norma-02 sa semi-automatic double head miter saw user`s manual
Contents
1. STOCK CODE QTY 241 001 FKV 1 4 HYDRAULIC REDUCER 2 241 004 6mm AIR HOSE 40 241 005 AIR GUN HOSE 2 5 241 008 H 22 SW SELECTION KEY 2 241 009 FRC 1 8 D MINI CONDITIONER 1 241 011 SV 3 M5 PANEL ASSEMBLY VALVE 2 241 016 1 8 EXHAUST SC SINTER 4 241 026 5 SILENCER 2 241 027 5 1 824VAC VALVE 2 241 040 LOW PRESSURE VALVE 1 241 041 COIL SOCKET 22mm 1 241 042 LOW PRESSURE VALVE COIL 24VDC 1 242 001 AIR GUN LBP 1 4 1 242 003 FRONT PISTON COVER PEMAKS 2 242 033 PISTON PAG AY 40 175 2 243 021 DURUK SWITCH PM 11 NA 1 243 025 1 8 6 SLEEVE S65 10 6 1 8 4 243 026 1 8 1 8 ANKLE 2020 1 8 1 8 1 25 Operating and Safety Instructions2. 55 M8 x16 ALLEN SCREW 30 mm 32 mm 20 Operating and Safety Instructions Figure 11 A ATECH 9 REPLACEMENT OF THE DIGITAL DISPLAY BATTERY Display box Display Battery box cover Battery 5 6 screws The life of the display battery is one year Replace the display battery after each year Please follow te following steps to replace the display battery Loosen the 5 6 screws as shown in the above illustration by turning counter clockwise Hold the display No 2 the illustration and take it out from its box Remove the battery box cover No the illustration by holding it at the side Remove the old battery and insert the new one observe the poles Insert the display No 2 into its box tighten the screws with light pressure As the power on the display during battery replacement has been lost for a while you have to reset the display To reset the display press the buttons F and SET simultaneously 21 Operating and Safety Instructions 10 MAINTENANCE 10 1 PERIODIC CHECKS 10 1 1 Ensure that the table and all kind of parts are clean and dry Degrease and dry the table Especially ensure that the holding grips are clean and dry 10 1 2 Remove all burr chip and foreign materials from all surfaces of the machine Use protective eye glasses 10 1 3 Check the saw blade before each use Turn the
3. NORMA 02 SA SEMI AUTOMATIC DOUBLE HEAD MITER SAW 05 5 MANUAL 1 Operating and Safety Instructions 1 General Information 1 1 Introduction 1 2 Manufacturer 2 Machine s Description and Purpose of Use 2 1 Machine s description 2 2 Technical features 2 3 Overall dimensions 2 4 Cutting diagram 2 5 Part lists and technical drawings 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electric connection 5 3 Air pressure adjustments 6 Machine Safety Information 7 Operation 7 1 General working information 7 2 Dimensional and angular adjustments 7 3 Cutting soeed adjustment 7 4 Cutting operation 7 4 1 Double head cutting 7 4 2 Single head cutting 8 Safe Installation of the Saw Blade 9 Replacement of Display Battery 10 Maintenance 10 1 Periodic checks 10 2 Maintenance at the end of working day 11 Troubleshooting Guide 12 Electric Pneumatic Components 121 Electric components 12 2 Pneumatic components CONTENTS 2 Operating and Safety Instructions Page A C100 Q2 1 GENERAL INFORMATION 1 1 INTRODUCTION The user s manual given by the manufacturer contains necessary information about the machine parts Each machine operator should read these instructions carefully and the machine should
4. Clamp Button Figure 10 19 Operating and Safety Instructions 8 SAFE INSTALLATION OF THE SAW BLADE To remove the circular saw blade from the blade shaft follow the instructions below 8 1 Remove the 8 screw Figure 11 No 55 with a 6 mm hexagonal key by turning in counter clockwise direction hold the blade shaft with a 17 mm wrench key 8 2 Remove the washer No 54 and the outer nut washer No 47 8 3 Take out the saw blade carefully 8 4 Install the new saw blade on the shaft ensuring that the rotation direction is correct 8 5 Insert the other parts washer and outer nut washer onto the shaft in the correct order 8 6 Tighten the 8 screw by turning to counter clockwise direction while holding the blade shaft with a 17 mm wrench key 8 7 The saw blade needs to be sharpened in certain intervals depending on the material you cut It is necessary to sharpen the blade if the cutting result is not clean and the blade is stressed during cutting When replacing the saw blade use the part of the blade washer No 48 which is appropriate for the blade shaft diameter The outer diameter of the blade washer is 30 and 32 mm PART NAME OTY 30 141 112 SAW BLADE SHAFT 31 SAW BLADE SHAFT PULLEY 47 OUTER NUT WASHER 48 SAW BLADE WASHER 49 SAW BLADE INNER NUT WASHER 51 SAW BLADE 54 WASHER 30x8x7 ele
