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MS4800E Operation Manual

1. Fuse 24VDC Protective Earth K1 H K2 2 2 K1 K1 MTS requires a NC contact If MTS is not used please LZ connect MTS and MTS Ret Directly 1 K2 Lf 2 2 The K1 and K2 coils must be suppressed Please refer to 24 MTS Mrs Earth 24V OSSD OSSD documectanonictine Earth GND SC Ret arth GND Start Aux 4 5 relays or contactors for further reference MS4800 MS4800 Transmitter Receiver TGR cable Power supply Fuse 24VDC Qe GND Protective Earth 0 0 mos H K2 e _ K1 K1 Se Ne 71 8 requires NC contact If MTS is not used please connect MTS and MTS Ret Directly r e 4 K2 ra 2 3 sls a 6 s 2 2 The K1 and K2 coils must be 8 S 3 8 sl a s gt E suppressed Please refer to Cl n 9 B oO gt the documentation of the MTS relays or contactors for further Earth GND po Ret MTS Earth GND oe EDM start Aux 05901 08502 reference MS4800 Transmitter 51800 Receiver Connection to a safety relay unit The following example shows a MS4800 system in combination with a G9SB safety relay unit from Omron The G9SB safety relay unit provides forcibly guid
2. 7 3 Selecting and programming Fixed 7 4 Selecting and programming Floating 7 5 Selecting External Device Monitoring 7 6 Selecting Machine Test Signal 5 7297 Selecting Scan Codes s ECT HEC REIP HE SECTION 8 e eR ENG EE RE ES 8 1 Safety Outputs 055 8 2 Auxiliary Output teer eiue PAR EN EE A e SECTION 9 Safe Mounting Distances 9 1 Safety distance for safeguarding danger 9 2 Safety distance for safeguarding danger 9 3 Safety distance and beam heights in access SECTION 10 Installation oer s ex che oe pe 10 1 Reflective Surface 10 2 Cross Talk Mitigation ene EET Tue NS 10 3 General Mounting SECTION 11 Connection to the Machine Control Circuit 11 1 Interconnect cables for cascaded MS4800FS
3. Start the machine While the machine is in motion interrupt the detection zone with the test object The machine should stop immediately Never insert the test object into the dangerous parts of the machine With the machine at rest interrupt the detection zone with the test object Verify that the machine will not start with the test object in the detection zone Verify that the braking system is working properly If the machine does not stop fast enough adjust the braking system or increase the distance from the detection zone to the danger point If the safety devices or the machine fails any of these tests do not fun the machine Immediately tag or LOCKOUT the machine to prevent its use and notify the supervisor Technician Signature EC Declaration of Conformity Section 18 3 18 3 EC Declaration of Conformity OMRON Sti OMRON SCIENTIFIC TECHNOLOGIES INCORPORATED EC Declaration of Conformity OMRON Scientific Technologies Incorporated at 6550 Dumbarton Circle Fremont CA 94555 3605 U S A hereby declares that the following series manufactured products listed below conform with the relevant Essential Health and Safety Requirements EHSRs of the European Machinery Directive 2006 42 EC with the relevant requirements of the Low Voltage Directive 2006 95 EC with the essential protection requirements of the Electromagnetic Compatibility
4. 11 2 Connection to two forcibly guided 11 3 Connection to a safety relay unit llle SECTION 12 12 1 Muting Controller 6 1 1 4 4 SECTION 13 Checkout and test 1341 Checkout Procedure virare senate inate VR ni 1342 Test Procedure uoo te LEE UE Re TA AEG de aed t adden 1353 Using the test object cueste 19 19 20 20 20 20 20 21 23 23 23 25 25 27 28 29 29 30 31 35 36 37 37 39 39 41 41 41 41 SECTION 14 oco dose xoc 3 SECTION 15 Specifications and additional information 45 18 1 System Specification 2 d outset b use BE REY PEERS UVP LEE 45 15 2 MS4800 system Dimensional Drawing 48 15 3 MS4800 system data with 14 mm resolution 49 15 4 MS4800 system data with 30 mm resolution 50 15 5 MS4800FS system Dimensional Drawing 52 15 6 MS4800FS system data with 14 mm 53 15 7 MS4800FS system data with 30 mm 54 15 87 Listor modaga init gti E tA e d
5. SECTION 4 System 4 1 Operating States oien eee ieee EROR i oan RR be 4 2 Operating Modes roses Porri VE lye oo recy T th vin coe pee ye ees 4 5 MS4800FS Cascaded Series SECTION 5 Detection 5 1 dkixed Blanking tcc sca cte RIVE d URS 8 22 Floating Blanking RR deen Hci woh E RW eae RA ee 5 3 Fixed Blanking with Floating Blanking 5 4 Optical Synchronization SECTION 6 Diagnostic and Test 6 1 Individual Beam Indicators 6 2 External Device Monitoring 1 6 3 Machine test signal 8 1 6 4 Ranpe selection wio ft eite eii te la t P 6 5 e ende ame o eet det ves xiii xiii nan A 13 14 15 17 17 17 17 17 18 vii viii SECTION 7 Using selector switches to set 7 1 Access to the selector switches 7 2 Operating mode selection
6. Standalone 57 List of models S8 Section 15 8 Advanced version 14 mm resolution Standalone unit without Flex connection Type Name MS4800S EA 014 0280 Version Advanced Resolution mm Operation Standalone MS4800S EA 014 0320 Advanced Standalone MS4800S EA 014 0360 Advanced Standalone 548005 014 0400 Advanced Standalone MS4800S EA 014 0440 Advanced Standalone 548005 014 0480 Advanced Standalone MS4800S EA 014 0520 Advanced Standalone 548005 014 0560 Advanced Standalone MS4800S EA 014 0600 Advanced Standalone MS4800S EA 014 0640 Advanced Standalone 548005 014 0680 Advanced Standalone MS4800S EA 014 0720 Advanced Standalone MS4800S EA 014 0760 Advanced Standalone MS4800S EA 014 0800 Advanced Standalone 548005 014 0840 Advanced Standalone MS4800S EA 014 0880 Advanced Standalone MS4800S EA 014 0920 Advanced Standalone MS4800S EA 014 0960 Advanced Standalone 548005 014 1000 Advanced Standalone MS4800S EA 014 1040 Advanced Standalone 548005 014 1080 Advanced Standalone 548005 014 1120 Advanced Standalone MS4800S EA 014 1160 Advanced Standalone MS4800S EA 014 1200 Advanced Standalone MS4800S EA 014 124
7. N WARNING N WARNING N WARNING N WARNING N WARNING N WARNING Z N WARNING Z N WARNING Z N WARNING N WARNING N WARNING Make sure to install the MS4800 system at the safe distance from the hazard ous part of the equipment Otherwise the machine may not stop before a per son reaches the hazardous part resulting in serous injury Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sen Sors so that part of the person is always present in the detection zone when working in a machine s hazardous areas If a person is able to step into the hazardous area of a machine and remain behind the MS4800 system s detec tion zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the haz ardous area The MS4800 system cannot protect a person from a projectile exiting the haz ardous zone Install protective cover s or fence s To prevent personnel approach to dangerous part of the machine through a zone disabled by the fixed blanking function you must install a protective structure to cover the whole disabled zone Failure to do so may cause failure of human body detection resul
8. MS4800S EB 030 0840 Standalone MS4800S EB 030 0880 Standalone MS4800S EB 030 0920 Standalone MS4800S EB 030 0960 Standalone MS4800S EB 030 1000 Standalone MS4800S EB 030 1040 Standalone MS4800S EB 030 1080 Standalone MS4800S EB 030 1120 Standalone MS4800S EB 030 1160 Standalone MS4800S EB 030 1200 Standalone MS4800S EB 030 1240 Standalone MS4800S EB 030 1280 Standalone MS4800S EB 030 1320 Standalone MS4800S EB 030 1360 Standalone MS4800S EB 030 1400 Standalone MS4800S EB 030 1440 Standalone MS4800S EB 030 1480 Standalone MS4800S EB 030 1520 Standalone MS4800S EB 030 1560 Standalone MS4800S EB 030 1600 Standalone MS4800S EB 030 1640 Standalone MS4800S EB 030 1680 Standalone MS4800S EB 030 1720 Standalone MS4800S EB 030 1760 Standalone MS4800S EB 030 1800 Standalone MS4800S EB 030 1840 Standalone MS4800S EB 030 1880 Standalone MS4800S EB 030 1920 Standalone MS4800S EB 030 1960 Standalone MS4800S EB 030 2000 Standalone MS4800S EB 030 2040 Standalone MS4800S EB 030 2080 Standalone MS4800S EB 030 2120 Standalone 59 List of models 60 Section 15 8 Advanced version 30 mm resolution Standalone unit without Flex connection Type Name MS4800S EA 030 0280 Ver
9. 0102051 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Range m 10 2 Cross Talk Mitigation To mitigate interference from other light curtains the MS4800 system has two possible scan codes A and B The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state Scan Code A 30 General Mounting Considerations Section 10 3 10 3 General Mounting Considerations 10 3 1 Additional Guarding Areas of access to the point of hazardous operation not guarded by the MS4800 system must be protected by suitable means such as a fixed barrier guard an interlocked guard or a safety mat system 1 Ds Supplemental Guarding Supplemental 3 Guarding Mechanical Supplemental Example rang 54800 point of MS4800FS 3 sided guarding MS4800FS 2 Axis guarding operation guarding 10 3 2 Added Mounting Rigidity It is recommended that when installing a 54800 larger than 1000 mm in length you use an additional mounting bracket This is to be installed using the T slot on the backside of the transmitter and ka receiver Note eee For light curtain gt 1000 mm its recom MOUNTING mended to buy extra T slot mounting bracket as Accessory ALTERNATE T MOUNTING 31 General Mounting Considerations Section 10 3 10 3 3 Installation of Multiple Systems When two or more MS4800 systems with the sa
10. 1937 9 1977 6 C2 1760 0 1799 5 1839 2 1881 6 1919 3 1959 0 D 1826 5 1866 0 1905 7 1948 1 1958 8 2025 5 E1 1762 7 1802 2 1841 9 1884 3 1922 0 1961 7 E2 1808 0 1847 5 1887 2 1929 6 1967 3 2007 0 Weight 7 89 kg 8 07 kg 8 26 kg 8 44 kg 8 62 kg 8 80 kg Number of Beams 84 1920 mm 86 1960 mm 88 2000 mm 90 2040 mm 92 2080 mm 94 2120 mm A 1922 8 1960 4 2000 1 2042 6 2079 6 2117 7 B1 2058 8 2096 4 2136 1 2178 6 2215 6 2253 7 2 2040 3 2077 9 2117 6 2160 1 2197 1 2235 2 C1 2020 1 2057 7 2097 4 2139 9 2176 9 2215 0 C2 2001 5 2039 1 2078 8 221 3 2158 3 1796 4 D 2068 0 2105 6 2145 3 2187 8 2224 8 2262 9 E1 2004 2 2041 8 2081 5 2124 0 2161 0 2199 1 E2 2049 5 2087 1 2126 8 2169 3 2206 3 22444 Weight 8 98 kg 9 16 kg 9 34 kg 9 53 kg 9 71 kg 9 89 kg Number of Beams 96 98 100 102 104 106 List of models Section 15 8 15 8 List of models Basic version 14 mm resolution Standalone units without Flex connection Type Name MS4800S EB 014 0280 Version Resolution mm Operation Standalone MS4800S EB 014 0320 Standalone 548005 014
11. MS4800FS EA 030 0560 Advanced Master MS4800FS EA 030 0600 Advanced Master MS4800FS EA 030 0640 Advanced Master MS4800FS EA 030 0680 Advanced Master MS4800FS EA 030 0720 Advanced Master MS4800FS EA 030 0760 Advanced Master MS4800FS EA 030 0800 Advanced Master MS4800FS EA 030 0840 Advanced Master MS4800FS EA 030 0880 Advanced Master MS4800FS EA 030 0920 Advanced Master MS4800FS EA 030 0960 Advanced Master MS4800FS EA 030 1000 Advanced Master MS4800FS EA 030 1040 Advanced Master MS4800FS EA 030 1080 Advanced Master MS4800FS EA 030 1120 Advanced Master MS4800FS EA 030 1160 Advanced Master MS4800FS EA 030 1200 Advanced Master MS4800FS EA 030 1240 Advanced Master MS4800FS EA 030 1280 Advanced Master MS4800FS EA 030 1320 Advanced Master MS4800FS EA 030 1360 Advanced Master MS4800FS EA 030 1400 Advanced Master MS4800FS EA 030 1440 Advanced Master MS4800FS EA 030 1480 Advanced Master MS4800FS EA 030 1520 Advanced Master MS4800FS EA 030 1560 Advanced Master MS4800FS EA 030 1600 Advanced Master MS4800FS EA 030 1640 Advanced Master MS4800FS EA 030 1680 Advanced Master MS4800FS EA 030 1720 Advanced Master MS4800FS EA 030 1760 Adv
12. ciently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting inputs You must install MS4800 system muting sensor and physical barrier and con figure time settings for muting so that an operator should not enter hazardous zone Install the switch that activates the override in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area Make sure that nobody is in the hazardous area before activating the override function 12 1 Muting Controller RM 6 Muting with the MS4800 system is available together with the Muting Control ler RM 6 The MS4800 and an RM 6 offer a limited set of muting functions The follow ing list describes the muting functions that can be achieved with the MS4800 e 2 Sensor muting 50 ms sensor input filtering Mute Bypass configurable Enable Disable Mute timeout configurable 2 minutes No timeout 39 Section 12 1 Muting Controller RM 6 40 The MS4800 system requires a specific sequence to activate the muting func tion after the RM 6 is connected to the receiver Once the RM 6 is connected the system will not operate until either the mute module is removed or the fol lowing sequence is followed The MS4800 will fault 71 mute module enable and configuration required 1 Turn
13. 4 D 1108 8 1147 8 1188 1 1229 1 1267 5 1307 9 1 1045 0 1084 0 1124 3 1165 3 1203 7 1244 1 2 1090 3 1129 3 1169 6 1210 6 1249 0 1289 5 Weight 4 63 kg 4 81 kg 4 99 kg 5 17 kg 5 35 kg 5 53 kg Number of Beams 96 100 104 108 This size is not available for Master or Standalone models 112 116 S3 MS4800FS system data with 30 mm resolution 15 7 MS4800FS system data with 30 mm resolution 54 Section 15 7 1200 mm 1240 mm 1280 1320 1360 1400 mm 1203 8 1242 1 1281 8 1323 6 1361 0 1401 7 1 1339 8 1378 1 1417 8 1459 6 1497 0 1537 7 2 1321 3 1359 6 1399 3 1441 1 1478 5 1519 2 C1 1301 1 1339 4 1379 1 1420 9 1458 3 1499 0 C2 1282 5 1320 8 1360 5 1402 3 1439 7 1480 4 D 1349 0 1387 3 1427 0 1468 8 1506 2 1546 9 E1 1285 2 1323 5 1363 2 1405 0 1442 4 1483 1 2 1330 5 1368 8 1408 5 1450 3 1487 7 1528 4 Weight 5 72 kg 5 94 kg 6 08 kg 6 26 kg 6 44 kg 6 62 kg Number of 120 124 128 132 136 140 Beams 1440 mm 1480 mm 1520 mm 1560 mm 1600 mm 1640 mm A 1443 4 1481 8 1521 5 1563 3 1600 9 1641 3 1 1579 4 1617 8 1657 5 1699 3 1736 9 1777 3 2 1560 9 1599 3 1639 0 1680 8 1718 4 1758 8 C1 1540 7 1579 1 1618 8 1660 6 1698 2 1738 6 C2 1522 1 1560
14. 4 1379 1 1420 9 1458 3 1499 0 1226 7 1265 0 1304 7 1346 5 1383 9 1424 6 1290 7 1329 0 1368 7 1410 5 1447 9 1488 6 5 72 kg 5 94 kg 6 08 kg 6 26 kg 6 44 kg 6 62 kg Number of 60 62 64 66 68 70 Beams 1440 mm 1480 1520 1560 1600 1640 mm 1443 4 1481 8 1521 5 1563 3 1600 9 1641 3 1579 4 1617 8 1657 5 1699 3 1736 9 1777 3 1540 7 1579 1 1618 8 1660 6 1698 2 1738 6 1466 3 1504 7 1544 4 1586 2 1623 8 1664 2 1530 3 1568 7 1608 4 1650 2 1687 8 1728 2 Weight 6 80kg 6 99kg 7 17kg 7 35kg 7 53kg 7 71kg Number of 72 74 76 78 80 82 Beams 1680 mm 1720mm 1760mm 1800 mm 1840 1880 mm 1681 3 1720 8 1764 5 1802 9 1840 6 1880 3 1817 3 1856 8 1896 5 1938 9 1976 6 2016 3 1778 6 1818 8 1857 8 1900 2 1937 9 1977 6 1740 2 1743 7 1783 4 1825 8 1863 5 1903 2 1768 2 1807 7 1847 4 1889 8 1927 5 1967 2 Weight 7 89 kg 8 07 kg 8 26 kg 8 44 kg 8 62 kg 8 80 kg Number of 84 86 88 90 92 94 Beams 1920 mm 1960 2000 2040 2080mm 2120 1922 8 1960 4 2000 1 2042 6 2079 6 2117 7 B 2058 8 2096 4 2136 1 2178 6 2215 6 2253 7 C 2020 1 2057 7 2097 4 2139 9 2176 9 2215 0 D 1945 7 1983 3 2023 0 2065 5 2102 5 2140 6 E 2009 7 2047 3 2087 0 2129 5 2166 5 2204 6 Weight 8 98 kg 9 16 kg 9 34 kg 9 53 kg 9 71 kg 9 89 kg Number of 96 98 100 102 104 106 Beams 51 MS4800FS system Dimensional Drawing Section 15 5 15 5
