Owner`s manual - O
Contents
1. Spray gun trigger lock and pressure AU A rnpnss Up to 33 gallon 1 25 liters minute diffuser built in tip safety guard A 20s icecsssaceseecteeaie Up to 42 gallon 1 6 liters minute PRIME SPRAY knob for safe pressure release Power source i Capability Sprays a variety of paints primers KT A 1 2 Hp universal motor stains preservatives and other AT290 A 5 8 Hp universal motor nonabrasive materials including TO nina 3 4 Hp permanent magnet DC motor pesticides and liquid fertilizers This pump should not be used with A i incean 7 8 Hp permanent magnet DC motor textured materials block filler or asphalt sealer Power requirement 15 amp minimum circuit on 115 VAC 60 Hz current Components and Description This pump is available in a stand model XT250 and cart models XT290 shown below XT330 and XT420 All information given for the stand model applies to the cart models except where indicated IMPORTANT Some of the graphics in this manual may not exactly match your sprayer and spray gun All information and instructions given in this manual applies to all models except where noted Spray Gun Tip Chart Sprayer Gun Ti Max Recommended Spray hose Model Model R Tip Gun Filter length XT250 XT 05 415 415 Yellow fine 25 feet XT290 XT 05 415 415 Yellow fine 25 feet XT330 LX60 517 519 White medium 50 feet XT420 LX60 517 521 White medium 50 fe2. 7 Thread the spray gun back onto the paint hose Tighten with a wrench de English Short Term Storage up to 16 hours Follow these steps when using latex materials only If using materials that are oil based follow the Cleanup Oil based materials and Long Term Storage steps Shutdown 1 Lock the spray gun off 2 Turn the PRIME SPRAY knob to PRIME Switch the pump 3 Pour 1 2 cup water slowly on the top of the paint to OFF O Unplug the sprayer prevent the paint from drying Wrap the spray gun assembly in a damp cloth and place it in a plastic bag Seal the bag shut Place the sprayer in a safe place out of the sun for short term storage Startup 2 Turn the PRIME SPRAY knob to PRIME Plug sprayer in 1 Remove the gun from the plastic bag Stir the water into Turn the switch to ON I the paint 3 Turn the PRIME SPRAY knob to SPRAY Test the sprayer on a practice piece and begin spraying English Long Term Storage Follow these instructions only after all cleanup steps have been performed 1 Fill a cup or other container with two ounces of separating oil P N 0516444 sold separately and submerge the inlet valve into the oil Light household oil can be substituted Place a rag over the spray hose port and turn the switch ON I When the oil has been pumped from the cup turn the pump OFF 0 Separating oil If you have a model XT250 fully insert the Quickflo 4 Wipe the en
3. the gun with one adjustable wrench and tighten the hose nut with the other The spray tip SHOULD NOT be attached until after the sprayer and spray hose have been purged and primed 6 Remove cap from inlet NM Press the return 8 Verify that the valve a Thread the Th tube onto the E seal is present suction tube onto the S return tube fitting inside the suction inlet valve and tighten Y ae Squeeze clip tube Thread the firmly by hand Be Fg over the return inlet filter into the sure that the threads tube fitting to gt end of the suction are straight so that the secure the return C Y tube fitting turns freely gt tube F H 6 a English 6 H This section contains instructions that Befo re you beg l n willbe repeated throughout this manual Locking the Spray Gun A Always lock the trigger off when attaching the spray tip or when the spray gun is not in use Model XT 05 Model LX60 The gun is locked when the trigger lock is at a 90 angle To lock the gun turn the trigger lock forward and slightly down perpendicular to the trigger in either direction until it stops Plugging in the Sprayer 1 Check that the ON OFF switch is in the OFF O position 2 Plug the power cord into a grounded outlet or heavy duty grounded extension cord Plug in the extension cord Refer to Important Electrical Information page 3 The plug end of the power cord will light up when plugged into a p
4. cord not more spray hose NOTE THE XT250 AND XT290 SERIES UNITS ARE PROVIDED WITH A NON RESETABLE THERMAL OVERLOAD THE XT330 AND XT420 SERIES UNITS ARE PROVIDED WITH A REPLACEABLE FUSE e Always disconnect the motor from the power supply before working on the equipment The cause of the overload should be corrected before restarting Take to Service Center Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is ey necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualif
5. high pressure fluid stream causing severe injury All hoses swivels guns and accessories must be pressure rated at or above 3000 PSI 207 BAR Do not spray outdoors on windy days Wear clothing to keep paint off skin and hair Do not operate or spray near children Keep children away from the equipment at all times e Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing e Do not operate the unit when fatigued or under the influence of drugs or alcohol Important Electrical Information NOTE Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 14 or 12 gauge cord is recommended see chart below If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use Cord gauge Maximum cord length 12 150 feet 14 100 feet Do not use more than 100 feet of spray hose If you need to Spray further than 100 feet from your power source use more extension
