Frames 1 - 6 - Частотные преобразователи Allen
Contents
1. Frame 5 Frame 6 RA 0 Ol Phase Selection m Lo SIT Jumper TH Pi A e a o D 1H HR Mo H Line Type O O Spare 22 dol s C ii O O O Spare D EUN GO _ SL Fan Voltage 690 Volt Tap 600 Volt Tap J 480 Volt Tap 400 Volt Tap US L Fan VA Rating Common Bus Only Frame 5 amp 6 utilize a transformer to match the input line voltage to the internal fan voltage If you line voltage is dif ferent then the voltage class specified on the drive nameplate it may be necessary to change the transformer taps The Frame Fan Voltage 120V or 240V taps are shown in the inserts of frames 5 amp 6 Common Bus drives require user supplied 120V or 240V to power the cooling fans Power source is connected between OV AC and the terminal corresponding to your source voltage 5 100 VA 6 138 VA 18 Table D Power Terminal Block Specifications Tire Size Range TTorqu Terminal _ No Name Frame Description Maximum Minimum Maximum Recommended Bolt Size ower Terminal Block 1 nput power and motor connections 4 0 mm 0 5 mm 1 7 N m 0 8 N m 10 AWG 22AWG 15 Ib in 7 Ib in 2 Input power and motor connections 10 0 mm 0 8 mm 1 7 N m 1 4 N m sa 6 AWG 18AWG 15 Ib in 12 Ib in 3 Input power and motor connections 25 0mm 2 5mm 36Nm 18N m 3 AWG 142. PWR Power ol F S e O et ero CH OMO 5 X GB OOO STS Status ON X e eaeo OOOOO K aw Allen Bradley i _ 00000 Fd QOOOO OOOOO OOOOO o O o E o LJ Applying Power to the Drive L1 6 Apply AC power and control voltages to the drive Examine the Power PWR LED Table N Drive Status Indicator Descriptions Name Color State Description PWR Green Steady Illuminates when power is applied to the drive Power STS Green Flashing Drive ready but not running amp no faults are present Status Steady Drive running no faults are present 53 Yellow Flashing When running a type 2 non configurable alarm condition exists S drive continues to run When stopped a start inhibit exists and the a drive cannot be started S Steady A type 1 user configurable alarm condition exists but drive continues to run Red Flashing A fault has occurred Steady A non resettable fault has occurred Red Flashing The drive is in flash recovery mode The only operation permitted is Yellow Alternately flash upgrade GC e PORT Status of DPI port internal communications if present ME MOD Refer to the Status of communications module when installed 2 NET A roan i Status of network if connected 5 NET B apter user Manua fS tatus of secondary network if connected gt Q SYNCHLINK Green Steady e The module is configured as the time keeper N or lt e The module is configured as a follower and
3. Introduction Reference Materials Quick Start PowerFlex 700S Adjustable Frequency AC Drive Phase Frames 1 6 This document is designed to guide you through the basic steps needed to install start up and program the PowerFlex 700S Adjustable Frequency AC Phase I drive for Frames 1 6 The information provided in this document does not replace the user manual and is intended for qualified personnel only For detailed PowerFlex 700S information refer to the appropriate publications listed below Allen Bradley publications are available on the internet at www rockwellautomation com literature Title Publication PowerFlex 7005 Drives with Phase Control User Manual 20D UM001 PowerFlex 700S Drives with Phase Control Reference Manual PFLEX RM002 PowerFlex 700S and DriveLogix Firmware Release Notes 20D RN007 PowerFlex 700S 700H High Power Installation Instructions Frames 9 12 PFLEX IN006 Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES IN001 Table of Contents Six Basic Steps to a Successful Start Up Step 1 Read General Information General L L sve esee cid et RR EMC Instructions CE Conformity General NOLES cece ek ne ieee ai Step 2 Mount the DriVe Minimum Mounting Clearances lusus Operating Temperatures si rr Dimensio tees cer CORRE eher b
4. Step 3 Power Wiring lesen Wire Recommendations ccce ees Power amp Ground Wiring 0 cee eee eee Power Terminal Block Designations Using PowerFlex 700S Drives with Regen Power Units Step 4 Control Wiring rr Wiring Recommendations 0 002 c eee eee DIP Switch Settings RR hee nents FO Terminal Blocks esee VO Wiring Examples i iii Step 5 Start Up Check List Before Applying Power to the Drive Applying Power to the Drive 2 ercu menines Step 6 Program the Drive Start Up Assisted Stat KRE toa DERI i Das Parameter Files amp Groups occ es R A R ou trn Frequently Used Parameters eee eese Additional Information DriveLogix Recommended Programming Techniques Troubleshooting sss ee e s e x x x x e x K K K K K e eee Abbreviated Fault amp Alarm Clearing HIM Indication eese Technical Support cs e e x e x x e x ieri 6111 Ael FCR RE a 37 38 38 38 38 39 39 A SEM Read General Information General Precautions Class 1 LED Product gt PE bb Bb D ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into module ports or fiber opt
5. 185 15 25 20 25 20 0 8 0 0 B B 15 11 20 15 30 22 40 30 40 30 37 30 50 40 50 40 7 8 0 q 60 0 60 0 22 185 30 25 5 30 22 40 30 55 45 75 60 75 60 75 55 55 45 75 60 30 30 50 40 55 45 100 75 100 75 90 75 55 45 75 60 55 45 100 75 55 45 100 75 0 4 60 0 90 00 00 0 90 90 125 100 55 45 75 60 110 90 150 125 150 125 132 110 90 75 125 100 66 55 100 75 132 110 200 150 110 90 150 125 110 90 150 125 132 110 200 150 132 110 200 150 Figure 2 PowerFlex 700S Frame 1 3 Frame 1 Shown A 12 5 0 49 D 7 0 0 28 ip rr C e 8 C DIO i OM T di 7 0 0 28 7 0 0 28 p D Dimensions are in Weight kg Ibs Frame A B C D E Drive 1 200 0 7 87 389 0 15 31 202 8 7 98 175 0 6 89 375 0 14 76 11 3 24 92 2 285 0 11 22 389 0 15 31 202 7 7 98 250 0 9 84 375 0 14 76 18 4 40 57 3 285 0 11 22 564 0 22 20 202 7 7 98 250 0 9 84 550 0 21 65 26 6 58 65 Weights include HIM DriveLogix controller with ControlNet daughtercard Hi Resolution Encoder Option and 20
6. ON FRONT TOP VIEW UP OPEN OFF a T Analog Input 1 10 0V DC SW1 1 Open Analog Input 2 10 0V DC SW1 2 Open FRONT TOP VIEW Closed Closed 12345678 OPEN 1 0V DC 1 0V DC Primary Encoder SW2 2 SW2 4 SW2 6 5V DC Operation Closed Closed Closed 12V DC Operation Open Open Open Secondary Encoder SW2 1 SW2 3 SW2 5 5V DC Operation Closed Closed Closed 12V DC Operation Open Open Open Analog Input Settings Switch SW1 1 configures the scaling of Analog Input 1 Switch SW1 2 configures the scaling of Analog Input 2 Open the switch for 10 0V DC operation Close the switch for 1 0V DC operation Encoder Input Settings Dip switch SW2 on the main control board configures the encoder inputs for SV DC or 12V DC operation Switches SW2 2 2 4 and 2 6 are for the primary encoder Set these switches to match the encoder output specifications Open these switches for 12V DC operation close them for SV DC operation IO Terminal Blocks VIII Reesse7ss wn Te m S999 23 Switches SW2 1 2 3 and 2 5 are for the secondary encoder Set these switches to match the encoder output specifications Open these switches for 12V DC operation close them for SV DC operation Wiring the Main Control Board I O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs outputs and
