LG5 Series Manhole Guard System
Contents
1. Refer to loading diagrams for proof load Materials 8 Construction e Main Structure Structural Aluminum Carbon Steel Powder coated Chains Zinc Plated Steel Hardware Grade 5 8 Grade 8 plated lil P Figure 5 1a LG5 Series Features Easily assembles over most manholes for safe and secure lifting and or placement of personnel e Provides a multiposition winch mount compatible The load rating given here may supersede with many winch and fall arrest Systems any load rating reported for an installed winch Constructed primarily of lightweight amp Corrosion and or pulley system resistant powdercoated Aluminum amp Steel e Highly durable T Handle latches located at each leg to secure upper assembly to guard assembly CAUTION The user must ensure that the ground area utilized for operation is capable of withstanding the weight of the system combined with the system proof loads in order to retain the stated compliance of the entire system CAUTION The user must ensure that the ground area utilized for operation is relatively level and debris free in order to retain the stated compliance and stability of the entire system CAUTION user must ensure that the guard locking arms are locked in place and that the chain on the Upper Assembly are secure and intact in order to retain the stated compliance of the entire system 500995 001 Product Manual LG5 Series Manhole Guard Retrieval Syst2. Replacement parts can be ordered from the T A Pelsue Company at 800 525 8460 Page 8 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 3 1 Label Locations MANUFACTURED BY PELSUE T A PELSUE CO ENGLEWOOD COLORADO 80110 1 102072 002 z MODEL 4LG5A Manufactured By The T A Pelsue Company This Manhole Guard System Is designed amp tested for a single user weighing no more than 350 LBS 159 KG Inclusive of all tools and equipment Conforms to ANSI 8 OSHA Standards PRIOR TO EACH USE THIS T A PELSUE COMPANY STRUCTURE 8HOULD BE SAFETY 2800 SOUTH TEJON STRER g T INSPECTED AND THEN ONLY ENGLEWOOD COLORADO 80110 OPERATED BY QUALIFIED INDIVIDUALS PELSUE www pelsus eom 2 500997 001 Figure 3 1a LG5 TA Label Locations 900 LB MAXIMUM ARREST FORCE FALL ARREST DEVICE MUST BE USED WHEN SYSTEM IS EMPLOYED AS PART OF A COMPLETE FALL ARREST SYSTEM P N 500234 001 Figure 3 1b LG5 GA 3 500234 001 Label Locations 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 9 4 0 Safety The following section will address the safety precautions which must be adhered to when working with Pelsue confined Space Safety equipment such as the LG5 Series Manhole Guard Retrieval System Any user must familiarize them selves with the information in this section before ut
3. 02 Figure 8 1e Winch Installation Step 03 Page 22 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 8 2 Kick Plates PVC Strip This Kick Plate accessory inclusive of PVC Striping and standard fasteners can be fitted to the LG5 Series system This accessory provides protection against debris or objects that can fall into the manway The kick plates can be fitted on all three bottom cross bars of the lower section of the manhole guard as shown in the figure below The kick plates can be ordered from Pelsue with the Part Number 500908 001 a gt Kick Plates Figure 8 2 LG5 Series System with Pelsue Kick Plates Page 23 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 8 3 Replacement Rubber Feet The replacement rubber foot accessory inclusive of rubber feet with recessed washers and standard fasteners can be fitted to the LG5 Series system This accessory can replace the leveling feet that come installed on the system if desired The rubber feet can be used to prevent slippage between the system and the ground To use the replacement rubber feet the leveling feet must first be removed by un threading it all the way until the feet are detached from the guard The rubber feet can now be threaded in to take the place of the original feet as shown in the figures below The rubber feet must be threaded
4. 04 Date 03 04 2009 Page 17 6 2 Inspection continued SS SE aa A 3 Overhead Anchor Points Ensure that the two overhead anchor points swivel freely and that there is no binding in their range of motion Also visually inspect the anchor lugs for any sign of deformation The anchor lugs can elongate and stretch if overloaded beyond the capacity of the system Any Model LG5 system exhibiting deformation in the anchor lugs should be removed from service immediately 4 Structure The entire product structure should be checked for cracks dents bends or breaks If there are major dents or any other structural damage the unit should be removed from service and returned to the factory for repair Pay special attention to weld locations look for cracks or separation at the welds Keep in mind the powder coating can age and crack this normal paint cracking can be confused with structural cracking If there is any uncertainty with regards to cracks contact the Pelsue service department for assistance and or recommenda tions Ensure that the upper and lower assemblies can be separated and folded as intended Inability or difficulty in folding the structure as intended may be indicative of structural damage f the unit fails to fold or stow as intended remove the product from service and investigate further Likewise the rear locking bar should fold up and down easily binding of the locking bar may also indicate a structural deficienc