6. 16226 Ensamblaje de carrito XT420 1 0512389 Tubo de retorno modelos de carrito 1 3 0516483 SOQUIO sess iiciin oneek a tage 1 3 0512390 Abrazadera eccccecesseeeeeeeeeeeeeeseeeeesneeees 1 4 0516769 Juego de rueda tapa XT290 006 1 4 0516697 ElllrO uconcaisn asii 1 0516770 Juego de rueda tapa XT330 1 5 0327226 Abrazadera del apret N oooocconocccinnccncncccnons 1 0516771 Juego de rueda tapa XT420 1 6 9885553 Conector del tubo de retorno occcoocccnn 1 5 0516773 Juego de tapa XT250 ococoooccccnoccconoccnnonnnos 1 7 0515146 Adaptador de limpieza de bomba 1 46 Accessories Accesorios Part 0516701 0516700 0516735 0516727 0516728 0516715 0516716 0516714 0516713 0516711 0516751 0516709 0516708 0516707 0516706 0516705 0516704 0516726 0516749 0516750 0516703 0516444 0516717 0516719 0516730 0516729 0516731 0516732 0516733 0516734 0516736 0516737 0516738 0516741 0516742 0516743 Description Piston repair kit XT250 XT290 Piston repair kit XT330 XT420 Inlet valve kit XT250 Inlet valve kit XT290 Inlet valve kit XT330 XT420 9 Roller Cover 3 4 Nap 9 Roller Cover 3 8 Nap Hose Whip End 3 x 3 16 Hose connector kit SC tip guard SC 6 seal and gasket 411 Trade Spray Tip 413 Trade Spray Tip 415 Trade Spray Tip 417 Trade Spray Tip 515 Trade Spray T
7. AY knob is turned to PRIME 4 Release trigger Turn the PRIME SPRAY knob to PRIME 5 Lock the spray gun off Thread the spray tip guard Turn the pump OFF O Trigger the gun into the waste assembly onto the gun Tighten by hand container to be sure that no pressure is left in the hose Begin A to achieve tightening the desired the tip at spray angle this angle when tight 9 English Practice Spraying Technique NOTE Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 1 Switch the pump ON I Turn the PRIME SPRAY knob to SPRAY Slide the PressureTrac to maximum pressure The spray hose should stiffen as paint begins to flow through it A TT 2 When motor shuts off unlock the spray gun and spray a test area to check the spray pattern The motor will cycle on and off automatically as it needs pressure The PressureTrac can be adjusted left increase or right decrease to achieve the desired spray pattern Good spray pattern Paint tailing pattern pressure too low clogged tip The key to a good job is an even coating over the entire surface This is done by using even strokes Follow the TIPS below Ti p Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing your wrist Keep the spray gun perpendicular to the surface otherwise one end of the pattern wil
8. CASO RESPONSABLE DE NING N DA O INCIDENTAL O DE CONSECUENCIA DE NINGUNA CLASE QUE RESULTE DE VIOLAR ESTA GARANTIA O POR CUALQUIER OTRA RAZON Si alg n producto presenta fallas en los materiales y o en su fabricaci n durante el periodo de vigencia de la garant a llame al Servicio T cnico de Titan al 1 866 Titan XT 1 866 848 2698 NO DEVUELVA EL PRODUCTO A LA TIENDA DONDE LO ADQUIRIO Gracias al Programa de Reemplazo de Herramientas Gratis de Titan el Servicio T cnico de Titan reemplazar la pieza defectuosa o lo derivar al Centro de Servicio Autorizado m s cercano para su reparaci n ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN CUANTO A LA DURACI N DE UNA GARANT A IMPL CITA O LA EXCLUSI N DE DA OS INCIDENTALES O DE CONSECUENCIA DE MANERA QUE LA LIMITACI N Y EXCLUSI N ANTERIORES PODR AN NO SER VALIDAS PARA USTED ESTA GARANT A LE CONCEDE DERECHOS LEGALES ESPEC FICOS PERO USTED PODR A TENER DERECHO A OTROS LOS CUALES VAR AN DE UN ESTADO A OTRO Titan XT Eia Lane 866 Titan XT Plymouth MN 55447 U S Patent Nos 6 435 846 7 071 429 6 599 107 Other patents pending
9. Do not use halogenated hydrocarbon solvents such as bleach mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum e Contact your coating supplier about the compatibility of material with aluminum Important Safety Information Read all safety information before operating the equipment Save these instructions HAZARD GENERAL Can cause severe injury or property damage PREVENTION e Read all instructions and safety precautions before operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted e Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another grounded high pressure hose All hoses fittings and filter caps must be secured before operating spray pump Unsecured parts may eject at great force or leak a
10. High Performance Airless Sprayer jii Models A l XT250 XT330 wner s manual XT290 XT420 Read this manual for complete instructions Table of Contents pa a SAO 0 ii daa 2 3 tar Components and Description 4 5 ASSOMDIY cerises rs innnan EREE eee EES 6 Before You Begin 1 cee eee ee ee eee 7 Locking the Spray QUA as resirtaensirardids 7 Plugging in the Sprayer 7 Pressure Relief Procedure T7 Purging and Priming the Sprayer 8 Purging and Priming the Spray Hose 9 Practice Spraying Technique 10 Spraying Troubleshooting 11 12 Unclogging the Spray Tip 11 Cleaning the Spray Gun Filter 12 Cleaning the Inlet Filter 12 ClOANUD arras ridad 13 17 Cleanup for Latex materials 13 14 Cleanup for Oil based materials 15 Cleaning the Suction Set 16 Cleaning the Spray Gun Components 17 Short Term Storage ooo ooooooooomom 18 Long Term Storage 0oo 0o ooooooomom 19 Cleaning the Inlet Valve 20 Fluid Section iia ie rs 21 Troubleshooting Maintenance 22 ESPA OL is 22 occa ede a oetees 23 Parts LIST coc rra ae 45 47 This pump is available in a stand model XT250 and cart models XT290 Fac nadia erica XT330 and XT420 All information gi
11. Y knob to PRIME Turn the pump ON I and trigger the gun once into a waste container to relieve pressure English 2 Remove the suction hose and return tube and clean it using the appropriate cleaning solution You should also wipe the threads of the inlet nut a and remove and clean the inlet filter 4 Submerge the suction set into a bucket of NEW cleaning solution 6 Let the pump circlulate cleaning solution through the suction set for 2 3 minutes Turn the pump OFF G 2to3 minutes IMPORTANT If you used oil based materials you must flush the pump again using water to prepare it for storage Repeat 1 11 in Cleanup Latex materials instructions Move on to Cleaning the Spray Gun Components Cleanup Cleaning the Spray Gun Components 1 Make sure the pump is switched OFF O Make sure the 2 Remove spray gun from the paint hose using adjustable PRIME SPRAY knob is turned to PRIME Unplug the wrenches sprayer 3 Remove filter from spray gun refer to Cleaning the 4 Remove spray tip a from spray guard assembly Clean spray tip with a soft bristled brush and the appropriate Spray Gun Filter page 12 cleaning solution Be sure to remove and clean the washer b and saddle seat c located in the rear of the spray tip assembly 6 Install spray tip a saddle seat c and washer b and 5 Install gun filter tapered end first Reassemble spray gun replace spray guard assembly