7. 1 to annunciate an alarm e Link the status word to the output control Par 843 DigOut 1 Data the destination linked to Par 155 Logic Status the source Select which bit activated the output Par 844 DigOut 1 Bit 8 Alarm Auxiliary Output Relay contact output Auxiliary Output sourcing configuration TB2 Row B Bottom EXTERNAL 24vDC ufa ra mo TR ro fo fa fo ra a a UU UI EP UE fl BB awa EEE Seas RETURN aca UG VY LA Running Using Relay Out to annunciate drive running e Link the status word to the relay control Par 841 Relay Out Data the destination linked to Par 155 Logic Status the source Set Par 842 Relay Out Bit to a value of 1 so that Par 155 Logic Status bit 1 Running will control the output Input Output 12 24V DC Inputs Digital Inputs used for Start Stop 3 Wire Control Connection Example 3 Wire Control Non Reversing using internal power supply TB2 Row T Top PAPA DIS a a QYNVQHH HHH HOHHHN 1 2 3 4 516 Start o o Stop L 27 e Set the value of Parameter 839 DigIn2 Sel to a value of 1 Normal Stop e Set the value of Parameter 840 DigIn3 Sel to a value of 2 Start e Set Parameter 153 Control Options bit 8 3WireControl Digital Inputs used for Run Stop 2 Wire Control Note 12V and 24V are also availab
8. 4 97 12 7 0 50 Dia 349 1 m TT 123 5 4 86 CALE la 22 2 0 87 Dia 112 9 444 y i DE 4Places Removable Junction Box mne EHE VL LE i lo L 7N TT O DRITE 10 85 m s W i I D ass S ge Q G l MT EH I oo ooo P e 185 4 79 ugs TITTI Io 730 5 85 o IR O e Boa 98 166 DOO 0000 Oxo 4 59 QR DL LO I PZL QUO POPE 0000 LJ 67 3 2 65 1144 4 5 amp 119 4 4 7 1964 5 37 197 4 777 2974 11 7 lt 347 4 13 7 gt 397 4 15 6 gt Dimensions are in millimeters and inches Approx Weight kg Ibs Frame A Max B C Max D E Drive Drive and Packaging 6 403 90 15 90 850 00 33 46 275 50 10 85 300 00 11 81 825 00 32 48 11 3 24 92 92 85 202 50 Weights include HIM and Standard I O 14 BEH Power Wiring Wire Recommendations Since most start up difficulties are the result of incorrect wiring take every precaution to assure the wiring is correct Read and understand all items in this section before beginning installation proper installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The f
9. O wiring Always use copper wire Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot e 4100CCF3 Flex I O cable for use with DriveLogix is 3 ft maximum length Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage Table E Recommended Control Wire 21 Insulation Type Wire Type s Description Rating Digital I O Un shielded Per US NEC or applicable national or local code e C Shielded Multi conductor shielded cable 0 750 mm 18AWG 3 Minimum such as Belden 8770 or equiv conductor shielded Standard Belden 8760 9460 or equiv 0 750 mm 18AWG Analog I O twisted pair 100 shield with drain Remote Pot Belden 8770 or equiv 0 750 mm 18AWG 3 cond shielded Encoder Combined Belden 9730 or equivalent 0 196 mm 24 AWG Pulse I O individually shielded Less 30 5 m Encoder Signal Belden 9730 9728 or 0 196
10. a g L Jj 187 3 NN 7 37 1305 P T 87 7 345 94 0 3 70 181 0 5 16 202 2 7 96 252 9 92 Dimensions are in millimeters and inches 11 Figure 4 PowerFlex 700S Frame 4 Dimensions I A gt D gt 13 0 0 55 7 5 0 30 7T 7 0 0 27 2 Places Ud 4 15 1 0 59 D EE III 0 59 o A CO a TE A ME OOOOO QQQ 369 5 14 53 83333 348 9 13 76 g Power UC Dal N o B E i rr Es ody N i 8 0 0 31 gt lt a Lifting Holes Places 031 4 Places i A 47 0 1 85 Dia 760 289 gt pees G Places sinis lt 65 3 2 57 1 2 13 Dia 22 2 0 87 Dia TES 2 Places o d i Fo I Ql i A 189 7 747 177 9 C 7 00 da 157 9 bes O OX O 6 21 x OO CHTO 141 9 JUL L QE 68 cy 2 NYS 1005 DT OOO O 4 ih a NQ yyy 65 0 2 56 26 8 1 06 lt gt 36 8 1 45 lt gt 51 5 2 03 gt Dimensions are in millimeters and inches 63 8 2 51 gt I 112 8 4 44 gt 180 8 7 12 gt Approx Weight kg Ibs Frame Max Drive amp Packaging 22
11. mm 24AWG 75 90 C Pulse I O equivalent individually shielded 167 194 F Ubi B Power Belden 8790 0 750 mm 18AWG m 500 ft Combined Belden 9892 3 n od mm or 0 500 mm Encoder Signal Belden 9730 9728 or 0 196 mm 24 AWG Pulse I O equivalent U individually shielded 00 to Power Belden 8790 0 750 mm 18AWG 2591 M Combined Belden 9773 9774 or 0 750 mm 18AWG 850 ft equivalent individually shielded pair EMC Refer to EMC Instructions CE Conformity on page Quick Start 5 for details Compliance elden IS J Individually shielded pairs 2 channel plus power channel Is required use Belden or equivalent AWG for power or equivalent Belden 8790 is 1 shielded pair Belden 9892 is 3 individually shielded pai may not be necessary but is always recommended rs 3 channel 0 33 mm 22 AWG plus 1 shielded pair 0 5 mm 20 Belden 9773 is 3 individually shielded pairs 2 channel plus power If 3 channel is required use Belden 9774 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire 22 DIP Switch Settings Figure 10 Main Control Board Dip Switches SWI SIDE VIEW Encoder Power Jumper Supply Voltage Position 5V DC 2 3 12V DC 1 2 DOWN CLOSED ON A Scaling Scaling SW2 SIDE VIEW UP OPEN OFF La DOWN CLOSED
12. standard encoder connections When installed both terminal blocks reside on the Main Control Board These components are provided with the drive but are not factory installed Make the terminal block wire connections TIP Remember to route wires through the sliding access panel at the bottom Control Assembly When wiring is complete install the plug The terminal blocks have keys which make it difficult to insert a terminal plug into the wrong socket Table F Control amp Encoder Terminal Block Specifications Wires Size Range Torque Name Frame Description Maximum Minimum Maximum Recommended 1 0 amp Encoder 1 2 3 5 Signal amp Encoder 1 5 mm 14mm 25 N m 22 N m Blocks power connections 16 AWG 28AWG 2 2 lb in 1 9 Ib in 1 Maximum minimum sizes the terminal block will accept these are not recommendations Table G TB1 Row T Top Terminals 5 2 Bs Terminal Signal Description ce T11 Power Supply 24V DC Return Power and common for pre charge and enable T10 Power Supply 24V DC inputs Inputs may sink or source T9 Logic Common Rating 100 mA maximum T8 Digital Input 1 For common DC bus drives Must be high for 824 838 drive to complete the pre charge cycle 829 826 Default Precharge Load 20 mA at 24V DC 827 828 T7 Enable Input Must be high for drive to run 824 825 Load 20 mA at 24V DC T6 Digital Output 1 24
