PRS Quick-Start Guide (for PRS and Buddy tools)
Contents
1. ee cutting parts in wood Because wood products naturally vary in m om Thickness 2 thickness the top surface of any given area may be higher or Zero 750 inches ower than other areas Zeroing to the table surface will pro i AR vide the most consistent through cutting results XY Origin Position Whichever location is chosen the location must be identified in the CAD CAM program as shown here for VCarve Pro Fail ure to match what is specified in the software with what is Use origin offset _ done at the table can result in ruined material and or broken bits Z axis zeroing process Ensure that the software is set to Move Cut mode Place the grounding clip on the bit if possible Other wise place it on the collet nut or shaft of the spindle Set the plate down directly beneath the bit NOTE To test the circuit before running the zeroing routine touch the plate to the bottom of the bit Check that input 1 lights up on the screen and goes off as soon as contact is broken Click on the Z zero button or type a C2 command The Z axis will touch the plate twice and then move up to a safe height The Z axis is now calibrated and the ma chine is ready to cut Place the Z zero plate back in its holster Remove the grounding clip from the bit and secure it safely SBG 00185 Copyright 2015 14 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Zeroing the XY axes The best way to zero2. 4800 for detailed instructions specific to the machine e Check the gear rack on each axis and make sure that it is clean and free of any obstructions large chips material scraps etc For long term maintenance instructions specific to your tool please visit the ShopBot Docs webpage http www ShopBottools com ShopBotDocs maintenance htm SBG 00185 Copyright 2015 25 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Resources To the best of our knowledge these links are current If you find that any of them are no longer work ing please contact us so that we can update them accordingly Detailed chip load charts http www onsrud com plusdocs Doc index html model code FeedSpeeds ShopBot user s forum http www talkShopBot com forum Vectric training videos htto www vectric com WebSite Vectric support support vcw tutorials htm Additional Vectric support available within your software click on Help gt Help Contents for an interac tive PDF file 100K Garages Post your information bid on projects and connect with people who want to get things made http www 1lO0Okgarages com SBG 00185 Copyright 2015 26
3. EA EA E R EEN EAEE EEE EA EEE EA A 18 OU Se i a E ite eg A E E N AN A E A E E 19 Warming Up Spindle acasdvcacscisexs oenscwaasindeswaguecedesatacnaetdounospsatndevmsabeesdenaGudeaehSeenanmsatedsnnadoansdecaents 19 Previewing the File with Offset cccccescccccsssccecessececsesececeeeceeeeaseceseeeceseeneceeeegecesseeneeeeas 19 SBG 00185 Copyright 2015 3 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Table of Contents cont d PROG eerste ete pennies wins once oct E A sesucnteeeu ecu 20 PaUSING OF Stopping the Cut cc ceeccccsseccccesecceeesececeesececeeecceeenseceseeecesseeceesegeceeteneeeeas 20 S ftwar Controlled SO as as titrsestete wwe eteic ocatece rtonao ice siestiboeicnaind adecianatbenantenins du iuaentoedaeraabatisocadece 20 ECU CC SO o EE AAA AA EAN A S IEA N EAE E A A E O E 21 SECO TECRA Ba 1CS a E E E A E E 22 BOS EE A E A A E E E E E E T E E aaeeeeeet 22 Calculating Feed Rates and RPMs with Chip Load cccccccssseccceesscceeeeseceeeeneceeeeeeceeeeneeeeeas 23 Switch from Inches to MillimeterS eesssssseennnsssssssreressssssserresssssssrrrresssssserrressssssserreessssseene 24 Machme Man enan Ceen re E EEA EE EE O 25 Re OUO E E E oe ee eee en ee ae 26 SBG 00185 Copyright 2015 4 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools General Safety and Precautions This safety summary contains general safety warnings that should be understood during
4. Quick Start Guide for PRSalpha and PRSstandard tools 5 Vacuum hold down systems Bleeder board O Plenum board Base board A well built vacuum system is ideal for repetitive cutting of plywood and other sheet materials ShopBot offers several kits for full table vacuum systems on our gantry tools Holding parts within the material Tabs Large parts may shift as they are cut free leading to a small gouge or notch along the edge Smaller parts can be destroyed or even thrown across the room by the cutter There are two ways to handle this from within the software The first option is to create tabs or lefto ver bridges of material between the part and its surrounding area Most CAM programs will have an automated feature for this The feature for VCarve Pro is shown here V Add tabs to toolpath r Length 1 0 inches mame Thickness 0 125 inches Day Create 30 tabs Adding tabs in VCarve Pro Example of tabs ona part SBG 00185 Copyright 2015 18 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Onion skin An option for tabs is to leave an onion skin or very thin layer of material at the bottom of a profile cut Set the final cut depth at slightly less than the thickness of your material typically 010 030 depending on material and size The advantage of this method is that the onion skin can be easier to trim away than a series of tabs However if there is a lot of v