5. 5 Quality Policy e Pelsue Product Warranty VA ERRAR RE R Introduction amp Product Information 7 A oo EEA Serial Number o Configuration 8 Assembiy 8 e Label Locations A a E RSRS S o A A 10 0 i VVarning Statement Safety Alert Symbol General Safety Information 0 A Operating Safety o RR E Maintenance Safety KO mumm New Operator Safety Information id Product Operatiohn 13 On RR Product Description amp Capabilities 00 oil Product Installation 4 Set Up A da Product Operation SAZ Maintenance 8 nspectiohn 17 Maintenance ia Inspection Inspection Log A xn eua E E iio Pu sin 21 gU ACCOSSO MOS iii 21 90 E E Contact nformatiohn 25 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 1 0 General Information AAA AA A A A Se eee 1 1 Quality Policy FF s T A Pelsue Company Quality Policy OUR GOAL IS THE PURSUIT OF NEVER ENDING IMPROVEMENT IN PRODUCT QUALITY AND BUSINESS SYSTEMS METHODS TO BE EMPLOYED IN ATTAINING THIS GOAL WILL INCLUDE NEW PRODUCT QUALITY PLANNING EMPLOYEE TRAINING AND UTILIZATION OF EMPLOYEE INVOLVEMENT GROUPS TO SOLVE PROBLEMS IN AN INCREASINGLY COMPETITIVE MARKETPLACE ENSURING CUSTOMER SATISFACTION IS ONE OF THE DIFFERENTIATORS THAT SETS YOU APART FROM THE PACK AND
6. 8 NO Figure 8 1a Figure 8 1b Mounting Platform Installation Winch Bracket Installation 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 21 6 1 LGL B Mounting Bracket continued Installation of the Winch to Adapter Part 2 Note The FLGL B accessory will accept any Pelsue PW Series winch that is outfitted with a standard quick release bracket a Before Installing the winch ensure that the LG5 system is assembled correctly b First slide the open slot of the Winch mount onto the welded bar on the Winch adapter Fig 8c Then line up the holes on the Winch mount and the Winch adapter and insert the provided Hitch Pin d Enough winch cable can now be payed out so that the winch line can be reeved over the Pulley and carabiner that is included with the LG5 system Fig 5 1a Ensure that the pulley and carabiner are properly fastened to an overhead anchor point and Operate the system within the limits of the LG5 system 8 the winch Note If required a secondary Fall arrest System can be attached to the second swivel eye at the apex in correspond ence to the manufacture s instructions for that device CAUTION Pelsue can only verify compliance 8 compatibility with Pelsue PW Series Winches Devices other than Pelsue PW Series Winches must be checked for compatibility Figure 8 1c Winch Installation Step 01 Figure 8 1d Winch Installation Step
7. Location Figure 2a Serial Number Decal 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 7 3 0 Configuration 8 Assembly Upon initial receipt of the Manhole Guard Retrieval System inspect the packaging for any evidence that the product may have been damaged in shipment While unpacking the product inspect all of the components for damage If damage to any of the components is discovered DO NOT USE THE PRODUCT Alert the shipping carrier immediately of the damage to the shipment ITEM PART DESCRIPTION LG5 TA 500909 001 65 UPPER SECTION 1 P102 CARABINER GALVANIZED STEEL SCREW LOCK 2 P025 PULLEY CABLE READY 2 1 2 TREAD ALUMINUM LG5 GA 500885 001 165 LOWER SECTION led il si m 7 k b KNR LG5 GA FOLDED ORIENTATION LG5 GA DEPLOYED ORIENTATION Figure 3 0 LG5 Series Configuration Diagram Verify that all parts are present before completing assembly The Carabiner and Pulley will not be installed on the upper assembly upon receipt To fully assemble the upper sec tion 1 Secure the Screw Lock Carabiner 41 to a Swivel Eye located on the Hub of the upper section by unscrewing the screw lock on the Carabiner and hooking through the Swivel Eye 2 Hook the Cable Ready Pulley 2 onto the Carabiner 1 and fully tighten the Screw Lock on the Carabiner Refer to parts list above if replacement parts are required
