USER MANUAL - Uni
Contents
1. 9 10 TROUBLESHOOTING PROCEDURES 11 FLOW DIAGRAM 12 WARRANTY EXTENDED WARRANTIES For North American Customers T3 FULL PRODUCT WARRANTY 14 MANUAL UG110 REVISION 2009 10 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is rigorously tested for compliance with stringent Quality Assurance standards Follow the directions in this manual under Setup Operation and Maintenance in order to operate this machine safely and effectively Not following these instruction can lead to malfunction or damage to the machine Follow directions under the section below Cautions and Warnings and on labels attached to the machine Ensure that the manual is readily available for the operator at all times If you have any questions about the operation of this machine call your distributor or a Uni Ram Service Engineer North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier CAUTIONS AND WARNINGS Always disconnect this machine from power sources before performing maintenance Do not smoke or use near open flames sparks or heat Ground pails and cabinet using supplied grounding wires Use only an air source that has been filtered to ensure that it2. ome E 10 171 x P 1 DRAIN T i VALVE BOTTOM QC CONNECTOR h NIPPLE LID ES SWITCH 113 800 UG110 113 800V UG110VP SUCTION K EE PIPE ASSEMBLY 150 500F DIAPHRAGM PUMP SH38B14BK SOLVENT HOSE 3 8 ID 14 L BLACK SOLVENT PAIL 12 MANUAL UG110 REVISION 2009 10 EXTENDED WARRANTIES For North American Customers An extended warranty may be purchased within 3 months from the date of purchase There are two types of warranty 1 parts 2 parts and labour The warranty period is 2 3 or 4 years If you would like to purchase an extended warranty call Uni ram at Canada 1 800 417 9133 USA 1 800 735 4331 13 4MANUAL UG110 REVISION 2009 10 Full Product Warranty LENS U een CORPORATION These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation reserves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an approved Service Center for repair using the Uni ram R
3. l is z sic n a i i t c i 4 E m y T 2 E H im x E E EN 5 room LJ LI 1 i L USER MANUAL UG110 SERIES SPRAY GUN CLEANERS UG110VP UG110 UNI RAM CORPORATION ONTARIO CANADA Revised 2009 10 MANUAL UG110 REVISION 2009 10 CONTENTS INTRODUCTION uz 3 CAUTIONS AND WARNINGS 3 FEATURES 3 STRUCTURE ACCESSORIES AND REPLACEMENT PARTS 4 SETUP INSPECTION AND ASSEMBLY 5 GROUND WIRE INSTALLATION RR RR RR BEI 6 5 LEVELING MOISTURE FILTER AND AIR SUPPLY 5 SOLVENT SELECTION suuilssshemRREAEARGG PAOICESEAESAe uENESXarsae3rze icm 6 SOLVENT PAIL SETUP iuuizrszekeRERRERERLAERSRAReiUSAREXGe r sAmSSR4a s mexcicexas 6 OPERATION PAE SDLEEABI 82 423 29242 2524222925428 554 229 9 2 1 9215495 7 CLEANING SPRAY GUNS AND CUPS 7 8 AFTER CLEANING ee eee eee eee ees 8 DAILY MAINTENANCE SCREEN 8 REPLACING SOLVENT ee ee 8 TROUBLESHOOTING
4. N110 3632S DELIVERY TUBES N110 332A WORK SCREEN FLAME RETARDANT N110 952F CARTON MANUAL UG110 REVISION 2009 10 SETUP INSPECTION AND ASSEMBLY e Inspect the shipping carton for signs of damage It is your responsibility to report damage to the transport company Uni ram Corporation does not accept responsibility for shipping damage once the machine has left our warehouse Keep the packaging materials until you are sure the machine has not been damaged during shipping e Remove the machine from the carton by opening the bottom flaps and sliding the carton up over the machine e Make sure the bag of accessories contains the following e Manual e Kit Plug Guns w Trigger Lock Springs 2 pieces Part No 140 2340 e Nozzle Adapters 110 430 Push on conventional systems only 110 430PPS Push on disposable cup or conventional systems Note Adapter 780 3530 is installed for use with disposable cup system only If any item is missing contact your supplier e Attach the legs to the body with the screws provided The two front legs have adjustable feet which are used for levelling and the two back legs do not have feet GROUND WIRE INSTALLATION e For safety two ground wires are provided to discharge static electricity One is already installed between the the body and the Suction Pipe The other must be attached at one end to the out side of the body the screw near the Air Input is recommended and at the other end to an extern
