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User`s Manual - Galco Industrial Electronics

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3. A 14 ACA 635 IGBT Supply Sections Manual X20 Terminal block size 1 VREF Reference voltage 10 VDC cables 0 3 to 3 3 mm 22 to 12 AWG 2 GND 1kohm lt R lt 10 kohm Tightening torque X21 0 2 to 0 4 Nm 2 to 4 Ibf in n 1 VREF Reference voltage 10 VDC m2 GND 1 kohm lt R lt 10 kohm t y 3 Al1 Speed reference 0 2 10 V 14 Al1 Rin gt 200 kohm SNE Al2 By default not in use 0 4 20 mA 6 Al2 Rin 100 ohm 7 Al3 By default not in use 0 4 20 mA 8 Al3 Rin 100 ohm tpn 9 AO1 Motor speed 0 4 20 mA 0 motor nom 10 AO1 speed R lt 700 ohm A 11 AO2 Output current 0 4 20 mA 0 motor SC 12 AO2 nom current R lt 700 ohm X22 1 DI1 Start T 1 Only effective if par 10 03 is set to olo 2 DI2 Stop 1 REQUEST by the user 3 DI3 Forward Reverse 1 bat p E 4 DI4 Acceleration amp deceleration select 2 0 open 1 closed ai DIS Constant speed select 2 DI4 Ramp times according to E EE 6 DI6 Constant speed select 3 O parameters 22 02 and 22 03 7 24V 24 VDC max 100 mA 1 parameters 22 04 and 22 05 8 24V 3 See par group 12 CONSTANT S E SPEEDS 10 DGND Di
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5. Code Parameter Bit Name Description 9 FAULT WORDS 9 01 FAULT WORD 1 0 SHORT CIRC Short circuit in the main circuit 1 OVERCURRENT Overcurrent 2 DC OVERVOLT Intermediate circuit DC overvoltage 3 ACS 600 800 TEMP IGBT module overtemperature 4 EARTH FAULT Internally detected earth fault 5 6 Not in use 7 Internal faults If this bit is 1 write down the value of Parameter 9 03 Contact ABB 8 11 Not in use 12 SC INU1 Short circuit in parallel connected phase module block 1 13 SC INU2 Short circuit in parallel connected phase module block 2 14 SC INU3 Short circuit in parallel connected phase module block 3 15 SC INU4 Short circuit in parallel connected phase module block 4 9 02 FAULT WORD 2 0 SUPPLY PHASE Missing phase during synchronisation 1 Not in use 2 DC UNDERVOLT Intermediate circuit DC undervoltage 3 5 Not in use 6 IO FAULT UO device fault on CH1 7 AMBIENT TEMP UO control board temperature 8 Not in use 9 OVER SWFREQ Switching overfrequency 10 Not in use 11 PPCC LINK Current measurement or communication fault of NINT board 12 CHO COM LOST Communication break on CHO 13 15 Not in use 9 03 FAULT WORD 3 0 FLT F1_7 Factory default parameter file error 1 USER MACRO User Macro file error 2 FLT F1_4 EPROM operating error 3 FLT F1_5 FPROM data error 4 FLT F2_12 Internal time level 2 overflow 100 ms 5 FLT F2_13 Internal time level 3
6. Parameter 7 01 MAIN CTRL WORD Control word of the line converter Bit Name Value Description 0 ON 0 gt 1 Starts charging OFF 0 Opens main contactor 1 2 0 Not in use 3 START 1 Starts modulation 0 Stops modulation 4 6 0 Not in use 7 RESET 0 gt 1 Makes a reset 0 S 8 15 0 Not in use 8 Status Word This parameter is a 16 bit packed boolean word displayed as a hex value and updated at 4 ms intervals Parameter 8 01 MAIN STATUS WORD Status signals of the line converter Bit Name Value STATE Description 0 RDY_ON 1 Ready to switch on no fault 0 Not ready to switch on fault 1 RDY_RUN 1 Ready to operate DC bus charged 0 Not ready to operate 2 RDY_REF 1 Operation enabled 0 3 TRIPPED 1 Fault 0 No fault 4 5 6 Not in use 7 ALARM 1 Warning 0 No Warning 8 MODULATING 1 Line converter modulates 0 Line converter not modulating 9 REMOTE 1 Drive control location REMOTE 0 Drive control location LOCAL 10 NET OK 1 Network voltage is OK 0 Network voltage is lost 11 Notin use 12 13 Not in use 14 CHARGING 1 Charging contactor closed 0 Charging contactor open 15 Not in use IGBT Supply Unit Program 8 5 Chapter 8 Parameters 9 Fault Words These parameters are 16 bit words They are displayed as hex values Bit value 1 Fault 100 ms intervals and 0 No Fault Parameters are updated at
7. X23 X33 ponocanana pDnnnnpnnnnn 2 X25 X26 X27 f ECO EE A EC Eeer eal Update notice Update Notice DERE q H ta Control Panel ed lL 24 VDC ExtPower Let Power gt ly O Ha CH o SE EN 273 10 k tr O 2 11 1 1 E EE E A Fa 3 Batt i A y o CO T N O o F T J Inverter Di d
8. Let Power gt O o CT N O SSES o Ge A O o C stot 2 H SE z ca Batt e 1 E 200070000000 C A ee E J D it J ACA 635 IGBT Supply Sections A 13 Appendix A Technical Data Motor Control and I O board RMIO 01 X20 Terminal block size 1 VREF Reference voltage 10 VDC cables 0 3 to 3 3 mm 22 to 12 AWG 2 GND 1 kohm lt R lt 10 kohm Tightening torque X21 0 2 to 0 4 Nm 2 to 4 Ibf in HI VREF Reference voltage 10 VDC 7 SE GND 1 kohm lt R lt 10 kohm 3 Al1 Speed reference 0 2 10 V 14 Al1 Rin gt 200 kohm 15 Al2 By default not in use 0 4 20 mA 6 Al2 Rin 100 o
9. Manual X20 Terminal block size 1 VREF Reference voltage 10 VDC cables 0 3 to 3 3 mm 22 to 12 AWG 2 GND 1kohm lt R lt 10 kohm Tightening torque X21 0 2 to 0 4 Nm 2 to 4 Ibf in 1 VREF Reference voltage 10 VDC e m2 GND 1 kohm lt R lt 10 kohm WE Al1 Speed reference 0 2 10 V 14 Al1 Rin gt 200 kohm 015 Al2 By default not in use 0 4 20 mA 6 Al2 Rin 100 ohm 7 Al3 By default not in use 0 4 20 mA 8 Al3 Rin 100 ohm pn 9 AO1 Motor speed 0 4 20 mA 0 motor nom 10 AO1 speed R lt 700 ohm A 11 AO2 Output current 0 4 20 mA 0 motor 12 AQ2 nom current R lt 700 ohm X22 pg Na Di Start T 1 Only effective if par 10 03 is set to olo 2 DI2 Stop 1 REQUEST by the user 3 DI3 Forward Reverse 1 Sen y ES 4 DI4 Acceleration amp deceleration select 2 0 open 1 closed 15 DI5 Constant speed select 3 DI4 Ramp times according to A 6 DIG Constant speed select 3 O parameters 22 02 and 22 03 7 24V 24 VDC max 100 mA 1 parameters 22 04 and 22 05 8 24V 3 See par group 12 CONSTANT S E SPEEDS 10 DGND Digital ground Di5 DI6 Operation 11 DIIL__ Start interlock 0 stop o o Setspeed through Al X23 1 o Constant speed 1 1 24V Auxiliary voltage output non isolated 0 1 Constant speed 2 2 GND 24 VDC 250 mA 1 1 Constant speed 3 X25 1 RO11 Relay output 1 ready 4 See parameter 21 09 START INTRL 2 RO12 FUNG Q 3 R
10. e IEC 61000 2 4 Class 3 Compatibility levels in industrial plants for low frequency conducted disturbances for line voltage e IEEE 519 1992 Recommended practices and requirements for harmonic control in electrical power systems Total demand distortion TDD A CE mark is attached to ACS 600 MultiDrive frequency converters 380 690 V ranges to verify that the unit fulfils the European Low Voltage and EMC Directives Directive 73 23 EEC as amended by 93 68 EEC and Directive 89 336 EEC as amended by 93 68 EEC EMC stands for Electromagnetic Compatibility It is the ability of electrical electronic equipment to operate without problems within an electromagnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 covers requirements stated for drives First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not supplying domestic premises Restricted distribution mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers customers or users who separately or jointly have technical competence in the EMC requirements of the a
11. 1 0V This value corresponds to the Al 2 10 V minimum reference from analogue input All 4 Update notice Update Notice Page 8 22 CHANGED Code Parameter T Default Alternative Description Integer S Settings Scaling e Fieldbus Equivalent 70 DDCS CONTROL 70 20 CH3 HW BISTAR This parameter is used for 1 1 CONNECTION enabling or disabling regeneration of channel CH3 optical transmitter In regeneration mode any message received by the channel is echoed back 0 RING Regeneration enabled Select RING if the CH3 channels on the NAMC boards RDCO modules are connected to a ring configuration 1 STAR Regeneration disabled Select STAR with a star configuration such as DriveWindow PC NDBU 95 optical branching unit s NAMC board RDCO module RMIO board Page 8 23 CHANGED D SET 10 VAL 1 denotes the receive address of data set 10 value 1 Page 8 24 CHANGED D SET 11 VAL 1 denotes the transmit address of data set 11 value 1 Update notice 5 Update Notice Appendix A Technical Data Page A 9 ADDED Drive Control Unit RDCU has been added to the manual The RDCU unit replaces the NDCU 51 unit The Drive Control Unit RDCU containing an RMIO 01 board is shown in the pictures below X20 Interface for CDP312 Control Panel X21 X22 X32
12. 16 LED Panel Controls a e hen oF Riad e AE te E S 13 19 Ree e cea tata rra iia oia Ss od a 14 Trend Monitoring with Drive Window 14 SENGING EW 14 19 Data Storage Parameter Table iooVanlar cali 15 21 Star Stop FUNCIIONS viii a a a Bawa We 16 23 DC BUS Reference cansa a ade ar ati 18 Bamia A A AAA A RR A ies 18 24 Reactive POWer iit ia AA AA OS ed ee Aaa AE 18 IIe Muerte 19 51 Communication Module 20 TODDES EE ee dee Ehe ge EE SE Ee rata dE AE 20 71 DriveBus Communication 000 00 ct teeta 22 90 91 Data Set Receive Addresses 23 92 93 Data Set Transmit Addresses 24 98 Option MOdUIES Ae oso riada a be wee Dawa Day oe ede eal eee eta 25 99 Start up Data so aiana a venue ghar antes dod a Malone A AN ne Cah ae aren se tee 26 Appendix A Technical Data Ratings 2 trado e PEER rr hee Oe whales 1 ADON EE 1 le 1 Rating AIN A ER E E e o ea EE 2 Dimensions and Weights EE wew san kama mamaaa nikwa 3 ACA 635 IGBT Supply Sections User s Manual ix Input Power Connection sats ica a ack ed chests da WR eo GE ee Dt al ed So 4 Harmonic DIStomion eva AAA Ss Gea de Bk DM tek EE Pe cea a 5 Switching ETE QUCTION iaeiae eas ti EE 5 AMBISAKGONGO EES ee ak 5 A EE EE 5 UE ee A RS 6 IGBT Supply Section AC Fuses 6 IGBT Supply
13. 191 14 puo Jay1anuoz lv 81 N L e Di VIZA trd 9 J01 U09 LGL s v S JAP 10 jddns aboyjon kny 10 13 INN SUO 99S BAP JO 101 Giz dns abi 1077 I re 98 10 1414 7x or Ce goz 9124 zoz De Ny Bb Co A SN g a IND B 9 HS SI EN uoljonp en Jo aen Siu U S u u Jo 3M3 Ip Sang paju 0 ansoj ju y ul puo zuawnoop DEED 3 o 8 e A ulajay pa 10 st N lt ACA 635 IGBT Supply Sections Appendix B Circuit Diagrams lt m o a tu ia Zoo Co Baa a ee we Ao H st 5 Ol aH wa E ES a o a D F g S Ls 20xa gt gt E E o E CR e o lt D SZ E 3 3 gt 2 a aq N gt m Sa E a o NO lt A 4 i WCS 100 d gt wog ToD 5 LN I 1 j is z 5 3 anig S v ES a E 7 990 89 i S 3 2 o N p a E lio 3 lt N i 5 Tr Ya 0 EI Ei ou Ei k 3 ST nN 2 E N 5 So i N i V
14. 2 07 DC REF INITIALIZ V Initialized intermediate circuit voltage reference based on line side 1 1 V ID Run The voltage reference is calculated from DC voltage measurement and is approximately sqrt 2 supply network voltage 3 Actual Signals Code Parameter Unit Description Integer Scaling 3 ACTUAL These parameters are visible in parallel connected units frame SIGNALS sizes 2xR11i R12i and 4xR11i R12i only and show the highest power plate temperatures of the phase module blocks no 1 to 4 see Chapter 3 Hardware Description IGBT Supply Unit LEDs on the NINT board indicate the hottest phase U V or W of each module block See Chapter 7 Fault Tracing What to Do in Case of an Earth Fault Indication 3 12 PPO TEMP C The highest power plate temperature of phase module block 1 1 1 C 3 13 IPP 1 TEMP C The highest power plate temperature of phase module block 2 1 1 C 3 14 PP 2 TEMP C The highest power plate temperature of phase module block 3 1 1 C 3 15 PP 3 TEMP C The highest power plate temperature of phase module block 4 1 1 C IGBT Supply Unit Program 8 3 Chapter 8 Parameters 4 Information The software version Parameters 4 01 and 4 03 is expressed as follows Character Example Meaning no 1 l Input bridge software 2 X Product X ISU 3 X Software type A application software Parameter 4 03 4 G Control board
15. 500 VAC 1 min Logical thresholds lt 8 VDC 0 gt 12 VDC 1 Input current DI1 to DI 5 10 mA DI6 5 mA Filtering time constant 1 ms Relay outputs Three programmable relay outputs Switching capacity 8 A at 24 VDC or 250 VAC 0 4 A at 120 VDC Minimum continuous current 5 mA rms at 24 VDC Maximum continuous current 2 A rms Isolation test voltage 4 kVAC 1 minute DDCS fibre optic link With optional communication adapter module RDCO Protocol DDCS ABB Distributed Drives Communication System The RMIO board as well as the optional modules attachable to the board fulfil the Protective Extra Low Voltage PELV requirements stated in EN 50178 A 16 ACA 635 IGBT Supply Sections Applicable Standards CE Marking Definitions Appendix A Technical Data The ACA 635 complies with the following standards EN60204 1 1992 Corr 1993 IEC 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements e EN 60529 1991 IEC 60529 IEC 60664 1 1992 Degrees of protection provided by enclosures IP code EN 50178 1986 Electronic equipment for use in power installations EN 61800 3 1996 Amendment A11 2000 IEC 61800 3 EMC product standard including specific test methods e IEC 61000 3 4 TR2 Stage 3 Limitation of emission of harmonic currents in low voltage power supply systems with rated currrent greater than 16 A for line current
16. 500 VAC 1 minute Input Updating Time 10 ms An external 24 VDC supply can be used instead of the internal supply Relay Outputs Three Relay Outputs Switching Capacity 8 A at 24 VDC or 250 VAC 0 4 A at 120 VDC Maximum Continuous Current 2 A rms Isolation Test Voltage 4 kVAC 1 minute Output Updating Time 100 ms DDCS Fibre Optic Link Protocol DDCS ABB Distributed Drives Communication System ACA 635 IGBT Supply Sections A 11 Appendix A Technical Data Drive Control Unit RDCU X20 X21 X22 YA ECH Sy X23 CO AY X25 X26 X27 The Drive Control Unit RDCU containing an RMIO 01 board is shown in the pictures below Interface for CDP312 Control Panel X31 oooo000000 ooooo00000 D X33 ACA 635 IGBT Supply Sections Appendix A Technical Data PH il y H E S Ir YN et me AN o 0 ji Control Panel E h 24 VDC S Ext Power
17. Click OK Do you wish to associate it Associate SU600 xxxx x With Choose ACS600 MultiDrive from the list Do you wish association ISU600 xxxx x ACS600 Click Yes MultiDrive be permanent User Interface Firmware Manual for System Standard or Crane Drive Application Program The user interface of the IGBT Supply Unit is a CDP 312 Control Panel or a PC which is equipped with a DDCS board and DriveWindow 1 2 ACA 635 IGBT Supply Sections User s Manual Chapter 2 Operation Basics Operation of ISU The ISU is a four quadrant switching mode converter i e the power flow through the converter is reversible The AC current of the ISU is sinusoidal at a unity power factor As a default the ISU controls the DC link voltage to the peak value of the line to line voltage The DC voltage reference can be set also higher by a parameter Main Circuit Diagram A diagram of the main circuit of the IGBT supply is shown below Control and Gate Drivers Common DC bus Supply network Converter Control The control and modulation is based on the Direct Torque Control DTC method typically used in ACS 600 motor control Two line currents and DC link voltage are measured and used for the control The control boards are similar to the boards of the inverter ACA 635 IGBT Supply Sections ACS800 17 2 1 Chapter 2 Operation Basics Voltage and Current The high frequency switching
18. max Digital inputs With Standard Application Program six programmable digital inputs common ground 24 VDC 15 to 20 and a start interlock input Group isolated can be divided in two isolated groups see solation and grounding diagram below Thermistor input 5 mA lt 1 5 kohm 1 normal temperature gt 4 kohm 0 high temperature open circuit 0 high temperature Internal supply for digital inputs 24 VDC short circuit proof An external 24 VDC supply can be used instead of the internal supply Isolation test voltage 500 VAC 1 min Logical thresholds lt 8 VDC 0 gt 12 VDC 1 Input current DI1 to DI 5 10 mA DI6 5 mA Filtering time constant 1 ms Relay outputs Three programmable relay outputs Switching capacity 8 A at 24 VDC or 250 VAC 0 4 A at 120 VDC Minimum continuous current 5 mA rms at 24 VDC Maximum continuous current 2 A rms Isolation test voltage 4 kVAC 1 minute DDCS fibre optic link With optional communication adapter module RDCO Protocol DDCS ABB Distributed Drives Communication System requirements stated in EN 50178 The RMIO board as well as the optional modules attachable to the board fulfil the Protective Extra Low Voltage PELV 10 Update notice Update Notice Page A 12 CHANGED e EN 61800 3 1996 Amendment A11 2000 IEC 61800 3 EMC product standard including specific test method P
19. 0 The ISU control needs measurements of the DC link voltage and two line currents The stator flux integral of the voltage vector of the ISU is calculated by integrating the voltage vector used to generate the output voltage of the ISU This is due to the fact that the existing voltage in the network can be thought to be generated by a rotating magnetic flux encircled by coils Each of these coils is one of the line voltage phases The voltage in the coils can be expressed by the formula below en E dt The virtual torque generated by the ISU is calculated as a cross product of flux and current vectors L xI Power can also be expressed as a product of torque and angular velocity P oT 6 2 ACA 635 IGBT Supply Unit Program Chapter 6 Firmware Description If the network frequency is constant power is directly proportional to the torque By controlling torque power transferred between the ISU and the network can be set to a value that keeps the DC link voltage constant These basic facts enable the use of the DTC method which relies on control of flux and torque The main difference between DTC and conventional PWM is that the torque is controlled at the same time level as power switches 25 ms There is no separate voltage and frequency controlled PWM modulator All selections of the switches are based on the electromagnetic state of the ISU This kind of control method can be realised only by using a h
20. 16 CH3 LINK RI15 1 15 DDCS channel CH3 intensity control for 1 1 CONTROL transmission LEDs in each device in a link The parameter can be used in special cases to optimise the communication performance in the link 70 19 DDCS CHO HW BISTAR This parameter is used for enabling or 1 1 CONN disabling regeneration of channel CHO optical transmitter in DDCS mode DDCS mode is typically used with APC2 AC70 and AC450 controllers In regeneration mode any message received by the channel is echoed back This parameter is not in use in DriveBus mode 0 RING Regeneration enabled Select RING if the CHO channels on the NAMC boards RDCO modules are connected in a ring configuration 1 STAR Regeneration disabled Select STAR with a star configuration such as AC450 C1810 NDBU 95 optical branching unit s NAMC board RDCO module RMIO board IGBT Supply Unit Program 8 21 Chapter 8 Parameters 70 20 CH3 HW BISTAR This parameter is used for enabling or 1 1 CONNECTION disabling regeneration of channel CH3 optical transmitter In regeneration mode any message received by the channel is echoed back 0 RING Regeneration enabled Select RING if the CH3 channels on the NAMC boards RDCO modules are connected to a ring configuration 1 STAR Regeneration disabled Select STAR with a star configuration such as DriveWindow PC NDBU 95 opt