5. For the operator s safety the machine does not work with the brake key OPEN 3 Operating and Safety Instructions A ATECH gt Measurements can be taken precisely with the digital read out system gt Cutting at fixed angles of 15 22 5 30 45 90 and at any intermediate angle through a fixing handle gt The machine has been designed according to the European CE Safety Directives Please include the below mentioned data in all your correspondence regarding the machine with the manufacturer and or your ATECH dealer Machine model Machine s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period Movable Head Fixed Head Control Panel 4 Operating and Safety Instructions 2 2 TECHNICAL FEATURES Technical Features Norma 02 SA 2 2kW x 2 14 14 440V 60Hz d 1 18 1 26 Norma 02SA 2 2kWx2 D 16 16 440V 60Hz d 1 18 1 26 3000 rpm 3400 rpm 158x47x59 158x47x59 1034 Ib 1100 Ib T I Technical l 3 Features 1 2 Metric ELE c 1 Norma 02 SA 2 2kW x 2 350 3000 rpm 350 mm 400V 50Hz 4 30 32 02 SA 2 2kW x 2 D 400 mm 400 mm 400V 50Hz 30 32 3400 90 120 psi 400x120x150 cm 90 120 psi 400x120x15
6. QTY 161 006 MAIN SWITCH 1 162 002 4 POLAR RELAIS RXN41G11 B7 1 162 012 TRANSFORMER ABL 6TS04B 1 162 035 GV2 10 MAGNETIC SWITCH 2 162 037 CONTACTOR 0610 B7 2 162 040 AUXILIARY CONTACT GV2 11 2 162 047 ENDA COUNTER EC 762 24 1 162 049 EMERGENCY STOP BUTTON XB4 BS542 1 162 059 CONTACT ZBE 101 START 2 162 060 RELAIS SOCKET RXZ 7G DK502 KD352 1 162 077 TWIN BUTTON XB4 BW84B5 2 162 078 START BUTTON XB4 BP31 2 163 002 2 2 KW ELECTR MOTOR 380V 1 164 001 0 75mm NYAF CABLE BLUE 1 07 164 002 0 75mm NYAF CABE BLACK 10 2 164 006 1 5mm NYAF CABLE BLACK 4 06 164 009 2 0 75 CABLE SPECIAL H05W F KABLO 1 92 164 023 2 5 mm NYAF CABLE YELLOW GREEN 0 58 164 032 2 5mm NYAF CABLE BLACK 3 63 165 002 UY 3007 0 75mm CABLE THIMBLE 39 165 004 UY 3015 1 5mm CABLE THIMBLE 16 165 006 UY 23007 2 0 75mm CABLE THIMBLE 18 165 011 PERFORATED RAIL KLEMSAN 0 31 165 012 WGD1 CONNECTOR STOPPER 1 165 024 UK 2 5 2 CONNECTOR BRIDGE TWIN 1 165 028 TERMINAL PLATE NPP 2 5 10 2 165 043 FUSE CONNECTOR UK 5 HS WSI 6 1 165 044 SOCKET COVER DF1 2 165 048 GROUNDING CONNECTOR WGT4 3 165 049 CABLE SHOE SKN 2 5 0 6 3 165 052 UY 23025 2 2 5mm CABLE THIMBLE 3 165 056 CABLE SOCKET DF1 2 165 061 PEK 4 mm BEIGE CONNECTOR 3 165 094 CABLE CHANNEL 37 5 62 5 0 915 165 153 80x60mm PLASTIC CHANNEL 2 165 163 UY 3025 2 5mm CABLE THIMBLE 13 24 Operating and Safety Instructions ATECH 12 2 PNEUMATIC COMPONENTS
7. TABLE GUIDE SHAFT 2 1 141 362 TABLE GUIDE SHAFT 1 1 10 191 004 6203 BEARING DIN 625 8 11 112 031 BEARING COVER 4 13 141 118 CORE TIGHTENING ARM 2 CONNECTION 14 141 119 CORE TIGHTENING ARM 2 15 141 114 TURNING TABLE LOWER 2 CONNECTION 16 141 115 TURNING TABLE CONNECTION 2 BOLT 19 150 001 LOWER CONNECTION WASHER 2 21 141 001 SNAP HOUSING 2 22 141 102 SNAP SHAFT 2 24 550 069 BRAKE SYSTEM GROUP 1 34 112 030 FLYWHEEL 1 35 111 063 SET SQUARE 2 37 111 132 FORK 2 39 111 248 HEAD 1 2 163 002 2 2 kW MOTOR 2 43 111 244 PULLEY GUARD 2 44 112 105 BLADE SHAFT PULLEY 2 45 112 104 MOTOR SHAFT PULLEY 2 46 112 017 BEARING COVER 4 47 141 112 BLADE SHAFT 2 3 SAFETY 3 1 SAFETY INFORMATION The symbols shown hereunder are necessary to be read with special attention Not reading or observing of them may cause damage to the equipment personal injury The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation 9 Operating and Safety Instructions The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment DANGER WARNING The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them Negligence may cause damage to the equipment and bodily injury Read the user s manual carefully before using the machine