5. new setting as a custom settings file in the Utilities menu ShopBot control software The ShopBot control software works in two modes Easy mode by default shows only the necessary functions to set up and run a cut file Full mode shows all available functions and settings Switch be tween the two modes by clicking on the Help options button in the red position window 4 ShopBotEASY ae ea Displays current location Axis coordinates m s gt Double click to specify current position a location to move to then hit Enter Switch from move to jog rapid transit speed for next move Manually move each axis corresponds to keyboard arrows Input switch indicator lights Go to 0 0 Move by fixed increment La aAa when using arrow keys E m lt gt Open keypad _ m ae move window N 5 A Zero an axis in its current location a lt Help options I Open a design program or access tutorials Memorized locations Load a part file for Hold down button to save current location a virtual preview just like your car radio then click that KNN button to return to this exact position later Cut a part file or enable keypad movement SBG 00185 Copyright 2015 10 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Axis orientation It is essential to understand how the X Y and Z axes are oriented and how this relates to job setup in the CAD CAM software Shown bel
6. the X and Y axes is by using the proximity switch homing process This process instructs the machine to touch off from each switch to establish a zero location which creates an accu rate and repeatable start point Click the XY Zero button or type a C3 command to use this feature To make a permanent adjustment to the location of your 0 0 point based on the switches click on T ools gt ShopBot Setup and Next until you see the screen that s marked ShopBot setup Prox switches Then click Click here to make it easy on me The program will help set up the new permanent zero location To set up a temporary zero location simply move the spindle router to the desired location Write down these coordinates to ensure the exact location for later Type a Z2 for Zero 2 axes command Notice that the X and Y coordinates now read zero This is the new 0 0 location that the cut file will ref erence Changing bits Note Spindles and routers have different collet styles Instructions are included for both Make sure collet and nut are completely clean If necessary use a wire brush compressed air and or mineral spirits to remove dust or excess grease Spindles Before inserting the bit press the collet into the nut and listen for the click If collet does not seat press it in at a slight angle Confirm that the collet is snapped in by holding the nut upside down and letting the collet hang freely Routers The ro
7. the settings window Start when SB3 Starts 1 Hertz varies by country 60 US Canada Mexico and Japan 50 Europe and most other regions Hertz Scale Same as Hertz setting unless adjustment is required to match VFD unit and software RPM displays VFD 1 Yaskawa V1000 VFD 2 Leave blank unless tool is equipped with two spindles Click OK to save your settings To test the function of the RPM controller turn on the spindle and click on the listed RPM value in the spindle control window Change it to something different and then click Enter The value on the VFD unit display should match what was just entered Holding down material Small parts can be caught by the cutter and thrown potentially causing serious injury or damage Therefore it is imperative to choose the proper hold down method for the project It is also important to be aware of what happens to parts as they are cut from the surrounding material Screws If a spoil board is present the workpiece can be screwed directly to the table This works well for most materials However this requires careful planning to ensure that all screws are clear of the cut path To establish a less risky tooplpath insert screws using the location of other toolpaths in the file By avoiding those you can be confident that the clearance holes are safe A few clamps on the edge of the board will be sufficient to complete this initial run SBG 00185 Copyright 2015 16 _S
