Advantech APAX-6572 User Manual
Contents
1. 40 60 5440 5440 4 109 29 APAX 6572 User Manual 18 Error Handling and Diagnostics 3 1 Error Handling and Diagnostics There are four LED for diagnostics on the front panel of APAX 6572 When the LED is lit its color will become orange Below are the meanings for the 4 LED PWR When the APAX 6572 is powered this LED will be lit RUN Programmer can use software program controlling when this LED is lit BAT When the battery runs out of power this LED will be lit ERR Programmer can use software program controlling when this LED is lit TEMP Temperature over the setting value VOLT Power Voltage over under the setting value APAX 6572 User Manual 20 21 APAX 6572 User Manual AD ANTECH Enabling an Intelligent Planet wwWw advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 20132. 1 1 Introduction By leveraging the technology of Advantech Embedded Automation Computer APAX 6572 is a high performance controller CPU module with Intel Atom Dual Core CPU APAX 6572 offers two kinds of programming environments for user to develop their application One is the pure Windows Embedded System another is the KW Softlogic IEC 61131 3 programming environment APAX 6572WES It performs as a standalone PC base controller when it connects with APAX 5000 I O modules Through built in utility programmers can configure related hardware settings for the APAX 5000 I O modules Then programmers can build their own application programs by Advantech NET class libraries to control APAX 5000 I O modules under Microsoft Visual Studio programming environment Due to the open architecture and high performance CPU user can also run other 3rd party software on it such as SCADA software APAX 6572KW It provides KW MultiProg as programming environment It is IEC 61131 3 softlogic programming tool that PLC programmers are familiar with KW MultiProg supports Instruction List IL Structure Text ST Function Block Diagram FBD Sequential Function Chart SFC and Ladder Diagram LD After programmers complete their program it can be downloaded to APAX 6572KW and the built in KW ProConOS kernel will execute the control program KW MultiProg and ProConOS feature real time I O control performance guaranteed execution time which is very
3. Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient overvoltage Never pour any liquid into an opening This may cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If one of the following situations arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture The equipment does not work well or you cannot get it to work according to the user s manual The equipment has been dropped and damaged The equipment has obvious signs of breakage DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS COULD DAMAGE THE EQUIPMENT THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS The sound pressure level at the operator s
4. The control terminal is on the top cover of APAX 6572 and is a DB9 male pin out User can direct wiring by the hand made terminal or use ADAM 3909 AE to facilitate the wiring The pin definition is as below table Remote Diagnosis and Control Function Pin Function Direction Definition 1 PWR_CTRL Input Power Control function the same as the power switch on the top cover 2 SYS_RST Input System Reset function the same as the Reset but ton on the top cover 3 PWR_Status Output Report the input power status 4 Reserve 5 N A GND Ground 6 Reserve 7 BAT_FAIL Output Report the low battery alarm for RTC amp SRAM 8 OVER_TEMP Output System temperature over the setting value 9 ABNORMAL_VOL Output Power input voltage over under the setting value Users can configure the OVER_TEMP and ABNORMAL_VOL setting in the BIOS Please refer to the steps below to complete it APAX 6572 User Manual 10 1 3 11 1 Configure OVER_TEMP and ABNORMAL_VOL 1 Enter BIOS mode and select Hardware Monitor in Advanced BIOS SETUP UTILITY PCIPnP Boot Security Chipset Exit Advanced Settings WARNING Setting wrong values in below sections may cause system to malfunction gt CPU Configuration gt IDE Configuration gt Floppy Configuration gt SuperI0 Configuration gt ACPI Configuration gt AHCI Configuration gt APM Configuration gt Event Log Configuration Select Screen gt MPS
5. User Manual APAX 6572 PC based Controller with Atom Dual Core CPU AD ANTECH eAutomation Copyright The documentation and the software included with this product are copyrighted 2012 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use Acknowledgements Intel and Pentium are trademarks of Intel Corporation Microsoft Windows and MS DOS are registered trademarks of Microsoft Corp All other product names or trademarks are properties of their respective owners Product Warranty 2 years Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installa