8. be operated after fully understanding them Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this manual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 10752 A Tucker Street Beltsville MD 20705 USA Phone 1 301 595 1816 Fax 1 301 560 6627 Website www ATechMachinery com E mail info ATechMachinery com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label 2 MACHINE S DESCRIPTION and PURPOSE OF USE 2 1 MACHINE S DESCRIPTION Double head miter saw with circular saw blades designed for double head single head and straight or angular cutting of PVC aluminum and wooden profiles The saw blade movement is hydro pneumatically and it is possible to adjust the movement speed of the saw blade precisely according to the material to be cut The clamps operate pneumatically operating at low pressure and with both hands occupied for safety reasons The left cutting head is fixed while the right head is movable manually The right head is equipped with a pneumatic braking system
9. of the digital read out The machine should be placed on even ground able to bear the weight of the machine For the weight of the machine see Technical Features on Page 4 Min 1004 mm 3000 mm 5 1 PREPARATION 5 1 1 Dismantle the transport safety connection parts before starting the machine See Figure 5 Don t connect power and air supply before dismantling the transport safety connection parts 5 1 2 Save the dismantled transport safety connection parts for future transports of the machine 5 2 ELECTRIC CONNECTION 5 2 1 Use only power cables in accordance with the CE Standards cables of HO7RNF type 5 2 2 Check the power supply before switching the machine on See Page 10 Item 6 2 13 Operating and Safety Instructions The electric connections to be carried qualified electricians only Check the direction of the saw blade rotation If the saw blade rotates in reverse direction check the cable connections and re connect if necessary A saw blade rotating in reverse direction causes danger both for the operator and the equipment The teeth of the saw blade would be damaged and even broken Transport Safety Transport Safety Connection 2 Connection 1 1 Figure 5 Figure 4 5 2 3 In order to ensure correct direction of t
10. of the working day by pressing or opening the button under the conditioner 5 3 5 The manufacturer recommends to use the following oils with the conditioner TELLUS C 10 BP ENERGOL HLP 10 MOBIL DTE LIGHT PETROL OFISI SPINDURA 10 Pressure Adjustment Button Oil Depot Manometer Oil Filling Cap Air Pressure and Water Discharge Screw 6 MACHINE SAFETY INFORMATION 6 1 It is not allowed to operate the machine with the blade guards and other safety equipment removed 6 2 Your machine operates at a voltage of 400V 3 Phase 50 Hz 220V 440V 60 2 Let the electric installation of the machine carry out by a qualified electrician 6 3 Lifting installation electric and pneumatic maintenance works of the machine should be carried out by qualified personnel only 15 Operating and Safety Instructions 6 4 Routine maintenance works and scheduled maintenance should be carried out only after disconnecting the power and pneumatic supply by qualified personnel 6 5 Ensure that the machine has been cleaned tested and maintained before starting to work 6 6 Check the safety devices power cable and moving parts periodically Replace damaged safety equipment and parts 6 7 Don t replace the saw blade before disconnecting the power supply to the machine 6 8 Don t keep foreign materials in the working area ruing operation of the machine Keep your hands away from moving parts The safety information has bee
11. saw blade carefully after removing the blade guard to see the teeth of the saw blade Replace the saw blade if it is damaged 10 1 4 Check the pressure of the air pressure system If necessary adjust the air pressure between 7 8 Bar As described under 5 2 1 10 1 5 Check the air pressure filters and the oil level of the conditioner Fill up if the oil level is low Unplug and disconnect the air pressure connections first before carrying out these works 10 2 MAINTENANCE AT THE END OF THE WORKING DAY 10 2 1 Disconnect the electric and pneumatic connections 10 2 2 Remove all burr chip and foreign materials from the machine surfaces 10 2 3 Clean and dry the tables 10 2 4 Apply a thin layer of machine oil to protect the table against corrosion If the machine will not be used for a long time lubricate with a protective oil 10 2 5 Lubricate both surfaces of the saw blade with machine oil in order to protect it against corrosion 22 Operating and Safety Instructions ATECH 11 TROUBLESHOOTING GUIDE Here are some recommendations for solving urgent problems If the trouble cannot be solved or if you have a problem other than those described hereunder please contact our technical service or your nearest dealer TROUBLE CAUSES REMEDY Low surface quality at aluminum and similar materials Rough surface Large chip Not homogenous surface Saw blade traces visible Not cooling the saw blade s
