INSTR-028 Rel 111111 Rev 007 Matrix PureSine User Manual
Contents
1. 2 Fig 2 21 DC Equalizer Module Rack Mount Fig 2 22 DC Equalizer Module Wall Mount 1 LEDindicators 2 Cooling Fan and Ventilation Openings 3 DC Bus Terminal Note Consult factory regarding Rack Mount filters 33 No INSTR 028 REL 111111 REV 007 AN COMPANY Matrix PureSine User s Manual 480 VAC LED Indicators LED1 The DC Equalizer Module is working properly LED2 There is a problem with the DC Equalizer Module is and has stopped working Table 2 3 LED Indicators on DC Equalizer Module Cooling Fan and Ventilation Openings The purpose of the cooling fan and ventilation openings is to get rid of the heat generated by the DC Equalizer Module To avoid the DC Equalizer Module from overheating make sure there are no obstacles blocking the ventilation openings 34 No INSTR 028 REL 111111 REV 007 Bus Terminal DC Equalizer Module has to connect to the DC Bus terminal of one of the Power Modules The connection procedure is as follows otep 12. PureSine 3 PureSine 2 PureSine 1 Setting Setting Setting CD CO Qo Qo QU CD CO Qo Qo QU CD OQ OQ External External External O Soe 90 Parallel O Parallel 210 Parallel 2 X1 X2 X2 X1 X2 X1 X2 X2 X1 X2 X1 X2 BB EPO T T Ta T T oI T CNB 2 XI Fig 4 5 The External connection for Control Modules operate in parallel 74 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC POWER SOURCE Phase A Phase B Phase C PureSine X2 CTA A a Control Module X1 Parallel Terminal 2 X1 X2 _ Control amp Power Module Input Terminal PureSine X2 lt Control Module Xl Parallel Terminal 1 X2 Control amp Power Module Input Terminal Fig 4 6 Parallel CT Installation Diagram
3. D Q STS Fig 2 18 Power Module Wiring Rack Mount Fig 2 19 Power Module Wiring Wall Mount 1 Power Source Terminal Block 3 Control Signal Connectors 2 Cooling Fan and Ventilation Openings Note Consult factory regarding Rack Mount filters 30 No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 Power Source Terminal Block Phase 1 Phase 2 Phase 3 Grounding Power Earth DC Bus Terminal When multiple Power Modules are connected you must connect the DC1 amp DC2 of each Power Module in parallel the procedure is otep 1 Remove the cover of the terminal and connect the wires to the Fig 2 20 Power Source Terminal of the Power Module terminals as indicated below Notice Red Cable connects to the terminal Black Cable connects to the N Terminal and the IVITE AN ELECTAONICS COMPANY 0000000000000000 000000000000000 0000000000000000 O 000000000000000 OT E A B
4. Parallel CommWication 000000000000000000 000000000000000000 mE eZ llooooooooooooooooooo Z 60 Remote Control PM4 NO NC NO COM NC NO COM NO COM NC NO COM NC Satine zx K1 K2 K3 K4 K5 TAAR 000000000000000000 87 O 19999 9 9 External PM2 M Oe 49 96 66 Parallel 000000000000000000 RARE AT BB EPO S llooooooooooooooooooo gt Fig 2 4 Control Signal Connectors Emergency Power Off EPO CT Connectors Parallel Communication Ports Input Dry Contact 19 Part No INSTR 028 REL 111111 E Output Dry Contacts Control Signal Cable 1 Connector G Control Signal Cable 2 Connectors REV 007 Matrix PureSine User s Manual 480 VAC Emergency Power Off EPO The PureSine is equipped contacts for an EPO switch The switch allows you to turn off the filter in emergency If the LCD control panel is out of order you may shut down the filter through EPO switch Short Pin 1 amp Pin 2 of the switch and the filter will be turned off immediately Ew ud
5. 1 TABLE OF CONTENT S en 2 IMPORTANT SAFETY 4 INTRODUCTION nn ne ay desu na 6 PART NUMBER CODES a nn 7 ACCESSORY PART NUMBER 5 7 1 THE FUNCTIONAL FEATURES OF THE MATRIX 8 mus eue 8 T 9 SYSTEM OA TO DIAGRAM 12 GENERAL CHARACTERISTICS AND 68 13 General 0 00 2 6 0 0 000000000000006 13 Power Module Specifications 13 DC Equalizer Module Specifications 14 Control Module Specifications ee aee Lees 14 Control Panel Specification 15 Communication Interface Specifications 15 COMPENSATION
6. l 9 19 ee Black White Black White White Cable connects to the terminal These cables come with the Power Module 31 Part No INSTR 028 REL 111111 REV 007 IVITE otep 2 The DC Bus connections for two Power Modules are complete Cooling Fan and Ventilation Openings The purpose of the cooling fan and ventilation openings 1 to get rid of the heat generated by the Power Module To avoid the Power Module from overheating make sure there are no obstacles blocking the ventilation openings Control Signal Connectors There are two control signal connectors one is CM and the other is PM are connected to the Control Module The connection is shown in Fig 2 14 Only Master Power Module has to connect both CM and PM connectors with Control Module other Power Modules only connect PM connector 32 No INSTR 028 REL 111111 REV 007 VLE y Matrix Pure Ine User S Manual 4 VA ii DC Equalizer Module Function Explanation The DC Equalizer Module is connected to Power Module DC Bus terminal to balance the DC Capacitor voltage of Power Module The wiring position for Wall Mount and Rack Mount type is shown in Fig 2 21 and 2 22
7. 71 Wire connection for Power 16 00 00 002000000000006005 76 WIRING CABLING POSITION AND 6 petere pe rire cesse 77 PURESINE DIMENSIONS 79 5 OPTIONAL COMMUNICATION RR RR usus DR 84 RS485 422 COMMUNICATION ss nnn as 85 ETHERNET COMMUNICATION 2 4 404 2 0 89 Note Consult factory regarding Rack Mount filters 3 No INSTR 028 REL 111111 REV 007 AN 86 ELECTAONICS COMPANY Matrix PureSine User s Manual 480 VAC IMPORTANT SAFETY INFORMATION WARNING ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL INSTALLATION CALIBRATION AND MAINTENANCE OF THIS FILTER WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter Proper grounding should be double verified before the filter is started up Improper grounding might cause
8. j T 19th zist 25th I T nn il m st T 43 Part No INSTR 028 REL 111111 007 IVITE Compensation Logic Control 1 Move the cursor to the Compensation Logic Control by using v 4 keys and then press key to enter into the Compensation Logic Control page The PureSine will prompt you for a password just press to DISPLAY the settings CONFIGURATION ComPensation Setting ComPensation Logic Control System Setting 2 You may see the information when entering into the Compensation Logic Control page and the detailed information as below When this function is enabled the filter can start up or shutdown automatically according to the load current level When the load current less than Min OFF Current Level for OFF delay time the filter will shutdown automatic until the load current greater than Max ON Smart Save Current Level for ON Delay Time Energy ON Delay Time The delay time for automatic start up OFF Delay Time The delay time for automatic shutdown Max ON The current level for automatic start up Current Level ee The current level for automatic shutdown Current Level When this function is enabled the filter is allowed to Auto Re Auto Re Start automatic re start when some abnormal conditions return Start to normal The abnormal conditions include syste
9. 16 CAPACITY SELECTION 16 2 THE FUNCTION EXPLANATIONS OF CONTROL AND POWER 18 CONTROL MODULE FUNCTION 6 1 6 rrr renis 18 Power Source Terminal 1 2 0 1 0000000000 19 CONIO SIGNAl CONNCCIOIS ____ _ ___ 19 me 20 20 Paralel FONS 21 Dry dense D 25 uet IDI C 26 Control Signal Cable 1 Connector LL rrr nr risas naa aan 27 Soiree Ree OHNeC a 27 OCTO PRE 28 2 hance on 29 65232 COMMUNICATION acce reto stunde 0 29 USB Communication 29 POWER MODULE FUNCTION 0 0 0044 04 414 tee 30 31 Cooling Fan and Ventilation
10. AN 86 COMPANY gt Phase gt Phase LOAD 75 Part No INSTR 028 REL 111111 REV 007 AN KLECTIAONIOCS COMPANY Matrix PureSine User s Manual 480 VAC Wire connection for Power Modules Power Module wiring 1 3 Power cables A Phase 1 B Phase 2 C Phase 3 2 1 Ground Cable Ground 3 1 DC bus cable for connection to another Power Module This cable ships with the Power Module 4 1 37pin control signal cable for connection to the Control Module This cable ships with the Power Module When several Power Modules are connected the cables Item 1 to Item 3 for each Power Module must be connected to the Distribution switchbox respectively as Fig 4 7 a Power Module Power Module Power Modu le Power Module Distribution Switchboard Control Module Power Module 3 Distribution x Switchboard Power Module Power Source Power Module i Power Module b Incorrect Connection Fig 4 7 Cables connection for Power Modules A WARNING The Control Module can control and monitor up to 4 Power Modules When more than 1 Power Module is connected make sure that the DC Bus voltage of each Power Module is the same The DC Bus of the Power Modules must be connected in parallel If the DC Bus of the Power Modules is not connected properly er