8. Proportion Z Tabbing 0 Off X Parameters for templates having just XY movements Plunge per repetition 0 00 Repetitions 1 Plunge from 0 o Off 5 n Em ove u erro A 3D offset will cut at a different X Y and Z posi tion This is often referred to as air cutting since it allows you to run through the file in the air above the material To avoid cutting into the workpiece make sure that the starting distance between the bit and the material is greater than the maximum cut depth Related Commands VB to set TaBbing Values VS to set Speed Values Click START or Enter on your keyboard to proceed SBG 00185 Copyright 2015 19 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Running the cut If the test run looks good click on Cut Part or type FP command and select part file At the Part File FP setup screen shown above ensure Offset in 2D or 3D is set to No Offset Click START or Enter on your keyboard You ll see the following screen m NOW STARTING ROUTER SPINDLE For PRSalpha models press the Start Start Router Spindle with Start Button then click OK to Run PartFile button on the three button pendant BE Cancel to terminate FORE clicking OK If tool without Router Spindle Control Turn on Router Spindle Now For PRSstandard models click OK and the router spindle
9. _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools PRS Quick Start Guide for PRS and Buddy tools 11 16 2015 Introduction 11 16 2015 This document is intended to help you get started with your new Shop Bot For more detailed information on any of these topics please refer Vi cummings ence the ShopBot User s Guide www shopbottools com ShopBotDocs gantry htm See also the list of resources on the back page for more in formation SBG 00185 Copyright 2015 1 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Revision History Change Description Authority Date Release to new format incorporating all documents M Cummings 09 23 15 updates through 7 23 15 Updated document location main parts picture pro M Cummings 11 16 15 cess flow chart TOC pages removed acronyms page ShopBot Tools Inc 3333 B Industrial Drive Technical Support Durham NC 27704 support shopbottools com ShopBotTools com 888 680 4466 SBG 00185 Copyright 2015 2 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Table of Contents General Safety and PrecautiOns cccccccsseccccssseccceesececsesececcesecceeeesececsueceseegeceeseuseceseuecesseeceesegas 5 PRS QUICK Start Process FIOW nccsstuctesnccsnesestavesnntusdensasuectneccsanrsnvucsinnnsneiensaeneecrpetnteerses Uneeneadcencutters 6 Main Pans Or SOD OU PR Sernsresers e r ds 7 Section 1 Software Setup and Orientation ccceeccc
10. ar Units Units Type A Axis 0 Linear v E Units type B Axis Number of Axes Main Display Type 2 Rotary deq 1 ShopBotEAsy v Show Control Console 1 Show m Display File Comments 0 0Off H KevPad Fixed Distance J Copyright 2015 24 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Machine Maintenance ShopBot machines require very little maintenance but to keep the machine running at its best verify the following items each day e For spindles only warm up the spindle using the spindle warm up routine C5 e Clean collet nut and all bits and check for signs of wear or damage Clean collet and nut with a brass brush and or compressed air Clean bits with an appropriate solvent that removes any resi due or gunk Discard dull or damaged bits e Visually inspect all wiring and hoses Check for cuts scrapes or pinch points on the cables If motor cable is damaged DO NOT run the machine as motor and driver damage is at risk Call ShopBot tech support 919 680 4800 for advice on how to proceed e Ensure the machine and the area around it are clean Check for any obstructions on the rails and brush away any debris e Turn on the power Push and pull the machine near each motor along its axis of movement The motors should be locked in place with no movement Mechanical looseness in any of the axes should be corrected before proceeding Contact ShopBot tech support 919 680
