AM5KA507 COMBINED DEPTH/TENSION MEASUREMENT DEVICE
Contents
1. AMSK507 User Manual Rev A Dec 2007 Page 22 of 42 36220 FM 1093 P BOX850 Simonton Jora 77476 Wireline hone 281 342 6413 2 4848 Products IS com 6 0 DRAWINGS AND PARTS LISTS 6 1 MEASURE HEAD ASSEMBLY SIDE VIEW AMSK507 User Manual Rev A Dec 2007 Page 23 of 42 36220 FM 1093 BOX850 Simonton Tora UE one Wireline 2813424848 Products benchmarkwi reline com TOP VIEW ERR E A SG MS N bs M N 5 507 User Manual Rev A Dec 2007 Page 24 of 42 36220 FM 1093 P BOX850 Simonton Tora 77476 Wireline Phone 281 342 6413 2 4848 Products FRONT VIEW E NDA MA 5 507 User Manual Rev A Dec 2007 Page 25 of 42 36220 FM 1093 P BOX850 Simonton Tora 77476 Wireline Phone 281 342 6413 2 4848 Products REAR VIEW AMSK507 User Manual Rev A Dec 2007 Page 26 of 42 36220 FM 1093 P O BOX850 Simonton Tora 2 6415 WirelineP 2 4848 Products alias com PARTS LIST ITEM P N DESCRIPTION QTY REF 1 AM5KA131 ASSY FRAME BACKBONE UPPER 1 5WHL 2 AM5KA232 ASSY FRAME BKBN LWR 5WHL GII 1 3 AM5KA052 1 ASSY MOUNT FLTNG ENCDR WHL W 1 OPTION2. The hardened measuring wheels are 2 0000 ft 609600 m in circumference Springs are used to hold the measuring wheels in contact with the wireline The springs are sized to provide the appropriate friction between the wheels and wireline The frame members are anodized 6061 T6 aluminum Under ideal conditions without magnetic marks the measuring heads have an accuracy of 3 m in 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Hoistman s panel is required to fully utilize the mark detection and stretch correction algorithms TENSION MEASUREMENT The AM5K uses an electronic load axle to measure line tension Three wheels are used to create a force on the load axle To generate this force the wheel mounted on the load axle is offset from the other two slightly This offset creates a slight bend in the cable As wireline tension increases the small offset creates a corresponding bending force on the strain gauged load axle An electronic signal is transmitted via cable to the hoistman s panel and or logging computer representing wireline tension A calibrate resistor is included in the load pin to send out a signal to calibrate the computer system GENERAL SPECIFICATIONS WEIGHT 58 lbs 26 3 kg LENGTH 26 5 673 mm HEIGHT 10 8 274mm WIDTH 15 3 389 mm MAXIMUM TENSION 20 000 Ibs 9072 kg MEASURING WHEEL SIZE
3. Sheet 2 of 2 5 507 User Manual Rev A Dec 2007 Page 42 of 42
4. 24 000 609 60 mm CABLE SIZES 190 to 494 4 8 mm to 12 55mm CABLE BEND OVER TENSION WHEEL 2 5 7 5 degrees depends on cable Minimal or no affects on magnetic marks AMSK507 User Manual Rev A Dec 2007 Page 3 of 42 B h M a 1093 e NC d aoe aon 226415 hone 3 Wirelinec 2 315 5513 Products us a com 3 0 OPERATION 31 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is designed to mount with a standard U joint yoke MOUNTING PLATE DETAIN MOUNTING YOKE 5 507 User Manual Rev A Dec 2007 Page 4 of 42 36220 FM 1093 BOX850 Be ch M d rk Simonton Tora Wireline Phone 281 342 6413 Products Decima Sine com Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force will cause an offset to the tension measurement which will result in an incorrect tension reading LOAD PIN AMSK507 User Manual Rev A Dec 2007 Page 5 of 42 36220 FM 1093 n P BOX850 Simonton A Yn 5026415 hone Wireline 5 4848 Products Eo ral ne com 3 2 CABLE INSTALLATION To install cable first open the wheels by shifting the red release handles Next remove the pus
5. On earlier model heads the wheels are pressed on to the shaft The lower snap ring between the wheel and the bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearing should also be replaced at this time 4 4 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring by using a small screw driver to lift one end of the ring out of the groove then walk the ring off of the pin The load pin can then be removed from the mounting frame 4 4 3 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going down hole simply rotate the pickup 180 degrees to change the direction AMSK507 User Manual Rev A Dec 2007 Page 14 of 42 36220 FM 1093 P 850 Simonton Tora 5426416 none WirelineP 24848 Products fered alias com 4 4 4 ENCODER COUPLING INSTALLATI