11. E gt AA gt PhasB LOAD x 5 PhaseC AA gt 3 X1 X2 E Q O Q D 9 9 D 9 PureSine X2 X2 X2 1 1 1 Control amp Power Module Control Module Input Terminal External Terminal Fig 4 4 3 External CTs Installed at Load Side Diagram 73 Part No INSTR 028 REL 111111 007 y When the Control Modules are installed in parallel the RJ11 cable shall be connected according to Fig 2 14 In addition the wiring of the External CTs is different from a standalone unit Each CT s output signals must be connected to the external terminal block of the Control Modules in series as shown in Fig 4 5 When using 3 CT s in Control Modules parallel all CT s must be connected in series Please refer to Fig 4 6 for Parallel Control Module CT connection
12. sise 32 Signal COMMCCIONS anse de ado etes de eee ce 32 DC EQUALIZER MODULE FUNCTION re rer re 33 34 Cooling Fan and Ventilation 5 34 DCOU TO 35 3 LCD CONTROL PANEL FUNCTION EXPLANATION 36 MAIN SCREEN FUNCTION 37 I eai ep 38 De L 38 EVENTS TC Lees M M M EE 40 CONFIGURATION mE 41 D A 42 Compensation Logie COMMON 44 2 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC 45 PARALLEL INFORMATIONS en 47 METER 48 FARAMETE T 48 50 52 9 54 Cfo on S NUNT 54
13. No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC Introduction This manual was specifically developed to assist in the installation interconnection and operation of the MTE Corporation Matrix PureSine Filter This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives Because of the high voltages required by the filter and drive and the potential dangers presented by rotating machinery it is essential that all personnel involved in the operation and maintenance of this filter know and practice the necessary safety precautions for this type of equipment Personnel should read and understand the instructions contained in this manual before installing operating or servicing the filter and the system to which the filter is connected Upon Receipt of this Filter The MTE Matrix PureSine Filter has been subjected to demanding factory tests before shipment Carefully inspect the shipping boxes for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping box for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately AN 86 KELECTAONICS COMPANY If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After storage en
14. cursor to the PASSWORD RELEASE and then press 21 key for change the password CONTROL Filter RUM PANEL SWITCH DISABLE BUZZER DISABLE DATE amp TIME SET LCD CONTRAST gt PASSHORD RELEASE LANGUAGE ENGLISH 2 First enter the exist password Use Lv 4 keys to select from 0 9 for each digit and LJ gt keys to move from the 1 digit to 4 digit Use 5 key to enter the password PASSWORD RELEASE EXIST PASSWORD PASSWORD PASSWORD CHECK 3 Second enter the new passowrd then press lt key PASSWORD RELEASE EXIST PASSWORD PASSWORD CHECK 61 Part No INSTR 028 REL 111111 007 IVITE 4 Third enter the new password again and then press key PASSWORD RELEASE EXIST PASSWORD PASSWORD PASSWORD CHECK 5 Now the password has been changed PASSWORD RELEASE OF 6 If the password is incorrect a warning will show on the screen Please follow the procedure of this section to change the password again INCORRECT PASSWORD 62 No INSTR 028 REL 111111 REV 007 AN SL Language 1 Use 4 keys to move the cursor to the Language and then press key to change the language that show on the LCD display CONTROL Filter RUM PANEL SWITCH DISABLE BUZZER DISABLE DATE amp TIME SET LCD CONTRAST PASSW
15. Remote Control 2 second 2 second 2 second 2 second 2 second 4 0 gt gt 2 INPUT Shen COTE GPL Terminal Fig 2 10 Operation Method Diagram for Mode 0 Operation Mode Mode 1 Please refer to Fig 2 11 to connect an external Switch in order to control on off the filter If you press to close the switch for 2 seconds the filter will be started up on the contrary you press to close the switch for 2 seconds the filter will be shut down as indicated in Fig 2 12 When the operation mode is set at Mode 1 please close the external Switch first and then press the ON OFF keypad on the Control Panel to set the filter at standby mode FILTERING LED is blinking Then you may control on off the filter from the external Switch Switch Remote Control 2 Fig 2 11 Input Dry Contact Connection Diagram for Mode 1 25 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC 2 second 2 second 2 second 2 second 2 second lt gt gt INPUT Short Terminal Open Fig 2 12 Operation Method Diagram for Mode 1 Output Dry Contacts There are 5 Output Dry Conta
16. Matrix 2222 PureSine USER MANUAL a PART INSTR 028 REL 111111 Rev 007 2011 MTE Corporation IVITE IMPORTANT USER INFORMATION NOTICE The MTE Corporation Matrix PureSine Active Harmonic Filter is a powerful filtering solution for coordinated variable load power factor correction PFC phase imbalance correction and harmonic mitigation The suitability of this filter for a specific application must therefore be determined by the customer In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter Nor will MTE Corporation assume patent liability with respect to the use of information circuits or equipment described in this instruction manual The purpose of this manual is to introduce the operating principle of the Matrix PureSine Active Harmonic Filter and provide safe operating instructions In case any error message occurs most of them can be identified and troubleshot through this manual In case any error message occurs which does appear in this manual you have to contact with local authorized service agent for troubleshooting and repair All the installation operation maintenance of this device shall be done by authorized and qualified technician who is familiar with this manual 1 Part No INSTR 028 REL 111111 REV 007 TABLE OF CONTENTS IMPORT ANT USER INFORMATION
17. amp TIME SET LCD CONTRAST PASSWORD RELEASE LANGUAGE ENGLISH Filter RUN is start up command Filter STOP is shutdown command When the filter is filtering Filter STOP is displayed on the other hand Filter RUN is displayed 2 Press key to send a start up command a confirm screen will be displayed as below Use 4 0 keys to move the cursor to YES and then press 21 key to start up the filter CAUTION Filter RUN YES NO 3 When the filter is turn on the FILTERING LED indicator on the control panel will be lighted up and Filter RUN change to Filter STOP CONTROL Filter STOP PANEL SWITCH DISABLE EUZ ER DISHBLE DATE amp TIME SET LCD CONTRAST PASSWORT RELEASE LANGUAGE ENGLISH 55 No INSTR 028 REL 111111 REV 007 4 Press key to send a shutdown command a confirm screen will be displayed as below Use 4 gt keys to move the cursor to YES and press key to shutdown the filter CAUTION Filter STOP YES NO 56 No INSTR 028 REL 111111 REV 007 AN 8S6 LCOTRONMOS COMPANY Matrix PureSine User s Manual 480 VAC PANEL SWITCH ENABLE DISABLE 1 The PANEL SWITCH provides command to Enable Disable the ON OFF keypad on the control panel Use v 4 keys to move the cursor to the PANEL SWITCH and then press key for Enable Disable the ON OFF keypad CONTROL Filter RUN gt PANEL SHITCH ENRELE BUZZER DISABLE D
18. 20 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC Parallel Communication Ports These ports are only used for parallel operation To avoid any unnecessary noise interference do not intercross or mix together the cables with power cables If this is not possible you must place them at 90 degree or at least 8 20cm apart as shown in Fig 2 7 Incorrect Correct A parallel communication or Control Signal cables gt Power cables Fig 2 7 Recommended Layout of Parallel Communication Cables The maximum total lengths of the parallel communication cables must be less than 66 Feet 20 meters and must be connected as a ring type as shown in Fig 2 8 To ensure proper communication you must set the switches of the two farthest Control Modules to the position as shown in Fig 2 8 E OOhpD Fig 2 8 Parallel communication cables connection diagram 21 Part No INSTR 028 REL 111111 REV 007 The procedure for wiring the Parallel Communication Cable connection is shown below Step 1 Remove the fixed plate of the communication port Step 2 Put the fixed plate through the RJ11 communication cable 22 Part No INSTR 028 REL 111111 REV 007 Step 3 Put the second RJ11 cable through the fixed plate Step 4 Plug in the two RJ11 Jack cables to the communication port 23 Part No INSTR 028 REL 111111 REV 007 IVITE otep
