IN0670EN001 - 2014-01-20 - SAMBA - str. 1-2
Contents
1. undamaged PTO shafts Damaged PTO shaft shall be repaired or replaced with new one Prior to approaching any operation make sure that PTO rears have proper rotational direction 4 6 Hydraulic assembly Caution Hydraulic assembly is under pressure Hydraulic oil under pressure may permeate through skin and cause serious injury therefore skin and eyes should be protected in particular In case of injuries caused by liquid under pressure call doctor immediately Hydraulic hoses can be connected to tractor s hydraulics provided that both the tractor s and the mower s hydraulic assemblies are not under pressure To remove the pressure from the hoses just simply restart the tractor s hydraulic valves several times once the tractor is off When dismounting the machine from the tractor set the equipment aside deflate the pressure from hydraulics and turn tractor s engine off nate Light rear disk mowers SaMASZ User s manual SAMBA EQ RR FARM AND MUNICIPAL MACHINERY Q When inspecting hydraulic assembly s malfunction and looking for oil leaks it is forbidden to touch any potential leaks until the entire assembly is under pressure 4 7 Residual risk Despite the fact that SaMASZ Bialystok the manufacturer of the mower takes the responsibility for the mower design and manufacturing in order to eliminate hazard certain risk when operating the mower is unavoidable Major source of risk follows performance of these2. unscrew nut M12 and remount Fig 18 Quick replacement of cutting knives NOTE Pay attention whether the mower is not vibrating when operating for this proves that disk disks operates only for 1 knife Long term operation will lead to serious damaging of the cutterbar Have breaks while operating and check whether the knife set is complete 21 NIA Light rear disk mowers SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY NOTE When replacing knives the engine must be off and the cutterbar must lie on the ground The spline shaft connecting the mower to the tractor must be disconnected Fig 19 Rear guard lifted up for replacement of cutting knives NOTE Due to various disk rotation directions prior to mounting knives check rotation directions of each disk Fig 17 NOTE Improper mounting of knives will lead the mower to choke When mounting pay special attention to knife holder 6 3 Adjusting cutting height To get the required mowing height change length of upper link for suspension assembly S Fig 9 Extending the link increases the mowing height and shortening the link reduces the height 6 4 Operating service 6 4 1 Controlling condition of knives and knife holders AII knives should be of the same length and weight Replace them if necessary only in sets of the same length and weight Knife holder cannot be worn more than provided on Fig 20 If knife hold
3. SaMASZ company constantly works on development of all of its machines types and models Therefore there is always a possibility in change of form equipment and technology of the delivered machines No claims can arise from data drawings and descriptions included herein as well as in the spare part list 11 2 Warranty repairs record Repairs scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signature of repair shop 29
4. danger of stones etc being thrown out Damaged protective apron should be replaced with a new one When operating the mower control damages to structures protective aprons chains rubber elements and if need be replace these with new ones even not completely worn out elements When mounting the mower on a tractor danger of wounding is present It is recommended for the operator to wear protective gloves In the event of fatal failure please call for technical service and if an accident in this case road accident occurs respect first aid rules and contact responsible authorities Mower should be kept clean so as to avoid danger of fire Do not leave agricultural machinery on slopes or other descents without providing protection against its free runaway 4 2 Conditions of mounting mower on tractor Prior to the mounting operation check whether the tractor s and the mower s hitch categories are compatible and make sure that tractor s hitch load is adequate for the machine aggregated When mounting the machine examine technical condition of the mower s hitch assembly and tractor s 3 point linkage Use only genuine pins and cotters to mount the mower on a tractor 4 3 Transport Any modifications in the mower s position are possible only if no unauthorized personnel is around children in particular nate Light rear disk mowers SaMASZ User s manual SAMBA 7 FARM AND MUNICIPAL MACHINERY a W
5. device is loosed often dimension R shall be reduced by 1 2 mm Bear in mind that too tight the spring tension may cause the breakaway device to be locked and therefore machine to be damaged 243 MA Light rear disk mowers SaMASZ User s manual SANIRA FARM AND MUNICIPAL MACHINERY 5 MOWER S OPERATION 5 1 Mounting mower on tractor NOTE When mounting and dismounting the mower there should be no persons in between the machine and the tractor Any accidental maneuvering with the set may cause to crushing of unauthorized personnel Mower should be mounted on tractor with use of 3 point linkage as provided on Fig 9 Upon mounting the mower adjust the machine position on even ground with use of upper link S and hangers W of tractor s lower links Cutterbar should be inclined towards Hangers W of tractor s lower links should be placed on pins A Fig 9 of mower s linkage Connect the mower hydraulic hose to the tractor one section hydraulic connector As the mower is mounted to the tractor examine the longitudinal balance and steering of the tractor mower aggregate In order to do this the set should be weighed and then driven on the scales with the tractor front axis only the mower must be in transport position so lifted upwards If pressure on the front axis is at least 20 of the whole pressure for the aggregate it means the aggregate is stable If not the tractor front axis should be balanced accordi
6. optimal pressure of cutterbar onto the ground Meadows or fields to be mowed should be even previously prepared by rolling and other processing NOTE Use of the mower for purposes other than mentioned herein is forbidden Different use than the above mentioned shall be considered as improper and may lead to revoking of the warranty The mower should be operated maintained and repaired only by personnel who are familiarized with its detailed specifications and safety rules and procedures Willful modifications to the mower may lead to revoking the warranty NOTE SAMBA mowers are not fully resistant to stones and therefore when operating on a stony field it is highly likely that disks might be replaced frequently or in extreme case cutterbar might be seriously damaged which is NOT COVERED by free warranty servicing 3 1 Technical data Tab 1 Technical data Mower type SAMBA 160 SAMBA 200 SAMBA 240 SAMBA 280 Working width m 1 60 2 00 2 40 2 80 Number of knives pcs 8 10 12 14 Number of disks pcs 4 5 6 7 Tractor s PTO rears rpm 540 Cooperating tractor power HP from 20 from 30 from 45 from 60 Operating capacity ha h 1 5 2 0 2 5 3 0 Transport length mm 1782 Transport width mm 1695 Width in working assembly mm 3680 3956 4230 4504 Transport height mm 2140 2520 2900 3280 Weight kg 410 450 490 530 Cutting speed of knife m s 83 R