6. EN 50021 1999 Coding C 113 G EEx nA II T6 i Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 B 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service AIG S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards amd Directives and is accredited for test and inspection by N A P I T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Eurape Sheet of 2 5 507 User Manual Rev A Dec 2007 Page 39 of 42 36220 FM 1093 P O BOX850 pu IE irali one 342 Wireline 5813424848 Products benchmarkwireline com 7 6 LOAD PIN ATEX Conformity Schedule ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 02ATEX1142 Equipment Description The load axle is a device used to translate force or weight into an electrical signal The internal strain gauges change their electrical resistance in proportion to the strain placed on them The resulting small signal is amplified and output as a voltage This unit is constructed from high strength alloys Drawings Number Rev Dat Tile f 1 Low voltage Load Cell Am Lid Load Pin Housing 14 0 1 5V Differential Tension Conditions of Certificatio
7. 0 1 5V DIFF EEx nA AMSKA117 A 4 03 5 121 4 03 DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA AMSKAS07 A 8 04 5 510 8 04 DEVICE ASSY 5 WHEEL BASE MODEL EEx DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 2 0mV V EEx nA GEN II AM5KA517 8 04 AM5KA521 DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5V DIFF EEx nA GEN II DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA GEN II DEVICE ASSY 5 WHEEL BASE MODEL EEx nA GEN II Conditions of Certification None Special Conditions of Certification None This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 2 2 5 507 User Manual Rev A Dec 2007 Page 36 of 42 36220 FM 1093 P O BOX850 Simonton A Yn hone Wirelineg 281 342 4848 Products ES icon reline com 7 3 ENCODER ATEX Conformity Certificate ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1141 This certificate is issued for the electrical equipment Optical Encoder 1200 Pulse Rev Ex Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the condit
8. 16 LOCK SS 4 70 C276P037 WASHER 1 2 FLAT SST 2 71 C276P046 WASHER 6 LOCK SS 4 72 C276P035 WASHER 10 LOCK SS 7 73 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 SCREW 6 32 X 1 2 PHIL PAN SST 4 75 AM5KP117 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AM5KP038 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 SCREW 10 24 X 7 8 FH SOC SST 2 78 AM5KP040 SCREW 10 24 X 3 8 SOC HD SST 5 79 AM5KP042 SCREW 1 2 13 X 3 4 SOC HD SST 2 80 AMS1P048 SCREW 1 4 20 X 3 4 SOC HD SST 4 OPTION W COVER 80 C276P031 SCREW 1 4 20 X 1 1 4 SOC HD SS 8 82 AM5KP037 SCREW 5 16 18 X 4 1 2 SOC HD 2 83 AM3KP028 SCREW 5 16 18 X 1 2 SHCS SST 2 84 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 8 OPTION 84 AMS1P053 SCREW 10 24 X 2 SHCS SST 8 OPTION W HD ENCDR 85 AM5KP043 SCREW 3 8 16 X 1 2 BUTTON HD 3 86 AMS1P006 RING RETNG INT UR187S 4 87 AM5KP033 RING RETNG EXT 0 500 SHAFT SST 1 89 AM3KP018 RING RETNG EXT 1 188 SHAFT SST 4 90 AM5KP168 RING RETNG INT 2 875 LT DUTY 12 91 C276P041 O RING 2 017 BUNA N 1 BACKUP HSG 92 AM5KP072 O RING 2 046 BUNA N MMD COVER 1 93 C276P040 O RING 2 235 BUNA N L P LID 1 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 96 AM5KP020 O RING 2 030 BUNA N ENDCAP 4 97 AMS1P014 O RING 2 152 BUNA N ENC ADPTR 2 98 AM5KP071 O RING 2 141 BUNA N H25 ENCDR 2 99 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 100 C276P042 O RING 2 016 BUNA N 1 BACKUP CONN 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1 NOT SHOWN AMSK507 User Manual R
