- Divelbiss Corporation
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1. S APPMOD RangeCompare SOLVES IT RANGE COMPARE APPLICATION MODULE Revision 0 for Software Version 1 0 0 0 PLC on a Chip Patent 7 299 099 A larger format of this manual may be found at http www divelbiss com E 9778 Mt Gilead Rd Fredericktown OH 43019 Toll Free 1 800 245 2327 Web http www divelbiss com Smart Parts for Managing Automation Email sales divelbiss com 2008009 0 TABLE OF CONTENTS Table of Contents Page 1 Package Contents Page 1 Getting Started Page 2 How to Use this Manual Page 2 SI APPMOD RangeCompare Basics Page 3 Get to Know the Module Page 3 Module Mounting Page 4 Module Input Power Page 4 Module Operation Page 5 User Interface Page 5 Analog Input Signal Connections Page 6 Output Connections Page 6 Tuning the Module Page 7 Expandability Customization Page 8 Programmed from Factory Specifications Page 8 WARNING The SI APPMOD RANGECOMPARE as with programmable controllers must not be used alone in applications which would be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use PACKAGE CONTENTS Whats Included Qty Description Part Number Location 1 SI 210 with Software Pre loaded SI 210 In Box 1 SI APPMOD RANGECOMPARE Manual 2008009 X In Box 1 Din rail Socket 115 105328 In Box2. 1 0 10VDC External Analog Input Signal 1 Internal Potentiometer Lower Range Limit 1 Internal Potentiometer Upper Range Limit Display 4 Digit 7 Segment Programmable LED Display Push Buttons 1 Programmable Push Buttons Operating Temp 0 60 C Dimensions 3 62 Wide x 5 21 Length x 1 21 Tall Mounting Plugs into Industry standard 11 pin Octal Relay Socket Type Plastic Housing SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 8 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Limited Warranty Divelbiss Corporation warrants equipment will be free from defects in material and workmanship for a period of one 1 year from the date of the Divelbiss invoice that the equipment was furnished Divelbiss Corporation will not be liable for any design furnished by Buyer and incorporated into the equipment In no event shall Divelbiss Corporation be liable for anticipated profits consequential damages or loss of use of equipment or of any installation into which the equipment covered by this order may be put Divelbiss Corporation shall not be liable or responsible for any loss injury or damage resulting directly or indirectly from the use of software and or programming in any way associated with the equipment of this order Obligations are to be limited to the repair or replacement at the Divelbiss Corporation plant Fredericktown Ohio upon re
3. The module has detected either the Upper Range Limit is less than the Lower Range Limit or the Lower Range Limit is greater than the Upper Range Limit Adjust the limit that is not tuned correctly to stop the fault EXPANDABILITY CUSTOMIZATION As the module is based on the Solves It Analog Model SI 210 the program can be customized and its functionality expanded Accessories are required The program that was factory installed can be downloaded from http www divelbiss com The program can be edited to add additional functionality and logic To gain functionality of some inputs and or outputs it may be necessary to re assign the I O that was factory configured For more information about changing the functionality download the Solves It Analog User Manual and the EZ LADDER User Manual The following accessories are required to re program the module and are included in the SIAPPMOD PGMKkIT 1 SI PGM Solves It Programming Cable 2 EZLDCD 02 EZ LADDER Lite on CD PROGRAMMED FROM FACTORY SPECIFICATIONS Processor Solves It Analog Model 210 Based on PLC on a Chip Memory 64K Flash Outputs 4 Sourcing SSR Outputs rated 10 32VDC 300mADC Max each Max total output load 1ADC 24VDC power input Output Voltage Input Power Functionality Above Range Below Range In Range and Fault Power Requirements 10 32VDC 150mADC Max Indicators 11 LED Indicator 1 Status LED Indicator 1 Output LED Indicator GPO5 Analog Inputs
4. maximum resistive Depending upon the device connected to an output a mini U mum load resistor may be required If the output is energized at all times connect a 470Q to 1KQ load from the output to common Figure 2 5 is a typical output wiring diagram The factory installed software for this module will only allow one output to be energized at a time In the event the soft ware is modified note all outputs cannot be ON simultaneously Max total current for outputs is 1ADC Simultaneous output loads greater than 1A may result in damage to the module SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 6 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com X 0 2 E 10 32VDC C LOAD DEVICE ABOVE RANGE LOAD DEVICE DC POWER EARTH COMMON Output Voltage will be equal to Input Voltage on Pin 9 A AI2 BELOW RANGE rogrammin Setpoint Variable Displa LOAD DEVICE R oe re play LOAD DEVICE GND FAULT Figure 2 5 Typical Output Connections TUNING THE MODULE On power up the display will default to the Analog Input Signal 11 indicator will be flashing the slowest Pressing the B1 button will cause the display to change and view the Lower Range Limit 11 indicator will be flashing at a medium speed Another press will cause the display to change and view the Upper Range Limit I1 indicator will be flashing at t