11. ariance in the thickness of your material or if your table is not flat then you may end up cutting too deep or too shallow and this method will not work correctly Warming Up the Spindle Note This step is not necessary for ShopBot machines with routers To maximize the life of spindle bearings warm up the spindle before cutting after letting it sit idle for longer than 4 hours Click on Tools then Spindle RPM control to open the spindle control window Leaving this window open start the spindle warm up routine C5 command This will run the spindle at 9000 10000 and 12000 RPM for 3 minutes each and will turn off the spindle when finished Previewing a file with an offset There are several ways to perform a test run without actually cutting the material First enter Move Cut mode and click on the Cut Part button or File and Part File Load Select part file and the following screen will appear Fill In Sheet for FP Command Position 2K rp J P ART FILE LOAD Locate the line marked Offset in 2D or 3D Parame ter Name Value Required Part File Name Offset in 2D or 3D 2 Proportion X A 2D offset will cut the file at normal depth in a differ ent X Y location on the table Once the X Y and Z axes are zeroed simply move the cutter to the new location and load the part file with a 2D offset Its current loca oag tion will be used as 0 0 Proportion Y
12. ccsssececeesececceecceeeesececseneceseeeeceeseeecessuaeceesenes 8 Load Software and Divers cccccccccccscsssseecccccesaaeeseeeccccessaueesseeeeeeeessaeusseeeceeeessuueaseeeeeeeessaaggesss 8 Installing SHOPBot Applications cccccssssecsossseconssscnesusrestoussscucussscnecssresteuesscueusscneoussessensnss 8 installing VCarve A PIICaUON cccacnecesaedesnscccth ccetetesancesinencsueaneevesinacescasvoneseneesvanuseesseiencaueassenane 8 Connect SHOpBOtTO COMPUTE T ssn EA 9 Load Settings FIE esur E E E E 9 SNODBOL COMM Ol SOR al erer E E AEE EO 10 PXS OSTE TO a E E eer eee ee er re 11 Test Each Axs With Keypads 12 Te UNS SO CE ROW OT oa E E E bosiemacw one aacaabewsans 13 Secon 2 R NNINE APart FIE seecae aa 14 ZONE E Z NS a E T 14 ZIS Zere PTO CES ra a T E E E tee danetoencs 14 Lerne TOCA T AKO raaa A vs races oes 15 OS BES oeron apne co ansemnn se taencaeaecce soar ucdesnntaeornsadeat inner utapacuedaeeaedsecineteseetoneesueeoeuuentenetas 15 DO CS UP PPI CMO er E tonnes veectecaaennesetaaee est ete 16 Holding DOW IVa COA assener 16 SOW erate tectonic EE R A E E ESE E E T users aeawacnee eaten ENE 16 T Track Tables and Rails secesie ennea E E 17 C e a A E A sancobecesaaaceumungshassaneccsan 17 Prese FEIE E E eoneneaveneent 17 PMS SIC e E A E E E EE E EAE 17 Vacuum Hold Down SYSTEMS ccccccssseccceesececcenscceceesececseececeenecceceuecessunecesseeeccesausesessgneses 18 Holding Parts Within Materialei E 18 TAOS A EE EEA P
13. cutter stress A basic chart in pdf format for common materials can be found in the SB3 software by clicking on T ools Chip L oad Calculator and Chip Load Help Use this chart along with the Chip Load Calcula tor to determine a good starting speed for each toolpath Do not rely on the tool database default settings when calculating feeds and speeds for a toolpath Those values are only placeholders and are not intended for any particular material SBG 00185 Copyright 2015 23 ShopBot_ Switch from inches to millimeters Quick Start Guide for PRSalpha and PRSstandard tools To work in metric units click the help blue question mark button in the red position window and choose the Settings button from the window that appears below left This brings up the window below right Change the first field from inches to millimeters and click OK at the bottom right corner of the window to save the change Q ShopBotEASY Help Get Started using your ShopBot with some ready to cut samples Quick Start SAMPLES Info on Using ShopBotEASY ShopBotEASY HELP Setting sheets for adjusting frequently used Settings Parameters V Values Speeds V Values Display Values Ramps Values AxisLocations Values Cutter Use Standard ShopBot Display Switch to FULL About ShopBot Control Software SBG 00185 Fill In Sheet for VD Commane VD D isplay values Parameter Name Line
14. eal for plastics aluminum or Ideal for plywood and lami Ideal for plywood and lami cutting any material where heat nates pocketing nates profile cutting buildup is a concern SBG 00185 Copyright 2015 22 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Number of flutes The number of flutes on a bit is essential to calculating proper feed and speed rates For most applications a bit with 1 2 or 3 flutes can be used but feed rates and RPMs must be adjusted to maintain proper chip load see below End shape Straight and up spiral bits come in a variety of end shapes Square ends are most common and are a good choice for creating pockets and grooves cutting profiles simple lettering and drilling operations Ball or rounded ends are best for 3D carving VCarve bits are often used to create com plex letters for sign making They can also be used to chamfer edges and create countersinks for screw holes Calculating Feed Rates and RPMs with Chip Load Chip load refers to the actual thickness of the chip cut by each revolution of the cutter It is the meas urement that all feed rates and speed calculations are based on A spinning bit generates friction and heat as it moves through the material Part of this heat is pulled away by the flying chips A larger chip load pulls away more heat but also puts more stress on the cutter Each material has its own ideal chip load range that balances heat dissipation with
