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CAUTION NOTE - Stemmer Imaging

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1. Root Node Sub Node 1 Sub Node 2 Sub Node 3 Parameter Example 2 Call Response Description argument Ss D GI ERRor E EHE lt R1 gt lt R1 gt lt ASCII string gt WARNing RIE lt R1 gt lt R1 gt lt ASCII string gt alae STATus L Ewe lt R1 gt lt R1 gt lt ASCII string gt Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Z Q2 F 808 lp Date 2013 04 29 Page 27 of 49 Advanced Information Document ID UI ZL 00005 Rev0 3 2 2013 04 29 Author ST Root Node Sub Node 1 Sub Node 2 Sub Node 3 Read Write Parameter Example call argument Ss Response Description LASer lt R1 gt lt R1 gt ON OFF LASer lt C1 gt ON OFF ENABLE DISABLE POWer lt R1 gt ON OFF POWer EXTern R lt R1 gt lt R1 gt lt C1 gt 0 MaxPower mW lt R1 gt ON OFF gt OK lt cr gt lt If gt EXTern W lt C1 gt ON OFF CONFig lt R1 gt lt R2 gt lt R3 gt lt R1 gt lt wavelength gt lt wavelength gt TBD lt R2 gt lt power gt lt power gt TBD TBD mW lt R3 gt lt hardware gt l
2. GER Destination Directory Select the primary installation directory All software will be installed in the following location s To install software into a different location s click the Browse button and select another directory M Directory for 242 CONTROL CAProgrammeZ02 CONTROLA Browse Directory for National Instruments products C Programme N ational Instruments Browse lt lt Back H E Cancel 8 1 Setup Dialog Destination Directory Choose your installation folders One directory is for ZQ2 Control Software and another one for National Instrument Runtime Engines Click on Next GER EEN License Agreement You must accept the licensels displayed below to proceed NATIONAL INSTRUMENTS SOFTWARELIZENZVERTRAG HINWEIS F R DIE INSTALLATION DIES IST EIN VERTRAG BEVOR SIE DIE SOFTWARE HERUNTERLADEN UND ODER DEN INSTALLATIONSPROZESS ABSCHLIESSEN LESEN SIE DIESE VERTRAGSBEDINGUNGEN SORGF LTIG DURCH DAS HERUNTERLADEN DER SOFTWARE UND ODER ANKLICKEN DER VORGESEHENEN SCHALTFL CHE ZUM ABSCHLUSS DES INSTALLATIONSPROZESSES ERKL REN SIE SICH MIT DEN BESTIMMUNGEN DIESES VERTRAGES EINVERSTANDEN UND AN DIESE GEBUNDEN WENN SIE NICHT VERTRAGSPARTEI DIESES VERTRAGES WERDEN UND NICHT AN ALLE VERTRAGSBEDINGUNGEN GEBUNDEN SEIN M CHTEN KLICKEN SIE AUF DIE DAF R VORGESEHENE SCHALTFL CHE UM DEN INSTALLATIONSPROZESS ABZUBRECHEN UND INSTALLIEREN UND BENUTZEN SIE DIE SOFT
3. Product Date Page ANS TIN 02 F 808 1p 2013 04 29 1 of 49 Z LASER Optoelektronik GmbH Advanced Information Author een Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 Tel 0761 29644 44 Fax 0761 29644 55 56 ST CAUTION NOTE PLEASE READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO OPERATE THIS PRODUCT OPERATING THIS PRODUCT USING PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE OR FAILURE AVOID EXPOSURE TO DIRECT OR SCATTERED RADIATION FROM THE LASER It is extremely important to follow laser safety rules and wear appropriate protective eyewear when working around these lasers As a general rule you should avoid eye or skin exposure to direct or scattered radiation from these lasers All laser safety warning labels are provided on the unit and comply with IEC 60825 1 This Product is in full compliance with the European IEC 60825 1 and the United States CDRH laser Safety Regulations CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 2 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 Sy Tel
4. does not project the correct laser pattern e g line although the everything else is working properly the pattern projection has obvious distortions bright spots or scattered laser dots and no obvious pollution of the glass covers is visible the class cover of the laser sources is broken scratched or severely contaminated the connectors outlet is disrupted or broken Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 46 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST the shutter switch has a mechanical damage and problems while moving appear e g the strength needed for moving increases drastically any other behaviour that is obviously not compliant to this documentation any other obvious mechanical damage system was exposed to dangerous environmental conditions high pressure water steam acid or other fluid chemicals 11 Errata The following items are out of line with the confirmed target specifications 1 USB is not functional yet update will follow 2 Ethernet is not functional yet 3 Pattern generator only on demand Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 7