21. 354 VDC for 500 V units and 488 VDC for 690 V units The tip limit can be changed with Par 30 12 DC UNDERVOLT TRIP Check supply and inverter fuses Check supply voltage DI5 0 Digital input DI5 is OFF 0 Check the function indicated via digital input Par 9 11 bit 2 DI5 E EARTH FLT IT Ungrounded Network Check motors Par 9 11 bit 4 Impedance between a live part e g phase Check motor cables conductor DC link motor cable or motor and earth ground is too low Earth fault in LCL filter line converter DC link inverter s motor cables or motor Check ISU Check inverter s Check LCL filter EARTH FAULT Par 9 01 bit 4 Par 9 11 bit 12 Earthed grounded Network The sum of line currents measured with internal current transducers is too high Earth fault in LCL filter line converter DC link inverter s motor cables or motor or current unbalance in parallel connected converters Check motors Check motor cables Check ISU fuses parallel connected units Check ISU Check inverter s Check LCL filter 7 4 ACA 635 IGBT Supply Sections ACS800 17 Chapter 7 Fault Tracing Fault Messages Fault Text Cause What to do FAN FLT Fan is not rotating or contactor connection is Check the acknowledge circuit connection to Par 9 11 bit 5 loose the digital input DI1 Check the condition of the bearings of the fan motor by rotating fan motor manually
22. 600 mm for frame sizes R11i and above approximately 150 kg Type Marking Width Height Weight mm mm kg IGBT supply sections 380 415 V Range Uy 415 V ACA 635 0265 3 1600 2130 550 ACA 635 0405 3 1600 2130 550 ACA 635 0765 3 2800 2130 1180 ACA 635 1125 3 3300 2130 1780 ACA 635 1440 3 4200 2130 2060 ACA 635 2145 3 5200 2130 3210 ACA 635 2820 3 7600 2130 3820 IBGT supply sections 380 500 V Range Uy 500 V ACA 635 0325 5 1600 2130 550 ACA 635 0495 5 1600 2130 550 ACA 635 0935 5 2800 2130 1180 ACA 635 1385 5 3300 2130 1780 ACA 635 1760 5 4200 2130 2060 ACA 635 2625 5 5200 2130 3210 ACA 635 3450 5 7600 2130 3820 IGBT supply sections 525 690 V Range Uy 690 V ACA 635 0315 6 1600 2130 550 ACA 635 0485 6 1600 2130 550 ACA 635 0900 6 2800 2130 1180 ACA 635 1385 6 3300 2130 1780 ACA 635 1710 6 4200 2130 2060 ACA 635 2545 6 5200 2130 3210 ACA 635 3350 6 7600 2130 3820 ACA 635 5140 6 9600 2130 6120 1 Height of the cabinet is 2074 for IP 54R PDM code 00145936 F ACA 635 IGBT Supply Sections A 3 Appendix A Technical Data Input Power Voltage U4 Connection 380 400 415 VAC 3 phase for 415 VAC units 380 400 415 440 460 480 500 VAC 3 phase for 500 VAC units 525 550 575 600 660 690 VAC 3 phase for 690 VAC units 40 10 variation from converter nominal voltage is allowed Short circui
23. CURRENT A Measured line current 1 1A 1 07 REACTIVE POWER kVAr Calculated reactive power positive capacitive negative 1 1 kVAr reactive 1 08 POWER kW Calculated line converter power positive power flow from 1 1 kW supply network to intermediate circuit negative power flow from intermediate circuit to supply network 1 09 POWER Input power in percentage of nominal value Par 4 06 1 1 CONV NOM POWER 1 10 DC VOLTAGE V Measured intermediate circuit voltage 1 1V 1 11 MAINS VOLTAGE V Calculated input voltage 1 1V 1 12 PP TEMP C Temperature of the power plate in degrees Celcius 1 1 C 1 13 TIME OF USAGE h Elapsed time meter The timer is running when the NAMC 1 1h RMIO board is powered 1 14 KWH SUPPLY kWh This actual signal counts the kilowatt hours in operation 1 100 kWh 1 15 DI6 1 STATUS 0000000 Status of the digital inputs DI6 to DI1 in the software 1 1 0111111 0 VDC 0 24 VDC 1 Example Control Panel CDP 312 display when digital inputs DI1 and DI4 are activated is 0001001 where the digits for digital inputs are read from right to left DI1 to DI6 1 16 KWH MOTORING kWh This actual signal counts the kilowatt hours of motoring 1 100 kWh power flow from supply network to intermediate circuit 1 17 KWH GENERATING kWh This actual signal counts the kilowatt hours of regenerative 1 100 kWh braking power flow from intermediate circuit to supply network 1 19 jAI1 V 0 10 Non
24. D SET 14 VAL 1 0 10 90 08 D SET 14 VAL 2 0 10 90 09 D SET 14 VAL 3 0 10 90 10 D SET 16 VAL 1 0 10 90 11 D SET 16 VAL 2 0 10 90 12 D SET 16 VAL 3 0 10 90 13 D SET 18 VAL 1 0 100 90 14 D SET 18 VAL 2 0 100 90 15 D SET 18 VAL 3 0 100 90 16 D SET 20 VAL 1 0 100 90 17 D SET 20 VAL 2 0 100 90 18 D SET 20 VAL 3 0 100 91 01 D SET 22 VAL 1 0 100 91 02 D SET 22 VAL 2 0 100 91 03 D SET 22 VAL 3 0 100 91 04 D SET 24 VAL 1 0 100 91 05 D SET 24 VAL 2 0 100 91 06 D SET 24 VAL 3 0 100 91 07 D SET 32 VAL 1 0 100 91 08 D SET 32 VAL 2 0 100 91 09 D SET 32 VAL 3 0 100 IGBT Supply Unit Program 8 23 Chapter 8 Parameters 92 93 Data Set Parameters of this group are signal addresses for transmitted data to Transmit Addresses the overiding system Overriding System RMIO NAMC xx Dataset Table Address 11 Assignment 13 of Dataset AMC DDCS link 15 Group Table 92 01 92 18 7 Cho f 33 Data set transmit addresses with the NAMC 51 RMIO board are given below D SET 11 VAL 1 denotes the transmit address of data set 11 value 1 Integer scaling of the parameters is 1 1 and range 0 9999 Code Parameter Default Updating Interval ms Description 92 93 DATA SET TRANSMIT ADDRESSES 92 01 D SET 11 VAL 1 801 2 92 02 D SET 11 VAL 2 110 2 92 03 D SET 11 VAL 3 0 2 92 04 D SET 13 VAL 1 0 4 92 05 D SET 1
25. DIN 436593 2 ACA 635 1760 5 690 700 170M5874 A he 2 ACA 635 2625 5 690 900 170M5876 2 ACA 635 3450 5 690 700 170M5874 2 ACA 635 0315 6 1250 400 170M6303 DIN 43620 3SHT ACA 635 0485 6 1250 630 170M6205 3SHT ACA 635 0900 6 690 900 170M5876 2 ACA 635 1385 6 690 700 170M5874 2 ACA 635 1710 6 690 900 170M5876 DIN 43653 2 ACA 635 2545 6 690 700 170M5874 2 ACA 635 3350 6 690 900 170M5876 La Ke 2 ACA 635 5140 6 690 700 170M5874 2 A 6 ACA 635 IGBT Supply Sections Appendix A Technical Data IGBT Supply Unit DC The DC fuses Bussmann used in the IGBT supply units are listed Fuses below IGBT Supply IGBT Supply Section Frame Un Size In Type Section Frame UN Size In Type Typa IVI IA Tyee IVI A 415 V and 500 V Range 690 V Range R8i 660V 630 170M6810 RO 1250V 3SHT 400 170M6303 RO 660V 1000 170M6814 RO 1250V 3SHT 630 170M6205 R111 R111 2xR11 4xR11i 4xR11i R12i R12i 2xR12i 2xR12i 4xR12i Power Cable Entries Tightening Torque Marking PDM code 00018306 Notes concerning the cable entry table are below The tightening torques for screw connections applicable to zinc and chrome platings and screw strength class 8 8 are presented below Screw Torque Nm Soft aluminium Alloyed aluminium and copper M5 3 5 3 5 M6 6 9 M8 17 20 M10 35 40 M12 55 70 M16 130 180 valid also for greased screws Below is expl
26. DN D E o g a S o o 1 o i to ae les A ae 3 IDO i a D 4 Le y ps i E o i 1 E alla 5 DJE E AMA E adada aof adada A 1 1 g 1 Lepage KNIS Si yuoypno ssaidka ynouyim se pd p p Jo gen uo onposday use PaUIO UOD UONOUUOJU Buy UI puo Su po SIE lt o B 2 ACA 635 IGBT Supply Sections Appendix B Circuit Diagrams faa o a uw L Alas o P co n 5 7 1 1 8 i D E al al 5 5 Ka ge mo i o S 7 gt al a lw gt E N 5 Di gt z S S gt Sa mou o S 8 ka S 2 zis TU Sl e Jo 5 upogo AROMIS Si BWOU alg Bis m NEIEN o JO zen uononposde Ee uge paujoyuos VOHOWOJU ay ul puo quauunoop ul Subi Ip 9nsasos M lt faa o a A u ACA 635 IGBT Supply Sections B 3 Appendix B Circuit Diagrams SIMYO ON 324 gaY SES ON 200 SNJ auDu 7929 0194 porouddy 4ewoysng j sap Way sap 200 ap paJodaJd uo paspg ee E E EE EE S i E SHUIMDJp PJDPUD S 998 VWOZ 0 lV Ziv 3 i pajoauuo9 jauod 4 ja 0N AOL 0 uv S Ze IMZ SDIOA d WON o ae uer vuOz 0 p
27. G NAMC 51 R RMIO 5to8 6000 Software version number 6000 NAMC 51 7000 RMIO Code Parameter T Range Unit Description Integer y Scaling p e 4 INFORMATION 4 01 SOFTWARE C IXXx xxxx This signal describes the software of the downloaded loading PACKAGE VER package 4 02 DTC VERSION B xxxx Software version number of the flux software This fixed part of the software consists of the line converter control operation system communication control of the DDCS channels and Modbus software for the control panel 4 03 APPLIC NAME C IXAx xxxx The application software name can be identified by means of this signal This part of the software has been written using PC elements 4 04 CONV NOM RIV Downloaded line converter nominal supply voltage 1 1V VOLTAGE 4 05 CONV NOM RIA Downloaded line converter nominal line current 1 1A CURRENT 4 06 CONV NOM R kW Line converter nominal power 1 1kW POWER 4 07 CONV MAX RIV Maximum value of converter voltage measuring range 1 1V VOLTAGE 4 08 CONV MAX RIA Maximum value of converter current measuring range 1 1A CURRENT 4 09 INVERTER C XXXXXX X XXX Line side converter type TYPE 8 4 IGBT Supply Unit Program Chapter 8 Parameters 7 Control Word Parameter 7 01 is the control word of the line converter The control word is a 16 bit packed boolean word displayed as a hex value and updated at 10 ms intervals
28. Hardware Description Auxiliary Control Unit The following components are located in the Auxiliary Control Unit e Drive Control Unit NDCU which includes an Application and Motor Controller NAMC Board and a standard I O NIOC Board or Drive Control Unit RDCU which includes a Motor Controller and standard I O Board RMIO e Optical Branching Unit NPBU with parallel connected IGBT Supply Units frames 2 or 4 times R11i and R12i NPBU is connected between NAMC RMIO and NINT boards inside the converter module Control voltage supply fuses and transformer e On off switch on the cabinet door and relays e Optional CDP 312 Control Panel and NLMD 01 Monitoring Display e Optional voltage and current meters e Control wiring and relays e Auxiliary voltage filter for sensitive equipment ly 17 A 230 115 V e Optional emergency and earth fault protection components e Other options fieldbus adapter modules man machine interfaces etc Incoming Unit The following components are located in the Incoming Unit e Terminals for the input power AC supply connection e Frames R i to R9i switch fuse including AC fuses and main contactor Frames R11i and above air circuit breaker e Optional earthing switch e Charging fuses and contactor e Current transformer of optional ammeters Filter Unit The following components are located in the Filter Unit e LCL filter e Cooling fan for filter e Charging resistors e AC fuses frames
29. If the bearings are faulty replace the fan available as spare part Replace the fan if trippings continue and the bearings are OK IO FAULT 1 0 communication fault or error detected on Check for loose connections between the Par 9 02 bit 6 CH1 This can be caused by a fault in the NIOC NIOC and NAMC board or on RDCO module board RDCO module RMIO board or a faulty Test with new fibre optic cables loose fibre optic cable connection If the fault is still active replace the NIOC board RDCO module RMIO board MAIN CNT FLT Main contactor is not functioning properly or Check main contactor control circuit wiring and Par 9 11 bit 6 loose wiring signal wiring Check main contactor control voltage level should be 230 V NET VOLT FLT Mains voltage is out of allowable range during Check mains voltage Par 9 02 bit 11 communication fault between the NAMC RMIO and NINT boards The fault indication is not activated when the DC link voltage is disconnected but the NAMC RMIO board has an external power supply The indication is activated when the charging is completed and the DC link voltage is high Par 9 11 bit 9 synchronisation or ID Run Trip limits are 208 V Start again for 415 V units 250 V for 500 V units and 345 V for 690 V units OVER SWFREQ Switching overfrequency fault This may be due Replace the NAMC RMIO board Par 9 02 bit 9 to a hardware fault in the electronic boards Replace
30. NO 0 NO 1 YES Analogue output signal 1 inversion 15 03 MINIMUM AO1 I O mA 1 O mA 2 4 mA Analogue output signal 1 offset in 3 10 mA milliamperes 15 04 FILTER AO1 R 0 10 s 0 10 s Filter time constant for AO1 100 1s 15 05 SCALE AO1 R 100 0 65536 Nominal value of AO1 Par 15 01 1 ANALOGUE OUTPUT 1 It corresponds to 20 mA at the output Example Par 1 06 LINE CURRENT is linked to Parameter 15 01 ANALOGUE OUTPUT 1 The value of Par 15 05 is 100 When the value of Par 1 06 LINE CURRENT is 100 A the output of AO1 is 20 mA 15 06 ANALOGUE 1101 0 30000 Analogue output signal 2 source selection 1 1 OUTPUT 2 See example in Par 15 01 15 07 INVERT AO2 B NO 0 NO 1 YES Analogue output signal 2 inversion 15 08 MINIMUM AO2 I 0 mA 1 O mA 2 4 mA Analogue output signal 2 offset in 3 10 mA milliamperes 15 09 FILTER AO2 R 0 10s 0 10 s Filter time constant for AO2 100 1s 15 10 SCALE AO2 R 3000 0 65536 Nominal value of AO2 signal Par 15 06 1 ANALOGUE OUTPUT 2 It corresponds to 20 mA at the output See example in Par 15 05 IGBT Supply Unit Program 8 11 Chapter 8 Parameters 16 System Control Inputs Code Parameter OD D re Default Alternative Settings Fieldbus Equivalent Description 16 SYSTEM CTR INPUTS 16 02 PARAMETER LOCK B OPEN Using this parameter unauthorised parameter changes by CDP 312 Control Panel or the Drive Window PC
31. NPBU RMIO ICU ISU Braking Chopper A braking chopper can be connected in parallel with an IGBT supply unit The configuration is beneficial when the braking is continuous and the drive is not allowed to stop if the supply network trips for a short time Braking Resistor Braking i Chopper 3 6 ACA 635 IGBT Supply Sections Chapter 4 Commissioning the Supply Section with ISU Overview This chapter describes the commissioning of a supply section that is equipped with the IGBT Supply Unit ISU drive The Safety Instructions on the first pages of this manual must be A WARNING Only gualified electricians are allowed to commission the followed Ignoring the safety instructions can cause injury or death Installation Checklist The installation must be checked before commissioning the supply section This table refers to the more detailed instruction Action Information Check that the mechanical and electrical installation of the frequency converter is inspected and OK Ensure that the insulation resistance of the assembly is checked according to instructions given in the Hardware Manual Ensure that the surroundings and inside of the cabinet are free from dust and loose objects like cable trimmings and other waste left from the installation See ACS 600 Mul
32. Un DC Fuses REN a a ds 7 Power Cable Entries s scsi a A A A dec 7 Be Ian le Ree TEE EE ET 7 MARINO di AA DAA RNE teases 7 IGBI S ppy e EEN 8 Drive Control Unit NDCU 51 9 NIOC Board Connections ee a a A a aes a ee 10 NIOC Board Specifications 11 Drive Control Unit RD CU W e ed eat ee heat Be ee iva eee deet hd ae 12 Motor Control and I O board RMIO 01 14 RMIO board specifications 16 Applicable ET EI ENEE EE 17 CE Making ay a AE AS Se 17 BI ln 17 Compliance with the EMC Directive 18 Elle EENEG 18 Appendix B Circuit Diagrams Eelef a A o e sn o ma a a EE a e am E AS AR 1 D ACA 635 IGBT Supply Sections User s Manual Update Notice for ACA 635 IGBT Supply Sections 260 to 4728 kVA ACS 800 17 Line side Converter 120 to 1385 kVA The notice concerns The notice is in use The notice contains The translation DE revision C of the ACA 635 IGBT Supply Sections 260 to 4728 kVA ACS 800 17 Line side Converter 120 to 1385 kVA User s Manual code 3BFE 64495062 from 28 07 2003 Updates to the REV C translation ACS 800 17 Line side Converter Chapter 1 About this Manual Chapter 2 Operation Basics 0 5 4 0 CHANGED ACS ACC 617 line side conv
33. and high du dt slightly distorts the voltage Waveforms waveform at the input of the converter The depth of the voltage notches depends on the ratio of network inductance to total line inductance network LCL filter inductance Typical line current iy and voltage uyy waveforms are shown below A V Uuv t ms 800 1200 DC Current A typical DC current ijc waveform is shown below Tal Lim 100 102 104 106 108 110 112 114 116 118 t ms 2 2 ACA 635 IGBT Supply Sections ACS800 17 Chapter 2 Operation Basics Distortion IGBT supply unit does not generate characteristic current voltage overtones llike a traditional 6 or 12 pulse bridge does because of the sinusoidal waveform of the line current The Total Harmonic Distortion THD in voltage depends slightly on the Short Circuit Ratio in the Point of Common Coupling PCC refer to Appendix A Technical Data Spectrum of the Voltage A typical spectrum of the voltage distortion at the output of the Distortion transformer is shown below Each harmonic is presented as a percentage of the fundamental voltage n denotes the ordinal number of the harmonic 0 5 4 0 r r r y T T 7 7 7 T f 7 7 7 7 7 7 THD 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 Spectrum of the Line A typical spectrum of the line current distortion is shown below Each Current Distortion harmonic is presented as a p
34. and negative pulses of the same amplitude The period depends on the respective leakage capacitances and the insulation resistance of the system to be monitored The setting of the response values and other parameters can be carried out via the function keys The parameters are indicated on the display and they are stored in a non volatile memory after setting ACA 635 IGBT Supply Sections Chapter 5 Earth Fault Protection In Case of an Earth Fault Further Information System earthed Network Diagram Description In Case of an Earth Fault With Bender s insulation monitoring device it is possible to set up two response values ALARM1 and ALARM2 Both values have an own alarm LED which illuminates if reading is below these selected response values An earth fault closes the measuring circuit An electronic evaluation circuit calculates the insulation resistance which is indicated on an LC display or an external ohmmeter after the response time The alarm actions depend on the electric connection for example ALARM1 can be wired to give a warning and ALARM2 can be wired to trip the device Further information about the insulation monitoring device is available in IRDH265 Operating Manual code TGH1249 published by the manufacturer BENDER companies In a system earthed network the neutral point of the supply transformer is earthed solidly This section describes an internal earth fault protection principle in a sy