13. 0 8 8 69 758 8 29 9 201 8 7 94 192 0 7 56 741 7 29 2 28 4 62 5 129 03 63 9 Weights include HIM and Standard I O 12 Figure 5 PowerFlex 700S Frame 5 Dimensions 369 4 14 54 70 1 2 76 D 41 9 1 65 6 50 0 26 6 50 0 26 7 5 0 30 7 5 0 30 C I TA I o n y l e HII 369 0 14 53 B Overall E Height 349 5 13 76 75 HP Frame 5 zs I BUR DI lt ei o mp _ e a e 00000000000 689 6 27 15 I Overall 0000000000 Height I ce m Frame 5 NI eD le o O 6 50 0 26 SE i o A gt Conduit Box NOT Present On 75 HP Frame 5 Frame 5 75 HP 480 V 55kW 400V Frame 5 100 HP 480 V 55kW 400V 169 0 6 65 34 9 1 37 Dia 34 9 1 37 Dia i laces 22 2 0
14. 87 Dia 7 2 47 Dia ca cao p T dud dun n 1 SH Re 2 Plates movable Junction Box D EI TS a G EO 2 47 Dia TE 3 d F 241 9 in F E adane GG vc IN A CN 241 9 9 AL FS 2 2 04 dH L D lud um T sb 9 1 B a lat N E d 7 24 7 42 ep Saf Pal see BN SS SSSSSEZSZ ir z l I jp 3 78 i 65 0 2 56 i n Li 93 0 3 66 110 0 4 33 4 I 150 0 5 91 __ 215 0 8 46 131 4 5 17 1 280 0 11 02 198 7 60 320 0 12 60 297 3 11 70 Dimensions are in millimeters and inches Frame A B C D E Approx Weight kg Ibs 5 308 9 12 16 644 5 25 37 275 4 10 84 225 0 8 86 625 0 24 61 37 19 82 Weights include HIM and Standard I O 13 Figure 6 PowerFlex 700S Frame 6 Dimensions 8 5 0 33 e 466 7 18 38 sae ees be A 9 77 18 0 0 71 155 mures T E 360 6 14 20 Detail 8 0 0 31 5 lnd D gt ns 0 45 m3 C 3 ss OTT A i 6 7 o a o 220900 369 0 14 53 88888 349 5 13 76 Powerfix o GE E S creer E B o S o Ln p y l j q 8 5 0 33 e P us j Lifing Holes 4 Places
15. AWG 32 Ib in 161b in BR1 BR2 10 0mm 8mm 17Nm 14N m 6 AWG 18AWG 15 Ib in 12 Ib in 4 Input power and motor connections 35 0 mm 10 mm 4 0 N m 4 0 N m 1 0 AWG 8AWG 24 Ib in 24 Ib in 5 R S T BRT BR2 DC DC U V and 50 0 mm 2 5 mm 75 HP O W 1 0 AWG 14 AWG PE 50 0mm 40mm 1 0 AWG 12 AWG 5 R S T DC DC U V and W 70 0 mm 16 0 mm 4 4 100 HP IO AWG pAWc See Note See Note 9 BRT BR2 50 0mm 25mm EX E 1 0 AWG 14 AWG PE 50 0mm 40mm 1 0 AWG 12 AWG 6 Input power and motor connections 120 0 mm 2 5 mm 6 N m 6 N m z 4 0 AWG 14AWG 52 Ib in 52 Ib in SHLD Terminal 1 6 Terminating point for wiring shields 1 6 N m 1 6 N m 14 1b in 14 Ib in AUX Terminal Block 1 4 Auxiliary Control Voltage 9 1 5 mm 02mm J PS PS 16 AWG 124 AWG 5 6 40mm 5mm 06Nm 0 6N m 10 AWG 22 AWG X 5 3Ib in 5 3 Ib in FanTerminal Block 5 6 User Supplied Fan Voltage 4 0 mm 0 5 mm 0 6 N m 0 6 N m Common Bus Only OV AC 120V AC 240V AC 10 AWG 22 ANG X 5 3Ib in 5 3 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the termina
16. COMM C ControlNet adapter 10 Figure 3 PowerFlex 700S Bottom View Dimensions Frame1 amp 2 Frame 1 173 5 6 83 152 5 6 00 132 5 5 22 25 5 1 00 2 85 6 6 6 E 187 9 7 40 108 0 4 25 135 0 5 31 _ 140 9 5 55 161 0 6 34 Frame 3 All Drives except 50 HP 480 V 37 kW 400V Frame 2 22 4 0 88 Dia 28 7 1 13 Dia 2 Places 3 Places BHOOH A uy OLO SINO ODI OPS 170 3 6 70 m 159 7 6 29 22 2 0 87 Dia 28 7 1 13 Dia 37 3 1 47 Dia 2 places 2 places i i 1679 i 680 ig 64 l 1873 6 06 608 1305 737 5 14 1 T Y m 87 7 3 45 r 94 0 37 0 4 m 131 0 6 16 m 162 0 6 38 202 2 7 96 n 252 0 9 92 287 1 18 Dia 65 0 2 56 104 3 4 11 122 2 4 81 137 7 5 42 171 0 6 73 201 4 7 93 L 242 4 9 54 Frame 3 50 HP 480V 37 kW 400V Normal Duty Drive 170 3 6 70 6 70 34 9 1 37 Dia 159 7 6 29 2 Places 46 7 1 84 Dia 2 Places oa 2 Places
17. EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Standard PowerFlex 700S CE compatible Drive 2 Review important precautions attentions statements throughout this document before installing drive 3 Grounding as described in the PowerFlex 7008 Drive with Phase I Control User Manual publication 20D UMOOI 4 Output power control I O and signal wiring must be braided shield cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with proper shielded connector 6 Conditions in Table A Table A PowerFlex 700S EN61800 3 EMC Compatibility Second Environment First Environment Restricted Distribution Restrict Motor Cable to 30 m 98 ft Restrict Motor Cable to 150 m 492 ft Any Drive and Option Any Drive and Option External Filter Required 1 6 v v v 1 External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available Roxburgh models KMFA RF3 for UL installations and MIF or Schaffner FN3258 and FN258 models are recommended Refer to http www deltron emcon com and http www mtecorp com USA or http www schaffner com respectively G
18. Q B4 Analog Output Shield Optional connection point for analog output Y MU shield B3 Analog Output 2 10 0V DC bipolar differential output 11 bit 819 820 B2 Analog Output 2 Return sign 2k ohm minimum load 821 822 813 823 BI Analog Output Shield Optional connection point for analog shields 1 Refer to Analog Input Settings in the PowerFlex 700S User Manual publication 20D UM001 for necessary dip switch settings 2 Analog shields should connect to common at the signal source if possible Shields for signals from ungrounded devices such as analog tachometers should connect to an analog shield terminal point at the drive Table TB2 Row T Top Terminals o coco coco cp U2 amp 4 18 Fx WW RW SSSSSSSSSSSSSSSSSSN S Oo 2t So Terminal Signal Description LAE T13 Encoder Signal A Primary encoder interface 5 or 12V DC switch selectable J Nominal current 222 232 T12 Encoder Signal Not A draw per channel 12V DC 45 mA 95V DC 32 mA 233 234 T11 Encoder Signal B 231 230 i 236 237 T10 Encoder Signal Not B 238 235 T9 Encoder Signal Z T8 Encoder Signal Not Z T7 Shield Connection point for encoder shield T6 Digital Input 2 High speed 12 24V DC sinking digital input 824 839 T5 Digital Input 2 Return 833 830 831 832 T4 Digital Input 3 High speed 12 24V DC sinking digital input 824 840 T3 Digital Input 3 Return 837 834 835 896 T2 Power Supply 12V DC A 12V DC power supply for primar
19. Start Run Clear Faults Stop CF Jog 1 Jog 2 Fwd Reverse CurLim Stop Coast Stop Aux Fault AuxFault Inv 13 14 15 16 17 18 19 Linkable Read Write Data Type User Select Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Logix Motion Hrd OvrTrvi Hrd OvrTrvl User Select Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Logix Motion Hrd OvrTrvi Ard OvrTrvl 37 DriveLogix Recommended Programming Techniques 1 Tag naming a Use a convention when naming tags and consistently follow the convention set b Add descriptions for each tag when creating the tag c Example convention used at Allen Bradley i lt prefix gt lt function gt lt suffix gt ii prefix use to identify the machine section in multi section programs 1 Sctl Section 1 or Fan2 Fan 2 or RewA Rewind A iii function use to describe the function or signal of the tag iv suffix use to identify the units of the signal or control status 1 Rpm Rotations per Minute or Ok status OK or Off contact Off v Example Sct2_SpdRef_Fpm Fan5_FaultState_OK 2 Use Aliasing for all Static Assembly connections with DriveLogix and the PowerFlex 7008S a Improves program porta
