2 16 4 0 0 15 lt ________ 66 2 60 25 6 5 ava EL o oi 1 0 0 04 34 1 33 mi a a ENN Transmitted Beam eT il AANA y qi Hi tl a int TG 6 6 Photoelectric Sensors Ultrasonic Sensor 873P 54 5 2 14 a 4 0 0 15 65 5 2 57 44 20 44 0 17 7 375014 0 07 0 T hak Dia AN it http ab rockwellautomation com Sensors Switches Ultrasonic Sensors Analog or Discrete Output Ultrasonic Sensors Bulletin 873P Programmable Ultrasonic Sensors are self contained solid state devices designed for noncontact sensing of solid and liquid objects Available with a 30mm barrel diameter constructed from PBT plastic and meets IP67 enclosure File Name Project Book Components Rockw
222. tor Control Mode 19 3 PowerFlex 70 AC Drive DriveGuard Safety Solutions The safe off drive is designed to safely remove power from the gate firing circuits of the drive s output power devices IGBTs This prevents them from switching in the pattern necessary to generate AC power to the motor This drive can be used in combination with other safety devices to meet the stop and protection against restart requirements of EN 954 1 category 3 This safe off option meets the following safety standards e EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General Requirements e EN 954 1 1997 Category 3 Safety related parts of control systems File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 82 of 143 E CHRYSLER DOCUMENTATION e PowerFlex 70 DriveGuard Safe Off User Manual User Manual PFLEX UM001A EN P 19 4 PowerFlex 700 Architecture Class The PowerFlex 700 can be programmed for Volts per Hertz Sensorless Vector or Vector Control with Force Technology to meet all application needs up to 200 HP Excellent torque production and tight torque regulation for the most demanding applications like extruders and web processes Additional features include TorqueProve for vertical lift applications Positioning and adjustable voltage control Optional internal communication modules provide fast a
223. trol from an analog input e Input Phase Loss Detection and Ground Fault Warning e Security Aware Allows the user to turn off access from individual ports e Torque Proving includes Flux Up and Last Torque measurement e Vector Control with Force Technology for speed control or torque control open loop or closed loop e Drive Protection Motor Overload Output Short Circuit Output Ground Fault Over amp Under Voltage e Internal Chopper 7th Transistor provides the ability to apply an optional Dynamic Brake Resistor RATINGS e 200 240V 3Ph 0 5 100Hp 380 480V 3Ph 0 5 200Hp 500 690V 3Ph 1 150Hp e Open type IP 20 UL type 1 IP 54 UL type 12 e Standards UL CE CSA C Tick File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 83 of 143 R CHRYSLER Overload Capacity Normal Duty 110 for 60 seconds 150 for 3 seconds Overload Capacity Heavy Duty 150 for 60 seconds 200 for 3 seconds Output Frequency Range 0 400Hz Operating speed range 1000 1 Digital Inputs 6 24V DC sinking sourcing or 115V AC 6 Programmable inputs Digital Outputs 3 2 Analog Input Bipolar differential 4 20ma and 0 10V 2 Analog Output Bipolar differential 4 20ma and 0 10V Speed Regulation 0 001 base speed across 120 1 speed range w Vector Control Mode 1000 1 Operate Range e Torq
224. tructure to provide the same physical footprint and power range no matter what PowerFlex 750 Series drive is used 19 7 PowerFlex 520 Series 523 525 amp 527 AC Drives http ab rockwellautomation com Drives PowerFlex 525 Allen Bradley The Next Generation of Powerful Performance and Flexible Control The new family of Allen Bradley PowerFlex 520 AC drives deliver an innovative design that is remarkably versatile and can accommodate systems ranging from standalone machines to simple system integration By combining a variety of motor control options communications energy savings and standard safety features in a cost effective drive the PowerFlex 520 drives are suitable for a wide array of applications See