9. 4 AM5KA052 2 ASSY MOUNT FLTNG ENCDR WHL W O 1 5 AM5KA053 ASSY BLOCK PIVOT HORIZ VERT 1 6 AM5KM057 ADAPTER ENCODER H37C H25D 2 OPTION 6 5 058 COVER ENCODER ADAPTER 1 OPTION 7 AM5KM020 ENDCAP FLOATING ENCODER MOUNT 4 8 AM5KA057 ASSY MOUNT SPOOLNG ROLLR FRNT 1 9 AM5KM026 MOUNT SPOOLING ROLLER REAR 1 10 AM5KA067 ASSY LOAD AXLE 2MV V EEx nA 1 REPLACES AM5KA013 11 AM5KA040 ASSY MOUNT CENTER YOKE 5 WHEEL 1 OPTION 12 AM5KA066 ASSY MAG MARK DETECTOR EEx Na 1 REPLACES AMS1A039 13 AM5KA068 ENCODER HD2 5D 0 SS 1200 EEx nA 1 REPLACES AM5KP161 14 AM5KA058 ASSY BACKUP MAGNETIC EEx Na 1 REPLACES AM5KA055 15 AM5KM024 SHAFT PIVOT VERTICAL 20MM SST 1 16 5 011 SHAFT TENSION ROLLER 30MM SST 5 17 AM5KA059 ASSY SHAFT ENCODER SLIDE 30MM 2 18 AM5KM023 SHAFT PIVOT HORIZONTAL 1 2 SST 1 19 AM5KM013 SHAFT SPOOLING ROLLER 20MM 3 20 AM5KP023 BOLT SHOULDER 3 4 X 3 SST 1 21 AM5KP002 SPRING EXT 4 OAL 47 64 DIA SST 4 22 5 001 WHEEL MEASURING 2FT 5 SPOKE 2 23 5 141 ANCHOR SPRING 1 2 FLOATING 4 24 5 034 PLATE WEAR 1 16 X 1 5 X 3 5 1 25 AM5KM049 BLOCK WEAR 1 50 X 1 50 X 0 56 STL 2 LARGE LINES 25 AM5KM074 BLOCK WEAR UPPER TOOL STL CH 1 SMALL LINES ONLY 26 AM3KM134 BLOCK WEAR 0 75 X 2 50 TOOLSTL 2 27 AM5KM159 BLOCK GUIDE TENSION WHEEL PLAS 2 28 AM5KM084 SCREW ANTI ROTATION TENS WHEEL 6 29 AM5KM010 SHAFT WHEEL CANTILEVERED 5 WHL 1 30 5 060 SHAFT WHEEL CANTLVRD MAG 5 WHL 1 OPTION 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33
10. 6P RECEPTACLE 3112 1 EA 50 5 4 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 O RING 2 017 2 EA 74 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 AM5KA024 20 BACKUP ODOMETER CABLE 101343792 1 AMS7P062 CABLE 24 2P STNDED TC PE PVC AL MY SHLD 20 FT W DW NEC CMUL2919 2 5 057 CONN KPTO6F10 6P STR PLUG 1 EA 3 AM5KP058 CONN 8 10 6 RT ANGLE PLUG 1 EA 4 AM5KP059 DUST CAP KPT8010C CANNON 2 EA 5 5 034 BUSHING 9779 513 4 AMPHENOL 2 EA AMSK507 User Manual Rev A Dec 2007 Page 34 of 42 36220 FM 1093 n 850 Simonton Wireline F 5813454848 Products benchmarkwi reline com 7 0 CERTIFICATION DOCUMENTATION 7 1 MEASURING HEAD ATEX Conformity Certificate Comptiance ATEX Conformity Variation Certificate Epsilon Certificate Number Epsilon 02 1144 1 This certificate is issued for the following equipment 5 Wheel Cable Measurement Device Inline Tension Device Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Compliance and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory require
11. AM5KA063 ASSY WHEEL TENSN SHALLOW GRV 1 OPTION 33 AM5KA073 ASSY WHEEL TENSN DEEP GRV 1 OPTION HI TENSION 34 5 164 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 5 065 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 5 073 COUPLING MOD ENCDR 0 250 0 375 2 OPTION 37 AM5KP124 PIN COILED SPRING 1 4 X 1 1 8 2 ENCODER SLIDE 38 AM5KP125 PIN COILED SPRING 3 16 X 1 2 1 TENSION WHEEL PIN 42 AM5KM138 YOKE PIVOT CENTER MOUNT SST 1 43 5 040 PUSHROD TOGGLE CLAMP PLASTIC 2 51 AMS1P009 RETAINING PIN T HANDLE 1 52 AMS1P072 PLUG 3 8 NPT SS 2 AMSK507 User Manual Rev A Dec 2007 Page 27 of 42 36220 FM 1093 P O BOX850 Soto Toras 2 6415 WirelineP none 2 4848 Products S incre alias com 53 AM5KP075 CHAIN SASH 35 SST 6 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 BEARING BALL 20MM FAFNIR 204PP 4 58 5 134 BEARING BALL 40 ID MOD 1 59 AM5KP001 CLAMP TOGGLE PUSH PULL SST 2 60 AM5KM055 KEY 1 8 X 1 8 X 0 625L SST 2 61 5 144 WASHER 1 4 LOCK SS HIGH COLLAR 4 62 ACMU2P31 WASHER 1 4 FLAT SS 8 63 AMS1P058 WASHER 3 8 LOCK SS 3 64 C276P513 WASHER 3 8 FLAT SST 2 65 C276P036 WASHER 1 4 LOCK SS 4 66 AM5KP011 WASHER 20MM FLAT SST 12 67 C276P039 WASHER 5 16 FLAT SST 2 68 AMS1P066 WASHER 1 2 LOCK SS 2 69 AMS1P047 WASHER 5
12. ON To install the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three piece coupling item 36 to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece of the coupling onto the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings item 98 and tighten it to the encoder mount item 6 Next tighten the plug 2 TN 2 Z oS XV Ws i NSS 55 SS KANA 6 8 RS SS Yy E VU 7 2 5 507 User Manual Rev A Dec 2007 Page 15 of 42 36220 FM 1093 P O BOX850 Simonton A Yn Ts Wireline hone 281 342 6413 Products 4 4 5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it see photo 2 3 The end cap and the pin can now be removed see Photo 5 507 User Manual RevA Dec 2007 Page 16 of 42 36220 FM 1093 P O BOX850 Simonton A Yn T Wireline Phone 26419 2 4848 Products sim ae com 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring Remove the floating encoder assembly Repeat for the other side 5 6 7 Remove anti rotation screw if eq