12. ap piece of wood or cardboard This allows pressure in the spray hose to blow out the obstruction E fe f DF When the nozzle is clean material will come out in a IED straight high pressure stream A OL 4 gol If material still will not spray from the spray tip follow the Cleaning the spray gun filter instructions page 12 Gun locked see page 7 4 Release the trigger and lock the gun off see page 7 Reverse the tip so the arrow points forward again SPRAY position Unlock the gun and resume spraying 1 English Spraying Troubleshooting Cleaning the Spray Gun Filter The filter must be cleaned every time you use your sprayer When using thicker spray materials the filter might need to be cleaned more often NOTE the LX60 threads are left handed Turn the filter Spray gun clockwise to remove and counterclockwise to replace model XT 05 1 Perform Pressure Relief Procedure page 7 2 Unclip the trigger guard from the filter housing by pulling outward from the filter housing Unscrew the filter housing Remove the filter from the spray gun housing and clean with the appropriate cleaning solution warm soapy water Trigger Filter for latex paints mineral spirits for oil based materials guard For spray gun model LX60 the filter will need to be unscrewed from the gun housing turn clockwise Inspect the filter for holes see inset right Replace if holes are found Spray gun mo
13. d of the suction tube d Continued on next page 13 English Cleanup Latex materials continued 5 Unclip the return tube from the suction tube and place it into the waste container Turn the PRIME SPRAY knob to PRIME 7 Place the original material container next to the waste container Aim the spray gun into the side of the original material container and hold the trigger Hold trigger Original material container container Containers should be touching 9 When cleaning solution flows from the spray gun keep holding the trigger and aim the spray gun into the side of the waste container Trigger the gun until the fluid flowing out of the gun is clear You may need to empty the waste container and continue flushing Turn the PRIME SPRAY knob to PRIME and trigger gun to relieve pressure English 6 Turn water supply on Turn pump ON I Water will go into the suction tube and out through the return tube Let pump run for a few minutes to allow the return tube to be flushed Leave pump running through steps 7 and 8 8 While pulling the trigger turn the PRIME SPRAY knob to SPRAY to purge material from the hose back into the original container Spray waiter into waste container Spray material into original container Move on to Cleaning the Spray Gun Components Cleanup Oil based materials 1 Lock the gun and remove spray tip assembly Submerge 2 Place a waste container ne
14. del LX60 NOTE NEVER POKE THE FILTER WITH A SHARP INSTRUMENT Q Threaded end filter top 5a Model XT 05 Replace the cleaned filter tapered end first into the gun housing The tapered end of the filter must be loaded properly into the gun Improper assembly will result in a plugged tip or no flow from the gun Model LX60 Screw the tapered end of the filter into the gun housing turn counterclockwise to tigthen Trigger guar 6 Reassemble the spray gun Filter housing Spraying Troubleshooting Cleaning the Inlet Filter The screen at the bottom of the suction tube may also need cleaning Check it every time you change spray containers 1 Remove the filter by unscrewing it from the suction tube Clean the filter with the appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials 2 Thread the filter back into place If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying refer to the Troubleshooting section page 22 English 12 Important Cleaning Notes Read these notes and warnings before you start to clean your sprayer e When using latex materials clean your sprayer and Follow these steps whenever cleaning with components with water When using oil based mineral spirits materials use mineral spirits e Always flush spray gun at least one hose length e Do not use mineral spirits o
15. ed 10 Clean the area where the new seals are to be installed solvents and paint fumes 5b Assembly of the Fluid Section 1 Lubricate the new top seal with Separating Oil P N 0516444 sold separately or light household oil and by hand place the seal cup side of seal down into the top port of the housing 2 Place a small amount of anit seize on the threads of the top nut Place the top nut into the top of the housing and tighten with an adjustable wrench This will drive the top seal into the correct position 3 Turn the pump upside down Lubricate the seal on the piston seal assembly similar to the top seal Place the piston seal assembly into the bottom of the housing Insert the plastic insertion tool and thread into position to properly seat the piston seal Thread fully until tight Remove the insertion tool 10 11 Kit Part Number 0516700 XT330 XT420 Always wear protective eye wear while servicing the pump Be sure to follow the Pressure Relief Procedure page 7 when shutting the unit down for any purpose including servicing or adjusting After performing the Pressure Relief Procedure be sure to unplug the unit before servicing or adjusting Area must be free of Install the new O ring on the inlet valve assembly lubricate with Separating Oil P N 0516444 sold separately or light household oil thread into the bottom inlet of the housing and tighten with an adjustable wrench Th
