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Lamborghini - Xilo T 20 N MS
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1. TST 2 a PS Ese a FC 3 J15 9 T 2 51 5 7 MP TE UMIT THERMOSTAT IS REQUIRED JPA JP5 BASSA TEMP 18 e _ no CONNECTION Alo Lock out warning light ON OFF warning light Malfunction warning light LEGEND BM Modulating coil L Phase 230 V 50 Hz TST Heating circulator N Neutral VG EA Ignition electrode PA Air pressure switch VN EC Control electrode PS No water pressure switch F Fuse 2 A RLA Slow ignition power adjustment 2 JPl Methane LPG selector Rmax Heating max power adjustment Post circulation selector SR Heating sensor JP4 Ignition limiting selector TA Room thermostat if any JP5 Jumper to be cut for low temperature TL Limit thermostat if any 3 34 Safety thermostat Gas valve Fan Heating potentiometer Selector Off Winter Reset Test Fixed knob 4 4 5 A e e CALORECLIMA ASSEMBLY DIAGRAM XILO T 20 N MS W TOP card code 4 56040 0 35 E 25 EG 25 L 4 000101 J3 A 112 rc SI E EM E GIL LP s 0900 MS bi hi amp 104
2. 100 Max 3000 220 100 Max 3000 8 160_ 18 Y d Y Ee EO L 440 L 4 330 DOUBIE PIME RIFE CONCENTRIC FLUE PIPE A Y Max length Over 1m 0 5 1m max 3m Diaphr Diaphr 78 mm 87 mm DOUBLE FLUE PIPE length m 05210 10 20 20 30 Diaphr Diaphr 47 mm 50 mm NO 1009051349 N N j Air intake 80 Maximum length of CONCENTRIC FLUE PIPE 3 m Maximum length of DOUBLE FLUE PIPE Intake Exhaust 20 m Installing an elbow to connect the boiler to the chimney will cause a drop in pressure The values set out in the table below indicate the necessary modifi cations to the length of the linear pipes TYPE OF INSTALLATION ELBOW FITTED ELBOW FITTED Eb AT 90 AT 45 CONCENTRIC FLUE PIPE Im 0 5 m SEPARATE INTAKE EXHAUST 0 6 m 0 3 m ATTENTION Use only air intake fume evacuation kits produced by Lamborghini Caloreclima 4 5 A e e CALORECLIMA 42 GAS PRESSURE ADJUSTMENTS WITH HONEYWELL VK 4105 VALVE All boilers are tested and calibrated in the factory At first ignition it is necessary to check and set up the boiler to adopt it to the system characteristics The gas pressure at the burner must be checked through the pressure plug placed on the pipe coming out from the gas valve and by using a water column pressure gauge or a micro manometer Th
3. Adjustment trimmer R MAX Note Function selector places on TEST only for combustion test This function stops gas pressure on maximum output for 15 minutes For this calibration it is necessary to use a water column pressure gauge connected to the pressure plug 4 5 A e e CALORECLIMA 43 SWITCHING OFF PROLONGED SWITCHING OFF If the boiler should remain inactive at length close the gas cock and cut electrical power supply to the ap pliance TEMPORARY SWITCHING ON OFF Proceed in one of the following ways use the room thermostat O use the adjustment potentiometers on the instrument panel NOTE with a new boiler or after a long period of inactivity one can check for the locking of the circulating pump In this case it is necessary to unscrew the front stopper and make the motor shaft rotate with a screwdriver MAINTENANCE To ensure long lasting product functionality and efficiency within the limits prescribed by the laws and standards in force the unit must undergo regular maintenance Frequency of inspection depends on the specific conditions of installation and use but it is advisable to have the unit checked once a year by authorised Lamborghini Service personnel Only properly qualified personnel with specific knowledge in the field of safety efficiency environmental hygiene and combustion may carry out work on the unit To ensure proper maintenance it is also
4. 2 A e CALORECLIMA AZIENDA CERTIFICATA ISO 9001 60 ARE 105 gO e P d v 0 Mt M tod KE 15 PAS NUA SER 0 PEE a Med p erf Us OR Ong pue Gk n CALDAIA MURALE A GAS TERMO ALTO RENDIMENTO MODULANTE WALL HUNG GAS BOILER FOR HEATING HIGH EFFICIENCY MODULATING CALDERA MURAL A GAS PARA CALEFACCION ALTO RENDIMIENTO MODULANTE CALDEIRA DE PAREDE A GAS PARA CALEFACCAO ALTO RENDIMENTO MODULANTE X lo T wuswro un MANUALE DI INSTALLATION MANUAL PARA MANUAL DE INSTALLAZIONE E AND MAINTENANCE LA INSTALACION Y INSTALA AO E MANUTENZIONE MANUAL EL MANTENIMIENTO MANUTENCAO Read carefully all warning and instructions contained in this manual at they give important safety instructions regarding installation and maintenance Keep this manual for future reference Installation must be carried out by qualified personnel who will be responsible for respecting existing safety regulations 4 A 4 o e CALORECLIMA 26 INDEX PAGE GENERAL INSTRUCTIONS 27 DESCRIPTION 28 MAIN COMPONENTS 29 DIMENSIONS 30 TECHNICAL FEATURES 30 GAS NOZZLE CALIBRATION 31 ELECTRICAL CONNECTIONS WIRING DIAGRAMS 32 MALFUNCTIONS AND ADJUSTMENTS 36 WATER CONNECTION 37 WATER CIRCUIT 38 INSTALLATION 39 START UP 39 FLUE EXHAUST CONNECTION 40 FLUE EXHAUST INSTALLATION Al ADJUSTMENTS A2 SWITCHING OFF A3 MAINTENANCE A3 OPERATION WITH DIFFERENT TYPES OF GAS