13. P h M kes 26220 ie 1093 e nc d Simonton Tex Tras 420415 3 Wirelineg 281345 9648 Products u AM5KA507 COMBINED DEPTH TENSION MEASUREMENT DEVICE ATEX ZONE 2 CE CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 RECOMMENDED SPARE PARTS 6 0 DRAWINGS AND PARTS LISTS 6 1 Measure Head Assembly 62 Magnetic Mark Detector 6 33 Load Pin 6 4 Encoder 6 5 Backup Odometer 7 0 CERTIFICATION DOCUMENTS 5 507 User Manual Rev A Dec 2007 Page 1 of 42 36220 FM 1093 P BOX850 Simonton Tora Wireline Phone 281 342 6413 Products ine com 1 0 GENERAL The AM5K Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension The device is designed to be mounted to the spooling arm of a wireline unit It is unique to other measuring devices in that it measures both depth and tension on wireline cables from 190 to 494 This device will work on both open and cased hole wireline units which allows standardization on a measuring head for all types of operations FEATURES AND BENEFITS Straight line measurement cable sizes can be changed without affecting measurement Dual Tangential Measuring Wheels made from specially hardened steel Accepts cable sizes from 190 to 494 diameter 4 8 mm to 12 55 mm Lightweight design with integral tension makes the device ideal for high angle rigu
14. Page 31 of 42 36220 FM 1093 P O BOX850 Simonton Tora 2 6415 WirelineP 5 4848 Products ine com 5 067 ASSY LOAD AXLE 3MV V 45 AM5KP068 CONN 10 107218 1 BENDIX QWL COURSE THD 10 PIN 1 EA 46 AM5KP067 DUST CAP CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 1 1 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 19OD X 0 103W EA 95 AM5KP118 0 RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 EA AMSK507 User Manual Rev A Dec 2007 Page 32 of 42 36220 FM 1093 P BOX850 Simonton Jora Wireline Phone 281 342 6413 Products bot ieee alias com 6 4 ENCODER 5 068 13 5 161 ENCODER H25D SS 1200 ABC 4469 EEx nA 2 36 AMBKMO073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 44 51 071 DUST CAP MS25043 16DA HES 2 EA Specifications 1200 Pulses per revolution 5 15 vdc power Differential Quadrature output A A not B B not Pin Out B 5 Gnd Case 1U2U0 0orml 5 507 User Manual Rev Dec 2007 Page 33 of 42 36220 FM 1093 P BOX850 Simonton Jora Wireline Phone 26419 2 4848 Products eximere alias com 65 BACKUP ODOMETER CABLE AND WIRING 14 AM5KA058 ASSY ENCODER BACKUP MAGNETIC 1 49 AM5KP027 KPT02E10
15. e e Will survive a gauss level exposure of 60 gauss AMSK507 User Manual Rev A Dec 2007 Page 29 of 42 36220 FM 1093 P BOX850 Simonton Tora Wireline Phone 2 6415 2 4848 Products ine com q AM5KA066 ASSY MMD EEx Na 1 AM5KM029 ENCLSR MAGNETIC MARK DETECTOR 1 EA 2 AM5KM035 COVER MAGNETIC MARK DETECTOR 1 EA 5 ACMU1P21 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 1 4 1 EA X 1 3 8 X 1 16 7 ACMU1P22 DUST CAP MS25D43 20DA 1 EA 8 AM5KP072 O RING 2 046 BUNA N MMD COVER 1 EA 4 23910 X 4 3790D X 0 070 10 AM5KA035 PCB MMD POTTED AM5K OR AMS100 1 EA 23 C276P035 WASHER 10 LOCK SS 5 EA 24 AMS8P029 SCREW 10 24 X 1 2 SOC HD SST 5 EA 26 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AMSK507 User Manual Rev A Dec 2007 Page 30 of 42 B h M K 1023 n C d Simonton Toras 342 6418 hone Wireline phone 281 342 6413 Products benchmarkwi ine com 6 3 LOAD PIN TENSION SPECIFICATIONS Power Requirements 12 vdc excitation Interface Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 lbs or 3 of actual whichever is greater Maximum load tested 16 000 16 7 258 kg theoretical 20 000 Ibs 9 072 kg AMSK507 User Manual Rev A Dec 2007
16. e Phone 26419 2 4848 Products a com AFTER ASSEMBLY IS COMPLETE THE HEAD SHOULD BE CONFIGURED AS SHOWN BELOW INSERT PUNCH TO REMOVE ROLL PIN X ENSURE GREASE HOLE IS ON SIDE OPPOSITE OF LOAD PIN AMPLIFIER 5 507 User Manual Rev A Dec 2007 Page 21 of 42 36220 FM 1093 P BOX850 Simonton Jora Wireline Phone 26419 2 4848 Products Ga alias com 5 0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations ITEM P N DESCRIPTION QTY REF 10 AM5KA067 ASSY LOAD AXLE 2MV V EEx nA 1 12 5 066 ASSY MAG MARK DETECTOR EEx Na 1 13 AM5KA068 ENCODER HD2 5D 0 SS 1200 EEx nA 1 14 AM5KA058 ASSY BACKUP MAGNETIC EEx Na 1 22 5 001 WHEEL MEASURING 2FT 5 SPOKE 2 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33 AM5KA063 ASSY WHEEL TENSN SHALLOW GROOVE 1 33 AM5KA073 ASSY WHEEL TENSN DEEP GROOVE 1 OPTION HI TENSION 34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 5 065 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 5 073 COUPLING MOD ENCDR 0 250 0 375 2 51 AMS1P009 RETAINING PIN T HANDLE 1 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 BEARING BALL 40MM ID MOD 1 59 AM5KP001 CLAMP TOGGLE PUSH PULL SST 1 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1