8. Repair or replace any worn or damaged components to prevent any unnecessary down time at the next use Follow this procedure 1 Thoroughly clean the entire unit using a mild soap on the frame and labels 2 Perform a complete inspection of the unit and document the results prior to storage 8 0 Accessories This section of the product manual will address optional accesories available from Pelsue for the LG5 Series System that can extend the capabilities of the system in various applications 8 1 LGL B Mounting Bracket The winch mounting accessory inclusive of a Mounting Platform and standard Winch Bracket comes standard with the LG5 Series system This accessory provides full retrieval capabilities to the LG5 Series System Installation of the Winch Mounting Parts Part 1 Installation of the winch or retrieval system should be performed prior to usage in an area not subject to fall hazard Once installed the platform and bracket can remain on the unit indefinitely the upper assembly can be stowed with the winch adapter installed ITEM PART DESCRIPTION a First choose desired leg for winch mount location 4 500101 002 VVELDMENT WINCH BRACKET b Fasten the winch mounting platform with the 2 500890 001 MOUNTING PLATE necessary hardware Refer to Fig 8 1a 3 100163 015 3 8 16 X 2 3 4 BOLT c Then fasten the winch bracket on to the mounting 4 100163 009 3 8 16 X 1 1 4 BOLT 6 100050 011 FLAT WASHER 3
9. T A Pelsue Parts and Ser vice Department in Englewood Colorado or at the option of the T A Pelsue Company service may be performed at any designated service center which may include any authorized service center for the component manufacturer Unauthorized repairs will not be covered by this war ranty Damage or failure due to misuse mishandling or unauthorized modifications will not be covered by this warranty Unless otherwise agreed the T A Pelsue Company shall repair or replace the defective components within 30 calendar days of notice of failure T A Pelsue Company s obligation hereunder shall be limited to the repair or replacement of the product or component as set forth above and shall not include any liability whatsoever for damages caused by such failure including but not limited to consequential or incidental damages flowing from use or lack of use of product Any replacement repair modification installation or other service performed by the T A Pelsue Company shall be warranted by the remainder of the unexpired period of the warranty or for a period of 90 calendar days whichever is longer All materials or parts returned for credit or warranty shall be returned only with prior approval and will be subject to factory inspection before credit is allowed Parts claimed defective will be replaced upon request and will be invoiced as purchased subject to credit when the parts claimed to be defective have been receiv
10. YIELDS A COMPETITIVE ADVANTAGE THEREFORE WE WILL SUPPORT TOTAL CUSTOMER SATISFACTION BY IMPLEMENTING THE ISO 9001 QUALITY SYSTEM AND PROVIDING THE NECESSARY ATMOSPHERE AND TRAINING TO NURTURE THIS CONCEPT THROUGHOUT OUR ORGANIZATION WE WILL MAKE EVERY BUSINESS DECISION AS THOUGH THE QUALITY OF THE PART OR SERVICE PROVIDED WAS DESTINED FOR OUR OWN OR OUR FAMILY S USE WE WILL ALWAYS THINK QUALITY FIRST EVERY T A PELSUE COMPANY EMPLOYEE IS EXPECTED TO COMMIT TO THIS PHILOSOPHY IN THE PERFORMANCE OF HIS OR HER DAILY TASKS QUALITY FIRST T A PELSUE COMPANY SENIOR MANAGEMENT TEAM 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 5 1 2 Pelsue Product Warranty AE EEE Pelsue products are designed and engineered to perform as stated in published specifications Quality materials and workmanship are used in the manufacture of this product With regular maintenance and proper care Pelsue equipment provides many trouble free hours of opera tion The T A Pelsue Company warrants to the buyer that the Hoist Product furnished will conform to specifications and will be free from defects in material and workmanship from the date of shipment to the original buyer for a period of 3 months 90 days In the event of failure of any components of a Pelsue product within the warranty period service must be pre approved by the T A Pelsue Company and service must be performed by the
11. all the way until the rubber meets the bottom of the legs The rubber feet accessory comes standard with the LG5 Series System pe AV Rubber Leveling Foot Foot Figure 8 3a Figure 48 3b LG5 Series System LG5 Series System Leveling Foot Removal Rubber Foot Installation 9 0 Contact Information For More Information PELSUE T A Pelsue Company 2500 S Tejon St Englevvood CO 80110 Toll Free 1 800 525 8460 Telephone 1 303 936 7432 Fax 1 303 934 5581 Website www pelsue com Email sales pelsue com 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 25 Notes Page 26 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Notes 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 27 E ji T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 7 Toll free 800 525 8460 or 303 936 7432 Fax 303 934 5581 ISO 9 0 0 1 Certifi ed Internet www pelsue com Email sales pelsue com