19. 4 keys to move the cursor to DATE amp TIME SET and then press key for set the current date and time CONTROL Filter RUM PANEL SHITCH DISABLE BUZZER DISABLE gt DATE amp TIME SET LCD CONTRAST PASSWORD RELEASE LANGUAGE ENGLISH 2 In the DATE amp TIME SET page use 4 gt keys to move the cursor to desire field and then use 4 keys to change the desire date and time Press to save the final setting DATE amp TIME SET DATE TIME 3 PureSine 1 2 5 DATE 5 TIME STOP LOAD RATE INFORMATION METER CONTROL Note The current date and time will be lost and reset to the initial conditions 2000 00 00 00 00 00 when the filter is disconnected with power utility for 168 hours 7 days This change shall not affect the stored parameter on the control panel 59 Part No INSTR 028 REL 111111 007 AN KLECTAONIOCS COMPANY Matrix PureSine User s Manual 480 VAC LCD CONTRAST 1 Use 4 keys to move the cursor to the LCD CONTRAST and then press key to adjust contrast of LCD display CONTROL Filter RUM PANEL SWITCH DISABLE BUZZER DISABLE DATE amp TIME SET gt LCD CONTRAST PASSWORD RELEASE LANGUAGE ENGLISH 2 Use e key to adjust contrast of LCD display LCD CONTRAST LIGHT 60 Part No INSTR 028 REL 111111 REV 007 MIE Matrix PureSine Users Manual 480 VAC anii ri atit tat PASSWORD RELEASE 1 Use key to move
20. ON OP 55 PANEL SWITCH 5 2 2 2 3 9200 0 0 00000000000000 57 BUZZER 58 PATES NU mEDISMDE 59 LOL CN 60 FAGSWORHDIIELEASE a 0 61 Eze dom 63 4 INSTALLATION AND 64 INSTALLATION 41 1 64 GENERAL REQUIREMENT FOR VENTILATION amp 141 44 4 64 Rack 64 WVAW e Ngoc 65 66 Wall Mount Installation 66 WIRING amp CABLING 4 41 41 ee 70 Wire connection for Control 16 2 2 2 2 0 000200 60 060000000000
21. Protocol TCP IP Properties DUREE x DRE 3 D Link PLI Fast TENUTA General Tni connection uses the following You can get IP settings assigned automatically if your network supports M pierit Mieres Neh this capability vou need to ask your network administrator for the appropriate settings File and Printer Shanng fo PESE 3 fill 005 Packet Scheduler Obtain an IP address automaticall Em Protocol Oo gt Use the following IP address Description Subnet mask 255 255 255 Transmission Control Protocol wide area network protocol that across diverse interconnected n Default gateway 132 E 4 GNS server address autormatcally C Show icon in notification area Md Rond gt Use the following DNS server addresses me wren this connection Prefered ONS server 192 1 J 3a Alternate DAS server Note You may not need to define Default gateway DNS server Please consult with your local department 89 Part No INSTR 028 REL 111111 007 AN BL KLECTIAONICS COMPANY Matrix PureSine User s Manual 480 VAC Step 3 Execute SineSync IP Setting Kit TE SineSync IP otep 4 Press for search the Ethernet card MAC Media Access Control Address of the E
22. REV 007 Matrix PureSine User s Manual 480 VAC Table 1 1 Matrix PureSine 480V Capacity Selection Voltage Current Rating Capacity Control Module DC Equalizer Module Power Module PureSine MPSPCCD PureSine MPSPDCD PureSine MPSPPMD x 1 PureSine MPSPCCD PureSine MPSPDCD PureSine MPSPPMD x 2 PureSine MPSPCCD PureSine MPSPDCD PureSine MPSPPMD x 2 PureSine MPSWMK x 1 PureSine MPSPPMD x 1 PureSine MPSPCCD PureSine MPSPDCD PureSine MPSPPMD x 2 PureSine MPSWMK x 1 PureSine MPSPPMD x 2 NOTE If more than two 2 power modules are needed with a control module as listed above the additional power modules must be installed using an additional wall mount kit MTE Part Number MPSWMK 17 Part No INSTR 028 REL 111111 REV 007 AN KELECTAMONICS COMPANY Matrix PureSine User s Manual 480 VAC 2 The Function Explanations of Control and Power Modules The PureSine is composed of one Control Module plus one or more Power Modules The maximum output current of the PureSine is depended on the number of the Power Modules Control Module Function Explanations The Control Module is the core control center of the PureSine which analyzes the load current by DSP then sends control signals to Power Module to compensate the compensated harmonic and reactive current required by the load The Control Module can be programmed via the LCD control panel or optional communication so
23. You will get all factory data set in the filter IDENTIFICATION 127 Model Humbert MPSPCCD Humet Fated Madule Current 3 Rated CurFernt Freyer 38 Part No INSTR 028 REL 111111 REV 007 IVITE y Matrix PureSine User s Manual 480 VAC MEN EN 4 Use 7 4 keys to change to another page 72 Controller CFUZ Controller er LI Panel Prostam Wer II Humber of Farallel Unit Parallel Number Model Number Model Number of Control Module Serial Number Rated Voltage The voltage rating of this filter Module Current Current rating of each Power Module Rated Current Total current rating of this filter Phase Wire Power system 3P3W that the filter connected Frequency System frequency 50 60Hz CPU1 Controller Ver of main control board program version CPU2 Controller Ver CPU2 of main control board program version LCD Panel Program LCD control panel CUP program version ID Identification number for remote monitoring control Number of Parallel Unit The numbers of the Control Module in parallel Parallel Number The parallel number of the Control Module 39 No INSTR 028 REL 111111 REV 007 MIE Matrix PureSine Users Manual 480 VAC anii 08 08 EVENTS LOG 1 Move the cursor by using v keys to the Events Log and then press key to enter into the EVEN
24. abnormal operation and risk of electrical shock might occur INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components A WARNING The opening of the branch circuit protective device may be an indication that a fault current has been interrupted To reduce the risk of fire or electrical shock current carrying parts and other components of the filter should be examined and replaced if damaged 4 Part No INSTR 028 REL 111111 REV 007 IMPORTANT SAFETY INFORMATION WARNING An upstream disconnect protection device must be used as required by the National Electrical Code NEC or governing authority WARNING Even if the upstream disconnect protection device is open the drive down stream of the filter may feed back high voltage to the filter The drive safety instructions must be followed INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED gt WARNING The filter must be grounded with a grounding conductor connected to all grounding terminals gt WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used gt WARNING Any incorrect or improper installation of the filter might increase harmonic current and voltage which might damage power system or load connected
25. shut down 8 No INSTR 028 REL 111111 REV 007 AN EL EOCTAONICSE COMPANY Matrix PureSine User s Manual 480 VAC Major Components Matrix PureSine 15 modular Active Filter designed and is composed of Control Modules DC Equalizer Modules and Power Modules Control Module Voltage Current Detection Detection Circuit Circuit Power Supply Main Controller Control Panel Communication Interface Power Module DC Equalizer Module 15 4 9 No INSTR 028 REL 111111 REV 007 Fig 1 1 Matrix PureSine Bock Diagram Matrix PureSine User s Manual 480 VAC Control Module contains the following 1 Main Controller The control core of the PureSine controls the operation of Power Module 2 Power Supply Provides DC power for the Control Module 3 Voltage Detection Circuit Provides the three phase AC main voltage signal for the controller 4 Current Detection Circuit Provide the Source or Load side current signal for the controller to calculate harmonic and reactive current 5 Control Panel Operates the PureSine and displays the status of operation 6 Communication Interface Provides the ability to add up to two optional communication interfaces Power Module contains the following 7 Main Fuse Prevents damage from over current 8 Soft start Module The primary function of this module is to pre charge the DC Capacitor Module to reduce i
