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1. correspondingpages Alternatively you can press the following keys to enter directly the corresponding pages Key Entering Page Key Entering Page a lt Delay Setting gt 3 ie lt Standby Function Setting gt lat at lt Pressure Flow Setting I gt e ta tent ile lt Programmable Standby aeee lt Pressure Flow Setting I gt UooJ Pointes em lt Pressure Pre Adjustment gt ag lt Temperature Parameter FEEDI NG lt Flow Pre Adjustment gt TEMP Time Setting gt brama ES lt Machine No Ex Factory nozza lt Special Function Options gt DATUM Value Setting gt PORCHESON User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 2 Delay Setting Page After entering the correct password press BETH M PLT Key to enter the Delay Setting Page The following is displayed Delay setting for before and after injection Set scope 0 0 0 5 second After entering the correct password press Ef f2 Key twice to enter the Delay Setting Page The following is displayed Setting delay between actions After ejector pin run After closing mould Set scope 0 0 0 2 second Setting delay between actions 1 The meaning of Start Delay the corresponding action valve ON delay time T1 pressure output ON flow output ON 2 The meaning of End Delay the pressure output OFF corresponding action valve a H delay time T2
2. Keys Usage P Cis RE Enter into the screen to set USB and CAN PC LINK Enter into the screen to set alarm Enter into the screen to Pressure Speed and Temperature Track curve Enter into the screen to Setting porduction Imformation and SPC Track Note FLOW CHART 3 Explanation of the Parameter Setting Toc Boer Q 0 9 numeric keys are used for data input in the data 4 see Doo setting screen When the electric lock is in OFF state these ten numbers are locked to ensure the data will not be changed arbitrarily In the meanwhile there are 26 English letters and special symbols respectively on 0 1 L Dis 3 YZ numeric keys used for the input of Chinese and English letters as well as the machine serial number DELETE key is used to delete the error words during entering the 0 ey parameters and serial numbers INPUT key is used to ye select the functions during function selection and used to confirm during item confirmation PORCHESON 11 User s Manual for BK118 V3 0 4 Cursor Key Chapter 2 Explanation of the Key Operations Usage Skip key pressing it will skip the cursor to the upper line Escape key pressing it will move the cursor to the left Escape key pressing it will move the cursor to the right KVae Skip key pressing it will skip the cursor to the lower line 5 Operation Mode Selection Ke
3. In the inspection window you can inspect all input and output points and the moving states of key gt 3 circuit standard D A proportion output with max currentas 3A gt Presetting of the voltage and runoff values proportional valve available for the products in all brands and better linear proportion PORCHESON User s Manual for BK118 V3 0 Chapter 1 System Configuration amp Installation 3 Installation and Debugging of Computer Control System 3 1Cautions upon Installing the Control System The design of control system is simple and easy only one 15 core shielding cable connecting the keyboard and host computer shell with flexible and handy installation and connection The sketch map for installation is shown as follows Strong Control A eletricity sy stem POWER Equipment Strong Strong eletricityflel etricity Equipment Mm Equipment 0000000000 gouonacaaaag PORCHESON PS820AM Ebb eletricity section Strong eletricity section control box equipment outfit for reference only 1 Upon installing the host control box adopt the enclosed distribution cabinet at the first choice It shall be fixed in the well ventilized greaseproof and dustproof conditions equipped with a fan and dustproof The distribution box shall be stored under 60 2 Upon fixing the host computer and power pack please keep the interconnec
4. User s Manual for BK118 V3 0 X00 SafDorAdv X01 Motor open over X02 Nozzle guard X03 LckMidStp X04 Magic Eye Input X05 Screw Rotates X06 stop before injection base X07 stop after injection base X10 Standby X11 Standby 112 Ejector protect cover X13 Ej tAdvStp X14 E tRetStp X15 Saf DooRrt X16 Standby X17 Standby X20 Micro adjusting rack number X21 Stop before Mould Adj ust ment X22 Stop after Mould Adj ust ment 123 Mechanical Hand Mould Closing X24 Mechanical Hand Ejector X25 Inward Core A Stop X26 Outward Core A Stop X27 Motor fault X30 Inward Core B Stop 131 Outward Core B Stop X32 Lubrication alarm X33 Standby X34 Standby X35 Standby X36 Standby X37 Standby PORCHESON PS820AM Reference amp Appendices Y73 Standby Y72 Standby Y71 Blow male Y70 Blow female Y67 Outward Core B Y66 Inward Core B Y65 Outward Core A Y64 Inward Core A 163 Mould close Buffer Y62 Medium Size Pump Y61 Large Size Pump Y60 Failure Alarm 157 High Pressure Mould close Y56 Low Pressure Mould close Y55 Ejector opening Y54 Mould opening 153 Mould Adjustment Backwards 152 Differential Mould close Y51 Mould Adjustment Forwards Y50 Ejector Retreat Y47 Ejector Advance Y46 Mould Opening Y45 Base Retreat Y44 Melt Take out Y43 Melting Y42 Injection Y41 Base Advance Y40 Mould close PORCHESON Reference amp Appendices User s Manual for BK118 V3 0 Auo ddUdAIJOA 103 BASEL SULITAA SULJVIP
5. E ead only superior system s right is limited to check the parameters on line distantly 2 System upgrade can be set to allowed forbidden If choosing allowed the editions of the software can be altered programming distantly can be achieved and system program can be updated PORCHESON 43 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings Chapter 5 Instructions for the System Commissioning Settings 1 Engineer Setting Page Press 0 ar Keyon the Main Page to enter the Engineer Setting Page and the following will be displayed 2003 1 2 KEngi neer seth 15 32 15 pass eres Y SetDelay OO O Se esa ale p our P SW 999999999 PS 999999999 PS630AM v3 Please Input Password Enter the password _ If correct vV will be displayed If incorrect X will be displayed If the password entered is correct you can enter the system parameter setting page It is not necessary for the equipment end user to adjust the system parameters Please consult the equipment manufacturer for any query Any parameter adjustment disorder may result in damage to equipment capability unstable performance or failure to operate After the correct password is entered the cursor jumps automatically to the first item from the right The cursorcan be moved to different items and then Key Q Y pressed to enter the
6. 9 during the output time of lubrication if it fails to detect any lubrication pressure signal it would trigger an alarm telling that the lubrication is failing If opping working after the failing of lubrication is chosen then it would stop lubricating and would change to work in manual mode and stop the engine after the cycle of the alarming Out LubricG q ii PORCHESON 32 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 15 Set temperature information im E Press MA key enter the menu for setting temperature now the menu is as following 00 empra e ty Open We Description on setting parameters UB The set temperature value is 1 C Celsius The temperature of the hopper of injection molding machine is close loop controlled after itis fed back to controlling system by K and J style thermal electric couple The system provides total 6 stages of temperature control and 1 stage oil temperature testing Open loop close loop can be selected to control temperature for injection nozzle The system monitors the temperature in every area to find out if the temperature overpasses the set top and bottom limitation It cannot inject or melt plastic if the temperature is lower than the bottom limitation and than the cold preventing screw starts It alarms when the temperature is higher than the t
7. ARER 000 05 000 0s Thimble 35 6 MM Yds 768899 Sycl Press _ MONITOR monitor menu of the machine This menu is for monitoring temperature and machine running condition The names and numbers of the moulds will be set in mould information menu The temperature scale and current oil temperature show the real value of each stage thus its information cannot be modified Each function of the menus is described as follows The descriptions on mode Mode Meanings Motor is running i Electrical heating opened The middle pump had stared up The big pump will stared up SSS O E Lubricator is lubricating The lubricator unsuccessful unchin PORCHESON 16 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions The descriptions on display Display Meanings and descriptions Manual The running mode of the machine Injection Nozzle This section is heating Mould number The current mould number Movable mould Shows the current position of the mould The unit mm Screw Shows the current position of the screw The unit mm Thimble Shows the current position of the thimble The unit mm Pressure The set pressure value of the current movement Flux The set flux value of the current movement Record the numbers of mould opening for current mould number during the Output automatic o
8. 4 system wiring drawing ecrrteccrrrtrrrrrrrr rre etn nee ees p66 5 PS630AM Input and output wiring drawing treet etree p67 6 PS800AM Input and output wiring drawing r ectetotecrtrrecrerecnetrcrorrrrrcrtietitiss p69 7 PS820AM Input and output wiring drawing ererrererrenocnnnnenenannnanacnenacrenncn p71 8 Motor heating wiring drawing ttt te e en n e nE AEAEE AEAEE EEEE EEEE EEEE p73 PORCHESON User s Manual for BK118 V3 0 Chapter 1 System Configuration amp Installation Chapter 1 System Configuration Installation 1 System Configuration amp Remarks No Code Content Q ty Remarks PS630AM 24 24 7 3 Electronic Ruler 1 Set 1 Host Computer P5800 AM 31 28 10 3 Electronic Ruler 1 Set Optional PS820AM 27 28 10 3 Electronic Ruler 3 Pressure 1 Set BK118 back 5 7 320 240 l Set 2Keyboard BK118 colour 6 0 640 480 1 Set Optional cx118 Colour 7 5 640 480 1 Set PW300 300W 1 Set 3 Power pack Optional P W600 600W 1 Set 4 Message cable DB 15 F 1 To 8 meter optional 1 Set 2 Characteristics of PS820AM Control System gt The whole computer may control all functions and temperatures The system has bright LCD display and 640 480 Dot 6 0and5 7 concolorous colorful optional gt The system adopts two CPU design with fast operating speed precise control and high stability gt The control host computer adopts the blocking design with time