35. automatically sets the communication speed 8 20 IGBT Supply Unit Program Chapter 8 Parameters 70 04 CHO TIMEOUT R 100 ms 0 60000 ms The delay time before a communication 1 1 ms break fault is indicated The time count starts when the link does not update the message During the time elapsing CHO TIMEOUT warning is set by 9 12 SUPPLY ALARM WORD bit 0 When the value of Par 70 04 is zero timeout is not monitored and CHO COM LOST fault is not indicated regardless of the value of Par 70 05 70 05 CHO COMM LOSS FAULT This parameter is in use when Par 98 01 CTRL COMMAND SEL is set to MCW and Par 98 02 COMM MODULE to FBA DSET1 FBA DSET10 or INVERTER 1 NO FAULT A warning is given on communication loss on channel CHO 2 FAULT Converter trips on communication loss on channel CHO 70 06 CH1 LINK R10 1 15 DDCS channel CH1 intensity control for 1 1 CONTROL transmission LEDs in each device in a link The parameter can be used in special cases to optimise the communication performance in the link 70 15 CH3 NODE ADDR Pi 1 254 Node address for channel CH3 This 1 1 channel is normally used with the start up and maintenance tools If the CH3 channels of several drives have been connected in a ring or star by branching unit configuration each one must be assigned a unique node address The new node address becomes valid only after auxiliary power shutdown of the NAMC RMIO board 70
36. current has been below 0 64 percent of l10s 60s for 1 5 milliseconds an alarm Parameter 9 12 SUPPLY ALARM WORD bit 10 NET LOST is generated The ISU tries to resynchronize as long as the DC voltage is greater than the value of Parameter 30 12 DC UNDERVOLT TRIP The resynchronizing checks are made at 20 ms intervals If the voltage in the DC link falls below the limit defined by Par 30 12 DC UNDERVOLT TRIP the ISU will open the main contactor breaker and a fault Parameter 9 11 bit 14 DC UNDERVOLT is generated Code Parameters Unit Description 30 12 DC UNDERVOLT TRIP V Undervoltage tripping limit Alarm 9 12 bit 10 NET LOST Supply lost alarm Fault 9 11 bit 14 DC UNDERVOLT Undervoltage tripping 6 8 ACA 635 IGBT Supply Unit Program Control Diagram Hysteresis Torque ref Flux ref Chapter 6 Firmware Description A block diagram of the measurements and principle of the ISU control program is shown below S1 S2 and S3 denote the power switches Direct torque and flux hysteresis control Actual Actual flux torque Actual value calculation Reactive power control DC voltage control Switching Controllers frequency control Reactive power reference Switching frequency reference DC voltage reference ASICs Torque bits Optimal
37. either by pressing the keypad RESET key by digital input or fieldbus or switching the supply voltage off for a while When the fault has been removed the drive can be started ACA 635 IGBT Supply Sections ACS800 17 7 1 Chapter 7 Fault Tracing Fault History Fault and Warning Messages When a fault is detected it is stored in the Fault History The last faults and warnings are stored with the time the fault was detected WARNING After a fault reset the drive will start if the start signal is on Before the reset switch off the external start signal or ensure that it is safe to start The Fault History can be viewed by pressing or in the Actual Signal Display Mode The Fault History can then be scrolled with and E To exit the Fault History press or The Fault History can be cleared by pressing the RESET key The tables below show the warning and fault messages Warning Messages Warning Cause What to do ACS 600 TEMP ACS 800 TEMP Excessive IGBT module temperature A warning is given if the temperature exceeds Check ambient conditions Check air flow and fan operation Par 9 12 bit 4 115 C Check heatsink fins for dust pick up Check line current against unit current AI lt MIN FUNC 1 O reference 4 20 mA is below 3 1 mA when Check for proper analogue control signal level Par 9 12 bit 3 Par 13 06 MINIMUM Al2 or Par 13 10 Check the control wiring MINIMUM AIS is set t
38. overflow 1 ms 6 FLT F2_14 Internal time level 4 overflow 50 ms 7 FLT F2_15 Internal time level 5 overflow 1 s 8 FLT F2_16 State machine overflow 9 FLT F2_17 Application program execution error 10 FLT F2_18 Application program execution error 14 FLT F2_19 Illegal instruction 12 FLT F2_3 Register stack overflow 13 FLT F2_1 System stack overflow 14 FLT F2_0 System stack underflow 15 Reserved 8 6 IGBT Supply Unit Program Chapter 8 Parameters Code Parameter Bit Name Description 9 FAULT WORDS 9 07 INT FAULT INFO Bits O to 3 are in use with parallel connected converters only Control board NINT 1 of phase module block 1 is connected to branching unit board NPBU channel CH1 NINT 2 is connected to channel CH2 etc 0 NINT 1 FAULT NINT 1 board fault 1 NINT 2 FAULT NINT 2 board fault 2 NINT 3 FAULT NINT 3 board fault 3 NINT 4 FAULT NINT 4 board fault 4 NPBU FAULT NPBU board fault 5 Not in use 6 U PH SC U Short circuit in phase U upper leg IGBT s 7 U PH SC L Short circuit in phase U lower leg IGBT s 8 V PH SC U Short circuit in phase V upper leg IGBT s 9 V PH SCL Short circuit in phase V lower leg IGBT s 10 W PH SC U Short circuit in phase W upper leg IGBT s 11 W PH SC L Short circuit in phase W lower leg IGBT s 12 15 Not in use Converter Constructed of Two to Four Parallel connected Phase Module Blocks Converter Phase Module Bloc
39. vector Uy line converter voltage vector UL AC choke voltage vector y4 network flux vector y2 line converter flux vector wu AC choke flux vector 6 power transfer angle joLi U U2gen d S Joe 1 X A U Yi m A U U Sie Y 8 T y2 y Igen ACA 635 IGBT Supply Unit Program 6 1 Chapter 6 Firmware Description The primary function of the ISU is to control the power transfer between the network and the DC link The purpose of the AC choke represented by reactance X j L is to smooth the line current and to act as an energy storage for the switch mode supply Power transfer equation between the network and the ISU is presented below UU P sin 6 Real power is being transferred only if an angle difference exists between the two voltage vectors Reactive power transfer equation is presented below eons Us A cos 0 Q For the desirable magnitude and the direction of the power and reactive power flow the length of the converter voltage vector and its phase angle 6 with respect to the line voltage vector must be controlled The DC voltage is controlled by keeping the power energy equilibrium between the line and the drives in the DC link constant The sign of the angle determines the direction of the power flow The output AC voltage is controlled by setting the length of the flux reference to correspond to the desired output voltage level producing cosfii 1
40. x t s zlS m E m za E E E m sie 2 s o Su 512 ja o s Ka Ke D n yp 1000 Wu Aly Ble plo eum ssaudxo noypia sarod paly 0 aunsajasip Jo asn uol anpoiday ge eg JIU P ULDZUOI UO OULOJU BU UJ puD juauunsop Siy ul subi D ana 8 lt w Lo ACA 635 IGBT Supply Sections Appendix B Circuit Diagrams aa o o w ja Zom GI o a d o i D a 91 co i Ra a y a 1 D a H o i y o 9 2 I v o 7 EN 4 7 7 ie atte 91 DOE E o ETS a eS a 3 i o 2 5 d I H y gt H 1 a 91 a H y i 91 pi _ 4 y D gt 2 l ll T gt ei N ape E aj il ae 550 E o A 58 Do ps M N WA SN lt e de 163 m ba lt m o o w emer KONIS Sl KOND s ep Jo aen uonposdey 49194 Pauoyuoo UONDUUOJU ay u Sly Wy SIU jo asss ag ACA 635 IGBT Supply Sections B 7 ACA 635 IGBT Supply Sections
41. 0 100 100 Setpoint value for reactive power control in 1 1 percentage of Par 4 06 CONV NOM POWER Reactive power control is capable of generating the set amount of reactive power to the network positive capacitive negative reactive 8 18 IGBT Supply Unit Program 30 Fault Functions Chapter 8 Parameters Code Parameter T Default Alternative Description Integer d Settings Scaling e Fieldbus Equivalent 30 FAULT 1 1 FUNCTIONS 30 02 EARTH FAULT B WARNING 0 WARNING A warning is given in an earth fault condition 1 1 1 FAULT Converter trips in an earth fault 1 1 30 03 EARTH FAULT RA for frame Non parallel connected converters frame sizes 1 1 LEVEL sizes R6i to R6i R7i R8i R9i R11i and R12i This R12i parameter sets the earth fault trip level through 5 for frame the PPCC link In frame sizes R6i and R7i the sizes 2xR11i default setting cannot be changed 2xR12i Parallel connected converters frame sizes 4xR11i 4xR12i 2xR11i 2xR12i 4xR11i 4xR12i current unbalance protection of converter output e g in a short circuit 1 1 unbalance in the sum current 2 3 unbalance in the sum current 3 8 unbalance in the sum current 4 13 unbalance in the sum current 5 18 unbalance in the sum current 6 28 unbalance in the sum current 7 39 unbalance in the sum current 8 62 unbalance in the sum curren
42. 270x511 6 ACA 635 0485 6 4x 914 6 270x511 6 ACA 635 0900 6 6x 13x18 6 270x911 6 ACA 635 1385 6 8x 13x18 12 195x501 12 ACA 635 1710 6 8x 13x18 12 195x501 12 ACA 635 2545 6 16x 13x18 18 270x711 18 ACA 635 3350 6 16x 13x18 18 270x711 18 ACA 635 5140 6 32x 13x18 18 270x911 18 A 8 ACA 635 IGBT Supply Sections Appendix A Technical Data Drive Control Unit The Drive Control Unit NDCU 51 containing an NAMC 51 board and NDCU 51 an NIOC board is shown below NMBO is an optional Memory Backup board NIOC NAMC NDCU 51 DRIVE CONTROL UNIT NIOC 01 NAMC 51 D ONDCO 01 8 CC DNDCO 02 avzo NDCO 03 ONMBO 01 Y anaLos CH3 Res INPUTS pyag CO 8 outputs P D IN D vis e DDCS CH2 master FOLLOWER bvi7 D RH 8 n 8 ners ave ei e DDCS 8 H1 vo ei vis E RS 485 MODBUS avu DDCSe CHO APPLICATION CONTROLLER RS 485 MODBUS 4 265 OFF wu DDCS H RS 485 namc 1 0 E Term PPCS ON INVERTER Ku E 24v IN BRC vio BRAKING CHOPPER oun 200 mA RELAY Interface for X25 OUTPUT 1 CPD 312 Control Panel 24v X NLMD 01 RELAY a X26 OUTPUT Monitoring 2 GI Display with System RELAY Application X27 OUT
43. 3 VAL 2 111 4 92 06 D SET 13 VAL 3 106 4 92 07 D SET 15 VAL 1 911 10 92 08 D SET 15 VAL 2 0 10 92 09 D SET 15 VAL 3 0 10 92 10 D SET 17 VAL 1 912 10 92 11 D SET 17 VAL 2 115 10 92 12 D SET 17 VAL 3 122 10 92 13 D SET 19 VAL 1 0 100 92 14 D SET 19 VAL 2 0 100 92 15 D SET 19 VAL 3 0 100 92 16 D SET 21 VAL 1 108 100 92 17 D SET 21 VAL 2 112 100 92 18 D SET 21 VAL 3 0 100 93 01 D SET 23 VAL 1 0 100 93 02 D SET 23 VAL 2 0 100 93 03 D SET 23 VAL 3 0 100 93 04 D SET 25 VAL 1 0 100 93 05 D SET 25 VAL 2 0 100 93 06 D SET 25 VAL 3 0 100 8 24 IGBT Supply Unit Program Chapter 8 Parameters 98 Option Modules Code Parameter T Default Alternative Description y Settings p Fieldbus e Equivalent 98 OPTION MODULES 98 01 COMMAND SEL B I O This parameter selects the control command interface s 0 MCW The ISU control program reads the control commands via a serial link and through the digital input terminals 1 1 0 The ISU control program reads the control commands through the digital input terminals 98 02 COMM MODULE I NO This parameter defines the control mode and place in the REMOTE mode 1 NO The drive is controlled using 1 0 DI2 2 FBA DSET1 The drive is controlled through the communication link CHO using datasets 1 and 2 This is a typical setting for use with a fieldbus adapter module 3 FBA DSET10 The drive is controlled through the communicatio
44. 35 EEN vex LINN OHLNO9 3AING e ES i LINN O I ONY TOXLNOD YOLON X0 OIMWY Sep DON 3 EE S Sain 8 L 9 S y l Update notice 12 What this Chapter Contains Intended Audience Parameter Setting To which Products this Manual Applies Contents Chapter 1 About this Manual This chapter describes the intended audience and contents of this manual It contains a table referring to tasks described in other manuals This manual is intended for people who plan the installation commission use and service the drive equipped with an IGBT supply Read the manual before working on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The parameters of the IGBT Supply Unit ISU Program listed in this manual need not be set in a normal start up procedure or in normal use However the ISU parameters can be viewed and changed using the Control Panel This manual applies to the ACA 635 supply sections and ACS 800 17 drives which contain the IGBT Supply Unit The control program of the IGBT Supply Unit is described in the following chapters Chapter 6 Firmware Description Chapter 7 Fault Tracing and Chapter 8 Parameters Safety Instructions contain installation and maintenance safety instructions Chapter 2 Operation Basics describes the operation of the IGBT Supply Unit Chapter 3 Hardware Descrip
45. 9 07 to YES ID Run request can still be set with Par 99 07 if required 1 YES Line side converter ID Run is performed automatically after power up of the NAMC RMIO board and next start The parameter sets Par 99 07 to YES Note ID Run takes about 5 seconds It is not allowed to load the line side converter during the ID Run If the ID Run has been performed once Par 99 08 can be set to NO ID Run request can still be set with Par 99 07 if required 99 09 APPLIC BINO 0 NO RESTORE 99 10 SUPPLY ID 1 0 0 32767 This parameter can be used by the overriding system to NUMBER check the right connections of the optical cables to the drive type This parameter requires support from the overriding system to verify the correct connection 8 26 IGBT Supply Unit Program Ratings Abbreviations Notes Appendix A Technical Data This table explains the abbreviations used in the following rating table Supply Section Lin Total rms input current continuous AC current Duty Cycle 1 min 5 min lA 5min Maximum base current with 4 5min 45min Short term rms overload AC current allowed for one minute every 5 minutes 11 5min la 5min 1 min 4 min Duty Cycle 10 s 60 s l50 60s Maximum base current with ymax 10 60s Short term rms overload AC current allowed for 10 seconds every 60 seconds 110 608 150 60s 10 s 50s qe qoM SN Rated apparent supply power of the supply section Pon Nominal power
46. A 635 IGBT Supply Unit Program 6 3 Chapter 6 Firmware Description Charging Synchronization The parameters concerning the identification routine are presented below Code Parameter Unit Description 99 07 LINE SIDE ID RUN Manual identification run 99 08 AUTO LINE ID RUN Automatic identification run after power up of the NAMC RMIO board and next start 2 07 DC REF INITIALIZ V Nominal DC reference Fault 9 11 bit 9 NET VOLT FLT Supply voltage is not valid When the control has received a start command the charging contactor is closed When the DC link voltage is high enough the main contactor breaker is closed and the charging contactor is opened This procedure is controlled by the NAMC board via NIOC board digital outputs RO1 and RO3 or by the RMIO board via digital outputs RO1 and RO3 If the charging is not completed i e the DC link voltage has not exceeded the value of Parameter 30 12 DC UNDERVOLT TRIP or the charging current is not below 5 of hos gos a fault bit is set Parameter 9 11 SUPPLY FAULT WORD bit 0 CHARGING FLT The ISU is synchronized to the network by three phase short circuits On the basis of the short circuit current the ISU can identify the phase order of the supply network and the starting point for the flux voltage vector The phase order of the supply can be changed without performing the identification routine again The synchronization can also be d
47. A Wani WA KWAA WAA aa 5 Basic COnMGUPAUOM ENEE 5 Parallel Connected Modules 5 Braking Chopper sers oasis and ane aan acd af ONY eg a atada eta phe Bl 6 Chapter 4 Commissioning the Supply Section with ISU EEN a o o di e BA Mt A e dele A EE E 1 Installation en TE EE 1 Checks with No Voltage Connected 2 Connecting Voltage to Auxiliary Circuits 3 Checks with Voltage Connected to Auxiliary Circuits 4 Connecting Voltage to IGBT Supply Unit 5 Sanrio tum aa Being ado els awk es ms dh OO Awe Oe ee eee RS dees Be Stee ed 6 Checks with ISU Supply Started 7 Parameters a s oe es eebe a ae hed ha Kea me aig Sie sa ara Bie a Se ia ale Aegan iy ae 7 Controlling the ISU with an Overriding System 8 Fieldbus Adapters cies aid 4 074 eRe Og ER 9 On load Re s renda a IS AA AD getters Sik as 9 Chapter 5 Earth Fault Protection MEIER 1 io nii WA AA A dese Stale ee tpars Ta 1 Insulation Monitoring Device bi Ces ot ae eek BN ie PE a BG ee Scan 1 System earthed Network ips cn ccd ate a nite ee Gaels cae peed ata a Wine ATA 2 Chapter 6 Firmware Description OVE IVIGW neo tire Sonne NA EE Geass Sat cer gh EE 1 Control Pr
48. ACS 600 ACS 800 User s Manual een re ACA 635 IGBT Supply Sections Commissioning of the 260 to 4728 kVA Ka eae ed ACS 800 17 Line side Converter e Parameters 120 to 1385 kVA e Fault Tracing e Technical Data AA ED ED FADED ACS 600 MultiDrive Manuals Air cooled Units English Originals GENERAL MANUALS Safety and Product Information EN 63982229 Complete general Safety Instructions Technical data for DSU and TSU supplies and Drive Sections ratings power losses dimensions weights fuses etc System Description EN 63700151 General description of ACS 600 MultiDrive Hardware Manual EN 63700118 e General Safety Instructions Hardware description of the Drive Section Cable selection ACS 600 MultiDrive mechanical and electrical installation Hardware commissioning of the Drive Section Preventive maintenance of ACS 600 MultiDrive ACS 600 MultiDrive Control Electronics LED Indicators EN 64289721 LED descriptions Modules Product Catalogue EN 64104268 Supply Unit components Drive Unit components Dynamic Braking Units DriveWare information Dimensional drawings Single line diagrams Auxiliary power consumption Master component tables Modules Installation Manual EN 64119010 Cabinet assembly Wiring Grounding and Cabling of the Drive System EN 61201998 Grounding and cabling principles of a variable speed drive system EMC Compliant Installation and Conf
49. Flux bits switching 1 1 S3 Control bits logic DC voltage 1 2 S3 l Current al Supply network The control includes two main controllers e torque and flux hysteresis control e dc voltage controller On the basis of measurements the following items are calculated e actual value for flux e actual value for torque e actual value for reactive power e estimate for frequency ACA 635 IGBT Supply Unit Program 6 9 Chapter 6 Firmware Description DC Voltage Controller The ISU control has two reference values for the DC voltage control Parameter 23 01 DC VOLT REF user given reference e Parameter 2 05 DC REF Q CTRL minimum DC voltage reference calculated by reactive power controller DC REF Q CTRL SELECTOR LIMITER RAMPING ji DC VOLT REF ei A DC REF RAMP 23 01 MAX A B gt C gt gt Torque ref c B E for 113 01 DC REF MAX hysteresis control 113 02 DC REF MIN 120 01 DC RAMP UP 120 02 DC RAMP DOWN In normal mode the ramped value of Parameter 23 01 DC VOLT REF is selected if it is higher than Parameter 2 05 DC REF Q CTRL The DC reference ramping times are set by Parameters 120 01 DC UP TIME and 120 02 DC DOWN TIME Minimum and maximum values for the DC reference are set by Parameters 113 01 DC REF MAX and 113 02 DC REF MIN Reference List The references are listed below Code P