15. 5 1600 2 1642 0 1679 6 1720 0 D 1588 6 1627 0 1666 7 1708 5 1746 1 1786 5 1 1524 8 1563 2 1602 9 1644 7 1682 3 1722 7 2 1570 1 1608 5 1648 2 1690 0 1727 6 1768 0 Weight 6 80 kg 6 99 kg 7 17 kg 7 85 kg 7 58 kg 7 71 kg Number of Beams 144 1680 mm 148 1720 mm 152 1760 mm 156 1800 mm A 1681 3 1720 8 1764 5 1802 9 B1 1817 3 1856 8 1896 5 1938 9 2 1789 8 1838 3 1878 0 1920 4 C1 1778 6 1818 8 1857 8 1900 2 C2 1760 0 1799 5 1839 2 1881 6 D 1826 5 1866 0 1905 7 1948 1 E1 1762 7 1802 2 1841 9 1884 3 2 1808 0 1847 5 1887 2 1929 6 Weight 7 89 kg 8 07 kg 8 26 kg 8 44 kg Number of Beams 168 172 176 180 160 164 A B1 B2 C1 C2 D E1 E2 Weight Number of Beams This size is not available for Master or Standalone models MS4800FS system data with 30 mm resolution Section 15 7 480 mm 520 mm 560 mm 600 mm 640 mm 680 mm A 484 3 523 4 563 7 604 1 643 9 683 6 B1 620 3 659 4 699 7 740 1 779 9 819 6 B2 601 8 640 9 681 2 721 6 761 4 801 1 C1 581 6 620 7 661 0 701 4 741 2 780 9 C2 563 0 602 1 642 4 682 8 722 6 762 3 D 629 5
16. EB 030 1000 Master MS4800FS EB 030 1040 Master MS4800FS EB 030 1080 Master MS4800FS EB 030 1120 Master 54800 5 030 1160 Master MS4800FS EB 030 1200 Master 54800 5 030 1240 Master MS4800FS EB 030 1280 Master MS4800FS EB 030 1320 Master MS4800FS EB 030 1360 Master MS4800FS EB 030 1400 Master MS4800FS EB 030 1440 Master MS4800FS EB 030 1480 Master MS4800FS EB 030 1520 Master MS4800FS EB 030 1560 Master MS4800FS EB 030 1600 Master MS4800FS EB 030 1640 Master MS4800FS EB 030 1680 Master 54800 5 030 1720 Master MS4800FS EB 030 1760 Master MS4800FS EB 030 1800 Master MS4800FS EB 030 1840 Master MS4800FS EB 030 1880 Master MS4800FS EB 030 1920 Master MS4800FS EB 030 1960 Master MS4800FS EB 030 2000 Master MS4800FS EB 030 2040 Master MS4800FS EB 030 2080 Master MS4800FS EB 030 2120 Master 64 List of models Section 15 8 Advanced version 30 mm resolution Cascadable Master unit Type Name MS4800FS EA 030 0280 Version Advanced Resolution mm Master Operation MS4800FS EA 030 0320 Advanced Master MS4800FS EA 030 0360 Advanced Master MS4800FS EA 030 0400 Advanced Master MS4800FS EA 030 0440 Advanced Master MS4800FS EA 030 0480 Advanced Master MS4800FS EA 030 0520 Advanced Master
17. EMC Directive 2004 1 08 EC and with the RoHS Directive 2002 95 EC the restriction of the use of certain hazardous substances in electrical and electronic equipment Safety Light Curtain AOPD consisting of a Transmitter system a Receiver system and includes the RM 6 Resource Module for Muting Applications The 4800 Series devices are electro sensitive protection equipment Type 4 designed to detect persons as part of a safety related system The 54 00 Series products have been type examined per EC Type Examination Certificate Registration No 01 205 0705 10 issued by notified body TUV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin Germany Certification Body for Machinery NB No 0034 The following Standards were used to form the basis for the requirements and tests EN 61496 1 2004 A1 2008 Safety of machinery Electro Sensitive Protective Equipment Part 1 General requirements and tests LEC 61496 2 2006 em rela di Electro Sensitive Protective Equipment Part 2 Particular Requirements using Optoelectronic Protective Devices EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principle for design o cel Functional Safety of Electrical Electronic Programmable electronic Safety Related m Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems EN 501 78 1997 Electronic equipmen
18. MS4800FS system Dimensional Drawing 30 1 1 19 62 9 2 48 i BRACKET MULTIPLE ROTATION FLEX SEGMENTS 90 09 TOP T VIEWS 59 2 2 33 53 6 40 1 1 58 gL 38 1 1 50 IA 6 8 27 52 8 2 08 tf 27 8 1 09 f saat 51 0 2 01 58 8 2 31 LE eee 91 39 4 1 55 3 L 50 0 1 97 gl GENDER 38 0 1 50 SLOT A 5 MOUNTING E2 DETECTION B2 MID k ZONE 5 SEGMENTS r E E1 3 LAST 27 8 1 09 S SEGMENT h 58 8 2 31 mE oo 73 A 51 0 2 01 i FLEX CABLE SEU 39 4 1 55 110 0 4 33 5 gt f 27 8 1 09 58 8 31 1 ale 51 0 2 01 g 39 4 1 55 J ne DETECTION E Rn ZONE 3 SLOT FIRST MOUNTING SEGMENT SHOWN k 8 ALTERNATE m PET T SLOT 63 8 2 51 S B1 MOUNTING 51 0 2 01 2 2 1 i 1 LIL A PA 7 3 3 04 a m J FRONT 69 6 bos VIEW 37 2 147 e CABLE IN LINE MOUNTING 195 0 7 68 PIG TAIL ED TYP BTM A CABLE LEFT
19. SIDE a RIGHT SIDE BACK VIEW g VIEW SS VIEW VIEW 52 MS4800FS system data with 14 mm resolution Section 15 6 15 6 MS4800FS system data with 14 mm resolution 240 280 mm 320 mm 360 400 mm 440 mm A 244 6 284 4 324 8 364 5 404 2 443 9 B1 380 6 420 4 460 8 500 5 540 2 579 9 B2 362 1 401 9 442 3 482 0 521 7 561 4 C1 341 9 381 7 422 1 461 8 501 5 541 2 C2 323 3 363 1 403 5 443 2 482 9 522 6 D 389 8 429 6 470 0 509 7 549 4 589 1 E1 326 0 365 8 401 4 445 9 481 4 525 3 2 371 3 411 1 451 5 491 2 530 9 570 6 Weight 1 55 kg 1 68 kg 1 81 kg 1 95 kg 2 13 kg 2 40 kg Number of 24 28 32 36 40 44 Beams A B1 B2 C1 C2 D E1 E2 Weight Number of Beams 880 mm 920 mm A 882 8 923 8 B1 1018 8 1059 8 B2 1000 3 1041 3 C1 980 1 1021 1 2 961 5 1002 5 D 1028 0 1069 0 E1 964 2 1005 2 E2 1009 6 1050 5 Weight 4 26kg 4 45kg Number of Beams 960 mm 1000 mm 1040 mm 1080 mm 88 1120 mm 92 1160 mm A 963 6 1002 6 1042 9 1083 9 1122 3 1162 7 B1 1099 6 1138 6 1178 9 1219 9 1258 3 1298 7 B2 1081 1 1120 1 1160 4 1201 4 1239 8 1280 2 C1 1060 9 1099 9 1140 2 1181 2 1219 6 1260 0 C2 1042 3 1081 3 1121 6 1162 6 1201 0 1241
20. barrier and con figure time settings for muting so that an operator should not enter hazardous zone NWARNING NWARNING N WARNING N WARNING N WARNING N WARNING N WARNING N WARNING For wiring N WARNING N WARNING N WARNING N WARNING Alert Statements in this manual 2 Install the switch that activates the override in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area Make sure that nobody is in the hazardous area before activating the override function Do not place fluorescent lights within the effective aperture angle of the receiver as it may influence the MS4800 system under certain circumstances Install the sensor system so that it is not affected by any reflective surfaces Failure to do so may hinder detection resulting in serious injury When using more than 1 set of MS4800 system install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets Make sure that the MS4800 system is securely mounted and its cables and connectors are properly connected Make sure that foreign objects such as water oil or dust do not enter the inside of the MS4800 system while the cover for the selector switches is open and tighten the screws of the cover firmly after changing the settings Do not use the sensor system with mirrors in a
21. estes Edu 57 1829 uel D eed Maeve logo eine nae nee We Se ee he a 67 SECTION 16 1055 s e ER ieee tases ect I SECTION 17 Diagnostics and Troubleshooting 73 17 1 Transmitter Diagnostic information and 73 17 2 Receiver Diagnostic Information 73 17 3 Receiver Endcap Indicator Lights 73 17 4 Receiver 74 17 5 Receiver Error Codes i a salesiano tato hae Moher ACER OS eens 74 17 6 Ble PORE ER e rae a PS 76 SECTION 18 Appendice rv Ueber P I 18 1 Appendix Acne rari RUE RU RI RUMINUS a S 77 18 2 Appendix B EEEE VENA TER i 78 18 3 EC Declaration of Conformity 79 Revision 8O ix Introduction Thank you for purchasing the MS4800 series Safety Light Curtain This is the instruction manual describing the use of the MS4800 system Important notice This manual provides installation and operating information on the following models Basic Advanced Resolution 14 mm standalone MS4800S EB 014 MS4800S EA 014 Resolution 14 mm cascadable MS4800FS EB 014 MS4800FS EA 014 Resolution 30 mm standalone MS4800S EB 030 MS
22. ground terminal nstall the emitter and receiver so that their vertical direction should match 4 3 Cleaning Do not use thinner benzene or acetone for cleaning they affect the product s resin parts and paint on the case 4 4 Object detection The MS4800 system cannot detect transparent and or translucent objects xviii SECTION 1 Important Safety Warnings NWARNING Read and understand this section prior to installing an 54800 system An MS4800 system is a general purpose sensing device designed to guard personnel working around moving machinery Whether a specific machine application and MS4800 system installation com plies with safety regulations depends on the proper application installation maintenance and operation of the MS4800 system These items are the responsibility of the purchaser installer and employer The employer is responsible for the selection and training of personnel to properly install operate and maintain the machine and its safeguarding sys tems An MS4800 system should only be installed verified and maintained by a qualified person A qualified person is defined as an individual who under stands is trained on and demonstrates competence with the construction operation or maintenance of the machinery and the hazards involved To use the MS4800 system the following requirements must be met The national international rules and regulations apply to the installation use and periodic t
23. may cause failure of human body detection resulting in a serious injury Do not use this sensor for machines that cannot be stopped by electrical con trol For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Do not use the auxiliary output or external indicator output for safety applica tions Human body may not be detected when MS4800 system fails resulting in serious injury 2 3 For installations NWARNING Z N WARNING N WARNING After unpacking and before installing the MS4800 system please check the mechanical condition of the system carefully Do not install a mechanically damaged product Return this to your OMRON service for inspection or repair Failure to do so may result in serious injury Do not drop the products Dropping the products may lead to internal or exter nal damage Please return a MS4800 system that was dropped on the floor to your OMRON service for inspection or repair Failure to do so may result in serious injury Make sure to test the operation of the MS4800 system after installation to ver ify that the MS4800 system operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury xiii Alert Statements in this manual 2 xiv NWARNING NWARNING
24. resolution This will depend on whether no floating blanking or 1 beam floating blanking is set C usa MS4800S EA 014 0280 C uso 348005 030 0280 I RECEIVER RECEIVER IPSE input MVDC 949 14A res Input VDC 20 14A EAA 325 Range 27 EAA 225 Range 6 2200 Production Date 2007 Protectwn Meignt 280mm Production Date 2007 Protective Height 280mm Resolution mm tution mm Response Time 14 96ms 100 mansai 1 14 96m see manwal G SN 02007Y07 ESPE Type 4 Made in Germany Type 4 Made in Germany CE es MS4800S EA 014 0280 La MS4800S EA 030 0280 TRANSMITTER TRANSMITTER 65 put 24 0 NN 206A Input 24VDC 20 288A Production Date 2007 EAA t25Range 83 Tm Production Date 2007 EAA 225 Range 23 70 Protective Height trem idiozia L i Temperature 10 55C n 10 857 SN 12007 076 Resolution 14mm SA 003SYO7G ESPE Type amp Made in Germany Made in Germany 33 General Mounting Considerations 34 Section 10 3 SECTION 11 Connection to the Machine Control Circuit NWARNING This product is designed for use on a 24 VDC negative ground protective earth electrical system only Never connect the MS4800 system to a positive ground protective earth system With a positive ground protective earth wiring scheme certain simultaneous shorts of both safety outputs may not be detected and the guarded machine may not stop resulting i
25. tg ty response time of the safety light curtain in seconds given in the table in chapter 16 to response time of the safety interface t i if any maximum stopping time of the machine tm in seconds Please refer to the technical information of the safety Interface and the machine for the response time and stopping time details 8 x d 14 mm but not less than zero d minimum object resolution of the MS4800 system in millimeters therefore 2000 mm s x T 8 x d 14 mm This formula applies for all minimum distances of S up to and including 500 mm The minimum value of S shall not be less than 100 mm If S is found to be greater than 500 mm using the formula above then the formula below can be used In this case the minimum value of S shall not be less than 500 mm 1600 mm s x T 8 x d 14 mm Safety distance for safeguarding danger areas Section 9 2 9 2 Safety distance for safeguarding danger areas Direction of approach i TT 50 mm maximum distance to avoid walking behind lt gt iin NWARNING Additional countermeasures may be necessary to prevent access to the dan gerous area from above below the sides or the rear of the machine The height of the protective field H above the reference plane and the reso lution d of the MS4800 system have the following relationship Hmin Hmin 15 x d 50 or d Hmin 15 50 Height of the prote
26. 0 Advanced Standalone 548005 014 1280 Advanced Standalone MS4800S EA 014 1320 Advanced Standalone MS4800S EA 014 1360 Advanced Standalone MS4800S EA 014 1400 Advanced Standalone MS4800S EA 014 1440 Advanced Standalone MS4800S EA 014 1480 Advanced Standalone MS4800S EA 014 1520 Advanced Standalone MS4800S EA 014 1560 Advanced Standalone MS4800S EA 014 1600 Advanced Standalone MS4800S EA 014 1640 Advanced Standalone MS4800S EA 014 1680 Advanced Standalone MS4800S EA 014 1720 Advanced Standalone MS4800S EA 014 1760 Advanced Standalone MS4800S EA 014 1800 Advanced Standalone List of models Section 15 8 Basic version 30 mm resolution Standalone unit without Flex connection Type Name MS4800S EB 030 0280 Version Resolution mm Operation Standalone MS4800S EB 030 0320 Standalone MS4800S EB 030 0360 Standalone MS4800S EB 030 0400 Standalone MS4800S EB 030 0440 Standalone MS4800S EB 030 0480 Standalone MS4800S EB 030 0520 Standalone MS4800S EB 030 0560 Standalone MS4800S EB 030 0600 Standalone MS4800S EB 030 0640 Standalone MS4800S EB 030 0680 Standalone MS4800S EB 030 0720 Standalone MS4800S EB 030 0760 Standalone MS4800S EB 030 0800 Standalone
27. 0360 Standalone 548005 014 0400 Standalone MS4800S EB 014 0440 Standalone 548005 014 0480 Standalone 548005 014 0520 Standalone 548005 014 0560 Standalone MS4800S EB 014 0600 Standalone MS4800S EB 014 0640 Standalone 548005 014 0680 Standalone MS4800S EB 014 0720 Standalone MS4800S EB 014 0760 Standalone 548005 014 0800 Standalone 548005 014 0840 Standalone MS4800S EB 014 0880 Standalone MS4800S EB 014 0920 Standalone 548005 014 0960 Standalone 548005 014 1000 Standalone MS4800S EB 014 1040 Standalone MS4800S EB 014 1080 Standalone 548005 014 1120 Standalone 548005 014 1160 Standalone MS4800S EB 014 1200 Standalone 548005 014 1240 Standalone 548005 014 1280 Standalone MS4800S EB 014 1320 Standalone MS4800S EB 014 1360 Standalone 548005 014 1400 Standalone MS4800S EB 014 1440 Standalone MS4800S EB 014 1480 Standalone MS4800S EB 014 1520 Standalone 548005 014 1560 Standalone MS4800S EB 014 1600 Standalone MS4800S EB 014 1640 Standalone 548005 014 1680 Standalone MS4800S EB 014 1720 Standalone 548005 014 1760 Standalone MS4800S EB 014 1800