9. After installation completed carry out an overall inspection if all connection lines are well fixed including the switching power supply host computer shell electrothermal output line and the thermal couple of keyboard etc 2 After the line inspection completed carry out an electric connection inspection First take out the 11 digital output line plug of the DC power supply outlet port namely the power pack and then power on to examine and measure if the voltage is the same as the nominal values and observe if the output indicator on the power pack is normal 3 Power off after the measurement completed insert the DC power supply to input to the plug of host computer shell After power on again for inspection LCD on the keyboard will display the normal state of the main page Revolve on the emergency stop switch to check if the RUN indicator on the host computer shell turns on When it turns on it indicates that the system can work soundly 3 3gging of the Control System 1 After the system having shown normal operating state press L button on the monitor page to adjust color and comparison 2 To conduct the parameter setting and memory testing press FU button to select a group of module numbers and then set data in all screens Press button to save data Disconnect the power and connect it again after a few time the system will automatically call the data of module numbers saved by you In case of they are correc
10. Blow Male PORCHESON 31 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 14 Set time count information a E Press EA key thrice enter the menu for setting time count now the menu is as following 2003 1 2 KTime Count Set 15 32 15 Lubr M N 99999 LubricTT 999 9 Lubric T 999 9 T1999 9 LubricGP 999 9 Fau Warn 999 9 Pc ON Time 00580fH 02 mM Auto ON Time 00505 H 15 fm Mato RUN Time 00535 H 59 fm Description on setting parameters 1 Lubricating modulus Count mould opening times The oil pump starts when mould opening times reach the set value 2 Total time for Lubrication the total time spent in this lubrication 3 the output of the repeated operation with the total time for lubricatin 4 The interval of the repeated operation with the total time for lubricatin 5 Mid time During auto process it is the time between completed thimble movement and starting a movement of moulds clamping of next cycle 6 Cycle time The time limitation to operation cycle in automatic process The system alarms cycle time is over when the real operating time is longer than cycle time limitation 7 Movement time limitation the max time permitted when output movement 8 Error alarm bell The max time when error output occurs To avoid long time alarming the bell stops alarm when time is over
11. Commissioning Settings 1 Engineer Setting Pages acond da ii acted axgenvaatutionany p44 2 Delay Setting Pago loba dd td tele dcdii p45 3 Pressure Flow Slope Setting Page 111 111b i te p46 4 Pressure Pre Adjustment Papes dd o p47 5 Flow Pre Adjustment Paseos ic ir p48 6 Back Pressure Pre Adjustment Page eoomcororoconcncoconecononcononenonnnnoronenononnananos p49 7 Electronic Ruler Pressure Setting Inspection Page orocorrcroriororrerinnaninnnnno p50 8 Special Function Options Page 20 0sssentani orinietes d rr a ii p51 9 Standby Function Setting Papo seis ill 1 P53 10 Programmable Standby Function Page 1ssri tier teeter ttt ey wee P54 11 Temperature Parameter Time Setting Page 1 setet ere erett etree pees P55 12 Machine No Production Factory Value Setting Page srrirerter etter p56 13 Amend Password Production Factory Value Backup Page c errererrerccrenicros p57 Chapter 6 Input Output Mode Inspection 1 Input Inspection Papo ess sbriitins art A cds da Eti p58 2 Output Inspection Page lt ocrorrocronnnonconnccnroncnnrnnrrnnrnn rre rre rrrrr rre p62 Reference amp Appendices 1 Bk118 keyboard installation dimension Layout setsereerrsstrrrrrtrrrrrtrernrerenstr p64 2 external dimensions and installation hole positions drawings for power supply case and transfOrmer rr p64 3 Exterior dimensions and installation hole position drawings for main controller p65
12. ILIJIO Y 10 0 DASS asy sase sasz DIST ala N O s Ad CAN 10 y cH H H ZH H 0H m 0 OM NOLON S H V H GOH 0H IOH 09H EM Nd N ZN 133710 ON O i Bea Se sona Y 21 1 ZNW l d ax 0 e O 0 e E e S do pe WN E IM cao bea Jego kgo hg ogo Ba AR ALOU OU N TL O ol IS o oS TA O o Y gon d 7HOS M08 PORCHESON User s Manual for BK118 V3 0 Reference amp Appendices 33 POWER MCB l Absorption Component Absorption os a A MC1 N Component Coil Interference Absorption Contact Interference Absorption 0 L Absorption Component L Motor End Interference Absorption Common Interference Suppression Method for reference only PORCHESON 14
13. and the indicator will turn on enabling the manual Mold adjusting or press automatic Mold adjusting key for automatic Mold adjusting Other operating keys will not work Bal tee e DAD O MOLD THICK Mold Adjusting Backward Operation 1 To select the mold adjusting use state 2 The mold adjusting retract has not come to the termination position PORCHESON 14 User s Manual for BK118 V3 0 Chapter 2 Explanation of the Key Operations Keys Usage Operation Conditions AE DAO Ds MOLD THIN Mold Adjusting ForwardOperation 1 To select the mold adjusting use state 2 The mold adjusting advance has not come to the termination position FAFA LE ey CORE A IN Chip insertion Operation A 1 Selection and usage of Self plugging A 2 Chip insertion A has not come to the termination position or the time has not completed 3 Liftoff has reaches its position or the liftoff time has come HAF AIR Py CORE A OUT Chip Extraction Operation A 1 Selection and usage of Self plugging A 2 Chip insertion A has not come to the termination position or the time has not completed 3 Liftoff has reaches its position or the liftoff time has come HFB gh CORE B IN Chip insertion Operation B 1 Selection and usage of Self plugging B 2 Chip insertion B has not come to the termination position or the time has not completed 3 Liftoff has reaches its position or
14. auto clearing up function In manual mode press the key of stuff auto clearing up the system starts the stuff auto clearing up process first is the process of with drawing and than cycles automatically according with process shown in the diagram above 2 Plastic melting delay Starting delay time for plastic melting switches to plastic melting through the time delay after plastic injection pressure retaining completed 3 Times of stuff clearing up the times of repeating plastic melting and injecting PORCHESON 26 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 9 Set the table information key once enter the menu for setting table now the menuis as following 2003 1 2 EDais SetY p 15 32 15 Descriptions on setting parameters process function 1 Slow entry movement switches to slow entry movement and combines with mould after touching table stop switch Thus prevent clinking and protecting mould 2 Auto table off plastic melting completed or cooling completed can be selected If plastic melting completed is selected withdrawing after plastic melting complete din auto mode 3 Stop withdrawing process or time can be selected if process is selected stops at the withdrawing place of stop limit switch X07 controlling after auto injecting table withdrawing to the back of injection table If time is selected the withdrawing of auto injecting tabl
15. exits take out the products close exits and than continue the processing o Failure of sensor In automatic operation when the inspecting sensor is not ON after thimble withdrawing in sensor Remove the failure of Ejecting forward and Ejecting backward and judge if there are any long cover The connection of stopping mould opening inspection cycling mode and the mid time is _ lines and the sensor itself should be over it wars Failure of sensor mainly inspected when the light of X20 inspection input point always shines When eject forward manually the gt Mould opening gt Re open or check if the mould opening not fixed moulPopemns no mace Wie pontian termination X12 has been put through Clamping mould not fixed on time Clamping mould not completed within the time limitation of the mould opening or closing Check the clamping mould process extend properly the time limitation of the mould opening or clamping if it is normal Low pressure mould protecting time is over It will warn if it has not turned into high pressure when the low pressure time is over Check the mould extend properly he low pressure time if there is not any redundant objects Failure of Exit Alarm when there is only one press in X00and X15 Check if the switches of the front and rear exits are correctly connected with input interface of X00 and X15 and check if they can b
16. of one mould and rejects found alarms 2 Set mould numbers In the mould numbers setting of pre production the system starts alarming when the number of mould opening arrives at the first 5 moulds till it reaches the mould number 3 Stop after alarming On or Off can be selected It will continue producing even arrives at the set mould number if Off has been selected till an operator stops it 4 How to check production records Move cursor to the box of production records read it through the rolling menu by using t key PORCHESON 38 User s Manual for BK118 V3 0 Chapter 4 production management 2 SPC Tracing record EEH Press FLOW CHART key 3 times to enter the SPC Tracing record with production management and the panel is as follows 2003 1 2 AMADO amp 15 32 15 5 MoldNo Cycl Inje lend Mend Fend Oilt pcs sec sec mm mm mm ct Description on setting p 1 Pages the panel has up to 10 pages containing the consecutive information of the 80 modules The SPC Tracing record system can provide up to 6 important parameters of the latest 80 modules The operator can scroll up and down between page 1 and page 10 to manage the production of the modules By using the system the operator will be able to have more insight of the actual variation of the important parameters and take specific and proper actions to adjust the system s operation and improve the quality of the product as a resu
17. panel Hh ie Press nw key for 4 times to enter the temperature tracing curve panel and it is as follows 2003 1 2 Temp CvTract x 13 23 15 l Segl Description on setting parameters 1 Display That is to monitor the historic tracing curve of the temperature of a specific segment For reference it can provide historic parameters of each segment which are up to the past 6 hours This lets the operator more insight of the variation of the actual temperature and let compare and analyze how the change of the temperature affects the quality of the products 2 Interval of the sample record is the interval of the sampling process the range could be between 5 to 10 minutes PORCHESON 41 User s Manual for BK118 V3 0 Chapter 4 production management 5 USB setting page for options P Cis ES PC LINK Press button for one time enter USB setting page At this time the page shows as following 2003 1 2 USB settingM Gp 15 32 15 P S 001 Mould data 1 Mould data downloading download the mould data from control system of jet moulding machine to the USB of moveable disc 2 Mould data uploading upload the mould data from the USB of moveable disc to control system of jet moulding machine at the same time the data will overlay previous data correspondingly 3 System data downloading download the mould data from control system of jet moulding machine to the USB of moveable disc 4 System data uplo