7. order to avoid clogging mowing speed should be adjusted to the mentioned conditions In order to remove the machine clogging lower the cutterbar onto the ground disconnect the drive take ignition key off and pay particular attention When eliminating the mower s clogging use also safety means for operator so protective gloves and tight wear 5 7 3 Driving with mower over windrows when taking turns Lift mower up by means of hydraulic cylinder and take a turn Fig 15 Height of lifted up mower is enough to have a drive over windrows without need of applying any lifting of mower on tractor lifting devices This is necessary as not taking such maneuver may cause the cutterbar to get clogged with grass Fig 15 Mower SAMBA ready to take turns 5 8 Dismounting mower from tractor NOTE When dismounting make sure there is no person in between the mower and the tractor To dismount the mower from the tractor Q turn cutterbar s drive off Q place the mower on an even paved ground then lower and inspect if the mower is properly secured against falling a turn the tractor s engine off and take ignition key off 19 naa Light rear disk mowers SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY Q dismount the PTO shaft and place it on a PTO shaft holder that is standard delivered with the mower a disconnect hydraulic hose a detach tractor s upper link and lower strands from mower s li
8. with mower over windrows when taking turns eese rennen 19 5 8 Dismounting mower from tractor eese eene nnne tne entren ener enne entree i tenentes 19 6 MOUNTING AND ADJUSTMENTS sicssevssessocssvesstcsensconseonsenbssehensecoatesbocushacsoaseusespesesssoneyecssovies 20 6 1 Mounting Knives inti ere testes erdt BU tete e tet eee 20 6 2 R placing khiVesz oci tertie iiec etie tte e ee eiii pre st eH RE ee Hee p Ide pete ZA ECL i ere Eee 21 63 Adjustng cutung height 5 eget e a Seen re Erster ttr eee leo vegebes esee e oust edes 22 6 4 Operating ServICe Le deae EG e e pee n eer neret br eese Ree e ordres 22 6 4 1 Controlling condition of knives and knife holders eene 22 6 4 2 Controlling tension of V belts for belt gear sese nenne 23 6 4 3 Daily maintenance nnii or O AO bee ee ee docete e eer de been e uo aee A E ge tete 23 6 4 4 Off season maintenance and storing enne en rennen nennen nennen nennen 23 To OD LO VI Eo 24 MV SOUTER aR ae eet eto entere ettet Hace ds teed cashes K ea Er Ere a E tegat eade 24 1 23 InterSectmng axis gear iuc a lia ilies tee pe RED d eee eae tanta ee 25 8 DEFECTS AND THEIR REPAIR ccccsiecsesssdescdeesdeccnssswscebesdessdsenssossstossesseossesstevessselcbeddscossessoonsss 26 9 REPAIR AND WITHDRAWAL FROM USE eesessesessossoesoesossesossossescssoscosoesossossesossossessosoese 27 PEE MMC Oe ale Celi eens ys aby
9. work safety when operating tractors machines technical instruments and devices used in farming Dz U nr 12 98 poz 51 When operating the mower the tractor should always be equipped with operator s cabin Mower should not be operated when the cooperating tractor is not well balanced The mower shall never be started when it is lifted up The mower shall never be started with persons or animals near the machine Prior to starting the mower make sure there are no animals underneath the tarpaulin cover The safety guard shall never be lifted until rotating assemblies are in complete standstill Tractor s engine must be turned off Caution Cutting knives keep rotating for several minutes after the engine is stopped Always comply with safety decals describing hazards and warning signs placed on the machine Before starting the tractor make sure that each drive is disconnected while the hydraulics control levers are in neutral position Do not let the tractor s engine operate without any supervision Before leaving the tractor turn the engine off and take the ignition key out It is forbidden to drive the mower backwards when operating Never get onto the mower CZ c Light rear disk mowers SaMASZ User s manual SAMBA np R FARM AND MUNICIPAL MACHINERY Lifting the mower on the tractor 3 point linkage with the drive on and the disks rotating is not permitted For operating and transport drive permis
10. 2 N 52 Catching point when Never stand near the Do not remain in the Wear protective gloves relocating mower tractor 3 point linkage mower swinging area when controlling the lift N174 PL EN DE RU e i gt 13 N 117 14 N 167 15 N 168 Avoid contact with liquid Do not get onto guardrails Do not touch machine PL SZYBKA WYMIANA NOZY EN QUICK KNIFE REPLACEMENTY coming out under or protective guards parts until all of its DE MESSERSCHNELLVERSCHLUR a RU BbICTPAA OBMEHA HOXE pressure assemblies are stopped 16 N 174 It is forbidden to put the machine 1 6 M P a into vertical position before the discs reach the standstill and to start CLEAN THE MOWER EACH DAY N55 the PTO shaft in transport position AFTER WORKING 18 N 55 It may damage the PTO shaft z 75 3 Especially between discs and the cutterbar because grass with mud may damage bearings in the disc module 20 N 63 Praca Work Odczepianie Transport od ciagnika Detachment from tractor 17 N 31 19 N 155 DANGER OPERATING WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m 22 P 3 OPTIMUM INCLINATION TOWARDS THE GROUND IS 1 3 TO THE MOWING DIRECTION WORKING WITHOUT GUARDS IS FORBIDDEN DANGER OF THE STONES ETC IT IS ALLOWED TO WORK IN HORIZONTAL POSITION BEING THROWN OUT DIFFERENT INCLINATION MAY DAMAGE THE MOWER 23 P 2 24
11. CZ SaMASZ SaMASZ Sp z o o thy Poland 15 161 Bialystok ul Trawiasta 15 FARM AND MUNICIPAL MACHINERY Established 1984 NIP 966 159 29 76 tel 48 85 654 45 84 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL REAR DISK MOWER SAMBA 160 1 6m SAMBA 200 2 0m SAMBA 240 2 4 m SAMBA 280 2 8 m MEER IN0670EN001 EDITION NO 1 Original manual It is recommended to incline cutterbar up to angle of 3 in relation to mowing direction Operating in horizontal position is admissible DO NOT N TURN THE DRIVE ON UNLESS THE MOWER IS IN ITS WORKING POSITION DO NOT OPERATE THE MOWER WITH UNAUTHORIZED PERSONNEL PRESENT WITHIN 50 M OR LESS NOTE Keep this manual for future reference Written by mgr inz Jakub Goscik GAS i Light rear disk mowers SaMASZ User s manual SAMBA AND MUNICIPAL MACHINERY Table of contents page 1 IDENTIFYING THE MACH IND iere iet eee OWA De INTRODUCTION E EE E EE Se DESIGNATION Prec dm GE oi Olas Gsii 3 14 Technical data iiie eg Siete cal oc ies ag AE tete Pet tatg Ud eta 3 2 Design and operating principle eese eene aaa enne 3 3 Standard equipment and spare parts ienee rnent rnense iee nennen nnne tnter eene iaa E oeiee 4 SAFETY ADVICE AND WARNING eeioeets ree thoro einen catioescqonoasenscpadocaeceosvosegasoessoaienesssegnass 4 1 Safetyruleszand regulations u sc e RO