50. GBT supply unit is similar to the hardware of the ACS 600 MultiDrive inverter One NAMC RMIO board controls the converter module It is located inside the Drive Control Unit NDCU RDCU box The supply section is equipped with an LCL filter DC fuses and AC fuses switch fuse OESA AC fuses are used with a breaker and a switch fuse is used with a contactor ICU FIU ISU T T Converter Module OESA AC fuses DC fuses T A Charging circuit Eeer E EE SS O O _ 230 115 V SE z NDCU RDCU ACU Update notice 3 Update Notice Chapter 8 Parameters Page 8 2 CHANGED Code Parameter Range Unit Description Integer Scaling 1 ACTUAL SIGNALS 1 19 Al V 0 10 Non scaled value of analogue input 10000 10 V or All See Par 13 01 All HIGH 20 mA VALUE and 13 02 Al1 LOW VALUE Page 8 4 CHANGED The software version Parameters 4 01 and 4 03 is expressed as follows Character Example Meaning no 1 Input bridge software 2 X Product X ISU 3 A Software type A application software Parameter 4 03 4 G Control board G NAMC 51 R RMIO 5 to 8 6000 Software version number 6000 NAMC 51 7000 RMIO Page 8 9 ADDED Code Parameter T Default Alternative Description Integer y Settings Scaling p Fieldbus e Equivalent 13 ANALOGUE INPUTS 13 12 MINIMUM I jOV
51. HO 11 Not in use 12 EARTH FAULT Internally detected earth fault 13 SYNCHRO FLT Synchronisation to supply failed 14 DC UNDERVOLT Intermediate circuit DC undervoltage 15 DC OVERVOLT Intermediate circuit DC overvoltage 9 12 SUPPLY ALARM WORD 0 CHO TIMEOUT Communication break detected 1 PANEL LOST Local control lost 2 Not in use 3 AI lt MIN FUNC Current below 4 mA 4 mA minimum selected 4 ACS 600 TEMP IGBT module temperature is excessive ACS 800 TEMP 5 CURRENT LIM Current limit exceeded 6 9 Not in use 10 NET LOST Network voltage lost 11 12 Not in use 13 EARTH FAULT Internally detected earth fault E EARTH FLT Earth fault detected by an external monitoring device 14 DIS 0 External fault indicated via DI5 15 Not in use 8 8 IGBT Supply Unit Program 11 Reference Selects Chapter 8 Parameters Code Parameter T Default Alternative Settings Description Integer y Fieldbus Equivalent Scaling p e 11 REFERENCE SELECT 11 01 DC REF SELECT PARAM 1 PARAM 23 1 Source for intermediate circuit DC voltage 1 1 23 1 2 All 3 Al2 4 AI3 reference 11 02 Q REF SELECT PARAM 1 PARAM 24 1 Source for reactive power reference 1 1 24 1 2 Ali 3 Al2 4 Al3 13 Analogue Inputs Code Parameter T Default Alternative Settings Description Integer y Fieldbus Equivalent Scaling p e 13 ANALOGUE INPUTS 13 01 Al1 H
52. IGH VALUE 20000 32768 32767 This value corresponds to the maximum input 1 1 voltage on analogue input Al1 13 02 Al1 LOW VALUE JI 0 32768 32767 This value corresponds to the minimum input 1 1 voltage on analogue input Al1 13 03 FILTER Al1 R 1000 0 30000 ms Filter time constant for analogue input All 1 1ms The hardware filter time constant is 20 ms 13 04 Al2 HIGH VALUE I 0 32768 32767 This value corresponds to the maximum input 1 1 in milliamperes 20 mA on analogue input Al2 13 05 Al2 LOW VALUE I 0 32768 32767 This value corresponds to the minimum input 1 1 in milliamperes 0 or 4 mA on analogue input Al2 13 06 MINIMUM Al2 0 mA 1 O mA 2 4 mA This value corresponds to the minimum reference from analogue input Al2 13 07 FILTER Al2 R 1000 ms 0 30000 ms Filter time constant for analogue input Al2 1 1ms The hardware filter time constant is 20 ms 13 08 AI3 HIGH VALUE 10000 32768 32767 This value corresponds to the maximum input 1 1 in milliamperes 20 mA on analogue input Als 13 09 AI3 LOW VALUE JI 0 32768 32767 This value corresponds to the minimum input 1 1 in milliamperes 0 or 4 mA on analogue input Als 13 10 MINIMUM AI3 0 mA 1 O mA 2 4 mA This value corresponds to the minimum reference from analogue input Al3 13 11 FILTER Al3 R 1000 ms 0 30000 ms Filter time constant for analogue input Al3 1 1ms The hardware filter time constant is 20 ms 13 12 MINIM
53. L Y xy DI E gt d Update notice 7 Update Notice External control cable connections non US to the RMIO board for the ACS 800 Standard Application Program Factory Macro are shown below For external control connections of other application macros and programs see the appropriate Firmware Manual X20 Terminal block size 1 VREF Reference voltage 10 VDC cables 0 3 to 3 3 mm 22 to 12 AWG 2 GND 1 kohm lt R lt 10 kohm Tightening torque X21 0 2 to 0 4 Nm 2 to 4 Ibf in m1 VREF Reference voltage 10 VDC m2 GND 1 kohm lt R lt 10 kohm y 3 Al1 Speed reference 0 2 10 V 314 Al1 Rin gt 200 kohm 15 Al2 By default not in use 0 4 20 mA 6 Al2 Rin 100 ohm 7 Al3 By default not in use 0 4 20 mA 8 Al3 Rin 100 ohm rpn A 9 AO1 Motor speed 0 4 20 mA 0 motor nom 10 AO1 speed R lt 700 ohm A 11 AO2 Output current 0 4 20 mA 0 motor Y 12 AO2 nom current R lt 700 ohm X22 1 Di Stop Start 1 Only effective H par 10 03 is s
54. O13 X26 1 RO21 Relay output 2 running 2 RO22 Gi 3 RO23 X27 Q 1 RO31 Relay output 3 fault 1 Fault 2 RO32 3 RO33 Update notice 9 Update Notice RMIO Board Specifications Analogue inputs With Standard Application Program two programmable differential current inputs 0 mA 4 mA 20 mA Rin 100 ohm and one programmable differential voltage input 10 W 0V 2V 10 V Rin gt 200 kohm The analogue inputs are galvanically isolated as a group Isolation Test voltage 500 VAC 1 min Max common mode voltage between the channels 15 VDC Common mode rejection ratio gt 60 dB at 50 Hz Resolution 0 025 12 bit for the 10 V 10 V input 0 5 11 bit for the 0 10 V and 0 20 mA inputs Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Constant voltage output Voltage 10 VDC 0 10 VDC 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C 56 ppm F max Maximum load 10 mA Applicable potentiometer 1 kohm to 10 kohm Auxiliary power output Voltage 24 VDC 10 short circuit proof Maximum current 250 mA without any optional modules inserted onto slots 1 and 2 Analogue outputs Two programmable current outputs 0 4 to 20 mA R lt 700 ohm Resolution 0 1 10 bit Inaccuracy 1 Full Scale Range at 25 C 77 F Temperature coefficient 200 ppm C 111 ppm F
55. PUT Program S O AMI PAIDID E 6431 3835 TT i PDM code 00057607 A ACA 635 IGBT Supply Sections A 9 Appendix A Technical Data NIOC Board External control connections for the IGBT Supply Unit on the NIOC Connections board are shown below Terminal Block Size X21 X22 cables 0 5 to 1 5 mm X23 X25 X26 X27 cables 0 5 to 2 5 mm Factory Settings X21 Programmable 1 VREF Reference voltage 10 VDC 2 GND 1kohm lt R _ lt 10kohm 3 Ali By default not in use A Al1 0 2 10 V Rin gt 200 kohm 5 Al2 By default not in use 6 AI2 0 4 20 mA Rin 100 ohm 7 AI3 By default not in use 8 AI3 0 4 20 mA Rin 100 ohm 9 AO1 By default not in use 10 AO1 0 4 20 mA Ri 100 ohm 11 AO2 By default not in use 12 AO2 10 4 20 mA Rin 100 ohm X22 Fixed lt ert Acknowledgement of converter fan lt 2 pi2 Stop Start 3 D3 Acknowledgement of main contactor St 4 Di4 Earth fault RS 485 serial line connector X28 SE BCEE 5 DI5 External fault indication gt GN Il 6 Di6 Reset a S Standard Modbus link 7 24V 24VDC max 100 mA 8 24V 4 A 9 DGND Digital Ground 5 GND CES 6 24V X23 es 1 24V Auxiliary voltage
56. Program Fault tracing Fieldbus control Note a separate Start up Guide is attached Crane Drive EN 3BSE 011179 Commissioning of the Crane Drive Application Program Control Panel use Crane program description Parameters of the Crane Drive Application Program Fault tracing CONTROL SECTION MANUALS delivered with optional Control Section Advant Controller 80 User s Manual EN 64116487 AC 80 hardware and connections AC 80 software Programming Diagnostics Advant Controller 80 Reference Manual PC Elements EN 64021737 Description of PC and DB elements Advant Controller 80 Reference Manual TC Elements EN 64331868 Description of TC elements BRAKING SECTION MANUAL delivered with optional Braking Section ACA 621 622 Braking Sections User s Manual EN 64243811 Installation Start up Fault tracing Technical data Dimensional drawings MANUALS FOR OPTIONAL EQUIPMENT delivered with optional equipment Fieldbus Adapters I O Extension Modules Braking Choppers etc e Installation Programming Fault tracing Technical data ACA 635 IGBT Supply Sections 260 to 4728 kVA ACS 800 17 Line side Converter 120 to 1385 kVA User s Manual This manual concerns the ACS 600 MultiDrive supply sections ACA 635 equipped with an IGBT Supply Unit and ACS 800 17 drives 3BFE 64013700 REV D EN EFFECTIVE 07 07 2003 2003 ABB Oy All Rights Reserved Overview Installation and Ma
57. R11i and above LCL Filters An LCL filter suppresses voltage and current distortion across a wide frequency range 3 2 ACA 635 IGBT Supply Sections Chapter 3 Hardware Description Short circuit ratio Rsc describes the strength of the supply network The diagrams below show the estimated voltage and current distortion as a function of short circuit ratio The short circuit ratio can be calculated as shown in chapter Appendix A Technical Data Harmonic Distortion Please note that the curves are merely a visualisation of the effect of the LCL filter and supply network characteristics on the distortion not a specification Current Distortion up to 200th Generated by the Supply Unit at PCC Point of Common Coupling 4 5 4 SE 35 Q Q 3 E 25 C e 2 S 15 1 0 5 0 0 10 20 30 40 50 60 70 80 90 100 Rsc Short circuit Ratio at PCC Voltage Distortion up to 200th Generated by the Supply Unit at PCC Point of Common Coupling 5 4 se Q Q 3 He amp 2 o gt 1 0 0 10 20 30 40 50 60 70 80 90 100 Rsc Short circuit Ratio at PCC ACA 635 IGBT Supply Sections 3 3 Chapter 3 Hardware Description IGBT Supply Unit The IGBT Supply Unit includes the parts listed below Converter ACN 634 xxxx Converter cooling fans DC fuses the following control boards inside the convert
58. UM Al1 I 0V 1 0 V 2 10 V This value corresponds to the minimum reference from analogue input Al1 IGBT Supply Unit Program 8 9 Chapter 8 Parameters 14 Digital Outputs Code Parameter T Default Range Description Integer y Scaling p e 14 DIGITAL OUTPUTS 14 04 DO2 801 199999 199999 This parameter selects the signal that controls 1 1 GROUP INDEX digital output D02 by the bit specified with Par 14 05 DO2 BIT NUMBER Example When bit number 0 RDY_ON of Par 8 01 MAIN STATUS WORD is selected to digital output D02 the value of Par 14 04 is set to 801 where 8 indicates the group and 01 the index of the selected signal The bit number is specified with Par 14 05 DO2 BIT NUMBER Note Inversion of the output is set with a minus sign of the Par 14 04 value 14 05 DO2 BIT 0 0 15 This parameter specifies the bit number of the 1 1 NUMBER signal selected with Par 14 04 DO2 GROUP INDEX See the example above 8 10 IGBT Supply Unit Program Chapter 8 Parameters 15 Analogue Outputs Code Parameter T Default Alternative Settings Description Integer y Fieldbus Equivalent Scaling p e 15 ANALOGUE OUTPUTS 15 01 ANALOGUE 1106 0 30000 Analogue output signal 1 source selection 1 1 OUTPUT 1 Example To link Par 23 01 DC VOLT REF to analogue output 1 set Parameter 15 01 to value 2301 15 02 INVERT AO1 B
59. age A 13 Second Environment CHANGED The ACA 635 supply sections comply with the EMC Directive in industrial low voltage network and IT networks unearthed mains with the following provisions For ACS800 17 units refer to ACS800 17 Hardware Manual EN code 64638505 1 The motor and control cables are selected as specified in the Hardware Manual 2 The drive is installed according to the instructions given in the Hardware Manual 3 Maximum cable length is 100 metres WARNING The drive may cause radio interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the requirements for CE compliance listed above if necessary Note It is not allowed to use EMC filters on an unearthed mains supply network unless the filters are able to withstand the unearthed network EMC filters are used to minimise the RFI emission of the unit Note With cables longer than 100 metres the ACA 635 supply sections comply with the EMC Directive in restricted distribution mode when the installation is described in an EMC plan a template is available from the local ABB representative Table A 1 The EMC cabinet option is marked in the type code as follows O No EMC cabinet 1 EMC cabinet does not include RFI filters ACS 600 Type Type Code Character no Options ACA 635 ACA635XXXXXXXXXXXX 0 1 Update notice 11 Update No
60. age measurement is zero Check the PPCC link See fault message PPCC LINK CHO COM LOST Par 9 02 bit 12 Par 9 11 bit 10 Communication break detected on CHO receive programmable fault see Parameter 70 05 Check the fibre optic cables between the NAMC board RDCO module and the overriding system or fieldbus adapter Test with new fibre optic cables Check that the CHO node address Parameter 70 01 is correct in the ISU Check the status of the fieldbus adapter See appropriate fieldbus adapter manual Check parameter settings of Group 51 ifa fieldbus adapter is present Check the connections between the fieldbus and the adapter Check that the bus master is communicating and correctly configured DC OVERVOLT Par 9 01 bit 2 Par 9 11 bit 15 Intermediate circuit DC voltage is excessive This can be caused by 1 static or transient overvoltages in the mains 2 too high supply voltage during synchronisation The default trip limit is 740 VDC for 415 V units 891 VDC for 500 V units and 1230 VDC for 690 V units The trip limit can be changed with Par 30 11 DC OVERVOLT TRIP Check the level of supply voltage DC voltage and converter nominal voltage DC UNDERVOLT Par 9 02 bit 2 Par 9 11 bit 14 Intermediate circuit DC voltage is not sufficient This can be caused by a missing mains phase a blown fuse or a rectifier bridge internal fault The default trip limit is 293 VDC for 415 V units
61. ages by using the switch and meter on the cabinet door Check the secondary side voltage of the auxiliary voltage transformer Close the protection switch on the secondary side Close the breakers of the auxiliary circuits one by one Check each circuit by measuring for correct voltage at terminal blocks e checking the operation of the devices connected to the circuit Check the connection from all external auxiliary voltage sources e g from an Uninterrupted Power Supply UPS to the auxiliary control unit This is an optional feature If included see the circuit diagrams delivered with the device See the circuit diagrams delivered with the device Note The cooling fans of the IGBT supply unit will start after the main contactor is closed This is an optional feature If included see the circuit diagrams delivered with the device ACA 635 IGBT Supply Sections ACS800 17 Chapter 4 Commissioning the Supply Section with ISU Connecting Voltage to This table describes how to connect voltage to the IGBT supply unit IGBT Supply Unit and the DC busbars for the first time Action Information WARNING When connecting voltage to the IGBT supply unit the DC busbars will A become live as will all the inverters connected to the DC busbars Make sure that it is safe to connect voltage to the IGBT supply unit Ensure that e Nobody is working with the unit or circuits that are wired from outside
62. ained how cable connections are marked in the following table The terminals accept cable lugs according to DIN 46234 for copper cables and DIN 46329 for aluminium cables 4x 13 Note Cable lugs can also be fastened using screws one size down from the hole size Example A cable lug with a hole diameter of 12 5 mm can be fastened with either a M12 or a M10 bolt Number of connection holes in a terminal Connection hole max screw diameter in mm ACA 635 IGBT Supply Sections A 7 Appendix A Technical Data IGBT Supply Sections The connection holes for cable lugs are presented below Type Holes for cable lugs Number of cable Bottom plate Number of cable per phase entries at bottom opening entries at top diameter 60 mm dimensions mm diameter 60 mm 380V 400V 415V ACA 635 0265 3 4x 914 6 270x511 6 ACA 635 0405 3 4x 914 6 270x511 6 ACA 635 0765 3 6x 13x18 6 270x911 6 ACA 635 1125 3 8x 13x18 12 195x501 12 ACA 635 1440 3 16x 13x18 18 270x711 18 ACA 635 2145 3 16x 13x18 18 270x711 18 ACA 635 2820 3 16x 13x18 18 270x711 18 440V 460V 500V ACA 635 0325 5 4x D14 6 270x511 6 ACA 635 0495 5 4x 14 6 270x511 6 ACA 635 0935 5 6x 13x18 6 270x911 6 ACA 635 1385 5 8x 13x18 6 270x911 6 ACA 635 1760 5 16x 13x18 12 195x501 12 ACA 635 2625 5 16x 13x18 18 270x711 18 ACA 635 3450 5 16x 13x18 18 270x711 18 575V 660V 690V ACA 635 0315 6 4x 914 6
63. arameter Unit Description 23 01 DC VOLT REF V User given reference 113 01 DC REF MAX V Upper limit for the reference 1 2 sqrt 2 Par 4 04 CONV NOM VOLTAGE 113 02 DC REF MIN V Lower limit for the reference 0 65 sqrt 2 Par 4 04 CONV NOM VOLTAG 120 01 DC RAMP UP s DC voltage reference ramp time from 0 to sqrt 2 Par 4 04 CONV NOM VOLTAGE Default 1 s 120 02 DC RAMP DOWN s DC voltage reference ramp time from sqrt 2 Par 4 04 CONV NOM VOLTAGE to 0 Default 1 s Actual Value 1 10 160 04 DC VOLTAGE V Actual DC voltage 2 05 DC REF Q CTRL V Reference from reactive power control 2 06 DC REF RAMP V Ramped and limited reference The DC voltage controller is the primary controller for the ISU The DC voltage controller keeps the DC voltage in a preset reference in all load conditions An error signal is calculated from DC voltage measurement Actual Signal 1 10 DC VOLTAGE and Actual Signal 2 06 DC REF RAMP The output of the DC voltage Pl controller is the torque reference for hysteresis control 6 10 ACA 635 IGBT Supply Unit Program Chapter 6 Firmware Description The PI controller parameters are pretuned There is no need to retune them Reactive Power Control The reactive power control sets the flux reference for hysteresis control to values with which zero reactive power is achieved Reactive power control is capable of generating a preset amount of react
64. cedure For control panel use and motor side inverter fault tracing see the Firmware Manual of the application program All warning and fault messages are presented in tables below with information on the cause and remedy for each case Most warning and fault conditions can be identified and cured with that information If not contact an ABB service representative CAUTION Do not attempt any measurement parts replacement or other service procedure not described in this manual Such action will void guarantee endanger correct operation and increase downtime and expense in this chapter should only be undertaken by a qualified electrician The A WARNING All electrical installation and maintenance work described Safety Instructions on the first pages of this manual must be followed Fault Tracing The drive is equipped with advanced protection features that continuously guard the unit against damage and down time due to incorrect operating conditions and electrical and mechanical malfunctions The warning message disappears when any of the Control Panel keys is pressed The warning will reappear in one minute if conditions remain unchanged If the drive is operated with the Control Panel detached the red LED in the Control Panel mounting platform indicates fault condition For setting of programmable warning and fault messages and functions refer to Chapter 8 Parameters Fault Resetting An active fault can be reset