28. 0F E 030 1640 MS4800F E 030 1680 MS4800F E 030 1720 MS4800F E 030 1760 MS4800F E 030 1800 MS4800F E 030 1840 MS4800F E 030 1880 MS4800F E 030 1920 MS4800F E 030 1960 MS4800F E 030 2000 MS4800F E 030 2040 MS4800F E 030 2080 MS4800F E 030 2120 Accessories 15 9 Accessories 15 9 1 Muting controller MS4800 RM6 Section 15 9 e 114 4 49 Note Required cable to connect MS 800FS EA to MS4800 RM6 module is MS4800 CBLMT M 15 9 2 Safety Relay Units Type Name G9SB 200 D Configuration DPST NO G9SB 301 D 3PST NO G9SA 301 3PST NO G9SA 501 5PST NO G9SA 321 T075 3PST NO Time del 7 5 s G9SA 321 T15 3PST NO Time del 15 s G9SA 321 T30 3PST NO Time del 30 s G9SX BC202 RT 2 Safe Outputs G9SX BC202 RC 2 Safe Outputs G9SX AD322 T15 RT 3 Safe Outputs Time del 15 s G9SX AD322 T15 RC 3 Safe Outputs Time del 15 s G9SX AD322 T150 RT 3 Safe Outputs Time del 150 s G9SX AD322 T150 RC 3 Safe Outputs Time del 150 s G9SX ADA222 T15 RT 2 Safe Outputs Time del 15 s G9SX ADA222 T15 RC 2 Safe Outputs Time del 15 s G9SX ADA222 T150 RT 2 Safe Outputs Time del 150 s G9SX ADA222 T150 RC 2 Safe Outputs Time del 150 s DeviceNetSafety NE1A SCPUO1 16
29. 0mm 1120mm 1160 1200 mm 1002 6 1042 9 1083 9 1122 3 1162 7 1203 8 1138 6 1178 9 1219 9 1258 3 1298 7 1339 8 1099 9 1140 2 1181 2 1219 6 1260 0 1301 1 1025 5 1065 8 1106 8 1145 2 1185 6 1226 7 1089 5 1129 8 1170 8 1209 2 1249 6 1290 7 Weight 4 81 kg 4 99 kg 5 17 kg 5 35 kg 5 53 kg 5 72 kg Number of 100 104 108 112 116 120 Beams 1240 mm 1280 1320 1360mm 1400 1440 mm A 1242 1 1281 8 1323 6 1361 0 1401 7 1443 4 B 1378 1 1417 8 1459 6 1497 0 1537 7 1579 4 1339 4 1379 1 1420 9 1458 3 1499 0 1540 7 D E 1265 0 13047 13465 1383 9 14246 1466 3 13290 13687 1410 5 14470 11488 6 15303 Weight 5 94kg 6 08kg 6 26kg 6 44kg 6 62kg 6 80kg Number of 124 128 132 136 140 144 Beams 49 MS4800 system data with 30 mm resolution 1480 mm 1520 mm 1560 mm 1600 mm Section 15 4 1640 mm 1680 mm 1481 8 1521 5 1563 3 1600 9 1641 3 1681 3 1617 8 1657 5 1699 3 1736 9 1777 3 1817 3 1579 1 1618 8 1660 6 1698 2 1738 6 1778 6 1504 7 1544 4 1586 2 1623 8 1664 2 1740 2 1568 7 1608 4 1650 2 1687 8 1728 2 1768 2 Weight 6 99 kg 7 17 kg 7 85 kg 7 58 kg 7 71 kg 7 89 kg Number of Beams 148 1720 mm 152 1760 mm 156 1800 mm 1720 8 1760 5 1802 9 1856 8 1896 5 1938 9 1818 8
30. 1359 6 1399 3 1441 1 1478 5 1519 2 C1 1301 1 1339 4 1379 1 1420 9 1458 3 1499 0 C2 1282 5 1320 8 1360 5 1402 3 1439 7 1480 4 D 1349 0 1387 3 1427 0 1468 8 1506 2 1546 9 E1 1285 2 1323 5 1363 2 1405 0 1442 4 1483 1 E2 1330 5 1368 8 1408 5 1450 3 1487 7 1528 4 Weight 5 72 kg 5 94 kg 6 08 kg 6 26 kg 6 44 kg 6 62 kg Number of Beams 60 62 64 66 68 70 55 MS4800FS system data with 30 mm resolution S6 Section 15 7 1440 mm 1480 mm 1520 1560 mm 1600 1640 mm A 1443 4 1481 8 1521 5 1563 3 1600 9 1641 3 B1 1579 4 1617 8 1657 5 1699 3 1736 9 1777 3 B2 1560 9 1599 3 1639 0 1680 8 1718 4 1758 8 C1 1540 7 1579 1 1618 8 1660 6 1698 2 1738 6 C2 1522 1 1560 5 1600 2 1642 0 1679 6 1720 0 D 1588 6 1627 0 1666 7 1708 5 1746 1 1786 5 E1 1524 8 1563 2 1602 9 1644 7 1682 3 1722 7 E2 1570 1 1608 5 1648 2 1690 0 1727 6 1768 0 Weight 6 80 kg 6 99 kg 7 17 kg 7 35 kg 7 53 kg 7 71 kg Number of 72 74 76 78 80 82 Beams 1680 mm 1720 mm 1760 mm 1800 mm 1840 mm 1880 mm A 1681 3 1720 8 1764 5 1802 9 1840 6 1880 3 B1 1817 3 1856 8 1896 5 1938 9 1976 6 2016 3 B2 1789 8 1838 3 1878 0 1920 4 1958 1 1997 8 C1 1778 6 1818 8 1857 8 1900 2
31. 14 0800 Master MS4800FS EB 014 0840 Master MS4800FS EB 014 0880 Master MS4800FS EB 014 0920 Master MS4800FS EB 014 0960 Master MS4800FS EB 014 1000 Master MS4800FS EB 014 1040 Master MS4800FS EB 014 1080 Master MS4800FS EB 014 1120 Master MS4800FS EB 014 1160 Master MS4800FS EB 014 1200 Master MS4800FS EB 014 1240 Master MS4800FS EB 014 1280 Master MS4800FS EB 014 1320 Master MS4800FS EB 014 1360 Master MS4800FS EB 014 1400 Master MS4800FS EB 014 1440 Master MS4800FS EB 014 1480 Master MS4800FS EB 014 1520 Master MS4800FS EB 014 1560 Master MS4800FS EB 014 1600 Master MS4800FS EB 014 1640 Master MS4800FS EB 014 1680 Master MS4800FS EB 014 1720 Master MS4800FS EB 014 1760 Master MS4800FS EB 014 1800 Master 61 List of models 62 Section 15 8 Advanced version 14 mm resolution Cascadable Master unit Type Name MS4800FS EA 014 0280 Version Advanced Resolution mm Operation Master MS4800FS EA 014 0320 Advanced Master MS4800FS EA 014 0360 Advanced Master MS4800FS EA 014 0400 Advanced Master MS4800FS EA 014 0440 Advanced Master MS4800FS EA 014 0480 Advanced Master MS4800FS EA 014 0520 Advanced Master MS4800FS EA 014 0560 Advanced Master MS4800FS EA 014 0600 Advanced Master 54800 5 014 0
32. 1857 8 1900 2 1743 7 1783 4 1825 8 1807 7 1847 4 1889 8 8 07kg 8 26kg 8 44kg Number of Beams 172 176 180 160 164 168 240 280 mm 320 360 400 mm 440 mm A 244 6 284 4 324 8 364 5 404 2 443 9 B 380 6 420 4 460 8 500 5 540 2 579 9 C 341 9 381 7 422 1 461 8 501 5 541 2 D 267 5 307 3 347 7 387 4 427 1 466 8 E 331 5 371 3 411 7 451 4 491 1 530 8 Weight 1 55 kg 1 68 kg 1 81 kg 1 95 kg 2 13 kg 2 40 kg Number of 12 14 16 18 20 22 Beams Weight Number of Beams 880 mm 920 mm 882 8 923 8 1018 8 1059 8 980 1 1021 1 905 7 946 7 969 7 1010 7 Weight 4 26 kg 4 45 kg Number of Beams This size is not available for Master or Standalone models S0 44 46 MS4800 system data with 30 mm resolution Section 15 4 960 mm 1000 mm 1040 mm 1080 mm 1120 mm 1160 mm 963 6 1002 6 1042 9 1083 9 1122 3 1162 7 1099 6 1138 6 1178 9 1219 9 1258 3 1298 7 1060 9 1099 9 1140 2 1181 2 1219 6 1260 0 986 5 1025 5 1065 8 1106 8 1145 2 1185 6 1050 5 1089 5 1129 8 1170 8 1209 2 1249 6 Weight 4 63 kg 4 81 kg 4 99 kg 5 17 kg 5 35 kg 5 53 kg Number of 48 50 52 54 56 58 Beams 1200 mm 1240 1280 1320mm 1360mm 1400 mm 1203 8 1242 1 1281 8 1323 6 1361 0 1401 7 1339 8 1378 1 1417 8 1459 6 1497 0 1537 7 1301 1 1339
33. 24V DC Brown 13 Transmitter connections M12 Male 2 0VDC Blue 1 OVDC Blue 3 Earth Green 2 24V DC Brown 4 OSSD 2 White 3 White 5 Start or EDM Mode Select Yellow 4 MTS return Black 6 EDM Red 5 Earth Green 7 Auxiliary Out Pink 8 OSSD 1 Black DETECTION MS4800 SELECTOR SWITCH ACCESS ENDCAP SELECTOR SWITCH TRANSMITTER 2 WITH ACCESS DOOR 1 RECEIVER Co RECEIVER LED 000 o INDICATORS of mle e Oe ALTERNATE T SLOT MOUNTING RECEIVER TRANSMITTER 6 9v LEER LEE ERE RECEIVER SWITCHES TRANSMITTER SWITCHES 4 1 4 1 1 4 1 2 4 1 3 4 1 4 SECTION 4 System Operation The MS4800 system is a microprocessor controlled infrared transmitted beam safety light curtain The system consists of a receiver assembly and a transmitter assembly The receiver and transmitter assemblies are not physi cally interconnected It complies with a Type 4 according to EN IEC 61496 and category 4 accord ing to EN954 1 MS4800 system is used where personnel protection is required Typical applications include packaging machines back side protection of presses and textile machinery Operating States Machine Run Machine Stop Interlock Alarm The operating condition of an MS4800 system is described in terms of states The following operating states ex
34. 46 Power Input Transmitter Section 15 1 24 VDC 22096 maximum current 285 mA MTS Input 24 20 20 mA typ Power Input Receiver 24 VDC 20 maximum current 1835 mA Receiver 485 mA AUX 100 mA OSSD1 625 mA OSSD2 625 mA Leakage current 1mA Capacitive Load lt 4 7yF for OSSD output Inductive Load Please contact your Omron representative for further information Test pulse data OSSD 1 OSSD2 39 ts t1 Test pulse lt 600 us 12 4 ms lt Test interval lt 40 ms t3 Repetition x 5 min i EE Muting Option 24 VDC 20 30 mA max Muting Duration Approx 2 min or No time limit Power Supply Must meet the requirements of EN IEC 60204 1 and EN IEC 61496 1 and must guarantee safe insulation from the mains voltage in accordance with IEC 60742 and be able to cover a drop of supply voltage of at least 20 ms Protection class IEC 536 or VDE 106 Environmental Enclosure Rating 65 Operating Temperature 10 C 55 C Storage Temperature 25 C 70 C Relative Humidity 95 maximum non condensing Vibration IEC 60068 2 6 10 55 Hz 10g maximum on all 3 axes Shock IEC 60086 2 29 10g for 16 ms 1000 shocks on all 3axes Connections Cable length MS4800 Transmitter Unshielded cables Max 50 m 0 32 mm We recommend t
35. 4800S EA 030 Resolution 30 mm cascadable MS4800FS EB 030 MS4800FS EA 030 Where information is common on all models the term MS4800 system will be used Where informa tion is given for a specific model the model number will be used Always heed the following points when using the MS4800 system 1 Be sure to have MS4800 system handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction manual means the person qualified authorized and responsible to secure safety in each process of the design installation oper ation maintenance services and disposition of the machine It is assumed that MS4800 system will be used properly according to the installation environ ment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Read and understand this document Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and w
36. 640 Advanced Master MS4800FS EA 014 0680 Advanced Master MS4800FS EA 014 0720 Advanced Master MS4800FS EA 014 0760 Advanced Master MS4800FS EA 014 0800 Advanced Master MS4800FS EA 014 0840 Advanced Master MS4800FS EA 014 0880 Advanced Master MS4800FS EA 014 0920 Advanced Master MS4800FS EA 014 0960 Advanced Master MS4800FS EA 014 1000 Advanced Master MS4800FS EA 014 1040 Advanced Master MS4800FS EA 014 1080 Advanced Master MS4800FS EA 014 1120 Advanced Master MS4800FS EA 014 1160 Advanced Master MS4800FS EA 014 1200 Advanced Master MS4800FS EA 014 1240 Advanced Master MS4800FS EA 014 1280 Advanced Master MS4800FS EA 014 1320 Advanced Master MS4800FS EA 014 1360 Advanced Master MS4800FS EA 014 1400 Advanced Master MS4800FS EA 014 1440 Advanced Master MS4800FS EA 014 1480 Advanced Master MS4800FS EA 014 1520 Advanced Master MS4800FS EA 014 1560 Advanced Master MS4800FS EA 014 1600 Advanced Master MS4800FS EA 014 1640 Advanced Master MS4800FS EA 014 1680 Advanced Master MS4800FS EA 014 1720 Advanced Master MS4800FS EA 014 1760 Advanced Master MS4800FS EA 014 1800 Advanced Master List of models Section 15 8 S
37. 668 6 708 9 749 3 789 1 828 8 E1 561 2 604 8 641 4 685 5 725 3 761 2 E2 611 0 650 1 690 4 730 8 770 6 810 3 Weight 2 49 kg 2 63 kg 2 81 kg 2 99 kg 3 18 kg 3 36 kg Number of 24 26 28 30 32 34 Beams 880 mm 920 mm A 882 8 923 8 B1 1018 8 1059 8 B2 1000 3 1041 3 C1 980 1 1021 1 2 961 5 1002 5 D 1028 0 1069 0 E1 964 2 1005 2 E2 1009 6 1050 5 Weight 4 26 kg 4 45 kg Number of Beams 960 mm 1000 mm 1040 mm 1080 mm 44 1120 mm 46 1160 mm A 963 6 1002 6 1042 9 1083 9 1122 3 1162 7 B1 1099 6 1138 6 1178 9 1219 9 1258 3 1298 7 B2 1081 1 1120 1 1160 4 1201 4 1239 8 1280 2 C1 1060 9 1099 9 1140 2 1181 2 1219 6 1260 0 C2 1042 3 1081 3 1121 6 1162 6 1201 0 1241 4 D 1108 8 1147 8 1188 1 1229 1 1267 5 1307 9 1 1045 0 1084 0 1124 3 1165 3 1203 7 1244 1 2 1090 3 1129 3 1169 6 1210 6 1249 0 1289 5 Weight 4 63 kg 4 81 kg 4 99 kg 5 17 kg 5 35 kg 5 53 kg Number of Beams 48 1200 mm 50 1240 mm 52 1280 mm 54 1320 mm 56 1360 mm 58 1400 mm A 1203 8 1242 1 1281 8 1323 6 1361 0 1401 7 1 1339 8 1378 1 1417 8 1459 6 1497 0 1537 7 2 1321 3
38. In 8 Out Safety Master NE1A SCPUO2 40 In 8 Out Safety Master Safety Controller NE1A SCPUO1L 16 In 8 Out NE1A SCPUO2L 40 In 8 Out 67 Accessories Section 15 9 15 9 3 Standard Cables Receiver Cables F39 JMR 10M Receiver Cable 10 m length F39 JMR 15M Receiver Cable 15 m length F39 JMR 30M Receiver Cable 30 m length F39 JMR 50M Receiver Cable 50 m length Transmitter Cables F39 JMT 10M Transmitter Cable 10 m length F39 JMT 15M Transmitter Cable 15 m length F39 JMT 30M Transmitter Cable 30 m length F39 JMT 50M Transmitter Cable 50 m length 15 9 4 Interconnect Cables Receiver Cables F39 JMCR 03M Receiver Interconnect Cable 0 3 m length F39 JMCR 05M Receiver Interconnect Cable 0 5 m length F39 JMCR 1M Receiver Interconnect Cable 1 0 m length F39 JMCR 2M Receiver Interconnect Cable 2 0 m length F39 JMCR 3M Receiver Interconnect Cable 3 0 m length F39 JMCR 5M Receiver Interconnect Cable 5 0 m length F39 JMCR 10M Receiver Interconnect Cable 10 m length Transmitter Cables F39 JMCT 03M Transmitter Interconnect Cable 0 3 m length F39 JMCT 05M Transmitter Interconnect Cable 0 5 m length F39 JMCT 1M Transmitter Interconnect Cable 1 0 m length F39 JMCT 2M Transmitter Interconnect Cable 2 0 m length F39 JMCT 3M Transmitter Interconnect Cable 3 0 m length F39 JMCT 5M Transmitter Interconnect Cable 5 0 m length F39 JMCT 10M Transmitter Interconnect Cab
39. ON the power supply of the MS4800 system and the RM6 the start button must be pressed for app 3 seconds until all status LEDs of the re ceiver SLC are flashing shortly 2 Release the start button while the status LEDs are flashing 3 The MS4800 system performs a system reboot When this sequence is properly completed muting function is enabled The status LED of the receiver turns to green and the status LED of the RM6 lights permanently When this sequence is properly completed the system will enable muting For further information please check the user manual of the MS4800 RM6 SECTION 13 Checkout and test procedure 13 1 Checkout Procedure Once the MS4800 system has been configured mounted aligned and prop erly connected to the machine control system the initial Checkout Procedure detailed in Appendix A must be performed by qualified personnel A copy of the checkout results should be kept with the machine records 13 2 Test Procedure NWARNING The tests outlined in the Test Procedure in Appendix B must be performed at installation according to the employer s regular inspection program and after any maintenance tooling change set up adjustment or modification to the MS4800 system or the guarded machine Where a guarded machine is used by multiple operators or shifts it is suggested that the test procedure be per formed at each shift or operator change Testing ensures that the light curtain and the machine control sys