18. s Manual for BK118 V3 0 Reference amp Appendices MOTOR Ip OTL 14 O RUN 223317 eee FA gt O x a E e O X01 REH 5 aia Ral 0100 SER Rh E SET h weenn o O 103 She q FOR mo gt E Oxu ERA droit gt O X05 MAS FAB o O X06 BEE h FA it as e O X07 ERIS FARE ih WUN ERA O X10 REF DER A O 111 RER MO aE HH 011 FES O X13 e SERB O 114 sR IEE BS Os 417 MEE O X16 St a MERE 0117 ZRS E 11155 E st oy 8 3 pi Be FER R m ja _ aaa ia eon a Sa mee ee e PORCHESON PS630AM PS630A M46 A 4a Oo Fe 23 El PORCHESON 67 User s Manual for BK118 V3 0 X00 X01 X02 X0 X04 X05 X0 X0 w J Or X10 X11 X12 X13 X14 X15 X16 Xl X20 Xd X22 X23 X24 X25 X26 X27 Saf Dor Adv IPLckMi d HPLckMi d LekMidStp Magic Eye Input Melting Stop stop before injection hase stop after injection base QuROpnMi d SI wOpnMi d OpnMi dStp Ej tAdvStp EJtRetStp SafDooRrt Injection Inspection Grade II Injection Grade III Injection Stop before Mould Adj ust ment Stop after Mould Adjustment Inward Core B Stop Outward Core B Stop In
19. saving installation and rapid maintenance It has the real time function to display time and date in real time gt Screen protection function OFF automatically under any operation on keyboard within screen protection time limit gt With 80 groups of mode data storage it may enter the model description and real time operating help in Chinese and English The cipher setting and data locking can prevent the operators from changing the established data arbitrarily to influence the quality of products gt There are multiple languages for your choice that display dynamically in real time gt Packing modulus setting function for 6 digit output may set the packing modulus gt Various self plugging and tein type programs are applicable for the self plugging and tein control in different types gt PID Proportional Integral Derivative with self temperature control has 6 1 sections of temperatures gt Ejector nozzle temperature can be controlled with open or enclosed loop gt Temperature may be preset a week in advance to enable more convenient operation gt Various types of Glue Shot ways 4 sections of Glue Shot and class 3 pressure preservation gt Failure Self detection functions alarm display and voice prompt gt LED indicators for output and input may it convenient to inspect and maintain the system gt Input and output are done by the optically coupled circuit to isolate the interference of the external circuitry
20. to the control of the limit switch X400 4 Mould Opening with Melt If activated the mould opening can be done as soon as the cooling time expires even if the melt has not finished taking out 5 Melt Key Locking If activated press the melt key once and then the melting continues and will stop when the melt position is reached or the time expires Or press the melt key once more to stop the melting 6 Ejector Stop Type Stroke or Time can be chosen If Stroke is chosen the stop is subject to the stroke If Time is chosen the stop is subject to the set time 7 Mould Adjustment Activation Hydraulic or Electric can be chosen When Hydraulic is chosen mould adjustment pressure and speed do not participate in the mould adjustment job 8 Lubrication alarming can be on and not Not Used When it is not used if the lubrication fails to work properly the system would not stop and continues working Otherwise it would change to work in manual mode and stop the engine after the cycle of the warning is elapsed PORCHESON DL User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings HIRR F After entering the correct password press Key to enter the Special Function Options Page EJE CORE The following is displayed s pecial Function Scope0 140 bar Function parameter setting introduction 1 Low pressure alarm opening opening after delay at low pressu
21. 01 Description on setting paramel 1 Mould number this system can store 80 mould numbers The system can provide automatically the information of the modified mould number after they have been modified 2 How to store mould Move cursor to the box of mould numbers key in the mould number and than move the cursor to the box of the name of the mould key in the name of the mould this system provides the input modes with English Chinese phonetic alphabet move the cursor to box of storage after the name has been keyed in and than press enter to store the name 3 How to get mould Move cursor to the box of mould numbers key in the mould number that will be read out move the cursor to the box of reading out press enter to read out The functions of getting mould is limited within manual mode to prevent accident occurs in the semi auto auto mode the accident is caused by the influence of bad products which comes from the sudden varying of the set parameters in the menu 4 How to delete Move cursor to box of mould number key in the mould number that will be deleted and than move the cursor the box of deleting press the enter to delete The current mould number can not be deleted 5 How to check mould Move cursor to the box of mould browsing read it through the rolling menu by using f y key PORCHESON do User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 18 Amend n
22. 0mA and the output impedance is 40 Q unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Flow Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted As for the speed adjustment different manufacturershave different measuring methods Some manufacturers use the melt tachometer to measure the rotation speed First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt speed to be 1 10 20 30 and more until 99 and check the actual values Make adjustments on all parameters whichneed adjusting and make the 0 99 speeds being set correspond to the proportional coefficients being shown on the tachometer respectively After the adjustments are completed the computer executes automatically linear processing and takes the processing results as the subsequent normal D A proportional outputvalues PORCHESON 48 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 6 Back Pressure Pre Adjustment Page fa RL After entering the correct password press Key three time to enter the Back Pressure Pre Adjustment Page The f
23. 4 nterdii utton then the delivery valve will come to work Meanwhile the solid block in the scene shows the delivery of the signals Special explaination All the input and output point pages in this instruction manual are subject to changes without notice The inspection pages displayed on the computer should be correct and final PORCHESON 03 User s Manual for BK118 V3 0 Reference amp Appendices 6 M4X12 We Ze AAA Bk118 keyboard installation dimension Layout PORCHESON 64 User s Manual for BK118 V3 0 Reference amp Appendices External dimensions and installation hole positions drawings for power supply case and transformer Hrs co CO Nm DD o o D gt gt ES 35 75 228 5 135 75 300 Exterior dimensions and installation hole position drawings for main controller PORCHESON 65 Reference amp Appendices User s Manual for BK118 V3 0 1 N A087 09TOV 3uIMeJp woisks WY0Z8 008Sd N 4033 0 EHR H a e FA E Ll EES FR RH aK ERRE FERREE NVOc8Sd NOS3H9Y0d wr o E BS ey Tay osx O 0 ES Moo Hwy Lx TvM xO El EMU vxo EMW zx ES ag i US micessy 66 PORCHESON User
24. FF to all turn ON is more than 0 5 as valid in order to prevent the twitter of safety door switches from causing error operation PORCHESON User s Manual for BK118 V3 0 Chapter 2 Explanation of the Key Operations Chapter 2 Explanation of the Key Operations 1 Figure of Keyboard on the Operation Panel See the figure below DD Termin toe PORCHESON 9 User s Manual for BK118 V3 0 Chapter 2 Explanation of the Key Operations 2 Explanation of the Functional Keys Keys Usage HETH Enter into the screen to set the mold opening amp locking movement M PLT St H Enter into the screen to set the Glue Shot and pressure preserving INJ ECTION movement d EL Enter into the screen to set the feeding glue taking and automatic FEEDING material removal movement Enter into the screen to set the nozzle and model adjustment Enter into the screen to set ejector self plugging and huff Enter into the screen to set timing and counting Enter into the screen to set temperature and pre heating Enter into the screen to set the changes to mold and production facilities CELERITY SET Enter into setting celerity one two setting page Return to the monitor screen in any time The on line help screen upon entering into the current state PORCHESON 10 User s Manual for BK118 V3 0 Chapter 2 Explanation of the Key Operations
25. K6 E HH DU ER ZE ZR RE on e O36 amp A DG AHE HV GMO 241 GMO 24V BO 38V GAO H i 00000 SAR IG Me ATR wR Y it gt ne ES RS HS SM SS sa at Sle YS RA GY SE oy yah REE SE Ad ell a Oo SRS RRS PORCHESON PS800AM JE JI EE fo i ERE ke A TB T E LC Bl I 220V L O 0 220V N P S800 AMER A 4a h 422 El PORCHESON 69 User s Manual for BK118 V3 0 Reference amp Appendices X00 Saf DorAdv Y73 Standby X01 IPLckMid Y72 Standby e RAMO Y71 Blow male AOE STOEL ESED Y70 Blow female X04 Magic Eye Input Y67 Outward Core B X05 Melting Stop Y66 Inward Core B X06 stop before injection base Y65 Outward Core A X07 stop after injection base Y64 Inward Core A X10 QuROpnMi d 163 Moul d close Buffer X11 SIwOpnMid Y6 Medium Size Pump Y61 Large Size Pump X12 OpnMidStp X13 EjtAdvStp Y60 Failure Alarm 157 High Pressure Mould close KLA EY ENOESE Y56 Low Pressure Mould close X15 Saf DooRrt Y55 Ejector opening X16 Injection Inspection Y54 Mould opening KIT Grade II Injection 153 Mould Adjustment Backwards 120 Mero adjusting rack number Y52 Differential Mould close ALI Stop before Mould Adj ust ment Y51 Mould Adjustment Forwards 122 Stop after Mould Adjustment Y50 Ejector Retrea
