TE/1C40 Install Manual
Contents
1. 10 Installation Pre Plan your installation You need to accomplish the following Meet all National and Local codes NEC Article 285 and UL 1449 address SPDs Confirm System voltage to SPD voltage 120V SPD will fail instantly on 240V 277V etc Mount SPD as close to panel or equipment as possible to keep leads short long leads hurt performance substantially Ensure leads are as short and straight as possible including neutral and ground Use a breaker position that is close to the SPD and the panel s neutral amp ground Recommended breaker size is 20A due to 12 AWG conductor Make sure system is grounded per NEC and clear of faults before energizing SPD inadvertent system problem may fail SPD Never Hi Pot test Any SPD will prematurely fail SPD will sound in the event of an alarm condition This indicates a problem with the SPD which requires further evaluation There is no test or silence switch De energizing the SPD will silence the alarm Figure 1 Typical TE 1C40 SPD Installation To Protected Loads Use closest breaker to SPD Locate SPD close to intended breaker Keep Leads Short as Possible Avoid Sharp Bends Rotate SPD such that LED 1 Use voltmeter to check voltages and ensure correct indicator is most SPD See Data Sheet for specs amp wire outs visible 2 Determine Mounting location weather resistant Outdoor installati n re ires equipment may be required appropriate weathe2. imperative to maximize the effectiveness and overall performance of this device This device must be installed by a licensed electrician The electrician should follow the steps outlined in this manual to insure proper installation Note surgeassure products are extensively tested to industry standards as set by ANSI IEEE C62 41 1 2002 C62 41 2 2002 and C62 45 2002 The TE 1C40 is listed to the most recent edition of UL 1449 Third Edition Sept 2009 This product is suitable for installation on electrical distribution equipment capable of delivering not more than 25 000 rms symmetrical amperes During installation into an electrical system the TE 1C40 must NOT be energized until the electrical system is installed inspected and tested All conductors must be connected and functional Failure to follow the guidelines in this manual can lead to abnormally high voltage being applied to the SPD This may cause the TE 1C40 unit to become inoperative The warranty does not cover an incorrectly installed device Do not high potential test the electrical system with the SPD connected Failure to disconnect the SPD during elevated voltage testing will result in damage to the suppression components and or other electronic components see Safety Information Parts List and Inspection Items included in the package consist of the following e 1 TE 1C40 Surge Protective Device e Data Sheet e 1 User s Manual this document If the Fl
3. f the TE 1C40 and any correction action if required moe Ba Alarm Audible Corrective Action Red Reset Breaker If re opens Replace Unit Green Green No Action Out Green Blinks Sounds_ Replace Unit Check Neutral to Ground Connection before Replacing Unit Green Green Blinks Sounds This device features internal circuitry that will disconnect the surge protective component at the end of its useful life Power will maintain to the load however the load is now unprotected Follow the manufacturer s instructions for replacing the device Page 4 Troubleshooting amp Service Please contact us for any service related issues We want to take care of any problems Quality SPDs withstand severe duty and attempt to protect their load until failure There are electrical anomalies that SPDs cannot protect against These are generally Sustained Overvoltages also known as Temporary Overvoltages TOVs In this context Sustained Overvoltages may be only a few cycles Failed SPDs tend to be symptoms not root causes We suggest treating a failed SPD as a canary in the coalmine as there may be larger issues at play As a generalization the single largest killer of SPDs is reference to ground issues If the SPD shows problems on startup there is reasonable chance of bonding grounding misapplication issue This permanently damages the unit If not corrected it will happen again Any returns need a Retur
4. n Authorization RA number Warranty and Service LIMITED WARRANTY surgeassure warrants it s AC electrical distribution equipment protection products against defective workmanship and materials for 10 years Liability is limited to the replacement of the defective product A Return Material Authorization number RMA must be given by the company prior to the return of any product Returned products must be sent to the factory with the transportation charges prepaid The company specifically disclaims all other warranties expressed or implied Additionally the company will not be responsible for incidental or consequential damages resulting from any defect in any product or component thereof surgeassure TECHNICAL SUPPORT amp CUSTOMER SERVICE 1 800 727 0669 info surgeassure com This manual as well as information about the entire surgeassure product line are available on the Internet at www surgeassure com Prior to calling surgeassure for technical support please have the following information available Model Number of unit Manufacture Date Purchase Date Your Order Number Return Shipment Address surgeassure 14550 58th Street North Clearwater FL 33760 Attn RMA Page 5 surgeassure industrial protection for your home surgeassure 14550 58th Street North Clearwater Florida 33760 1 800 727 0669 info surgeassure com www surgeassure com A Division
5. of Advanced Protection Technologies Inc APT s Quality Management System is ISO 9001 2000 Certified RevF 06 28 11 jb 8407