12. be held to the same standard of experience and training as profes result in injury or death Inspect all components before sionals and after each use and remove from service if any damage or defect is found Keep product free from dirt Technical rescue repelling climbing and the training involved are and moisture Do not leave a suspended load 7 m hazardous activities Each situation has its own unique conditions L4n2tended Do not exceed maximum rated loads and must be evaluated Effective risk management comes from experience proper training and good personal judgement Page 1 0 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 4 2 Safety Alert Symbol SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert symbol identifies important safety messages on your Pelsue Retrieval Product and in the manual When you see this symbol be alert to the possibility of personal injury or death Follow the instruction in the safety mes sage Why is this symbol important to you 3 BIG Reasons Accidents Disable and Kill Accidents Cost You Money Accidents Can Be Avoided 4 3 General Safety Information 1 Read understand and follow the Product Manual and all safety signs before using maintaining or inspecting the equipment 2 Refer to and follow applicable standards and regulation
13. can be contacted by or pulled into moving components Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components Electrical hazards Stay away from power lines or components carrying electrical power e Overload Do not overload the system at any time during operation see section 5 1 Follow confined space regulations and standards 4 5 Maintenance Safety A A A EE 1 Read understand and follow the User Manual and signs on the product before using maintaining or inspecting the equip ment 2 ANSI and OSHA require a regular inspection program for all confined space entry retrieval equipment and to main tain documented results of these inspections Follow the inspection procedure contained in this manual and use the inspection form to document the results see section 6 0 3 Keep instructional and safety signs clean and legible at all times Clean or replace as required Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service 4 6 New Operator or Owner EEE E SEE SESC ESSES SEE ESSE SS ES ESSE The Pelsue LG5 Series Manhole Guard Retrieval Systems are designed to assist a person entrant in entering a con fined space and assist in exiting if required Every new operator must read understand and follow the instructions in the manual No one should be allowed to use the equipment without training Th
14. to increase the frequency Factory servicing shall include but not be limited to an intensive inspection and cleaning of all internal and external components Failure to provide proper service may shorten product life and could endanger performance or function 6 2 Inspection When completing an inspection of the Model LG5 Manhole Guard Retrieval System the following specific items should be checked 1 Labels Check that all the labels are clean and legible Refer to Section 3 1 Clean the labels if any are dirty using mild soap and a damp cloth Replace if any are illegible Decals labels provide valuable warning and caution infor mation applicable to product usage and limitations and should be visible and present at all times 2 Fasteners Check that all screws and other fasteners are present and secure Note that not all fasteners are tightened to their maximum allowable torque This is done in order to allow for pivoting and folding motions in certain components Over tightening of fasteners can interfere with the operation of the device and can damage the structure All fasteners on the Model LG5 system are of a self locking design Bolt threads should extend all the way though their locking nuts If any fasteners have appeared to back out or loosen the product should be removed from service until the problem can be identified and corrected 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision
15. ANSI and OSHA require a regular inspection program during the inspection Return to an authorized repair depot for all confined space entry retrieval equipment and to or the factory for service maintain documented results of these inspections Follow the inspection procedure contained in this manual and use the inspection form to document the results 6 1 Maintenance For the most part the Model FLG5 is intended to be a maintenance free piece of equipment however several steps can be taken to keep the system in top notch working order and also extend the working life of the product Before Each Use 1 Visual Inspection Perform a complete visual inspection Refer to section 6 2 for guidelines and take any maintenance steps that are necessary Annually 1 Clean Product Use a damp cloth and mild soap to clean the structure and labels of dirt and residue Be sure the labels are legible replacements are available from Pelsue 2 Complete Inspection Perform a thorough inspection paying attention to the bullet points provided within section 6 2 Record results and keep documentation A log has been provided in section 6 3 specifically for the recording of the dates 8 results of annual system inspections Periodic Factory Service Inspection t is recommended that the product be serviced by a factory authorized service center or the manufacturer after a period of three years Extreme working conditions may indicate the necessity