20. V DC open collector sinking logic output 843 844 Rating 25 mA maximum 824 T5 Digital Output 2 24V DC open collector sinking logic output 845 846 Rating 25 mA maximum 824 T4 Digital Output Return Return for Digital outputs 1 and 2 T3 Thermistor Input Used only in FOC2 mode with approved motor for 485 T2 Thermistor Input Return temperature adaptation TI Thermistor Shield 1 The drive s 24V DC power supply supports only on board digital inputs Do not use it to power circuits outside of the drive 2 Refer to wiring examples of sinking and sourcing outputs 24 Table H TB1 Row B Bottom Terminals 5 Oo 2 E Bs Terminal Signal Description ce B11 Analog Input 1 10 0V DC or 1 0V DC bipolar differential 800 801 B10 Analog Input 1 input 1 13 bit sign 20k ohm input impedance 802 803 804 805 0 B9 Analog Input Shield Qptional connection point for analog input shield W Q 2 NIME B8 Analog Input amp 2 10 0V DC or 1 0V DC bipolar differential 806 807 Y 2 B7 Analog Input 2 input 1 13 bit sign 20k ohm input impedance 808 809 AA 810 811 EX B6 Analog Output 1 10 0V DC bipolar differential output 11 bit 814 815 NI 2 B5 Analog Output 1 Return sign 2k ohm minimum load 816 817 E g 812 818 N
21. arameter Par 817 Anlg Out1 Scale 175 Par 4 Motor NP RPM 1750 10V Using Analog Out 2 10V to 10V to meter Motor Current Bend the data to the Analog Output Par 820 Anlg Out2 Real the destination linked to Par 308 Output Current the source Scale the Output to the source parameter Par 822 Anlg Out2 Scale xx Par 2 Motor NP FLA 10 V Output Table M Encoder Wiring Example Input Output Connection Example Primary Encoder Primary Encoder using internal power supply Required Parameter Changes Interface Using Encoder 0 as speed feedback Supports 12V DC s Par 222 Motor Fdkbk Sel 0 Encoder 0 default differential encoders with internal power supply 5V DC differential encoders require external power supply and special jumper settings Used as primary closed loop speed feedback 0 q 8 9 10 11 12 13 9 2 QO GVH HOH OHO HHNHHON LI s Par 232 Encoder0 PPR Pulses Rev for installed encoder 29 BA Start Up Check List This section describes how you start up the PowerFlex 700S drive the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beg
22. arances Figure 1 Minimum Mounting Clearance Requirements oM c opis z 101 6mm 4 0 in s No Adhesive Label see below ki mi 50 8mm 2 0i With Adhesive Lae O doin Ende mas z see below a 2 101 6mm I 4 0 in 6 Ye PI o Yo EE mn UNE I 3 J woa s Oa F 50 8mm 2 0 i 101 6mm l mmeo Y 4 0 in o ye I a Yo S aa ES Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air temperature range of 0 to 40 C To operate the drive in installations with surrounding air temperature between 41 and 50 C remove the adhesive label affixed to the top of the drive enclosure Important Removing the adhesive label from the drive changes the NEMA enclosure rating from Type 1 to Open type Dimensions Table B PowerFlex 700S Frames a AC Input DC Input E 208 240 380 400V 480V 600V 690V 540V 650V NDHP IHDHP NDHP HDHP NDkW HDkW NDHP HDHP NDHP HDHP NDHP HDHP NDHP HDHP NDHP HDHP 0 75 0 37 11 0 0 75 10 75 10 55 11 0 75 11 0 5 1 5 075 12 0 1 5 1 5 075 2 1 5 2 1 2 2 1 5 3 0 2 0 2 2 1 5 3 2 3 2 4 0 2 2 5 0 3 0 4 0 2 2 5 3 5 3 5 5 4 0 7 5 5 0 5 5 4 0 7 5 5 7 5 5 7 5 5 5 10 7 5 10 7 5 11 7 5 15 10 15 10 1 5 5 5 10 7 5 15 11 20 15 20 15
23. bility over processors and through upgrades to DriveLogix PowerFlex 700S and RSLogix 5000 firmware b Allows real names to be applied to the User Defined tags of the static assembly c Allows new functions of DriveLogix and the PowerFlex 700S to be clearly named in the program even if RSLogix 5000 has not been updated d Allows long tag names in RSLogix 5000 to be shortened for easier program viewing e Allows tags to be named using the above naming convention to identify machine section association f Apply aliases to all external connections including the PowerFlex 700S static assembly and I O All defined bits should be included 3 Use Periodic Tasks to optimize processor utilization a Name periodic tasks to identify the update time i Ex Periodic_020ms_P9 20ms task with priority 9 b Set the periodic task time appropriate programming requirements Note the faster the task time function execution the more processor bandwidth used c Set the priority of each task to coincide with the task speed Set faster tasks to higher priority lower number higher priority i e 9 is a higher priority than 10 d Do not set the priority number lower than 8 recommended priority range is 8 15 This will provide I O scanning with optimal updating Flex I O is coded as priority 7 for DriveLogix 38 Troubleshooting Abbreviated Fault amp Alarm Clearing HIM Indication Manually Clearing Faults For a complete li
24. ble has 4 XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Table C Recommended Shielded Wire for Power Wiring Location Rating Type Description Standard 600V 90 C 194 F Four tinned copper conductors with XLPE insulation Option 1 XHHW2 RHW 2 Copper braid aluminum foil combination shield and tinned Anixter copper drain wire B209500 B209507 PVC jacket Belden 29501 29507 or equivalent Standard Tray rated 600V 90 C Three tinned copper conductors with XLPE insulation Option 2 194 F RHH RHW 2 5 mil single helical copper tape 25 overlap min with three Anixter OLF 7xxxxx or bare copper grounds in contact with shield equivalent PVC jacket Class amp Il Tray rated 600V 90 C Three bare copper conductors with XLPE insulation and Division amp II 194 F RHH RHW 2 impervious co
25. corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power wait five 5 minutes before re applying power to the drive e Select Clear Faults from Diagnostic Faults menu Technical Support Online Telephone 39 You can access the complete PowerFlex 700S User Manual publication 20D UMO001 online at http www rockwellautomation com literature PowerFlex 700S and DriveLogix Technical Support is available online Important You are encouraged to navigate our free website as part of your installation and start up process You will have complete access to the following information Firmware Updates Tech Tips Application Guides Knowledgbase Documents Product Specifications Technical Publications You will find the information on the website to be useful as well as important in the application installation and troubleshooting of a PowerFlex 700S and DriveLogix System These simple steps will guide you to our website so you can obtain the information needed to help solve your most difficult problems Here s how 1 Open your Internet Browser this may be Microsoft Internet Explorer Netscape or Opera 2 With your browser open type in the following URL address in your path bar http www ab com support abdrives powerflex700s 3 Press the Enter key or click the Go button This will take you to our website Drives T