16. ely well ventilated e The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Keep area clean and free of paint or solvent containers rags and other flammable materials e Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections e Power cord must be connected to a grounded circuit e Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks e Follow the material and solvent manufacturer s warnings and instructions Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacturer s safety instructions e Use extreme caution when using materials with a flashpoint below 70 F 21 C Flashpoint is the temperature that a fluid can produce enough vapors to ignite e Plastic can cause static sparks Never hang plastic to enclose a spray area Do not use plastic drop cloths when spraying flammable materials e Use lowest possible pressure to flush equipment e Do not spray onto pump assembly HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause property damage or severe injury PREVENTION e Do not use materials containing bleach or chlorine e
17. et S Dm PressureTrac M reverse side MTT ES ON OFF switch ATTE Lubricating area Spray hose port PRIME SPRAY knob Pail bracket Knob cart models only Return tube fitting Sureflo The pump cleaning Suction tube adapter can be clipped Return tube to the spray hose port Quickflo valve XT250 only Clip Leg lock cart models only Spray hose Inlet filter Rh Spray gun Eg see chart above Pump cleaning Spray for models adapter guard 8 i pray tip see chart above IS Pacey for models LS Assembly A Do not plug in the sprayer until setup is complete Tools needed for assembly e Two adjustable wrenches If you have one of the cart models XT290 XT330 or XT420 you will need to unfold the cart before using Follow these directions If you have the model XT250 sprayer skip to item 4 below 1 Grab the pail bracket to lift up the 2 Twist the knob on either side of the 3 Lift the handle until the motor sprayer Lift the leg lock and unfold cart toward the UP arrow until it housing and handle locks into place the legs Move leg lock down to Be careful not to pinch the power lock into place inset cord with the cart 4 Thread the high pressure hose to the spray hose port 5 Thread the other end of the hose to the spray gun Hold Tighten with an adjustable wrench
18. he sprayer is not plugged in The ON OFF switch is set to OFF The sprayer was turned off while still under pressure Solution 1 2 3 Plug the sprayer in Turn the ON OFF switch to ON Slide the PressureTrac to maximum pressure or relieve pressure by turning the PRIME SPRAY valve to PRIME 4 No voltage is coming from the wall plug 4 Properly test the power supply voltage 5 The extension cord is damaged or has too 5 Replace the extension cord low a capacity 6 A fuse is blown in the sprayer 6 Take sprayer to Authorized Service Center 7 There is a problem with the motor 7 Take sprayer to Authorized Service Center The unit will not prime properly or has lost prime The paint bucket is empty or the suction tube is not totally immersed in the paint The suction set is clogged The suction tube is loose at the inlet valve The inlet valve is stuck The inlet valve is worn or damaged The PRIME SPRAY valve is plugged Try to prime the unit again 2 Refill the bucket or immerse the suction tube in aw paint Clean the suction set Clean the tube connection and tighten it securely Clean the inlet valve Inlet may be stuck from old paint Operate Quickflo or Sureflo valve to release Replace the inlet valve Take sprayer to Authorized Service Center The sprayer draws up paint 1 The spray tip is worn 1 Replace the spray tip with a new tip but the p
19. ied electrician This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product Grounded Outlet N es N Se Grounding Pin N Cover for grounded outlet box If you experience problems with your sprayer at any time during assembly operation or cleanup please refer to the Troubleshooting section of this manual page 22 or call customer service at 1 866 Titan XT 1 866 848 2698 Components and Description Components The shipping carton for your painting system contains the following e Suction tube and return tube e Spray tip assembly see chart on next page e Pump cleaning adapter e 25 XT250 XT290 or 50 XT330 XT420 1 4 diameter pressure hose e Spray gun with filter e Instruction manual Controls and Functions ON OFF Switch The ON OFF switch turns the power to the sprayer on and off O OFF I ON Suction tube Fluid is drawn through the suction tube into the pump Fluid Section A piston in the fluid section moves up and down to create the suction that draws fluid through the suction tube Spray Gun The spray gun controls the delivery of the fluid being pumped The gun model you have depends on your sprayer model refer to Spray Gu
20. ip 517 Trade Spray Tip 519 Trade Spray Tip Liquid shield Piston lubrication TR 10 Telescoping Roller 9 3 8 Nap Separating Oil XT 05 spray gun LX60 spray gun Hose Wireless 25 x 1 4 Hose Wireless 50 x 1 4 Red Gun Filter 2 Yellow Gun Filter 2 White Gun Filter 2 Green Gun Filter 2 Yellow Gun Filter 2 LX only White Gun Filter 2 LX only Green Gun Filter 2 LX only Tip Extension 18 Tip Extension 24 Tip Extension 36 Pieza Espanol Descripci n 0516701 0516700 0516735 0516727 0516728 0516715 0516716 0516714 0516713 0516711 0516751 0516709 0516708 0516707 0516706 0516705 0516704 0516726 0516749 0516750 0516703 0516444 0516717 0516719 0516730 0516729 0516731 0516732 0516733 0516734 0516736 0516737 0516738 0516741 0516742 0516743 Juego de reparaci n del pist n XT250 XT290 Juego de reparaci n del pist n XT330 XT420 Juego de v lvula de entrada XT250 Juego de v lvula de entrada XT290 Juego de v lvula de entrada XT330 XT420 Funda del rodillo 9 pelillo de 3 4 Funda del rodillo 9 pelillo de 3 8 Manguera 3 x 3 16 Conector de manguera 1 4 x 1 4 Ensamblaje de protecci n SC Juego de sellos y junta SC 6 Boquilla rociadora 411 Boquilla rociadora 413 Boquilla rociadora 415 Boquilla rociadora 417 Boquilla rociadora 515 Boquilla rociadora 517 Boquilla rociadora 519 Protector l quido Lubricaci n del p