16. Latches IWARNING The user must ensure that the locking bar is cor o l rectly installed in order to prevent Figure 5 2d LG5 Series Figure 5 2e LG5 Series damage to the product and injury to Upper Section Installed Completely Installed the operator 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 15 5 3 Product Operation 1 Operation of LG5 System Before operation of the LG5 System can occur the user must choose one of three configurations in which to use the system The configuration should be chosen and configured before the user can enter the manway Ensure that the system is secure and level before working over the manway Ensure that the system is centered over the manway Configuration 1 A Standard SRL Self Retracting Lifeline can be connected directly to one of the Anchor Points on the Apex Hub Fig 25 26 providing a compliant overhead fall arrest anchorage To connect the SRL to the Apex Hub utilize the SRL s connector to secure the device to one of the two overhead anchor points can be used in combination with Figure 5 3a Configuration 3 to provide full retrieval capability HLG5 Over Manway Configuration 2 OT RES Standard SRL Y A A A 3 Way SRL Self Retracting Lifeline device can be connected directly to one of the front vertical legs on the lower section of the LG5 Fig 5 3c The channel bracket that is integr
17. Part 7500995 001 Product Manual LG5 Series Manhole Guard Retrieval System ISO 9001 Certified T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 Tel 800 525 8460 or 303 936 7432 Fax 303 934 5581 Internet www pelsue com Email sales pelsue com ince our inception in 1963 the T A Pelsue Company has designed and manufactured high quality equipment to improve the personnel effi ciency and working conditions in various under ground confined and outdoor areas Founded by T Allen Pelsue the company has estab lished a continuing reputation for excellence in the production of fine products for a broad spectrum of industry throughout the world 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 ISO 9001 Certified a SA 1 er of s A 4 4 sa R Now in our second generation of family direction continued commitment to innovation and quality makes Pelsue a leading source of equipment for many types of confined spaces We specialize in safety retrieval fall arrest ventilation cable placing splicing and maintenance nationally and abroad With more than 70 000 square feet of facil ities available Pelsue continues the dedication that has made us pre eminent in this field Page 3 Table of Contents Page 4 Section Description Page Uni General nformatiohn
18. al to the 3 way SRL will slide over the leg and rest on the SRL Stops that are on the lower guard Fig 5 3d After the device is rested on the SRL Stops the two Hitch Pins should be inserted through the holes on the bracket and the holes on the vertical leg to hold the 3 way SRL in place Fig 5 3e The provided Pulley and Carabiner should be connected to one of the Anchor Points on the Apex Hub The line will then be reeved from the 3 Way SRL through the Pulley and then towards the manway NU x Configuration 3 Figure 5 3b Awinch accessory bracket LGL B can be purchased from Pelsue This acces l l Configuration 1 sory enables the use of a standard personnel winch Please refer to Section 8 0 for a detailed description 3 way SRL 3 way SRL 2 N W YM Hitch Pins 2 Z FA SRL Stops Figure 5 3d Figure 5 3e i 3 Way SRL Installation 3 Way SRL Installation Figure 5 3c Configuration 2 Page 1 6 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 6 0 Maintenance 8 Inspection MAINTENANCE INSPECTION Read understand and follow the Product Manual and signs 3 Keep instructional and safety signs clean and legible at on the product before using maintaining or inspecting the all times Clean or replace as required equipment 4 Remove the equipment from service if a problem is found
19. e adhered to each and every time the product is used Any person tasked with installing or operating the piece of equipment should be familiar with these procedures 5 1 Product Description 8 Capabilities The Pelsue LG5 Series Manhole Guard Retrieval Systems are built from structural aluminum and have several steel and or engineered plastic components LG5 Manhole Guard Retrieval Systems are specifically designed for confined space entry and or rescue amp retrieval applications All specifications instructions and procedures provided within this manual or upon Pelsue Specification Documents are based upon and only valid for usage with a Pelsue Manhole Guard Retrieval System approved accessories The T A Pelsue Company can not verify equipment safety and or compliance when utilized with anything other than Pelsue approved LG5 Series accessories Manhole Guard Retrieval System 4LG5 Series General Specifications System Footprint 42 x 42 e Overall Height 78 1 2 e Structure Weight Upper Section 41 8 Ibs Lower Section 35 5 Ibs Load Rating amp Compliance 2 applications 1 Rated for personnel lifting or lowering applications for a single user e Man Rated Load Capacity Single User of 350 LBS 159 KG Maximum Weight 2 As an anchorage for a personal fall arrest system Warning A 900 LB maximum arrest force MAF fall arrest device must be used when system is employed as part of a complete fall arrest system