5. 0761 29644 44 Fax 0761 29644 55 56 0 1 12 01 25 Schlagi___ Initial Version documentation of engineering samples Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 3 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 Tel 0761 29644 44 Fax 0761 29644 55 56 1 After receiving and delivery uuunnssnnnsnnesnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 5 2 Laser Se AA 6 2 1 Se elt E 9 2 2 Eye Protect EE 10 2 3 le AU aE reiten area 10 24 Electrical Safo einas a A A 10 2 5 Emergency Shuldown sissit ia aaa 11 3 General Introduction siii ria ii ri EEN 12 3 1 Handling EE 12 4 System ut EE 13 4 1 SystemiFealuresi rr nee O A eae 13 4 2 Power Supply Ratings en en ae 13 4 3 Electrical IS0latiO ee ee inhalt 13 4 4 Operating Conditions nee een ak een 13 5 UEL 203 sn cias 14 5 1 System Installation Checklist u ee 14 5 2 Unpacking and Wl ee ET 14 5 3 Laser MI e DEE 15 5 3 1 Laser Systemi DrawiNGS esros ainiai AAA 15 5 3 2 Heat Sink Requirement wa Kiha aaa 15 5 3 3 Mounting Hardware ia 16 5 3 4 Torque SPECITICATION EE 16 5 3 5 Power Supply ees 17 5 3 6 Power Supply connection rn 17 5 3 7 RS 232 connection A 17 5 3 8 Laser
6. 1 1 d 00 00 00 01 29 20 02 58 40 Time HH MM SS 8 16 Temperature Plot The temperature plot displays all three temperatures over the time 8 4 3 1 Sample Time input field Set sample time for temperature plot in seconds 8 4 3 2 Clear button Pressing this button clears the temperature plot 8 4 3 3 Auto Scaling Time Axis Right click on Time HH MM SS opens a context menu for time axis Tick Autoscaling X to activate auto scaling 8 4 4 Pattern Generator On demand Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 41 of 49 Z LASER Optoelektronik GmbH Advanced Information Author ee Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 Temperature Plot Pattern Generator Temperature Management l At Betw Edges ms Pattern Preview Not yet implemented 10 2 ms d fos ms K S 10 4 ms A 0 4 ms a 13 6 ms K Ho ms A 0 6 ms I I I I I I I I I I I I I on 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 JL ms Time ms SR IV Pattern Projection Single Trigger Set Pattern 8 17 Pattern Generator 8 4 5 Temperature Management Not yet completely implemented Temperature Plot l Pattern Generator Temperature Management Las
7. 2004 108 EC EMC guideline 73 23 EWG Low voltage guideline Product ZQ 2 Highpower Manufactured by Z Laser Optoelektronik GmbH Merzhauserstr 134 D 79100 Freiburg Complies to 04 108 EG EMI Guideline 06 95 EG Low Voltage Guideline Z LASER Optoelektronik GmbH Merzhauser Str 134 79100 Freiburg Freiburg 29 April 2013 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com
8. 32 8 4 2 A 34 8 4 3 TemperatufePl t uur 2s23sr00 00000 BEA dee a naar en Tune need 40 8 4 4 Pattern R amp TEE 40 8 4 5 Temperature Management it anderen arena denne 41 8 4 6 Firmware Update 43 9 Troubleshooting Guide 2 u 25u4 4 0004340005000 50 00000000 nn ann inaaianei ia VEER ve 45 10 In the case of a damagee 4 0u 0000H0u4H00 0000 rc 45 11 AAA zz 46 12 Product Labeling oir ia 47 13 IACCOSSO MOS ET 48 14 WA s Eege ee anclado tied eects dennis E 48 15 RU e CEET 48 16 Declaration of Conformity uussrresnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn KK KANU nenn nenn 49 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 50f49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 1 After receiving and delivery After receiving this delivery please check carefully the product for potential damage If you see any damage please report immediately to Z LASER In this case do not operate the product This shipment contains the following parts Package 1x wooden case contains 1x ZQ 2 laser module with laser class and serial number sticker 1x interlock connector with shorted wires 1x keyswitch jack plu
9. Fax 0761 29644 55 56 6 6 Modulation 6 6 1 Digital TTL Modulation 5V logic 1 OV logic 0 To use the non inverted digital TTL Modulation follow the upcoming steps 1 Supply the laser with power 24V interlock hast to be shortened and keyswitch inserted 2 Put 5V to pin 4 sys enabled ground is pin 9 GND 1 0 3 Put the TTL signal to pin 7 laser on ground is pin 9 GND 1 0 4 Optional if you want to use an inverted TTL signal see chapter 6 6 3 to make the necessary changes to the system you need the GUI for this one time On pin 6 fail out you can read out the errors in TTL format 6 6 2 Digital SPS Modulation 24V logic 1 OV logic 0 To use non inverted SPS Modulation follow the next steps 1 Supply the laser with power 24V interlock hast to be shortened and keyswitch inserted The following steps have to be done only one time to set the laser to SPS modulation the values you set there are saved to the internal memory 2 Connect laser via RS232 to a computer where you have installed and started the software of the ZQ 2 Not yet implemented is USB or Ethernet but this will be done 3 Select the correct serial port com port that is connected with the ZQ2 4 Flag the check box activate laser control 5 Move the lever from TTL Level 5V to SPS Level 24V 6 Optional set the laser power to the level you want 7 Optional for inv