40. Protective height 240 mm 1800 mm 14 mm resolution 280 mm 2120 mm 30 mm resolution Object Resolution 14 mm and 30 mm Operating Range 0 3m 7m 14 mm resolution DIP SW 6 option 0 3m 14 mm resolution default 0 3 m 20 m 30 mm resolution DIP SW 6 option 0 3m 8 30 mm resolution default Effective Aperture Angle 2 5 maximum transmitter and receiver according to IEC61496 2 2006 Safety Output OSSDs Two PNP safety outputs each output sourcing 625 mA 24 VDC Short circuit protection Response Time Maximum 59 ms See table below for more details Auxiliary Output non safety One PNP output sourcing 100 mA 24 VDC This out put follows the OSSDs EDM Monitor Input 50 mA 24 VDC Start Restart Input 10 mA 24 VDC Normally open input Light Source Infrared Emitting LEDs Wavelength 880 nm Power Dissipation 180 mW Class 1 per EN60825 1 Transmitter Indicator Lights ACTIVE Yellow Receiver Indicator Lights Housing Material MACHINE RUN STOP Green Red INTERLOCK ALARM Yellow BLANKING Amber Polyurethane powder painted aluminum Front Window Material Acrylic Red End Cap Material Polycarbonate Mounting Bracket Material Cold rolled Steel Wiring connections M12 connectors 8 pin receiver and 5 pin transmitter Weight See table for more details 45 System Specification
41. Requirements 32 The system operates directly from 24 VDC 20 Power to the system must come from a power supply which meets the requirements of EN IEC60204 1 and EN IEC 61496 1 The power supply must guarantee safe insulation from the mains voltage in accordance with IEC60742 and be able to cover a drop of supply voltage of at least 20 ms Omron offers suitable power supplies The power supply must not supply any other parts of the machine with power other than the safety components connected Transmitters and receivers must be supplied from a shared power supply and must be fused against overcurrent General Mounting Considerations Section 10 3 10 3 7 Requirements for Perimeter Guarding In perimeter guarding applications the MS4800 system detection zone is placed around the outside perimeter of a guarded machine This placement leaves space for personnel to stand between the detection zone and the haz ardous machine In this case the guarded machine must only be restarted using a switch located outside and with a full view of the area of hazardous motion Opera tion of the MS4800 system In the Start Restart Interlock operating mode is suitable for perimeter guarding 10 3 8 Marking Minimum Object Resolution Serial number labels on the transmitter and receiver indicate possible mini mum object resolutions During installation use a permanent marker to obscure the object resolution not set and add information about the effective
42. Safety Light Curtain Type 4 54800 OPERATION MANUAL MS4800E Safety Light Curtain Type 4 Installation and Operating Manual March 2010 Omron Europe B V Wegalaan 67 69 NL 2132 JD Hoofddorp Pays Bas Tel 31 0 23 568 13 00 Fax 31 0 23 568 13 88 www industrial omron eu Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed pre cautions can result in injury to people or damage to property N DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Z N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Product References Visual Aids Note 1 2 3 OMRON 2010 All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The following headings appear in the left column of the manual to help you locate different types of information Indica
43. a reduc tion of the optical resolution takes place on the border area of Fixed Blanking patterns This reduction comprises two beams Tolerance effect of Fixed Blanked area on Resolution Standard Resolution Effective Resolution at Ends of Fixed Blanked Areas 14 mm 34 mm 30 mm 60 mm The tolerance does not reduce the resolution of the entire light curtain only the ends of Fixed Blanked Areas The user must consider the increased reso lution of the two beams at the ends of each Fixed Blanked Area Fixed Blanking 10 Section 5 1 The effect of this tolerance also allows the number of blocked beams to vary 1 For example a Fixed Blanked area of 8 blanked beams is allowed to increase to 9 beams or decrease to 7 beams and the light curtain will remain in MACHINE RUN Fixed Fixed Fixed Fixed Fixed No Fixed Blanking Blanking Blanking Blanking Blanking Blanking Enabled Enabled Enabled Enabled Enabled O O O O O sl O O 5 O O O 4 R O O O O O MACHINE MACHINE MACHINE MACHINE MACHINE MACHINE STOP RUN RUN RUN STOP STOP Clear Optical Blocked Optical Chan Optical Channel O nel Selected by Fixed Blanking There is an exception when there is only one clear beam separating Fixed Blanked areas For only this case there is no positional tolerance allowed on that side of the clear beam for the object closest to the entry endcap so tha
44. a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability xi xii CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or estab lish key specifications for your application on your request Please consult with your OMRON repre sentative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any con sequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission Th
45. al transition must occur before returning to MACHINE RUN following any transition to MACHINE STOP 71 Section 72 SECTION 17 Diagnostics and Troubleshooting 17 1 Transmitter Diagnostic information and troubleshooting The transmitter has one Yellow LED to show the operational status If the yellow LED is off 1 Verify the cable is connected 2 Verify the power supply is within limits 24 V 20 3 If this does not solve the problem please contact your local Omron distrib utor or the European Repair Center If the yellow LED is blinking 1 Verify the power supply is within limits 24 V 22096 2 If this does not solve the problem please contact your local Omron distrib utor or the European Repair Center 17 2 Receiver Diagnostic Information The receiver first segment has a set of LEDs to indicate diagnostic codes The LEDs will only indicate error codes if it is in an error condition In this state the yellow INTERLOCK LED will be flashing and a row of 10 LEDs will display the fault code Next group of 4 LED are on IBI LEDs are turned on to gt indicate fault code 34 which means OSSD 1 4th LED is off shorted to ground Q9 First 3 LED are on Interlock LED flashing on receiver endcap Front View of Receiver showing the first 8 IBls 17 3 Receiver Endcap Indicator Lights LED Color Information shown GREEN The MS4800 is in the MACHINE RUN sta
46. amming must be done with at least one 1 clear beam on each flex segment Example A MS48000S EA 014 1320 has 132 beams In blanking application 10 consecutive beams have to be free for optical synchronization The remaining 122 beams can be used for fixed blanking applications max 8 1 beams 15 Optical Synchronization Section 5 4 16 SECTION 6 Diagnostic and Test Features 6 1 Individual Beam Indicators IBI All MS4800 systems have a visible red LED as an Individual Beam Indicator adjacent to each infrared beam These IBls are located on the receiver The IBI will light when the infrared beam fails to meet the conditions necessary for the system to remain in the MACHINE RUN state When less than 10 consec utive beams are clear every other IBI will light indicating that the MS4800 is not synchronized IBls are not a safety critical component An IBI failure will not cause an alarm condition and the system will continue to operate Additionally error codes are displayed using the IBls close to the connector endcap 6 2 External Device Monitoring EDM Note EDM is an important safety function It monitors the MS4800 system interface to the guarded machine checks to ensure that the control elements are responding correctly to the light curtain and detects any inconsistency between the two external control devices This is necessary to detect a mal function within the interface which prevents a stop signal from reaching th
47. anced Master MS4800FS EA 030 1800 Advanced Master MS4800FS EA 030 1840 Advanced Master MS4800FS EA 030 1880 Advanced Master MS4800FS EA 030 1920 Advanced Master MS4800FS EA 030 1960 Advanced Master MS4800FS EA 030 2000 Advanced Master MS4800FS EA 030 2040 Advanced Master MS4800FS EA 030 2080 Advanced Master MS4800FS EA 030 2120 Advanced Master 65 List of models 66 Section 15 8 Slave operation model 30 mm resolution Cascadable Slave unit Type Name MS4800F E 030 0280 Version Resolution mm Operation MS4800F E 030 0320 MS4800F E 030 0360 MS4800F E 030 0400 MS4800F E 030 0440 MS4800F E 030 0480 MS4800F E 030 0520 MS4800F E 030 0560 MS4800F E 030 0600 MS4800F E 030 0640 MS4800F E 030 0680 MS4800F E 030 0720 MS4800F E 030 0760 MS4800F E 030 0800 MS4800F E 030 0840 MS4800F E 030 0880 MS4800F E 030 0920 MS4800F E 030 0960 MS4800F E 030 1000 MS4800F E 030 1040 MS4800F E 030 1080 MS4800F E 030 1120 MS4800F E 030 1160 MS4800F E 030 1200 MS4800F E 030 1240 MS4800F E 030 1280 MS4800F E 030 1320 MS4800F E 030 1360 MS4800F E 030 1400 MS4800F E 030 1440 MS4800F E 030 1480 MS4800F E 030 1520 MS4800F E 030 1560 MS4800F E 030 1600 MS480
48. anced Standalone MS4800S EA 030 1440 Advanced Standalone MS4800S EA 030 1480 Advanced Standalone MS4800S EA 030 1520 Advanced Standalone MS4800S EA 030 1560 Advanced Standalone MS4800S EA 030 1600 Advanced Standalone MS4800S EA 030 1640 Advanced Standalone MS4800S EA 030 1680 Advanced Standalone MS4800S EA 030 1720 Advanced Standalone MS4800S EA 030 1760 Advanced Standalone MS4800S EA 030 1800 Advanced Standalone MS4800S EA 030 1840 Advanced Standalone MS4800S EA 030 1880 Advanced Standalone MS4800S EA 030 1920 Advanced Standalone MS4800S EA 030 1960 Advanced Standalone MS4800S EA 030 2000 Advanced Standalone MS4800S EA 030 2040 Advanced Standalone MS4800S EA 030 2080 Advanced Standalone MS4800S EA 030 2120 Advanced Standalone List of models Section 15 8 Basic version 14 mm resolution Cascadable Master unit Type Name Version Resolution Operation mm MS4800FS EB 014 0280 Master MS4800FS EB 014 0320 Master MS4800FS EB 014 0360 Master MS4800FS EB 014 0400 Master MS4800FS EB 014 0440 Master MS4800FS EB 014 0480 Master MS4800FS EB 014 0520 Master MS4800FS EB 014 0560 Master MS4800FS EB 014 0600 Master MS4800FS EB 014 0640 Master MS4800FS EB 014 0680 Master MS4800FS EB 014 0720 Master MS4800FS EB 014 0760 Master MS4800FS EB 0
49. avior of an MS4800 system Operating modes definitions rely on the operating states presented above Operating mode selection may be performed via the config uration switches on the MS4800 transmitter and receiver If internal alarms are detected by the system during power up or operation it will enter the Alarm state with its safety outputs in the OFF state 4 2 1 Automatic start The MS4800 will power up with its safety and auxiliary outputs OFF and if the detection zone is not obstructed enters the MACHINE RUN state In this state when an object is sensed entering the detection zone the MS4800 sys tem will change from MACHINE RUN to MACHINE STOP and remain in this state until the obstruction is removed Once the detection zone is clear the MS4800 system will automatically change from MACHINE STOP to MACHINE RUN 4 2 2 Start Restart Interlock Note The MS4800 will power up with its safety outputs off end enter the INTER LOCK state if the detection zone is clear or the fixed blanking pattern is satis fied and no alarms are detected To initially enter the MACHINE RUN state the operator must press and release the Start button Once in the MACHINE RUN state when an object is sensed entering the detection zone the system will change to the MACHINE STOP state When the detection zone is cleared the system will not automatically change to MACHINE RUN but enter the INTERLOCK state instead The operator must always press and release t
50. ces Fail ure to do so may hinder detection resulting in serious injury 10 1 Reflective Surface Interference A reflective surface adjacent to the detection zone can deflect the optical beam and may cause an obstruction in the zone not to be detected The reflective surface may be part of the machine mechanical guard or work piece Therefore a minimum distance d must exist between the reflective object and the center line of the detection zone The Test procedure Appen dix B must be used to test for this condition In this picture the interruption is clearly detected The reflective object is out side of the beam angle Operating range R Approach direction Interruption Transmitter Receiver d distance to reflective surface Operating range R is the effective working distance of the MS4800 system from the transmitter to the receiver EAA is the effective aperture angle of the Safety Sensor it is 2 5 for MS4800 system distance d is the minimum distance to a reflective surface This distance must be bigger than Amin MS4800 system tan 2 5 xR Be aware that reflective surface interference may also appear above and below the sensing field 29 Cross Talk Mitigation Section 10 2 This example shows the minimum distance from the reflective surface d to one side of the beam center line 0 8 4 0 6 Minimum Distance d m 0 4 1 0 2 0 aT
51. contact your local Omron distributor or the European Repair Center Error in segment 3 during operation Check connections to segment 3 Replace segment 3 with known good segment 3 Please contact your local Omron distributor or the European Repair Center Error in segment 4 during operation Check connections to segment 4 Replace segment 4 with known good segment 4 Please contact your local Omron distributor or the European Repair Center Number of segments in system has been reduced changed Segment count is less than original configu ration Add required segment s or program system for current configuration Too many flex nodes or muting modules in the flex bus Make sure of total of 4 segments with only one muting module 75 FAQ Section 17 6 17 6 FAQ 17 6 1 How do you initiate Fixed Blanking with the MS4800 Fixed Blanking Selecting Fixed Blanking with selector switches 1 Please place the obstruction in your wished detection zone and the receiv er goes into the Machine Stop state 2 Please activate Fixed Blanking both nr 5 switches to on and the system enters a fault state 3 The Power Supply must be deactivated and immediately activated The MS4800 will be now in the Fixed Blanking mode and the red as well as the amber LEDs will lit 4 Please deactivate Fixed Blanking both nr 5 switches to off 5 Please activate Fixed Blanking both nr 5 switches to on and the Pr
52. ction short range is 3 m and long range is 7 m for the 14 mm models For the 30mm models the short range is 8m and long range is 20 m This function is useful when there are many light curtains operating within a small space and the possibility of cross talk is likely 17 Start Restart Input Section 6 5 6 5 Start Restart Input The characteristic of the Start Restart Input is shown in the following sche matic Statt 24 VDC MS4800 N 0 24 VDC o Y 0 VDC Reset 18 SECTION 7 Using selector switches to set features Z N WARNING Make sure that foreign objects such as water oil or dust do not enter the inside of the MS4800 system while the cover for the selector switches is open 7 1 Access to the selector switches The switches are located behind a flip door on both the transmitter and receiver The flip up doors are opened by loosening two retaining screws see illustration below SELECTOR SWITCH ACCESS ENDCAP WITH DOOR SELECTOR SWITCH ACCESS rmm Bi i m m b RECEIVER SELECTOR SWITCHES TRANSMITTER SELECTOR SWITCHES 7 1 Transmitter selector switch settings Switch Position Funeton Factory defaut SCAN CODE SCAN CODE A MTS MTS OFF Scan Code Frequency A 1 z Off Frequency B 1 On MTS Disabled 2 Off Enabled 2 On TRANSMITTER SELECTOR SWITCHES Shown in factory default positions 19 Operating mode selection 7 1 2 Receiver selector switch