5. FUME EVACUATION AIR INTAKE 1 Concentric flue pipe from the roof C32 2 Concentric flue pipe from the terrace C32 3 Double flue pipe from separate flues C42 4 Concentric flue pipe connected to concentric flues C42 5 flue pipe from an external wall C12 6 Double flue pipe from the terrace C52 7 Double flue pipe from single flue C82 8 Double flue pipe C62 Um N au Nem t A x T ER 7 Mii cu tu Farra EUN m For positioning and for distances of draught terminals from windows doors etc see regulations in force 4 5 A e e CALORECLIMA FLUE EXHAUST INSTALLATION CONCENTRIC FLUE PIPE 41 Fit the concentric elbow pipe positioning it on the desired direction and insert on it the sealing gasket Then fit the appropriate diaphragm see table below Fit the air intake and flue exhaust pipes observing the distances indicated on the installation scheme The flue pipe should slope slightly outward FLUE EXHAUST PIPE d Air diaphragm
6. 6 COLD RADIA TORS IN WINTER B Lock out button locked C No flame detection D No ignition spark E Air inside pipes F Safety thermostat intervention A Irregular flame B Insufficient or wrongly adjusted gas delivery A Leak in pipes circuit inside and outside boiler A Flue section or height with joint not suitable for the boiler B Excessive gas consumption combustion state is imperfect C Flames tend to move away or have yellow tips A Flue cross section or height not suitable excessive size B Boiler operating at low temperature A Function selector on summer position B Room thermostat set too low or faulty C System or radiators closed D Circulator blocked REMEDY A Open gas cock B Reset by pressing C Call technical service D Call technical service E Repeat ignition F Wait for the temperature to drop A Call technical service B Call technical service A Call technical service A Call technical service B Call technical service C Call technical service A Call technical service B Adjust boiler thermostat at a higher temperature Place it in winter position Adjust thermostat at a higher temperature or replace it Check if system gate valves and radiator cocks are opened If item C has been checked with negative result call technical service D Call technical service 227 12 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENE
7. 20NMS WTOP um 4 A A o o CALORECLIMA 9 INDEX PAGE GENERAL INSTRUCTIONS 10 INSTRUCTION FOR THE USE 11 CHECKINGS AND MAINTENANCE 12 DIMENSIONS mm 13 IGNITION OPERATION SHUTDOWN INSTRUCTIONS 14 FAULT FINDING CHART 15 n 1 Dear User you now own a product result of a thorough project and of advanced construction systems granting you the utmost reliability operation safety and great saving for its use Carefully read this manual to know all information about the appliance operation LAMBORGHINI AFTER SALE SERVICE is at your disposal to grant you a QUALIFIED MAINTENANCE and a VERY PROMPT AFTER SALE SERVICE LAMBORGHINI CALORECLIMA For boiler installation and location q STRICTLY FOLLOW LOCAL SPECIFICATIONS IN FORCE 4 A A e e CALORECLIMA GENERAL INSTRUCTIONS This booklet constitutes an integral and essential part of the product and should be preserved for any further consultation Read carefully the instructions contained in this booklet as they provide important directions regarding the operation of the appliance allowing a great saving in its use and maintenance If the appliance is sold or transferred to other people or if you move house and leave your apartment ensure that the manual remains with the appliance so that it can be used by the new owner This appliance should be destined only for the use for which it has been expressly envisaged Any other use is to be consi
8. according to the system features H n To confirm transformation apply the adhe 4 4 On gn sive plate supplied with the transformation 1 1 m Eai 7680037 C20 m KIT on the Technical Nameplate reporting the fig 2 fac information featuring the gas and according to the factory setting Gates ce d po LCV oa Gas m3 h mm kcal h MS e oe 19 114 27 125 8550 2 46 244 0 8 077 29 330 2 4 5 G31 37mbar 6 9 32 4 1 077 22360 2 4 5 LPG f e o CALORECLIMA FAULT FINDING CHART FAULT CAUSE 1 NOIGNITION A Gas cock closed B Boiler locked out C No flame detection D No ignition spark E Air inside pipes Safety thermostat intervention G Water not circulating H Boiler water temperature higher than figure set on the adjustment thermostat 2 CRACKLING A Irregular flame IGNITION B Insufficient or wrongly adjusted gas delivery 3 SMELL OF GAS A Leak in pipes circuit inside and outside boiler 4 MELL OF A Flue cross section or height with UNBURNT GAS joint not suitable for the boiler AND BAD BUR B Excessive gas consumption combustion is imperfect STION C Flames tend to detach D Flames have yellow tips NER COMBU 5 CONDENSATION A Flue cross section or height not IN THE BOILER suitable excessive size B Boiler operating at low temperature COLD RA A Function selector on summer position DIATORS IN B Room thermostat set too low or