20. e training should be reviewed with experi enced operators on a regular basis At regular intervals perform a detailed inspection of the equipment and document the results Remove from service if deficiencies are found Alterations or misuse of this equipment or failure to follow instructions may result in serious injury or death It is the responsibility of the owner s organization or operator to read this manual and to train all other operators before they start working with the equipment Follow all safety instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the equipment Many features incorporated into this equipment are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the equipment safely and how to set it to perform as intended By following the operating instructions in conjunction with a good maintenance program your product will provide many years of trouble free service Page 1 2 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 5 0 Product Operation The following section will address the capabilities and the general operation of the Pelsue LG5 Series Manhole Guard Retrieval System The instructions contained within this section should b
21. ed and examined by the factory This warranty is expressly in lieu of all other warranties expressed or implied including any warranties of merchantability or warranties of fitness for any particular use and all other obliga tions or liabilities in connection with the sale of this equipment T A Pelsue Company 2500 South Tejon Street Englewood Colorado 80110 800 525 8460 Page 6 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 2 0 Introduction 4 Product Information E Congratulations on your choice of a Pelsue Model LG5 Manhole Guard Retrieval System to compliment your con fined space entry retrieval operation This equipment has been designed and manufactured to exceed confined space requirements and regulations in order to meet the needs of the discriminating operator for the efficient and safe entry or retrieval of personnel from a confined space Safe efficient and trouble free operation and maintenance of the system requires that anyone who will be operating maintaining or inspecting the equipment read understand and follow all the operation safety maintenance and inspec tion instructions contained within this manual This manual covers the Pelsue Model LG5 Manhole Guard Retrieval System Use the Table of Contents as a guide to find specific information Keep this manual handy for frequent reference and to pass on to new operators Establish a regular training progra
22. efore using the equipment 4 Securely anchor the product before using Use only certified anchor and connector components in your system 6 Use only an approved full body harness for the workers 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Page 11 4 4 Operating Safety continued 7 Always work in teams One person is to work in the confined space entrant and the other is to attend to the entrant attendant Pelsue recommends an additional attendant rescuer for stand by in case of an emergency 8 Do not exceed the capacity of the system at any time see section 5 1 9 Establish a regular training program for new and experienced workers 10 Establish a detailed inspection program for your equipment and document the findings Return the equipment to the manufacturer for repair if any problems are found 11 Plan your work program before starting Have the required people equipment and procedures available to do the job 12 Do not use the equipment around physical or environmental hazards This list includes but is not limited to e Corrosion that may affect the structural integrity of the lifeline or other components Chemicals which can degrade components in a manner which can not be visually identified Toxic gases Rescuers or workers can be killed in toxic environments Heat or elevated temperatures Moving machinery Workers or auxiliary equipment