53. ctive field above the reference plane maximum height 1000 mm It is considered that if height is equal or less than 300 mm adults can not crawl under resolution of the MS4800 system KxT C For K and T please refer to the previous chapter C 1200 mm 0 4 x H but not less than 850 mm arm length H Height of protective field above the floor 1600 mm x T 1200 0 4 x H 27 Safety distance and beam heights in access guarding Section 9 3 9 3 Safety distance and beam heights in access guarding 28 Direction of approach IL Pr NWARNING Additional countermeasures may be necessary to prevent access to the dan gerous area from above below the sides or the rear of the machine According to EN999 and EN294 Resolution Lowest beam above reference plane In accordance with EN 294 Highest beam above reference plane In accordance with EN 294 Additional amount C see formula In accordance with EN 294 In accordance with EN 294 The height of the protective field H above the reference plane and the reso lution d of the MS4800 system have the following relationship S S For and T please refer to the previous chapter C 8 x d 14 d resolution of the 54800 system 2000 mm x T 8 x d 14 SECTION 10 Installation NWARNING Install the sensor system so that it is not affected by reflective surfa
54. ctor switches Al bls i Md in the receiver endcap to select Fixed Blanking En u able The MS4800 enters S Indien Rd a fault state and power is cycled or the Start switch is activated to clear the fault When the receiver powers up it will be in Fixed Blanking mode with the red and amber LEDs lit 2 The authorized user then off e O ci b the tti di gt ol by SWA of blocked j eams flash Fixed A to E sus x off the off position and then on i both to the on position m m ls When the first Fixed uu NN EL O Blanking switch is flipped ane the red LED begins flash Red and amber LEDs and IBls x flash to indicate the ing at a rate of 3Hz When the final Fixed Blanking switch is flipped both the red and amber LEDs and the IBls Individual Beam Indicators of the blocked beams start flashing to indicate the Pro gram switch is enabled The authorized user has 10 minutes to complete the programming of a pattern 3 To program a pattern the on Flip nof ais P P bx SWA BE of blocked or on o e Fro eams flash gram switch once Once momom oil au pattern is programmed the yellow LED INTERLOCK turns During 10 minute period the user may program as many Yellow LED turns on to indicate times as needed allowing Dren program
55. danger zone so the machine will stop before a hand or other body part reaches the hazardous area This distance is called the safety distance It is a calculated number based on a formula The safety distance S is the minimum safe distance between the safety light curtain and the point of operation pinch point Calculation of the safety distance S is based on the European standard EN999 and applies to safety light curtains that are used in industrial environ ments 9 1 Safety distance for safeguarding danger points Additional countermeasures Direction of approach RR NWARNING Additional countermeasures may be necessary to prevent access to the dan gerous area from above below the sides or the rear of the machine 25 Safety distance for safeguarding danger points Section 9 1 9 1 1 26 Calculation example for systems with a resolution of 40 mm Formula according to EN999 S KxT C Where Sz minimum distance in millimeters from the danger zone to the detection point line plane or zone If the result of the calcula tion is less than 100 mm a distance of at least 100 mm must still be maintained Approach speed mm s In the close area of 500 mm the speed is calculated at 2000 mm s If the distance is greater than 500 mm can be calculated as 1600 mm s In this case however a minimum of 500 mm applies for the safety distance the overall system stopping performance in seconds T ty to
56. e OSSD2 pink OSSD1 gray Muting B yellow Muting A Green 1 2 3 4 5 6 LT 8 Muting lamp connection LMS red Transmitter cable Test Input white Input Power 24 VDC brown Input Power GND Blue Not used black Not used green Note Alternative cables F39 TGR CVL B _ cables are industry standard shielded cables with a M12 female connector 11 1 Interconnect cables for cascaded MS4800FS system The segment to segment cable has a 4 contact M12 connector on each end The maximum cable length is 10 meters between segments The extension cables are available in lengths of 0 3 m 0 5 1 2m 5m and 10 m A MS4800FS system does not require an extension cable it has a 150 mm integrated cable pigtail MS4800FS systems are designed with internal circuit protection to protect from damage when they are connected and disconnected hot swap during normal operation Transmitter Master 10 m Slave 1 10 m gt Slave 2 10 m Slave 3 10 m Slave 1 10 gt Slave 2 10 gt Slave 30 m gt RM6 36 Connection to two forcibly guided relays Section 11 2 11 2 Connection to two forcibly guided relays G7S and G7SA series relays provide forcibly guided relay outputs for machine control Please refer to the next drawing for details 11 3 Power supply
57. e machine controller The connection for the EDM is made at the receiver On power up the MS4800 system looks for a closed to OVDC condition If this is found it will enter a state consistent with the selected operating mode When the MS4800 system enables its safety outputs it monitors the external devices for a closed to open transition This transition must occur within 300ms or the MS4800 system will then enter an alarm state Additionally if the EDM connections are incorrectly wired the system will enter an alarm state For proper operation of the MS4800 system when EDM is not active the EDM input must be wired to the MS4800 system 0 VDC line The EDM function can be activated and deactivated using the selector switches on the receiver unit 6 3 Machine test signal MTS Some applications require that the machine guarding system be tested by the machine controller during a non hazardous portion of the machine cycle to verify that the guarding system is functioning properly The MTS option on the transmitter provides this capability The MTS is provided by placing a nor mally closed switch across the MTS and MTS Return lines of the transmitter When the transmitter recognizes a close to open transition on this switch a beam block state will be simulated on the transmitter and the receiver will enter the MACHINE STOP state MTS is active as long as the switch is held open 6 4 Range selection The MS4800 offers operating range sele
58. e light curtain receivers and transmitters from possible source of vibration They can also be used to shockmount control lers power supplies and mirrors Each kit consists of eight mounting parts Shock Mounting Kit for Weight Class 2 sensor length from 280 960 mm 42591 SHMS 18 Weight Class 3 sensor length from 1000 1400 mm 41768 SHP4 18 Weight Class 4 sensor length from 1440 2120 mm 41768 SHP4 18 15 9 8 1 Mounting Kit MS4800 MKT2 Head Mounting Kit for the alignment of the MS 800 light curtain 69 Accessories Section 15 9 70 Automatic Start SECTION 16 Glossary Upon completion of power up the ESPE will enter the MACHINE RUN state as soon as the detection zone is clear of opaque objects of the specified size Detection Zone The IR light sensing area of the ESPE When a specified test piece enters this area then the ESPE must detect its presence and set its safety outputs to the OFF state Electro Sensitive Protective Equipment ESPE An assembly of devices and or components working together for protective tripping or presence sensing purposes and comprising as a minimum a sensing device controlling monitoring devices output signal switching devices LOCKOUT condition When the ESPE detects a fault it transitions to this state The OSSD will be held to the OFF state and the ESPE will not attempt to leave this state with out performing a comprehensive power up self test A
59. echnical inspections of the safety light curtain in partic ular Machine Directive 98 37 EC and 2006 42 EC Equipment Usage Directive 89 655 EC The work safety regulations safety rules Other relevant health and safety regulations Observe the instructions in this manual regarding test regulations e g on use mounting installation or integration into the existing machine control system carefully The tests must be carried out by specialist personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time Check the effectiveness of the protective device after every change because a change may degrade the safety function The operating instructions must be made available to the operator of the machine where the MS4800 system is installed The machine operator is to be instructed in the use of the device by spe cialist personnel and must be instructed to read the operating instructions The guarded machine must not present a hazard from flying parts The guarded machine must have a consistent stopping time and ade quate control mechanisms Additional guarding may be required for access to dangerous areas not covered by the MS4800 system Protection of the environment This product has been designed to minimize environmental impact For this reason please note that disposal of irreparable unserviceable devices ha
60. ed relay contacts for the machine control system Power supply Fuse SM 24VDC GND Hue Protective Earth e K1 ue H A2 Ai 1323 T31T32 K2 G9SB 200 D MTS requires NC contact If MTS is not used please LZ connect MTS and MTS Ret Maire MERA Directly 1 K2 24V MTS 424v 0550 OSSD Earth GND DC Ret MTS Earth GND DC EDM Start Aux 1 2 54800 54800 Transmitter Receiver 37 Connection to a safety relay unit 38 Section 11 3 Z N WARNING N WARNING N WARNING N WARNING N WARNING N WARNING N WARNING SECTION 12 Muting The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operat ing Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Muting related time must be properly configured for its application by a suffi
61. error code 100 is cleared and the MS4800 sys tem is ready to operate in normal state 76 18 1 Appendix A Checkout procedure log SECTION 18 Appendix The following checkout procedure must be performed by qualified personnel during initial MS4800 system installation and at least every three months or more frequently depending on machine usage and company guidelines Machine identification Date Verify that the guarded machine is compatible with the type of machine which may be used with the MS4800 system See the chapter Precautions on Safety for further information Condition Comments Verify that the mounting distance of the MS4800 sys tem is equal to or greater than the minimum safe dis tance from the danger point See the chapter Safe mounting distance for further information Determine that all access to the danger point not pro tected by the MS4800 system is guarded by other means such as gates fencing or other approved methods Verify that all additional guarding devices are installed and operating properly Make sure the operator is not able to stand between the MS4800 system detection zone and the machine danger point Verify that the light curtain can only be reset from a position outside and within view of the hazardous machine area Inspect the electrical connections between the guarded machine s control system and the MS4800 s
62. g Blanking will make an MS4800 system less sensitive to objects in the detection zone Improper use of these features can result in severe injury to personnel Fixed Blanking may require a hard barrier guard Fixed Blanking and Floating Blanking may require an increase in the safety distance Read the following section carefully 5 1 Fixed Blanking Note Additional Hard Guarding E Xx amp 8 a 7 x NUS 1 Obstruction VAR amp x T diis Detection Zone ealy Bunjue g pexi4 Light Curtain Light Curtain Fixed Blanking allows a system to blank optical beams and record the exact pattern A system can record and store a single pattern The protected zone s object detection is then based on the stored pattern All obstructed optical beams recorded during the selection must remain blocked and all clear beams recorded during the selection must remain clear for the system to enter or remain in the MACHINE RUN state A Fixed Blanking pattern may consist of more than one Fixed Blanked area Individual Fixed Blanked areas must be separated by at least one beam that is always clear A Fixed Blanking area may not crossover between flexible segment boundaries Each Fixed Blanked area has a size and positional tolerance of 1 beam to allow for slight position variance and only the two beams on the edges of the blanked area are allowed to vary Because of this position tolerance
63. h electrical system only Never connect the MS4800 system to a positive ground protective earth system With a positive ground protective earth wiring scheme certain simultaneous shorts of both safety outputs may not be detected and the guarded machine may not stop resulting in severe operator injury The MS4800 system receiver supplies two independent PNP type safety out puts to provide run stop signals to the guarded machine In the MACHINE RUN state the safety outputs are electrically conducting and source 625 mA of current at 24 VDC In the MACHINE STOP state the outputs are not elec trically conducting 8 2 Auxiliary Output NWARNING Do not use the auxiliary output or external indicator output for safety applica tions Human body may not be detected when MS4800 system fails resulting in serious injury This is not a safety output The MS4800 system supplies one auxiliary output The configuration of this output is PNP follow So the signal on the auxiliary output is similar to the status of the OSSD outputs It will source up to 100 mA at 24 VDC 23 Auxiliary Output Section 8 2 24 SECTION 9 Safe Mounting Distances N WARNING Never install an MS4800 system without regard to the safety distance If the MS4800 System is mounted too close to the point of operation hazard the machine may not stop in time to prevent an operator injury Light Curtain An MS4800 system must be mounted far enough from the machine