5. Plugged jets e Remove and clean by blowing air through the jets If not successful replace GUNS NOT CLEAN e Wash solvent is con e Replace or recycle wash solvent WASH SOLVENT IS taminated with water MILKY WHITE 10 MANUAL UG110 REVISION 2009 10 TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow clear the fluid passage as follows e Remove suction tube from the pail and blow air at 85 PSI into the INLET Sovent Hose see diagram Step on foot pedal This procedure may have to be repeated several times If this procedure does not help blow some water into the suction hose using a spray gun wait one minute and step on foot Dose pedal This procedure may have to be repeated several times If this procedure does not work the pump must be replaced If you need to replace the pump call your local dealer The war BLOW AIR IN ranty on the diaphragm pump is two years from date of pur chase AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE This procedure will also clear a blockage in the fluid line for the wash gun PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling the spool valve has stalled due to a blocked air passage Follow the procedure below to clear the blockage AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST Connect a blow gun
6. to an 85 PSI source Locate the blue Tes hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeated sever N BLOW al times If this procedure does not work replace the pump e Cause Contaminants in the air supply water oil solid parti cles etc e Preventative Action If necessary install an Airline Moisture Filter PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump air valve foot pedal 3 way ball valve and regu lator See the Flow Diagram and the section Replacement Parts To troubleshoot a component 1 Disconnect the air line to the component using the quick disconnect 2 Step on foot pedal and check for presence of positive air pressure in the air line If there is ample positive air pressure replace the component If air pressure is absent there is a faulty component upstream Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above 11 4MANUAL UG110 REVISION 2009 10 FLOW DIAGRAM Use the diagram to trace the flow of compressed air and solvent DELIVERY HOSE 3 8 ID REGULATOR EXTRACTOR UG110VP ONLY INLET SWITCH SPRAY JETS 7 AUTO TT NOZZLE or WASH NE ROTATING SPRAYJET TIMER ASSY
7. HOLDER PLACE POT OVER ROTATING SPRAY JET UG110VP ONLY 4MANUAL UG110 REVISION 2009 10 CLEANING SPRAY GUNS AND CUPS continued Close the lid and turn the Auto Wash Timer knob clockwise to start cleaning The cleaning cycle takes about 60 seconds AFTER CLEANING e Remove the gun and cup from the tank and wipe them dry Do not store spray guns in the tank DAILY MAINTENANCE SCREEN e Inspect the screen at the bottom of the tank and clean when necessary e Drain and flush the Moisture Filter allowing air under pressure to flow through it REPLACING SOLVENT e Disconnect the Suction Pipe from the Drain Valve and remove the pipe from the pail Move the pail out of the cabinet and recycle or dispose of the wash solvent e Place a new full pail of clean solvent in front of the cabinet e Move the pail into the cabinet and re connect the Suction Pipe to the Drain Valve MANUAL UG110 REVISION 2009 10 TROUBLESHOOTING CHART SYMPTOM WASH SOLVENT DOES NOT FLOW AND PUMP MAKES A PUMPING NOISE WASH SOLVENT DOES NOT FLOW AND PUMP MAKES A HISSING NOISE WASH SOLVENT DOES NOT FLOW AND PUMP DOES NOT MAKE A NOISE PUMP DOES NOT STOP UNLESS TIMER IS TURNED BY HAND OR AIR IS SHUT OFF TIMER KNOB SPINS BACK WHEN TURNED INSIDE WALL OF TANK IS COATED WITH PAINT EVEN THOUGH OPERATOR MAINTAINS TANK REASON Drain valve closed Solvent level too low Paint debris in pump Blockage in so
8. al grounded object see page 4 DO NOT OPERATE THE UNIT UNLESS BOTH GROUND WIRES ARE SECURELY CONNECTED LOCATION Position in a well ventilated area away from sparks heat and open flames RIGHTSIDE OF THE a LEVELING MOISTURE FILTER AND AIR SUPPLY THREADS Level the machine using the adjustable feet 6 e Remove the cover on the Air Input right side of machine and to ensure that the air supply is clean and dry attach an Airline Filter not supplied e Attach an air supply adapter not supplied to the Airline Filter The air supply pressure must be at least 85 PSI and the air must be free from contaminants such as water dust rust tar grease etc To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure to precisely 85 PSI Do not install a second air pressure regu lator or usea pressure set below 85 PSI See the section Daily Maintenance for proper maintenance of the Air Filter Assembly MANUAL UG110 REVISION 2009 10 SOLVENT SELECTION The adhesion quality of automotive paint has dramatically improved in recent years The choice of sol vent is critical Only use good quality solvent that is formulated for your paint and intended for use with automatic spray guns cleaners SOLVENT PAIL SETUP Open the door to the base cabinet Move the Drain Valve handle to the closed horizontal position if it is not already there See