12. N 173 sid E NIA Light rear disk mowers SaMASZ User s manual SUMBA CLEAN THE MOWER EACH DAY AFTER WORKING the cuteba e wih mu e may dam inthe di A SN AS WORKING WITHOUT GUARDS IS FORBIDDEN e E pis gt ub gt O shai may dami ine PTO shaft 540 min mimcid mim DANGER ON REMAINS A OPERATING WHEN ANY PERSON REMAIN IN THE DANGER ARE 50m Fig 6 Location of warning decals on mower NOTE Any assembly used for the mower repair should hold all warning decals provided by the manufacturer 4 9 Operation and design of safety breakaway device Upon driving with mower onto an obstacle one of the safety breakaway device s arm is retracted so as the mower s working assemblies by an angle of approx 20 Fig 8 Operator is then given enough time to stop the tractor and avoid damaging the mower The safety breakaway device s spring Fig 7 with adjustable deflection allows for changing the device s momentum of activation Fig 7 Mower safety breakaway device Fig 8 Mower retracting upon use of breakaway device Length of pressed safety breakaway device s steel spring measurement R on Fig 7 should be R 138 mm 10 mm D 37 mm In the event if breakaway
13. N e ee toe eet ente e ete o eie 4 2 Conditions of mounting mower on tractor esses eren aaa tenete tenente tenente enne et 4 3 Eransport iiber eee Deb ui ie OR est bietet eet E Fo bte bet PA URE aS 4 3 1 Relocating mower onto another vehicle for transport e oeee eee aaa aaa aaa awa 44 Operatnhg patts xc ate ettet Pe Ta WLK tei etu deu LRL aes 4 32 LOI P S 4 6 Hydraulic aSsembly 2 o ee rue ere eere he o peeled pe eie ce Renten edd 4 7 Residualtisk uie Ree Ete ed eet ee ep ER EA 10 4 8 Safety decals and their meaning esee enne en rennen retener en nest nennen 11 4 9 Operation and design of safety breakaway device ener nre 13 5 MOWERS OPERATION asesor C tad IU pu RUT 14 5 l Mounting mower On tractor eene E Ea ANA 14 5 2 Preparing mower tor transport ie nep er EP aes eee A ee a 15 5 3 Preparing mower for transport on public roads esee rennen nennen enne nenne 16 5 4 Mounting PTO shaft dete de ae esee deese et de breit epe ice AW 16 5 5 Switching the mower from transport to working position eese nennen nene 17 5 6 Preparing mower for Operation sissies niieoee eene aaa aaa aaa nennen nns 18 3 2 OU CRIT 18 5 7 1 Basic information on MOWING ou eeeeseeseeesceessecsecsseceseceseceseceseceseesseescaeesseeeseecsaecsaecsaecaecnaeeaeeees 18 5 452 Mower logging idum t td ote E A di od iae 19 5 7 3 Driving
14. User If mowing has been performed with use of a double drum mower then the following recommendations and remarks should be taken into consideration a stubble after mowing looks different than in case of double drum mowers If mower is inclined by approx 2 to 3 then the stubble line is wavy When mowing in horizontal manner although the line seems to be straight but due to the fact that cutting knives are operating horizontally in double drum mower always with some angle part of standing grass which do not grow straight up are going to be cut a bit higher Due to this it may seem that mower is not keeping precision disk mowers always leave some certain amount of uncut grass in disks which when cutting grass forward are rotating in mowing direction SAMBA 200 1 piece while SAMBA 240 and 280 2 pieces each Their size depends on grass type fine hard Disk mowers have their own optimal working parameters spline shaft rpm value of 500 540 rpm which normally corresponds to engine rears of 1700 1900 rpm If too low rpm value is applied then mowers tend to stop mowing while too high rpm value leads to generating too strong stream of air coming from disks which results in leaning of grass and ultimately very large amount of grass driving speed recommended of min 8 km h the faster the better result There is no bounds for operating on an even meadow driving speed of even V 30 km h can be applied NOTE
15. When driving below speed of V 5 km h flow of grass is disturbed which will result in mower s clogging Mowing quality is therefore impaired significantly 18 CZ NIA G Light rear disk mowers SaMASZ User s manual SUMBA FARM AND MUNICIPAL MACHINERY a disk mower stops mowing if there is too much of water over the meadow or after long term precipitations which causes the ground to become very loose and it is recommended to wait until is dry a laid grasses can be mowed only very low e g 3 cm as when cutting grass forward knives have to operate under some angle In such case stubble surface looks very wavy and not attractive at all a mowing laid grass with too low an incline may cause grass to get wound onto drums and in result disk clogging a when operating on cultivated single season meadows or after long term high precipitations reduce pressure of the cutterbar by adjusting support spring for the cutterbar may get clogged pushing soil forward a SAMBA mowers mow well when straight line is being kept It is recommended not to turn in grass windrow a in case of mowing both high straight and laid grass in order to prevent clogging it is useful to dismount right swath guide 5 7 2 Mower clogging When operating the mower pay attention to variable conditions on field which may influence the mower clog such as terrain unevenness height and density of grass as well as other objects in the grass In
16. aa 27 9 2 Withdrawal from use ga sia tee cee et Odo RAP ee che ee pe ee eee 27 I0 WARRANTY CARD iie titi teneo oai oi 27 IL WARRANTY TERMS eco ERES R TUN catioussscsgusasareasous seguasenenssseassder 28 11 1 Warranty claim procedure sace eee eme ae Re ad re i eee ed WL epa 28 11 2 Warranty repairs record a eot eter hos sed tete eet edet e ee dos ete eoe ee sed enean e 29 aM SZ FARM AND MUNICIPAL MACHINERY User s manual Light rear disk mowers SAMBA 1 IDENTIFYING THE MACHINE Data plate is permanently mounted to the mower s main frame in place shown below on Fig 1 Nr KREM 4690 K KJ LJ MADE IN POLAND AMA mASz C y SS sam ASZ www samasz pl Masa 15 161 Biatystok ul Trawiasta 15 tel 48 85 664 70 31 KOSIARKA DYSKOWA OJJ SAMBA 240 Rok prod Ems Ver a 5 Fig 1 Data plate placement Data plate includes name of the manufacturer mower serial number mower symbol date of manufacture weight Version no NOTE quality management sign CE marking means that mower is conforming with Directive 2006 42 EC and harmonized standards MADE IN POLAND sign barcode In case the operator s manual is unclear or illegible all necessary information can be obtained from manufacturer or the dealer N INTRODUCTION This operator s manual should be considered the mower s basic equipment and should be kept for further referenc