15. f something seems incorrect or unsafe Keep a working fire extinguisher within reach of the machine for the reasons listed above gt SBG 00185 Copyright 2015 5 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools PRS Quick Start Process Flow Load Software Connect ShopBot to Load Settings File and Drivers p 8 Computer p 9 p 9 Test Router Set RPM Control p 16 Spindle p 13 Zero X and Y Axes Warm Up the Zero Z Axis p 14 l p 15 Spindle p 19 Run the Cut p 20 SBG 00185 Copyright 2015 6 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Main Parts of ShopBot PRS YZ Car E Chain Gantry Spindle Dust Hose Spoil Board Rail Frame Control Box Main Parts of ShopBot Buddy E Chain YZ Car Router Optional Gantry Rail Table Frame Control Box SBG 00185 Copyright 2015 7 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Section 1 Software Setup and Orientation This section contains the installation of software and setting up the machine It also explains funda mentals of the control software including basic commands axis orientation and various components motors spindle etc outside of a part file Load software and drivers NOTE Do not connect the ShopBot to your computer before installing the software and drivers Special note for schools and large companies ShopBot software runs best w
16. h on the underside of the VFD unit It is illuminated red when off and green when on Routers Make sure that the router s power switch is in the ON position before proceeding In the main console window type K to bring up the keypad move command Notice that output 4 lights up in the red position window Click output 1 to turn the output on This will create a prompt to start the router spindle For PRSstandard models press OK to start the router spindle For PRSalpha models after toggling output 1 press the green START button on the three button pendant To turn the spindle off click the output 1 switch again or close the keypad window KeyPad All models turn on output 1 through keypad Alpha models only press the start button SBG 00185 Copyright 2015 13 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Section 2 Running a Part File This section covers setup procedures performed prior to previewing or running the part file Zeroing the Z axis The Z axis must be zeroed each time that the machine is turned on or bits are changed Zeroing can be done to either the top of the material or to the table surface Zeroing to the top of the material is a better choice when a Job Setup precise cut depth is needed when cutting an inlay pocket for example Size Width x 68 0 inches Height y ao inches Zeroing to the table surface is a better choice when through
17. hopBot Quick Start Guide for PRSalpha and PRSstandard tools T track tables and rails A system can be set up using T track rails available from woodworking supply stores inlaid into the wood table If using this method be sure the rails sit low enough below the surface that they are out of the way when through cutting Clamps There are a variety of clamps that can be used to secure material Clamps offer secure holding power and are ideal when there is no excess material to drive screws into However they usually require more planning than other methods because of the vertical clearance required Press fit jigs A tight press fit jig can sometimes provide sufficient holding force Consider using additional hold downs if cutting aggressively or using a spiral up cut bit Adhesive Double sided duct tape carpet tape and foam tape are excellent holding options for larger projects Because more surface area equals more holding power this may not be a good choice for small pro jects When through cutting make sure that the tape stays out of the cut path as it may gum up the cutting edge reducing cut quality Super 77 spray adhesive is also an excellent option However to avoid damaging the table bond the workpiece to a scrap board that is clean and flat and clamp or screw this board to the table Another option is to glue a layer of paper between the workpiece and support board SBG 00185 Copyright 2015 17 _ShopRot