26. d Hz RW Real Calculated 2 0000 500 0000 RPM RW 16 bit Calculated Integer 1 30000 Hp RW Real Calculated 0 2500 3500 0000 0 Hp 0 Hp 1 W 0 0000 V IRW Real 2200000000 0000 1 Spd Ref DPI 0 Zero Speed 4 Spd Ref 4 1 Spd Ref 1 5 Spd Ref 5 2 Spd Ref 2 6 Spd Ref DPI 3 Spd Ref 3 RPM RW Real 2205 0000 14112 0000 0 0000 Comm Scale Parameter 4 Motor NP RPM 1 0 No 31 32 33 34 90 153 222 800 802 803 806 808 809 838 35 eo E amp SZ Z Name fs Description 2 Values 9 526A Fwd Speed Limit Units RPM RW Rea Sets a limit on the speed reference in the positive direction This value can be entered as Default 2205 0000 a positive value or zero Min Max 0 0000 14112 0000 Comm Scale Parameter 4 Motor NP RPM 1 0 Accel Time Units Sec 4 RW Rea Sets the rate of acceleration for all speed increases with time in seconds to base speed Default 10 0000 Accel Rate Parameter 4 Motor NP RPM Parameter 32 Accel Time Min Max 0 0100 6553 5000 Decel Time Units Sec 4 RW Rea Sets the rate of deceleration for all speed decreases with time in seconds to base speed Default 10 0000 Decel Rate Parameter 4 Motor NP RPM Parameter 33 Decel Time Min Max 0 0100 6553 5000 S Curve Time Units Sec 4 RW Rea Sets the S time Round In and Round Out in seconds Half of the time specified is adde
27. d Default 0 5000 to the beginning and half to the end of the applied ramp The S time is independent of Min Max 0 0000 4 0000 speed and results in a trapezoidal torque profile Spd Reg BW Units R S 4 RW Real Sets the bandwidth of the speed regulator in rad sec Bandwidth is also referred to as the Default 10 0000 crossover frequency Small signal time response is approximately 1 BW and is the time to Min Max 0 0000 500 0000 reach 63 of set point A change to this parameter will cause an automatic update of Parameters 81 Spd Reg P Gain and 82 Spd Reg Gain To disable the automatic gain calculation set this parameter to a value of zero Adjustments to Parameters 474 Freq Reg We BW and 475 Freq Reg Wr BW may be necessary when using sensorless feedback Control Options Set bits to configure the options for operating the drive 1 a ao Options EE 8p Elele llela silo lo lp lo 4 le lo le e le le e o 2 ls le lp a Z z i5 la elti isi 2S ele lelelelelelelelelelelele Ze clelzifi iels ie 6 ls eleiSS Els S S 8 8 18 18 18 S 1S 8 S SiS i oe S Sl lSis lS lC ES le le lalalS sss E E E E feel le le ge ie le izi2e ros Sls D SIS lS 5 5 Default 0 0 0 fo O jo fo 0 j0 O o 0o 0 0 0 j o 0 0 po j0 jt 0 0 0 0 0 0 0 p Fase Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 109 8 7 6 5 4 3 2 1 0 1 True Motor Fdbk Sel Default 0 Encoder 0 Enter or write a value to select the primary motor speed feedback de
28. des basic information to wire the PowerFlex 700S Drive Table K Digital Wiring Examples The following definitions are used throughout this section Source Apply positive voltage through the device to the input or output e Connect the input or output common return directly to the power supply common Sink e Apply the positive voltage directly to the input or output common return e Connect the input or output to the power supply common through the device 26 Input Output Digital Inputs used for enable and precharge control Note 24V DC Supply supports only on board digital inputs Do not use for circuits outside the drive Connection Example Sourcing Input using internal power supply TB1 Row T Top H PRECHARGE 1 ENABLE N Fixed If this is not used a jumper must be used between 7 amp 10 Default If this is not used the drive must be re programmed or use a jumper between terminal 8 amp 10 UBL da D uum Required Parameter Changes Enable In sinking configuration this circuit must connect to 24V DC power for drive to run Precharge Precharge control is used in common bus configurations and is not required for AC fed drives If precharge control is not required repr
29. echnical Forum Remember that we currently offer a Drives Technical Forum for all Allen Bradley drive products The forum can also help you solve issues in areas such as Applications Communications Hardware and Software You can visit us at the following URL address http www ab com support abdrives registered html Drives Technical Support Hotline Monday through Friday 7 00a m to 6 00p m Central time Call 1 262 512 8176 Notes PowerFlex DriveLogix Logix FlexLogix NetLinx DriveExecutive DriveObserver DriveExpert FORCE Technology Zero Stacking Flex I O FlexLogix DriveTools RSLogix 5000 SynchLink and SCANPort are trademarks of Rockwell Automation ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association m www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20D QS001H EN P October 2005 P N 316420 P08 Supersedes 20D QS001G EN P April 2005 Copyright 2005 Rockwell Automation All ri
30. eneral Notes If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance provided in this section if necessary Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex 700S Drives with Phase I Control Reference Manual publication PFLEX RMOOI When operated on a public supply system it is the responsibility of the installer or user to ensure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met BA Mount the Drive Minimum Mounting Cle
31. er correct motor nameplate full load amps Par 2 Motor NP FLA or reduce excess load Motor Poles Fault The poles of the motor do not match its rating Enter correct motor nameplate RPM Par 4 Motor NP RPM If any digital input is configured to Stop CF CF Clear Faults verify that the signal is present or that the drive will not start Refer to Chapter 4 in the PowerFlex 7008 Drives with Phase I Control User Manual publication 20D UMO001 for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 in the PowerFlex 7008 Drives with Phase I Control User Manual publication 20D UMO001 The STS LED should be flashing green at this point Li 8 Proceed to Step 6 Program the Drive Start Up 32 SEM Program the Drive Start Up Assisted Start This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O a Important This start up routine requires a HIM If the drive is configured for 2 wire control the HIM installed on the drive will also act as a 2 wire device In 2 wire mode the drive will start when the HIM Start is pressed and stop when the HIM Start is released The recommended mode of use for a Start Up Routine is 3 wire control Parameter 153 Control Options Bit 8 set to 1 The assisted start up routine asks simple yes or no questions and prompts you to