17. an authorized SaMASZ dealer 4 Warranty claims regarding replacing of the product or repayment are considered within 14 days by the Manufacturer 5 The following cases are not covered by the warranty a normal wearing of parts such as disks slides gears and parts within bushings and sliding bushes joints knife holders cutting knives v belts bearings canvas covers tires fastening elements etc These repairs may be carried out only at the purchaser cost b use of the mower for any purpose other than described in the operator s manual c working on stony fields and consequences d running into any obstacle e too fast lowering of the cutterbar onto the ground f force majeure or other occurrence for which the manufacturer does not bear any responsibility 6 The costs of technical assessment are borne by the Purchaser if the Manufacturer determines that the product being subject to claim is defect free and what is confirmed by a further expertise 7 The Manufacturer has the right to cancel the warranty in the following cases a interference to the interior of the mower modifications to its mechanical design or intentional damages bending parts of the mower b vast damage caused by fortuitous events or others for which the Manufacturer does not bear any responsibility c lack of required records in the warranty card or filling in the warranty card independently d use of the mower for any purpose other than d
18. and durability of SaMASZ machines 3 3 Standard equipment and spare parts Mowers are sold with the following standard equipment warranty card operator s manual with spare part list cutting knives extra set PTO shaft with overrunning clutch spray paint 150 ml Ooocvo Optional equipment on extra charge D warning plates with combined lights and reflectors warning triangle a double rubber guide D cs j Light rear disk mowers SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY Tab 2 Recommended PTO shaft Right hand BONDIOLI 660 900 7G3N066CE007096MA verminde amp PAVESI SAMBA 280 PTO shaft end without clutch PTO shaft end with right To be mounted on the tractor overrunning clutch To be mounted from the mower side Fig 3 Shaft lubrication instructions Shaft connection NOTE PTO shaft lubrication frequency must be respected Points marked on Fig 3 shall be lubricated every 50 hours PTO shaft should also be lubricated prior to and after longer idle period PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission NOTE Optional equipment should be ordered separately The mower is equipped with such elements as holders and brackets used to mount required warning lights and plates Combined lights and reflectors are mounted on the warning plates We congratulate you on the purchase of your
19. ar disk mowers SaMASZ User s manual SAMBA O 7 FARM AND MUNICIPAL MACHINERY 5 6 Preparing mower for operation NOTE During storing of the machines in company SaMASZ the cylinders are protected by special grease in order to secure them against weather which may cause their premature wear Before starting the operation excess grease should be removed from the cylinders Engaging mower s drive should be performed once cutterbar is placed on the ground The following should be performed in workplace and as mower is in working position a a connect PTO shaft extension onto tractor s spline shaft unless only one extension was taken out or connect the complete PTO shaft optimal angle of cutterbar in relation to the ground should be between 2 and 3 This angle is result of tightening or extending the link slowly engage the mower s PTO shaft drive up to 500 540 rpm until cutting discs reach their nominal rotating speed engage proper tractor gear and start mowing Even meadows can be mowed at any driving speed but more than 8 km h however as unevenness occurs the speed should be reduced NOTE Improperly relieved cutting unit of the mower will cause increase of cutterbar pressure on the ground which will lead to faster wear of sliding skids overload of cutterbar higher fuel consumption damage to the stubble and contamination of the fodder 5 7 Operation 5 7 1 Basic information on mowing Dear
20. ated at the belt gear guard 5 4 Mounting PTO shaft PTO shaft should be mounted with overrunning coupling from the mower side The guard should be protected against rotating by securing the shaft set chains to immovable parts of the tractor and the mower NOTE If need be shorten PTO shaft as provided in corresponding shaft operator s manual Fig 14 16 aMASZ User s manual O A FARM AND MUNICIPAL MACHINERY Light rear disk mowers SAMBA A gp m mm mm SB m SB SS SS Gu Gu um UO my 7 8 PAvEsI 0 A CI Shorten the drive tubes by the required length Telescoping tubes must always overlap by at least 1 2 of their length in normal operation and at least 1 3 of their length in all working conditions During maneuvers when the driveline is not rotating the telescoping tubes must have a suitable overlap to maintain the tubes aligned and allow them to slide freely Carefully deburr the ends of the tubes with a file and remove all filings from the tubes i aou w ew ee eee eee m um 9 399S8AM001 Fig 14 Shortening PTO shaft instructions NOTE PTO shafts should be mounted with right overrunning clutch on the mower side NOTE Use machines with correspondingly designed telescopic articulated drive shafts Prior to work commencement inspect safety guards whether they in tractor mower and shaft are placed correctly and are not damaged Damaged or missing parts mu
21. e If the mower is handed over to another operator it should be in working condition along with operator s manual declaration of conformity and its basic equipment as common work safety rules manufacturer Prior to operating the mower its user must familiarize himself with contents of this manual as well The mower is manufactured in accordance with safety standards requirements Respecting recommendations herein shall ensure full operation safety If you have any questions concerning commissioning and operating the mower please contact the Operator s manual remains an integral part of the mower equipment GENERAL PRECAUTION When operating the mower warnings and safety rules marked with this sign herein should be respected NOTE Operating the mower without previous familiarizing with its contents as well as by unauthorized personnel particularly by children is strictly forbidden nant Light rear disk mowers SaMASZ User s manual SAMBA mp R FARM AND MUNICIPAL MACHINERY 3 DESIGNATION Light class rear disk mowers SAMBA are designed to operate on smaller farms and are used for mowing standing grass common grass medick etc on meadows and on stone free fields as well as forming swath out of these They do well in mountainous as well as swamp areas where the machine s and tractor s weight is of great importance Application of innovative suspension assembly allows for adjusting