65. ch on the cabinet door in position 1 High level of digital input DI2 Parameter 7 01 MAIN CTRL WORD bit 0 Li gt starts charging i gt a E Charging contactor i Main contactor 2 byrising edge of digital input DI2 from starting switch and simultaneous high level of Parameter 7 01 MAIN CTRL WORD bit O Parameter 7 01 MAIN CTRL WORD bit 0 1 Digital input DI2 l starts charging La 258 gt 05s gt lt Charging contactor Main contactor The modulator is started by high level of Parameter 7 01 MAIN CTRL WORD bit 3 and stopped by low level of bit 3 The modulator can be started only after the charging of the DC bus is completed Parameter 7 01 MAIN CTRL WORD bit 3 Synchronization j Modulation z _ 4 ACA 635 IGBT Supply Unit Program 6 7 Chapter 6 Firmware Description Stop Missing Phase A stop signal from the on off switch on the cabinet door disables the modulator and opens the main contactor The modulator can be stopped also from the key on the Control Panel and from DriveWindow in local mode and from an overriding system in remote mode These functions do not open the main contactor When the modulator is stopped in local mode or by an overriding system the ISU moves to 6 pulse diode bridge mode There is no direct AC voltage measurement in the ISU The lost supply voltage is identified with current and DC voltage measurement When the ISU detects that the
66. change This parameter also determines DC voltage check limit during charging 51 Communication Module Code Parameter T Description y p e 51 COMMUNICATION This group defines the communication parameters for a fieldbus adapter module The MODULE parameter names are copied from the module when it is installed and its connection to the drive is activated with Parameter 98 02 COMM MODULE See the module manual 51 01 FIELDBUS PAR1 C Module type and software version 51 02 FIELDBUS_PAR2 R According to module type be 15 51 15 70 DDCS Control Code Parameter T Default Alternative Settings Description Integer Fieldbus Equivalent Scaling e 70 DDCS CONTROL 70 01 CHO NODE ADDR Pi 1 125 Node address for channel CHO When 1 1 using the AC 80 system the address must be 1 to 12 When using the APC2 system the address must be 1 In other control systems the node address is set according to the application 70 02 CHO LINK R 10 1 15 DDCS channel CHO intensity control for 1 1 CONTROL transmission LEDs This parameter can be used in special cases to optimise the communication performance in the link 70 03 CHO BAUD RATE 4 Mbit s 0 8 Mbit s not in use Channel CHO communication speed This 1 4 Mbit s parameter must be set to 4 Mbits s when 2 2 Mbit s not in use FCI communication module is used 3 1 Mbit s Otherwise the overriding system
67. ck LCL filter EARTH FAULT Par 9 12 bit 13 Earthed Grounded Network The sum of line currents measured with internal current transducers is too high Earth fault in LCL filter line converter DC link inverter s motor cables or motor or current unbalance in parallel connected converters Check motors Check motor cables Check ISU fuses parallel connected units Check ISU Check inverter s Check LCL filter NET LOST Par 9 12 bit 10 PANEL LOST Par 9 12 bit 1 Network voltage is lost during modulation Line current is below 0 0064 0s 60s The situation may cause DC link undervoltage A Local Control device CDP 312 or Drive Window has ceased communicating This can be caused by disconnection of the selected local control device during local control or an internal fault in the local controlling device This warning transfers the ISU to remote mode Check network conditions Check Control Panel connector Replace Control Panel in the mounting platform NO COMMUNICATION x This message is generated by the Control Panel CDP 312 control program There is a cabling problem or a hardware malfunction on the Panel Link 4 Panel type is not compatible with the version of the converter application program Check the Panel Link connections Press the RESET key The panel reset may take up to half a minute please wait Check the Panel type and the version of the drive application prog
68. d on three power plates Frame size R11i includes six power plates and frame size R12i nine power plates The sections below describe possible configurations of ISU modules The hardware of the IGBT supply unit is similar to the hardware of the ACS 600 MultiDrive inverter One NAMC RMIO board controls the converter module It is located inside the Drive Control Unit NDCU RDCU box The supply section is equipped with an LCL filter DC fuses and AC fuses switch fuse OESA AC fuses are used with a breaker and a switch fuse is used with a contactor ICU FIU ISU Zb Converter Module OESA AC fuses DC fuses Charging circuit EN Ee sl seg ee Sch O O 0 20 115 V SE 22 NDCU RDCU ACU Parallel connected IGBT supply converter module configuration is similar to parallel connected inverter module configuration of the ACS 600 MultiDrive One NAMC RMIO board controls all parallel connected modules Each module is equipped with an LCL filter and AC and DC fuses If one module fails it can be disconnected by removing the fuses on both sides of it The whole supply has a common disconnecting device Full redundancy is not possible The modules cannot supply the DC link separately with independent NAMC RMIO boards ACA 635 IGBT Supply Sections 3 5 Chapter 3 Hardware Description NDCU RDCU NAMC
69. e ed x i SS pa N x Ta O I ls Sch 2 l 2 A E E ot O ae Z 6 8 E gt Op ES alo E U KOS si bap 289 1000 SuDu l Tajo AYJOUIND ssejdxa ynoypa Saido PNY aJNSOJDSIP J0 a npouday ia 2 ams Zou ung OJU ay ul puo juaunoop Su USILL JJO 344 S31 M lt m o c w B 10 ACA 635 IGBT Supply Sections AA ED ED FADED 3BFE 64013700 REV D EFFECTIVE 07 07 2003 EN ABB Oy Drives P O Box 184 FIN 00381 HELSINKI FINLAND Telephone 358 10 22 11 Telefax 358 10 22 22681 Internet http www abb com
70. e the circuit diagrams delivered with circuits the device Check that all breakers switches of the auxiliary circuits are open 2 Supply Tripping Circuit Check the operation of the supply transformer tripping This is an optional feature See the option circuit diagrams delivered with the device 3 Auxiliary Control Voltage Transformer Check the wirings to the primary and secondary side See the circuit diagrams delivered with terminals of the auxiliary control voltage transformer the device for the correspondence between the wirings and the voltage levels 4 2 ACA 635 IGBT Supply Sections ACS800 17 Chapter 4 Commissioning the Supply Section with ISU Connecting Voltage to This table describes how to connect voltage to the supply section input Auxiliary Circuits terminals and to the Auxiliary Control Unit ACU for the first time Action Information the voltage will also be connected to the auxiliary control unit and to auxiliary circuits WARNING When voltage is connected to the input terminals of the supply section also to the ones wired to drive sections Make sure that it is safe to connect voltage to the input terminals Ensure that while the voltage is connected e Nobody is working with the unit or circuits that are wired from outside into the cabinets e The cabinet doors are closed Disconnect the 230 VAC cables that lead fro
71. eck supply fuses Check for supply network unbalance SYNCHRO FLT Par 9 11 bit 13 Synchronisation to supply network is failed Supply frequency has changed too much after ID Run Perform the ID Run again See Parameter 99 07 USER MACRO There is no User Macro saved or the file is defective Create the User Macro again What to Do in Case of This section describes how to trace the cause of an internal earth fault an Earth Fault indication Warning Fault EARTH FAULT Indication An earth fault indication does not always signify an actual earth fault The indication can sometimes be caused by a faulty IGBT or a faulty NGDR control board 7 6 ACA 635 IGBT Supply Sections ACS800 17 Flowchart Earth fault indication Measure Earth leakage on motor or cabling No Change damaged motor switchgear or cabling Fault fixed Yes Chapter 7 Fault Tracing Use this flowchart for tracing the cause of an earth fault indication and for locating faulty parts The flowchart includes remedies Check whether Par 160 01 IU and Par 160 03 IW are appr 0 A when UDC is on Yes Change 1 NINT board 2 current transducers Set Par 30 03 EARTH 3 cabling between NINT FAULT LEVEL to 5 and NXPP boards and current transducers 4 NXPP board Fault fixed Frame Size 2xR11i 2xR12i 4xR11i or 4xR12 diffe
72. ected phase module block 1 Check the fibre optic cables between the NPBU board channel CH1 and the NINT board of phase module block 1 Check the motor and the motor cable Check all power plates in the phase module block 1 If a faulty power plate is detected replace the whole phase module SC INU 2 Par 9 01 bit 13 Short circuit in parallel connected phase module block 2 Check the fibre optic cables between the NPBU board channel CH1 and the NINT board of phase module block 2 Check the motor and the motor cable Check all power plates in the phase module block 2 If a faulty power plate is detected replace the whole phase module SC INU 3 Par 9 01 bit 14 Short circuit in parallel connected phase module block 3 Check the fibre optic cables between the NPBU board channel CH1 and the NINT board of phase module block 3 Check the motor and the motor cable Check all power plates in the phase module block 3 If a faulty power plate is detected replace the whole phase module SC INU 4 Par 9 01 bit 15 Short circuit in parallel connected phase module block 4 Check the fibre optic cables between the NPBU board channel CH1 and the board of phase module block 4 Check the motor and the motor cable Check all power plates in the phase module block 4 If a faulty power plate is detected replace the whole phase module SUPPLY PHASE Par 9 02 bit O Missing phase during synchronisation Ch
73. ections Checks with No Voltage Connected and Checks with Voltage Connected to Auxiliary Circuits are completed Be ready to trip the main breaker of the supply transformer if anything abnormal occurs Close the main disconnecting switch of the auxiliary circuit Close the main disconnecting switch of the supply section Start the ISU e reset the starting logic by the RESET button on the cabinet door e turn the starting switch on the cabinet door from position O to 1 and e turn the starting switch to the START position and release it 4 6 ACA 635 IGBT Supply Sections ACS800 17 Chapter 4 Commissioning the Supply Section with ISU Checks with ISU This table is a list of checks to be done after the IGBT supply unit is Supply Started started and the DC busbars are live Action Information voltage Only a qualified person is allowed to do the work An appropriate and WARNING This section includes instructions for checking measuring circuits under approved measuring instrument must be used IF IN DOUBT DO NOT PROCEED 1 Basic Checks Check that the cooling fan in the supply section rotates A paper sheet set on the lower gratings freely in the right direction and the air flows upwards stays Fan runs noiselessly FLOATING NETWORK IT NETWORK 1 Earth Fault Protection Based on an Insulation Monitoring Device Check the setting of Parameter 30 04 EXT EARTH FAULT This is an o
74. emergency stop circuits This is an optional feature See the circuit diagrams delivered with the device This is an optional feature See the circuit diagrams delivered with the device ACA 635 IGBT Supply Sections ACS800 17 4 9 Chapter 4 Commissioning the Supply Section with ISU ACA 635 IGBT Supply Sections ACS800 17 Overview Floating Network Insulation Monitoring Device Diagram Description Chapter 5 Earth Fault Protection This chapter contains descriptions of the earth fault protection solutions available for a drive equipped with an IGBT supply unit The settings required at the start up are given in Chapter 4 Commissioning the Supply Section with ISU This section describes the earth fault protection principle in a floating network This diagram shows earth fault protection implemented with an insulation monitoring device L1 L2 L3 Transformer Inverter Units DC Busbar Supply Unit BENDER Insulation Monitoring Device N IL gt 0 Leakage Current TN M IM lo EJ O The monitoring device is connected between the unearthed system and the equipotential bonding conductor PE A pulsating AC measuring voltage is superimposed on the system measuring principle Adaptive Measuring Pulse AMP is developed by BENDER patent pending The measuring pulse consists of positive
75. emplate is available from the local ABB representative Table A 1 The EMC cabinet option is marked in the type code as follows 0 No EMC cabinet 1 EMC cabinet does not include RFI filters ACS 600 Type Type Code Character no Options ACA 635 ACA635XXXXXXXXXXXX 0 1 16 The drives comply with the European Union Machinery Directive 98 392 EEC requirements for an equipment intended to be incorporated into machinery A 18 ACA 635 IGBT Supply Sections Overview Appendix B Circuit Diagrams Appendix B Circuit Diagrams The following pages contain some circuit diagrams of supply sections equipped with an IGBT supply unit for helping to understand the configuration of the supply section The diagrams do not necessarily match with each delivery The wiring varies depending on the power rating and the selected equipment The circuit diagrams valid for each supply section are included in the delivery ACA 635 IGBT Supply Sections B 1 Appendix B Circuit Diagrams lt x co D a mm w x E 5 1 o k 1 00 PE o Sr 5 a e S N po o E E 2 ES S S z 5 y E CAE
76. er Thick film Hybrid Board NRED in 690 V units only for limiting the maximum voltage Power Supply Board NPOW Main Circuit Interface Board NINT Control Distribution Board NXPP in frame sizes R10i to 4 x R12i Gate Driver Power Supply Board NGPS in frame sizes R12i and up for supplying power to NGDR boards Gate Driver Board NGDR Converter The converter consists of an IGBT bridge which forms controlled dc voltage from the supply network ac voltage The bridge is capable of delivering braking energy back to the network Frame Size A converter ACN 634 xxxx consists of R6i to ROI one converter module R11i to R12i three phase modules ACN 644 xxxx one converter wa 2 x R11i 2 x R12i two times three phase modules ACN 644 xxxx two phase module blocks one converter No 1 No 2 AE A 4x R11i 4x R12i four times three phase modules ACN 644 xxxx four phase module blocks one converter S 3 4 ACA 635 IGBT Supply Sections Main Circuit Construction Configurations Basic Configuration a a Parallel Connected Modules Chapter 3 Hardware Description The converter consists of six insulated gate bipolar transistors IGBT with free wheeling diodes and DC capacitors Frames R8i and R9i are equipped with parallel connected IGBTs for each phase locate
77. ercentage of the fundamental current n denotes the ordinal number of the harmonic 0 r r r T T 7 7 THD 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 ACA 635 IGBT Supply Sections ACS800 17 2 3 Chapter 2 Operation Basics 2 4 ACA 635 IGBT Supply Sections ACS800 17 Main Components of a Drive with ISU Chapter 3 Hardware Description The main components of a drive equipped with an IGBT supply unit are shown below Two drive sections are drawn in the diagram in reality the number of them varies The control panels are optional This chapter describes the supply section Supply Section Braking Sections Drive Sections Auxiliary Incoming _ IGBT Braking Unit Control Unit BS Supply optional Unit 5332 Unit S ob gt SO Oss A Common DC Bus ACU ICU FIU NDCU RDCU Moa y NAMC NIOC JE RMIO T l T Supply Inverter Inverter z SS y Unit 5 i S a ES E X2 gt E S l I a 24V E dai H 230 115 VAC i AC Supply Section The supply section consists of the units listed below Auxiliary Control Unit ACU Incoming Unit ICU Filter Unit FIU IGBT Supply Unit ISU ACA 635 IGBT Supply Sections 3 1 Chapter 3
78. erter has been replaced by the ACS 800 17 line side converter Page 1 2 User Interface CHANGED The user interface of the IGBT Supply Unit is a CDP 312 Control Panel or a PC which is equipped with a DDCS board and DriveWindow Page 2 3 CHANGED Voltage and current distortion Spectrum of the Voltage Distortion THD 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 Update notice Update Notice Chapter 3 Hardware Spectrum of the Current Distortion 0 r r r r 7 7 7 THD 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 Page 3 2 Incoming Unit CHANGED Frames R i to R9i switch fuse Description including AC fuses and main contactor Frames R11i and above air circuit breaker Page 3 3 CHANGED Current and voltage distortion Current Distortion up to 200th Generated by the Supply Unit at PCC Point of Common Coupling 5 4 5 4 35 3 E 25 Cc 2 2 6 15 1 0 5 0 0 10 20 30 40 50 60 70 80 90 100 Rsc Short circuit Ratio at PCC 2 Update notice Update Notice Voltage Distortion up to 200th Generated by the Supply Unit at PCC Point of Common Coupling Voltage THD 0 10 20 30 40 50 60 70 80 90 100 Rsc Short circuit Ratio at PCC Page 3 5 Basic Configuration CHANGED The hardware of the I
79. et to 2 DI2 Forward Reverse 1 REQUEST by the user 3 DI3 Not in use DI4 Acceleration amp deceleration select 2 2 0 open 1 closed 5 DI5 Constant speed select 3 DI4 Ramp times according to 6 DI6 Constant speed select 0 parameters 22 02 and 22 03 7 24V 24 VDC max 100 mA 1 parameters 22 04 and 22 05 8 24V 3 9 DGND Digital ground See par group 12 CONSTANT 10 DGND Digital ground SE 11 DIIL Start interlock 0 stop 4 DI5 DI6 Operation 0 O Set speed through All X23 1 O Constant speed 1 1 24V Auxiliary voltage output non isolated O 1 Constant speed 2 2 GND 24 NDC 250 MA 1 1 Constant speed 3 X25 1 RO11 Relay output 1 ready 4 See parameter 21 09 START INTRL 2 RO12 TE FUNC amp 3 RO13 X26 1 RO21 Relay output 2 running 2 RO22 E 3 RO23 X27 Q 1 RO31 Relay output 3 fault 1 Fault 2 RO32 3 RO33 External control cable connections US to the RMIO board for the Update notice Update Notice ACS800 Standard Application Program Factory Macro US version N665 are shown below For external control connections of other application macros and programs see the appropriate Firmware