32. etween the Encoder PPR programming Par Verify encoder data and reprogram 10 232 or 242 and the encoder configuration for edge counts Par 233 or 243 bits 4 amp 5 11 The drive cannot precharge because a precharge input is Reprogram the input or close the precharge control contact programmed and no signal is present Start input configured but stop not configured Program Par 838 840 to include a stop button rewire the drive E Run input configured but control options do not match Program Par 153 Bit 8 to 0 2 wire control 3 Start input configured but control options do not match Program Par 153 Bit 8 to 1 3 wire control 12 Multiple inputs configured as Start or Run Reprogram Par 838 840 so multiple starts multiple runs or any combination do not exist Multiple inputs configured as Jog1 Reprogram Par 838 840 so only 1 is set to Jog1 2 Multiple inputs configured as Jog2 Reprogram Par 838 840 so only 1 is set to Jog2 Multiple inputs configured as Fwd Rev Reprogram Par 838 840 so only 1 is set to Fwd Rev 14 Invalid Feedback Device for Permanent Magnet Motor Control Set Par 222 Mtr Fdbk Sel to 5 FB Opt Port0 Table P Common Start Up Faults Fault Description Action Encoder Loss One of the following has occurred on an encoder missing encoder broken wire quadrature error phase loss Reconnect encoder or replace encoder Motor Overload A motor overload is pending Ent
33. f the analog to digital conversion is Default 0 0000 summed with this number to produce Parameter 807 Anlg In2 Volts Min Max 20 0000 Digln1 Sel Default 0 Not Used Enter or write a value to select the function of digital input 1 Options 0 Not Used 8 Ewd Reverse 1 Normal Stop 9 CurLim Stop 2 Start 10 Coast Stop 3 Run 11 Aux Fault 4 Clear Faults 12 AuxFault Inv 5 Stop CF 13 User Select 6 Jog 1 14 PreChrg Disc 7 Jog 2 36 No 839 840 Name Description 2 DigIn2 Sel Enter or write a value to select the function of digital input 2 DigIn3 Sel Ene er or write a value to select the function of digital input 3 1 No Parameter Number e Parameter value cannot be changed until the drive is stopped 2 Name Parameter name as it appears in DriveExecutive software Description Brief description of parameter function 3 Values Define the various operating characteristics of the parameter There are 3 types of Values ENUM Bit and Numeric Values 9 Default Options Default Options 0O0D0NDUIA WIMTH O A KO GO JO Q EG M C Mio Norm Stop CF Not Used Normal Stop Clear Faults Stop CF Jog 1 Jog 2 Fwd Reverse CurLim Stop Coast Stop Aux Fault AuxFault Inv Not Used Not Used Normal Stop
34. f the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable 15 Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES IN001 Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx indicates gauge This ca
35. ghts reserved Printed in USA
36. ic cable connectors ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Allen Bradley publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive surrounding air temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with the PowerFlex 700S Drive and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block refer to Chapter 1 in the PowerFlex 700S User Manual publication 20D UM001 for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANpor
37. ing Analog In1 as 0 10 V speed reference Scale the Input to 1 V Par 802 Anlg In1 Scale Send the data to the Speed Reference parameter Par 10 Speed Ref 1 the destination linked to Par 800 Anlg In1 Data the source Select Ref 1 as the active speed reference Par 16 Speed Ref Sel 1 Spd Ref 1 e Par 153 Control Option bit 0 0 Unipolar Speed Reference Using Analog In2 as 10 to 10V speed trim 10 Scale the input to 0 1V 10 Par 808 Anlg In2 Scale 0 01 Send the data to the Speed Reference parameter Par 12 Speed Ref 2 the destination linked to Par 806 Anlg In2 Data the source Select Ref 1 as the active speed reference and Ref 2 as trim Par 16 Speed Ref Sel 3 Spd Ref 3 28 Analog I O Analog Outputs 10V DC Used to drive analog meters displaying speed and current Connection Example Output 1 Motor Speed N FT TITIUS a m Joo e o o Output 2 Motor Current Using Analog Out 1 10V to 10V to meter Motor RPM and direction Send the data to the Analog Output Par 815 Anlg Out1 Real the destination linked to Par 300 Motor Spd Fdbk the source Scale the Output to the source p
38. inning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to then drive Correct the malfunction before continuing ATTENTION Power must be applied to the drive to perform Important If you have a DriveLogix application you must first connect the battery before starting this section Before Applying Power to the Drive A 1 Confirm that motor wires are connected to the correct terminals and are secure U V W PE IS LJ 2 Confirm that encoder wires are connected to the correct terminals and are secure A 3 Confirm that all control inputs are connected to the correct terminals and are secure A 4 Verify that AC line power at the disconnect device is within the rated value of the drive A 5 Verify that supply voltage is correct L1 L2 m E E L3 a 30 The remainder of this procedure requires that a Human Interface Module HIM be installed If an operator interface is not available remote devices should be used to start up the drive
39. input required information Access Assisted Start Up by selecting Start Up from the Main Menu 1 To exit the User Display screen Press Esc ES Stopped Auto MI output c 1 Inthe Main Menu use the Down Arrow to scroll to Start Up 2 Press Enter FN Stopped__ y T Auto be TIP Throughout the Start Up Routine many screens have more selections than Di agno S cles Parameter shown Use the arrow keys to scroll oi ieee through all the menu options 1 Follow the instructions on the screen to complete the Start Up PowerFlex 7008S Start Up The Start Up routine sets up the drive for basic operation Push Enter gt TIP If using a HIM the following functions are not available e Alt Man Alt Lang e Alt SMART PowerFlex 7005 Start Up Motor Control Select Motor Control Mode Select DB Resistor Motor Tests Field Oriented Control Measure Stator Resistance Leakage Inductance Magnetizing Inductance PMag Motor Encoder Offset Stator Resistance Stator Inductance Back EMF 33 Down 1 level or Select G9 Back 1 level or 1 selection Scroll all choices Motor Data Feedback Power Circuit Test Direction Test Configuration Enter Motor NP Data a sa Diagnostic Check for S UE Power amp Units n ler Drive Power Circuit Verify Direction FLA esolver Volts Hi Res Encoder Hertz Linear Sensor RPM Poles