22. ective means or organization of work employer operator must 1 provide the operator with individual means of noise protection if the 2 provide the operator with individual means of noise protection and supervise its proper use if the noise level in work place reaches or exceeds 85 dB 4 8 Safety decals and their meaning NOTE a all warning decals labels should be clean and legible b lost or damaged decals labels must be replaced c new decals labels may be ordered at the manufacturer gt gt 4 Be extremely careful when PTO shaft is rotating TIR gt 2 N 2 Remark cutting knives Do not get near to the operating mower LU 3 N 3 Prior to operation commencement read the operator s manual carefully Ce EN 4 N 4 Prior to approaching any maintenance or repair works turn the machine off gt A u Remark belt gear keep particular attention gt O 0 6 N 6 Remark pulling in parts Bef 7 N 7 im 540 min min 490 min 8 N 29 Operating the mower is forbidden with presence of any unauthorized personnel within the danger area of 50 m ate i Light rear disk mowers SaMASZ User s manual SAMBA e i e v D I fl 9 N 40 10 N 49 11 N 50 1
23. er is worn too much it should be replaced Tighten 100 110 Nm Fig 20 Permissible wear of knife holder lt 2 mc Light rear disk mowers SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY 6 4 2 Controlling tension of V belts for belt gear Tensioning of V belts for belt gear is controlled by means of tensioner index Fig 21 Distance S should be up to 5 mm If belts are too loose tighten tensioner nuts N In the event of damaging one of belts the entire set must be replaced Fig 21 Controlling tension of V belts 6 4 3 Daily maintenance Upon daily completion of operation the following should be performed Q remove grass dirt and mud from the mower Q inspect all visible external parts and assemblies and their connection all loosen screws shall be tightened while worn or damaged parts replaced Q inspect condition of the cutterbar a lubricate the PTO shaft telescopic tubes with STP grease a if necessary lubricate the other parts and assemblies in accordance with the lubrication instructions item 7 6 4 4 Off season maintenance and storing It is recommended for the operator to wear protective gloves when performing maintenance works Upon completion of operation Q lower the mower s cutterbar onto the ground a take the PTO shaft extension out of the tractor s spline shaft or dismount the complete PTO shaft and install it into corresponding h
24. escribed in the operator s manual 8 Manufacturer can break the service agreement with immediate effect when the user does not pay receivables under the agreement in a timely manner and the delay in payment is longer than 30 days from maturity date Breaking the service agreement by the Contractor for causes lying on the user side makes simultaneous termination of the extended warranty given for the particular machine 9 Manufacturer does not bear any compensation responsibility for the loss caused by the machine breakdown during its operation NOTE When purchasing the machine request your dealer to carefully complete the warranty card with date and location of the purchase as well as the dealer stamp and signature Otherwise the warranty is invalid NOTE The warranty claim shall be considered if the following required data is complete address date and place of purchase mower type and invoice number 28 aM GRAZ SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY Light rear disk mowers gt gt gt gt NOTE Mower s parts which have been bent after collision with obstacles or stones are repaired on charge by SaMASZ NOTE When the warranty expires repairs can be carried out for charge by the entitled repair shops suggested by the dealer The dealer is obliged to inform the Purchaser on these NOTE The Manufacturer have right to introduce design modifications NOTE The
25. hen transported the mower shall have mobile warning light device and warning triangle mounted for a slow driving vehicle a When transported the mower should always be set in transport position See item 5 2 Q Prior to shifting the mower to transport position make sure that the tractor PTO is disconnected and all the rotating parts in complete standstill a Driving speed should always be adjusted to current road conditions a Driving speed should always be adjusted to current road conditions and local traffic rules 4 3 1 Relocating mower onto another vehicle for transport Both the carrier and the driver shall be responsible for the mower s transport safety Any equipment and parts must be secured properly for transport In order to safely relocate the mower onto another vehicle please follow these rules u seize the mower by any lifting device only in places indicated on the machine with the hook sign Fig 4 t leo Fig 4 Mower s catching points a to lift the mower use only lifting devices with hoisting capacity bigger than the mower weight provided on data plate It also applies to ropes and chains used for lifting a transport belts belt suspensions ropes cannot be damaged Whenever damages to these parts are spotted replace these with new ones a when mounting slings chains handles etc always pay attention to setting the machine s center of gravity properly a t
26. least once a year SAMBA 280 2 1 7 2 Intersecting axis gear On daily basis prior to work commencement check the oil level and if needed refill once removing the vent A Fig 24 in upper section of the gear Oil level is inspected by opening check plug B If the oil level is too low refill the oil until it is visible in the check opening B Oil level in gear approx 0 7 1 Oil level is checked after the cutterbar is set horizontally on the ground Mower Oil volume Oil type Replacement frequency SAE 90 EP After first 50 h of operation All types 0 7 Then after next 500 h ISO VG 320 or at least once a year Tab 5 Oil to be filled in gear Fig 24 Points of oil inspection and replacement in intersecting axis gear NOTE The above provisions should be strictly kept If disks found on the cutterbar are able to move freely then high temperature of axis gear should not be a point of concern as in result of a long term operation it may reach 60 80 C EL CZ Light rear disk mowers du SaMASZ User s manual SAMBA 8 DEFECTS AND THEIR REPAIR Tab 6 Possible defects and their repairs Cause Recommendations Defect type Mower fails to mow or leaves strip of uncut grass between disks Small strips of uncut grass SAMBA 160 1 piece SAMBA 200 1 piece SAMBA 240 2 pieces SAMBA 280 2 pieces Some of knives or their parts are missing Mount comp
27. lement Worn knives Replace knives with new ones Improperly mounted knives Mount knives strictly as per manual Too high tractor s engine rpm Reduce rpm recommended 1600 1900 rpm Too low working speed Increase driving speed up to min V gt 10 km h Transmission belts sliding Springs not tightened enough adjust these as per manual Worn v belts replace Damaged tractor s PTO shaft drive not transmitted Visit service workshop Laid grass Low mowing on each occasion Normal with very short grass or right after long term rainfall Safety device is disintegrated too often with no distinct reason Spring found in the device is not enough tensioned Adjust spring as per manual Poor condition of lock s tensioning surface Replace elements of safety breakaway device V belt are on fire Mower is clogged with grass Clear cutterbar Mower is not mowing even though drive is transmitted from tractor Damaged overrunning coupling of spline shaft Examine condition of spline shaft Mower is blocked Damaged cutterbar with gear Call factory service or replace with new one Mower is not hydraulically compacted Damaged or dirty fastening elements of hydraulic assembly Replace or clean fastening elements of hydraulic assembly Damaged tractor s hydraulic assembly Examine condition of tractor s hydraulic assembly Mower is blocked wi