17. ed hole unit You may elect to remove the magnetic mark detector if you have no plans to use the head on an open hole unit any time in the near future The cased hole head can be configured with a different wear plate The cased hole wear plate is thicker and stepped on one end to the keep the line from riding near the top of the wheels This can occur when going in the hole with a small cable 7 32 with a very light load The open hole wear plate is flat Both plates are made from hardened tool steel The wear plate is mounted on the upper frame above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is AM5KM074 3 4 1 To remove the magnetic mark detector refer to item 12 of drawing 6 2 Remove the four screws holding the detector in place then remove the detector To install a magnetic mark detector reverse this procedure 3 4 2 To remove an encoder remove the four screws securing the encoder adapter to the head Remove the encoder and adapter Remove the coupling from the measuring wheel shaft 3 5 INSTALLING THE DEEP GROOVED TENSION WHEEL 3 5 1 A Deep Groove High Load tension wheel is available for use when line tension greater than 12 000 16 is commonly encountered This wheel has a deeper groove to better support the wireline at high tensions The deep groove also reduces the radius of the wheel which lowers the bend angle of the wireline This wheel is only for u
18. ev A Dec 2007 Page 28 of 42 B h M K 1023 n C d Simonton Toras 342 6418 hone Wireline phone 281 342 6413 Products benchmarkwi rolas com 6 2 MAGNETIC MARK DETECTOR SPECIFICATION 1 General This specification describes the latest magnetic mark detector It replaces the original AMS100 detector p n AMS1A003 The performance characteristics emulate the original unit 2 Mechanical The mark detector will work in both the original housing p n AMS1M022 and the AMBK versions using p n AMBKMO29 The pc board is potted to prevent damage from shock vibration or humidity 3 Power Input power is 9 30vdc at 100ma max 4 Outputs Digital line driver out for strong amp strong and also weak amp weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals are a 5vdc digital pulse A digitized 0 5vdc representation of the analog signal is provided 5 Performance a Operating temperature 40 to 120 f compensated and stable Storage temperature 60 to 180 b Magnetic mark detection at cable line speeds of 1 to 1000 feet per minute C Auto cal feature removes offset of the electronics and any constant magnetic field less than 1 gauss every 100ms If in a greater field it will auto calibrate every 11 seconds d Detection of apparent zero gauss at high low crossing is within 0 1 inch and repeatable so as any error is not accumulativ
19. f of Epsilon Certification Service zc MAD S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by N A P I T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet of 2 RevA Dec 2007 Page 41 of 42 36220 FM 1093 n P BOX850 Simonton oo hone Wirelineg 281 342 4848 Products l ne com 78 MARK DETECTOR ATEX Conformity Schedule ATEX CertificateSchedule Epsilon Certificate Number Epsilon Ex 02 1143 Equipment Description The magnetic mark detector is a device which makes use of the Hall effect for the purpose of generating a direct current voltage in the presence of a magnetic field in this case a 5VDC electrical pulse This unit operates between 9 30 volts DC with differential signals via a plug and socket arrangement Drawings Number Rev Ti 98600001 April 01 5 635 Cover Magnetic Mark Detector EX Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsiloneltd com