9. 9 FC E T 7 aN JP6JP7 ns i s m SR e o Q8 FUMI TERMOST 5 IS REQUIRED JP4 1 5 BASSA TEMP gg RLA Rmax PANEL CONNECTION Lock out warning light ON OFF warning ligh Malfunction warning light LEGEND BM Modulating coil L Phase 230 V 50 Hz VG1 Gas valve Honeywell Heating circulator N Neutral VK 4105M EA Ignition electrode PA Air pressure switch VN Fan EC Control electrode PS No water pressure switch Heating potentiometer F Fuse 2 A RLA Slow ignition power adjustment 2 Selector Off JPl Methane LPG selector Rmax Heating max power adjustment Winter JP3 Post irculation selector SR Heating sensor Reset JP4 Ignition limiting selector TA Room thermostat if any Test JP5 be cut for low temperature TL Limit thermostat if any 3 Fixed knob JP6 Mono thermal bi thermal switch TST Safety thermostat JP7 Gas valve switch VG Gas valve SIT 837 Warning One of the two gas valves only VG or VG1 is fitted on the boiler 4 A 4 e e CALORECLIMA MULFUNCTIONS AND ADJUSTMENTS 36 Constant light Ignition shutdown Fast flashing light TST shutdown Constant light No water Fast flashing light Sensor fault Slowly flashing light Air pressure switch MS Should the boiler shut down it must be reset by rotating functions selector switch to position A B see TEST functions at Gas pressure adjustments with Hone
10. A5 FAULT FINDING CHART 46 Congratulations e presence of our product on the market bem on an excellent choice We thank you for the preference accorded to our products LAMBORGHINI CALORECLIMA has been actively present in Italy and throughout the world since 1959 with a widespread network of agents and concessionary agents to constantly guarantee the Alongside this is the support of a technical service LAMBORGHINI SERVICE which is entrusted b with the qualified servicing of the product For the installation and positioning of the boiler CAREFULLY OBSERVE THE LOCAL REGULATIONS IN FORCE 4 E A 4 e e CALORECLIMA 27 GENERAL INSTRUCTIONS This booklet constitutes an integral and essential part of the product Read carefully the instructions contained in this booklet as they provide important directions regarding the safety of installation use and maintenance Preserve this booklet with care for any further consultation The installation of the boiler must be carried out in compliance with current regulations according to the instructions of the manufacturer and by qualified personnel An incorrect installation can cause injury or damage to persons animals and objects for which the manufacturer cannot be held responsible After removing the packaging materials check the content integrity In case of doubt do not use the unit and contact the supplier The packaging material wooden crates noils clip
11. 1 and remove the burner 2 fig 1 Replace the burner nozzles 3 with those supplied with the transformation kit making sure that the relevant diameter corresponds to that reported in the table shown below Insert the sealing rings Reassemble the burner Close the tight chamber checking proper positioning of seal gaskets for model MS Then act as follows For transformation from G20 Natural Gas to G30 G31 LPG Insert the gas diaphram fig 2 Move jumper JP1 to ON position fig 3 Disconnect the pressure regulotor by screwing tight the nut H page 42 and adjust minimum pressure to the value reported in the table shown below by acting on the screw I page 42 If necessary adjust trimmers RLA and R MAX according to the system features Seal the regulator by applying the cover For transformation from G30 G31 LPG to G20 Natural Gas E fig 1 Remove the gas diaphram Move jumper JP1 to OFF position fig 3 Regulate the pressure maximum and mini mum values of the burner according to the values reported in the table shown below Gasket Gas Diaphragm Gas Valve VU V by acting on the nut H and on the screw Lm 7 3 qq I respectively as described in paragraph EUH H CQ R ADJUSTMENTS page 42 E t If necessary adjust trimmers RLA and R MAX 8 Legend
12. ESTIONS ON PREVENTING SYSTEM VIBRATION AND NOISE Do not use pipes of reduced diameter Do not use low radius elbows or fittings that significantly reduce cross section Hot flushing of the system is recommended in order to eliminate any impurities from the piping and radia tors especially oil and grease which might damage the circulator 215 8 T EE UE 1 Gs LEGEND G Gas 1 2 3 4 3 see cock supplied with the boiler F Boiler water supply 1 2 cold AE Electrical supply M System delivery 3 4 R System return 3 4 MAE F R Y GS Holding hooks 210 mm NOTE Provide female water connections 342 98 4 A 4 e e CALORECLIMA 38 WATER CIRCUIT XILO T 20 N MS W TOP Fume analysis points j Se 3 1 10 3 15 LEGEND A System delivery 7 B Gas 8 C Cold water inlet 9 D System return 10 1 Exchanger 11 2 Modulator coil 12 3 Heating sensor 13 4 Gas valve 14 5 Filling cock 15 6 Safety valve No water pressure switch Circulator Burner Expansion tank Fumes pressure switch Fan Automatic air bleed valve Total safety thermostat By Pass if any 4 E A 4 e e CALORECLIMA 39 INSTALLATION To be carried out by quali