40. l 1 Inertia Measure Speed Limits Speed Control Start Stop I O Done Exit Measure System Select Direction Select Sources For All Configure Inertia Control Speed References Digital Inputs Digital Set FWD REV and Outputs Analog ABS Speed Limits Inputs Analog Outputs See Important statement about the HIM on page 32 Note In 2 wire mode the drive will start when the HIM Start is pressed and stop when the HIM Start is released The recommended mode of use for the Start Up Routine is 3 wire control Parameter 153 Control Options Bit 8 set to 1 34 Parameter Files amp Groups Monitor Metering Dynamic Control Torque Control Control Status Motor Ctrl Data Drive Data Motor Control Motor Data Drive Config Tuning PM Motor Autotune Results Configuration Overload Stop Brake Modes Power Loss Speed Control Reference Regulator Setpoint Monitor Frequently Used Parameters Torque Current Process Control Process Config Regulator Limit Generator Position Control Utility Communication Position Config Peak Detection Commands Interp Direct Fault Alm Config Masks amp Owners Point to Point Diagnostics DPI Data Links Sync Generator Test Points Logix Inputs Posit Indexer User Function Logix Outputs Posit Detection Trendi
41. l 3 Notall terminals present on all drives 4 Refer to the terminal block label inside the drive 5 External control power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 Frame 1 6 100 W 19 Power amp Ground Wiring Figure 9 Power and Ground Wiring R S T PE U V w lele Ll G RENE Required Input Fusing A 1 Required Branch Circuit Disconnect Apr Important Common Bus DC Input Application Notes 1 If drives without internal precharge are used Frames 5 amp 6 only then a precharge capability must be provided in the system to guard against possible damage and b disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device 2 If drives with internal precharge Frames 1 6 are used with a disconnect switch to the common bus then a an auxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameter 361 366 must be set to option 30 Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus The drive must have firmware version 2 002 or above Standard amp Vector Control Power Terminal Block Designatio
42. le from TB1 Top 10 amp 11 2 Wire Control Non Reversing using external power supply N TB2 12 OR 24V DC POWER SUPPLY COMMON RETURN POWER LA Row T Top faye AA HT UE oeoecococcococoecoce 5 6 Run Stop o UJ 1 See Important statement about the HIM on page 32 Analog I O Analog Inputs 10V DC or 1 0V DC DIP switch setable Terminate shields at the analog source if analog common is available Used for Speed Reference and Speed Trim Table L Analog Wiring Examples Connection Example Analog Inputs shield terminated at source TB1 Row B Bottom 11 SIS I 9 Analog Input 1 ot Speed Common pu Return Reference N o E CEJ IOl BEBE oll P idi Analog Input 2 ot Y Common M 9 Return Bet the value of Par 839 Digln2 Sel 3 Run Set Par 153 Control Options bit 8 3WireControl 0 2 wire control AND Set Par 153 Control Options bit 9 2W CoastStop 0 ramp stop or e Par 153 Control Options bit 9 2W CoastStop 1 coast stop Use Digital Input 2 for 2 wire Run Stop Control Required Parameter Changes Us
43. ng Speed Posit Fdbk Inputs amp Outputs QUE cas n Feedback Config Analog Inputs Multiplier S Calculated Fdbk Analog Outputs Even Data Encoder Port 0 Digital Inputs Direct Data Encoder Port 1 Digital Outputs Buffered Data In Feedback Opt 0 Buffered Data Out Footnote definitions are found on page 36 Name Description e Values Motor NP Volts Units Set to the motor nameplate rated volts Default Min Max Motor NP FLA Units Set to the motor nameplate rated full load amps Range limited by three second inverter Default rating Min Max Motor NP Hertz Units Set to the motor nameplate rated frequency Default Min Max Motor NP RPM Units Set to the motor nameplate rated RPM Default Min Max Motor NP Power Units Set to the motor nameplate rated power Default Min Max Mtr NP Pwr Units Default The power units shown on the motor nameplate Options Speed Ref 1 Default Sets the speed reference that the drive should use when selected by Parameter 16 Min Max Speed Ref Sel A value of 1 0 represents base speed of the motor Speed Ref Sel Default Selects the source of the speed reference to the drive Options Rev Speed Limit Units Sets a limit on the speed reference in the negative direction This value can be entered as Default a negative value or zero Min Max v g 53 Z 95 E c 5 ce A Volt RW 16 bit Calculated Integer 75 705 Amps RW Real Calculated Calculated Calculate
44. ns Terminal Description Notes BRI DC Brake Dynamic Brake Resistor Connection BR2 DC Brake Dynamic Brake Resistor Connection DC DC Bus DC Input Power or Dynamic Brake Chopper DC DC Bus DC Input Power or Dynamic Brake Chopper PE PE Ground Refer to Figure 9 on page 19 for location on Frame 3 drives L Motor Ground Refer to Figure 7 on page 16 for location on Frame 3 drives U U T1 To motor V V T2 To motor W W T3 To motor R R L1 AC Line Input Power S S L2 AC Line Input Power T T L3 AC Line Input Power 20 Using PowerFlex 700S Drives with Regen Power Units LE Control Wiring Wiring Recommendations If a Regenerative unit i e 1336 REGEN is used as a bus supply or a brake the common mode capacitors should be disconnected Refer to the PowerFlex 700S Drives with Phase I Control User Manual publication 20D UM001 for information on removing common mode capacitors Regenerative Unit to Drive Connections Regenerative Brake Mode Terminals Frame s 1336 Regen PowerFlex 700S 1 4 DC amp DC BR1 amp DC 5 amp 6 DC amp DC DC amp DC Regenerative Bus Supply Mode Terminals Frame s 1336 Regen PowerFlex 700S 1 4 DC amp DC DC amp DC 5 amp 6 DC amp DC DC amp DC of the Common Bus Drives Refer to 336 REGEN Line Regeneration Package User Manual publication 1336 REGEN 5 0 for more information Important points to remember about I
45. ogram Par 838 Digln1 Sel to a value of zero 0 or replace the contact shown with a jumper from Terminal 8 to Terminal 10 If precharge is needed in sinking configuration this circuit must connect to 24V DC power for drive to complete the precharge cycle Sourcing Input using external power supply TB1 Row T Top COMMON RETURN a 9 T IE l PRECHARGE 1 ENABLE 24V DC Enable In sourcing configuration must connect to 24V DC common for drive to run Precharge Precharge control is used in common bus configurations and is not required for AC fed drives If precharge control is not required reprogram Par 838 Digln1 Sel to a value of zero 0 If precharge is needed in sourcing configuration must connect to 24V DC common for drive to enter pre charge cycle Auxiliary Outputs 24V DC outputs 25 mA maximum per output Digital Output 1 Indicating Alarm and Digital Output 2 Indicating Fault in sourcing configuration TB1 Row T Top Neg O PS Alarm MM MR MN Using DigOut
46. ollowing information is merely a guide for Power Cable Types Acceptable for 200 600 Volt Installations etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage ATTENTION National Codes and standards NEC VDE BSI General A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4 mm 0 015 in Use tinned copper wire only Wire gauge requirements and recommendations are based on 75 C Do not reduce wire gauge when using higher temperature wire Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all o