9. eturn Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original pack aging or use alternate adequate packaging All units must be shipped clean and free of solvent Diaphragm Pump We are pleased to advise that the warranty on the diaphragm pump the heart of the spray gun cleaner comes with a 2 year replacement warranty If in the unlikely event your diaphragm pump fails during the first two years of service call Uni ram Service at 1 800 417 9133 We will send you a new pump free of charge and arrange for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or dis tributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been mis used overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this war ranty Damage due to accident transportation fire floods
10. is clean and dry FEATURES 1 gun and 1 pot capacity 6 swirl action jets Cup holder stabilizes gun pot Knurled plug prevents solvent from entering air passage of gun Automatic lid shut off mimimizing operator s exposure to solvents Easy replacement of used solvent pail Drain valve controls solvent flow to pail Long lasting dual diaphragm pump requires at lleast 85 PSI Corrosive resistant stainless steel tank and delivery tubes Solvent is reused reducing solvent consumption Fume Vent UG110VP only CE safety certification pending 1 Year Warranty 33 4MANUAL UG110 Cleaning Tank REVISION 2009 10 STRUCTURE Tank Lid Fume Vent UG110VP only Automatic Wash Timer Ground Wire to be attached to screw near Air Input Ground Wire pre installed to inside of body and Suction Pipe INSIDE OF TANK SHOWING k ROTATING SPRAY JET FOR CLEANING POTS UG110VP ONLY ACCESSORIES AND REPLACEMENT PARTS Part No Description 110 430 Nozzle Adapter Push On Conventional Systems Only 110 430PPS Nozzle Adapter Push On Disposable and Conventional Systems 780 3530 Nozzle Adapter Disposable Cup Systems Only 100 413F PAINT CAP HOLDER 115 200 K MECHANICAL TIMER ASSEMBLY 5 MINUTES 140 2341 TRIGGER CLAMP AND PLUG KIT 140 3408 ROTATING SPRAY JET 100 835 GROUND WIRE 18G GREEN 4 FT 600 8901 GROUND WIRE FOR PAIL N110 312N TANK LID N110 318 PULL HANDLE N110 3631S
11. lvent line Water in air line causes pump to stall e Pump leaks Blockage in air passage Defective timer Defective timer e Solvent lacks cleaning strength CORRECTIVE ACTION After Each Step Below Turn Timer If solvent does not flow carry out next step Open drain valve put in verti cle position if not already open Check wash solvent level Add solvent if less than 1 2 full Follow Procedure 1 Blocked Fluid Passage in Diaphragm Pump Follow Procedure 4 Blocked Passage in Solvent Line Follow Procedure 2 Blockage in Air Passage in Diaphragm Pump e Replace pump Follow Procedure 3 Blocked Passage in Air Line Replace timer Replace timer Replace solvent with solvent that is formulated for type of paint used and for use with automatic spray gun cleaning 4MANUAL UG110 REVISION 2009 10 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION CLEANING PROBLEMS GUNS NOT CLEAN After Each Step Below Turn Timer If PUMP WORKING guns are not clean carry out next step SOLVENT FLOW e Trigger not locked in Use Trigger Lock Spring NORMAL open position e Spray gun is not e Re install with proper adapter properly installed onto nozzle e Incompatible solvent Replace incompatible solvent with sol vent formulated for type of paint used and for Automatic Spray Gun Cleaners Low pressure in air Increase air pressure to a minimum of supply 85 PSI
12. or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized chemicals as noted in the manual or solvents with acid content are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty eg gaskets screens bags filters nozzles and air jets This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit 14
13. picture on right One 5 Gal 19 L pail of solvent is required Place the pail in front of the machine Disconnect the Suction Pipe from the Drain Valve by pushing the gray button and bring pipe outside of the cabinet Move the pail into the cabinet and re connect the Suction Pipe to the Drain Valve Insert suction pipe into the pail Drain Valve _ BOTTOM OF TANK V DRAIN VALVE MALE CONNECTOR i b SUCTION PIPE Open Positon WASH SOLVENT MANUAL UG110 REVISION 2009 10 OPERATION PRE CLEAN e Disconnect the spray gun from the air hose Pour paint from the cup when present into a 5 gal lon pail not supplied e Rinse cup with solvent and pour into the same 5 gallon pail for later disposal or recycling CLEANING SPRAY GUNS AND CUPS Loosen the air cap of the spray gun two full turns e Lock the trigger in the open position with the Trigger Lock Spring Plug air inlet of spray gun with cap to prevent solvent from entering passage Caps are supplied in the accessory kit e Place spray guns facing corner jets Placement depends on type of spray gun see below Place cups onto the low spray jets and cup holders GRAVITY FEED SPRAY GUN LA oP RO SYPHON FEED SPRAY GUN AIR CUP TRIGGER AIR CUP ADAPTER Nozais SPRAY NOZZLE PAINT CUP SUCTION PIPE FILTER PAD ADAPTER SPRAY NOZZLE OPTIONAL FILTER PAD SPRAY NOZZLE CENTERING
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