64. he Start button to enter MACHINE RUN If the detection zone is not clear the Start button will have no effect The definitions above mention a start button See SECTION 11 Connection to the Machine Control Circuit for wiring of the start button 4 3 MS4800FS Cascaded Series The MS4800 series safety light curtain is available in a cascaded version referred to as the MS4800FS series The MS4800FS series allows multiple transmitters receivers to be daisy chained in series This type of arrange ment permits the MS4800FS to guard multiple areas of a machine 4 3 1 MS4800FS Requirements The MS4800FS is offered in protective heights ranging from 280 mm to 1800 mm for 14 mm resolution and 280 mm to 2120 mm for 30 mm resolu tion An MS4800FS system has a maximum size limitation based on the num ber of beams A master first segment cannot exceed 180 beams and the total of the combined segments cannot exceed 256 beams A cascaded slave segment cannot exceed 128 beams An MS4800FS system may have up to four daisy chained segments As long as the total number of beams does not exceed 256 The interconnect cable length limitation between any two segments is in total max 10 meter for transmitter and receiver MS4800FS Cascaded Series Section 4 3 t is possible to mix segments with different resolutions within an MS4800FS system Cascaded Segment Slave Cascaded Segment Slave Transmitter Segment Receiver Ma
65. ify ing ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or govern ment regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute
66. is document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety PRECAUTIONS 1 Precautions on Safety NWARNING In order to use the MS4800 system safely the precautions listed in this man ual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indications and symbols are used for the application This sign indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage 2 Alert Statements in this manual 2 1 For users NWARNING Z N WARNING 2 2 For machines N WARNING N WARNING The MS4800 system must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person An unqualified person may not be able to perform these operations properly which may cause a person to go undetected resulting in serious injury When changes are made to each function using the selector switches the administrator must manage the detail of the changes and perform the changes Accidental functional setting change
67. ist for an MS 4800 system The two receiver safety outputs are in the ON state the green MACHINE RUN indicator is lit and the auxiliary output is in a state consistent with its configu ration The protected machine is allowed to operate Pressing and releasing the start button has no effect The two receiver safety outputs are in the OFF state the red MACHINE STOP indicator is lit and the auxiliary output is in a state consistent with its configu ration The protected machine is not allowed to operate The two receiver safety outputs are in the OFF state the red MACHINE STOP indicator and yellow INTERLOCK indicator are lit The auxiliary output is in a state consistent with its configuration The INTERLOCK state does not allow the protected machine to operate until the detection zone is clear of obstruc tions and the start button is pressed and released The two receiver safety outputs are in the OFF state the red MACHINE STOP indicator is lit the yellow INTERLOCK indicator is flashing and the auxiliary output is in the OFF state The alarm state does not allow the protected machine to operate The primary difference between ALARM and INTER LOCK is that the MS4800 system will remain in the alarm state until the alarm is corrected and then applying a power cycling or an external start button press and release Operating Modes Section 4 2 4 2 Operating Modes Note System operating modes determine the start up and operating beh
68. ke MS4800 system less sensitive to objects in the detection zone Improper use of these features can result in severe injury to personnel Fixed Blanking may require a hard barrier guard Fixed Blanking and Floating Blanking may require an increase in the safety distance Read the following section carefully Possible combinations Function Fixed Blanking Floating Blanking Fixed Blanking N A Yes Floating Blanking Yes N A When both Fixed Blanking and Floating Blanking are selected the floating channels are allowed to occur anywhere within the detection zone except the area selected by Fixed Blanking 5 3 1 effect of Fixed or Floating Blanking on minimum object resolution When fixed Blanking and or Floating are active the safe mounting distance is affected Fixed and Floating Blanking desensitize the light curtain and increase the size of the minimum detectable object The increase is equal to the beam spacing distance for each beam that is disabled If the size of the object detected by the system increases the minimum safe distance must also be increased Use the minimum object sensitivity given in the following tables to determine the new figure to use when computing the safety distance MS4800 system 14 mm resolution Total number of Beams Disabled by Effective Resolution Fixed and or Floating Blanking 54800 system 30mm resolution Total number of Beams Disabled by Effective Resolu
69. lanking Active Blanking Active Channel 1 O Channel 2 O O Channel 3 Channel 4 O O O O Channel 5 1 1 2 2 System Exception Exceptions Exception Exceptions Exceptions Response MACHINE STOP Machine Machine MACHINE STOP MACHINE STOP Run Run Clear Optical Channel Optical Channel is obstructed Note Please refer for further information to the FAQ to section 17 6 5 2 1 Selecting Floating Blanking with selector switches Using the selector switches an authorized user can activate the Floating Blanking function This allows the system to operate with one obstructed opti cal beam anywhere within the protected zone This obstruction is permitted anywhere within the protected zone and is permitted to move over time After setting the appropriate selector switches the receiver enters the Power On Self Test state and if no faults are detected the receiver shall enter the INTER LOCK or MACHINE RUN condition depending upon the selected operating mode Z N WARNING Two Beam Floating Blanking is not available on the MS4800 system Floating Blanking Effects on Minimum Object Resolution Standard Minimum Object Resolution Minimum Object Resolution with No Floating Blanking 1 Beam Blanking 14 mm 24 mm 30 mm 50 mm 13 Fixed Blanking with Floating Blanking Section 5 3 5 3 Fixed Blanking with Floating Blanking NWARNING Use of Fixed Blanking and Floating Blanking will ma
70. lave operation model 14 mm resolution Cascadable Slave unit Type Name MS4800F E 014 0240 Version Resolution mm Operation MS4800F E 014 0280 MS4800F E 014 0320 MS4800F E 014 0360 MS4800F E 014 0400 MS4800F E 014 0440 MS4800F E 014 0480 MS4800F E 014 0520 MS4800F E 014 0560 MS4800F E 014 0600 MS4800F E 014 0640 MS4800F E 014 0680 MS4800F E 014 0720 MS4800F E 014 0760 MS4800F E 014 0800 MS4800F E 014 0840 MS4800F E 014 0880 MS4800F E 014 0920 MS4800F E 014 0960 MS4800F E 014 1000 MS4800F E 014 1040 54800 014 1080 54800 014 1120 54800 014 1160 54800 014 1200 54800 014 1240 54800 014 1280 63 List of models Section 15 8 Basic version 30 mm resolution Cascadable Master unit Type Name Version Resolution Operation mm MS4800FS EB 030 0280 Master MS4800FS EB 030 0320 Master MS4800FS EB 030 0360 Master MS4800FS EB 030 0400 Master MS4800FS EB 030 0440 Master MS4800FS EB 030 0480 Master MS4800FS EB 030 0520 Master MS4800FS EB 030 0560 Master MS4800FS EB 030 0600 Master MS4800FS EB 030 0640 Master MS4800FS EB 030 0680 Master MS4800FS EB 030 0720 Master MS4800FS EB 030 0760 Master MS4800FS EB 030 0800 Master MS4800FS EB 030 0840 Master MS4800FS EB 030 0880 Master MS4800FS EB 030 0920 Master MS4800FS EB 030 0960 Master MS4800FS
71. le 10 m length Note Max length of interconnect cable 10 m Combination Example Transmitter Master Slave 10 m Slave 1 10 m gt Slave 2 10 m Slave 3 Receiver Master Slave 10 m Slave 1 10 m gt Slave 2 10 m gt Slave 3 30 m gt RM6 68 Accessories Section 15 9 15 9 5 Explosion Proof Kit for MS4800 Designed for use in explosive environments the MS4800 EPKT kit consists of a transmitter and receiver housing The explosion proof kit for MS4800 is available in 4 sizes MS4800 EPKT 0320 Explosion proof housing for 54800 014 0320 54800 030 0320 54800 0640 Explosion proof housing for MS4800 030 0640 MS4800 EPKT 0960 Explosion proof housing for MS4800 030 0960 MS 4800 EPKT 1240 Explosion proof housing for MS4800 030 1240 System complies EN50014 1997 incl A1 A2 1997 EN50018 2000 incl A1 2002 EN50281 1 1 1998 incl A1 2002 UL certificate with US and Canadian directives 15 9 6 IP67 Enclosure for MS4800 standalone Please use the following coding to order the IP67 enclosures MS4800 IP67 XXXX where XXXX is the length of the protection field 15 9 7 Welding protection shield Sputter protection Please use the following coding to order the welding protection shield Lexan front window MS4800 WS XXXX where XXXX is the length of the protection field 15 9 8 Shock Mounting Kits These kits are used to isolat
72. mable or explo sive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the MS4800 system Otherwise the system may fail to work properly resulting in serious injury If the MS4800 system is used in an environment where foreign materials such as spatter may adhere to the product use a cover to protect the MS4800 sys tem or inspect and clean the MS4800 system periodically Do not use the MS4800 system in an athmosphere containing oil mist or cor rosive gas Failure to do so may result in damage of the product When scrapping the MS4800 system please make sure to comply with the waste treatment regulations of the country where the product has been used Precautions for Safe Use 3 3 Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensur ing safe use of the product Thoroughly read this manual and understand the installtion procedures operation check procedures and maintenance procedures before using the product Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating Do not drop the product Dispose of the product in accordance with the relevant rules and regula tions of the country or are where the product is used xvii Precautions for Correct Use 4 4 Precautions for Correct Use Observe the precautions described below to prevent operation fail
73. me scan code are mounted in close proximity and in alignment with each other precautions should be taken to avoid one system interfering with another This can be corrected by mount ing the transmitters and receivers back to back or stacked PREFERRED INSTALLATION NOT RECOMMENDED INSTALLATION x o o o 5 5 E 5 5 2 G 5 2 E 2 c 9 c c Q S S o S m a c Code Code A Code A Code A The scan code feature of the MS4800 system allows for placement of systems in close proximity and in line with each other The distinctive coding of the beams provide for unique operation of a system while in view of another sys tem with a different scan code Two unique codes are available on the MS4800 Transmitter Receiver Transmitter Receiver Code Code B 10 3 4 Detection Zone 10 3 5 Alignment The system detection zone is delineated by the inside edge of the transmitter and receiver endcaps The area outside these marks is not protected Position the system so that it is only possible to access the danger point through the detection zone Physical alignment of the transmitter and receiver is easiest when the system is in the automatic start operating mode with Fixed Blanking inactive The units should be in the same plane and at equal height The Individual Beam Indicators will light when a part of the Safety Light Cur tain is out of alignment 10 3 6 Input Power
74. men for adjustment in the placement of the obstruction Program switch is active OOOO 3 ck o ox 11 Fixed Blanking 12 Section 5 1 4 The user must then press and release the Start but IBls of blocked ton or perform a power cy beams o cle The MS4800 receiver L then resets If no faults are detected and the state of id the optical beams match dui lo mi bf swe es the recorded Fixed Blanking pattern the re ceiver will enter the IN TERLOCK or MACHINE RUN condition depending upon the selected Start Mode The amber receiver Blanking Active LED will be on 5 f the 10 minutes period expires the amber LED IBls of blocked and IBIs Individual Beam Indicators quit flashing on and the yellow LED IN wi TERLOCK goes on The 00009000000 on e 000000000 user can start another momom mof swe programming sequence setting both Fixed Amber LED is off to indicate Blanking switches off and in Fixed Blanking is disabled then on The user may start normal operation by a press and release of the start button or by per forming a power cycle 6 To exit Fixed Blanking the user sets both selector 1815 of blocked switches to the off posi off mmm 4 fon the
75. n either presses MENER 2 and releases the start put O ton or performs a power Momom mM O cycle The FERRE will The amber LED and IBIs quit flashing power up with the amber to indicate program switch is disabled LED off The yellow LED turns on to indicate the gt O Start button is active Note Please refer for further information to the FAQ to section 17 6 Floating Blanking Section 5 2 5 2 Floating Blanking NWARNING Use of Fixed Blanking and Floating Blanking will make the MS4800 system less sensitive to objects in the detection zone Improper use of these features can result in severe injury to personnel Fixed Blanking may require a hard barrier Fixed Blanking and Floating Blanking may require an increase in the safety distance Read the following section carefully One channel can be obstructed at any location in the detection zone as long as the optical synchronization is maintained Please refer to chapter 5 4 Opti cal Synchronization for further details This means that an object can freely float from one end of the protective field to the other without the MS4800 system entering the MACHINE STOP state The obstructed channels are not fixed at a single location but float through the detection zone 1 1 1 1 Floating Channel Channel Channel Channel Blanking Floating Floating Floating Floating Inactive Blanking Active Blanking Active B
76. n selecting and programming Fixed Blanking function Selecting and programming Floating Blanking Floating Blanking is activated by setting position 4 of Switches A and B located on the receiver Note When Floating Blanking is active the amber LED will illuminate to indicate that the system is operating in a less sensitive state Selecting External Device Monitoring EDM EDM is activated by setting position 2 of Switches A and B located on the receiver Any mismatch between the settings of Switches A and B will result in an alarm condition Selecting Machine Test Signal MTS MTS is activated by setting position 2 located on the transmitter end cap Selecting Scan Codes Section 7 7 7 7 Selecting Scan Codes The MS4800 receiver and transmitter offer scan code selection to minimize cross talk On the transmitter this is activated by setting position 1 On the receiver this is activated by setting position 3 of switch A and switch B Note Both receiver and transmitter must be set to the same code Example Scan Code A To mitigate interference from other light curtains the MS4800 system has two possible scan codes A and B The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state 21 Selecting Scan Codes Section 7 7 22 SECTION 8 Outputs 8 1 Safety Outputs OSSDs NWARNING This product is designed for use on a 24 VDC negative ground protective eart