5. 6 Commutating Diodes 111 101012 In Box SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 1 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com GETTING STARTED This section explains how to read this manual and understand the symbols HOW TO USE THIS MANUAL In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as Ok where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Warns the reader of a potential danger or hazard that is associated with certain actions Q Appears when the text contains a tip that is especially helpful Indicates that the text contains information to which the reader should pay particularly close attention All Information and Specifications Subject to Change without Notice SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 2 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com MODULE BASICS This section describes the SI APP
6. MOD RangeCompare Application Module including input output assignments and an operational description GETTING TO KNOW THE MODULE O FLSA Programang pr sete eh Varable Os splay oy Part NOLLVHOdHOD woo ssiqianip Mmamy dyy SSIQJOAIC i WSN UO UMPA The module is connected to external devices via its included mounting socket Connector Pin out Bottom View Solves lt Connector Pin 1 Below Range Output Pin 2 Not Used GPIO3 HSC Pin 3 Not Used GPO4 Pin 4 Fault Output Pin 5 Analog Input Signal Pin 6 Analog Input Signal Pin 7 Earth Gnd Pin 8 Input Power Common Pin 9 10 32VDC_ Input Power Pin 10 Above Range Output Pin 11 In Range Output Figure 2 1 Module Pin Out SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 3 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 f hy easy MODULE MOUNTING The Module mounts to an industry standard 11 pin Octal relay socket To mount the module align with the socket and firmly push into position MODULE INPUT POWER The module can be powered with 10 32VDC The input power must be of sufficient supply to drive the module and the outputs based on the load currents for each Maximum current for the module is 150mADC and maximum load for each outputs is 300mADC For the pre programmed software only 4 outputs are used and only 1 output may be on ata time E
7. er range limit is adjusted using the Al1 potentiometer located on the front of the user interface The upper range limit is adjusted using the Al2 potentiometer located on the front of the user interface Both limits can be viewed from the user interface The analog input signal and the two limit signals are processed through the on board analog to digital converter Each signal 0 10VDC is now represented as an integer number from 0 to 1023 OVDC would be represented as integer 0 while 10VDC would be represented as 1023 1023 for the top of the scale is approximate Due to circuit tolerances and other factors a typical top end scale for the analog input signal could be 990 1000 USER INTERFACE The user interface consists of two push buttons labeled B1 and B2 the Setpoint Variable Display the 11 LED indicator and the two limit adjustment potentiometers Al1 and Al2 Programming Setpoint Variable Display Port r 1 Figure 2 3 User Interface 1 Display View Indicator Slow Flashing indicates analog input signal is displayed Medium Flashing indicates lower limit signal is displayed and Fast Flashing indicates upper limit is displayed 2 Lower Limit Setpoint Adjustment of Lower Range Limit from 0 to approximately 1023 3 Upper Limit Setpoint Adjustment of Upper Range Limit from 0 to approximately 1023 4 Setpoint Variable Display View the analog input signal lower range limit or upper range limit Signals are vie