28. ling by disconnecting shut off valve Z Fig 12b found on mower s cylinder a dismount PTO shaft from tractor a lift up support leg and secure it with cotter NOTE When transporting the machine shut off valve lever must be in Z position closed Fig 12b Thanks to this the mower is protected from accidental dismantling on unexpected motion of both the tractor and the mower in worst Fig 12 Cylinder valve in position a opened O work b closed Z transport 15 nae Light rear disk mowers SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY Front guard lifted up for transport Fig 13 Transport position 5 3 Preparing mower for transport on public roads To meet safety precautions concerning transport on the public roads the mower should be equipped with the following devices Q portable warning light plates consisting of panel mounted in the upper guard socket to be ordered optionally The panel consists of warning plate with combined lamp mounted parking stop lights and driving direction and with red reflectors directed to the rear and white light to the front NOTE If the mower purchaser does not own the above warning light plates these can be ordered at the mower s manufacturer a table for marking slow moving vehicles being standard tractor equipment which should be taken from the tractor and placed at the holder loc
29. new SaMASZ mower and wish you much pleasure and the very best experience resulting from its operation 4 SAFETY ADVICE AND WARNING 4 1 Safety rules and regulations a Front axis of the tractor should be loaded by a minimum of 20 of tractor s overall weight to keep the balance If need be use front wheel weights a Any operation with the hydraulic lift lever should be conducted from the operator s seat DO NOT move the lever from outside of the tractor In case of tractors equipped with EHR controlling with hydraulic lift is conducted with a button located outside the tractor s cabin When operating please be extremely careful a When switching from working to transport position the whole or at least one end from tractor s spline shaft side of PTO shaft should be dismounted naa Light rear disk mowers SaMASZ User s manual SAMBA O 7 FARM AND MUNICIPAL MACHINERY D Oooooo D Examine condition of guards and its mounting on regular basis Operating without safety guards is not permitted Neither operation with damaged or raised guard is permitted danger of stones etc being thrown out Damaged protective apron should be replaced with a new one Start mowing only when the tractor s spline shaft reaches its nominal value of 540 rpm DO NOT exceed value of 600 rpm for spline shaft No unauthorized personnel is allowed to remain within the danger area of at least 50 m Keep particular ca
30. ngly Fig 9 Mower mounted on tractor NOTE Prior to dismounting mower from tractor put safety pin 1 into a hole 3 in cutterbar to protect hitch from falling With mower mounted on place the pin in bushing 2 Fig 10a found on central beam Fig 10 a 1 safety pin 2 bushing 3 hole in cutterbar b Z locking pawl 4 ne Light rear disk mowers y p gt SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY 5 2 Preparing mower for transport NOTE Prior to shifting the mower to transport position lift up mower s front guard O and secure it with pin S Fig 11 found on the guard s right side The guard if not lifted up and improperly protected may cause serious damages to mower s guard or tractor s elements e g rear lights R gt O E Fig 11 Manner of setting front guard for transport In order to prepare the mower lifted on the tractor for transport on a road a lift up mower s front guard and secure it with pin a lift the mower with tractor hydraulic lift onto the tractor links until the lower lift pins of the mower 3 point linkage frame are raised about 50 cm above the ground Fig 13 Q remove safety pin 1 and place it in bushing 2 Fig 10a u lift the cutterbar vertically with hydraulic cylinder and lock the locking pawl Z Fig 10b Q protect the cutterbar from fal
31. nkage 6 MOUNTING AND ADJUSTMENTS 6 1 Mounting knives NOTE N Use the knives recommended by the manufacturer only NOTE Condition of knives and holders should be checked each time before commencing any operation Damaged or worn elements pose danger of throwing and are as well health and life threatening Prior to mounting cutting knives lift the mower s rear guard Fig 19 Mount knives in accordance with scheme provided on Fig 16 Fig 17 and Fig 18 Manufacturer recommended knives should have measurements of 105x49x4 conform to standard PN EN 795 2002 Cutting knives should be mounted with principle that the knife upon grass cutting should lift it up cutting edge should be lower Tighten nuts M12 with socket wrench 18 mm torque of 100 110 Nm Prior to mounting or dismounting knives lock disks with square timber 5 x 5 cm Right knife Left knife Left hand A Fig 17a Direction of disk rears for mower SAMBA 160 20 c Light rear disk mowers SaMASZ User s manual SAMBA e we a awe al POisgiedgiec Fig 17d Direction of disk rears for mower SAMBA 280 6 2 Replacing knives Worn and or damaged knives must be replaced immediately as shown on Fig 18 Knives should be replaced in pairs to keep proper disk balance When replacing knives knife holder s pin shall be examined carefully In case if holder s pin Fig 20 is worn replace holder pins with new ones
32. o catch machines pick ropes of adequate length so that the angle between them is no greater than 120 and the angle between the strand and the vertical is no greater than 60 a collapsible elements should be locked in transport position a when relocating the mower onto another vehicle there should be no unauthorized personnel permitted to remain within the danger area a the mower should be protected from shifting on the vehicle s trailer NOTE Securing both the danger area and activity performed shall lie under the responsibility of the person in charge of the mower transporting aM SZ FARM AND MUNICIPAL MACHINERY User s manual Light rear disk mowers SAMBA Fig 5 Location of centre of gravity for Samba mowers Tab 3 Location of centre of gravity Dimension Mower type mm Samba 160 Samba 200 Samba 240 Samba 280 A 506 510 515 510 B 61 78 200 358 C 668 706 710 TIO 4 4 Operating parts Prior to operating the mower check condition of both the knife and the knife holder Worn or damaged knives or knife holders should be replaced immediately with new ones 4 5 PTO shaft Prior to operating learn provisions found in bar manufacturer s manual placed on the shaft Use only the mower s manufacturer recommended PTO shafts featuring guards in good technical condition In order to operate safely use only fully technically fit