80. etween the channels 15 VDC Common mode rejection ratio gt 60 dB at 50 Hz Resolution 0 025 12 bit for the 10 V 10 V input 0 5 11 bit for the 0 10 V and 0 20 mA inputs Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Constant voltage output Voltage 10 VDC 0 10 VDC 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C 56 ppm F max Maximum load 10 mA Applicable potentiometer 1 kohm to 10 kohm Auxiliary power output Voltage 24 VDC 10 short circuit proof Maximum current 250 mA without any optional modules inserted onto slots 1 and 2 Analogue outputs Two programmable current outputs 0 4 to 20 mA RL lt 700 ohm Resolution 0 1 10 bit Inaccuracy 1 Full Scale Range at 25 C 77 F Temperature coefficient 200 ppm C 111 ppm F max Digital inputs With Standard Application Program six programmable digital inputs common ground 24 VDC 15 to 20 and a start interlock input Group isolated can be divided in two isolated groups see solation and grounding diagram below Thermistor input 5 mA lt 1 5 kohm 1 normal temperature gt 4 kohm 0 high temperature open circuit 0 high temperature Internal supply for digital inputs 24 VDC short circuit proof An external 24 VDC supply can be used instead of the internal supply Isolation test voltage
81. first signal in CDP 312 Actual Signal Display Mode Otherwise the NLMD 01 LED bar display will show an incorrect value 18 01 LED PANEL OUTPUT 109 0 30000 Signal source selection for the NLMD 01 Monitoring Display Example To link Par 1 09 POWER to the display set Parameter 18 01 to value 109 18 02 SCALE PANEL 100 0 65536 Scaling factor for the NLMD 01 Monitoring Display Example Par 1 05 FREQUENCY is linked to Parameter 18 01 The frequency is 50 Hz 100 50 5000 as integer scaled Value 5000 of Parameter 18 02 gives 100 display on the NLMD 01 IGBT Supply Unit Program 8 13 Chapter 8 Parameters 19 Data Storage Trend Monitoring with Drive Window Parameters of this group are storages for receiving information from or sending itto an overriding system The parameters are unconnected They can be used for linking testing and commissioning purposes Example 1 Address of data set 14 index 2 is 90 08 To monitor a signal assigned for drive control from data set 14 index 2 data word 14 2 using DriveWindow follow the steps below 3 Set Parameter 90 08 D SET 14 VAL 2 to 1901 denoting Parameter 19 01 4 Set DriveWindow monitoring channel to read Parameter 19 01 APC2 AC80 RMIO NAMC xx PC Data set table Data Index Address eeh set Assignment For Drive Window Data set 14 GN Gi SE Parameter Kee 3 Group Inde
82. gital ground DIS DI6 Operation 11 DIIL__ Start interlock 0 stop 4 o o Set speed through Al X23 1 Ip Constant speed 1 1 24V Auxiliary voltage output non isolated O 1 Constant speed 2 2 GND 24 VDC 250 mA 1 1 Constant speed 3 X25 1 RO11 Relay output 1 ready 4 See parameter 21 09 START INTRL 2 RO12 FUNG Q 3 RO13 X26 1 RO21 Relay output 2 running 2 RO22 CG 3 RO23 X27 GI 1 RO31 Relay output 3 fault 1 Fault 2 RO32 3 RO33 Appendix A Technical Data External control cable connections US to the RMIO board for the ACS800 Standard Application Program Factory Macro US version N665 are shown below For external control connections of other application macros and programs see the appropriate Firmware ACA 635 IGBT Supply Sections Appendix A Technical Data RMIO board specifications Analogue inputs With Standard Application Program two programmable differential current inputs 0 mA 4 mA 20 mA Rin 100 ohm and one programmable differential voltage input 10VW 0V 2V 10 V Rin gt 200 kohm The analogue inputs are galvanically isolated as a group Isolation Test voltage 500 VAC 1 min Max common mode voltage b
83. he cable connections at the shipping split joints before switching on the supply voltage If the auxiliary voltage circuit of the drive is powered from an external power supply opening the disconnecting device does not remove all voltages Control voltages of 115 230 VAC may be present in the digital inputs or outputs even though the inverter unit is not powered Before starting work check which circuits remain live after opening of the disconnecting device by referring to the circuit diagrams for your particular delivery Ensure by measuring that the part of the cabinet you are working on is not live ACA 635 IGBT Supply Sections ACS800 17 iii Safety Instructions Automatic Resets A The control boards of the converter unit may be at the main circuit potential Dangerous voltages may be present between the control boards and the frame of the converter unit when the main circuit voltage is on It is critical that the measuring instruments such as an oscilloscope are used with caution and safety as a high priority The fault tracing instructions give special mention of cases in which measurements may be performed on the control boards also indicating the measuring method to be used Live parts on the inside of doors are protected against direct contact Special safety attention shall be paid when handling shrouds made of sheet metal Do not make any voltage withstand tests on any part of the unit while the unit is connected Di
84. hm 7 Al3 By default not in use 0 4 20 mA 8 Al3 Rin 100 ohm con 9 AO1 Motor speed 0 4 20 mA 0 motor nom 10 AO1 speed R lt 700 ohm A 11 AO2 Output current 0 4 20 mA 0 motor sa 12 AO2 nom current R lt 700 ohm X22 EE Di Stop Start 1 Only effective if par 10 03 is set to 2 DI2 Forward Reverse 1 REQUEST by the user 3 DI3 Not in use ae DI4 Acceleration amp deceleration select 2 2 0 open 1 closed 5 DI5 Constant speed select 3 DI4 Ramp times according to 6 DI6 Constant speed select 3 O parameters 22 02 and 22 03 7 24V 24 VDC max 100 mA 1 parameters 22 04 and 22 05 8 24V 3 9 DGND Digital ground See par group 12 CONSTANT 10 DGND Digital ground ee 11 DIIL Start interlock 0 stop 4 DI5 DI6 Operation O O Set speed through All X23 1 o Constant speed 1 1 24V Auxiliary voltage output non isolated O 1 Constant speed 2 2 GND 24 VDC 250 MA 1 11 Constant speed 3 X25 1 RO11 Relay output 1 ready 4 See parameter 21 09 START INTRL 2 RO12 M FUNC OS 3 RO13 X26 1 RO21 Relay output 2 running 2 RO22 E Gi 3 RO23 X27 Q 1 RO31 Relay output 3 fault 1 Fault 2 RO32 3 RO33 External control cable connections non US to the RMIO board for the ACS 800 Standard Application Program Factory Macro are shown below For external control connections of other application macros and programs see the appropriate Firmware Manual
85. i 2100 7 7 60 ACA 635 0495 5 490 565 473 424 636 365 730 RQi 2100 11 8 60 ACA 635 0935 5 930 987 826 741 1111 638 1277 R11i 4180 20 7 65 ACA 635 1385 5 1380 1466 1227 1099 1649 957 1914 R12i 5680 30 7 68 ACA 635 1760 5 1760 1876 1570 1407 2110 1276 2552 2xR11i 8210 39 3 68 ACA 635 2625 5 2620 2784 2329 2088 3133 1915 3829 2xR12i 11210 58 2 70 ACA 635 3450 5 3450 3673 3073 2754 4132 2552 5104 4xR11i 16270 76 8 71 IGBT supply sections 525 690 V Range Uy 690 V ACA 635 0315 6 310 264 305 198 297 179 358 R8i 2100 7 6 60 ACA 635 0485 6 490 410 473 308 461 265 530 RO 2100 11 8 60 ACA 635 0900 6 900 695 802 521 781 464 927 R11i 4180 20 1 65 ACA 635 1385 6 1380 1064 1229 798 1196 695 1389 R12i 5680 30 7 68 ACA 635 1710 6 1710 1320 1524 990 1485 926 1853 2xR11i 8210 38 1 68 ACA 635 2545 6 2540 1959 2262 1469 2204 1390 2780 2xR12i 11210 56 6 70 ACA 635 3350 6 3350 2584 2984 1938 2907 1853 3706 4xR11i 16270 74 6 71 ACA 635 5140 6 5140 3956 4568 2967 4451 2778 5557 4xR12i 22270 114 2 71 PDM code 00145936 F A 2 ACA 635 IGBT Supply Sections Dimensions and Weights Appendix A Technical Data This table shows the dimensions and weights of the IGBT supply sections The weights are estimates and apply to units with basic options and aluminium DC busbars The width and weight of the auxiliary control unit are included 400 mm for frame sizes R8i and R9i approximately 100 kg or
86. ical branching unit s NAMC board RDCO module RMIO board 71 DriveBus Communication Code Parameter T Default Alternative Settings Description Integer S Fieldbus Equivalent Scaling e 71 DRIVEBUS COMM 71 01 CHO DRIVEBUS B YES This parameters selects the 1 1 MODE communication mode for channel CHO on the NAMC board RDCO module The new mode becomes valid only on the next NAMC RMIO board power on 0 NO DDCS mode 1 YES DriveBus mode with AC 80 controller 8 22 IGBT Supply Unit Program 90 91 Data Set Receive Addresses overriding system Overriding System DDCS link RMIO NAMC xx Dataset Table 10 12 14 32 Address Assignment of Dataset Group 90 01 90 18 91 01 91 09 L gt Table Chapter 8 Parameters Parameters of this group are addresses for received data from the AMC Data set receive addresses with the NAMC 51 RMIO board are given below D SET 10 VAL 1 denotes the receive address of data set 10 value 1 Integer scaling of the parameters is 1 1 and range 0 9999 Code Parameter Default Updating Interval ms 90 91 DATA SET RECEIVE ADDRESSES 90 01 D SET 10 VAL 1 701 2 90 02 D SET 10 VAL 2 0 2 90 03 D SET 10 VAL 3 0 2 90 04 D SET 12 VAL 1 0 4 90 05 D SET 12 VAL 2 0 4 90 06 D SET 12 VAL 3 0 4 90 07
87. igh speed signal processing technology The digital signal processor Motorola 56xxx is used in the ACS 600 product family to achieve sufficient speed Identification Routine The ISU adapts itself to the supply network and no data concerning the network conditions is to be set The converter rating plate data is downloaded in the software package When the ISU is connected to the network for the first time an identification routine must be completed The identification routine is executed each time after the NAMC RMIO board is powered and the line side converter is started provided that Parameter 99 08 AUTO LINE ID RUN is set to YES The identification routine can be executed manually also after the next start without power up of the NAMC RMIO board by setting the Parameter 99 07 LINE SIDE ID RUN to YES and pressing the Control Panel Start key This can be done if there is doubt that the automatic identification routine has failed or an automatic routine is not desirable as it takes approximately 5 seconds and requires that the line side converter is not loaded During ID Run voltage level in the supply network is estimated based on DC voltage measurement The value is indicated by Parameter 2 07 DC REF INITIALIZ If If the value of Parameter 2 07 DC REF INITIALIZ is within allowed limits see Par 9 11 bit 9 NET VOLTAGE fault the procedure goes on further to define the frequency of the network 50 Hz or 60 Hz and the phase order AC
88. iguration for a Power Drive System EN 61348280 Included with cabinet assembled systems only Included in Modules deliveries only SUPPLY SECTION MANUALS depending on the supply type one of these manuals is included in the delivery Diode Supply Sections User s Manual DSU EN 61451544 DSU specific Safety Instructions DSU hardware and software descriptions DSU commissioning Earth fault protection options Thyristor Supply Sections User s Manual TSU EN 64170597 TSU operation basics TSU firmware description TSU program parameters TSU commissioning IGBT Supply Sections User s Manual EN 64013700 ISU specific Safety Instructions Main components of ISU ISU ratings ISU power losses ISU dimensions and weights ISU fuses ISU program parameters Earth fault protection options FIRMWARE MANUALS FOR DRIVE APPLICATION PROGRAMS appropriate manual is included in the delivery System EN 63700177 Commissioning of the System Application Program Control Panel use Software description Parameters of the System Application Program Fault tracing Terms Application Program Template EN 63700185 e Commissioning of the Drive Section Control Panel use Software description Parameters Fault tracing Terms Standard EN 61201441 Control Panel use Standard application macros with external control connection diagrams Parameters of the Standard Application
89. inciple mesnr are Mee IA ee Re dS elas ae oe Eed alee 1 Identification Routine 3 Charging O bere tee YA A RANA A Synchronization weed AIR NA ADAN A A E RA 4 Starting SCQUENCS iii AA AAA E AAA A AE AA 5 Start by the Starting Switch 6 Start via keller gege a A A Ef eats 7 el 8 MISSING PASO oe 8 Control Diagram a a a o eg a e E o e A ete coat o do 9 Controllers cion Seet ERENNERT ER e NEE 9 DC Voltage Controller ayudaras caribes soe pe aa Sew da ge Sc 10 Reactive Power Control 11 viii ACA 635 IGBT Supply Sections User s Manual Chapter 7 Fault Tracing ENEE 1 Fault TRACING epes eu See a da iento 1 Fault R setting A EE SAA 1 Fault HISO lc a A AAA AA A AA 2 Fault and Warning Messages civic Aaa 2 What to Do in Case of an Earth Fault Indication 6 Flo e LEE 7 Chapter 8 Parameters OVOIVIC WS Ae AA AN A O A E 1 AGUA IQS ati Sct strain ia EE 2 Z AGUAlSIQnals a int Ee A e a E e 3 9 Actual oia ia AS ata Grek eG tide RS dea e hate ub ae A dd 3 KINOMA irese naea ee EE 4 T Control Word oir A AA aaa Ahern ea a erg 5 S Status WORD rr tr te Meda aa asa aar a 5 9 Fault Words 2 Astoa oar A RS A A a 6 1 Reference NEE A AA 9 TAS Te 9 14 Digital OPUS ii e ani a A a eS al 10 13 A aloque Dutu lt a a AA ced cag Rae ea staat Dido dci 11 16 System e Lee Rue vicario EE 12
90. intenance Safety A Safety Instructions The complete safety instructions for the ACA 6xx in Safety and Product Information EN code 63982229 and for the ACS800 17 in Hardware Manual EN code 64638505 must be followed when installing operating and servicing the drives Study the complete safety instructions carefully These safety instructions are intended for all who work on the ACA 6xx or the ACS 800 17 Ignoring these instructions can cause physical injury or death WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians Any installation work must be done with power off and power is not to be reconnected unless the installation work is complete Dangerous residual voltages remain in the capacitors when the disconnecting device is opened Wait for 5 minutes after switching off the supply before starting work Always ensure by measuring that the voltage between the terminals UDC and UDC and the frame is close to 0 V and that the supply has been switched off before performing any work on the equipment or making main circuit connections If the main circuit of the inverter unit is live the motor terminals are also live even if the motor is not running Open switch fuses of all parallel connected inverters before doing installation or maintenance work on any of them These switch fuses are not included in the the ACS 800 17 When joining shipping splits check t
91. into the cabinets e All cabinet doors are closed 1 First Voltage Switch on for the IGBT Supply Unit If the supply section is equipped with an air circuit breaker It is recommended to set relatively low set the air circuit breaker current settings to 50 of the on Current values at the first voltage switch load values a Ensure that all cabinet doors are closed Be ready to trip the main breaker of the supply transformer if anything abnormal occurs Close the main disconnecting switch of the supply section Close the main contactor air circuit breaker of the supply section 2 Air Circuit Breaker Current Settings Increase the air circuit breaker current settings to the on load values ACA 635 IGBT Supply Sections ACS800 17 4 5 Chapter 4 Commissioning the Supply Section with ISU Starting This procedure instructs how to start the IGBT supply unit Action Information will all the inverters connected to the DC busbars A WARNING When starting the IGBT supply unit the DC busbars will become live as Make sure thatit is safe to start the IGBT supply unit Ensure that e Nobody is working with the unit or circuits that are wired from outside into the cabinets All cabinet doors are closed e The covers of the motor terminal boxes are on Ensure the actions described in subs
92. ive power Parameter 24 01 Q POWER REF to the network positive capacitive negative reactive by changing the flux length Increasing the ISU flux length higher than the network flux length capacitive power is generated to the network and vice versa Increased flux means that the output voltage of the ISU is higher than the network voltage Reactive power control parameters are listed below Code Parameter Unit Description 24 01 Q POWER REF Reactive power in percentage of the nominal power 1 07 REACTIVE POWER kVAr Calculated reactive power 120 03 QPOW RAMP UP S Reactive power reference ramp up time from O kVAr to the absolute value of Par 4 06 CONV NOM POWER Default 1 s 120 04 QPOW RAMP DOWN s Reactive power reference ramp down time from the absolute value of Par 4 06 CONV NOM POWER to 0 kVAr Default 1s A block diagram of reactive power control is shown below RAMPING Q POWER REF 24 01 ra gt Flux ref for hysteresis control 120 03 QPOW RAMP UP 120 04 QPOW RAMP DOWN REACTIVE POWER ACA 635 IGBT Supply Unit Program 6 11 Chapter 6 Firmware Description 6 12 ACA 635 IGBT Supply Unit Program Chapter 7 Fault Tracing Overview This chapter explains the fault tracing procedure based on the warning and fault messages given by the ISU program A factory installed control panel in the line side converter is required in this pro
93. k Upper leg IGBTs Es NAMC RMIO Lower leg IGBTs NDCU RDCU MAM zl NPBU RMIO EN ES CHS NXPP z 1 gt lt gt NXPP NINT 3 i YA ES 0 U ION gt ITN e HEN Ze IEN lt INe C amS TUN E lt INe N gt pone SS IGBT Supply Unit Program 8 7 Chapter 8 Parameters Code Parameter Bit Name Description 9 FAULT WORDS 9 11 SUPPLY FAULT WORD 0 CHARGING FLT DC link short circuit during charging 1 OVERCURRENT Overcurrent 2 DI5 0 External fault indicated via DI5 3 ACS 600 TEMP IGBT module temperature is excessive ACS 800 TEMP 4 E EARTH FLT Earth fault detected by an external monitoring device 5 FAN FLT Fan failure Fault is activated 5 seconds after failure 6 MAIN CNT FLT Main contactor failure 7 SHORT CIRC Short circuit in the main circuit indication from power plate 8 Internal faults If this bit is 1 write down the value of Parameter 9 03 Contact ABB 9 NET VOLT FLT Supply voltage out of range during synchronisation 10 CHO COM LOST Communication break on C