26. 11 Power Module PureSine MPSPPMD Dimensions 80 No INSTR 028 REL 111111 REV 007 AN KLECTIANONIOCS COMPANY Matrix PureSine User s Manual 480 VAC Top View 15 27 1 65 M 27 Bottom View Fig 4 12 DC Equalizer Module PureSine MPSPDCD Dimensions 81 Part No INSTR 028 REL 111111 007 AN ELAOCTAONICE COMPANY Matrix PureSine User s Manual 480 VAC Top View om R 26 47 35 DETAIL SCALE 1 2 2 36 28 07 10 20 Left View Front View Right View Bottom View Fig 4 13 Wall Mount LCD Control Module PureSine MPSWCCD DC Equalizer Module PureSine MPSPDCD and Power Module PureSine MPSPPMD Dimensions 82 No INSTR 028 REL 111111 REV 007 T R 26 R 35 DETAIL A SCALE 1 2 15 35 Left View Front View Right View oll dem c rmm 5 Fig 4 14 Wall Mount LCD Control Module PureSine MPSPCMD Equalizer Module PureSine MPSPDCD and 2 Power Modules PureSine MPSPPMD Dimensions 83 Part No INSTR 028 REL 111111 007 AN BL KLECYTAONICS COMPANY Matrix PureSine User s Manual 480 VAC 5 Optional Communication Card This chapter explains the functionality and installation of the optional RS485 RS422 and Ethernet communication cards The installation procedure for the communic
27. 111111 REV 007 AN ELACTAONICE COMPANY Matrix PureSine User s Manual 480 VAC Installation Wall Mount Installation Exploded View One Control Module and One Power Module 66 Part No INSTR 028 REL 111111 007 Completed View One Control Module and One Power Module 67 Part No INSTR 028 REL 111111 007 Exploded View One Control Module and Two Power Modules 68 Part No INSTR 028 REL 111111 007 Completed View One Control Module and Two Power Modules 69 Part No INSTR 028 REL 111111 007 Matrix PureSine User s Manual 480 VAC Exploded View One Control Module and Four Power Modules NOTE When more than two 2 power modules are needed with a control module as shown below the additional power modules must be installed using an additional wall mount kit MTE Part Number MPSWMK i Wi Y N N 70 Part No INSTR 028 REL 111111 007 AN 86 KLECTAONIICS COMPANY Matrix PureSine User s Manual 480 VAC Wiring amp Cabling Explanation The Matrix PureSine is comprised of a Control Module and one or more Power Modules Wire connections described below Wire connection for Control Module Control Module wiring 1 3 Power cables A Phase 1 B Phase 2 C Phase 3 2 1 Ground cable G Ground 3 4 or 6 External CT wires
28. 5 Fasten the fixed plate back to the rear panel of the Control Module Notice Make sure the filter is turned off when the above procedure is performed After the connection of the RJ11 cables is complete you must to set the parallel numbers and the parallel identification numbers of the Control Modules Incorrect settings will result in an alarm and the unit will not operate Consult with local an authorized service agent for setting of the parallel numbers 24 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC Input Dry Contact These terminals can be connected to an external switch which can be used to turn on off the filter There are two operation modes can be selected Mode and Mode 1 The default mode is Mode 0 but you may change the operation mode to Mode 1 via the monitoring software SineSync or consult with local authorized service agent Operation Mode Mode 0 Please refer to Fig 2 9 to connect an external Tack Switch that can turn the filter on off If you press the switch for 2 seconds the filter will change the status from on to off and vice versa as indicated as Fig 2 10 mm Tack Switch il UP Fig 2 9 Input Dry Contact Connection Diagram for Mode 0
29. 7 AN 86 KELECTAONICS COMPANY Matrix PureSine User s Manual 480 VAC CONTROL Go to CONTROL Menu 1 In Main screen move the cursor to the CONTROL by using 4 press LJ key to enter into the CONTROL page PureSine Mi 2 5 Hd DATE TIME 12 25 01 RATE L_ 5 STOP INFORMATION METER gt CONTROL 2 The system will ask for password before displaying the CONTROL page To enter the password use v 4 keys to select from 0 9 for each digit and E gt keys to move from the 1 digit to 4 digit Use key to enter the password Once password is confirm by the system the CONTROL page will be displayed The default password 1 0000 and user can change the password Please refer to section 3 4 7 to change the password PASSWORD ENTER PASSWORD 3 The CONTROL page offer 7 function as below CONTROL Filter RUM PANEL SHITCH DISABLE EUZ ER DISHBLE DATE amp TIME SET LCD CONTRAST PASSWORD RELEASE gt LANGUAGE ENGLISH 54 No INSTR 028 REL 111111 REV 007 AN 8S6 LCOTRONMOS COMPANY Matrix PureSine User s Manual 480 VAC Filter RUN STOP 1 The Filter function provides a command for start up or shutdown the filter Move the cursor to the Filter by using 4 keys and then press J key to send a command to start up or shutdown the filter CONTROL gt Filter RUM PANEL SWITCH DISABLE BUZZER DISABLE DATE
30. ATE amp TIME SET LCD CONTRAST PASSWORD RELEASE LANGUAGE ENGLISH When PANEL SWITCH ENABLE 1 displayed the ON OFF key on the keypad is disabled 2 When the PANEL SWITCH DISABLE is displayed it means ON OFF key on the keypad is enabled and user can start up or shutdown the filter by the ON OFF key on the keypad COHTROL Filter STOP gt PANEL SWITCH DISABLE BUZZER DISABLE DATE amp TIME SET LCD CONTRAST PASSWORD RELEASE LANGUAGE English 57 Part No INSTR 028 REL 111111 007 AN 86 COMPANY Matrix PureSine User s Manual 480 VAC BUZZER ENABLER DISABLER 1 The BUZZER provides a command to Enable Disable the buzzer Use 7 keys to move the cursor to the BUZZER and then press key for Enable Disable the buzzer CONTROL Filter RUM PANEL SWITCH DISABLE BUZZER ENABLE DATE amp TIME SET LCD CONTRAST PASSWORD RELEASE LANGUAGE ENGLISH BUZZER ENABLE 1 a command to disable the buzzer BUZZER DISABLE is a command to enable the buzzer 2 When the BUZZER DISABLE is displayed it means the buzzer will alarm if abnormal condition is happen On the other hand the buzzer will be silent CONTROL Filter RUM PANEL SWITCH DISABLE gt BUZZER DISABLE DATE TIME SET LCD CONTRAST PASSWORD RELEASE LANGUAGE ENGLISH 58 No INSTR 028 REL 111111 REV 007 MIE Matrix PureSine Users Manual 480 VAC anii a 08 DATE amp TIME SET 1 Use
31. Color RAL9011 PANTONE Process Black C Weight 68 3lbs 31 1 When 2 and above Power Modules work in power scalable configuration the power module will downgrade automatically from 35A to 30A The rating is 60A 90A 120A when 2 3 4 power modules are connected in parallel If more than two 2 power modules are needed with a control module the additional power modules must be installed using an additional wall mount kit MTE Part Number MPSWMK 13 Part No INSTR 028 REL 111111 REV 007 Matrix Pure Ine User S Manual 4 VA tac DC Equalizer Module Specification Model Number PureSine MPSPDCD Number of controllable Power Module Up to 4 Power Modules RAL9011 PANTONE Process Black C IP20 9 9165 4 5 Kg Control Module Specification PureSine MPSPCCD Input Voltage 480V 10 20 Frequency 60 3 Hz Auto Sensing Compensated Harmonic From 27 51 order nd st Orders Up to 12 orders actives simultaneously 2 31 Higher Order Compensation 3274 515 can be Disabled Enabled Compensate both lagging and leading reactive power Power Factor Correction Power factor can be programmed from 0 7 lagging to 0 7 leading Can be set CT Ratio Primary Current 100A 10000A Secondary Current 1A Standard 5A Optional Load Side Open Loop Control Up to 4 Power Modules Number of controllable If more than two 2 power modules are needed with a control module the Power Module additional power m
32. Consult factory regarding Rack Mount filters 7 FF PIE BIE d u EY BP FEI SF Si PM PE SEE EE ERB E EP PE BPE FIG GP 64 No INSTR 028 REL 111111 REV 007 AN ELECTAONICS COMPANY Matrix PureSine User s Manual 480 VAC Wall Mount Type During installation make sure to maintain the following 1 Keep at least 12 300mm air flow space for both the top and bottom of the filter to ensure proper air flow Do not block the air flow of the filter 2 Keep at least 24 600mm space from the front of the filter for product maintenance access is recommended to have a minimum of 4 100mm space from the front of the filter during operation 3 Maintain at least 4 100mm spacing between filters 4 When more than two 2 power modules are needed with a control module the length of the power module control cables require a minimum installed spacing of 4 100mm and a maximum spacing of 17 431 mm Wall Mount Type f 12 300mm SS gt 12 300mm gt 4 gt 100 C3 3 gt 12 gt 300mm gt 12 gt 300mm NOTE If more than two 2 power modules are needed with a control module as shown above the additional power modules must be installed using an additional wall mount kit MTE Part Number MPSWMK 65 No INSTR 028 REL