21. is will drive the bottom seal into the correct position Align the piston with the yoke Be careful not to damage the piston Apply a lithum grease to the holes in the yoke where the dowel is inserted Install the dowel pin to connect the yoke to the piston The piston may have to be moved up or down to do this The inlet valve may need to be removed again to move the piston Install the yoke screw and washer to secure the dowel pin Turn pump right side up and apply a few drops of Separating Oil P N 0516444 sold separately or light household oil between the top nut and piston This will prolong the seal life Install front cover and three 3 screws Install the inlet valve assembly Install the suction set and Sureflo valve solenoid 0516701 Kit gt T t XT250 and es oem xt290 3 op seal I cup down 0516700 Kit So XT330 and y XT420 aq A m A Yoke D ES i lt O Screw Dowel Washer Q Piston seal 0516701 Kit assembly XT250 and i XT290 0516700 Kit i A h NOTE DO NOT nen lt attempt to remove the XT330 and seals from the piston XT420 O ring Inlet valve assembly 0516727 XT290 0516728 XT330 XT420 Inlet valve assembly 0516735 XT250 21 Troubleshooting Maintenance Problem A The sprayer does not start The sprayer starts but does not draw in paint when the PRIME SPRAY knob is set to PRIME Cause 1 2 3 T
22. ist n Rodillo telesc pico TR 10 pelillo de 9 3 8 Lubricante de empaques Modelo de pistola rociadora XT 05 Modelo de pistola rociadora LX60 Manguera 25 x 1 4 Manguera 50 x 1 4 Filtro de pistola rojo 2 Filtro de pistola amarillo 2 Filtro de pistola blanco 2 Filtro de pistola verde 2 Filtro de pistola amarillo 2 LX solamente Filtro de pistola blanc 2 LX solamente Filtro de pistola verde 2 LX solamente Extensi n de la boquilla 18 Extensi n de la boquilla 24 Extensi n de la boquilla 36 47 Warranty Garantia LIMITED WARRANTY AIRLESS PAINT SPRAY EQUIPMENT This product manufactured by Titan Tool is warranted to the original retail purchaser against defects in material and workmanship for XT250 one year from date of purchase XT330 two years from date of purchase XT290 two years from date of purchase XT420 three years from date of purchase This warranty does not cover damage resulting from improper use accidents user s negligence or normal wear This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Titan Authorized Service Center This warranty does not apply to accessories TITAN SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON If any product is defective in material and or workmanship during the applicable wa
23. l be thicker than the other Trigger gun after starting the stroke Release the trigger before ending the stroke The spray gun should be moving when the trigger is pulled and released Overlap each stroke by about 30 This will ensure an even coating If you expect to be away from your sprayer for more than one hour follow the Short Term Storage instructions page 18 English 10 Light Coat Heavy Coat Light Coat _ Approximately 10 to 12 inches Right way Keep stroke Approximately even 10 to 12 inches i i Start Pull Move Release End stroke trigger steadily trigger stroke Spraying Troubleshooting Unclogging the Spray Tip If the spray pattern becomes distorted or stops completely while the gun is triggered follow these steps A Do not attempt to unclog or clean the tip with your finger NOTE Do not use a needle or other sharp pointed instrument to clean the tip The hard tungsten carbide can chip Gun locked 1 Release the trigger and lock the gun off see page 7 see page 7 Rotate the reversible tip arrow 180 so that the point of the arrow is toward the rear of the gun CLEAN position Under pressure the spray tip may be very difficult to turn Turn the PRIME SPRAY knob to PRIME and trigger the gun This will relieve pressure and the tip will turn more easily Turn the PRIME SPRAY knob to SPRAY Unlock the gun and squeeze the trigger pointing the gun at a scr
24. ly eeeeee 1 3 0516719 Complete gun assembly ccceeeeees 1 4 0516732 Filter 100 mesh yellow 4 0516737 Filter white 5 0515332 calida 1 5 560 038 Handle SBal ooooooncccccccnnnccccccccnconccccnnncanancnnns 1 6 0515329 Filter NOUSIN iieii hniena 1 6 0296342 Handlers eae ea 1 7 0347706 SWIV erar er ee En A REA 1 2 pack replacement kit 2 pack replacement kit Espa ol Espa ol Modelo de pistola XT 05 XT250 y XT290 Modelo de pistola LX60 XT330 y XT420 Art culo Pieza Descripci n Cantidad Articulo Pieza Descripci n Cantidad 1 0516711 Ensamblaje de protecci n 1 1 0516711 Ensamblaje de la protecci n 1 2 0516707 Boquilla 415 ooooconioconncnnncinnccnccnnnnos 1 2 0516704 Boquilla SIT viaria 1 3 0516717 Ensamblaje de la pistola 1 3 0516719 Ensamblaje de la pistola o 1 4 0516732 Filtro malla 100 amarillo 4 0516737 Filtro blanco 5 0515332 SOMO iii dad deere 1 5 560 038 Sello del Mango ooconccononconccinocncnncncnanannnins 1 6 0515329 Alojamiento de filtro 1 6 0296342 M h Oseira E aE 1 7 0347706 OSCIACOF assisia e ieai 1 Ensamblaje de 2 para el reemplazo Ensamblaje de 2 para el reemplazo 45 Parts List Lista de piezas SANZ OTT Ml LA C gt AN CG 4 Suction set Cart Stand Assembly Item Part Descriptio