26. User s Manual for BK118 V3 0 Preface Welcome to use Our Injection Molding Machine Control System Safety Cautions Please read it before installation 1 In order to ensure the secure operation of the whole system in case of the abnormal external power and the control system s failing to function please set up the external safe circuit for the control system 2 Upon its failure to detect the abnormal conditions of input and output the control system cannot control the output Therefore please design the external circuit and frameworkto ensure the safe operation of the system 1 Please read this User s Guidance carefully before installation 2 Do not dismantle the host computer shell and keyboard without permission 3 In case of any questions please dial the after service service hotline of PORCHESON PORCHESON User s Manual for BK118 V3 0 P OR CH ES ON TE CHW OLOGY CO LTD BK118 Operator s Manual 2006 06 Version Contents System Configuration amp Installation Button Operation specification 1 0 Explanation of the Param eter Function Setting 3 8 Explanation of the System Debugging and Setting 4 4 Input output State Detection 8 Reference amp Appendices 6 4 All copyrights are reserved any duplication without the prior authorization shall be forbidden PORCHESON User s Manual for BK118 V3 0 Contents Contents Chapte
27. action valve OFF flow output OFF PORCHESON 45 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 3 Pressure Flow Slope Setting Page Bt H After entering the correct password press Key MES once to enter Pressure Flow Slope Page I The following is displayed KSet Pres Flux Slopel GotoPressFlusSet2 After entering the correct password press Key twice to enter Pressure Flow INJECTION Slope Page II The following is displayed Description on setting parameters The Pressure Flow Slope refers to the steep degree of rise or fall when the pressure flow changes from one value to the next value 1 stands for the slowest change and 16 stands for the fastest change The setting range is 1 16 PORCHESON 46 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 4 Pressure Pre A djustment Page After entering the correct password press TDMA Key once to enter the Pressure Pre A djustment Page The following is displayed KPressPreadj Y CurrMin GotoFluxpreAdj Description on setting parameters E The pressure pre adjustment is the linear adjustment of pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure p
28. ading upload the mould data from the USB of moveable disc to control system of jet moulding machine at the same time the data will overlay previous data correspondingly 5 Production management downloading download the data from control system of jet moulding machine to the USB of moveable disc 6 System program updating upload the BIN program from the USB of moveable disc to control system of jet moulding machine and proceed system program updating PORCHESON 42 6 CAN setting page for options PORIE Press pc unk key fortwo times enter CAN setting page At this time the page shows as following 2003 1 2 CAN settingi amp p 15 32 15 ld dat PS 001 el 00l 7 Iterable Alterable Receiving data packet 1 8 0 0 Allowed Transmit data packet 108 Parameter setting introduction 1 CAN_BUS possess telecommunication function and can provide users with distant programming and perform editions alteration for software software with networking supplied by our company can manage the production of 255 sets of jet moulding machines which are connected with one host computer at one time make production statistics for each machine accurately and print the production data out which is quite convenient for management 2 Mould data production management system data can be set to modifiable read only respectively If choosing 4 odifiable parameter modification can be achieved online distantly by superior system If choosing
29. adjusting mould the backward time of mould adjusting is controlled by stop limit switch X22 after mould adjusted PORCHESON 28 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 11 Set the ejecting forward information key once enter the menu for setting ejector forward now the menu is as EJE CORE following Klip o set Gs 15 32 15 L F Descriptions on setting parameters process tu 1 Times fixed ejecting forward Ejecting forward Ejecting backward stop as a cycle move in according to times 2 Vibrating ejecting forward ejecting forward stop ejecting forward stop off as a cycle the movements are set in according to the times of the ejecting forward The ejecting backward movement ends when times finished 3 Ejecting forward retaining Used in semi auto Stops while ejecting forward movement reach its limits and not ejecting backward until before closing mould in next cycle 4 Ejecting backward delaying after ejecting forward and backward completed the ejecting backward movement occurs while the set time delayed 5 Ejecting forward delaying after mould opening completed the ejecting forward movement occurs while the set time delayed 6 Retaining function if the retaining time is set as 00 there is no retaining function The retaining function is for retaining pressure speed and starting retaining time for the output after ejecting for
30. adjusting not completed when using mould auto adjusting Enter manual mode first When operate manual keys in auto mode Functions not selected Certain function has not been selected when manual operate its keys Start motor How to select motor Prompt when the semi auto auto keys are pressed as the motor has not been started Next cycle Prepared In auto mode the mid time between completing a cycle and starting next cycle Sensor prepared The mid time has not been reached after withdrawing thimbles during auto sensor cycling Exit mould adjusting mode first When operate non adjust forward backward and auto mould adjusting keys in mould adjusting mode Enter mould adjusting mode first When operate adjust forward backward and auto mould adjusting keys in non mould adjusting mode PORCHESON 19 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 2 Setting for celerity information Press MOM key enter the menu for setting celerity one information now the menu is as following KAI MING Mould close Setting celerity two Y 42 15 32 15 Quick setting 1 and 2 menus are parameters cluster menus common used by jet moulding machines These two menus can provide important parameters needed daily adjustment by machines including mould clamping mould open injection hold pressure plasticization ejector forward and temperatur
31. d uses the electronic ruler it may appear that the mechanic movement stroke is in place and yet the actual positions of the electronic rulers for the clamping unit the injection unit and the ejector do not indicate 0 In such case the corresponding ruler should be zeroed Move the cursor to the zeroing MA button for clamping unit ruler injection unit ruler and ejector ruler and then press Key Y tomake zero clearing for the corresponding electronic ruler 6 Functions of sensors setting process same as electronic ruler PORCHESON 50 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 8 Special Function Options Page Scope 0 0 999 9 Descriptions on setting parameters funci 1 Motor Idle Running amp Automatic Stop When Activated is chosen time setting is effective and the setting range is 0 999 minutes If the equipment has no operation within the set time period after the motor starts up the motor is turned off automatically to protect the motor life and to save electricity charge 2 Motor Y Conversion If Activated is chosen the system converts from star output to delta output when the motor starts up The conversion time period can be set and the setting range is 0 999 9 seconds 3 Manual Base Advance Limit If deactivated the injection base advance is not subject to stroke control If activated the injection base advance position is subject
32. e PORCHESON 20 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 3 Set mould close information HETH Press EA key enter the menu for setting mould close now the menu is as following 2003 01 06 O J Gs 10 07 12 Descriptions on setting parameters process function mod Low Quic Slow H Pr Pres 25 60 20 120 gt Flux 29 70 35 28 gt 509 5 105 0 2 0 1 Process while mould close enter slow clamping first and than enter fast clamping when the stroke arrives at 509 5 and than enter low pressure clamping when stroke runs another 105 0 andthan enter high pressure clamping when stroke runs another 2 0 till clamping completed Italarms low pressure mould protection time is over when the low pressure time is over but not enterthe high pressure yet 2 Low pressure protection Set a smaller low pressure time for mould close it is best to be fitting otherwise the mould can not be protected 3 Differential mould close press input keys to select on or off output when select on for quick mould close Y52 not output when select off for quick mould close Y52 PORCHESON 21 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 4 Set mould opening information HERS Press AAA ke y twice enter the men
33. e is controlled by set time PORCHESON 27 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 10 Set the mould adjusting information Press MYA ke y twice enter th menu for setting mould adjusting now the menu is as following 2003 1 2 INIA Sm 15 32 15 Descriptions on setting parameters process functio 1 How to adjust mould Manual or Auto can be selected the pressure for mould adjusting is about 20 50 bar the speed is 30 60 3 Fine adjusting mode Time or gear number can be selected Select time if the machine is not mounted with sensor the initial value is controlled by time select gear number if there is a sensor the initial value is controlled by gear number 3 The time of mould closing In auto mould adjusting time limitation for mould closing 4 How to use auto mould adjusting Select auto for mould adjusting press the keys of mould adjusting and auto mould adjusting and than enter the mode of auto mould adjusting as soon as the exit shut The movement pressure and flux of adjusting forward and backward in the process of auto mould adjusting is controlled by a set value in the fine adjusting box The sound of D D can be heard and mould adjusting completed shown after the mould adjusting completed 5 While adjust mould manually or automatically the forward time of mould adjusting is controlled by stop limit switch X21 before
34. e pressed normally Plastic melting not completed on time Plastic melting not completed within the time limitation of plastic melting Check the plastic melting process and find out if the plastic in plastic drum has been run out Extend properly the time limitation of plastic melting if it is normal Failure of plastic injection The plastic injection testing stroke switches X20 has not been pressed or the electronic ruler has not reached the plastic injection testing point during plastic injection Check plastic injection pror and adjust the deviation value of plastic injection testing e g rok Strap input interface X20 on common interface XCOM when not test plastic injection Failure of motor Alarm when signal inputs motor protection point X16 Check if there is a protection on the oil hydraulic motor caused by relay against overload Cycle time is over When Auto production cycle time is longer than set cycle time Check the auto production process extend properly the set cycle time if it is normal PORCHESON 18 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions Alarm Source Solution Knockout core A not completed Knockout core B not completed Machine has chosen knockout core A and B It requires that the knockout Core A and B are connected correctly and space of the knockout core must have b