94. m the terminal blocks to the outside of the equipment and have not yet been checked and the connections which may not yet have been completed Make sure that the main contactor air circuit breaker cannot inadvertently be closed by remote control e g by temporarily opening some connection in its control circuit Be ready to trip the main breaker of the supply transformer in case anything abnormal occurs Ensure that all cabinet doors are closed Close the main breaker of the supply transformer Close the main disconnecting switch of the supply section Close the main disconnecting switch of the auxiliary circuit ACA 635 IGBT Supply Sections ACS800 17 4 3 Chapter 4 Commissioning the Supply Section with ISU Checks with Voltage Connected to Auxiliary Circuits ACU This table is a commissioning checklist for the supply section with voltage connected to the input terminals and Auxiliary Control Unit Action Information A approved measuring instrument must be used IF IN DOUBT DO NOT PROCEED WARNING This section includes instructions for checking measuring circuits under voltage Only a qualified person is allowed to do the work An appropriate and Ensure the actions described in section Connecting Voltage to Auxiliary Circuits are completed Measure phase volt
95. n link CHO using datasets 10 to 33 for example APC2 AC 70 AC80 NPBA 02 NCSA 01 4 INVERTER Not in use IGBT Supply Unit Program 8 25 Chapter 8 Parameters 99 Start up Data Code Parameter T Default Alternative Description gt Settings e Fieldbus Equivalent 99 START UP DATA 99 01 LANGUAGE ENGLISH 0 ENGLISH The line side converter displays the information in the 1 ENGLISHAM selected language Note only English is available at the 2 DEUTSCH time of publishing 3 ITALIANO 4 ESPA OL 5 PORTUGU S 6 NEDERLANDS 7 FRAN AIS 8 DANSK 9 SUOMI 10 SVENSKA 99 02 DEVICE NAME C Max 32 characters The name of the supply section can be typed here by DriveWindow The name is shown in the System Configuration display of Drive Window 99 06 FAST SYNC BIYES 0 NO Synchronization with phase order check 1 YES Synchronization without phase order check 99 07 UNE SIDEID B NO 0 NO Line side converter ID Run is not performed after next RUN start 1 YES Next start makes ID Run for the line side converter It takes about 5 seconds After the ID Run the converter keeps on modulating It is not allowed to load the line side converter during the ID Run 99 08 AUTO LINE ID B YES 0 NO No automatic line side converter ID Run after power up of RUN the NAMC RMIO board and start The parameter does not set Par 9
96. o 4 mA CHO COM LOST Par 9 12 bit 0 Communication break detected on CHO receive can be deactivated see Parameter 70 04 Check the fibre optic cables between the NAMC board RDCO module and overriding system or fieldbus adapter Test with new fibre optic cables Check that the CHO node address Par 70 01 CHO NODE ADDR is correct in the ISU Check the status of the fieldbus adapter See appropriate fieldbus adapter manual Check parameter settings of Group 51 ifa fieldbus adapter is present Check the connections between the fieldbus and the adapter Check that the bus master is communicating and correctly configured CURRENT LIM Par 9 12 bit 5 Current limit is exceeded The limit is 220 of I base 10s 60s Limit inverter actual power or lower the reactive power percentage in Par 24 01 Q POWER REF DI5 0 Par 9 12 bit 14 Digital input DI5 is OFF 0 Check the function indicated via digital input DI5 7 2 ACA 635 IGBT Supply Sections ACS800 17 Chapter 7 Fault Tracing Warning Messages Warning Cause What to do E EARTH FLT Par 9 12 bit 13 IT Ungrounded Network Impedance between a live part e g phase conductor DC link motor cable or motor and earth ground is too low Earth fault in LCL filter line converter DC link inverter s motor cables or motor Check motors Check motor cables Check ISU Check inverter s Che
97. of intermediate DC link continuous active motor or generator power Ploss Power loss Un Nominal mains voltage Note 1 The ratings correspond to voltage Un and fan supply voltage 230 V or 115 V Note 2 Piggg is the heat loss of a unit with basic options The value depends on the options included Note 3 Noise level applies to echoless room ACA 635 IGBT Supply Sections A 1 Appendix A Technical Data Ratings 380 690 V This table shows the nominal ratings for the IGBT supply sections Type Marking Nominal Ratings Duty Cycle 1 min 5 min Duty Cycle 10 s 60 s Frame Air Flow Doss Noise Sn fin Pon l4 5min Juste 150 608 110 608 Size Level kVA A kw A A A A m3 h kW dBA IGBT supply sections 380 415 V Range Uy 415 V ACA 635 0265 3 260 379 254 284 426 260 520 R8i 2100 6 4 60 ACA 635 0405 3 400 576 386 432 684 395 790 RQi 2100 9 7 60 ACA 635 0765 3 760 1006 673 755 1132 691 1384 R11i 4180 16 8 65 ACA 635 1125 3 1120 1494 1000 1121 1681 1036 2072 R12i 5680 25 0 68 ACA 635 1440 3 1440 1913 1280 1434 2152 1381 2762 2xR11i 8210 32 0 68 ACA 635 2145 3 2140 2838 1900 2129 3193 2072 4144 2xR12i 11210 47 5 70 ACA 635 2820 3 2820 3744 2506 2809 4212 2762 5524 4xR11i 16270 62 7 71 IBGT supply sections 380 500 V Range Uy 500 V ACA 635 0325 5 320 368 308 276 414 240 480 R8
98. one without phase order check by setting Parameter 99 06 FAST SYNC to YES If a synchronization trial fails the ISU makes up to 9 additional trials if the supply has not been disconnected One reason for a failed synchronization is too low a short circuit current due to the high impedance of the network The synchronization parameters are listed below Code Parameter Unit Description 99 06 FAST SYNC Fault 9 02 SUPPLY PHASE 9 11 SYNCHRO FLT One short circuit pulse is used Synchronization failed phase s missing Synchronization failed short circuit current below limit 6 4 ACA 635 IGBT Supply Unit Program Chapter 6 Firmware Description Starting Sequence During the charging procedure the main contactor is closed and after the synchronization routine is completed the modulator is started and the ISU runs normally A simplified block diagram of the modulator starting from starting switch on the cabinet door or via fieldbus is presented below For description of the starting procedure see the next pages Command se MA 0 VO 1 MAIN CTRL WORD bit O DI2 amp 0 A 1 8 MAIN STATUS WORD MAIN CTRL WORD it 8 bit 3 0 Z 1 70 gt 1 0 1 SWITCH ACA 635 IGBT Supply Unit Program 6 5 Chapter 6 Firmware Description Start by the Starting By defaul
99. or units with an LCL filter Consult ABB before setting this parameter to YES Note If Par 99 08 AUTO LINE ID RUN is set to YES the ISU performs the ID Run in NAMC RMIO board power up and modulates for one second thereafter The ISU stops and waits until DC voltage exceeds the level of Par 21 02 DC VOLTAGE LEVEL 21 02 DC VOLTAGE R See table See table below Intermediate circuit DC voltage level at which the LEVEL below modulation starts Par 4 04 CONV Default of Par 21 02 Range of Par 21 02 NOM VOLTAGE 1 1 sqrt 2 Par 4 04 65 120 sqrt 2 Par 4 04 CONV NOM VOLTAGE CONV NOM VOLTAGE V V Minimum V Maximum V 415 646 380 706 500 778 457 851 690 1073 632 1174 21 03 STOP LEVEL R 1000 ms ms Modulator is stopped when the power is higher than TIME defined with Par 21 04 STOP LEVEL POWER for a time defined with this parameter 21 04 STOP LEVEL R10 kw kW Motoring power to stop the modulator POWER 8 16 IGBT Supply Unit Program Chapter 8 Parameters The functions set by this parameter group are visualised below U stands for intermediate circuit DC voltage P stands for converter supply power PU Us 7 21 02 P Par 21 04 gt t Py Par 21 03 Modulation Modulation starts stops IGBT Supply Unit Program 8 17 Chapter 8 Parameters 23 DC Bus Reference A By changing the value of Parameter 23 01 DC VOLT REF from the defaul
100. output non RS 485 serial line connector X29 2 GND isolated 24 VDC 250 mA 2 FAULT Standard Modbus link 1 RO11 Relay output 1 3 B 2 RO12 Charging contactor control S E 3 RO13 ZA Fixed 6 24V X26 ER i 1 RO21 Connector shield is connected via RC filter Fault y Relay output 2 to the frame 2 RO22 Fault 1 3 Ro23 Fault 1 X27 Fixed 1 RO31 Relay output 3 2 RO32 Main contactor control 3 RO33 E 230 115 V N A 10 ACA 635 IGBT Supply Sections Appendix A Technical Data NIOC Board Specifications IGBT Supply Section NIOC Board Constant Voltage Output Voltage 10 VDC 0 5 Full scale Range at 25 C Temperature Coefficient 100 ppm C max Maximum Load 10 mA Applicable Potentiometer 1 kohm to 10 kohm Auxiliary Power Output Voltage 24 VDC 10 Short circuit proof Maximum Current 250 mA or 130 mA with NLMD 01 option Analogue Outputs Two Programmable Current Outputs 0 4 to 20 mA R lt 700 ohm Resolution 0 1 10 bit Inaccuracy 1 Full scale Range at 25 C Temperature Coefficient 200 ppm C max Output Updating Time 4 ms Digital Inputs Six Digital Inputs Common Ground 24 VDC 15 to 20 Logical Thresholds lt 8 VDC 0 gt 12 VDC 1 Input Current DI1 to DI 5 10 mA DI6 5 mA Filtering Time Constant 1 ms Internal Supply For Digital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage
101. pplication of drives Unrestricted distribution mode of sales distribution in which the supply of equipment is not dependent on the EMC competence of the customer or user for the application of drives ACA 635 IGBT Supply Sections A 17 Appendix A Technical Data Compliance with the EMC Directive Second Environment Unrestricted Distribution Machinery Directive The ACA 635 supply sections comply with the EMC Directive in industrial low voltage network and IT networks unearthed mains with the following provisions For ACS800 17 units refer to ACS800 17 Hardware Manual EN code 64638505 1 The motor and control cables are selected as specified in the Hardware Manual 2 The drive is installed according to the instructions given in the Hardware Manual 3 Maximum cable length is 100 metres WARNING The drive may cause radio interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the requirements for CE compliance listed above if necessary Note It is not allowed to use EMC filters on an unearthed mains supply network unless the filters are able to withstand the unearthed network EMC filters are used to minimise the RFI emission of the unit Note With cables longer than 100 metres the ACA 635 supply sections comply with the EMC Directive in restricted distribution mode when the installation is described in an EMC plan a t
102. ption module RDCO which is inserted into the optional module slot marked DDCS on the RMIO board Action Parameter Set this parameter to MCW if the ISU will be controlled with an overriding system Set to I O if the ISU is only monitored 98 01 COMMAND SEL Set this parameter to FBA DSET1 or FBDSET 10 depending on what datasets the overriding system uses 98 02 COMM MODULE Connect the fibre optic cables to channel CHO Set the node address and communication mode for channel CHO as follows Controller Node Address Par 71 01 CHO DRIVEBUS MODE DDCS DriveBus Module Bus APC2 1 NO AC70 17 125 NO AC80 1 12 17 125 YES FCI CI810A 17 125 NO 70 01 CHO NODE ADDR 71 01 CHO DRIVEBUS MODE Note Setting of Par 71 01 is valid after the next power up Check that the communication is working Set the delay time for a communication fault indication 70 04 CHO TIMEOUT Select the action upon a communication fault on channel CHO 70 05 CHO COMM LOSS CTRL Select RING if channels CHO are connected in a ring The default setting STAR is typically used with DDCS branching units NDBU 85 95 70 19 DDCS CHO HW CONN If a PC is used for control monitoring set the node address for channel CH3 Addresses 1 75 and 126 254 are allowable The res
103. ptional feature IRDH265 x and the connection to DI4 If included see the circuit diagrams delivered with the device For Check the tuning of the insulation monitoring device for the information on the protection principle earth fault protection Bender see Chapter 5 Earth Fault Protection p and the IRDH265 Operating Manual by The insulation monitoring device is tuned at the factory If Bender code TGH1249 further tuning is required see the RDH265 Operating Manual by Bender code TGH1249 SYSTEM EARTHED NETWORK TN NETWORK 1 Earth Fault Protection Based on Internal Current Measurement Check the setting of Parameter 30 02 EARTH FAULT This is a programmable feature For information on the protection principle see Chapter 5 Earth Fault Protection Parameters The parameters of the ISU need not be set in a normal start up procedure or in normal use ACA 635 IGBT Supply Sections ACS800 17 4 7 Chapter 4 Commissioning the Supply Section with ISU Controlling the ISU This procedure instructs how to control or monitor the IGBT supply unit with an Overriding from an overriding system by using data sets 1 and 2 or 10 to 33 with System DDCS and DriveBus communication protocols The communication works via fibre optic cables connected to channels CHO to CH3 on the NAMC board When the RMIO board is used channels CHO to CH3 are provided by the DDCS communication o
104. ram The Panel type is printed on the cover of the Panel ID N CHANGED The ID number of the ISU has been changed from 1 the change is not displayed on the Control Panel CDP 312 To change the ID number back to 1 go to Drive Selection Mode by pressing DRIVE Press ENTER Set the ID number to 1 Press ENTER DC link voltage has not exceeded the value of Par 30 12 DC UNDERVOLT TRIP or current is not below 5 of 10s 50s at the end of the charging LOAD FACTORY Factory parameter settings are being restored Please wait Fault Messages Fault Text Cause What to do ACS 600 TEMP Excessive IGBT module temperature The trip Check ambient conditions ACS 800 TEMP level is 125 C Check air flow and fan operation Par 9 01 bit 3 Check heatsink fins for dust pick up Par 9 11 bit 3 Check line current against unit current AMBIENT TEMP UO control board temperature is lower than Check ambient temperature in the auxiliary Par 9 02 bit 7 5 C or exceeds 73 C control unit ACU CHARGING FLT DC link voltage is not high enough after Check charging circuit fuses Par 9 11 bit O charging procedure Check charging circuit Check possible short circuit in DC link Check the setting of Par 30 12 DC UNDERVOLT TRIP ACA 635 IGBT Supply Sections ACS800 17 7 3 Chapter 7 Fault Tracing Fault Messages Fault Text Cause What to do Faulty PPCC link DC volt
105. rence between Par 3 12 PP 0 TEMP to Par 3 15 PP 3 TEMP lt 5 C No Locate the hottest power plate See Change the NGDR board of the hottest Par 3 12 PP 0 TEMP to Par 3 15 PP 3 TEMP and ACS 600 Service Manual Indicator LEDs on the NINT and NXPP Boards power plate No Fault fixed Faulty NGDR Change the NGDR board board of the adjacent Breakthrough power plate fault No Fault fixed A faulty fibre between NIN and NPBU boards No Contact ABB for permission to set Par 30 03 EARTH FAULT LEVEL to 6 Change the fibre y No Faulty NGDR board No control Change cabling to Fault fixed y less Yes SS capacitive ACA 635 IGBT Supply Sections ACS800 17 Chapter 7 Fault Tracing 7 8 ACA 635 IGBT Supply Sections ACS800 17 Overview Chapter 8 Parameters Parameters for the IGBT supply unit control program are described in the tables below Symbols used in the tables Column Type integer R real B boolean C character string ISU IGBT Supply Unit IGBT Supply Unit Program 8 1 Chapter 8 Parameters 1 Actual Signals Code Parameter Range Unit Description Integer Scaling 1 ACTUAL SIGNALS 1 05 FREQUENCY Hz Calculated line frequency 100 1 Hz 1 06 LINE
106. s line current Switching Frequency 3 kHz average Ambient Conditions See ACS 600 MultiDrive Safety and Product Information EN code 63982229 guide or ACS800 17 Hardware Manual EN code 64638505 Efficiency gt 97 5 at nominal power level ACA 635 IGBT Supply Sections A 5 Appendix A Technical Data Fuses The fuses ultrarapid of the IGBT supply section are given below Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors Equivalent fuses from other manufacturers can also be used Un and IN denote nominal voltage and current of the fuse respectively IGBT Supply Section AC The AC fuses used in the ACA 635 IGBT supply sections are listed Fuses below Fuse IGBT Supply Type RE IF gear ll este Type Size V A ACA 635 0265 3 660 630 170M6810 DIN 43620 3 ACA 635 0405 3 660 1000 170M6814 3 ACA 635 0765 3 690 700 170M5874 2 ACA 635 1125 3 690 900 170M5876 DIN 22653 2 ACA 635 1440 3 690 700 170M5874 dl dr 2 ACA 635 2145 3 690 900 170M5876 e 2 ACA 635 2820 3 690 700 170M5874 2 ACA 635 0325 5 660 630 170M6810 DIN 43620 3 ACA 635 0495 5 660 1000 170M6814 3 ACA 635 0935 5 690 700 170M5874 2 ACA 635 1385 5 690 900 170M5876
107. scaled value of analogue input All See Par 13 01 10000 10 V or All HIGH VALUE and 13 02 All LOW VALUE 20 mA 1 20 Al2 mA 0 20 Non scaled value of analogue input Al2 See Par 13 04 20000 20 mA Al2 HIGH VALUE and 13 05 Al2 LOW VALUE 2Vor10V 1 21 AI3 mA 0 20 Non scaled value of analogue input Al3 See Par 13 08 20000 20 mA AI3 HIGH VALUE and 13 09 Al3 LOW VALUE 1 22 RO3 1 STATUS 0000000 Status of the standard UO board relay outputs 1 1 0000111 Example Control Panel CDP 312 display when relay outputs 2 and 3 are activated is 0000110 where the digits are read from right to left DO1 to DOG 1 23 AO1 mA 0 20 mA Value of analogue output 1 signal in milliamperes For 20000 20 mA signal selecting and scaling see Parameter Group 15 1 24 AO2 mA 0 20 mA Value of analogue output 2 signal in milliamperes For 20000 20 mA signal selecting and scaling see Parameter Group 15 1 26 LED PANEL Monitoring of the NLMD 01 LED panel output See 1 1 OUTPUT Parameter Group 18 1 27 COSFIl Calculated cosfii 100 1 8 2 IGBT Supply Unit Program Chapter 8 Parameters 2 Actual Signals Code Parameter Unit Description Integer Scaling 2 ACTUAL SIGNALS 2 05 DC REF Q CTRL V Minimum voltage reference of intermediate circuit calculated by 1 1V reactive power control 2 06 DC REF RAMP V Ramped and limited intermediate circuit voltage reference for 1 1V power control
108. sconnect motor cables before making any measurements on motors or motor cables WARNING Close switch fuses of all parallel connected inverters before starting the drive Do not open the drive section switch fuses when the inverter is running Do not use Prevention of Unexpected Start for stopping the drive when the inverter is running Give a Stop command instead CAUTION Fans may continue to rotate for a while after the disconnection of the electrical supply CAUTION Some parts like heatsinks of power semiconductors and toroidal cores on motor cables inside the cabinet remain hot for a while after the disconnection of the electrical supply WARNING If an external source for start command is selected and it is ON the drive will start immediately after fault reset ACA 635 IGBT Supply Sections ACS800 17 Safety Instructions Dedicated Transformer WARNING Frame size R11i and above must be supplied with a transformer dedicated to drives and motors or equipment of equal or higher power or with a transformer equipped with two secondary windings one of which is dedicated to drives and motors Resonances might occur if there is capacitive load e g lighting PC PLC small power factor compensation capacitors in the same network with the drive The resonance current might damage some unit in the network Medium voltage network Supply transformer Neighbouring network Low voltage Low