how the PowerFlex 520 AC drives can help you maximize your system performance and reduce your time to design and deliver better machines File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 89 of 143 CHRYSLER Leading Class Common Attributes Power ratings of 0 4 to 22 kW 0 5 to 30 Hp at 380 480V Global voltage classes from 100 600V Allow 15 10 input voltage The modular design features an innovative removable control module that allows installation and configuration at the same time to help increase productivity An embedded port for EtherNet IP supports seamless integration into the Logix environment and Eth
225. ue Regulation 5 2500 rad sec bandwidth with feedback 19 5 PowerFlex 700S Architecture Class eee The PowerFlex 700S AC drive a version of the PowerFlex 700 power platform offers F optimized integration for the most demanding stand alone and coordinated drive a control system applications up to 1250 Hp Selectable high performance motor control algorithms utilizing FORCE Technology allows you to select Vector Sensorless vector V Hz and Permanent Magnet Motor Control The PowerFlex 700S with DriveLogix option combines the powerful performance and flexible control of PowerFlex AC drives with high performance Logix engine to produce a highly functional cost effective drive control solution Optional internal communication modules provide fast and efficient control and or data exchange with a host of controllers over popular interfaces These interfaces include Ethernet IP DeviceNet ControlNet Remote IO RS 485 DF 1 RS4850HVAC Profibus LonWorks InterBus Canopen Compac I O DOCUMENTATION e PowerFlex 700S User Manual 20D UMO06 e PowerFlex 700S DriveGuard Safe Off User Manual 20D UMOO7A e PowerFlex 700S Reference Manual PFLEX RMOO3A e Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES INOO1 APPLICATIONS e Single Axis Positioning Applications e Material Handling Skillets AGV s e Leader Follower Synchronized Positioning e Conveyors Chain C
226. upport Each unit will be equipped with quick disconnect receptacles for I O and the network Users will experience tools such as a Logix Add on Profile Setup Wizards Auto generated tags and embedded webserver support that allows access to status and diagnostics from anywhere in the world Lastly the electronic control module ECM includes externally accessible node address switches configurable I O and comprehensive status and diagnostics LEDs The ArmorStart LT can also be configured with several options that can further reduce installation and commissioning time Quick disconnects are available for power control and motor connections using ArmorConnect cable solutions A Hand Off Auto keypad for local control is an available option The optional internal frvoe Cempoct 17608 pio ME A power supply IPS eliminates the need to run separate tee ncn ana control power ArmorStart LT Ww M Bulletin 294 can be configured with an electromechanical brake connection for the motor brake http ab rockwellautomation com Motor Control ArmorStart L T Distributed Motor Controller 19 10 Drive Device Logix http ab rockwellautomation com drives software rslogix 5000 integration with drives The Allen Bradley PowerFlex ArmorStart drives offers high performance drive control advanced features and built in diagnostics It combines the performance and flexible control of drives and I O with the Logix engine to pr