25. material is coming from the return tube English 2 If you have a model XT250 fully insert the Quickflo valve to make sure the inlet ball is free All other units have the Sureflo valve that will activate automatically when the pump is turned ON I 4 Slide the PressureTrac to maximum pressure Turn the PRIME SPRAY knob to PRIME Switch the pump OFF O Remove the return tube from the waste container and place it in its operating position above the container of spraying material Use the metal clip to bind the two hoses together Purging and Priming the Spray Hose 1 Unlock the spray gun and turn the PRIME SPRAY knob to 2 PULL the trigger and aim the spray gun at the side wall of PRIME a waste container If using oil based materials the spray gun must be grounded while purging see warning below The spray tip SHOULD NOT be attached to your spray gun when purging your spray hose Keep hands clear from fluid stream Ground the gun by holding it against the edge of a metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 3 While pulling the trigger switch the pump ON I AND turn the PRIME SPRAY knob to SPRAY Hold the trigger until all air water or solvent is purged from the spray hose and material is flowing freely If the PRIME SPRAY knob is still on SPRAY there will be high pressure in the hose and spray gun until the PRIME SPR
26. n Quantity Item Part Description Quantity 1 0516197 Suction set XT250 ccceeseeeseeeeees 1 1 0516772 Stand assembly ccccesceeeeseeeeeseeeeesees 1 0516196 Suction tube all cart models 1 2 0516225 Cart assembly XT290 eeeeeeeeeeeenees 1 2 0512371 Return tube XT250 ooocccconocccconanccnnoos 1 0516252 Cart assembly XT330 eeceeeeeeeeenees 1 0512389 Return tube all cart models 1 0516226 Cart assembly XT420 eceeeeeeeeeeees 1 3 0512390 Clo peepee eee ee eae eee ener 1 3 0516483 LOG OCK E E E E 1 4 0516697 PING Fiasco EE E E E ER 1 4 0516769 Wheel Cap kit XT290 c eecceeeseeeeeees 1 5 0327226 SQUCCZE CHP coccion 1 0516770 Wheel Cap kit XT330 eeeeeeeeeeeeteeeeee 1 6 9885553 Return tube fitting oooooo cccoononooo 1 0516771 Wheel Cap kit XT420 cooooconcccincccnccccncccnnos 1 7 0515146 Pump cleaning adapter 1 5 0516773 Cap kit X1250 vacacionar 1 Espanol Espanol Juego de succion Ensamblaje de soporte carrito Article Pieza Descripci n Cantidad Articulo Pieza Descripci n Cantidad 1 0516197 Ensamblaje del juego de 1 0516772 Ensamblaje de Soporte seeen 1 SUCCI N XT250 isisisi sdieri 1 2 0516225 Ensamblaje de carrito XT290 o o 1 0516196 Tubo de succi n modelos de carrito 1 0516252 Ensamblaje de carrito XT330 1 2 0512371 Tubo de retorno XT250 oooocccnnncccnoncccononnnnn 1 05
27. n Tip Chart next page Spray Hose The spray hose connects the gun to the pump Return Tube Fluid is sent back out through the return tube to the original container when PRIME SPRAY knob is in PRIME position Pump Cleaning Adapter The adapter allows you to attach a garden hose to the suction tube for easy cleanup latex materials only PRIME SPRAY Knob The PRIME SPRAY knob directs fluid to the spray hose when set to SPRAY or the return tube when set to PRIME The arrows on the PRIME SPRAY knob shows the rotation directions for PRIME and SPRAY The PRIME SPRAY knob is also used to relieve pressure built up in the spray hose see Pressure Relief Procedure page 7 PressureTrac The PressureTrac regulates the amount of force the pump uses to push the fluid Quickflo valve XT250 only The Quickflo valve is designed to keep the inlet valve open and from sticking to dried materials The Quickflo valve is activated manually by the user Sureflo valve XT290 XT330 and XT420 only The Sureflo valve is designed to keep the inlet valve open and from sticking due to dried materials The Sureflo valve is activated automatically every time you turn the ON OFF switch ON Specifications Capacity Generator power MA A5 ha Up to 25 gallon 0 95 liter minute requirement 8000 Watt AU 290 r r Up to 29 gallon 1 1 liters minute i Safety features
28. n latex materials or the away from spray pump mixture will turn into a jelly like substance which is difficult to remove e If collecting flushed solvents in one gallon metal container place it into an empty five gallon e No matter which cleaning solution you use make sure container then flush to dispose of it properly when finished cleaning your sprayer e Area must be free from vapors e Thorough cleaning and lubrication of the sprayer is e Follow all cleanup instructions the most important step you can take to ensure proper e DO NOT use gasoline to clean your sprayer operation after storage Call 1 866 Titan XT if you have any problems or questions regarding the cleaning of your sprayer Cleanup Latex materials Follow these steps if you used latex materials AND if you have a garden hose available If you do not have a garden hose available follow the Cleanup Oil Based Materials instructions 1 Lock the gun and remove the spray tip assembly Place 2 Using a garden hose rinse off the suction tube return the suction tube and return tube into an empty waste tube and inlet filter Empty the waste container container Empty waste container 3 Remove the inlet filter from the suction tube and place Verify that the seals are into the waste container present inside the adapter and suction tube a Thread the pump cleaning adapter b onto a garden hose c Connect hose and adapter to the fitting on the en
29. nlet valve assembly English 20 Fluid Section Seal Replacement Instructions Kit Part Number 0516701 XT250 XT290 A Disassembly of the Fluid Section 1 Remove the suction set 2 Remove the front cover and the three screws that secure it using a T20 Torx head driver 3 Remove the yoke screw and washer that secures the dowel pin The dowel pin connects the yoke to the piston 4 Using a pliers pull the dowel pin out 5a For models XT250 and XT290 rotate the pump shaft so the piston is in the top dead center position This can be done by pushing on the yoke This is required to disassemble all the parts For models XT330 and XT420 inspect the yoke assembly and piston In order to remove all the necessary parts the piston must not be in the bottom dead center position If the piston is at the bottom of the stroke install the front cover and screws turn the pump on briefly to index the piston unplug the unit and repeat step 2 6 Remove Sureflo valve solenoid Unscrew and remove the inlet valve assembly see page 20 7 Remove the piston assembly by pushing down on the piston near the yoke 8 Unscrew and remove the top nut using and adjustable wrench 9 Remove the worn seals using a flat head screwdriver or punch Remove the top seal from the top and the bottom seal from the bottom by pressing against the side of the seal and popping it out Be sure not to scratch the housing where the seals are locat