33. Control Panel Function Block Diagram 36 Part No INSTR 028 REL 111111 REV 007 AN 86 EL AOTAONICSE COMPANY Matrix PureSine User s Manual 480 VAC Main Screen Function Explanation 1 2 3 PureSine 1 MZ STOP INFORMATION CONTROL 7 6 5 4 1 The operation status of the filter RUNNING gt gt gt gt STOP 2 Power Module status 1 2 3 4 Display Power Module is connected with Control Module M1 M2 M3 M4 Blinking Power Module abnormal M1 M2 MS3 M4 Hide Power Module is not connected 3 Current date and time 4 Percentage of compensation capacity 5 Main Menu 6 Cursor Use 4 keys to move the cursor 7 Control Module Parallel Status 1 2 3 4 5 6 7 8 Display The specify Control Module has communicated with other Control Module 1 2 3 4 5 6 7 8 Hide The specify Control Module is disconnected 37 Part No INSTR 028 REL 111111 007 INFORMATION IDENTIFICATION 1 In the Main screen move the cursor to the INFORMATION by using 4 keys and then press key to enter into the INFORMATION page PureSine STOP TIME 2 75 61 RATE gt INFORMATION METER CONTROL 2 Move the cursor by using 17 4 keys to the INDENTIFICATION and then press E key to enter into the IDENTIFICATION page INFORMATION gt IDENTIFICATION EVENTS LOG CONF IGURAT PARALLEL INFORMATION 3
34. EPO Pint Pin2 Fig 2 5 EPO Switch CT Connectors External terminal connects with the External CTs The default location is Source side For Load side configuration please contact local authorized service agent Parallel terminal connects with the Parallel CTs which have to install at the total output of the all filters when several Control Modules operate in parallel You may install these CTs as indicated as Fig 2 6 The wire connections will be explained in detail in section 4 Installation and Wiring External Parallel xo X1 X1 X2 XI OD CTA CIB CIC Fig 2 6 CT Connection Terminals
35. ORT RELEASE LANGUAGE ENGLISH 63 No INSTR 028 REL 111111 REV 007 AN 86 COMPANY Matrix PureSine User s Manual 480 VAC 4 Installation and Wiring Installation Environment 1 Matrix PureSine is an electronic control device the installation environment impacts its operational reliability and lifespan The filter is equipped with cooling fans to reduce the heat generated during operation Therefore do not block ventilation openings during installation and operation 2 Do not install the filter in any of the following environments Dusty humid corrosive or high vibration It is strongly recommended to install the filter in a clean and dust free room with controlled temperature at 55 F to 77 F 15 to 25 General Requirement for Ventilation amp Maintenance Rack Mount type During installation make sure to maintain the following 1 Keep at least 12 300mm clearance behind the filter to ensure proper air flow as illustrated below 2 Make sure a cooling fan is installed in the top of the rack cabinet to reduce the heat generated from the filter itself Keep at least 40 1000mm clearance in front of the filter for filter operation and future product maintenance _ Rack Mount gt 12 300mm gt 40 gt 1000 Control Module SS DC Equalizer Module N Power Module Other Power Module Cabinet Power Module KA Note
36. P STOP 128 55 Indicate the number of parallel State Indicate the state of the filter Amp Indicate the current Rating of the filter 47 Part No INSTR 028 REL 111111 REV 007 1 In the Main screen move the cursor to the METER by using v 4 keys and then press key to enter into the METER page PureSine Mi 2 5 M4 DATE 29096 05 STOP TIME 12 25 01 Lom RATE INFORMATION METER CONTROL 2 Move the cursor to PARAMETER by using v keys and then press key to enter into the PARAMETER page METER gt WAVEFORM SPECTRUM 3 different options below might be selected PARAMETER gt LOAD_SIDE SOURCE_SIDE Filter LOAD SIDE show the power parameter of load SOURCE SIDE To show the power parameter of source Filter To show the power parameter of filter 48 Part No INSTR 028 REL 111111 REV 007 ual 480 VLE N SL ELECTION CS COMPANY 4 LOAD SIDE and SOURCE SIDE page show below parameter 5 LOAD_SIDE KUA 272 3 Uab 481 Ube THEW 1 3 THD la 328 Ib 35 1 THDi Rot h LA C4 LA on Qa 8 Freq PF Vbc la Ib THDv THDi Complex power System frequency Power Factor Three phase line to line rms voltage hree phase line rms curren
37. RUM 1 Move the cursor to the SPECTRUM by using 4 keys and then press key to enter into the SPECTRUM page WAVEFORM gt SPECTRUM 2 Inthe SPECTRUM page use 4 gt 7 keys to move the cursor to the desire parameter you wish to view the spectrum and then press key to view the spectrum Jab gt gt Ic Li Vbc Three phase line to line voltage la L Ib L Ic L Three phase line current of load side la S 10 5 Ic S Three phase line current of source side la F Ib F Ic F Three phase line current of filter side J 3 The page 1 shows the spectrum from 15 to 26 order Use 14 gt to move the cursor to the desire harmonic order you wish to view Use keys to change to another page ET 5 42 2 THD 45 7 Fres 66 1Hz 01 03 05 01 09 ti 15 17 19 Zi 23 25 Hxx The harmonic distortion for specific harmonic order THD The total harmonic distortion Freq System frequency 52 No INSTR 028 REL 111111 REV 007 Matrix ureSine User Manual 180 VAC aon 15 4 The page 2 shows the spectrum from 27 to 51 order 22 gt H29 1 THD 45 7 A rs Freq 606 1Hz 3i 33 33 LI 53 Part INSTR 028 REL 111111 00
38. Remove the cover of the DC Bus terminals and connect the wires to the terminals as indicated below gt ES 7 gt anzi 1 x Notice Red Cable connects to the terminal Black Cable connects to the Terminal and the White Cable connects to the terminal These cables come with the DC Equalizer Module otep 2 The DC Bus connection for Power Module and DC Equalizer Module are complete 35 No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC 3 LCD Control Panel Function Explanation Fig 3 1 indicates the block diagram of the function provided by the LCD control panel IDENTIFICATION INFORMATION EVENTS LOG VLE ELECTAONCS COMPANY gt MAIN EVENTS LOG PASSWORD CLEAR CONFIGURATION PARALLEL INFORMATION PARAMETER WAVEFORM SPECTRUM CONTROL PASSWORD COMPENSATION SETTING COMPENSATION LOGIC CONTROL SYSTEM SETTING LOAD SIDE SOURCE SIDE Filter Filter RUN STOP PANEL SWITCH ENABLE DISABLE BUZZER ENABLE DISABLE DATE amp TIME SET LCD CONTRAST PASSWORD RELEASE Language Fig 3 1 LCD
39. TS LOG page INFORMATION IDENTIFICATION gt EVENTS LOG CONF IGURAT PARALLEL INFORMATION 2 It shows the latst 3 log event records when you enter into the EVENTS LOG page You may browse other records by using v 4 keys Each LCD control panel may record max 300 latest events log records It means the record 15 storaged according to FIFO First in First out principle CODE 3581 Control Board EEPROM Error YES 2466 61 11 15 81 82 CODE B81481 DC Bus Under Voltas 40 Part No INSTR 028 REL 111111 REV 007 AN 8S6 COMPANY Matrix PureSine User s Manual 480 VAC CONFIGURATION 1 Move the cursor to the CONFIGURATION by using v 4 keys and then press LJ key to enter into the CONFIGURATION IDENTIFICATION EVENTS LOG gt CONFIGURATION PARALLEL INFORMATION 2 This CONFIGURATION page offers 3 different options CONF IGURRTION gt ComPensation Setting sation 0812 Control Compensa System Setting These settings are not programmable If you need to change any setting you have to consult with local authorized service agent 41 Part No INSTR 028 REL 111111 REV 007 VLE y Matrix PureSine User s Manual 480 VA MEIN EM Compensation Setting 1 Move the cursor to the Compensation Setting by using 4 then press key to enter into the Compensation Setting page The PureSine will
40. ation card is below Step 1 Locate the communication card slots on the control module a otep 2 Remove the front cover of the communication slot by removing the highlighted screws 84 No INSTR 028 REL 111111 REV 007 RS485 422 Communication RS422 and RS485 communication interfaces cannot use at the same time The ID numbers of each Control Module unit have to different when use RS485 or RS422 for communication linking User can use software SineSync Setting Tool to set the ID number The setting procedures of SineSync Setting Tool as below otep1 Please connect the computer through 5232 communication port of the Control Module and then run the SineSync Setting Tool TE Setting Tool V1 2 Com Port Fort is not open Status Get SineSync Information SineSyne Salus Baud Modify Port Set Baud Hate ID Update SineSync Status 85 Part No INSTR 028 REL 111111 REV 007 Step 2 Please select the communication port of the computer SineSync Setting Tool V1 2 Com Port Baud Fort Set Baud Hate Set ID Update SineSunc Status Step 3 If the communication port is set correctly the computer can read the ID and Baud Rate of communication card RITE SineSync Setting Tool V1 7 C