227. uration 310 3 N O 1 N C 710 7 N O 1 N C 620 6 N O 2 N C 530 5 N O 3 N C 440 4 N O 4 N C 350 3 N O 5 N C 1020 10 N O 2 N C b A1 Open Type Panel Mount Relay Rail Mount DA1 Open Type DIN Rail Mount File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 04 April 2014 Page 108 of 143 K CHRYSLER 700S DCPKab 700S P Control Relays 20A 600VAC 10A 600VDC DC Coils a Contact Configuration 310 3 N O 1 N C 710 7 N O 1 N C 620 6 N O 2 N C 530 5 N O 3 N C 440 4 N O 4 N C 350 3 N O 5 N C 1020 10 N O 2 N C b Z24 Open Type Panel Mount Relay Rail Mount DZ24 Open Type DIN Rail Mount 1494G DF3N6 98 AB 1494G DF3N6 98 ENCLOSED DISCONNECT SWITCH 3 POLE 3 22 209 0746 ee PHASE NON FUSIBLE WITH NO AUX CONTACT FACTORY ae INSTALLED 1494G FF3J6 AB ENCLOSED DISCONNECT 400A TYPE 3R 4 12 ENCLOSURE 22 209 0833 me n a 1494G BF3N 98 412 ALLEN BRADLEY ENCLOSED DISCONNECT ALLEN BRADLEY 22 209 0847 e 1494G BF3N 98 412 ENCLOSED DISCONNECT 30 AMP NON a FUSEABLE 1494G CF3R6 ALLEN BRADLEY 1494G CF3R6 60A DISCONNECT SWITCH 22 209 0859 ae n a 1494GX BF3J6 ALLEN BRADLEY DISCONNECT BOX 22 204 0825 1494G bcdefg 1494G Enclosed Disconnect Safety Switch in standard size enclosure 600V 30 600A b Switch Rating 30 30A 60 60A 100 100A 200 200A 400 400A 600 600A
228. use with Bulletin 700 HB and HJ relays and HS timing relays Order must be for 10 sockets or multiples of 10 Safe separation between coil and contacts Screw Terminal Base Socket Panel or DIN Rail Mounting Open Style Construction 11 blade for use with Bulletin 700 HB and HJ relays and HS timing relays Retainer Clip for 700 HN153 socket Retainer Clip for 700 HN1534socket Diode with Surge Suppressor used with 700 HN153 socket Voltage Range 6 220VDC Diode with LED Surge Suppressor used with 700 HN153 socket Voltage Range a 1 6 24VDC 2 28 60VDC 3 110 220VDC Varistor with LED Surge Suppressor used with 700 HN153 socket Voltage Range RC Surge Suppressor used with 700 HN153 socket 1 a 1 6 24VAC DC or 2 110 240VAC DC Time Module used with 700 HN153 socket a 1 On Delay Voltage range 12 24VAC DC 2 One Short Voltage range 12 24VAC DC Multi Function Multi Range Time Module Voltage Range 12 240VAC DC used with 700 HN153 socket Eight Timing Modes and Seven Timing 1 6 24VDC 2 28 a 1 6 24VDC or 3 110 220VDC Ranges Photocoupler Zero Cross Function LED Indicator 3A 100 240VAC 5 24VDC Input Control Voltage Photocoupler Zero Cross Function LED Indicator 2A 100 240VAC 100 110VAC Input Control Voltage Phototriac LED Indicator 3A 100 240VAC 24VDC Input Control Voltage Photocoupler LED Indicator 3A 4 48VDC 5 24VDC Input Control Voltage Photocoupler
229. used Disconnect Switches 20 1250 A IEC 20 800 A UL High performance Compact design Universal IEC UL switch body Severe utilization categories AC 22 and AC 23 High resistance to humidity 194R FC Cable operated Handle 30 A size Fused switch version certifications UL Class J UL Class CC Uses Bulletin 1494F handles IP66 Type 3R 3 12 4 4X Pre assembled cable operated disconnect with interlock Cable options range from 3 10 feet Compliant with NFPA 2002 http www ab com en epub catalogs 12768 229240 229254 3170947 1263912 tab3 html 194R S Side mounted Kit 30 60 A sizes Fused switch version certifications UL Class J UL Class CC Operating handle ingress ratings IP66 Type 3R 3 12 4 4X Pre assembled side mounting bracketed disconnect interlock http www ab com en epub catalogs 12768 229240 229254 31 70947 1307638 tab3 htm Certifications e UL Listed CSA Certified CEASTA Certified LOVAG Certified 11 2 Variable Depth Flange Mounted Disconnect Switch 1494V http ab rockwellautomation com Motor Control Disconnect Switches NEMA Rotary Disconnect Switches tab2 The Allen Bradley Bulletin 1494V offering includes integral disconnect switches and mechanisms for right flange installation and for left flange installation They are designed for exceptionally long life over 20 000 operations New lower profile design maximizes panel space Handle template provided with each device ensures proper op