18. ith full administrative permissions enabled We strongly advise against setting up separate admin and user accounts on the control computer For International customers The computer used to run the machine MUST have the language set to United States English in order for the software to run correctly Installing ShopBot applications 1 Insert USB drive into USB port in computer 2 Double click on folder to view files OO Sela gt Com gt SHOPBOT E gt Organize Open Share with New folder A A 5i v z i Vame j a mo y X Favorites lame Date modified Creative 1 Install CONTROL Software here 4 3 2015 4 52 PM E Deskto i 2 Install DESIGN Software here 4 3 2015 2 59 PM l Downlc WELCOME ReadMeFIRST txt SbParts s Recent Y 4 Hl 1 Install CONTROL Software here Date modified 4 3 2015 4 52 PM File folder 3 Double click on the folder called 1 Install Controller Double click on setup_sb3 8 32 and fol low the prompts for the setup wizard Click Finished when completed Installing VCarve Pro application Double click on the folder called 2 Install Design Double click on VcarveProShopBotEdition and follow the prompts for the setup wizard Click Finished when completed SBG 00185 Copyright 2015 8 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools When installation is complete three new icons appear o
19. ls Section 3 Technical Basics This section provides an overview of some basics to safely and efficiently plan your projects This is not a comprehensive guide More information can be found in the user s manual or online from the re sources listed in the back of this Guide Please be sure to review the general safety page in front of this manual before running the machine Bits Bit material Router bits are made from a variety of materials The most common bits are solid car bide carbide tipped steel and high speed steel ShopBot recommends either solid carbide or carbide tipped bits High speed steel bits dull quickly and must be re sharpened often Flute type There are four basic flute types Straight spiral up cut spiral down cut and compression Each type has its own advantages and disadvantages which are outlined below Spiral down cut Compression Good edge quality on May chip or fray top face Best edge quality on top face Clean edge on both top and most materials good quality on bottom face may chip or fray bottom face bottom face when through cutting when through cutting Moderate chip clearing Excels at clearing chips and May compact chips in a groove Designed to cut veneered or abilities dissipating heat especially with laminated materials at full o flute bits depth in one pass Upward force may cause part Downward force may help with lifting cutting thin sheets Ideal for general purpose Id
20. n the screen ShopBot 3 ShopBot Editor and VCarve Pro ShopBot Edition la Laa a ShopBot 3 ShopBot VCarve Pro Editor ShopBot E Connect ShopBot to computer Connect USB cable from ShopBot control box to computer Connect the RPM controller USB from vari able frequency drive VFD unit into another USB port on the computer USB cable from control box Load settings file When prompted to load a default settings file for the first time the following screen should appear l Select a File with Default Settings Appropriate for your Tool x4 Look in p Settings e ef Ev a Name Date modified E ei JL PRS ShopBots 4 27 2015 10 58 AM t seem aces f Settings for Older ShopBots 4 27 2015 10 58 AM Desktop Libraries A Computer Network 4 m r File name sbd mi Open Files of type Default Settings Files sbd v Cancel SBG 00185 Copyright 2015 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Double click on PRS ShopBots and choose Standard Alpha or Desktop depending on your model Choose the correct table size for your machine and this will bring you back to the main screen Note Custom tools will not have a default setting preprogrammed in the software Chose the correct type Alpha or Standard and the size closest to your tool Edit the table limits for your table size using Values and Limits for table Save the
21. operation of this machine Failure to observe these precautions could result in injury Learn and understand safe use of the machine Do not allow untrained individuals to operate the machine without supervision Be aware of the location of the Emergency Stop switches at all times Eye and ear protection MUST be worn by the machine operator as well as any bystanders or observers Flying sawdust material chips and other debris can cause serious eye injury Wear closed toe shoes at all times Make sure that your material is properly secured before cutting and be aware of any small parts that may come loose after being cut If a small part catches the edge of a spinning bit it can be thrown forcefully in any direction causing injury or damage gt De Never place your hands on the rails of the ShopBot Be aware that the machine may move unexpectedly in any direction which can cause serious injury if your hands are in the path of movement Never wear gloves while operating the machine As with any power tool a glove can get caught in moving or spinning parts and pull your hand into the machinery gt gt Never leave a machine running and unattended Understand that a spinning tool generates friction and heat creating a risk of fire This risk is minimized by using correct chip load please see page 12 using sharp bits and by always double checking your files before cutting Be pre pared to pause or stop the cut i