13. G20 Natural Gas 7 5 mbar G30 G31 LPG 4 5 A e e CALORECLIMA 32 ELECTRICAL CONNECTIONS WIRING DIAGRAMS The boiler must be connected to an earthed single phase 230V 50 Hz mains supply by means of a three wire cable ensuring that connections to the PHASE and NEUTRAL terminals are made correctly A bipolar switch must be used with contacts opening to at least 3 mm The power lead must only be replaced by another with the following characteristics HAR 5 VV F X 1 00 mm You are strongly advised to use original LAMBORGHINI accessories and spare parts only Installation must be made in compliance with safety REGULATIONS IN FORCE Grounde connections are compulsory Connect the boiler to an efficient grounding system Volk F Absorbed power Protection Noise level io kw index dB A V Hz MS IP MS 230 50 0 150 X 4D 46 To gain access to the electrical panel which houses the power supply terminal block and any connection to a room thermostat proceed as follows Disconnect the boiler power supply Undo the two grating screws fig 1 Undo the two jacket fixing screws fig 2 Raise the jacket and then pull it towards you fig 3 To access electrical and electronic parts loosen screws A and pull the entire panel outwards fig 4 Tilt downwards and undo the screws B on the cover C B Lamborghini CALORECLIMA ASSEMBLY DIAG
14. RAM XILO T 20 N MS W TOP card code 4 56035 0 L ig N E S ME 3 pi 5 8 TL BASSA TEMP BM MP 2 JP3 JUMPER TO BE CUT Ea Pico JP IE LIMIT THERMOSTAT ru IS REQUIRED Q RLA R max PANEL CONNECTI Alo Lock out warning light ON OFF warning ligh Malfunction warning light LEGEND BM Modulating coil L Phase 230 V 50 Hz CiR Heating circulator N Neutral EA Ignition electrode PA Air pressure switch EC Control electrode PS No water pressure switch F Fuse 2 A RLA Slow ignition power adjustment JPl Methane LPG selector Rmax Heating max power adjustment 2 JP3 Post circulation selector SR Heating sensor JP4 Ignition limiting selector TA Room thermostat if any JP5 Jumper to be cut for low temperature TL Limit thermostat if any JP Mono thermal bi thermal switch TST Safety thermostat 33 Resist 1 kohm Nacsa Warning One of the two gas valves only VG or VG1 is fitted on the boiler Gas valve SIT 837 Gas valve Honeywell VK 4105M Fan Heating potentiometer Selector off Winter Reset Test Fixed knob 4 5 A e e CALORECLIMA ASSEMBLY DIAGRAM XILO T 20 N MS W TOP card code 4 55828 0
15. RATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene pi opportuno per l evoluzione del prodotto The illustrations and data given are indicative and are not binding on the manufacturer LAMBORGHINI reserves the right to make those changes considered necessary for the improvement of the product without forwaming the customer Las ilustraciones y los datos son indicativos y no comprometen LAMBORGHINI se reserva el derecho de realizar sin preaviso todas las modificaciones que estime oportuno para la evoluci n del producto As ilustra es e os dados existentes s o indicativos e n o compromissivos A LAMBORGHINI reserva se o direito de efectuar sem a obriga o de pr aviso todas as modifica es que considerar necess rias para a melhoria do produto LAMBORGHINI CALOR S p A VIA STATALE 342 44040 DOSSO FERRARA ITALIA TEL ITALIA 0532 359811 EXPORT 0532 359913 FAX ITALIA 0532 359952 EXPORT 0532 359947 Cod 97 50783 0 05 2006
16. ave come on Turn the selector 6 to the reset position A Then rotate the selector 6 again to the desired p Then adjust heating temperature 4 and hot water temperature 5 as desired via the appropriate controls TEMPORARY IGNITION SHUTDOWN Proceed as follows adjust the room thermostat adjust the potentiometers on the front panel 4 5 PROLONGED SHUTDOWN Should the boiler remain idle for a long period close the gas tap position the selector switch 6 at position 0 and disconnect the electrical power supply SUMMER MODE Turn the selector switch 6 to SUMMER Regulate the hot water potentiometer 5 to a position corresponding to desired water temperature WINTER MODE Turn the selector switch 6 to WINTER ge Regulate the heating potentiometer 4 to a position that corresponds to desired heating temperature If a room thermostat is installed then the thermostat will keep room temperature at the set level Adjust the hot water potentiometer 5 to a position corresponding to desired water temperature WARNING When Summer 3 or Winter mode is selected the ON indicator light comes on indicating that the boiler is electrically powered WARNING Use only 2A 250VC 5x20 rapid fuses jd 5 A 4 o e CALORECLIMA FAULT FINDING CHART FAULT CAUSE 1 NO IGNITION Gas cock closed 2 CRACKLING IGNITION 3 SMELL OF GAS 4 MELL OF UNBURNT GAS AND BAD BUR NER COMBU STION 5 CONDENSATION IN THE BOILER
17. bi thermal flue gas exchanger Hot water plate exchanger XILO T 20 N MS W TOP Equipped with electronic control unit for automatic ignition and ionization electrode flame control To ensure safe operation the electric fan is controlled by a pressure switch Flue gas exhaust can be made by means of the following flue pipe concentric with the air intake pipe 4a double pipe one for flue gas exhaust and the other for combustion air intake CALORECLIMA 29 MAIN COMPONENTS XILO T 20 N MS W TOP Fume analysis points 20 19 18 LEGEND Fumes pressure switch 11 Circulator 20 Lock out warning light 2 Fan 12 Filling cock 21 Fixed knob 3 Heating sensor 13 Gas valve 22 Function selector 4 Total safety thermostat 14 Modulating coil 23 Heating adjustment 5 Exchanger 15 Gas pressure reading point potentiometer 6 Burner 16 Expansion tank 24 Taken combustion test 7 Ignition electrodes 17 Thermohydrometer 8 Control electrode 18 Malfunction warning light 9 Automatic air bleed valve 19 ON OFF warning light 10 Safety valve 4 A 4 o e CALORECLIMA DIMENSIONS mm XILO T 20 N MS W TOP 00 Max 3000 220 100 Max 3000 E 160 TECHNICAL FEATURES Thermal capacity Min th