230. utomation com Motion Control MP Series Servo Motors High Performance for Medium Inertia Applications The MP Series Bulletin MPM Medium Inertia Servo Motors offer a compact power dense feature rich solution for applications with heavier loads and greater inertia Leveraging the proven MP Series motor technology and quality standards these new servo motors are ideal for users with print converting web handling automotive and other applications requiring more power in a smaller package Customers who currently use MP Series Low Inertia Motors will enjoy complete mechanical interchangeability with the new MP Series Medium Inertia Motors All couplers gear boxes and similar mechanical components are identical providing convenience for customers using both types of motors In addition cable selection and stocking is simplified through the use of DIN standard cables on a complete range of MP Series motors and actuators The MP Series medium inertia servo motors offer IEC metric mounting dimensions and rotatable DIN connectors that provide flexible connector orientation Features High resolution absolute encoder and resolver feedback 230V AC and 460V AC windings Multiple winding speed options optimized for use with Kinetix 6000 Series B and Kinetix 6200 servo drives High performance segmented stator design Performance matched to the legacy 1326AB Medium Inertia Servo Motors providing a clean migration into the latest MP Ser
231. value In order to install a panel the kA value must be greater than that of the incoming source How to Comply The SCCR must be established using an approved method one which is UL 508A supplement SB SCCRs must be evaluated for feeder circuits and branch circuits within the power circuit There are three basic steps to this 1 Establish the short circuit current ratings of individual power circuit components as specified in SB4 2 including all feeder and branch circuits 2 Modify limit the available short circuit current within a portion of a circuit in the panel due to the presence of current limiting Components as specified in SB4 3 Current limiting components provide an option for obtaining a higher overall panel kA rating with smaller rated devices 3 Determine the overall panel short circuit current rating as specified in SB4 4 More information available in publication SCCR TDOO1A EN P Page 7 from this publication is shown on the next page htto literature rockwellautomation com idc groups literature documents td sccr td001 en p pdf File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 13 of 143 YK CHRYSLER 2 1 ProposalWorks Tool ProposalWorks provides access to information on a broad range of Allen Bradley products and services It provides an easy to use interface to make it a snap to determine the exact catalog number for th
232. w 7 clear 6 blue 5 amber 6 blue 4 red 3 green 855TB24BRx n x 8 yellow 7 clear 6 blue 5 amber 6 blue 4 red 3 green as 855T DM2BPM25C Base DeviceNet Micro connect with 1 m cable 25mm pole Black with cap 855 TDM2BVMC Base DeviceNet Base With Right Angle Bracket And Mini Receptacle P Assembled 4 LED Stack Light Surface Mount With Cap Black Housing 855ECB24Y4Y3Y6Y8 24V AC DC Full Voltage Wired Yellow Steady LED bottom Blue poB T Steady LED Green Steady LED Red Steady LED top 855EMB24Y4Y3Y6Y8 Assembled 4 LED Stack Light Right Angle Bracket Vertical Mount With Cap Black Housing 24V AC DC Full Voltage Wired Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855EVB24Y4Y3Y6Y8 Assembled 4 LED Stack Light 25cm Pole Mount With Cap Black Housing 24V AC DC Full Voltage Wired Yellow Steady LED bottom Blue Steady LED Green Steady LED Red Steady LED top 855ECB24Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light Surface Mount With Cap Black Housing 24V AC DC Full Voltage Wired Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855ECB24Y4Y3Y6Y8Y7 Assembled 5 LED Stack Light Right Angle Bracket Vertical Mount With Cap Black Housing 24V AC DC Full Voltage Wired Clear Steady LED bottom Yellow Steady LED Blue Steady LED Green Steady LED Red Steady LED top 855ECB24Y4Y3Y6Y8Y7 Assembled 5 LED Stack