22. ow is an example of a job in VCarve Pro and its corresponding orien tation on each machine model The bottom left corner is referred to as the XY home location or zero zero See Section 3 for more information oe a ee lt WRAN HE OS EERTE BROMMERS SIGN GA ef a OAS SRE 2 OC y7 2 na EA a SBG 00185 Copyright 2015 11 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Test each axis with the keypad Turn ON the control box Click on the yellow keypad window icon within the red position window If the icon is not visible click move cut under Mode on the red position window N P ShopBotEASY z amp J Use the buttons on the keyboard see below to move the spindle router along each axis X axis positive away from zero X axis negative towards zero Y axis positive page i A axis second spindle up BELG z A axis down Y axis negative age A r up B axis rotary indexer clockwise up Z axis up page i Hour B axis counter clockwise down Z axis down down SBG 00185 Copyright 2015 12 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Test the spindle router Locate the key attached to the collet wrench Insert this key into the safety lockout next to the power switch and turn the key to ENGAGE Note Older Desktop tools do not have an interlock switch Instead they have an on off switc
23. uter collet and nut are held together by a retaining clip j It is not necessary to disassemble the components for cleaning or bit Spindles snap collet into nut changes then flip it over to ensure it is snapped in securely Slide bit into collet Make sure that the collet grips only the shank of the bit keeping any parts of the flute outside of the collet Ideally the bit shank should fill at least 75 of the collet Thread collet and nut onto router or spindle It should go on very easily DO NOT apply force if nut is resistant Stop and try again until it goes smoothly Once the nut is finger tight check the bit again to make sure that it has not slipped Use the included wrenches to fully tighten nut Ensure no part of flute enters collet SBG 00185 Copyright 2015 15 _ShopBot Quick Start Guide for PRSalpha and PRSstandard tools Setting up the RPM control This section only applies to PRSstandard and PRSalpha tools equipped with a spindle Ensure the RPM controller USB plug from VFD unit is connected to the computer In the main console window should have a pic to identify this window click on Tools and then Spindle RPM Control Drag the box below the position window to keep it out of the way It must re main open at all times for the software to communicate with the VFD unit Click on RPM in the left corner of the Spindle RPM box to open a settings window Change the follow ing parameters in
24. will start automatically ance Pausing or stopping a cut There are two ways to stop the tool while it is moving or cutting a part file An emergency stop cuts power to the tool and stops it the fastest A software controlled stop or pause will decelerate the tool lift the Z axis to a safe height and stop the router spindle Software controlled stop The gentlest way to stop the machine during a cut is to hit the space bar on your keyboard This will bring the machine to a soft stop and will retain zero locations The soft stop is useful during non emergency situations when adjustments or corrections are needed E ShopBot PAUSED in Movement or File Action III STOP HIT Hl What Next Insert Close amp Exit Quit Resume Command Nudge Shop ot Note The Stop button on PRSstandard tools acts as a soft stop For a true emergency stop twist the main stop switch on the cover of the control box SBG 00185 Copyright 2015 20 _ShopRot Quick Start Guide for PRSalpha and PRSstandard tools Emergency stop To immediately stop the spindle router and all motors use the red emergency stop button or switch which will cut off power to all systems To continue you will need to re zero all axes because the loca tions will no longer be accurate PRSalpha models PRSstandard models SBG 00185 Copyright 2015 21 _ShopBot Quick Start Guide for PRSalpha and PRSstandard too
Download Pdf Manuals
Related Search