6. input through the power connector Note With expansion port on backplanes users can build a remote expansion N architecture remaining fast local bus data transmission speed Refer to EB Section 3 1 1 for how to build remote expansion APAX 6572 supports backup function To leverage this functionality two CPU mod ules controllers with the same control program are installed in one system After both controllers have enabled the backup function APAX 5000 system will automati cally delegate one of the two controllers as the master controller The master control ler will run the control program to execute the control process while another controller the backup controller is put on standby The master controller will periodically send live messages to the backup controller If within 500 milliseconds it will automatically become the master controller take con trol responsibility and restart the control process The maximum operation time for the backup controller to become master controller the take over time won t be greater than 1 5 seconds Changing the master controller means there is something wrong with the previous master controller Therefore engineers can check or change the previous master controller with a new one and enable it to have backup function ality becoming a second backup controller Then if the new master controller fails again the second backup controller will automatically take control This mechanism ensure
7. position according to IEC 704 1 1982 is no more than 70 dB A DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein APAX 6572 User Manual iv Chapter Chapter Chapter 1 PER ak N 2 2 1 3 3 1 OVECIVICW ccccccccecscccccscscecececcncarececscecscece 1 Introduetion 22 20 Hist sienne hl 2 System Architecture 3 Hardware Functionality ss 4 1 3 1 RS 232 Interface COM 1 4 1 3 2 RS 422 485 Interface COM 2 5 1 3 3 Ethernet Ports 6 1 34 USB Ports ran ne ren 7 1 3 5 Battery Backup RAM 8 1 3 6 Compact Flash Cardin ielan de a ea 9 1 3 7 Reset Button 9 1 3 8 Audio un Aura nudeln 9 1 3 9 Real Time Clock RTC 9 1 3 10 Power Connector si iisisst animent enianmnateantemisiatnereus 9 1 3 11 Remote Monitoring and Control Function 10 1 3 12 Advanced Watchdog Timer 13 Product Specifications 19 CPU MOUIES eisien cosirer aerei n a iaaa Eai 16 211 ARPRAXGIT2 ee nee nn cal die 16 2 1 2 APAX 6572 Dimensions 17 2 1 3 Wall Panel Mounting nn 18 Error Handling and Diagnostics 19 Error Handling and Diagnostics nennen 20 V APAX 6572 User Manual APAX 6572 User Manual vi Chapter 1 Overview
8. 32 environments can be maintained without modification 5 APAX 6572 User Manual 1 3 3 Ethernet Ports The APAX 6572 is equipped with three Ethernet ports which are fully compliant with IEEE 802 3u 10 100 1000 Mbps Ethernet These Ethernet ports provide a standard RJ 45 jack on board and LED indicators on the front side to show its status Refer to Table below Each Ethernet port has individual MAC address and you can configure different IP address for each Ethernet port Therefore APAX 6572 can link to differ ent Ethernet network Bottom LED Speed T Er OFF 10 Mbps Orange 100 Mbps Green 1000 Mbps Up LED Link Activity E OFF Not Link Green Link Activity Pin Assignment 1 LAN MDI 0 2 LAN MDI 0 3 LAN MDI 1 4 LAN MDI 2 5 LAN MDI 2 6 LAN MDI 1 7 LAN MDI 3 8 LAN MDI 3 Note The Ethernet port is only used in LAN not for connection to telecommu E nication circuits Note APAX 6572 LAN ports support teaming functionality through built in x Intel LAN chipset You can enable the teaming function in the device A manager After enabling the teaming function the two LAN ports can link to the same device offering communication redundancy The two LAN ports share the same IP address APAX 6572 User Manual 6 1 3 4 USB Ports The USB connector is used for connecting any device that conforms to the USB inter face Many recent digital devices conform to this s