18. dered improper and therefore dangerous The manvfacturer cannot be considered responsible for any damages caused from improper erroneous or unreasonable use Do not touch the parts of the boiler which during the operation become overheated These parts can be dangerous for children or inexperienced persons Do not obstruct the inlet or dissipation screens Do not make the boiler wet with splashes of water or other liquids Do not rest any object upon the boiler Use of the boiler is prohibited for children or the inexperienced Do not carry out any cleaning of the boiler with inflammable substances Do not deposit containers of inflammable substances in the location where the boiler is situated In the presence of the risk of freezing suitable provisions must be taken which are not however the concern of the boiler manufacturer ALL INSTALLATION MAINTENANCE AND GAS CONVERSION OPERATIONS MUST BE CARRIED OUT BY AUTHORISED SKILLED TECHNICIANS TO ENSURE THAT BOILER IS INSTALLED CORRECTLY AND THAT IT FUNCTIONS PROPERLY WE RECOMMEND THAT ONLY LAMBORGHINI ACCESSORIES AND SPARE PARTS BE USED ON NOTICING THE SMELL OF GAS DO NOT TOUCH ANY ELECTRIC SWITCH OPEN DOORS AND WIN DOWS SHUT OFF THE GAS COCKS 4 A A o CALORECLIMA INSTRUCTION FOR THE USE In case of breakdown and or malfunctioning of the appliance disconnect it avoiding any attempt of repair or direct intervention Call exclusively professionally qualified person
19. e are no gas leaks use a soapy solution or equivalent product START UP SYSTEM FILLING Open the feeding tap slowly until the system reaches a working pressure indicated on the hydrometer of 1 5 bar then close it Check that the automatic air bleed valve on the circulator has its cap loosened run the circulator repeatedly to eliminate any air in the circuit IGNITION Open the gas tap and turn the selector switch to the desired position The burner will ignite automatically Should the unit fail to ignite see if the lock out indicator is on If it is turn the selector switch to RESET so that the boiler repeats the ignition sequence Then adjust heating and hot water temperature as desired via the appropriate controls CALORECLIMA 40 FLUE EXHAUST CONNECTION CONNECTION TO THE CHIMNEY VERSION XILO T 20 N MS W TOP The boiler is for combustion in a sealed chamber and does not require any special ventilation it can also be located in small rooms lumber rooms laboratories In addition there are various possibilities for combustion fume evacuation and external air intake basically the boiler is designed for two types of fume evacuation air intake fume evacuation air intake concentric pipes system fume evacuation air intake double pipes system In this way it is possible by using suitable kits to connect the boiler to concentric flues ventilating flues separate flues etc Some possible solutions are indicated below
20. e values must be those indicated in the specific table When all calibrations have been completed close and seal the pressure plug used Calibration of the slow ignition is electronically done and is adjustable for optimising and for gas type conversion by the trimmer RLA on the electronic board The necessary thermal output for the heating system can be regulated by acting on the trimmer R MAX By removing the JP4 bridge the waiting time for boiler restarting can be varied after its stop when reaching the temperature selected on the heating potentiometer bridge off 2 5 minutes MODULATION MAXIMUM PRESSURE ADJUSTMENT remove the protecting cover G place the function selector on TEST position tighten to increase or untighten to decrease the adjustment bolt H MINIMUM PRESSURE ADJUSTMENT After the maximum pressure adjustment has been completed proceed with the following operations disconnect the power wire 12 V from the modulation coil tighten to increase or untighten to decrease the adjustment bolt connect again the modulation coil power wire 12 V function selector must always be on TEST position replace the protecting cover G Once adjustments have been effected replace function selector on Summer or Winter 0 ELI H TE Burner pressure intake JP3 cn JPl TRES Tt CRIA 3 Adjustment trimmer ud
21. ermal capacity Connections Operating pressure MODEL T mox Input Output Input Output Main system Cek E Supply Return Gas us kW kcal h kW kcal h kW kcal h IKW kcdl h 9o o Bar XILO T 20 MS wrop 26 22360 24 20640 12 1 10406 107 9202 3 4 3 4 3 4 1 2 3 Boiler version type B22 C12 C32 C42 C52 C62 C82 Max water temperature 90 C Rated gas pressure G20 20 mbar Category Il 2H3 Cl NOx 2 CIRCULATING PUMP FEATURES System delivery pressure Expan sion tank 30 Weight 35 G30 28 30 mbar G31 37 mbar U A Q o t t w Aa Q O t Residual pr ssure mbar 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 Delivery l h 4 5 A e e CALORECLIMA 31 GAS NOZZLE CALIBRATION The boilers leave the factory calibrated and ready to operate with G20 Natural gas and G30 G31 LPG For proper calibration see the table below Jets pressure mbar Burner Gas type XILOT 20 NMS Delivery jets LEV min max m3 h mm kcal h pose 1 9 11 4 p 1 25 8 550 G30 28 30 mb mee 46 244 0 8 0 77 29 330 G31 37 mbar 6 9 32 4 1 0 77 22 360 BURNER PRESSURE CURVES OUTPUT XILO T 20 N MS Burner pressure intake G31 t 030 G20 25 30 35 KW Slow ignition adjustment 3 mbar