35. een connected when eject forward or multi eject forward Check if the stop switches of the knockout if they can be pressed normally Set a stop mode in function menu for knockout core A and B when you do not use the knockout core function The set output reached The machine stops when the output stopping machine function started or the numbers of mould opening have reached the set output number Solution If you need the machine continues running after the output reached just set the stop after alarm in production menu as out or reset the total mould openingof the current mould number Descriptions on operation prompt mode Alarm Source High temperature in 1 2 3 stages Injection nuzzle The real temperature related to the stage of the machine hopper is higher than the set top limited value Low temperature in 1 2 3 stages Injection nuzzle The real temperature related to the stage of the machine hopper is lower than the set top limited value Temperature short circuit n 1 2 3 stages Injection nuzzle The real temperature related to the stage of the machine hopper is higher than the set top limited value Auto stuff clearing up completed After the set number movement completed and while auto stuff clearing up Auto mould adjusting completed Auto mould adjusting completed when using mould auto adjusting Auto mould adjusting not completed Auto mould
36. f controllerFluctuation even destabilization may appear in automatic control system during the course of getting over and adjusting errors The reason is the existing heavier inert links or lagging assemblies canconstrain errors and its changing is always behind the changing of errors The solution is to make the changing of errors constraint effect become advancing i e the errors constraint effect should be zero when errors become close to zero That is itis not efficient enough to introduce proportion into controller merely The function of proportion can only enlarge the amplitude value of errors But at present time it is necessary toincrease different coefficient which can forecast the changing directions of the errors Thecontroller combined proportion with different coefficient can cause errors constraint effect to be zero even to be negative thereby severe over adjusting of proportion under controlling can be avoided So for assemblies under controlling with heavier inertia or lagging PD controller can improve dynamic behaviors of system during adjustment PORCHESON ae User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 12 Machine No Ex Factory Value Setting Page After entering the correct password press Key to enter the Machine No Ex Factory Value Setting Page The following is displayed Ret JK Machi nCode SetFacVal Return to Engineer Set Descriptions on setti
37. l operation 7 Manual Operation Keys Keys Usage Operation Conditions Ba te p MOLD OPEN Model opening operations 1 The model has not opened to the termination position Mold locking operating 1 Normal safety door input 2 Ejector retracts till bumping 3 Mold has not locked to the termination position 4 The signals mold locking of robot hands have been connected when the robot hands are selected INJECT Glue Shot Operation1 T In case of time glue shot selected the injection time has not completed 2 In case of the position selected it has not reached the glue shot termination position 3 Temperatures within all sections of material canister shall not exceed the leeway scope without temperature alarm St ik SS SUCK BACK Decompression 1 Temperatures within all sections of material canister shall not exceed the leeway scope without temper ature alarm Ejection advance 1 The travel of ejection advance has not come to the termination position 2 The mold has opened to the termination position 3 The self plugging position limit has connected or the self plugging time has come when self plugging EJECT RET operation 1 EJECT ADV is selected 4 The signals ejection advance of robot hands have been connected when the robot hands are selected 1 The travel of liftoff has not come to the termination Lif
38. llowing 2003 1 2 15 32 15 AO EN 45eg 3Seg 25eg 1Seg Pres 125 3 110 20 Flux 95 pe 18 j 8 5 m 39 Place 10 0 98 5 150 9 220 0 1 Process while plastic injecting 1 stage injects plastic first and than switches to 2 stage when arrives at 220 0mm and than switches to 3 stage when arrives at 150 9mm and than switches to 4 stage when arrives at 98 5mm and than switch to pressure retaining whenarrivesat10 0mm A 2 The whole process of plastic injecting monitor the normal plastic injecting process Equal time arrives when start plastic injecting start timingand switch to pressure re taining whatever the arrives the distance or not Thus the injecting time should be set longer than real time o 3 Testing on Plastic injecting both on and off ban be selected it is in semi auto auto mode when on is selected The computer will select automatically the average of the plastic injecting of the first 20 moulds as testing point of plastic injecting A numerical value scope of tolerance can be set in pressure retaining page Failure of plastic inje cting alarms when the plastic injecting has not reached or over passed the testing sco pe after the 21 mould and meanwhile the production management will take it as a reject PORCHESON 23 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 6 Setthe pressure retaining infor
39. lt 2 Print the page the function would let the operator to make use of the printing service of the system 3 Print the number of the modules the system would record one set of SPC parameters every specific number of modules PORCHESON 39 User s Manual for BK118 V3 0 Chapter 4 production management 3 Pressure Speed curve ih press the N _ key 5 times to enter the panel and it should be as follows CURVE 2003 1 2 WPresSpdCurve X 13 23 15 Description on setting pe 1 Curve of Feedback value the system can show you the selected curve such as curve of injection curve of pressure for injection pressure for pressure retention pressure for locking the modules All the curves can be selected by the input key 2 Color of the Curve of Feedback value the operator can choose a favorite color for the curve The available colors are yellow red blue green and white All the colors can be selected by the input key 3 Curve of set value the system can show you the set value curve such as curve of injection curve of pressure for injection pressure for pressure retention pressure for locking the modules All the curves can be selected by the input key 4 Color of the Curve of set value the operator can choose a favorite color for the curve The available colors are yellow red blue green and white All the colors can be selected by the input key PORCHESON 40 4 Temperature tracing curve
40. mation ay H Press Maan Key twice enter the menu for setting pressure retaining now the menu is as following 2003 1 2 KHold press wm 15 32 15 OM 4Seg Pres Pres je 35 Flux 95 39 19 Tim 1 2 3 0 2 5 The function of slope 1 Process when enter pressure retaining after injecting enter the 1 grade pressure of pressure retaining and speed movement first and than the 1 grade time is over enters the 2 grade of pressure re taining and than enter the 3 grade pressure retaining through the 2 grade pressure retaining is over and than switches to plastic melting delay after the 3 grade pressure retaining is over 2 How to use it will be controlled as following when only 1 pressure retaining control is needed for molding condition key the 1 pressure retaining time in the box of 1 grade time pressure retaining 2 time 000 0 it is O when out pressure retaining 3 time 000 0 it is O when out 3 The function of slope Controlling on pressure is for retaining pressure or change of slope Refer to the set menu the real output pressure is as the picture above right PORCHESON 24 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 7 Set plastic melting drawing cooling information Press key once enter the menu for setting plastic melting drawing cooling now the menu is as following 2003 1 2 K Mel
41. nforMatiON rrrrrrrrrerrnro rra rin eee p25 8 Set the stuff auto clearing up information 0 0tororerererererrrrerorererererrrrrre p26 9 Set the table information eerrrrrrn narrar rre p27 10 Set the mould adjusting information rrrerrrrnrnorrnro cnn rn nr es p28 11 Set the ejecting forward INfOrmMatiON crerererererrerenenonenrerenerorernereneretetnts p29 12 Set loose core INforMatiOn errrrrrrenc nano n one eee et ete eet nt eter enene iter etenenenees p30 13 Set the air blow foma pal 14 Set time count information errorrnrr nn ne nn r rn nana e nent nets ene ene nes p32 15 Set temperature information sn avn a ar p33 16 Set warm up and chart of observation information 1 es rteteetee ete p34 17 Set Module information maces ee Aoi E ees p35 18 Amend note information eccceeeee nent eee eet ee eee eee eeeeteteeeaeeenteeeeeeeaens p36 19 special parameter adjustmetn Setting 2 ser teet cette p37 PORCHESON User s Manual for BK118 V3 0 Contents Chapter 4 production management 1 Set porduction MOT MAIOMN ita A a as p38 2 SPC Track Note Pago site ne ew a A ates p39 3 Pressure Speed curve Setting Page csesetteetecnere reeset reren eters neee inten p40 4 Temperature Track curve Page 01 1etee teeter ee p41 5 USB Setting Page ce ocn esa o Ean E a p42 6 CAN Setting Page cnssvsaio pi EnEn EEEE EEE sind p43 Chapter 5 Instructions for the System
42. ng parameters function mo 1 Mould Injection Machine No The system is equipped with the function of setting NO for the mould injection machine so that the manufacturer can set the No for easy sales management and after sales service record 2 Ex Factory Value Restoration During the modifying process of password pages if normal operation cannot be achieved due to too much deviations ofthe modified parameters press Key Enter and choose Confirm and then all the contents and all the parameters will be restored to the standards valu es set before ex factory PORCHESON 5 6 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 13 Page of password modification initial value copy Pressure key for two times after entering the secondary password then page of password modification initial value copy will show as following hint R JK MachinCode SetFacVal Function parameter setting introduction 1 Mould parameter password by this system password can be set by machine factories according to customer s requirements 0 is used for the situation that customers don t want to set the password therefore password is not required by the system when mould parameter password is to be modified 2 Ex work back up value standard values backup are provided for resetting when machines leave factory 3 System parameter password entering password can be used when setting elementary sys