9. 90P or APAX 5095P as well as general APAX IO modules Shock Protection IEC 60068 2 27 CompactFlash 50G Wallmount half sine 11ms HDD 20G wallmount half sine 11ms Vibration Protection IEC 60068 2 64 Random 1 Oct min 1hr axis Compact Flash 2Grms 5 500Hz HDD 1 Grms 5 500Hz Power Supply Voltage 10 36 Vpc reversed wiring protection Power Requirement Min 24 W 10 36 VDC e g 24 V 1 A Power Consumption 35W Typical Operating Temperature 10 50 C 14 149 F Storage Temperature 20 80 C 4 176 F Relative humidity 95 40 C Weight 2 6KG APAX 6572 User Manual 16 2 1 2 APAX 6572 Dimensions 17 APAX 6572 User Manual 2 1 3 Wall Panel Mounting To mount the APAX 6572 to a wall panel change the DIN rail kit on the rear side to be the plate of wall mount kit PN 1960056552N000 And follow the below figure for the dimensional template 30 61 S a e 64 28 73 01 kA 145 20 id a N H 8 Mr 0 S o ofS A 8 Bie 38 0 a gr i 0 eo 413 50 S 1 1 UNIT mm 20120920 64 28 j 73 01 138 28 13 00 un a N So 8 2 O Le T
10. Configuration tl Select Item gt Smbios Configuration Enter Go to Sub Screen gt USB Configuration Fi General Help F10 Save and Exit ESC Exit v02 61 C Copuright 1985 2006 American Megatrends Inc 2 Select Sys Internal Temperature Alarm to set the temperature APAX 6572 will trigger the alarm on the OVER_TEMP pin and light the TEMP LED in the front panel while the system temperature is higher than the setting value The default setting is 90 C Disabled EC UDT Use Irq Disabled ACPI Critical Shutdown Temp Disabled Power In Low Voltage Alarm 10 Power In High Voltage Alarm 30V CPU Temperature Options SUS UIN UBAT FAN speed Select Screen Select Item Change Option General Help Save and Exit Exit v02 61 C Copyright 1985 2006 American Megatrends Inc 3 Select Power In Low Voltage Alarm to set the low limit for input voltage APAX 6572 will trigger the alarm on the ABNORMAL_VOL pin and light the VOLT LED in the front panel while the power input voltage is lower than the setting value The default setting is 10V 11 APAX 6572 User Manual Disabledl EC WDT Use Irq Disabled ACPI Critical Shutdown Temp Disabled 10U Sus Internal Temperature Alarm 90 15U 20U Power In High Voltage Alarm 30V CPU Tenperature 47 C Options SUS 10U UIN 15U UBAT 20U FAN speed Select Screen tl Select Item a Change Option General Help Save and Exit u02 61 C Copyright 1985 2006 Americ
11. able between two backplanes is 100 m 1 3 Hardware Functionality 1 3 1 RS 232 Interface COM 1 The APAX 6572 offers one standard RS 232 serial communication interface port COM 1 9 pin Sub D plug connector and it is located on the front panel of APAX 6572 Refer to figure below for RS 232 port pin assignment Pin Assignment Description 1 DCD Data Carrier Detect 2 RxD Receive Data 3 TxD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Dataset Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator APAX 6572 User Manual 1 3 2 RS 422 485 Interface COM 2 APAX 6572 delivers one RS 422 485 serial communication interface port COM 2 to connect with other devices 123 4 5 OOO0OO OO0OO 6 7 8 9 RS 422 Pin Assignment Description 1 Tx Data Transmit 2 Tx Data Transmit 3 Rx Data Receive 4 RX Data Receive 5 GND Ground RS 485 Pin Assignment Description Data Data signal Data Data signal 5 GND Ground In RS 485 mode it supports auto data flow control functionality it automatically detects the direction of incoming data and switches its transmission direction accord ingly So no handshaking signal e g RTS signal is necessary This lets you conve niently build an RS 485 network with just two wires More importantly application software previously written for half duplex RS 2
12. all Product name and serial number Description of your peripheral attachments Description of your software OS version application software etc A complete description of the problem The exact wording of any error messages Safety Precaution Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage To avoid electrical shock always disconnect the power from your PC chassis before you work on it Don t touch any components on the CPU card or other cards while the PC is on Disconnect power before making any configuration changes The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components iii APAX 6572 User Manual Safety Instructions 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Read these safety instructions carefully Keep this User Manual for later reference Disconnect this equipment from any AC outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning For plug in equipment the power outlet socket must be located near the equip ment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall may cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS
13. an Megatrends Inc 4 Select Power In High Voltage Alarm to set the high limit for input voltage APAX 6572 will trigger the alarm on the ABNORMAL_VOL pin and light the VOLT LED in the front panel while the power input voltage is higher than the setting value The default setting is 35V Power Sav ing Disabled EC WDT Use Irq Disabled ACPI Critical Shutdown Temp Disabled Sys Internal Temperature Alarm 90 25U 30V Power In Low Voltage Alarm OU 350 CPU Temperature 47 C Options SUS 25U VIN 30U UBAT 35U FAN speed Select Screen TL Select Item DE Change Option F1 General Help F10 Save and Exit ESC Exit v02 61 C Copyright 1985 2006 American Megatrends Inc APAX 6572 User Manual 12 1 3 11 2 Signal Wiring of Input Direction The input signal mentioned on the Remote Diagnosis and Control Function table support the Wet contact wiring The supported signal voltage level is Logic level 1 10 50V Logic level 0 3Vmax And the wiring diagram is as below External Internal x 3 3V Di channels Protection Circuit Ws S Vin AY IN bi direction diode 1 3 11 3 Signal Wiring of Output Direction The output signal mentioned on the Remote Diagnosis and Control Function table is the open collector format Please refer to below diagram for the signal wiring Internel Externel The external voltage support 5 40 Vpc And the maximum current follow sup
14. important for many control applications Since APAX 6572KW is equipped with the KW softlogic environment it becomes a Programmable Automation Controller PAC Note Please refer to the software manual for how to configure the hardware E and program under Microsoft Visual Studio NET or C C APAX 6572 offers two serial ports 1 x RS 232 port and 1 x RS 422 485 port and three Ethernet ports to communicate with other devices The three Ethernet ports are served as three different MAC address enabling APAX 6572 to connect with different Ethernet network Programmers can leverage the communication ability through Modbus RTU master slave and Modbus TCP server client APAX 6572 provides one VGA interface and four USB ports Through these APAX 6572 can be connected to Advantech Industrial Monitor FPM or standard monitor Touch functionality can be connected via USB Audio interface enables APAX 6572 to connect with other audio device such as microphone APAX 6572 User Manual 2 1 2 System Architecture There are four slots on APAX 6572 that you can insert various APAX 5000 I O mod ules making it a complete control system When connected with other APAX 5001 or APAX 5002 L backplane modules even more APAX 5000 I O modules can be inte grated into the system to handle more complicated applications refer to section 3 1 1 for how to assemble APAX 5000 I O modules APAX 6572 is powered by a standard power supply with 10 36 Vpc voltage
15. p it prepaid to your dealer Part No XXXXXXXXXX Edition 1 Printed in Taiwan March 2013 APAX 6572 User Manual ii Declaration of Conformity CE This product has passed the CE test for environmental specifications when shielded cables are used for external wiring We recommend the use of shielded cables This kind of cable is available from Advantech Please contact your local supplier for ordering information 6572 FCC Class A Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Opera tion of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Technical Support and Assistance 1 Visit the Advantech web site at www advantech com support where you can find the latest information about the product 2 Contact your distributor sales representative or Advantech s customer service center for technical support if you need additional assistance Please have the following information ready before you c
16. port is 200mA for each output pin 1 3 12 Advanced Watchdog Timer The APAX 6572 provides a 7 tier Watchdog Timer for users to have a chance to escalate system status before the forced system reset Each tier has the same time interval from 1 255 seconds and users can have an event handling after the time out of each tier Install the driver from companion disc and refer to the software manual for details 13 APAX 6572 User Manual APAX 6572 User Manual 14 Chapter 2 Product Specifications 2 1 CPU Modules 2 1 1 APAX 6572 CPU Atom D510 1 66 GHz Memory 2 GB DDR2 SDRAM on board Battery backup RAM 1 MB Battery backup SRAM VGA Keyboard Mouse DB 15 VGA Connector Mini DIN connector for PS 2 keyboard amp mouse Serial Ports 1x RS 232 1x RS 422 485 with DB9 connectors Automatic RS 485 data flow control Serial Speeds RS 232 50 115 2 kbps RS 422 485 50 115 2 kbps LAN Three 10 100 1000 Base T RJ 45 Ports USB interface Four USB ports USB EHCI Rev 2 0 compliant Audio Mic in Line in Line out Storage 1 x internal type I II CompactFlash slot LEDs PWR Power Standby CF CF Read Write Indicator R BTR RTC Battery Low B BTR SRAM Backup Battery Low TEMP Over Temperature Alarm VOLT Voltage Abnormal Alarm ERR Softlogic Error Status RUN Softlogic Running Status Mini PCle 1 x Mini PCle I O Expansion Build in 4x APAX bus with PCI signal which could adopt APAX 50