233. wide range of supply voltages P File Name Project Book Components Rockwell 140404 V1 4 R5 doc Original Date 01 October 2010 Version 1 4 Revised Date 4 April 2014 Page 37 of 143 oY CHRYSLER e Darkroom sensors for use in the manufacture of photographic materials e DeviceNet network compatible offering direct connection to the Industry standard device network e Diagnostic models with a choice of Static or Dynamic diagnostic capability for best response e NEMA 3 4X 6P 12 13 IP67 Transmitted Beam Source Cable Model 42GRL 90 _ Cable Version T Brown 15 24 L600 Te i 55 82 pe ei H 2096 I Es We n nan j he y 4 060 o7 05 4 ae vers Max Travel i oe 1 065 j FT T493 D 2 950 Rel ELE 5 5 a neo All Models Except Transmitted Beam Source i 521 0205 X 4 pin DC Micro QD Model 9 _0 QD 2 750 x Cable Length m i 8 13 90 320 i 3 PLCS 6 5 0 25500 245 TW E 7 ia Li r 2464 16 76 0 660 j e HE 32 66 1 285 a 4191 245 i 1 650 1 184 6 2 Photoelectric Sensors LaserSight 42CM htto www ab com en epub catalogs 2051089 6270353 6647249 664725 3 8445682 e Class 1 laser Fast response time less than 0 7ms e Teach capabilities Contrast Detection Three sensing modes e Error Proofing e Small spot size 0 1mm 100mm sensing Diffuse distance PNP Output Face View Male e Metal housing for heavy duty i
234. xiliary output to indicate the status of the MSR121RT to a indicator lamp or a PLC 3 Safety contacts NO 1 Auxiliary contact NC 1 Solid state PNP auxiliary contact single dual channel operation Cross fault monitoring Monitored or automatic reset e E stop safety gate safety mat or light curtain applications e EN 954 1 1S013849 1 IEC EN 60204 1 IEC 60947 5 1 ANSI B11 19 AS4024 1 e Category Cat 3 per EN 954 1 ISO 13849 1 e Approvals C Tick CE marked for all applicable directives cULus amp TUV 3 1 4 MSR122 Duplicates http ab rockwellautomation com relays and timers safety relays msr122e expansion relays The MSR122E is designed to be an expansion relay for use with the Minotaur safety relays The MSR122E is typically used in safety system applications where additional outputs switching connections are needed to help shut down a manufacturing process properly and safely The MSR122E can be connected as a single channel 1 N C or dual channel 2 N C input configuration The outputs include 6 normally open safety rated outputs used to shut down the manufacturing system and 1 normally closed auxiliary output to indicate the status of the MSR122E One additional normally closed output is available to allow the host relay to monitor the status of the MSR122E The safety auxiliary and monitoring outputs have independent and redundant internal contacts to help ensure the safety function e Safety category according to wiring
235. your migration from our Bulletin 140U to our Bulletin 140G Molded Case Circuit Breakers httos download rockwellautomation com esd ocx aspx sdrsid S16016 Bulletin 140G Molded Case Circuit Breakers have eight different frame sizes with a range of 10 3000 A to accommodate your required current ratings and breaking capacities With a wide range of operators and accessories these circuit breakers provide the protection of circuits against overload short circuit and ground fault htto ab rockwellautomation com Circuit and Load Protection Circuit Breakers 140G Circuit Breakers Features e Offers 3 and 4 pole versions to support worldwide application e Includes high interrupting ratings in compact dimensions from 18 100 kA e Improved Short Circuit Coordination G and Frames now have Type 2 Coordination e New technology enables quicker clearing of higher level faults at higher voltages than the 140U e Offers a wide range of operating mechanisms to fit a variety of panel configurations File Name Project Book Components Rockwell 140404 V1 4 R5 doc Version 1 4 Original Date 01 October 2010 Revised Date 4 April 2014 Page 53 of 143 R CHRYSLER e Provides greater customization in trip units e Offers a wide range of accessories for global availability Field Installed e More termination options e Includes globally rated and ROHS compliant Products 140G Molded Case Circuit Breakers G Frame 140G Molded Case Circuit Brea

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