12. 0 cm Operating and Safety Instructions 2 3 OVERALL DIMENSIONS 6 Operating and Safety Instructions A ATECH 2 4 CUTTING DIAGRAM Max 3455 mm 136 Min 530 21 8 8 818 a o 90 205 x 125 mm 90 175 x 138 mm s 138 5 459 145 125 mm 459 125 138 mm aJ Operating and Safety Instructions 2 5 PART LISTS and TECHNICAL DRAWINGS 8 Operating and Safety Instructions ATECH No PART NAME QTY 48 191 005 6204 BEARING DIN 625 4 50 114 003 BLADE INNER NUT WASHER 2 51 141 092 BLADE WASHER 2 52 141 094 OUTER NUT WASHER 2 53 141 093 30 8 7 WASHER 2 54 172 026 M8x20 HEXAGONAL SCREW 2 55 201 004 CIRCULAR SAW BLADE 2 56 150 031 FORK SHEET 2 58 111 099 LOWER CLAMP HOUSING 4 60 141 285 UPPER CLAMP COLUMN SHAFT 2 62 550 051 PNEUMATIC CLAMP CYLINDER 2 63 550 052 LOWER CLAMP CYLINDER 4 64 141 113 BLADE GUARD CONNECTION 2 65 111 169 GUARD HOUSING 2 66 111 249 BLADE GUARD 1 67 150 002 GUARD ADAPTER 2 68 145 025 GUARD PLATE 2 76 145 041 PISTON CONNECTION PLATE 2 77 150 032 PNEUMATIC CONNECTION SHEET 2 80 550 006 HYDRO PULL PISTON GROUP 2 82 222 037 ENCODER GEAR 1 85 162 048 ENCODER 1 No PART NAME QTY 7 111 247 MOVABLE FOOT 1 8 141 363
13. TEM ON THE MOVABLE HEAD HAS BEEN ACTIVATED See the Cutting Diagram on Page 7 for max and min cutting lengths b At Angular Cutting Pull the snap and turn the turning tables at each cutting head to the desired angle 15 22 5 30 45 and fix it by releasing the snap Any intermediate angle is adjusted manually by fixing the turning table at the desired angle through the fixing arm The measuring process is the same like at 90 cutting Angle Fixing Table Locking Table Locking Snap Bar Open Bar locked Figure 7 Figure 8 7 2 1 Pull the snap Bar from the snap housing as shown in Figure 7 7 2 2 Unlock by pulling the table locking Bar to the left as shown in Figure 7 7 2 3 Adjust the desired angle by turning the turning table together with the cutting head to the right or left as shown in Figure 8 7 2 4 The cutting angles 15 22 5 30 45 are fixed by pulling and releasing the snap Pull the table locking Bar to the right and fix the table as shown in Figure 8 7 2 5 At the angles 0 15 22 5 and 30 pull the table locking Bar to the right and fix the table At intermediate angles 5 10 15 35 40 the snap does not lock Lock the table only by turning the table locking Bar to the right 17 Operating and Safety Instructions 7 3 CUTTING SPEED ADJUSTMENT 7 3 1 The saw blade cutting 5 adjustment and simultaneous operating of both cutting heads at the doubl
14. e head miter saw is important for preventing loss of time and to ensure high quality clean cuts 7 3 2 The two saw blade groups can be adjusted independently from each other through the reducer valves located on the hydro pneumatic system at both cutting heads See Figure 9 7 3 3 If the cutting speed of the saw blade is too high tighten the speed adjustment screw of the reducer until the desired blade speed is reached 7 3 4 If the saw blade moving speed is too slow apply the reverse of the above instruction and ensure that both cutting heads operate simultaneously 7 4 CUTTING OPERATION 7 4 1 DOUBLE HEAD CUTTING After the cutting length angle and saw blade moving speed have been adjusted according to the material NOTE FOR THE PRECISE ADJUSTMENT OF THE DESIRED CUTTING LENGTH TURN THE FLYWHEEL AND OBSERVE THE VALUE ON THE DISPLAY AFTER THE CUTTING LENGTH HAS BEEN ADJUSTED FIX THE MOVABLE HEAD BY ACTIVATING THE BRAKE SYSTEM LOCATED ON THE MOVABLE HEAD BY TURNING THE ON OFF SWITCH OF THE BRAKE SYSTEM 7 4 1 1 Move the profile or other material to be cut from the FIXED HEAD towards the MOVABLE HEAD Fix the profile by pressing the clamp button See Figure 10 7 4 1 2 Press the Motor Start 1 and 2 buttons on the control panel to operate the saw blades See Figure 10 7 4 1 3 Keep the buttons pressed until the work piece is cut 7 4 1 4 Release the buttons after the cutting operation is finished Both cutting heads will return to