41. connect to the External terminal block of the filter Number of Control Modules that are operating in parallel When N Control Modules operate in parallel 2N or 3N additional wires are needed to connect between Control Modules 4 3 1 Parallel CT wires connect to the Parallel terminal block of the filter 5 1 9 pin control signal cable that connects to the Master Power Module This cable is shipped with the Control Module unit 6 N 1 RJ11 parallel cable The Matrix PureSine is applied to 3 Phase 3 Wire systems The External CTs can be installed on Source side or Load Side as indicated in Fig 4 1 to 4 4 For proper cabling position please refer to section Parallel Communication Ports To obtain the best performance it is recommended to install 3 External CTs on the Source side the external CTs must be installed on Load side please contact a local authorized service agent To avoid possibility of interference with the CT output signal do not place power cables and the CT twisted paired signal cable in the same tray or conduit If both power amp signal cables need to be in the same tray or conduit ensure proper isolation between them The appropriate rating of Power Cables and Over Current Protection Devices required for use with Matrix must adhere to local electrical regulations and the technical descriptions provided by the original equipment manufacturer In addition a minimum 1096 over sizing to the Power Cables
42. continue to the current up to its rated value There are some possible external abnormal conditions or internal 4 ERROR abnormal breakdown The filter should stop to provide any compensating current DC Bus Error The DC Bus voltage is abnormal Table 2 1 Default Definition Table of the Output Dry Contacts 26 Part No INSTR 028 REL 111111 REV 007 Control Signal Cable 1 Connector It is connected to the Power Module When more than one Power Module is connected connect the wires to the PM1 of the Master Power Module Control Signal Cable 2 Connectors There 4 Control Signal cables PM1 PM4 which means you may connect up to 4 Power Modules Make sure you connect the Power Module in sequence from PM1 to PM4 The cable connected to PM1 is the Master Power Module as shown in Fig 2 14 DC Equalizer Module Master PM1 EY PM4 Fig 2 14 Connection Diagram for Control Signal Cables Fig 2 14 illustrates the location of the control signal cables ONLY If more than two 2 power modules are needed with control module the additional power modules must be installed using an additional wall mount kit MTE Part Number MPSWMK 27 No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 AN 1 KLECTAONICS COMPANY LCD Control Panel The LCD control panel has 8 control keys 4 status indicators and 1 LCD display
43. cts offered for remote monitoring The pin assignments are shown in Fig 2 13 These contacts are individually programmable and can be set using the SineSync software or consult with local authorized service agent The default operation of the output dry contacts is shown in Table 2 1 Electrical specification 250Vac 2A NO COM NC NO COM NO COM NO COM NC NO COM NC K1 K2 4 K5 C2 C2 C2 0 O0 2 2 QD Fig 2 13 Pin Assignments of Output Dry Contacts POWER ON The control logic circuits of Control Module are energized FILTERING The filter is providing the compensating current to the load The capacity of the filter is not enough for the load needed At this time FULL CORRECTING The filter should be in current limit and
44. ect which communication interface will be used to modify the Baud Rate through monitoring software SincSync Set Baud Rate Set baud rate for communication Set ID ID number for RS485 RS422 communication RITE SineSync Setting Tool V1 7 Hom 1 Connect Port Open Slats Get Sine amp yne Information ID is 1 Baud Rate is 57600 Sme Syne Status Baud Set Baud Rate 57600 l selD Update Status _ Step 7 When the settings have been updated successfully you will see the message below RITE SineSync Setting Tool V1 2 Com Part Com 1 Connect Port Open Slats Get Sine amp yne Information ID is 1 Baud Rate is 57600 EO Sme Syne Status Baud Modify Port Finizhl Setting Baud Port Set Baud Rate 57600 FJ ae Start Set ID 1 Update SineSync Status 88 Part No INSTR 028 REL 111111 007 Ethernet Communication User can use software SineSync Setting Kit to set the address and Baud Rate for the Ethernet communication card The setting procedures of SineSync IP Setting Kit as below otep 1 Connect the Ethernet card with the computer by the RJ45 cable that is offered with the Ethernet card Step 2 Use the following IP address setting Local Area Connection Properties 2 General Authentication Advanced Connect using Internet
45. ftware There are two types of the PureSine Rack Mount and Wall Mount Fig 2 1 and 2 2 show the different slots and wiring locations Fig 2 1 Control Module Rack Mount Fig 2 2 Control Module Wall Mount 1 Power Source Terminal Block 2 Control Signal Connectors 3 Control Panel 4 Communication Slots Note Consult factory regarding Rack Mount filters 18 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC Power Source Terminal Block A Phase 1 B Phase 2 C Phase 3 G Grounding Power Earth Fig 2 3 Power Source Terminal Block of Control Module Control Signal Connectors AN KLECTAONIOCS COMPANY
46. m voltage abnormal frequency error etc The delay time for automatic re start Smart Save Energy Lomtensation Lois Control Smart Save Ener ia DISHBLE 1 Time seconds Delay Timeisecondi 1 Current Level EHE L Min OFF Current Level AALS Auto Re Start DISABLE Delay Timeczecond3 44 Part No INSTR 028 REL 111111 REV 007 System Setting 1 Move the cursor to System Setting by using 4 keys and then press key to enter into the System Setting page The PureSine will prompt you for a password just press cJ to DISPLAY the settings CONF IGURAT ComPensation Setting ComPensation Logic Control 2 You may see the information when entering into the System Setting page and the detailed information as below For 3P3W power system only Nifmbsrot 2 2 or 3 external CTs that will install at Source Load Primary Ampere of CT Set the primary current rating of External CT Set the secondary current rating of External CT The Control Module can accept 1 rating 1A is standard 5A CT will be used the optional MPSCTBD is needed When this function is enabled the filter will diagnose the CT Direction Detection polarity of External CT When the polarity is incorrect the filter will alarm and will not start up Phase A CT When the polarity of External CT is incorrect set CT BCT reversed can change CT p
47. nrush current while the PureSine starts up When the voltage of the DC Capacitor Module reaches a certain level the PureSine can be started and harmonic current compensation can begin Major components are a Current limit resistor b Rectifier 9 Electromagnetic Contactor Module The Electromagnetic Contact Module is a switch that links the IGBT power converter and the power system When the PureSine is off the contactor will be open to isolate the IGBT power converter from the power system When 10 Part No INSTR 028 REL 111111 REV 007 AN 1 KLECTAMONICS COMPANY Matrix PureSine User s Manual 480 VAC the PureSine is on the contactor is closed to link the power converter and the power system 10 Link Inductor Module The link inductor is a power transmission interface between the IGBT power converter and the power system 11 Ripple Current Filter Module The ripple current filter is shunt connected passive filter The primary function is to absorb high frequency ripple current from IGBT power converter Major components are a Parallel Series link resonance filter b Over current Protection Fuse 12 High Frequency Inductor The primary function is to filter the high frequency ripple current from IGBT power converter 13 IGBT Power Converter Module The primary function of the IGBT Power Converter Module is to convert the energy provided by the power system to harmonic and reactive power compen