30. onstructive hand surgeon may be advisable HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION e Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection Ga y CA e Wear protective eyewear e Wear protective clothing as required by coating manufacturer HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite Property damage and or severe injury can occur PREVENTION e Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors Solvent and paint fumes can explode or ignite e Do not spray in a confined area e Avoid all ignition sources such as static electric sparks open flames pilot lights electrical appliances and hot objects Connecting or disconnecting power cords or working light switches can make sparks Paint or solvent flowing through the equipment is able to result in static electricity Do not smoke in spray area e Fire extinguisher must be present and in good working order e Place paint pump at least 20 feet from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extrem
31. ower source Pressure Relief Procedure Y Be sure to follow the Pressure Relief Procedure when shutting the unit off FOR ANY PURPOSE This procedure is used to relieve pressure from the spray hose 1 Lock the spray gun off see 2 Turn the PRIME SPRAY knob to 3 Unlock the spray gun and trigger directions above Flip the PRIME spray gun into the side of the ON OFF switch to the OFF position material bucket Lock the spray English Purging and Priming the Sprayer All new units are performance tested at the factory and are shipped with test fluid in the fluid section to prevent corrosion during shipment and storage If you have already used your pump some water or solvent used in cleaning may remain in the fluid section Whether your sprayer is new or if you have already used it this fluid must be purged and thoroughly cleaned out of the system prior to use Follow the steps below 1 Before priming squirt a teaspoon of separating oil P N 0516444 sold separately into the indicated area Light household oil can be substituted if necessary 3 Place a full container of spraying material underneath the suction tube a Secure the return tube b into a waste container 5 Plug in the sprayer and move the ON OFF switch to the ON I position The unit will begin to draw material up the suction tube into the pump and out the return tube Let the unit cycle long enough to remove test fluid from the pump or until spray
32. ressure drops when 2 The suction set screen is clogged 2 Clean the suction set screen the gun is triggered 3 The gun filter is plugged 3 Clean or replace the proper filter Always keep The PRIME SPRAY valve is on SPRAY and there is flow through the return tube The spray gun leaks The tip assembly leaks The spray gun will not spray The paint pattern is tailing DN SAA The paint is too heavy or coarse The inlet valve assembly is damaged or worn The PRIME SPRAY valve is dirty or worn Internal parts of the gun are worn or dirty The tip was assembled incorrectly A seal is worn The spray tip or the gun filter is plugged The spray tip is in the CLEAN position The pressure is set too low The gun the tip or the suction filter is plugged The suction tube is loose at the inlet valve The tip is worn The paint is too thick Pressure loss extra filters on hand Thin or strain the paint Replace the inlet valve Take sprayer to Authorized Service Center Take the sprayer to a Authorized Service Center Check the tip assembly and assemble properly Replace the seal Clean the spray tip or gun filter 2 Put the tip in the SPRAY position DN OAU Increase the pressure Clean the filters Tighten the suction tube fitting Replace the spray tip Thin the paint Refer to Cau
33. rranty period please call Titan Technical Service at 1 866 Titan XT 1 866 848 2698 DO NOT RETURN THE PRODUCT TO THE ORIGINAL RETAILER Under Titan s Free Tool Replacement Program Titan Technical Service will either replace the defective part or refer you to your nearest Authorized Service Center for repair SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE GARANT A LIMITADA EQUIPO DE ATOMIZACI N DE PINTURA SIN AIRE Este producto fabricado por Titan Tool est garantizado ante el comprador original contra defectos de materiales y mano de obra durante XT250 un a o contado a partir de la fecha de compra XT330 dos a os contado a partir de la fecha de compra XT290 dos a os contado a partir de la fecha de compra XT420 trres a os contado a partir de la fecha de compra Esta garant a no cubre los da os que sean resultado de un uso inapropiado accidentes negligencia del usuario o un desgaste normal Esta garant a no cubre ning n defecto o da o que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un t cnico del Centro de Servicio Autorizado de Titan Esta garant a no es v lida para ning n accesorio TITAN NO SER EN NING N