20. h pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close the red release handles to tighten the wheels against the wireline Swing the head closed and reinsert the pin 5 507 User Manual Rev A Dec 2007 Page 6 of 42 36220 FM 1093 P BOX850 Simonton Wireline Phone 281 342 6413 Products fot S com 3 3 CABLE REMOVAL UNDER LOAD 3 4 1 If under load the load will need to be removed from the device prior to removing the retaining pin A C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a similar way 3 3 3 Tighten the C Clamp until the load is removed from the retaining pin Remove the retaining pin then loosen and remove the C Clamp AMSK507 User Manual Rev A Dec 2007 Page 7 of 42 B h M K 1023 n C d Simonton Toras 342641 hone Wireline phone 281 342 6413 Products benchmarkwi com 3 4 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and a 2 encoder Cased hole operations rarely require a magnetic mark detector and typically use only one encoder If the head is configured for open hole no changes are required to run it on a cas
21. ions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding C 113G EEx nA II T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 E 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is aceredited for test and inspection by N A P 1 T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet of 2 5 507 User Manual Rev A Dec 2007 Page 37 of 42 36220 FM 1093 P BOX850 i i one E Wireline 5813424848 Products benchmarkwireline com 7 4 ENCODER ATEX Conformity Schedule ATEX CertificateSchedule Epsilon Certificate Number Epsilon Ex 2 1141 Equipment Description A heavy duty solid shaft incremental optical encoder designed to operate within an industrial environment The encoder provides a 5 volt line driver output circuit with 1200 pulses per revolution A B and index channe
22. ls including their complementary outputs via a plug and socket arrangement Drawings Number Dat 1 7 100170 1 October98 ETI Encoder board Schematic AMSKM661 Label Encoder 5 15V EX Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilon itd com Sheet 2 of 2 5 507 User Manual Rev A Dec 2007 Page 38 of 42 36220 FM 1093 P O BOX850 Simonton A Yn hone Wirelineg 281 342 4848 Products icon reline com 7 5 LOAD PIN ATEX Conformity Certificate ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1142 This certificate is issued for the electrical equipment Load Axle 2MV V EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s
23. ments in any particular industry or circumstance Directive s ATEX Directive 94 9 EC Standard s 50021 1999 Coding EEx nA II T6 Project Number Report Number ETS0412 ETS A 0412 B 1 Issue Date On Behalf of Epsilon Compliance 01 November 2004 S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 1 2 5 507 User Manual Rev A Dec 2007 Page 35 of 42 36220 FM 1093 n P BOX850 Simonton Wireline 581345 4648 Products benchmarkwi reline com 7 2 MEASURING HEAD ATEX Contormity Schedule Compliance ATEX Variation Conformity Certificate Schedule Epsilon Certificate Number Epsilon 04 1 144 1 Variation 1 Description The 5 wheel measuring device range is extended to include the following versions 512 780PPR 0 1 5V 2 1200 MS16 0 1 5V DIFF 2X1200PPR MS16 2 0mV V An inline tension device of the following types is included in the scope of the certificate 0 1 5V DIFF 2 0mV V Drawings a a em AMTKA106 4 03 DEVICE ASSY INLINE TENISION 2 0 mV V EEx nA AMSKA107 B 4 03 DEVICE ASSY 5 WHEEL 2 X 1200PPRMS162 0mVIVEExnA AMSKA110 B 4 03 DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16
24. n None Special Conditions of Certification None Notional Aayoooton of Professional Inspectors amp Testers Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilon ltd com Sheet 2 of 2 5 507 User Manual Rev A Dec 2007 Page 40 of 42 36220 FM 1093 P O BOX850 Simonton hone Wirelineg 281 342 4848 Products ne com 7 7 MARK DETECTOR ATEX Conformity Certificate 5 507 User Manual ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1143 This certificate is issued for the electrical equipment Magnetic Mark Detector EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding C 113 G EEx nA II T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 C 1 Issue Date 22 May 2002 On Behal