33. older at the 3 point linkage frame a detach hydraulic and electrical hoses out of the tractor and hang them onto corresponding holders on the 3 point linkage frame Q dismount mower from tractor see item 5 8 and then drive away with tractor Detached mower should be stored in standstill position so it is supported by supporting leg and the cutterbar It is recommended to store the set on paved ground preferably in roofed places inaccessible to unauthorized personnel Machine should be stored in dry place in the event if it is exposed to precipitations apply lubrication regularly NOTE When storing SAMBA mowers with hitch set in vertical position protect the cutterbar by means of wedge K Fig 22 against possible loss in stability and in consequence mower s overturning S3 2 nA Ae Light rear disk mowers SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY Fig 22 Samba mower in vertical standstill position If stored for adequate period prior to operating the machine its technical condition should be examined and special attention should be paid to the hydraulics and the drive Paintwork should be complemented hydraulic hoses checked and lubricated At the end of the season the mower should be cleaned washed and dried Carefully grease unpainted surfaces and 3 point linkage pins Moreover Q perform any necessary paintwork repair a examine oil level in axis gears and cutterbar item 7 If leak
34. operations operation of mower by minors as well as not being learned with content of the operator s manual operation of mower by persons under influence of alcohol or other abusive substances not being cautious while transporting and moving the mower during operation transport of persons remaining on the machine presence of persons and animals within the mower s operation range performing operations related to servicing and adjustment with engine on Ooooodo 1 Danger of catching This kind of risk occurs when the mower position is changed when operating near rotating parts operating without safety guards When operating maintenance and regulation works are conducted always wear protective gloves footwear and clothing with no loose parts belts etc Always comply with safety decals placed on the mower 2 Danger of wound This kind of risk appears when operating parts with sharp edges are being replaced For any repair and maintenance works always wear safety gloves 3 Danger of liquid leakage out of hydraulic assembly When connecting hydraulic hoses to and from the tractor hydraulic connectors make sure that either tractor or mower hydraulics are pressure free When servicing hydraulic assembly always wear protective gloves and eyewear Inspect hydraulic hoses regularly NOTE Residual risk results from incorrect behavior of the mower s operator 4 Bans Bear in mind the following bans when operating the mower Q do no
35. otational speed of disks rpm 3115 3 point linkage category II II II II Noise level Lpa 77 0 3 0 dB Lamax 76 0 3 0 dB Lepeak 98 5 3 0 dB Lpa noise level related to 8 hour working time Averaged in time acoustic pressure level corrected by frequency characteristic A LAmax maximum value corrected by frequency characteristic A of acoustic pressure level Lcpeak peak level of acoustic pressure corrected by frequency characteristic C ne Light rear disk mowers NA 1 SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY 3 2 Design and operating principle 1 3 5 4 6 7 Fig 2 Overview of rear disk mower SAMBA 1 Linkage 5 Swath guide 2 Cylinder with support spring 6 Safety guard 3 Belt gear 7 Disk type swath guide option 4 Cutterbar 8 3 point linkage frame Linkage 1 allows mounting mower on tractor s 3 point linkage Drive from tractor s PTO is transmitted by belt gear 3 onto LiteCUT cutterbar 4 Hydraulic lifting cylinder 2 fed from the tractor external hydraulics is used to adjust the mower to working position 3 point linkage frame 8 onto which spring suspended cutterbar is set The frame has also swath guides 5 which are standard delivered optional disk type guides 7 and protective guard 6 Well proven design and quality materials ensure high reliability
36. s are found remove them immediately and refill the oil If water is found in the oil it must be replaced otherwise the gears bearings and shafts could be exposed to corrosion what in result could lead to further failures Q perform periodic checkups of the mower and protect all operating parts with grease in order to prevent their baking and creating any sources of corrosion which significantly influences mower s proper operation Q control hydraulic hoses on regular basis If damaged or worn replace the hoses with new ones Expiry period for hydraulic hose should be no longer than 5 years from the date of manufactured marked on a hose 7 LUBRICATING 7 1 Cutterbar Cutterbar is filled with oil through plug closed hole A Fig 23a Adequate oil level with horizontal position of the cutterbar is 5 7 mm from the cutterbar s bottom To drain the oil use plug B Fig 23b found in lower section of the cutterbar The best time to drain oil is immediately after operation if still warm E z E b Fig 23 Points of oil inspection and replacement in cutterbar 24 aM SZ FARM AND MUNICIPAL MACHINERY User s manual Light rear disk mowers SAMBA Tab 4 Amount of oil to be filled in cutterbar Mower type Oil volume I Oil type Replacement frequency SAMBA 160 1 2 SAMBA 200 L5 SAE 90 EP After first 50 h of operation then after next Se 1x ISO VG 320 500 h or at
37. sible slope shall be 8 Never stand between the tractor and the mower unless tractor mower aggregate is protected against moving with the tractor s parking brake Any maintenance checkups and regulations may be conducted only when the mower is disassembled and on the ground If any maintenance or adjustment works under the lifted mower are necessary it must be secured against falling with a support If any part of the mower needs to be replaced use only genuine spare parts according to catalogue of spare parts Pay particular attention to both PTO shaft and spline shaft guards Never operate with damaged guards Hydraulic hoses should be inspected on regular basis and if any damage is found or they expire replace these with new ones Expiry period for hydraulic hose should be no longer than 5 years Never use scotch tape to repair damaged hydraulic hoses When connecting hydraulic hoses to tractor hydraulic connectors make sure that either tractor or mower hydraulics are pressure free When servicing hydraulic assembly always wear protective gloves and eyewear Hydraulic oil leaking under pressure 16 MPa may permeate through the skin and cause its infection thereafter If such is experienced immediately visit a doctor The mower should be stored under roof and in manner that effectively prevents animals and persons from being injured Operating without safety guards is not permitted Neither operation with damaged or raised guard is permitted