43. of screen saver The time of the background light can be set The setting scope is 1 Sminutes The background light will turn automatically to OFF if the keyboard is not operated within the set time 6 Adjust the brightness of LCD Move cursor to this place press key the display will darken gradually Press key the display will lighten gradually The adjustment scope 1 16 grade 7 Sound volume move cursor to sound volume press key sound volume gradually become lower press key sound volume gradually become higher and the adjustmentlevel 63 8 Set English and Chinese The system provides two languages of English and Chinese Move cursor to this place pres key they can be conversed to each other PORCHESON 31 User s Manual for BK118 V3 0 Chapter 4 production management Chapter 4 production management 1 Set porduction Imformation E E Press wt key twice enter the menu for setting production information now the menu is as following 2003 1 2 Product Manager lt 15 32 15 Set Mode 999999 Molds Good Bad Modi Qua 20 1780120 Warn Stop Nuse Description on setting par 1 The quality products equal to the number of the opened mould times the amount of one mould minus rejects The rejects are controlled through ejecting testing function When ejecting testing function is on just like in stroke When too much or too less stuff occurs the rejects will increase amount value
44. ollowing is displayed FEEDING Coll RES 202 Curr Max 10 mA S OFF CurrMin 50 100 OFF 800 m 60 iro forF Return to Engineer Set Description on setting parameters 3 The back pressure pre adjustment is the linear adjustment of back pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 Q unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Back Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt back pressure to be 1 10 20 30 and more until 140 and check the actual values Make adjustments on all parameters which need adjusting and make the 0 140 bar back pressures being set correspond to the back pressures being shown on the back pressure meter respectively After the adjustments are completed the computer executes automatically linear processing and takes the processing results as the subsequent normal D A proportional output values PORCHESON 49 User s Manual for BK118 V3 0 Chapter 5 Inst
45. ollowingwill be displayed 2003 1 2 Key Inspection 2 15 32 15 5 Press Key 6 por Y on the Main Page to enter A D Inspection Page V and the following will be displayed 2003 1 2 K A D Inspection 15 32 15 6 The above input inspection pages are used for signal inspection and cannot accept information modification The solid box on the display indicates that the signals arebeing input PORCHESON 01 User s Manual for BK118 V3 0 Chapter 6 Input Output Mode Inspection 2 Output Inspection Page 1 Press Key pan on the Main Page to enter Output Inspection Page I and the following will be displayed 2003 1 2 Output Inspection 1 15 32 15 2 Press Key 8 ae on the Main Page to enter Output Inspection Page II and the following will be displayed PS630AM Output Inspection 2 2003 1 2 KOutput Inspection2 J 15 32 15 PORCHESON User s Manual for BK118 V3 0 Chapter 6 Input Output Mode Inspection P 800 amp PS820AMOutput Inspection 2 2003 1 2 Output Inspection 2 1 15 32 15 3 Press Key 9 on the Main Page to enter Output Inspection Page III and the following will be displayed 2003 1 2 KOutputInspection2 JY 15 32 15 4 Above delivery inspection pages are used for monitoring signals If you want to inspect whether the delivery valve is ok or not manually without any actions you can move the cursor to the delivery name which is waiting for your inspection pressure
46. op limitation The temperature of each stage is shown on the main menu nh ay Ree SH SCM AME eB eR ONO m EAT 260 37 MC DAA NI MEAN DECI 200 280 ra facie i iC PORCHESON 33 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 16 Set warm up information N in E Press Has key twice enter the menu for setting warm up now the menu is as following 2003 1 2 War mUP Set Y gt 15 32 15 im E Press Ejec Segl Seg2 Seg3 Seg4 Seg5 Description on setting parameters a Warm up function Can set a time for seven days a week in advance The system controls the heating system to heat through the set value of the intraday on off time The system heats automatically the hopper to working temperature before operator comes to the office The operator s waiting time for heating hopper is decreased note The input value of time adopts the input value of 24 hours system 00 00 is 12 00 Midnight PORCHESON 3 4 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 17 Set mould information Press key enter the menu for setting mould now the menu is as following a EM d Articles H amp 13 23 15 PS 123456789 Chinese Mid View Number Mid Name Save time En ABS 08 8 2003 01 01 07 i 123 2003 01 01 8 456789 9 1654321 2003 01 01 EEN hi STA 9 897 2003 01 01 05 LPa 9309 2003 01
47. ote information Press key twice enter the menu for amend note information now the menu is as following 2003 1 2 E Amend note information Y pp 15 32 15 rint OFF Date Time Modificationrecord Original values Modified values Description on setting p 1 Pages there are 10 pages in this menu totally 90 sets of data entering Page 0 10 for different options checking modified data 2 Printing start printing function PORCHESON 36 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 19 Adjust set special parameters Press L key in the home menu enter the menu for adjusting setting special parameters now the menu is as following 2003 1 2 Special Parameter 15 32 15 Description on setting parameters 1 Injection examine Optional Yes or No for choosing transmit data Parameter setting introduction 2 Start moderate pump The output point of Y62 moderate pumps outputs when the set values of the moving flux overpass the set output values of the flux of the moderate pump 3 Start large pump The output point of Y61 large pumps outputs when the set values of the moving flux overpasses the set output values of the flux of the large pump 4 Set the color of LCD The system provides two modes normal reverse color Move cursor to this place press key they can be conversed to each other 5 The time of LCD backlight The system has the function
48. peration of the system Set The time value and counter data of the current movement When a time value set for current movement only the operation time increase to the set time the next movement starts When it is the number was set the Operation acted numbers will be shown on the display till the numbers reach the set counter date Whole process The real operation cycle time of the system In low temperature The current alarm contents of the display key to show the following menus 2003 01 06 KAlram note 10 07 12 h Abnormal sensors Clamping mould not completed on time Plastic melting not completed on time Failure of mould releasing Mould opening not fixed on time Mould opening not fixed Failure of manipulator Failure of motor End of the cycle time 01H 01H 01H 01H 01H 01H 01H 01 H 01H 01 H Scheduled mould opening PORCHESON Ld User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions Descriptions on alarm mode Alarm Source Solution Exits unclosed The mode locking stops and xits unclosed showed if you operate mode locking while exits unclosed Check if the switches of the front and rear exits are correctly connected with input interface of X00 and X15 and check if they can be pressed normally Open Exits In Semiauto mode the exits remain unopened while a single cycle ended Open the
49. pplication needs and provide an innovative product we take the initiative to offer the programmable standby function page so that the users can define and revise by themselves the functions and the action sequence Example 1 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output while clamping at high pressure and the power will not be interrupted until the melt finishes taking out To achieve such a special function choose an item and have it activated and then specify an output point i e this function is output through Y xx and then set the action sequence CD Notes Regarding the output scope of Sequence D Clamping Stop in automatic mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the melting finishes in manual mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the mould opening key or the reset key is pressed Example 2 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output while injecting and melting To achieve such a special function choose an item and have it activated and then specify an output point i e this function is output through Y xx and then set the action sequence FH PORCHESON 54 User s Manual for BK118 V3 0 Chap
50. r 1 System Configuration amp Installation 1 System Configuration amp Remarks lt lt 000rcccoonooneccnnnnncocnnncnonnnnoconononnnnananenonnns p5 2 Features of the PS610AM Control System 0 2 2 sree erect erent eee p5 3 Installation and Debugging of Computer Control Systemes eeteeeerrerrrterrerrrreereni p6 Chapter 2 Specifications of the Button Pressed Operations 1 Figure of Keyboard of the Operation Panel See the figure below p9 2 Explanation of the Functional Keys nara o as p10 3 Explanation of the Parameter Setting button rorrrorrorocroracinranrocro rar pL ANC Key ieg enia ee a e p11 5 Operation Mode Selection Key uo ta end a da p12 6 Electrothermal ON OFF key and Motor ON OFF key 0000 ctocrtocrocccenrerrcnrnnnrntoss p12 7 Manual Operation Ko io iia p13 8 Setting Scope of Numeric Tema uesn tenia oa rad pls Chapter 3 Descriptions on setting parameters functions 1 The main control panel shown while turning ON 1 11 eteee eter ttt tt ees pl6 2 Setting for celerity information 0r essere eae er eine p20 3 Setting for mould close information eseese das es a p21 4 Set mould opening information 9 is e p22 5 Set the plastic injecting information rt essessserteesnenrstaroe nes creen tesnenie tes notme p23 6 Set the pressure retaining information ssstsssrerrsrrrrrrtrrirrrerirererentrrintntrintrtrimnt p24 7 Set plastic melting drawing cooling i