25. ne cable size to be used 490 to 190 Since the wireline cable actually bends over the tension wheel the bend radius of the wireline cable will affect the tension measurement 3 6 2 Enter tension calibrate factor These corrections are automatically made in the BenchMark Wireline Products Hoistman s panel by selecting the proper cable size from the menu If a different panel is used enter the tension factor at this time Note As the groove in the tension wheels wears deeper the angle will decrease causing the output signal to decrease To compensate for this the Load Cell Angle will need to be increased 3 6 3 Install line in measuring head refer to section 3 2 3 6 4 Make sure line is lying slack and head is free to move Press the Ten Zero Cal button and tension value should read 0 3 6 5 Press the Ten Cal button and tension should read the value indicated in paragraph 3 6 2 3 6 7 Atthis point the system is ready to log Watch for visual indications of problems such as excessive vibration wheel or roller slippage or lockups that signify bearing or shaft failures or cable tracking problems AMSK507 User Manual Rev A Dec 2007 Page 10 of 42 B h M K 1023 n C d Simonton Toras 342641 hone Wireline phone 281 342 6413 Products benchmarkwi IS com 4 0 MAINTENANCE AND REPAIR 4 1 4 2 PRE JOB CHECK Each time the system is used perform the following steps Verify that the AM5K is properly and sec
26. ps Device opens up to provide easy cable installation and removal by removing a single pin Includes both horizontal and vertical guide rollers to minimize measuring wheel loading Rollers are oversized to increase reliability and reduce maintenance Guide rollers are made from composite material to reduce weight and cable wear Rear or Center spooling arm mount to minimize head jerking Tension Load Axle and amplifier can be configured for different outputs Digital Magnetic Mark Detector Accepts single or dual encoders Supports fully independent backup depth measuring system using a magnetic pickup Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable Encoder Mark Detector and Tension amplifier certified for Zone Il area use Anodized aluminum frame All steel parts are plated or SST VV V VV V Y NN NN WV AMSK507 User Manual Rev A Dec 2007 Page 2 of 42 B h M K 1023 n C d Simonton Toras 342 6418 hone Wireline PR 2813424848 Products benchmarkwireline com 2 0 SYSTEM DESCRIPTION DEPTH MEASUREMENT The AM5K Measuring Head uses dual spring loaded measuring wheels to measure the amount of wireline moving to and from the borehole The measuring wheels are coupled to one or two optical encoders that transmit electrical signals via a cable to the hoistman s panel and or logging computer An independently powered magnetic encoder is used for back up depth indication
27. se with 472 Slammer or 494 Super Slammer cables and cannot be used with smaller cable sizes For cables larger than 472 the severe load tension wheel should be used The normal wheel can be used at high loads for short pull durations but should not be used when loads exceed 12 000 16 for an extended period of time AMSK507 User Manual Rev A Dec 2007 Page 8 of 42 B h M a 1093 e NC d Soe aon 226415 3 Wirelinecz 2 315 5512 Products us u com 3 5 2 To install the deep grooved tension wheel replace the standard shallow grooved tension wheel with the deep grooved tension wheel The load pin does not need to be changed To account for the decreased bend angle of the cable the Load Cell Angle value will need to be changed when using this wheel refer to page 11 The SDDP calibrate value should remain at 3250 Ensure that the slot in the bushing of the tension wheel is aligned with the roll pin on the side of the frame The roll pin is only installed on one side of the frame and it needs to be inserted in the slot Also ensure that the grease hole in the tension wheel is installed on the opposite side as the load pin amplifier DEEP GROOVED HIGH TENSION WHEEL STANDARD SHALLOW GROOVED TENSION WHEEL 5 507 User Manual Rev A Dec 2007 Page 9 of 42 36220 FM 1093 P BOX850 Simonton Jora Wireline Phone 281 342 6413 Products Pot incre E com 3 6 SYSTEM OPERATION 3 6 1 Determi