22. faulty WINTER C System or radiators closed D Circulator blocked I 6 tal te gt T A Adjust thermostat at a higher vo 46 REMEDY Open gas cock Reset by pressing Neutral and phase inverted Call technical service Repeat ignition Press reset push button Adjust boiler pressure and check circulator Adjust thermostat setting on desired temperature Call technical service Call technical service Check the external pipes Check the internal pipes Call technical service Replace unsuitable components Adjust gas delivery Check adjust gas valve pressure stabilizer Check that air volutes and Venturi cones of the burner are clean If items A B C D have been checked with negative result call technical service Replace unsuitable components Adjust boiler thermostat at a higher temperature and check if air intake pipe flue exhaust connection is correct Place it in winter position temperature or replace it Check if system gate valves and radiator cocks are opened If item C has been checked with negative result call technical service Unblock with a screwdriver and check electrical supply BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano La LAMBORGHINI si riserva il diritto di ap
23. fied personnel The installation must be in compliance with the stipulations of the law regarding the evacuation of combustion materials according to the REGULATIONS IN FORCE The gas fume evacuation must be effected with a pipe of a diameter not less than that required by the boiler and it must be connected to a flue pipe suitable for the capacity of the installation For connection of appliances to smoke conduits a they must be easy to dismantle b they must be sealed and of a material able to resist the products of combustion and their possible condensation c they must not have regulation devices gate valves If such devices are already in operation they must be eliminated d the connection itself must not protrude inside the flue pipe but stop before the internal face of the same GAS CONNECTION Carry out the gas connection in accordance with the regulations in force The boiler must be connected to the installation with a rigid metal pipe or a flexible stainless steel pipe with continuous wall of the approved type The flexible corrugated metal pipes must be installed in such a way that their length in a state of maximum extension is not greater than 2000 mm The boilers are calibrated and tested to function with G20 Natural Gas and G30 G31 LPG category Il 2H3 with rated pressures of 20 mbar 28 30 mbar and 37 mbar respectively PUTTING THE BOILER INTO SERVICE Proceed with the clearing out of air Check that ther
24. m earthed in accordance with the current regulations The verification of this fundamental prerequisite be made by qualified persons as manvfacturer will not be responsible for damage caused by the lack of adequate earthing of the installation 4 4 7 A o CALORECLIMA DIMENSIONS mm MIT CONTROL PANEL AND ADJUSTMENTS 770 XILO T 20 N MS W TOP 00 Max 3000 _ 220 100 Max 3000 8 160 oo S 8 eh EE N Constant light Ignition shutdown Fost flashing light TST shutdown Constant light No water Fast flashing light Sensor fault Slowly flashing light Air pressure switch MS Should the boiler shut down it must be reset by rotating functions selector switch 6 to position A RON Lock out warning light ON OFF warning light Malfunction warning light Heating adjustment potentiometer 5 Hot water adjustment potentiometer 6 Function selecto 7 Thermohydrometer 4 A A o CALORECLIMA IGNITION OPERATION SHUTDOWN INSTRUCTIONS IGNITION Open the gas tap and tun the selector switch 6 to the desired position The burner will ignite automatically Should ignition fail to take place check the lock out warning light 1 and fault warning light 3 to see if they h
25. nel Any repair must be carried out by an after sale service centre LAMBORGHINI SERVICE authorised by the manufacturing firm and using original replacements exclusively Non observance of the above could compromise the guarantee and the safety of the appliance In order to guarantee the efficiency of the appliance and its proper operation it is indispensible to keep to the PR Sa directions by ensuring the periodical servicing of the appliance is carried out by professionally qualified personnel Check the hydraulic pressure of the installation on the hydrometer and that the indication when the m is cold is within the limits set by the manufacturer if one should find a drop in pressure request for an inspection by qualified personnel After each reopening of the gas cock wait a few minutes before restarting the boiler Do not leave the boiler switched on if it is not used for eng time in this case switch gas main supply electricity and water supply off by their own cocks and switches As soon as one decides not to use the appliance further one should take care to render innocuous those parts liable to be potential sources of danger As soon as one decides to disconnect the boiler definitively one should ask qualified personnel to effect the related works then ensure that the main supplies have been disconnected For the power supply to the boiler the use of adaptors multiple sockets or extensions is not permitted The use of a swi