23. em Revision 04 Date 03 04 2009 Page 13 5 1 Product Description 8 Capabilities continued A TEST LOAD TEST LOAD Y SS APPLIEDAS AN APPLIED AS Y ni SHOWN URIN SHOWN LY 5000 LB 3100 LB 2268 KG 1406 KG 1406 KG PROOF LOAD PROOF LOAD PROOF LOAD Figure 5 1b LG5 Figure 5 1c LG5 Figure 5 1d LG5 Loading Diagram Loading Diagram Loading Diagram Configuration 1 Configuration 2 Configuration 3 Additional Requirements 8 Notes e FLG5 Series Guard System must be set on a level surface prior to use e n order to ensure compliance it is the user s responsibility to ensure that the supporting surroundings are capable of withstanding all of the loads imparted to it by the proof loaded LG5 Guard System e FLG5 Series are only to be utilized within the guidelines and ratings presented in this manual and only by personnel who are trained in the operation of this equipment as well as the practices of general confined space safety 5 2 Product Installation Set up Prior to Operation the LG5 Series Rescue 8 Retrieval Manhole Guard System should be configured and prepared according DA to the following guidelines RESTRAINING CHAIN 1 Pre Operation Inspection It is necessary to perform a visual inspection each time prior to using the product If deficiencies are found remove the product from service and contact the T A Pelsue regarding repair The follovving checklist coupled wi
24. ilizing the equipment SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations or for hidden or unseen hazards WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes obvious and hidden hazards It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices You are responsible for the safe operation maintenance and inspection of your Pelsue LG5 Manhole Guard Retrieval System You must ensure that anyone who will operate maintain inspect or work around the equipment be familiar with the operating and maintenance procedures and related safety information contained in this manual This manual will take you step by step through the workings and capabilities of the LG5 Manhole Guard System and alert you to all good safety and operating practices while using the system Remember you are the key to safety Good safety practices not only protect you but also the people around you Make these practices a w
25. m for experienced and new operators per this manual Establish a regular maintenance and inspection program to keep the equipment in top condition 4h WARNING This product is a part of a man rated confined space entry retrieval system The user must read understand and follow the instructions contained in this manual for each component or total system before using this equipment Establish an appropriate training maintenance and inspection program for your people and the equipment Failure to follow these instructions could result in serious injury or death 2 1 Serial Number Product Serial Number Always give your dealer the serial number of your Pelsue confined space entry retrieval product when ordering parts or SERIAL NUMBER requesting service or other information ar The serial number decal is permanently embossed with a serial number The serial number decal will appear as shown in Figure 2a at the bottom On the upper section it will be located on one of the front vertical legs see Fig 2b On the lower sec tion it will be located on the top rear cross bar see Fig 2c A space has been provided below for the recording of the serial numbers for future reference Upper Assembly Guard Fig 2b Upper Assembl MODEL 9 pp y A Serial Number Decal Location Serial Number Date of SERIAL NUMBER Manufacture DOM LOCATION S N MODEL DOM Fig 2c Guard Serial Number Decal
26. nd in the event a rescue is necessary Once a location is chosen a Place the lower assembly on a secure flat surface Allow the rear set of locking arms to be locked in place by folding them down onto their corresponding perpendicular rails Refer to Fig 25 20 b Approach the open side of the lower assembly with the left steel leg of the upper section in one hand and the opposite aluminum leg in the other hand Simultaneously place the insert of the steel leg into the front left corner post of the lower section and the insert of the aluminum leg into the opposite corner post You can now let go of the upper assembly and it will stay upright Refer to Fig 5 2c Walk around the system placing the upper legs into the corresponding guard corner posts Refer to Fig 5 2d c After the upper and lower sections have been fully deployed and connected level the system using the leveling feet on the bottom of the lower section at each corner post Refer Fig 5 2e d Safety Chains can be secured to the tabs on the lower section if desired T Handle latches can also be secured if desired Refer Fig 5 2e Pull the T Handle attached to the upper legs down and onto the keeper attached to guard Refer Fig 5 2f amp 5 2g e Disassembly is reverse of assembly steps Figure 5 2b LG5 Series Lower Section In Unfolded Locked Position T HANDLE KEEPER q zam CA Figures 5 2f amp 5 2g LG5 Series Front amp Rear T Handle