51. re alarm 2 Injection stage forward in course the first clamp for the starting of automatic mode injection operation though delay before and after mould closing 3 High pressure clamp i e proceeding the next operation through this delay after closing the clamp automatically 4 Opening clamp back pressure time above all opening low pressure mould clamping Y56 power break down for Y56 after this time then proceeding opening operation 5 Pressure flux upper limit the setting value in this page will lie on the upper limit range for setting values of mould parameter in every page PORCHESON 52 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 9 Standby Function Setting Page Ae fal After entering the correct password press A ENK ey to enter the Standby Function Setting Page The following is displayed Descriptions on setting parameters function mod 1 Output Point Transfer Function This function can be activated or deactivated If activated the output point executes immediately transfer operation In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the mould opening output point and the knockout core function is deactivated the Y 46 mould opening point can be transferred to Y66 and then the output wires should be exchanged The sys
52. roportional valve being used are different Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First set the pre adjustment to be Activated and then set the pre adjustment item to be ON For example for the 50 bar pressure position of Item 50 if the reading on the pressure meter is 45 bar the parameter of this item should be increased until the pressuremeter reading reaches 50 bar Make adjustments on all parameters which need adjusting and make the0 140 bar pressures being set correspond to the pressures being shown on the oil pressure meter respectively A fter the adjustments are completed the computer executes automatically linear processing and takes theprocessing results as the subsequent normal D A proportional output values PORCHESON 4 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings 5 Flow Pre Adjustment Page After entering the correct password press Key NA ftwice to enter the Flow Pre Adjustment Page The following is displayed EFluxPreadi J CurrMin 10 mA PreAdjp bar GotoBPressPreadj Description on setting parameters P The flow pre adjustment is the linear adjustment of flow output In general the standard value is 0 80
53. ructions for the System Commissioning Settings 7 Electronic Ruler Setting Page After entering the correct password press Key onec twice times to enter the Electronic Ruler Pressure Setting Page The following is displayed Ret lt lt KE ruler Set Pressure check set E Rule Mete V Leng Limi G Ori Sensors Functions Measure Max er Limi Taking zero LMI JOEA gt gt E aa Cont Cu ol TE o ok Injeru Use PEEMEN 150 5 0 Cont injection Use FEN 40 of 140 0 ok Thi muf Use PREMEN 250 0 Conf Systed Use PREM Return to Engineer Set Return to Engineer Set Description on setting para 1 Electronic Ruler Function If the equipment needs to use the electronic ruler choose Activated If the equipment adopts stroke switch control choose Deactivated 2 Measurement Values indicating the actual dynamic positions of the electronic rulers for the clamping unit the injection unit and the ejector 3 Total Length referring to the actual lengths of the electronic rulers for the clamping unit the injection unit and the ejector 4 Limit Position It refers to the maximum value set for the position This parameter is subject to the maximum position setting For example if the parameter set is bigger than the limit position value the system will not accept the parameter set and will retain the original setting 5 Zeroing When the equipment choose Activated for the Electronic Ruler Function an
54. t X23 Mechanical Hand Mould Closing Y47 Ejector Advance X14 Mechanical Hand Ejector Y46 Mould Opening X25 Inward Core A Stop Y45 Base Retreat X26 Outward Core A Stop Y44 Melt Take out X27 Motor fault Y43 Mel ting X30 Inward Core B Stop Y42 Injection X31 Outward Core B Stop Y41 Base Advance X32 Lubrication alarm TED Moui geel Yge X33 Injection third class X34 Standby X35 Standby X36 Standby X37 Standby PORCHESON PS800AM PORCHESON 10 User s Manual for BK118 V3 0 Reference amp Appendices 2523218614 0 i IHU ll i nm Ll W WW i il O RUN RHET 0126 HASE T OX21 Biki Ox30 ABFE OX31 48151 O His fs O Sth O KR E poo Ta a ST A net R pane TOV PORCHESON PS820AM RS HS SM SS a Sms Hai EA EA A E ES HV GMO 241 GMO 24V BO 38V GAO A 7 00000 TIRRI Me ATH wR Y it gt ut IN a cll a Oo iS i JE JI EE fo i ERE ke A TB T E LC Bl I 220V L O Q 220V N PS820 AME A 4a h 322 El PORCHESON 11
55. t itindicates that the memory is all right 3 Afterwards set the data in all relevant data please see Chapter III Explanation of the Parameter Setting for the detailed operations Upon setting in the first time set the pressure and speed as little as possible and then after all movements come normally gradually increase the values to normal parameters to prevent from damaging the mechanical performances 4 After all parameter set save them and carefully inspect if all input and output points are normal Carry out an overall inspection of the alarm system including the front and back safety doors The wire of safety doors shall be connected as stated in the following figure Safety Door LS4 Lond gt After Safety Door 1 After Safety Door 2 A After Door Front Door L S 3 Front Safety Door 1 Front Safety Door 2 L S 1 PORCHESON User s Manual for BK118 V3 0 Chapter 1 System Configuration amp Installation LS Ee 153 LS4 X COM 09 00 06 XC 0Mo a_o 1_o X00 X15 Safety Door Wiring Diagram for reference only Safety Doors Special Explanation When X00 ON X 15 OFF orX00 OFF X15 ON closing opening the doors or in case of other abnormal conditions the system will issue an alarm 2 seconds later for Safety Door Failure and simultaneously terminate all operating output In the semi automatic mode the condition foropening closing the safety doors is that the time from LS1 LS2 LS3 LS4 all turn O
56. t Take cool J amp P 15 32 15 amp Place 30 0 170 5 285 0 300 0 1 Process After retaining pressure front drawing first switches to melting 1 when arrives at 30 0mm and than switches to melting 2 when arrives at 170 5mm and than switches to back drawing when arrives at 285 0mm and than plastic melting completed when arrives at 300 0mm 2 Time limitation to plastic melting the time for monitoring no stuff The uncompleted plastic melting will be taken as no stuff when time is over So set the time limitation longer than real plastic melting time otherwise it alarms plastic melting not completed on time 3 Cooling time In auto mode cooling time stars just after plastic injecting pressure retaining The time for plastic melting and drawing is a part of cooling time When the process time is longer than cooling time the cooling time is over Mould can be opened only after plastic melting drawing completed Otherwise mould will be opened as soon as the cooling time is over PORCHESON 25 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 8 Set the stuff auto clearing up information fa PL Press key twice enter the menu for setting stuff auto clearing up now the FEEDING menu is as following 2003 1 2 KAuto Cl Stuff I 15 32 15 Sl on Take Times of stuff clearing up 1 Process How to use the stuff
57. tem parameters 4 System value reversion if itis necessary for machine factories they can carry out system value reversion after choosing nter all the contents and parameters in password page will reverse to system PORCHESON 5 User s Manual for BK118 V3 0 Chapter 6 Input Output Mode Inspection Chapter 6 Input Output Mode Inspection 1 Input Inspection Page 1 Press Key Lon on the Main Page to enter Input Inspection Page I and the following will be displayed PS6308PS800AM Input Check 2003 1 2 K nput Checkly 15 32 15 PS820AM Input Check input Checkl 3 15 32 15 PORCHESON 38 User s Manual for BK118 V3 0 Chapter 6 Input Output Mode Inspection 1 Press Key N 3 12 on the Main Page to enter Input Inspection Page II and the following will be displayed PS630AM Input Check II 2003 1 2 Kinput ChecklI 15 32 15 PS800AM Input checkl 2003 1 2 Ki nput Checkli X 15 32 15 PORCHESON 59 User s Manual for BK118 V3 0 Chapter 6 Input Output Mode Inspection PS820AM Input Check 2003 1 2 El nput Checkll J 15 32 15 5 Press Key 4 gi on the Main Page to enter Key Inspection Page I and the followingwill be displayed 2003 1 2 MKey Inspection 1 J 15 32 15 PORCHESON 00 User s Manual for BK118 V3 0 Chapter 6 Input Output Mode Inspection 4 Press Key 5 MNO on the Main Page to enter Key Inspection Page I and the f
58. tem is equipped with the function of simultaneously transferring two output points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed 2 Input Point Transfer Function This function can be activated or deactivated If activated the input point executes immediately transfer operation In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the front safety door input point and the knockout core function is deactivated the X00 front safety door input point can be transferred to X25 and then the input wires should be exchanged The system is equipped with the function of simultaneously transferring two input points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed PORCHESON 5 3 User s Manual for BK118 V3 0 Chapter 5 Instructions for the System Commissioning Settings S Programmable Standby Function Page After entering the correct password press Key to enter the Programmable Page The following is displayed a gon YA D shit H fie RL L FFtR Hi BE Cti Descriptions on setting parameters fur In order to meet diversified a
59. ter 5 Instructions for the System Commissioning Settings 11 Temperature Parameter Time Setting Page After entering the correct password press Key Setting Page The following is displayed to enter the Temperature Parameter Time Return to Engineer Set function Description on setting parameters 1 Nozzle Function Sequence I Sequence li Sequence III Sequence Iv Sequence Vfunction Activated or Deactivated can be chosen If deactivated the system will not execute inspection and control on this sequence 2 Oil Temperature Alarm Activated or Deactivated can be chosen If deactivated once it is detected that the oil temperature is equal to or over the set upper limit the alarm will be neglected If activated the alarm will be output and the system will turn to manual mode and the motor will be turned off when the alarm cycle ends 3 Pd Setting Pd has been set before ex factory It is recommended that the user should not revise this parameter under normal circumstance 4 Proportion control proportion control is one of the simplest way for controlling in which the input error signals are in proportion relation with output signals There are steady state errors when proportion control is the only way to be utilized 5 Different coefficient control in different coefficient control output error signals of controller form direct proportion relationship with input error signals o