26. portare senza obbligo di preawiso tutte le modifiche che ritiene pid opportuno per l evoluzione del prodotto The illustrations and data given are indicative and are not binding on the manufacturer LAMBORGHINI reserves the right to make those changes considered necessary for the improvement of the product without forwaming the customer Las ilustraciones y los datos son indicativos y no comprometen LAMBORGHINI se reserva el derecho de realizar sin preaviso todas las modificaciones que estime oportuno para la evoluci n del producto As ilustra es e os dados existentes s o indicativos e n o compromissivos A LAMBORGHINI reserva se o direito de efectuar sem a obriga o de pr aviso todas as modifica es que considerar necess rias para a melhoria do produto LAMBORGHINI CALOR S p A VIA STATALE 342 44040 DOSSO FERRARA ITALIA TEL ITALIA 0532 359811 EXPORT 0532 359913 FAX ITALIA 0532 359952 EXPORT 0532 359947 Cod 97 50783 0 05 2006 MANUALE PER L UTENTE 2 Alla cortese attenzione del sig INSTALLATORE Consegnare il presente manuale d uso all UTENTE USER MANUAL F r the attention of the INSTALLATION TECHNICIAN make sure that this manual is handed over to the USER MANUAL PARA EL USUARIO 6 la atenci n del sr INSTALADOR Entregar el presente manual para el uso al USUARIO MANUAL DO UTENTE 2 3 Aten o do Sr INSTALADOR Entregue este manual de uso ao UTENTE ce
27. r proper circulation pump operation E checking that no gas whatsoever leaks from the unit and no combustion gas leaks from the down draught diverter or the boiler flue connection checking gas flow rate Do not clean the unit and or its component parts with easily inflammable substances e g petrol alcohol etc Do not clean panelling painted and plastic parts with paint diluents Clean the panelling with soapy water only If a room thermostat is installed we recommend our chronothermostat CLASS PIU which in addition to gua ranteeing the comfort of a precise regulation of temperature offers a notable range of heating programmes alternatively use a programming digital timer ATTENTION The room thermostat with 230 V mains supply must be connected to the earth terminal or use a class Il room thermostat E19 2 enin Chronothermostat CLASS PIU accessory 4 4 5 A e e CALORECLIMA 45 OPERATION WITH DIFFERENT TYPES OF GAS CONVERSION FROM NATURAL GAS TO LIQUID GAS The boiler is factory set for G20 Natural Gas or G30 G31 LPG operation as mentioned on the Technical Nameplate and on the apparatus packaging In the event the heater shall be operated using a different gas from that conceived by factory setting a special kit has to be installed which is to be ordered separately To perform conversion act as follows Remove the cover and open the tight chamber for model MS Unscrew the fastening screws
28. required that such personnel be fully updated on the constructive and functional characteristics of the boiler Should work or maintenance be carried out on any structures situated near fume ducts and or fume discharge devices and their accessories always switch off the boiler and when work is over have its efficiency checked by qualified personnel IMPORTANT before doing any cleaning or maintenance work on the unit switch off the electrical power supply via the switch on the boiler itself Shut off the gas supply by closing the tap on the boiler The above stated work generally involves the following 4 A A e CALORECLIMA 44 removal of any oxidation from burners removal of any encrustation from heat exchangers checking and general cleaning of fan mod MS checking connections between the various air fume pipes general pipe cleaning checking general external appearance of boiler E checking for proper ignition shutdown and operation of both hot water and heating functions checking for proper seal on gas water fittings and pipes checking gas consumption at minimum and maximum power checking position of ignition electrode checking position of detection electrode checking combustion and efficiency parameters checking no gas safety device water system pressure s expansion tank efficiency checking for proper operation of safety and adjustment thermostats checking fo