38. st be replaced with genuine ones Make sure that the PTO shaft is mounted properly Approaching the rotating parts is strictly forbidden as it may lead to serious injuries or even cause death For any service and repair works of the shaft and the blower the tractor engine and spline drive must be disconnected Prior to the operation commencement read the operator s manuals of both the shaft and the machine 5 5 Switching the mower from transport to working position NOTE Switching the mower from operating position to transport position and vice versa could only take place on even and stable ground Prior to approaching works make sure whether there are no unauthorized persons exposed to getting crushed open the shut off valve on the cylinder Fig 12a lower the mower onto the tractor s 3 point linkage until the suspension pins of the frame are at height max of 40 cm above the ground Fig 13 make sure there is no person around the danger area tension the line so as the locking pawl can be released Z Fig 10b and open tractor s external hydraulics to set cutterbar by means of hydraulic cylinder into horizontal position lower the cutterbar with tractor lever to reach the horizontal position in the slowest way possible by means of upper link S Fig 9 set required mowing height By extending the link S the mowing height is increased while shortening it is reduced lower mower s front guard STF ag e Light re
39. t remove clogs from the mower make any adjustments or repairs when the mower is operating never change the sequence of operation and maintenance works specified in the operator s manual never operate the mower when it is not in working condition or has safety guards damaged never get your limbs close to mower s rotating parts during the mower repair and maintenance works always comply with the descriptions included in the operator s manual while conducting them with the tractor drive disconnected prior to approaching any works focus your attention solely on the tasks to do never operate the mower being under influence of alcohol drugs or strong medicines Q wear clothing that is not too loose nor too tight Too loose clothing elements may be pulled in by the mower s rotating parts a the mower cannot be operated by children nor handicapped people Oovoo Oo When describing residual risk the mower shall be considered a machine which until the moment of production launching had been designed and manufactured in accordance with top technology until the day of the mower manufacture 10 j FARM AND MUNICIPAL MACHINERY User s manual Light rear disk mowers SAMBA NOTE N There is possibility of residual risk if not complying with specified instructions and bans When the risk of being exposed to noise cannot be avoided or eliminated by noise level in work place exceeds 80 dB any group prot
40. th grass no flow of grass or flow is uneven Too low mowing speed Increase speed up to min of approx 10 km h Swath guides are spaced to tight Space swath guides to their maximum Leaking cylinder Contaminated oil in tractor s hydraulic assembly Replace oil in tractor s hydraulic assembly recommended oil purity class acc to NAS 1638 is 9 10 Order brand new cylinder repair kit and replace worn gaskets Excess vibrations when operating Deflected PTO shaft Examine condition of PTO shaft and if need be replace with new one Oil leak in gear Assembly not tight enough Examine tightness and check oil level 26 ae Light rear disk mowers P X 1 SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY 9 REPAIR AND WITHDRAWAL FROM USE 9 1 Repair Prior to any repair or service works the mower should be cleaned thoroughly and any grass dirt or mud removed Carefully check nuts and bolts for adequate torque and the pins for wear Replace screws pegs v belts pins bushings disks knives knife holders bearings etc with new ones if necessary NOTE Prior to commencing repair works the mower should be disconnected from the tractor 9 2 Disassembly and withdrawal from use When unhitching the machine pay particular attention to additional threat such as crush or cut Special protective equipment must be used gloves protective clothing glasses etc Pay atten
41. tion not to allow the machine lose its stability and therefore protect it with supports If the mower cannot be repaired anymore it should be withdrawn from use For this purpose oil from intersecting axis gear and the 3 point linkage frame should be drained and thoroughly clean any excess oil with cleaning agent take v belts and any elements made of plastic These should be delivered to a proper waste treatment company Remaining metal parts should be sold to breaker s yard 10 WARRANTY CARD LIGHT REAR DISK MOWER Serial number Date of manufacture Manufacturer stamp QC signature Date of purchase Dealer stamp Dealer signature The product quality has been checked and meets the required standards and regulations and is permitted for use NOTE Warranty card without the required information or with corrected or illegible information is invalid OF an Light rear disk mowers 7 ay SaMASZ User s manual SAMBA FARM AND MUNICIPAL MACHINERY 11 WARRANTY TERMS 11 1 Warranty claim procedure 1 The manufacturer guarantees its products against faults in materials or production 2 Faults or damages to the mower found within 24 month period from the date of purchase shall be removed free of charge at the purchaser 3 Faults or damages should be submitted personally on letter or by telephone Repairs shall be carried out within 14 days Any repair which is subject to warranty should be carried out by
42. ution when operating near roads and in stony areas Any maintenance and adjustment work is allowed only with the drive disconnected and the cutting disks in complete standstill and wearing protective gloves and appropriate tools Condition of knives should be examined each time before commencing any operation Damaged or worn knife holders must be replaced When driving on public roads always respect the local traffic regulations concerning warning lights while the mower shall be equipped with required safety devices When transported the mower shall have remote warning light device and warning triangle mounted NOTE Any service and repair operations must be conducted with the tractor drive disconnected and ignition key out cutterbar lifted onto the ground while all rotating parts in the complete standstill Caution Cutting knives keep rotating for several minutes after the engine is stopped NOTE Keep the children away from the mower both in operation and standstill When the mower is lifted for repair on the 3 point linkage it should be protected against accidental falling by a mechanical support or by chain Bolts and other fasteners should be inspected on regular basis Operating with damaged or worn fasteners is not admissible Locking pawl line should be mounted with relevant tolerance in the tractor cabin When operating the mower please comply with the Resolution of the Minister of Agriculture and Food Economy of 12 01 1998 on
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