15. he saw blade rotation connect the machine to the power supply and follow the instructions below a Press the Start button b Press the Stop button Observe the direction of the saw blade rotation from the open side of the guard c The correct direction of the saw blade rotation is shown in Figure 4 If the direction of saw blade rotation is wrong The electric socket connections have to be checked by a qualified electrician and corrected accordingly Don t use the machine before ensuring the correct direction of the saw blade rotation 5 3 AIR PRESSURE ADJUSTMENT For proper working of the pneumatic system the air pressure has to be between 7 8 Bar Don t operate the machine at an air pressure below 6 Bar Read the manometer to check and adjust the air pressure See Figure 6 Follow the instructions below for air pressure adjustments 14 Operating and Safety Instructions 5 3 1 Pull the adjustment button of the conditioner upwards 5 3 2 Turning the adjustment button in clockwise direction increases the pressure Turning the adjustment button in counter clockwise direction decreases the pressure 5 3 3 Once you read 7 8 Bar on the manometer push the adjustment button of the conditioner down and lock it in that position 5 3 4 The conditioner unit collects the water within the air system in a receptacle in order to prevent damage to the pneumatic system components Discharge this water periodically at the end
16. n given above Please read the instructions carefully and keep this manual at an easy accessible place for reference 7 OPERATION 7 1 GENERAL WORKING INFORMATION 7 1 1 Double head miter saws NORMA are for the cutting of non ferrous metals like aluminum wood and PVC materials The operator adjusts the cutting speed of the saw blade according to the material to be cut manually The carbide tipped saw blade equipped with these machines ensure high quality clean cuts of the material The measurement system on the machine and the digital display enables you adjust the cutting length precisely 7 2 DIMENSIONAL AND ANGULAR ADJUSTMENTS After completion of the electric and pneumatic connections of the double head saw NORMA the appropriateness of the cutting length and angle depends on a Proper length adjustment and b Angle adjustment a Distance adjustment at 90 cutting Move the movable head on the guide shaft to the approximate length reading the value on the measurement tape Make the precise and final 0 1 length adjustment by turning the flywheel located on the movable head to the right or left whereby the magnifier located on the measurement tape provides easiness of read out Fix the movable head by activating the pneumatic braking system Illustration 16 Operating and Safety Instructions A ATECH NOTE FOR THE OPERATOR S SAFETY THE CLAMPS WILL NOT WORK AND THE CUTTING HEAD WILL NOT MOVE BEFORE THE BRAKING SYS
17. on t overload machines for drilling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place your hands between parts in motion va d 3 3 5 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewels These can be caught by moving parts 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illumination for the safety of the operator ISO 8995 89 The Lighting of Indoor Work Systems 3 3 8 Don t leave anything on the machine 3 3 9 Don t use any materials other than those recommended by the manufacturer for cutting operations on the machine 3 3 10 Ensure that the work piece is clamped appropriately by the machine s A clamp or vice 11 Operating and Safety Instructions 3 3 11 Ensure safe working position always keep your balance 3 3 12 Keep your machine always clean for safe operation Follow the instructions at maintenance and replacement of accessories Check the plug and cable regularly If damaged let it replace by a qualified electrician Keep handles and grips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tools have been removed before operating the machine 3 3 15 If you are required to operate the machine outside u