34. ses and Solutions for problem C Special repair kits with instructions are available for these procedures Refer to the Maintenance section of this manual for a list of the kits and their part numbers Additional parts are available for this procedure Refer to the Accessories page 47 section of this manual for a list of the parts and their part numbers Daily Maintenance The only daily maintenance necessary is thorough cleaning and lubricating after usage Follow the cleaning and lubricating procedures in this manual Kit Part Description 0516701 Fluid Section Seal Kit XT250 XT290 Extended Maintenance 0516700 Fluid Section Seal Kit XT330 XT420 Some pump parts eventually wear out from use and must be replaced The 0516735 Inlet Valve Kit XT250 following list indicates the available repair kits for the parts replaced by 0516727 Inlet Valve Kit XT290 each kit However pump performance is the only reliable indicator of when 0516728 Inlet Valve Kit XT330 XT420 to replace wear parts Refer to the Troubleshooting section for more information on when to use these kits 22 Parts List Lista de piezas Model XT 05 spray gun XT250 and XT290 Model LX60 spray gun XT330 and XT420 Item Part Description Quantity Item Part Description Quantity 1 0516711 Guard Assembly coocoocccnocccoccconcconnncanccnnn 1 1 0516711 TN quad a 1 2 0516707 Up dl as 1 2 0516704 MPs ON eiar R 1 3 0516717 Complete gun assemb
35. son or animal e NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose e NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury e ALWAYS lock the gun trigger shut the pump off and release all pressure before servicing cleaning the tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY knob must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PROCEDURE page 7 described in the pump manual e ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device e ALWAYS remove the spray tip before flushing or cleaning the system e Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use Do not use hose to lift or pull equipment e NEVER use a spray gun without a working trigger lock and trigger guard in place All accessories must be rated at or above 3000 PSI 207 BAR This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or rec
36. tire unit hose and gun with a damp cloth to valve remove accumulated paint Replace the high pressure hose to the paint hose port If you have a cart model XT290 XT330 or XT420 you can collapse the cart for easier storage 1 With one hand on the handle twist 2 When the knob is fully DOWN this 3 Lift the leg lock and fold the legs in the knob on either side of the cart will release the handle and it can be Replace the leg lock to hold the legs toward the DOWN arrow folded down until it is locked into into place inset place Be careful not to pinch the power cord with the cart 19 English Cleaning the Inlet Valve Cleaning or servicing the inlet valve may be required if the unit has priming problems Priming problems may be prevented by properly cleaning the sprayer and following the long term storage steps Remove the suction set 2 Unscrew the inlet valve assembly b from the sprayer Visually inspect the inside and outside of the inlet valve assembly Clean any paint residue with the appropriate If you have a model XT290 XT330 or XT420 loosen the cleaning solution fitting as shown a and remove the Sureflo valve solenoid If you have a model XT250 skip to step 2 3 Replace inlet valve assembly by screwing it into the 4 Replace Sureflo valve solenoid sprayer If priming problems persist you may need to replace the inlet valve assembly Call Technical Service to order new i
37. ven for the stand model applies to the cart models except where indicated 1 866 Titan XT 1 866 848 2698 Need Help Call us first for answers fast Call toll free if you have any comments or Visit us on the world wide web problems with this product o wwwititan xt com b lt 1770 Fernbrook Lane Plymouth MN 55447 Technical service hours Monday through Friday 8 00 am to 7 00 pm Central Time Saturday 9 00 am to 3 30 Central Time 0507 Form No 0515830E a English Important Safety Information Read all safety information before operating the equipment Save these instructions To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of the equipment Indicates a hazardous situation which if not avoided could result in death or serious injury HAZARD INJECTION INJURY A high pressure paint stream produced by this aa equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation SEE A PHYSICIAN IMMEDIATELY DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the gun is 3000 PSI 207 BAR XT 05 and 3600 PSI 248 BAR LX60 fluid pressure PREVENTION e NEVER aim the gun at any part of the body e Do not aim the gun at or spray any per
38. xt to the original material suction set into a bucket with appropriate cleaning container Aim the spray gun into the side of the original solution material container and hold the trigger was gt Hold trigger Waste YA Original container nas material Pa y container Containers should CA Bucket with f be touching cleaning solution e Hold trigger e Turn pump ON I e Turn PRIME SPRAY knob to SPRAY 3 While pulling the gun trigger turn the pump ON I and turn the PRIME SPRAY knob to SPRAY to purge material from the hose back into the original container Keep holding trigger through next steps 4 When cleaning solution flows from the spray gun keep holding the trigger and aim the spray gun into the side of the waste container ground gun with a metal container if flushing with flammable solvent 5 Trigger the gun until the fluid flowing out of the gun is clear You may need to dispose and obtain new cleaning solution x A Spray cleaning solution into 6 Turn the PRIME SPRAY knob to PRIME and trigger gun waste container once to relieve pressure Spray material into original container Move on to Cleaning the Suction Set 15 English Cleanup Cleaning the Suction Set 1 Lock the gun and turn the pump OFF O 3 When suction set is clean thread the suction tube back into the inlet valve and replace the return tube onto the return tube fitting Replace clip 5 Turn the PRIME SPRA
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