48. odules must be installed using an additional wall mount kit MTE Part Number MPSWMK Parallel Up to 8 Control Modules 17 3 x 28 0 x 3 4 440mm x 710mm x 86mm 14 Part No INSTR 028 REL 111111 REV 007 Control Panel Specification 4 status LED indicators POWER ON FILTERING FULL CORRECTING and ERROR b ON OFF and RESET key pads c 4 Directional Scrolling Keys Enter Key Escape key d LCD Display Panel offers following functions LCD Control amp Display Panel Meter parameter waveform and spectrum views Event Log Up to 300 records FIFO Configuration Compensation Setting Compensation Logic Control and System Setting e Multi language Setting up to 10 different languages Communication Interface Specification a 5 Output Dry Contacts b 1 Input Dry Contact c 1 EPO Emergency Power Off Dry Contact Standard Configuration Standard RS232 USB Communication Interface Optional RS485 RS422 Ethernet Card Setting by expert service software or LCD control panel Monitoring Software Optional MPSSOFT Communication Protocol 485 422 J Bus MOD Bus Protocol Ethernet Ethernet TCP IP 15 Part No INSTR 028 REL 111111 REV 007 AN 1 KLECTAONICS COMPANY Matrix PureSine User s Manual 480 VAC Compensation Ability As long as the PureSine is started up and running it provides harmonic current compensation as well as power factor correction therefore the cu
49. olarity and don t need to Phase PhaseCCT CT reconnect the CT wires Available Parallel CT ratio 500 1 1000 1 2000 1 When Parallel CT Ratio Control Modules operate in parallel Parallel CT has to install The filter allows application in different voltage level with an external transformer that installs at the input side of the filter When the external transformer is used the voltage level should be set to primary voltage of the transformer Secondary Ampere of CT Primary Voltage Level 45 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC ettingiz Phase Wife Mr AN BL KLECTIAONICS COMPANY Humber of External CT Primary AmPere of CT Secondary AmPere of CT Position H CT E CT CT Parallel L DISABLE 1 Frimara Uoltate 46 Part No INSTR 028 REL 111111 REV 007 Se Matrix PureSine Users Manual 480 VAC PARALLEL INFORMATION 1 Move the cursor to the PARALLEL INFORMATION by using v keys and then press key to enter into the PARALLEL INFORMATION page INFORMATION IDENTIFICATION EVENTS LOG CONF IGURAT ION gt PARALLEL INFORMATION 2 You may see the information when entering into the PARALLEL INFORMATION page PARALLEL INFORMATION 1 2 State RUN STOP STOP 12H e Hum J 6 State STO
50. om Port Connect Port Open JSunesSyne Sfafus Get SineSyne Information ID is 1 Baud Hate is 5 600 Sfafus Baud Modif Set Baud Rate 57600 Set ID Update SineSyne Status 86 No INSTR 028 REL 111111 REV 007 Step 4 If the communication port is set incorrectly or the communication connection between computer and the Control Module is disconnected the message Couldn t link SineSync device will display DE SineSync Setting Tool V1 2 Com Port its Connect Fort Open Salus Get Information Couldn t link SineSyne device EO SineSpne Sialus Baud Modify Part Set Baud Hate Set ID Update 5ineSync Status Step 5 Please press Sinesine Status to reset the setting if the message Couldn t link ESD device still exist after you verify the communication port and communication connection RITE sineSync Setting Tool V1 2 Corn Port Com 1 Connect Port Open Sfafus Get SineSyne Information Couldn t link SineSunc device Edif SineSyne Status Baud Port com Set Baud Rate 157500 Set ID Update SineSunc Status 87 Part No INSTR 028 REL 111111 007 Step 6 User can set the setting for the communication card when communication link is ok Enter the newest setting and then press ___UpseSnemeStaus update the setting Baud Modify Port Sel
51. primary functions are To control the On Off of the filter silence alarm or clear fault status o indicate all operation status of the filter o display the parameters related power system display the waveforms of voltage and current display the measurement and spectrum of harmonics o offer a graphical interface FULL CORRECTING ERROR 1 Ez POWER ON nw E FILTERING 61 4 5 6 7 10 9 8 Fig 2 16 LCD Operation Panel 1 Graphic Display Screen 2 ON OFF Keypad 3 RESET Keypad 4 POWER ON Indicator 5 FILTERING Indicator 6 FULL CORRECTING Indicator 7 ERROR Indicator 8 Confirmation Enter Key 9 Directional Scrolling Keys 10 Escape Cancel Key 28 Part No INSTR 028 REL 111111 REV 007 AN 1 KLECTAMONICS COMPANY Matrix PureSine User s Manual 480 VAC Communication Slots standard the filter offers both an 5232 and USB interface 5485 5422 and Ethernet cards are options See section 5 Optional Communication Card for more details The installation location of the optional cards is shown in Fig 2 17 For optional Interface cards Fig 2 17 Communication Slots RS232 Communication Port Communication Interface Configuration baud rate Programmable 2400 bps 57600bps Default setting 57600 5 data leng
52. prompt you for a password just press to DISPLAY the settings CONFIGURATION gt ComPensation Setting ComPensation Logic Control System Setting 2 You may see the information when entering into the Compensation Setting page and the detailed information as below show Harmonic Compensation is enabled or Harmonic Compensation disabled show Power Factor Correction is enabled Power Factor Correction disabled show the setting priority of the compensation either Compensation Priority Harmonic Compensation or Power Factor Correction To show the reactive power compensation mode is Reactive Power Target DPF or Fixed KVAR when Power Factor Correction is enabling To show the setting of Target DPF To show the setting of Fixed KVAR The filter can compensate from 317 to 51 harmonic orders if this function is enable The filter builds several control parameters for different type loads to obtain the best performance For 3P3W 6pulse rectifier 1 For 3P3W 6pulse rectifier 2 For 3P3W 6pulse rectifier 3 For 3P3W 6pulse rectifier 4 For 3P3W 6pulse rectifier 5 6 For 3P3W 6pulse rectifier Default High Order Compensation Application Mode ComPensation Settindcl 22 ComP enzation Setting i zi Harmonic Compensation EHHELE Harmonic ComPengzation Power Factor Correction EHHELE Power Factor Correction EHAELE Priority ConPen
53. roneous operation of the Power Modules may occur damaging the Power Modules Refer to DC Bus Terminal regarding the correct connection of the DC Bus 76 Part No INSTR 028 REL 111111 007 IVITE Wiring Cabling Position and Specifications Recommended Recommended Minimum Cables Terminal Block Specification Maximum Size Length Power Cables 20AWG 0 5mm Fastening with screw M4 66 Feet 20m Control CT Signal Wires 20AWG 0 5mm 99 Feet 30m Module Dry Contact Wires 24AWG 0 2mm 99 Feet 30m EPO Signal Wire 24AWG 0 2mm 99 Feet 30m Power Cables 8AWG 6mm Fastening with screw M6 66 Feet 20m The Wire connections for the Control Module and Power Module are shown in Fig 4 8 and Fig 4 9 Fig 4 8 Control Module Wires Connection 77 Part No INSTR 028 REL 111111 REV 007 Fig 4 9 Power Module Wire Connection 78 Part No INSTR 028 REL 111111 REV 007 AN ELAOCTAONICSE COMPANY Matrix PureSine User s Manual 480 VAC PureSine Dimensions 30 53 20 63 Front View uni m t 2 86 Side View Bottom View Fig 4 10 LCD Control Module PureSine MPSPCCD Dimensions 79 Part No INSTR 028 REL 111111 REV 007 AN KLECTIAONIOCS COMPANY Matrix PureSine User s Manual 480 VAC Top View 28 07 30 42 247 Front view 4 57 Side View Bottom View Fig 4
54. rrent on the source side is less than that on the load side In addition the improvement of the voltage waveform distortion and the voltage regulation may increase the harmonic current on the load side Therefore the compensation capability analysis shall be down when the PureSine is running Harmonic Current Load side 1 Harmonic Attenuation Ratio 1m Harmonic Current on Source side harmonic current on the load side is measured when the PureSine is running Capacity Selection The PureSine compensates harmonic current comprehensively which does not require measuring the impedance of the power system or analyzing the load harmonic spectrum or its individual amplitude As long as the estimated load harmonic current amplitude to be compensated is measured then select the PureSine model which has the output compensated current rating greater than 1 25 times of it For example if the load harmonic current is 40 it is recommended to choose the 60A PureSine Even if the selected filter offers insufficient compensated harmonic current the PureSine will not be at risk of overloading It has current limited capability up to its full rated compensating capability therefore it will not shut down or malfunction as most of passive filters do Simply add Power Modules or Control Module in parallel on site to increase its compensated capability 16 Part No INSTR 028 REL 111111