27. orking part of your safety program Be certain that everyone operating this equipment is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury or death by ignoring good safety practices System owners must give operating instructions to operators or employees before allowing them to use the equipment and at least annually thereafter most important safety device on this equipment is a safe operator t is the operator s responsibility to read and understand all safety and operating instructions in the manual and to follow these Most accidents can be avoided A person must understand the operation of this equipment and be trained in it s usage before operating the equipment An untrained operator exposes himself and others to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY 4 1 Warning Statement SS WARNING Products manufactured or sold by the T A Pelsue Company are intended for use by professionals trained and experienced in the use inspection and maintenance of these products Paraprofessional users such as volunteer rescue workers and sportsmen involved in risk sports such as climbing and caving will Failure to read and heed all labels and instructions may
28. s Comply with requirements of local regulations for your applications 3 Establish an equipment use training program for inexperienced employees Only trained competent persons shall use the equipment An untrained operator is not qualified to operate the system Have a first aid kit available for use should the need arise and know how to use it Provide a fire extinguisher for use in case of an accident Store in a highly visible place Install and properly secure all guards and shields before operating E a VVear appropriate protective gear This list includes but is not limited to e A hard hat Protective shoes with slip resistant soles e Heavy gloves Protective clothing e Face Protection 8 Review and follow the Pre Operation Checklist before using a component in the system or the system itself 9 Establish a regular maintenance and inspection program with your equipment and maintain detailed records 10 Review safety related items and operating instructions with all personnel on a regular basis 4 4 Operating Safety 1 Read understand and follow the User Manual and signs on the product before using maintaining or inspecting the equip ment 2 Train all operators before allowing them to use the product An untrained operator exposes themselves bystanders and workers to possible serious injury or death 3 Visually inspect the product and all auxiliary components and equipment before using Correct any problems b
29. th Figure 5 2a should be used as a guide to determine whether the equipment is in good operating condition prior to usage Equipment that is not in good condition can endanger the safety of the entrant and attendant during use T HANDLE LATCHES The Pre Operation Visual Inspection is not limited to but must include the following items a Check that all the cross bars are straight and that all welds do not SAFETY have cracks or fractures Be certain that all cross bars are solidly CHAINS mounted 8 secure b Check that the rear locking arm is securely attached and pivots freely c Checkthatthe apex mounted anchor points are fastened securely to the apex structure and swivel freely d All leveling feet are present and adjustable e All T Handle latches are secured to the system and undamaged f Verify that the Restraining Chain on the Upper Assembly is intact and secure Verify that the safety chains are present on the guard Note The safety chains on the guard are not meant to be a load bearing mechanism Figure 5 2a LG5 Series Pre Operation Inspection Points LOCKING ARM Page 1 4 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 5 2 Product Installation amp Set up continued ESSE E SS 2 Setup of LG5 System Choose a location where installation will provide suitable proximity to the work area yet minimize obstructions during use a
30. y Also the locking bar is a load bearing component of the LG5 system The locking bar must be able to be fully lowered and locked into place for product compliance Page 1 8 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 6 3 Inspection Log JOYDUY UBIS 8 zuid Joz0adsu UBIS 8 uid Joz0adsu UBIS 8 uld Joz0adsu UBIS 8 uld Joz0adsu UBIS 8 uld 10799dSU UBIS 8 uld 10799dSU UBIS 8 uld 10799dSU UBIS 8 uld 10799dSU DANJINIIS Siulod SH U SE 1 8 SUld AAA 10 sasinbas w ey ui X x ue esejd lqe d e SI JI y u N 49249 8 298 So TH peseuding 23ed JOQUINN IEL S JAGUNN l poli 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 Inspection Log continued 6 3 91nJ9NS SJUIOG JOY9UY Pe9y19AO UBIS 8 Jud J0j99dsu ubis 8 juLid Joj9adsu ubis 8 juLid Joj9adsu ubis 8 juLid Joj9adsu ubis 8 uud Joj9adsu ubis 8 juLid Joj9adsu ubis 8 juLid Joj9adsu ubis 8 juLid Joj9adsu ubis 8 juLid Joj9adsu 500995 001 Product Manual LG5 Series Manhole Guard Retrieval System Revision 04 Date 03 04 2009 7 0 Storage Prior to storage the product should be thoroughly inspected and maintained
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