6. punch a PANELBOARD WALL small starting hole in center of Note Panelboard Cover Trim drawing based 2 Adjust Male Conduit fitting length appropriately each translucent window located Drawing reflects additional hardware not provided in all 4 corners of the label Cc US LISTED Page 3 Figure 3 Specifications Dimensions and Weight Model O Voltage Rating and Service Type ee an Temperature Operating 40 C 40 F to 60 C 140 F Temperature Storage 55 C 65 F a ee shanti SS Audible Noise None sur geassure A Fp 2 21 3 00 Service Clearance 36 inches 94 1 cm in front of the unit Installation Type Chase Nipple 1 foot 31 7 cm of wire 1 nanosecond 175 ni per foot 6kV 3kA 8 20 microseconds are added to the clamp voltage Wie ean Wire Size 12 AWG Torque to 18 in Ibs Installation Torque Circuit Breaker 20 am Connection P Per IEEE STD 142 1991 For sensitive electronics computer systems the recommended ground impedance is 25 ohms or less DANGER HAZARDOUS VOLTAGE Wire Length vs Response Time and Let Through Voltage The TE 1C40 weight is 4 Ibs System Grounding Operation The surgeassure Residential surge suppressor normally requires no remedial action However in the event of a power anomaly or a malfunction the operational status may change and may require action The table below outlines the operating conditions o
7. r sealing at 3 If SPD has optional Flush Mount Kit pre plan its nipple sealing conduit etc installation See Figure 2 4 Remove power from panel source Confirm panel source is deenergized 5 Identify breaker location and SPD location Position SPD such that LEDs are best visible Page 2 Flush Mount Installation Instructions 1 Select the location where the SPD and Flush Mount Kit FMKITC will be mounted Aesthetics may have to be sacrificed in order to achieve maximum surge protection 2 Place the Flush Mount Kit plate where it will be mounted and trace the center hole and mounting holes Cut this shape into the mounting surface and mount the FMKITC panel to the mounting surface see Figure 2 3 BE CAREFUL TO NOT DROP THE SPD INTO THE WALL 4 Install the SPD to the back side of the Flush Mount Kit plate using the four 8 32 x 5 8 Thread Cutting Screws provided with the FMKITC kit 5 Proceed with 6 on previous page Figure 2 Typical TE 1C40 SPD Installation 6 00 152 40 Thread Cutting Screws WALL CUT OUT 5 00 40 25 0 125 3 25 X 8 37 127 00 96 32 3 18 3 25 3 00 76 25 7 surgeassure DANGER 1 2 THREAD ENGAGEMENT i 0 75 19 05 Loe FEMALE NPT THREAD PANELBOARD COVER TRIM 3 4 NPT X 3 3 4 L Insert flushmount screw through MALE CONDUIT hole in each corner or
8. surgeassure industrial protection for your home Surgeassure Residential Surge Protective Device TE 1C40 User s Manual surgeassure H US 14550 58th Street North Clearwater Florida 33760 1 800 727 0669 info surgeassure com www surgeassure com LISTED No Text on this Page Introduction Thank you for choosing the surgeassure TE 1C40 Residential Surge Protective Device Save this manual It includes instructions for obtaining warranty service and for returning a defective device Please read and understand all information in this manual prior to installation The procedures contained herein are not intended to supersede local or national electrical codes Check all applicable electrical codes to ensure compliance In all instances local and national electrical code requirements are to be followed This manual provides instructions for installing the TE 1C40 Surge Protective Device SPD The TE 1C40 SPD Figure 1 can be mounted three ways The preferred way is to mount the SPD directly to the outside of the electrical panel equipment using the chase nipple on the body of the SPD It can also be installed against a panel wall using installer supplied hardware or it can be installed using an optional Flush Mount Kit The latter two methods require use of additional conduit and hardware not provided The TE 1C40 provides protection from damaging transient voltage surges and spikes Proper installation is
9. the National Electrical Code NEC and applicable local codes Maintenance of this Surge Protective Device should be performed by qualified electrical personnel only During normal operation hazardous voltages are present inside the unit When servicing this unit be sure to follow all electrical safety precautions All power sources to this unit should be locked off before servicing This will prevent the risk of receiving an electrical shock If Flush Mount Kit was ordered follow Flush Mount instructions and then proceed at 6 6 Mount SPD weather resistant applications require additional sealing etc not included Remove an appropriately sized knockout from panel Connect conductors as appropriate short and straight as possible 7 Label or mark conductors as appropriate neutral white ground green energized black 8 Make sure system is bonded per NEC and is clear of hazards or faults before energizing N G bonding not per NEC will fail SPDs 1 cause of SPD failures 9 Energize and confirm proper operation of green LED indicators If any connected phase LED does not illuminate remove power check all connections and test again If any connected phase LED still does not illuminate contact surgeassure Technical Support at 1 800 727 0669 The SPD is equipped with an audible alarm which The TE 1C40 is a Type 2 SPD The TE 1C40 is suitable for use downstream of the service disconnect
10. ush Mount Kit Part FMKITC was ordered additional parts are supplied as follows e 1 Flush Mount Plate e 4Pan head Screws See Figure 2 for installation Carefully inspect each item in the package for signs of damage If damage is found please contact surgeassure Technical Support 1 800 727 0669 For more information about this product or other surgeassure products visit www surgeassure com Safety Information This section provides pertinent safety information that must be considered before installing the SPD Do not install this device during a lightning storm e This device is rated NEMA 4X Suitable for indoor and outdoor applications The customer must seal the conduit nipple against the panel using watertight fittings not supplied to ensure a watertight connection Do not install the surge protector in an excessively hot or moist location e Other safety considerations are listed on the following page CAUTION CONDUCTING DIELECTRIC AND OR HIGH POTENTIAL TESTING WILL CAUSE INTERNAL DAMAGE TO THE SPD UNIT DO NOT PERFORM DIELECTRIC OR HIGH POTENTIAL TESTS WITH THE PHASE OR NEUTRAL SPD WIRES CONNECTED Page 1 WARNING VERIFY ALL POWER CIRCUITS ARE DE ENERGIZED BEFORE MAKING CONNECTIONS The voltage rating of the device and system must always be verified before energizing the SPD All electrical connections should be performed by a qualified licensed electrician All wiring must comply with
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