55. sated current to reduce harmonic current and improve the power factor It is composed of the major components as below a IGBTs Bridge b Driver Circuit c Snubbers 14 DC Capacitor Module The DC Capacitor Module is made up of a specific numbers of similar rating DC capacitors connected electrically in parallel series The DC Capacitor Module stores the energy and maintains a constant DC voltage which is controlled by the IGBT power converter 15 DC Equalizer Module The function of this module is to balance the DC capacitor voltage within the power module 11 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC System Schematic Diagram Fuse Fuse Fuse Fig 1 2 Matrix PureSine Power Module System Schematic 12 Part No INSTR 028 REL 111111 REV 007 General Characteristics and Specifications General Characteristics Storage Temperature 4 F to 160 F 20 C to 70 C 32 to 105 F 0 C to 40 C 9 Derate 4 33 F 1 C up to 122 50 Relative Humidity lt 95 lt 1000 Operating Altitude Derate 1 for every additional 100 m Reference Harmonic Standard IEEE 519 1992 EN 61000 3 4 Reference Design Standard UL 508 EN60146 Power Module Specification PureSine MPSPPMD Input Voltage 480V 10 20 60 3 Hz Maximum Compensation De rating Compensation Current Phase 7 30 Arms Current Limitation
56. sation Priorita Reactive Power Dynamic eactive Power Target 4 2 95 Fixed 42 Part INSTR 028 REL 111111 007 y Matrix PureSine User s Manual 480 VA MIN EM 3 Scroll down the screen to another page of the Compensation Setting by using v 4 keys then you may see the options They are High Order Compensation Application Mode and Harmonic Selection ComP enzation Settinadczzz High Order Com ensat ion DISABLE HPPlication Mode gt Hationic Selection 4 First page shows the status of 2 order to 13 order You may use keys to scroll up and down to the other page Ord Sel Act 2nd 3rd 4th 351 ath AJ p eth 351 oth 351 18th Lith m T T 12th 13th Harmonic order Sel he selected harmonic order Act active harmonic order Red The reduction ratio for the specific order 5 Second page shows the status of 14 order to 25 order and third page shows the status of 26 order to 315 order p Harmonic 5 Harmonic 5 Ord Sel Ord Sel Red Sel Act 14th 15th AJ AJ m C 26 RISE p
57. size and Over Current Protection Devices is recommended due to skin effect caused by the compensating harmonics generated by the Matrix 71 Part No INSTR 028 REL 111111 REV 007 IVITE CTA PhaseA D LAF gt Phase AE Q POWER Q LOAD SOURCE 88 gt Phase 6 e CTC PhaseC D AA gt amp C 6 PureSine 2 X2 1 1 Control Module Control amp Power Module External Terminal Input Terminal Fig 4 1 2 External CTs Installed at Source Side Diagram CTA Phase LAS gt Phase A 1 X2 POWER LOAD SOURCE eem p gt Phase Q e CTC PhaseC D a LAP gt 2 1 X2 6 0 0 9 PureSine X2 X2 1 1 Control amp Power Module Control Module Input Terminal External Terminal Fig 4 2 2 External CTs Installed at Load Side Diagram 72 Part No INSTR 028 REL 111111 007 Phase gt Phase IME 6 4 A gt PhaeB LOAD xs 2 5 2 9 PhaeC D gt 0 1 M X2 0 Q Q Q PureSine X2 X2 1 1 1 Control Module Control amp Power Module External Terminal Input Terminal Fig 4 3 3 External CTs Installed at Source Side Diagram Phase gt gt Phase
58. sure that the equipment is dry and that no condensation has accumulated on the internal components of the filter before applying power Repair Exchange Procedure MTE Corporation requires a Returned Material Authorization Number before it can accept any filters that qualify for return or repair If problems or questions arise during installation setup or operation of the filter please call the Director of Corporate Quality for assistance at Phone 262 946 2800 FAX 262 253 8222 Part No INSTR 028 REL 111111 REV 007 AN Bi COMPANY Matrix PureSine User s Manual 480 VAC PART NUMBER CODES MPS X XX X Matrix PureSine Panelmount MODULE Control Module LCD Display PM Power Module 35A DC DC Bus Equalizer VOLTAGE FREQUENCY CODE D 480 volts 60 Hz ACCESSORY PART NUMBER CODES MPS XXXXXX Matrix PureSine CT500 Current Transducer CT500 1A Closed 5VA CT1000 Current Transducer CT1000 1A Closed 10VA CT2000 Current Transducer CT2000 1A Closed 20VA CTBD Auxiliary CT Board 5A 1A COMM2 Communication Interface 2 RS485 RS422 Port Communication Interfact 3 Ethernet RJ45 Port WMK Wall Mount Kit Needed if more than 2 Power Modules Installed SOFT SineSync Monitoring Software 7 Part No INSTR 028 REL 111111 REV 007 Matrix PureSine User s Manual 480 VAC 1 The Func
59. t Total harmonic voltage distortion Total harmonic current distortion 49 Part No INSTR 028 REL 111111 REV 007 AN 8S6 KELECTAONICS COMPANY Matrix PureSine User s Manual 480 VAC WAVEFORM 1 Move the cursor to the WAVEFORM by using 4 keys and then press key to enter into the WAVEFORM page METER gt WAVEFORM SPECTRUM 2 In the WAVEFORM page use 14 0 7 keys to move the cursor to the desire parameter you wish to view the waveform You can choose up to 2 parameters for viewing The waveform will be display on WAVEFORM WINDOW 1 and WAVEFORM WINDOW 2 WAVEFORM WAVEFORM WINDOW 1 WAVEFORM WINDOW 2 Vab Voc Vca Three phase line to line voltage la L Ib L Ic L Three phase line current of load side la S 10 5 Ic S Three phase line current of source side la F Ib F Ic F Three phase line current of filter side 3 Once you have selected the desire parameter move the cursor to VIEW and then press i key WAVEFORM WAVEFORM WINDOW 1 WAVEFORM WINDOW 2 50 No INSTR 028 REL 111111 REV 007 4 You can see two waveforms you selected one screen simultaneously Use 7 keys to display rms or THD of the waveforms WINDOW 1 1365 WINDOW 2 1 gt rms 3516 rms 346 WINDOW 1 acs WINDOW 2 1 gt THDi 4 5 THDi 45 7 51 Part No INSTR 028 REL 111111 007 SEPCT
60. th 8 bits stop bit 1 bit parity Pin Assignment 5 4 3 2 1 Pin2 gt RS 232C TX 00000 O 3 gt 5 232 Pin5 gt Ground 98 76 USB Communication Port Comply with USB V 1 0 1 5Mbps Comply with USB HID Human Interface Device V 1 0 Pin Assignment 1 gt 5 21 2 gt D L 1 3 gt D 4 gt Ground The filter is accompanied with a Windows version of the setting tool The tool can set the IP Baud Rate amp ID of the filter For more information please refer to section 5 Optional Communication Card Optional monitoring software SineSync may be purchased from local authorized service agent 29 Part No INSTR 028 REL 110603 REV 005 VLE Matrix ureSine User Manual 60 VAC Sn f Power Module Function Explanation The Power Module is designed to compensate harmonic current and reactive power There are two types of Power Module Wall Mount and Rack Mount The wiring positions for these two types are different as shown in Fig 2 18 and 2 19 999900000000000 SSSSCSSSSSS SSS
61. thernet card IP Address Internet Protocol Address of Ethernet Card RITE Sine5ync IP P Address 192 188 3 13 90 No INSTR 028 REL 111111 REV 007 AN BL KLECTIAONIOS COMPANY Matrix PureSine User s Manual 480 Step 5 Click the desired Ethernet card to enter into the Setting window to set the IP address and Baud Rate for this Ethernet card Press to update the settings Note The Baud Rate setting has to be the same as RS232 USB communication card RITE SineSync IP Address 192 158 3 13 RITE SineSync IP MAC number 26 150 Address 192 168 Baud Rate 57500 91 Part No INSTR 028 REL 111111 007
62. tional Features of the Matrix PureSine Functional Features The Matrix PureSine is a solid state power converter which offers the following features Eliminates the harmonic current generated by non linear loads reactive power for lagging or leading loads Act as a virtual damping resistor to prevent possible harmonic resonance The Matrix PureSine is a harmonic current generator that creates an opposite phase shifted harmonics current of the same amplitude The benefits for the improvements of harmonic currents 1 No risk of harmonic resonance 2 Reduce voltage waveform distortion 3 Reduce voltage drops on transformers and cables 4 Reduce heating of the transformers and cables 5 Improved power factor The Matrix PureSine is not recommended to use with a load that has a very fast current rise time Such a load like that of a rectifier employing phase control with very low inductance may cause the Matrix PureSine to stop operating When the Matrix PureSine is applied in such a load we recommend installing a 396 596 reactor at the input side of the load to reduce the rising rate of load input current In certain applications where there is equipment having similar characteristics such as load which generate high frequency current power factor correction capacitors certain types of passive harmonic filters etc may also affect the normal operation of the Matrix PureSine or causing it to
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