18. or carrying out maintenance works 3 2 ACCIDENT PREVENTION 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 It is the task of the employer to warn his staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 3 2 4 Machine should be operated only by staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 10 Operating and Safety Instructions 3 3 GENERAL SAFETY INFORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets Ww imaged during operation don t touch and unplug it Never use damaged power cables 3 3 2 If the power cable should be da 3 3 3 D
19. se only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufacturer or dealer 3 3 18 Don t use machines with improper functioning buttons and switches 3 3 19 Don t keep flammable combustive liquids and materials next to the machine and electric connections 4 TRANSPORT OF THE MACHINE The transport should be done by qualified personnel only 4 1 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 2 The machine is delivered wrapped with nylon unless other packaging method has been agreed upon with the customer 4 3 For the weight and dimensions of the machine see Technical Features on Page 4 12 Operating and Safety Instructions 5 INSTALLATION OF THE MACHINE The machine should be located so that at least 100 cm space remains between it and the rear wall On the back side of the machine you will find connection tube for the collection of burr and swarf hydro pneumatic system cable channels power supply connection plug and the ENCODER counter
20. their original position 7 4 1 5 Press the clamp button to release the work piece NOTE FOR THE OPERATOR S SAFETY THE PNEUMATIC CLAMPS CLAMP THE PROFILE WITH LOW PRESSURE HOWEVER AFTER THE CUTTING START BUTTONS ARE PRESSED THE CLAMP PRESSURE INCREASES TO 7 8 BAR TO CLAMP THE PROFILE PROPERLY 18 Operating and Safety Instructions Table Locking Motor Start Stop Cutting Start In a danger situation release the cutting buttons and press the emergency stop button After pressing the Motor Stop button the saw blades come to a full stop within 15 sec 7 4 2 SINGLE HEAD CUTTING Chose the head where you want to make the single head cutting Fixed cutting head or movable cutting head 7 4 2 1 Press the Motor Start button on the respective cutting head which will start to operate the saw blade In this position the machine has been designed to operate only on the desired cutting head 7 4 2 2 Keep both buttons pressed until the cutting operation is completed NOTE FOR THE OPERATOR S SAFETY THE CUTTING OPERATION HAS BEEN DESIGNED SO THAT BOTH HANDS HAVE TO BE OCCUPIED BY PRESSING BOTH BUTTONS WHEN CUTTING WITH A SINGLE HEAD ONLY THE RESPECTIVE HEAD IS OPERATED THE OTHER CUTTING HEAD DOES NOT OPERATE 7 4 2 3 Apply the same procedure as during double head cutting Angle Adjustment Snap Bar Brake System On Off Button Flywheel Motor Start Stop Cutting Start Emergency Stop Button
21. urfaces Lubricating the saw blade cutting surfaces Using of cooling liquid Using of damaged or blunt saw blade Check the saw blade teeth Replace if necessary Saw blade moves to quick The cutting speed is too high for the material Decrease the cutting speed Motor does not work Start button is pressed not working No Power supply to the machine Check the electric cable connections Motor is working but the saw blades don t move down Air supply connections missing or faulty The brake system on the movable head has not been activated Check the air compressor connections Adjust the air pressure between 6 8 Bar on the conditioner Activate the brake system button on the movable head The saw blade rotates in reverse direction The electric connection the power cable or the connection at the panel is wrong Let the electric connections carry out by a qualified electrician Profile clamps don t work Air supply connection missing or air pressure is too low The brake system on the movable head has not been activated Check the air supply connections Activate the brake system button on the movable head 23 Operating and Safety Instructions ATECH 12 ELECTRIC PNEUMATIC COMPONENTS 12 1 ELECTRIC COMPONENTS STOCK CODE PART NAME
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