29. s plastic bags foam etc must not be left within reach of children as they are potential sources of danger This boiler is designed to heat water to a temperature below boiling atmospheric pressure It must be connected to a heating system compatible with its performances and output This appliance should be destined only for the use for which it has been expressly envisaged Any other use is to be considered improper and therefore dangerous The manvfacturer cannot be considered responsible for any damages caused from improper erroneous or unreasonable use ALL INSTALLATION MAINTENANCE AND GAS CONVERSION OPERATIONS MUST BE CARRIED OUT BY AUTHORISED SKILLED TECHNICIANS TO ENSURE THAT BOILER IS INSTALLED CORRECTLY AND THAT IT FUNCTIONS PROPERLY WE RECOMMEND THAT ONLY LAMBORGHINI ACCESSORIES AND SPARE PARTS BE USED ON NOTICING THE SMELL OF GAS DO NOT TOUCH ANY ELECTRIC SWITCH OPEN DOORS AND WIN DOWS SHUT OFF THE GAS COCKS INSTALL THE BOILER ON WALLS WHICH ARE AS WIDE AS OR WIDER THAN THE BOILER ITSELF 4 E A 4 e e CALORECLIMA 28 DESCRIPTION These boilers are fully automatic and gas control is effected by an electronic control unit having the following characteristics continuous modulation mode on both circuits possibility to adjust the heating output possibility to adjust the slow ignition XILO T models are equipped with no walter pressure switch total safety thermostat high efficiency
30. tch as indicated by the safety regulations in force must be provided The use of appliances which utilise electrical energy involve the observation of fundamental rules which are pp ad a not fo touch the ee with parts of the body which are wet or when in bare feet b not to pull electrical wires c not to expose the appliance to the atmospheric agents d not to allow use of the appliance to children or the inexperienced In the case of structural work positioned near the flue pipe turn off the boiler and at the end of the work ensure that the efficiency of the flue exhaust is verified by qualified personnel On noticing the smell of gas do not touch any electric switch Open all doors and windows Shut off the gas cocks and call qualified personnel 4 A A o CALORECLIMA CHECKS AND MAINTENANCE Prima di awiare la caldaia far verificare da Personale Qualificato LAMBORGHINI SERVICE a that the data on the information plate corresponds to that required by the gas electrical and water supply networks b that the pipes which branch off from the boiler are lined with suitable thermally insulated sheathing c the proper functioning of the flue pipe d that the comburent air flow and the fumes evacuation take place properly in accordance with the regulations in force e that correct aeration and maintenance are possible in case of installation in the furniture The transformation from a gas methane or liquid gas
31. to a gas of another group which can also be made with the boiler installed must be made exclusively by qualified personnel Ensure that the installer has connected the boiler safety discharge to a waste In the case of the contrary the intervention of the safety valves could flood the premises and the manufacturer would not be held responsible for this Ensure that the piping of the installation is not used as an earth outlet for other installations beyond not being ideal for such a use it could in short bring serious damage to the other appliances connected to it Ask qualified personnel LAMBORGHINI SERVICE to check a the internal and external tightness of the gas system b that the gas delivery is that required by the boiler output c that the type of gas is suitable for the boiler d that the pressure of gas supply is within the values stated on the boiler plate e that the gas installation is the correct size and equipped with all the safety and checking devices prescribed by the current regulations Ask periodically to check the proper functioning and the good state of the flue exhaust Ensure that the electrical system has been confirmed by qualified personnel to be adequate for the power required by the appliance itself The electricity supply cable must not be replaced by the user but by qualified personnel only The electrical safety of the appliance is attained only if the same has been connected to an effective syste
32. ywell VK 4105 valve Legend On Off JPI G30 G30 G20 LPG Natural Gas ost circ off ost circ JP3 E 2 5 min JPA Heating timer off heating timer on 2 5 min Resistor jumper cut floor heating temp set to 30 40 C 6 2 5 Resistor jumper uncut temperature 35 80 C cards only T 4 Po 1560350 Present bi thermal function 4560400 Absent mono thermal function Qu Slow ignition adjustment OO Increase R max heating power adjustment 0 0 Increase 4 E A 4 e e CALORECLIMA 37 WATER CONNECTION Fit the supporting hooks and attach the assembly template moving it up to the wall fit all the pipes starting with the end pipe fittings already mounted on the template system supply system return cold water hot water any gas pipes and electric mains leads with room thermostat Once the pipes have been fitted the end pipe fittings can be removed and ordinary caps fitted ready for hydraulic tests to be carried out The template can be removed or if left in place will be embedded in the wall once finishing operations have been completed plaster and tiles only the two supporting hooks will protrude from the wall as well as an opening for the connections Attach the boiler to the hooks through the holes at the back of the frame pushing it up against the finished wall Make the necessary hydraulic connections ADVICE AND SUGG
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