28. section 6 1 of this manual They should be 4 101 6 mm in diameter bottom of groove They should be replaced if they are worn more than 010 NOTE If the tension wheels or guide wheels mentioned above are worn more than 010 then the tension reading will be less than the actual line tension The amount of error is relative to the amount of wear Grease all the wheels and bearings that are fitted with a flush mount grease fitting see following diagram Use a water proof marine grade grease An inverted grease nozzle p n AM5KP130 is supplied with each head This nozzle will fit any standard grease gun AMSK507 User Manual Rev A Dec 2007 Page 12 of 42 36220 FM 1093 P O BOX850 Simonton A Yn 77476 Wireline Phone 281 342 6413 2 4848 Products GREASE GREASE HERE GREASE HERE GREASE HERE GREASE HERE 5 507 User Manual Rev A Dec 2007 Page 13 of 42 B h M K 1023 n C d Simonton Toras 342 6418 hone Wireline phone 281 342 6413 Products benchmarkwi olia com 4 4 ASSEMBLY DISASSEMBLY PROCEDURES 4 4 4 MEASURING WHEEL SHAFT AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head First shift the red release handle to move the wheel away from the frame Next remove the encoder with its adapter On the later model heads the wheels are keyed onto the shaft and can be removed simply by removing the screw holding the wheel to the shaft
29. uipped 8 Remove snap ring and pull out sliding shaft 9 Remove the wheel assembly 10 Re assemble in reverse order 5 507 User Manual Rev A Dec 2007 Page 17 of 42 36220 FM 1093 P O BOX850 Simonton Wireline hone 281 342 6413 Products us n 4 4 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame and the grease hole is on the opposite side 2 Use a bolt in place of the load pin to hold it in place Install an allen wrench or other long tool to align the hole in the bearing with the slotted hole in the frame 5 507 User Manual Rev A Dec 2007 Page 18 of 42 36220 FM 1093 P O BOX850 Simonton 77476 Wireline Phone 281 342 6413 2 4848 Products 3 Insert a 3 16 x 1 2 long roll pin into the hole Do not use a longer roll pin as it will put the wheel into a bind INSERT ROLL PIN HERE 5 507 User Manual Rev A Dec 2007 Page 19 of 42 36220 FM 1093 P O BOX850 Simonton A EY Ts Wireline Phone 281 342 6413 Products 4 Drive the pin flush sure that the wheel can freely slide up and down 5 Remove the bolt and install the load pin 5 507 User Manual Rev A Dec 2007 Page 20 of 42 36220 FM 1093 P O BOX850 Simonton A Yn T Wirelin
30. urely attached to the spooling arm Several different mounting kits are available for different types of spooling arms Verify that the depth measuring wheels are clean and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that the wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel If more than one encoder is installed check both encoders by turning each wheel and verifying that the hoistman s panel will read 2 for each rotation of either wheel POST JOB MAINTENANCE At the completion of each job thoroughly clean and dry the device as soon as possible This avoids problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from the device with a cleaning solvent such as Varsol or an equivalent type Rinse the de
31. vice with water dry and wipe down with an oily rag Do not pressure wash AMSK507 User Manual Rev A Dec 2007 Page 11 of 42 36220 FM 1093 P BOX850 Simonton Jora Wireline Phone 281 342 6413 Products fot com 4 3 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect tension measurement accuracy The shallow groove tension wheel item 33 in section 6 1 of this manual should be 5 in diameter at the bottom of the groove It should be replaced if it is worn more than 010 The deep grooved tension wheel item 33 in section 6 1 of this manual should be 4 375 in diameter at the bottom of groove It should be replaced if it is worn more than 010 Inspect the two grooved guide wheels on either side of the tension wheel items 34 in
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