17. s the system will continuously run the control process and won t be stopped even if controller fails For example there are two APAX 6572 modules installed in one system For each APAX 6572 module one APAX 5002 backplane is stacked backward for expansion The APAX 5000 I O modules are inserted on the backplanes Unmanaged industrial Ethernet switches such as EKI 2528 with 100 Mbps transmission speed and standard Ethernet cable connect the two APAX 6572 modules and APAX 5000 I O modules APAX 5000 series will auto matically decide which one is the master controller Be aware that two APAX 6572 modules MUST be configured with different controller ID numbers Note You need one APAX 5002 backplane stacked after each APAX 6572 to E have expansion port for backup architecture as figure below 3 APAX 6572 User Manual Warning 1 It is suggested to power on all the I O modules and the two APAX 6572 controllers together to avoid any unpredictable situation 2 DO NOT use managed switch hub or router between backplanes for expansion 3 The network for the expansion should be a local network NOT an external network such as public network including Internet 4 Shielded industrial Ethernet cable MUST be used instead of standard Ethernet cable when the system is used in harsh environment such as factory automation Cat 6 Ethernet cable is strongly recommended for better data transmission quality The maximum length for the Ethernet c
18. tandard The USB interface sup ports Plug and Play which enables you to connect or disconnect a device whenever you want without turning off the computer The APAX 6572 provides four connectors of USB interfaces The USB interface com plies with USB EHCI Rev 2 0 compliant The USB interface can be disabled in sys tem BIOS setup Refer to figure below for its pin assignments Pin Assignment Description 1 VBUS Power 5V 2 D Data 3 D Data 4 GND Ground APAX 6572 User Manual 1 3 5 Battery Backup RAM APAX 6572 provide 512 KB battery backup RAM for saving important data This ensures that you have a safe place to store critical data You can now write software applications without being concerned that system crashes will erase critical data from the memory When the external power for the system is loss the battery can continu ously provide power to the battery backup RAM to keep the data There is a BTR LED on the front panel of the APAX 6572 Replace the lithium battery with a new one if the BAT LED is activated Meaning battery runs out of its power Battery Specifications Battery Type BR2032 M Electrical Properties Nominal voltage 3 0 V Nominal capacity 210 mAh Load 15 k End voltage 2 0 V m Dimensions Diameter 21 0 mm Height 5 5 mm Weight 3 0 g Refer to below diagram to change the battery Open the Cover Battery for RTC Ba
19. tion Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous testing most of our customers never need to use our repair service If an Advantech product is defec tive it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and shi
20. ttery for SRAM 00000b00000 0000060000 990000c000000e8000e Warning Battery may explode if mistreated Do not recharge disassemble or dis N pose of in fire APAX 6572 User Manual 8 1 3 6 1 3 7 1 3 8 1 3 9 Compact Flash Card APAX 6572 build in one Compact Flash Card Slot for user to install the CF Suggest to use the Industrial Grade CF card to secure the reliability Please refer below dia gram to install or access the CF Remove this cover Reset Button APAX 6572 features a reset button on the top panel Operators can manually reboot the system with the reset button Audio APAX 6572 offers the audio interface MIC LIN OUT LINE IN are available The audio interfaces are accessed via the operating system Real Time Clock RTC APAX 6572 delivers built in real time clock and programmers can use it in their application programs When the power is loss the RTC can still run using the power from battery which has been described in section 1 3 5 1 3 10 Power Connector APAX 6572 needs external DC power supply though the connector on the top side 9 APAX 6572 User Manual 1 3 11 Remote Monitoring and Control Function APAX 6572 series provides a lot of remote diagnosis to monitor controller s health for enhancing the system reliability Through these function provided the centre control room could easily know or control the current status of APAX 6572 remotely
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