77. n severe operator injury NWARNING Never use only a single safety output to control the machine Should this sin gle output fail the machine may not stop resulting in severe operator injury The machine must be connected using both safety outputs The table below references Pin Numbers Wire colors and signal names being used with the MS4800 system Receiver cable Input power 24VDC Input power GND Input power Functional Earth Output signal OSSD2 Input signal Start Input signal EDM Output signal Aux or A Pp Output signal OSSD1 Transmitter cable Input power GND Input power 24VDC Input test MTS Input test MTS Return Input power Functional Earth The primary cables for the MS4800 system are industry standard non shielded cables with an M12 female connector The receiver and transmitter incorporate a 0 3 m pigtail with an M12 male connector We recommend to use the F39 JMR and F39 JMT cables to connect the MS4800 system to the machine control system 35 Section 11 1 Interconnect cables for cascaded MS4800FS system TGR cables Receiver F39 TGR CVL B 2 R Transmitter F39 TGR CVL B 2 E F39 TGR CVL B 5 R F39 TGR CVL B 5 E F39 TGR CVL B 10 R F39 TGR CVL B 10 E Receiver cable Test Input white Input Power 24 VDC brown Input Power GND Blu
78. o use the F39 JMT cables or as alternative the F39 TGR CVL B _E shielded to connect the MS4800 system to the machine control system Cable length MS4800 Receiver Unshielded cables length is depending on the maxi mum current consumption OSSD 1 amp 2 load 625 mA 12 m 0 5 mm OSSD 1 amp 2 load 300 mA 45 0 5 mm We recommend to use the F39 JMR cables or as alternative the F39 TGR CVL B R shielded to connect the MS4800 system to the machine control system Cable length MS4800FS system Shielded cables M12 connector 4 pin these cables are available as accessories Maximum length is 10 m between segments System Specification Section 15 1 Response time of MS4800 system One segment system Two segment system Minimum Maximum Response Minimum Maximum Response number of number of Time number of number of Time beams beams beams beams 0 16 14 ms 0 65 23 ms 17 71 23 ms 66 120 32 ms 72 126 32 ms 174 41 ms 127 180 41 ms 229 50 ms 181 235 50 ms 256 59 ms 236 256 59 ms Three segment system Four segment system Minimum Maximum Response Minimum Maximum Response number of number of Time number of number of Time beams beams beams beams 0 59 23 ms 0 53 23 ms 60 114 32 ms 54 108 32 ms 168 41 ms 162 41 ms 223 50 ms 217 50 ms 256 59 ms 256 59 ms AOPD ESPE Type 4 acc to EN IEC 61496 1 2004 And EN IEC 61496 2 2006 Safety category MS4800E system is suitable for
79. ogram switch is activated red and amber LED will flash 6 In order to program a pattern you have to flip the Program switch once Se lector SW A nr 6 from on off or off on 7 The Power Supply must be deactivated and immediately activated 8 If all settings are correct now the system enters the Interlock or Machine Run state 9 For deleting this mode please switch both nr 5 selectors to the off mode and deactivate the Power Supply Note During programming a pattern you have a 10min time limit before you have to repeat your settings 17 6 2 How do you initiate Floating Blanking with the MS4800 Floating Blanking Selecting Floating Blanking with selector switches 1 Please activate Floating Blanking both nr 4 switches to on 2 The Power Supply must be deactivated and immediately activated 3 Floating is now activated and one object can freely float from one end of the protective field to the other without entering the Machine Stop state Note Two Beam Floating Blanking or more is not available on the MS4800 Series 17 6 3 How do you remove cascaded segments Segment Reduction Restart Procedure 1 Turn ON the power supply of the SLC the start button must be pressed for app 3 seconds until all status LEDs of the receiver MS4800 system are flashing shortly 2 While the status LEDs are flashing release the start button 3 The MS4800 system performs a system reboot When this sequence is properly completed the
80. orkmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAM AGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PROD UCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINTAION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents ident
81. pecified limits 7 If this does not solve the problem please contact your local Omron distrib utor or the European Repair Center 17 5 Receiver Error Codes Code Group Error Code Description of Error Code Corrective Action Needed Configuration Invalid mode selection setting Verify switch setting see user manual Switch Faults Configuration switch settings changed dur Verify switch setting see user manual ing operation Configuration switch settings do not match Verify switch setting see user manual Corrupted EEPROM configuration Reset the system configuration to factory defaults Invalid scan code setting Verify switch setting see user manual Safety Output Safety outputs 1 amp 2 are shorted together Check and correct wiring of safety outputs 1 OSSD Faults and 2 Safety output 1 is shorted to power Check and correct wiring of safety outputs 1 Safety output 2 is shorted to power Check and correct wiring of safety outputs 2 Safety output 1 is shorted to ground Check and correct wiring of safety outputs 1 Safety output 2 is shorted to ground Check and correct wiring of safety outputs 2 EDM Faults EDM circuit did not open before transition to Check and correct EDM wiring MACHINE RUN state EDM circuit did not open after transition to Check and correct EDM wiring MACHINE RUN state EDM circuit was in wrong state during Check and correct EDM wiring power up EDM fault at power up Check star
82. power up self test will be initiated by either cycling the ESPE power or by a Start signal transition MACHINE RUN When the ESPE is in this state the two OSSD are both active In this state the Green MACHINE RUN LED is on the red MACHINE STOP LED is off and the Yellow INTERLOCK LED is off MACHINE STOP When the ESPE is in this state the two OSSD are both inactive In this state the Green MACHINE RUN LED is off the Red MACHINE STOP LED is on OFF STATE The state in which the output circuit is interrupted and does not permit the flow of current ON STATE The state in which the output circuit is completed and permits the flow of cur rent Output Signal Switching Device OSSD The safety output of the ESPE that is used to enable and disable the guarded machine Response Time The maximum amount of time required for the ESPE to set its OSSD outputs to the OFF state once the detection zone is blocked by an opaque object of the specified size Start INTERLOCK Upon completion of power up the ESPE must go to the INTERLOCK state A Start signal transition must occur before going to MACHINE RUN for the first time Once the first Start condition has been met the ESPE will operate in the Automatic Start mode Start Restart INTERLOCK The ESPE will go into the INTERLOCK state upon completion of power up and during zone violations which causes a transition to the MACHINE STOP state A Start sign
83. rance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics Output holding time must be 20 ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the MS4800 system is used Ex In EU the power supply must comply with the EMC Di rective and the Low Voltage Directive Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety func tion may not work properly resulting in danger To use the MS4800 system in PSDI mode Re initiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the MS4800 system and the machine For details about PSDI refer to IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the MS4800 system in environments where flam
84. retro reflective configuration Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 angle Perform an inspection for all MS4800 systems as described in the chapter Checkout and test procedure When using series connections perform inspections for every connected MS4800 system Connect the load between the output and OV line PNP output Connecting the load between the output and 24 V line will result in a dangerous condi tion because operation is reversed to ON when blocked Do not short circuit the output line to the 24 V line Otherwise the output is always ON Also the 0 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that sat isfy the requirements of the necessary safety category Do not connect each line of MS4800 system to a DC power supply of more than 24 VDC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock XV Alert Statements in this manual 2 2 5 xvi NWARNING NWARNING NWARNING Other NWARNING Z N WARNING N WARNING N WARNING N WARNING N WARNING N WARNING For the MS4800 system to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of thefollowing conditions Must be within the rated power voltage 24 V DC x 20 Must have tole
85. s to be in compliance with your local national rules and regulations Please con tact your local OMRON sales representative for assistance Section SECTION 2 Product features The MS4800 safety light curtain family is available in two versions These ver sions are identified as the MS4800 EA and EB versions Configuration of the safety light curtains can be changed through selector switches located under an access cover MS4800 series feature comparison Feature Flex Bus Multi segmented Head Configurations MS4800 EB MS4800 EA Scan Code for Cross Talk Mitigation EDM External Device Monitoring Adjustable Mounting Brackets and T Slots Non shielded Main Cables Two PNP safety outputs Auxiliary outputs PNP only Muting through RM6 Muting Module Floating Blanking Fixed Blanking Range Selection XIX X OK SECTION 3 System Components and Indicators Receiver 7 Transmitter Individual beam Indicators one with every beam 8 Detection Zone Red LED Blanking Active Amber LED 9 Flip door Access to configuration switches on transmitter and receiver INTERLOCK or ALARM indicator Yellow LED 10 MACHINE RUN STOP indicator Green Red LED 11 Status Indicator Yellow LED RECEIVER connections M12 Male 12 Slide Mounting T Slot 1
86. safety control systems up to Category 4 acc EN954 1 1996 Safety Integrity Level MS4800E system is suitable for up to SIL 3 per IEC 61508 PFH 3 5 1028 Proof test interval Every 2 years based on max number of channels in a 4 segment system including muting system 47 Section 15 2 MS4800 system Dimensional Drawing 15 2 MS4800 system Dimensional Drawing 30 2 1 19 62 9 2 48 PA KS 135 ROTATION 90 0 TOP VIEWS asen E 38 1 1 50 40 1 1 58 52 8 2 08 49 1 1 93 A 6 8 27 23 2 91 27 6 1 09 nd SH 91 37 3 1 47 58 6 2 31 51 0 2 01 39 4 1 55 50 0 1 97 38 0 1 50 ipi E ALTERN ATE T SLOT MOUNTING ENDCAP 63 8 2 51 n WITH DOOR SELECTOR SWITCH 1446 4 1 82 n 1 E 69 6 274 3 LU 304 lt 372 1 47 58 0 2 28 CABLE MOUNTING 195 0 BRACKETS 7 68 INVE RTED VIEW to SI LEFT SIDE C RIGHT SIDE VIEW IN LINE PIG TAIL CABLE BOTTOM VIEW 48 MS4800 system data with 14 mm resolution Section 15 3 15 3 MS4800 system data with 14 mm resolution Number of Beams Weight Number of Beams 920 mm 960 mm 923 8 963 6 1059 8 1099 6 1021 1 1060 9 946 7 986 5 1010 7 1050 5 4 45 kg 4 63 kg Number of 92 96 Beams 1000 mm 1040 mm 108
87. settings Switch A Position Function Auto Start or Start Restart Interlock Switch B Position Function Auto Start or Start Restart Interlock Section 7 2 Factory Default Auto Start OFF EDM EDM Disabled OFF Scan Code Scan Code Scan Code A OFF Floating Blanking 1 Floating Blanking 1 Disabled OFF Fixed Blanking Fixed Blanking Disabled OFF Program Non safety Range Non safety Program toggle 7 2 7 3 7 4 7 5 20 Short Range OFF Operating Mode VEA MB Automatic Start 1 0ff 1 0ff Start Restart Int 1 0n 1 0 EDM Disabled 2 0ff 2 Off EDM Enabled 2 0n 2 0 2 Scan Code A 3 0ff 3 0 Scan Code 3 0n 3 0n FB1 Disabled 4 0ff 4 0ff o n B B i n ER i 4 0n 4 0 ixed Blanking a ms a ni mcn Disabled 5 0ff 5 0 o m Enabled 5 0n 5 0n 552552 Program 6 Toggle 2 2 Be Operating Range Short Range 6 Off Long Range 6 On RECEIVER SELECTOR SWITCHES Shown in factory default positions Operating mode selection The operating mode is selected by setting position 1 of switches A and B located on the receiver Any mismatch between the settings of switches A and B will result in an alarm condition The available operating modes are auto matic start and Start Restart Interlock Selecting and programming Fixed Blanking Refer to section 5 1 Fixed Blanking for details o
88. sion Advanced Resolution mm Operation Standalone MS4800S EA 030 0320 Advanced Standalone MS4800S EA 030 0360 Advanced Standalone MS4800S EA 030 0400 Advanced Standalone MS4800S EA 030 0440 Advanced Standalone MS4800S EA 030 0480 Advanced Standalone MS4800S EA 030 0520 Advanced Standalone MS4800S EA 030 0560 Advanced Standalone MS4800S EA 030 0600 Advanced Standalone MS4800S EA 030 0640 Advanced Standalone MS4800S EA 030 0680 Advanced Standalone MS4800S EA 030 0720 Advanced Standalone MS4800S EA 030 0760 Advanced Standalone MS4800S EA 030 0800 Advanced Standalone MS4800S EA 030 0840 Advanced Standalone MS4800S EA 030 0880 Advanced Standalone MS4800S EA 030 0920 Advanced Standalone MS4800S EA 030 0960 Advanced Standalone MS4800S EA 030 1000 Advanced Standalone MS4800S EA 030 1040 Advanced Standalone MS4800S EA 030 1080 Advanced Standalone MS4800S EA 030 1120 Advanced Standalone MS4800S EA 030 1160 Advanced Standalone MS4800S EA 030 1200 Advanced Standalone MS4800S EA 030 1240 Advanced Standalone MS4800S EA 030 1280 Advanced Standalone MS4800S EA 030 1320 Advanced Standalone MS4800S EA 030 1360 Advanced Standalone MS4800S EA 030 1400 Adv