60. the liftoff time has come HF Bik Ae CORE B OUT Chip Extraction Operation B 1 Selection and usage of Self plugging B 2 Chip insertion B has not come to the termination position or the time has not completed 3 Liftoff has reaches its position or the liftoff time has come 8 Setting Scope of Numeric Items Number Setting Items Setting Scope Unit 1 Time Setting Digital lt 999 9 Second 2 Pressure Setting Digital 4 0 Bar 3 Speed Setting Digital lt 9 9 4 Temperature Setting Digital lt 999 C 5 Back Pressure Digital lt 140 Bar 6 Storage of Mold Data Digital lt 80 Number 7 Predicted Turnout Digital lt 9 99999 PC In case of the set values exceed the above mentioned scopes the system will not accept the numbers set and keep the original set values For the habit of data input the data input of this system is display from right to left PORCHESON 15 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions Chapter 3 Descriptions on setting parameters functions 1 The Main Control panel while turning on Connect with power turn the red urgent stop switches the operation light of the computer RUN flickers the following menu shown on the display now the control system is running and it is ready to operate the machine 2001 08 18 Manual 20 38 08 a 1556 PM 35EG asEGI5SEG Md No 68 pan ie fa AEREA G
61. the movement termination is decided by the number of pipe tread pulse inp utted through X30 X31 6 Time gear number Time or gear number can be set in this box when time is selected for loose core A and B the set value in the box is time When count is selected for loose core A and B the set value in the box is gear number 7 Start position The position for starting the movement of core knock in or knock outwhere the mould stops is a set value for the movement of core loose A and B PORCHESON 30 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 13 Set the air blow information key thrice enter the menu for setting air blow information now the menu is as following 2003 1 2 KHuff Set J 15 32s 15 Descriptions on setting parameters functionmode 2 Why blowing air This function can be used in the stamping mould that need air blow 2 Time delay Delay first when arrives automatically at the position of air blow and than blow air when delay time starts 3 Starting position Pre mould opening can be selected Pre mould opening is taken as a set value for the movement of air blow 4 Function mode On or Off can be selected no movement of air blow if Off is selected Mould end delay count YS q m e A Blow Female g Mould end delay count J eo
62. ting parts such as all AC connectors and transformers as far away from each other as possible to prevent the electric wave interference from the electronic grid 3 All electric wires and shielding wires shall not be cut off lengthened or curtailed arbitrarily You should use the electric wires and shielding wires provided by this company to prevent from influencing the reliability and normal operation of the control system 4 The shell of flame couple shall adopt the shielding wire When the outer shielding of all flame couples adopts the thermal couple reticles the reticle and machines shall be well grounded and connected to the ground with the earthing resistance below 10Q 5 Upon wiring separate the high and low pressure line from the computer control line as much as possible do not bind all electrical wires together to prevent the interference from affecting the reliable operation of control system 6 Upon fixing the keyboard and 15 core communication connections of the host computer you shall press and tweak with force to prevent the poor connection from affecting the reliable operation of control system 7 Pay special attention to the oil valve outlet public port YCOM it shall be connected well to prevent the computer from inputting while having the phenomenon of oil valve having no motion PORCHESON User s Manual for BK118 V3 0 Chapter 1 System Configuration amp Installation 3 2Inspection of the Control System 1
63. toff operation position PORCHESON 13 User s Manual for BK118 V3 0 Chapter 2 Explanation of the Key Operations EJECTOR Keys Usage Operation Conditions o E 1 Feeding has not come to the termination position SS Feedine Operation 2 Temperatures within all sections of material ON id canister shall not exceed the leeway scope without CHARGE temperature alarm e 1 Selection and use of automatic material removal 5 NAL e dE 2 Times of automatic material removal not completed Automatic Material Rem nae y oy 3 Temperatures within all sections of material canister oval Operation hall he ith AUTO URGE shall not exceed the leeway scope without temper ature alarm SRE 1 The operating conditions are the same as those for e E Several Items Operation ejection advance and liftoff 2 The time of ejector setting has not completed AIR BLST STN Lubricating Pump Work 1 No condition AS Ren Male Mold Huff 1 Selection and usage of male mold huff e Operation 2 The time of male mold huff has not completed AIR BLST MOV IK i T A Female Mold Huff 1 Selection and usage of female mold huff A Operation 2 The time of female mold huff has not completed Nozzle advance operation 1 No condition aa NOZZLE RET Nozzle backward operation 1 No condition DAD Da MOLD ADJ Mold adjusting Selection 1 When the system is in manual state press this key
64. u for setting mould opening now the menu is as following 2003 1 2 KMould openM y 15 32 15 Action low Middle Quick Slow Pres 30 35 1 0 bu 55 Flux 20 45 6 5 29 Place 600 0 359 5 205 9 50 5 1 Process while mould opening enter slow mould opening first and than switches to quick mould opening when stroke arrives at 50 5mm and than switches to middle speed mould opening when arrives at 205 9mm and than switches to low speed mould opening when arrives at 559 5mm and than mould opening completed when arrives at 600mm 2 Time limitation to mould opening and clamping time limitation to mould opening and clamping please set it longer and it is better to be fitting otherwise the system alarms mould opening clamping not completed on time 3 The function of manipulator if a manipulator needed please select on forit After on selected the machine will output manipulator signal while mould opening comp leted Before mould close the next cycle starts only after receiving the manipulator signal and stop the output of it at the same time PORCHESON 2 2 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 5 Set the plastic injecting information at H Press ME key once enter the menu for setting plastic injection now the menu is as fo
65. ward Core A Stop Outward Core A Stop Motor fault Reference amp Appendices Y67 Outward Core B Y66 Inward Core B Y65 Outward Core A Y64 Inward Core A Y63 Mould close Buffer Y62 Blow male Y61 Blow female Y60 Failure Alarm 157 High Pressure Mould close Y56 Low Pressure Mould close Y55 Ejector opening Y54 Mould opening 153 Mould Adjustment Backwards Y52 Differential Mould close Y51 Mould Adjustment Forwards Y50 Ejector Retreat Y47 Ejector Advance Y46 Mould Opening Y45 Base Retreat Y44 Melt Take out Y43 Melting Y42 Injection Y41 Base Advance Y40 Mould close PORCHESON PS630AM PORCHESON User s Manual for BK118 V3 0 Reference amp Appendices RS 23238 48 0 W yu aa SUI WW i il MU iW O RUN RHET y 4V a Ox00 LAM Bi O X01 4 Ee y OX SE Si OX03 BRE E Ox04 BARA A OX05 RRIS Pr Oxi HA RTE 010 HARE OT we Orn RRA AS 0111 FELIS Ox HARE LES 0113 IRs ai OX IR tib 15 Oxls 40 OX16 Bet Bee a lt OX ZRII Be ON we 010 Miwa Bl 0121 Wat Ox22 0x23 Ox24 015 ATASE Ox26 Wie Y CO MI 001 Biki Ox30 ARBEI O X31 48151 O X32 RRS 0133 RA Oni AA 005 FA 6 Sie ES GAG F JRE R oe ao
66. ward completed The retaining movement is completed as soon as the time is over 7 note No times limitation while eject forward manually except for 0000 PORCHESON 2 9 User s Manual for BK118 V3 0 Chapter 3 Descriptions on setting parameters functions 12 Set loose core information 15 32 15 Descriptions on setting parameters funciion mode 1 Core starting there are stroke and position for options Choosing stroke then it will be controlled by stroke setting values choosing position then it will be controlled by position setting values 2 The function of loose core A On or Off can be selected 3 The function of loose core B On or Off can be selected 4 Mode A Time stroke and count can be selected If time selected set the time till the movement of loose core A terminated if stroke selected the movement of loose core will not terminate until the stop signal X25 X26 of input point shows ON if count selected pipe thread control can be taken and the movement termination is decided by the number of pipe tread pulse inputted through X25 X26 5 Mode B Time stroke and count can be selected If time selected set the time till the movement of loose core B terminated if stroke selected the movement of loose core will not terminate until the stop signal X30 X30 of input point shows ON if count selected pipe thread control can be taken and
67. y Pressing this key will enter the system into semi automatic operation Pressing this key will enter the system into senr automatic operation TIME AUTO Pressing this key will enter the system into time automatic operation Keys Usage Remarks 3 Pressing this key will enter the system into manual state There is an indicator on the left MANUAL upper of all keys Pressing any key will turn on this indicator indicating the system is in this state Every time the computer is started the default state of system is manual operation In case of the temperature has not reached the set value the system is impossible to perform semi automatic senr automatic and time automatic operations The indicator will not turn on when the semi automatic senr automatic and time automaticoperation key pressed till thetemperature reaches the set value PORCHESON 12 User s Manual for BK118 V3 0 6 Electrothermal ON OFF key and Motor ON OFF key Chapter 2 Explanation of the Key Operations In the manual mode press the key once and the indicator at the left upper will turn on indicating the function state has opened Pressing the key again and this indicator will turn off indicating the function state has shut off Repeatedly pressing this key the functions will turn on or off in turn Upon the emergency switch stops the motor will power off swiftly without affecting the electrotherma

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