47. rrugated continuously welded aluminum armor Anixter 7V 7xxxx 3G Black sunlight resistant PVC jacket overall or equivalent Three copper grounds on 10 AWG and smaller Figure 7 Power Terminal Block Location Ejllooooo TT ooooo 4 OOOOO OOOOO 00000 i 1 E te Optional 3 ol i Communications Only Module TEL 1009000900000 mun so L__ all Ecc Upg L n AJ o e si L Frame 3 amp 4 7 J L 5 o ES stilo tr BRIBRE DO DC UTI YR WT RU S2 TAS 17 Figure 8 Power Terminal Block Location Cont d
48. sting of Faults and Alarms refer to the PowerF lex 7008 Drives with Phase I Control User Manual publication 20D UMO01 A fault is a condition that stops the drive There are two fault types Type Fault Description Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable Programming and commissioning personnel can configure the drive s response to these exception events Responses include Ignore Alarm Fault Coast Stop Fault Ramp Stop Fault Current Limit Stop The HIM also provides visual notification of a fault or alarm condition Condition Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following F gt Faulted auto e Faulted appears in the status line Fault F24 e Fault number DC Bus Overvolt Time since Fault e Fault name 00 23 52 e Time that has passed since fault occurred Press Esc to regain HIM control This section illustrates a table showing the HIM keystrokes necessary to clear faults Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM Go 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After
49. synchronization is E complete E Green Flashing The follower s are not synchronized with the time keeper e Red Flashing The module is configured as a time master on SynchLink and has received time information from another time master on SynchLink ENABLE Green On The drive s enable input is high Green Off The drive s enable input is low 31 L1 7 Examine the Status STS LED Verify that it is flashing green If it is not in this state check the following possible causes and take the necessary corrective action Table O Common Causes of a Pre Start Alarm Examine Par 156 Run Inhibit Status bit Description Action 1 No power is present at the Enable Terminal TB1 T7 Apply the enable 2 3 4 A stop command is being issued Close all stop inputs 5 Power loss event is in progress indicating a loss ofthe AC Restore AC power input voltage Data supplied by the power structure EEprom is invalid or Cycle power wait five 5 minutes before re applying power 6 corrupt to the drive If problem persists replace the power structure 7 Flash Update in Progress Complete Flash Procedures 8 Li expecting a Start Edge and is receiving a continuous Open all start buttons and remove all start commands signa 9 a expecting a Jog Edge and is receiving a continuous Open all jog buttons and remove all jog commands signa A conflict exists b
50. t host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION Risk of injury or equipment damage exists Parameters 365 Encdr0 Loss Cnfg 394 VoltFdbkLossCnfg let you determine the action of the drive in response to operating anomalies Precautions should be taken to ensure that the settings of these parameters do not create hazards of injury or equipment damage ATTENTION Risk of injury or equipment damage exists Parameters 383 SL CommLoss Data 392 NetLoss DPI Cnfg let you determine the action of the drive if communications are disrupted You can set these parameters so the drive continues to run Precautions should be taken to ensure the settings of these parameters do not create hazards of injury or equipment damage EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manual Declarations of Conformity are available online at http www rockwellautomation com products certification Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336
51. vice Options 0 Encoder 0 4 Motor Sim 1 Encoder 1 5 FB Opt Port0 2 Sensorless 6 FBOptPortt 3 Reserved Anlg In1 Data Default 0 0000 Real Displays the value of Analog Input 1 This is the final value after conversion offsetting Min Max 2200000000 0000 scaling and filtering Anlg In1 Scale Units hv 4 RW Real Scales the range of Analog Input 1 to the range of Parameter 800 Anlg In1 Data Default 0 0000 Parameter 801 Anlg In1 Volts is multiplied by this number to produce the input to the Min Max 2200000000 0000 lead lag filter function Par 802 1 Par 800 10 when 10V is applied AD Ini Offset Units Volt 4 RW Rea Applies an offset to Analog Input 1 The output of the analog to digital conversion is Default 0 0000 summed with this number to produce Parameter 801 Anlg In1 Volts This is used to zero Min Max 20 0000 out the analog input Anlg In2 Data Units Rea Displays the value of Analog Input 2 This is the final value after conversion offsetting Default 0 0000 scaling and filtering Min Max 2200000000 0000 Anlg In2 Scale Units hv 4 RW Rea Scales the range of Analog Input 1 to the range of Parameter 806 Anlg In2 Data Default 0 0000 Parameter 807 Anlg In2 Volts is multiplied by this number to produce the input to the Min Max 2200000000 0000 lead lag filter function And In2 Offset Units Volt 4 RW Rea Applies an offset to Analog Input 1 The output o
52. y encoder interface and high speed inputs TI Power Supply 12V DC Return A Rating 300 ma 1 Refer to Encoder Input Settings in the PowerFlex 700S User Manual publication 20D UM001 for necessary dip switch settings 2 This power supply supports only the primary encoder interface and digital inputs Do not use it to power circuits outside of the drive 25 Table J TB2 Row B Bottom Terminals Mmm nn S BE so Terminal Signal Description ca B13 Encoder Signal A Secondary encoder interface 5 or 12V DC switch selectable 0 Nominal current 222 243 B12 Encoder Signal Not A draw per channel 12V DC 45 mA 5V DC 32 mA 244 242 B11 Encoder Signal B 241 240 B10 Encoder Signal Not B c 248 245 B9 Encoder Signal Z B8 Encoder Signal Not Z B7 Shield Connection point for encoder shield B6 Unused B5 Relay Output Relay contact output 824 841 B4 Relay Output Return Rating 5A 24V DC Resistive 2A 24V DC Inductive 842 B3 Unused B2 Power Supply 12V DCDC B 12V DC power supply for secondary encoder interface Rating 300 mA B1 Power Supply 12V DC Return B 1 Refer to Encoder Input Setting in the PowerFlex 700S User Manual publication 20D UM001 for necessary dip switch settings 2 This power supply supports only the secondary encoder interface Do not use it to power circuits outside of the drive VO Wiring Examples This section provi
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