89. ster Segment 4 3 2 MS4800FS Segment Reduction Restart Procedure NWARNING Do not remove cascaded segments from your installation without making sure that the accessible areas are protected by other measures Failure to do so may result in serious injury When you reduce the number of cascaded segments you cause a flex bus fault The MS4800FS will enter a fault condition indicated by error code 95 on the indicators in the bottom part of the device This fault code indicates that there was a reduction in the number of cascaded segments If the number of segments is reduced while power is off the light curtain will power on with fault code 100 There is one possibility to clear this fault and restore operation on the reduced size MS4800FS The start switch needs to be pressed while the power is applied The three indicator LEDs red yellow amber will flash for approxi mately three seconds The start switch must be released while the LEDs are flashing to clear fault code 100 Since the MS4800FS has a configurable start input care must be taken to ensure that the correct contact configuration is used and that it is wired properly The transmitter will not fault if the number of segments is reduced However to operate normally the transmitter must always match the receiver in the number of segments and beams MS4800FS Cascaded Series Section 4 3 Z N WARNING SECTION 5 Detection Options Use of Fixed Blanking and Floatin
90. t clear beam can only be used by the object further away from the entry end cap See the following table Opposite to entry endcap end Fixed blanking enabled Fixed blanking enabled Fixed blanking enabled MACHINE RUN MACHINE RUN MACHINE STOP Entry endcap end The minimum number of beams in a Fixed Blanking area is one If only one beam is blanked the number of blocked beams has a size tolerance of 1 0 meaning the number of blocked beams can increase to two but the area can not be completely eliminated The Fixed Blanking pattern must not prevent the light curtain from synchroniz ing This means that the size of the blanked object can not exceed certain lim its as long as synchronization is maintained Fixed Blanking is allowed during all modes of operation automatic start start and start restart interlock Fixed Blanking Section 5 1 5 1 1 Selecting Fixed Blanking with selector switches To use Fixed Blanking the operator enables the option using the selector switches A new Fixed Blanking pattern is recorded when the MS4800 receiver is in MACHINE STOP the blanking function is active and the Program function is activated If the Fixed Blanking feature is disabled the stored pro tected zone patterns are cleared 1 The obstruction is placed within the detection zone IBls of blocked and the receiver goes to ME MACHINE STOP state L An authorized user then sets the sele
91. t for use in power installations EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements Date g feb 2010 Date 3 A0 Q TE A ES Martin D Krikorian EU Representative Hugo Sintnicolaas Quality Director European Manufacturing and Quality Manager OMRON Scientific Technologies Inc Omron Europe B V E 2 234 s Hertogenbosch Tel 31 0 73 648 18 11 Fax 31 0 73 648 1879 79 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No FO4E EN 02 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 01 January 2008 Original production 02 March 2010 Revision 80
92. t input wire or EDM function selection Controller Fault Control logic fault Please contact your local Omron distributor or the European Repair Center Setup Error Possible crosstalk Check and correct scan code setting Muting Faults General muting fault Check wiring of unused mute sensors Mute module enable and configuration Check mounting of mute sensors for correct required sequence Mute lamp burned out or not connected Check status of mute lamp 74 Receiver Error Codes Code Group Cascaded Sys tem Fault Error Code Description of Error Code Configuration Error Section 17 5 Corrective Action Needed Please contact your local Omron distributor or the European Repair Center Second segment or mute module error Check all cable connections Please contact your local Omron distributor or the Euro pean Repair Center Third segment or mute module error Check all cable connections Please contact your local Omron distributor or the Euro pean Repair Center Fourth segment or mute module error Check all cable connections Please contact your local Omron distributor or the Euro pean Repair Center Mute module error Check all cable connections to mute mod ule Please contact your local Omron dis tributor or the European Repair Center Configuration error Please contact your local Omron distributor or the European Repair Center Second segment or mute mod
93. te RED The MS4800 is in the MACHINE STOP state YELLOW INTERLOCK The light curtain is waiting for the start button to be pushed If the LED is blinking the light curtain is in an alarm condition The light curtain is operating in a Floating Blanking or Fixed Blanking mode 73 Receiver Troubleshooting Section 17 4 17 4 Receiver Troubleshooting If the yellow INTERLOCK LED is blinking 1 Check the configuration for External Device Monitoring If EDM is inactive via receiver dip switch the input red wire must be connected to system ground If EDM is active the input must be connected to the normally closed contacts of the control relays of the guarded machine or the monitor terminal of the safety relay unit Please refer to SECTION 11 Connection to the Machine Control Circuit for an example 2 Make sure both selector switches in the receiver endcap have been set properly and identically Please refer to chapter 7 2 Operating mode selec tion for further information 3 Verify the power supply is within the specified limits 24V 20 4 Verify the light curtain is properly connected to the control relays of the guarded machine If the light curtain is not intended to be connected to control relays see SECTION 12 Muting for further information 5 Verify the control relays are within operating limits of the safety outputs 6 Verify the cable lengths from the light curtain to the control relays are within s
94. tem work properly to stop the machine Failure to test properly could result in serious injury to personnel The test procedure must be performed by qualified personnel To test the MS4800 system with fixed blanking and floating blanking disabled use the OMRON STI supplied test object For applications where fixed blanking or floating blanking is enabled see Table in chapter 5 3 1 The effect of Fixed or Floating Blanking on minimum object resolution to determine the proper size of the test object When using a MS4800 system set for Automatic Start Mode operation in con junction with an OMRON safety relay module it is necessary to verify that the outputs of the safety relay unit can properly change state by causing an inten tional beam break at least every change of shift or 24 hours of operation 13 3 Using the test object When using the test object guide it through the detection zone as shown E 4800 system 41 Using the test object 42 Section 13 3 SECTION 14 Cleaning Accumulation of oil dirt and grease on the front window of the MS4800 trans mitter and receiver can effect the system operation Clean the window with a mild detergent or glass cleaner Use a clean soft lint free cloth Painted MS4800 surfaces may be cleaned with a mild de greasing cleaner or deter gent 43 Section 44 SECTION 15 Specifications and additional information 15 1 System Specification Performance
95. tes information of particular interest for efficient and convenient opera tion of the product 1 Indicates lists of one sort or another such as procedures checklists etc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication TABLE OF CONTENTS PRECAUTIONS px RE 1 Preca tioris onm Safety nari cora ene ROW eec eds 2 Alert Statements in this manual 3 Precautions for Safe Use Lessa 4 Precautions for Correct 6 SECTION 1 Important Safety SECTION 2 Product features SECTION 3 System Components and Indicators
96. the 54800 system Condition Comments Visually inspect the machine to ensure that access to the danger point is only through the MS4800 detec tion zone If not additional guarding including mechanical barriers ma be required Verify that all additional guarding devices and barriers are installed and operating properly Verify that the mounting distance of the MS4800 sys tem is equal to or greater than the calculated mini mum safety distance from the danger point See the chapter Safe mounting distance for further informa tion Ensure that the operator is not able to stand between the MS4800 detection zone and the danger point Check for signs of external damage to the 54800 system the machine and the electrical cables and wiring If damage is found lock the machine off and report to the supervisor Interrupt the MS4800 system detection zone with the proper size test object Move the test object inside the perimeter along the top sides and bottom of the detection zone and up and down through the center At least one individual beam indicator must be lit while the test object is anywhere in the detection zone If in automatic start mode verify that the red MACHINE STOP light is lit If in start restart INTER LOCK mode verify that the red MACHINE STOP and yellow INTERLOCK lights are on Press and release start button before proceeding to next step
97. ting in a serious injury You must ensure that a test rod is detected for all detection zones except where fixed or floating blanking function is used Failure to do so may cause failure of human body detection resulting in a serious injury Detection capability gets larger if fixed or floating blanking function is used You must use the detection capability for fixed and floating blanking functions Failure to do so may cause failure of machine stop before reaching the machine s dangerous part resulting in a serious injury The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operat ing Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Muting related time must be properly configured for its application by a suffi ciently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting inputs You must install MS4800 system muting sensor and physical
98. tion Fixed and or Floating Blanking 14 Optical Synchronization Section 5 4 5 4 Optical Synchronization The synchronization between the MS4800 system transmitter and receiver is optical so the system does not use one specific beam To establish synchro nization the system needs to have a certain number of consecutive clear beams see following table within the first master segment If they not sat isfied the system will enter MACHINE STOP state and every other Individ ual Beam Indicator will light When the beams are cleared the system will re synchronize itself and enter a state consistent with its operating mode Once the synchronization is established it can be maintained as long as the required number of consecutive clear beams can be satisfied anywhere in the System including flex segments Light Curtain Beam Count Synchronization Beam Requirement 12 16 beams 6 consecutive clear beams 17 32 beams 7 consecutive clear beams 33 64 beams 8 consecutive clear beams 65 128 beams 9 consecutive clear beams 129 256 beams 10 consecutive clear beams Because of these restrictions when programming a fixed blanking object s the size of the fixed or monitored blanking object s 8 beams 1 beam tolerance must comply with the number of consecutive clear beams stated in the previous table within the first master segment In addition to that any fixed or monitored blanking progr
99. ule firmware not compatible with first segment Replace with compatible component or return system to Omron distributor or Euro pean Repair Center Third segment or mute module firmware not compatible with first segment Replace with compatible component or return system to Omron distributor or Euro pean Repair Center Fourth segment or mute module firmware not compatible with first segment Replace with compatible component or return system to Omron distributor or Euro pean Repair Center Mute module firmware not compatible with first segment Replace with compatible component or return system to Omron distributor or Euro pean Repair Center Incorrect segment type in position two three or four Confirm that all segments are of the same type either all transmitters or receivers Segment 2 type does not match segment 1 type Confirm that segment 2 is the same type transmitter or receiver as segment 1 Segment 3 type does not match segment 1 type Confirm that segment 3 is the same type transmitter or receiver as segment 1 Segment 4 type does not match segment 1 type Confirm that segment 4 is the same type transmitter or receiver as segment 1 Error in flex segment or muting module dur ing operation Check all flex connections segments and muting modules Error in segment 2 during operation Check connections to segment 2 Replace segment 2 with known good segment 2 Please
100. ure mal functions or undesirable effects on product performance 4 1 Installation environment Do not install the MS4800 system in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product may come into contact with water Areas where the product may get wet with oil that can solve adhesive Do not use radio equipment such as cellular phones walkie talkies or trans ceivers near the MS4800 system 4 2 Wiring and installation Make sure to perform wiring while the power supply is OFF Otherwise the MS4800 system may fail to operate due to the diagnosis function When replacing the cable connectors with other types of connectors use connectors that provide a proper grade of protection Properly perform the wiring after confirming the signal names of all the terminals Do not operate the control system until 2 seconds or more 2 2 seconds or more in case of series connection after turning ON the power of the 54800 system Be sure to route the MS4800 system cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching regulator power supply make sure to ground the FG terminal frame
101. ystem Verify that they are properly connected to the machine such that a stop signal from the MS4800 system results in an immediate halt of the machine s cycle See the chapter Connecting to the machine control circuit for further information If the EDM monitoring feature is not used proceed to the next step To test the EDM feature verify that the feature has been enabled Turn the machine power on Cycle the machine Place a temporary jumper wire between the EDM connections The MS4800 should enter an alarm condition Remove the tempo rary jumper Press and release the start button Record the test results in the machine log then per form the test procedure Technician Signature TT Appendix B Section 18 2 18 2 Appendix B 78 Test procedure log The following test procedure must be performed by qualified personnel during initial MS4800 system installation according to the employer s regular inspec tion program and after any maintenance adjustment or modification to the MS4800 system or the guarded machine Testing ensures that the light cur tain safety system and machine control system work together to properly stop the machine Failure to test properly could result in serious injury to per sonnel To test the MS4800 system use the correct size test object Machine identification Date Disable the guarded machine Apply power to

MS4800E Operation Manual

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