8. he fastest speed A third press will cause the original Analog Input Signal to be displayed I1 indicator will be flashing at the slowest speed LOWER LIMIT TUNING 1 Press the B1 button until the 11 indicator is flasing at a medium speed Pressing the B1 button several times will allow you to determine the 3 speeds at which the indicator flashes 2 With the 11 indicator flashing at a medium speed the Lower Range Limit s value is displayed 0 1023 Adjust the Al1 potentiometer above the display to increase or decrease this limit The Analog Input Signal may be viewed at any time by pressing the B1 button until it is displayed UPPER LIMIT TUNING 1 Press the B1 button until the 11 indicator is flasing at a fast speed Pressing the B1 button several times will allow you to determine the 3 speeds at which the indicator flashes 2 With the 11 indicator flashing at a fast speed the Upper Range Limit s value is displayed 0 1023 Adjust the Al2 potentiometer above the display to increase or decrease this limit The Analog Input Signal may be viewed at any time by pressing the B1 button until it is displayed SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 7 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 f Ky ea TUNING ERRORS When the Fault Output and GPO5 indicator on the module are flashing this indicates a tuning error
9. turn of the part or component in question prepaid by Buyer The return freight charges to be paid by Divelbiss The part or component is only to be returned to Divelbiss with a Returned Material Authorization number issued by the Divelbiss Service Department Any warranty service consisting of time travel and expenses related to such services performed other than at Divelbiss Corporation plant shall be at Buyer s expense Warranty of repaired or replacment products will be limited to ninety 90 days or the remainder of the original warranty whichever is greater Warranty is available only if Divelbiss Corporation is promptly notified in writing upon discovery of any alleged defect and examination of the subject product discloses to Divelbiss satisfaction that any defect has not been caused by misuse neglect improper installation improper operation improper maintenance repair or alteration accidents or unusual deterioration or degradation of the equipment or parts thereof due to physical environment or due to electrical or electromagnetic noise environment This warranty is in lieu of all other warranties expressed implied or statutory including warranties of merchantability or fitness for a specific purpose
10. wed as Integer of 0 1023 5 Module Status Indicator Flashing slowly indicates module problem Flashing quickly indicated module is operating 6 B1 Push button Each press will display each input signal in order 1 Analog Input Signal 2 LowerRange Limit 3 Upper Range Limit 7 B2 Push button Not Used SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 5 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 2 f hy ea ANALOG INPUT SIGNAL CONNECTIONS The analog input signal accepts a differential 0 to 10VDC input voltage The input may be connected as either a differential or single ended input Shielded cable should be used as wiring for the analog input signal to promote noise immunity Figure 2 4 shows typical analog input signal connection wiring diagrams Differential Wiring Diagram Single Ended Wiring Diagram _ _ Status Status re O O AIl AI O O AIl AI2 I1 GPO5 O O LI GPOS O O Programming Setpoint Variable Display Port r 1 Programming Setpoint Variable Display Port r 1 Differential Ended Analog Analo Device A _ Device 0 10VDC 0 10VDC DC POWER COMMON Figure 2 4 Input Analog Signal Connections OUTPUT CONNECTIONS When outputs are energized the output pin will be sourced with V equal to the module input power voltage Each l output can drive a load up to 300mA
11. xceeding a total output load of greater than 1ADC more than 3 outputs at full load simultaneously can damage the module 10 32VDC POWER IN DC POWER COMMON Status A O O All AI Q nm os OO Programming pr Setpoint Variable Display 1 APPLICATION MODULE INPUT POWER O O Shown installed in provided B1 mounting socket SI 2 1 0 Figure 2 2 Module Input Power Diagram SI APPMOD RangeCompare User Manual Document 2008009 0 pdf Page 4 of 8 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 2 f hy ea MODULE OPERATION The SI APPMOD RangeCompare module compares the analog input signal to two other signals the upper range limit and the lower range limit f the analog input signal is between the two signals it is considered in range and the In Range Output will be energized If the analog input signal is less than the lower range limit it is considered below range and the Below Range Output will be energized If the analog input signal is greater than the upper range limit it is considered above range and the Above Range Output will be energized five counts to trigger it is back In Range For operation an five count hysteresis has been programmed into the range comparison When Above Range the ana log input signal must fall five counts to trigger it is back In Range When Below Range the analog input signal must rise The low
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