109. stem earthed network This diagram shows earth fault protection implemented with internal current transducers in the ACA 635 L1 L2 L3 Transformer IGBT Supply Unit Inverter Units DC Busbar The line current unbalance is calculated from measured currents ly ly and Ay In normal operation the current sum is zero An earth fault leads to an unbalance in the 3 phase system and therefore to a current sum different from zero If the current unbalance exceeds the limit set in Par 30 03 EARTH FAULT LEVEL an alarm is given or the device is tripped ACA 635 IGBT Supply Sections Chapter 6 Firmware Description Overview This chapter describes the IGBT supply unit control program Note The parameters listed in this chapter need not be set in normal use They are mentioned for explaining the control principle only The following symbols are used j 4 10 11 11 Actual signal or parameter see Chapter 8 Parameters 113 05 Parameter above 100 These parameters are not visible to the user unless the passcode is entered for the Parameter Lock in Parameter 16 03 PASS CODE These parameters are not allowed to be changed without ABB s permission Control Principle The fundamental theory of line converter operation can be represented by an equivalent circuit with an AC choke and vector diagrams below where __ motoring __ _ generating U network voltage
110. t 30 04 EXT EARTH NO Earth fault detector is connected to digital input 1 1 FAULT DI4 This parameter selects the converter reaction 1 NO Not in use 2 DI4 0 FAULTS Converter trips on EARTH FAULT if DI4 is OFF 0 3 DI4 1 FAULTS Converter trips on EARTH FAULT if DI4 is ON 1 4 DI4 0 ALARMS A warning is given if DI4 is OFF 0 5 DI4 1 ALARMS A warning is given if DI4 is ON 1 30 05 EXT EVENT NO This parameter selects the converter reaction to the state of digital input DI5 1 NO Not in use 2 DI5 0 ALARMS A warning is given if DI5 is OFF 0 3 DI5 0 FAULTS Converter trips if DI5 is OFF 0 30 11 DCOVERVOLT R 740 891 1230 0 747 VDC Intermediate circuit DC overvoltage trip limit 1 1 TRIP 415 V units The lower range limit is determined by Par 0 900 VDC 30 12 DC UNDERVOLT TRIP When the setting 500 V units of this parameter is changed the 0 1242 V DC corresponding higher range limit of Par 30 12 690 V units DC OVERVOLT TRIP will also change IGBT Supply Unit Program 8 19 Chapter 8 Parameters 30 12 DC R 293 354 488 0 747 VDC Intermediate circuit DC undervoltage trip limit 1 1 UNDERVOLT 415 V units The higher range limit is determined by Par TRIP 0 900 VDC 30 11 DC OVERVOLT TRIP When the setting 500 V units of this parameter is changed the 0 1242 V DC corresponding lower range limit of Par 30 11 690 V units DC OVERVOLT TRIP will also
111. t the ISU control commands ON OFF are given by the starting switch on the cabinet door which is wired to digital input DI2 The starting sequence is as follows AAA Switch On off switch 1 On off from relay via digital input DI2 2 Charging contactor 3 Main contactor 4 5 6 Synchronization 7 Modulating Step Function 1 ISU control receives the ON command DI2 rising edge from the starting switch 2 ISU control logic closes the charging contactor control circuit RO1 3 ISU control logic closes the main contactor and cooling fan control circuit RO3 4 ISU control logic receives the main contactor on acknowledgement DI3 5 ISU control logic receives the cooling air fan in operation acknowledgement D11 6 ISU synchronizes itself to the supply network in case DC voltage is OK charging is completed successfully 7 ISU control starts modulation and opens the charging contactor control circuit RO1 The inverter units can be started 6 6 ACA 635 IGBT Supply Unit Program Chapter 6 Firmware Description Start via Fieldbus To enable the fieldbus control Parameter 98 01 COMMAND SEL must be set to MCW The DC bus can be charged and the modulator started separately via fieldbus The DC bus can be charged in two ways 1 by rising edge of Parameter 7 01 MAIN CTRL WORD bit 0 and simultaneous high level of digital input DI2 starting swit
112. t Capability IEC 439 The rated short time withstand current of a drive equipped with an IGBT supply section is given below Frame Size Tewiis l pk kA kA R8i R9i 37 78 R11i R12i 50 105 Frequency 50 2 Hz or 60 2 Hz Maximum rate of change 17 s Unbalance Max 3 of nominal phase to phase input voltage Voltage Dips Max 25 Power Factor cosqy 1 00 fundamental at nominal load I A be COS gt 0 98 total where I 1 rms A is power factor 4 is fundamental input current rms value lms iS total input current rms value A 4 ACA 635 IGBT Supply Sections Appendix A Technical Data Harmonic Distortion This table gives total harmonic distortion THD of the ACA 635 THD THD Rsc Voltage Current 4 4 20 0 8 4 100 Definitions Total Harmonic Distortion 40 7 2 In nt harmonic component THD gt CS gt i h fundamental current THD is calculated as follows ratio of the rms value of the harmonics n 2 40 to the rms value of the fundamental The voltage THD depends on the short circuit ratio The spectrum of the distortion also contains interharmonics See also Applicable Standards Ratio of the short circuit power of the supply network source to the fundamental apparent power of the ACA 635 at point of common coupling Rsc Scc Segu Where Sec short circuit power at point of common coupling PCC Sequ apparent power of the equipment calculated with rated rm
113. t of the addresses are reserved for branching units NDBU 85 95 see NDBU 85 95 User s Manual code 64285513 Note If the channels CH3 of several supply units have been connected in a ring or in a star via a branching unit give each converter a unique node address The new address becomes valid only on the next NAMC board power on 70 15 CH3 NODE ADDR ACA 635 IGBT Supply Sections ACS800 17 Chapter 4 Commissioning the Supply Section with ISU Action Parameter Select RING if channels CH3 have been connected in a ring The default setting STAR is typically used with DDCS branching units NDBU 85 95 70 20 CH3 HW CONNECTION Select the addresses for the data to be received from the overriding system and for the data to be transmitted to the overriding system Note the different updating intervals Groups 90 and 91 DATASET RECEIVE ADDRESSES Groups 92 and 93 DATASET TRANSMIT ADDRESSES O Test the functions with received and transmitted data Fieldbus Adapters Action Parameter Set the communication with these parametes See the appropriate fieldbus adapter manual Group 51 COMMUNICATION MODULE On load Checks This table is a commissioning checklist for the loaded supply section Action Information Check the correct operation of the current meters Check the correct operation of the
114. t setting the DC link voltage can be raised higher than with a conventional 6 pulse diode rectifier in order to compensate a low voltage level in the network Note Check the motor insulation requirement See ACS 600 MultiDrive Safety and Product Information guide EN code 63982229 or ACS800 17 Hardware Manual EN code 64638505 WARNING When setting this parameter consult your local ABB representative The LCL filter of the supply section may overheat Example f the supply voltage is 380 V and the motor voltage 400 V the voltage difference can be compensated simply by setting Parameter 23 01 DC VOLT REF to value 565 i e sqrt 2 400 V However the line converter power is still calculated on the basis of 380 V P sqrt 3 380 line current Code Parameter T Range Description Integer S Scaling e 23 DC VOLT REF 23 01 DC VOLT REF R See table below User given setpoint value for intermediate circuit DC voltage 1 1V reference Par 4 04 CONV NOM Range of Par 23 01 VOLTAGE 65 120 sqrt 2 Par 4 04 CONV NOM VOLTAGE V Minimum V Maximum V 415 380 706 500 457 851 690 632 1174 Note The program limits the minimum value to sqrt 2 Uac where Uac denotes the actual supply voltage 24 Reactive Power Code Parameter T Default Range Description Integer 7 Scaling p e 24 REACTIVE POWER 24 01 Q POWER REF R
115. the NINT board On units with parallel connected inverters replace the NPBU board OVERCURRENT Input current is excessive The overcurrent trip Check motor load Par 9 01 bit 1 limit is 0 98 gt Par 4 08 CONV MAX Check supply voltage Par 9 11 bit 1 CURRENT The trip limit is approximately Check that there is no power factor 190 of the converter nominal current y Par compensation capacitors in the supply 4 05 CONV NOM CURRENT Check ISU power semiconductors and current transducers PPCC LINK NINT board current measurement or Check the fibre optic cables connected between the NAMC RMIO and NINT boards In parallel connected inverters also check the cabling on the NPBU xx board If the fault is still active replace the NPBU board only with parallel connected inverters NAMC RMIO and NINT board in this order until the fault disappears Test with new fibre optic cables in the PPCC power plate control board link SHORT CIRC Par 9 01 bit O Short circuit current has been detected on a power plate Measure the resistance of the power plate s If a faulty power plate is detected replace the power plate and the NINT and NGDR boards or change the whole converter phase module Check the main circuit ACA 635 IGBT Supply Sections ACS800 17 Chapter 7 Fault Tracing Fault Messages Fault Text Cause What to do SC INU 1 Par 9 01 bit 12 Short circuit in parallel conn
116. tiDrive Hardware Manual EN code 63700118 or ACS800 17 Hardware Manual EN code 64638505 Refer to Installation Checklist and Insulation Checks After the start the cooling air fans may suck nearby loose objects into the unit This might cause failure and damage the unit ACA 635 IGBT Supply Sections ACS800 17 4 1 Chapter 4 Commissioning the Supply Section with ISU Checks with No This table is a commissioning checklist for the supply section with no Voltage Connected voltage connected Action Information position i e no voltage is or can be connected to the drive inadvertently Check also by WARNING Ensure that the disconnector of the supply transformer is locked to open A measuring that there actually is no voltage connected 1 Air Circuit Breaker Relays Switches If the supply section is equipped with an air circuit breaker The trip levels have been preset at the check the current trip levels of the air circuit breaker factory In most applications there is no need to change these settings Check the settings of the relays for the emergency stop See the circuit diagrams delivered with circuit the device O Check the settings of the time relays See the circuit diagrams delivered with the device Check the settings of other relays See the circuit diagrams delivered with the device Check the settings of the breakers switches of the auxiliary Se
117. tice the Drive Control Uni ing it diagram includ ircui Ge Page B 4 ADDED RDCU t ircul Appendix B C Diagrams 2009 Sila ON JPY GOV 39245 ON 200 adv ON 200 SND Buoy pul Ady dap dsay awou y09 01y panoJddy sauwoysng s p Waji sap 200 ante paJodaJd uo pasog A E Se a a 1 Gap O0up 260340 jOUIWON vz Je ang VLOS vu0z 0 100 Lid A poo XOW iZOV LOW AOL IIYA L H L Ave MANO AYER we 0 uge og Log i a CA E it zov 3 or x i i 6 F mex IOV i 90 18 o SEN mE soy DEER DER 1NO9 YOLOVLNOD NIV Lex NV4 YALIZANO tg D _ NV ON L e zou a T NOLLVOIGNI LINYA os zx ONIDUVHO 1 FOE WA 17 13538 17NV4 He ioi ONIDUVHO dE NOLLVN9IS30 LAdLNO zx fas 4 h i li pr mv 1 Tel IVNOLLAO 9 soe Linvs HLAVA es a DI SHO Ls E aso ES i zex S AN onono Les YOLOVINOO NIV MOV esq ZHO 49380 323 AAA soaa E NO g5 gt a Ab sola ch dd mo 0 0 E IOYLNO9 330 NO diz 3 8l g yA s300 s300 D Di 4 NA as s aouo UL t CL 8 88 68 88 Beach NYA YALYZANOO MOV ni EST IZIX a4 cA wee NOLLVNOISIG LNANI Za DN z Ss Deuaau Abet 2 43 9 ANN SOdd TEX S YOLIDWAWI Of 3 E MOVE We F Eu x 28 S i ee E
118. tion describes the hardware of the ACA 635 supply sections including descriptions of the LCL filter and the IGBT supply unit which are parts of the ACS 800 17 as well Chapter 4 Commissioning the Supply Section with ISU describes the commissioning of a supply section that is equipped with the IGBT Supply Unit ISU Chapter 5 Earth Fault Protection describes the earth fault protection solutions available for a drive equipped with an IGBT supply unit Appendix A Technical Data contains technical data for the ACA 635 giving information on ratings fuses cooling requirements power losses etc ACA 635 IGBT Supply Sections User s Manual 1 1 Chapter 1 About this Manual ISU related Information in Other Manuals Appendix B Circuit Diagrams contains some example circuit diagrams of the ACA 635 Task See Mechanical and Electrical ACS 600 MultiDrive Hardware Manual EN code 63700118 or ACS800 17 Hardware Installation of the Drive Manual EN code 64638505 Installation of Optional Modules and DriveWindow Preventive Maintenance Technical Data for the ACS800 17 Hardware Manual EN code 64638505 ACS 800 17 Associating ISU with DriveWindow Start up Guide EN code 36458585 DriveWindow When associating Drive Window 1 3 and 1 4 with the ISU proceed as follows System Configuration Messages What to do Error Encountered target ISU600 xxxx x is unknown
119. tool can be inhibited for Parameter Groups 0 99 1 LOCKED Parameter changes are disabled 0 OPEN Parameter changes are enabled 16 03 PASS CODE Pass code for the Parameter Lock The default value is 0 To open the Parameter Lock for parameter groups below 100 change the value to 358 After the Parameter Lock is opened the value is automatically reset 16 06 PARAMETER BACKUP DONE 0 DONE Parameter value after the saving has been completed 1 SAVE Parameter saving from RAM to permanent FPROM memory Note Parameter changes done through the CDP 312 Control Panel or DriveWindow are saved automatically to FPROM Parameter changes done by an overriding control system e g fieldbus or AC 80 via CHO of the NAMC board RDCO module are saved only to the volatile RAM memory The changes need to be saved to FPROM separately using this parameter selection 8 12 IGBT Supply Unit Program 18 LED Panel Control Chapter 8 Parameters Code Parameter OD OD re Default Range Description Integer Scaling 18 LED PANEL CTRL The NLMD 01 Monitoring Display has a LED bar to show an absolute real type value 0 50 100 150 The source and the scale of the display signal are defined by this parameter group Note If NLMD 01 and CDP 312 Control Panel are used together Actual Signal 1 26 LED PANEL OUTPUT must be the
120. u pool xoW ZOV LOW e tay MEF INO M I yz omnozi ovaosz f 00100 a lt KIK E 3 zov Jor lt 6 tax IO 90 18 12 E NE oy No i 1NO9 YOLOVLNO9 NIVA Lex NVA UaLY3ANO9 i gt ch Ee L 17NY4 ON a JE zou NOLLVOIGNI LINYA asa Zx 17 ONOUVHO 13538 va 1 SA ONIDUVHO va NOILVN9ISI0 LAdLNO E e ime va 9 kd Dieu A0 EECH Linvs Ha SE e FEJ ess afa OV A eu s oS goen ZS i rv D 1 sl Al tex E 380 ahi ZA Z 10S YOLOVLNOD Men NOW GER wn AAA e En NOLLO 583 DICH E D Tat Al s300 E a2 ae 5 S H ga a KH oat Al wo Di eex SE JOULNOD 440 NO Ste 33 ds S300 1 ss DEn es om si gt 2 1101 u09 Sa O oe 4 meza vopooyddy Nv4 YALIZANOO OV HR KANDANDA G Ki QD Zomm soa Ss wt cul 0 090y NOLLVN9IS30 LNANI LP ely EE D gt e Ss Y ay Y Tent 4 Deuaaun SS L3 9 e F WT Sdad sa gt YOLIDWAVO w 89A anxova nva S 3 Eg x SPAPZF Z 8 v We G Ez OE vEX LINA JOMLNOD ZARI z 2 LINN 0 1 ONY GIN YOLON _ xO OINN Ji SD DON S EE WA 5 8 L 9 S y 7 l ACA 635 IGBT Supply Sections B 4 AO MISNPU gay ON Jay gay ON 90g er auwDu yall Ole 168 08 VANOL9 G9Z G 9 VOY NOILOIS AlddNS em anouddy Jawoysng palodaid uo pasog Appendix B Circuit Diagrams WW lt
121. uit Diagrams 12 Chapter 1 About this Manual What this Chapter Contains 1 Intended Audience An sated SEN AR Beh adhe deg keg e eo KEE anda Raw gual dhe dea els 1 Parameter Setting vi ein ras ote er ae Ged A E aaa eX Aedes ote mode 1 To which Products this Manual Applies 1 Contents nia a E a wasn ane a baie lee hie a ate dee Bay inte 1 ISU related Information in Other Manuals 2 Chapter 2 Operation Basics leur Lee fe EEN 1 Mam Beleeg e TE NEE 1 CONTOS stne EE Ee 1 Voltage and Current Waveforms 2 DCs Current AA IAA RE WAA 2 PISI WEE 3 Spectrum of the Voltage Distortion 3 Spectrum of the Line Current Distortion 3 Chapter 3 Hardware Description Main Components of a Drive with ISU 1 ACA 635 IGBT Supply Sections User s Manual vii SUPPIY Section inni wv a A AN E sett EE Eer de T E 1 Auxiliary Control UME krei A E A id ide dico 2 Incoming UL A A e A A A a 2 FICS Unite tae A EE NO a e A o od 2 IGBT Supply UN It tec ai a dl 4 Main Circuit Construction 5 CON UASI AA KIA A E E E A
122. voltage Other load than g Drive drives and motors Motors Other drives or Medium voltage network Supply transformer Low voltage Other load than drives and motors Other drives and motors ACA 635 IGBT Supply Sections ACS800 17 V Safety Instructions vi ACA 635 IGBT Supply Sections ACS800 17 Table of Contents ACS 600 MultiDrive Manuals Air cooled Units English Originals Safety Instructions OVMEIVISW duero als Pdo e e Seene ai ada ro ara lr e dt ara iii Installation and Maintenance Safety iii AutomaticsResets eet eeh Ee A Eer Ae E Ae dee ter A e eet E eh Ate A iv Dedicated Transformer A See ee ee eee es V Table of Contents Update Notice for ACA 635 IGBT Supply Sections 260 to 4728 kVA ACS 800 17 Line side Converter 120 to 1385 kVA ACS 800 17 Line side Converter 1 Chapter 1 About this Manual 1 Chapter 2 Operation Basics 1 Chapter 3 Hardware Description 2 Chapter 8 Parameters 4 Appendix A Technical Data 0 00000 eee a 6 Appendix B Circ
123. x o0 table ETSEN A 14 2 gt 90 08 d 19 01 Index 2 3 y Index 3 7 q 19 01 A a value assigned from overriding system to drive control Sending a value To send a value to overriding system data set 15 index 2 set or Drive Window Parameter 92 08 D SET 15 VAL 2 to 1902 by a CDP 312 Control Panel APC2 AC80 RMIO NAMC xx PC Data set table Data Index Address SE i set Assignment From Drive Window i of Data set Drive Window Parameter Data set 15 3 Group Index PC Tool table Vert 4 15 2 92 08 19 02 Index 2 3 Index 3 19 02 B a value assigned for overriding system application IGBT Supply Unit Program Chapter 8 Parameters 19 Data Storage Integer scaling of these parameters is 1 1 the type is real and the Parameter Table range is 32768 32767 Code Parameter 19 DATA STORAGE 19 01 DATA 19 02 DATA 2 19 03 DATA 3 19 04 DATA 4 19 05 DATA 5 19 06 DATA 6 19 07 DATA 7 19 08 DATA 8 IGBT Supply Unit Program 8 15 Chapter 8 Parameters 21 Start Stop Functions Code Parameter T Default Range Unit Description y p e 21 START STOP 21 01 DC LEVEL START B NO 0 NO Disable level start 1 YES Enable level start The selection is not recommended f

User`s Manual - Galco Industrial Electronics

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