10. ID UI ZL 00005 Rev0 3 2 2013 04 29 ST WW WWW SS Resolve all pending errors e g insert Keyswitch or close Interlock circuit If you want to control the laser with ZQ2 Control Software you can ignore Missing System Enable error 7 Set output power control knob to desired optical output power 8 Tick Activate Laser Control to be able to switch the laser emission on off with ZQ2 control If Laser Control is activated modulation signals at Laser Control connector of ZQ2 are ignored 9 Press Laser On button to switch on laser emission Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 34 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 4 2 Home Screen 202 CONTROL ZO2 CONTROL Firmware Version Serial Number ZQ2 Wavelength Max Power Operating Hours Operating Hours Diode Port Connected v1 0 2 5000000001 665 nm 1500 mW J0 h 9 min O h 0 min 4 COM1 zi Temperature Output Power Meter Laser Diode Base Plate Laser Driver Sore 60 C 3 3 A 20 C 1500 Izo c 22 9 C 22 1 C 1910 mw EES Warnings Laser Control Trigger Sign A Critical Temperature
11. Of Laser Diode IV Activate Laser Control Not Inverted A Critical Temperature Of Base Plate We A VISIBLE AND OR INVISIBLE A Critical Temperature Of Laser Driver SPS Level 24V LASER RADIATION AVOID CLASS 3b LASER O Shutter Closed TTL Level sv A Laserdiode Reached End Of Life O Laser Control Activated Temperature Plot Pattern Generator Tempersture Management A Problem In Internal Communication Laser Diode BE Erosi AA Base Plate Ee A Temp Of Laser Diode Is Too High Low Laser Driver Temp Of Base Plate Is Too High Low HE Temp Of Laser Driver Is Too High Low Ai Hardware Error A Missing Keyswitch Open Interlock 12 5 Wrong Input Voltage Sample Time s SP us Temperature C A Missing System Enable 00 00 0000 00 2000 00 4000 01 00 00 0 2000 01 40 00 08 0000 02 2000 08 4 Warming up Time HH MM SS 8 6 Home screen ZQ2 Control Firmware Version Serial Number 202 Wavelength Max Power Operating Hours lv 0 2 sooo000001 1665 nm 11500 mi 1 h 7 min 8 7 Hardware Configuration indicators 8 4 2 1 Firmware Version indicator field This indicator field displays current firmware version of connected ZQ2 8 4 2 2 Serial Number ZQ indicator field This indicator field displays the serial number of connected ZQ2 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www
12. lp 2013 04 29 22 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST 6 4 Shutter Operation To open the shutter move the shutter handle placed at the front side beside the laser aperture away form the aperture until the mechanical limit is reached To close the shutter push the shutter handle towards the laser aperture until no further movement is possible No excessive force is necessary open closed Shutter Front view of laser 6 5 No modulation operation If you do not want to modulate the laser signal and the use of a computer is not possible or wished you can start the laser in continues wave mode at the highest possible output power with the following steps 1 Supply the laser with power 24V 2 Interlock hast to be shortened 3 Set 5V to pin 4 SYS enable at the laser control connector 4 Set 5V to pin 7 Laser on at the laser control connector The laser is now emitting at highest possible power gt be careful 5 Open the shutter If you want to change the output power see chapter 0 GUI Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 23 of 49 Z LASER Optoelektronik GmbH Advanced Information Author een Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44
13. power of the laser enough safety Also be sure that no reflections on any surface can harm you or someone else Always exercise caution when operating or working with lasers 2 4 Electrical Safety No hazardous voltages are contained in the laser head The system does not contain any user accessible components within the laser head The warranty will void if the laser or enclosures are disassembled Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 11 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 ESD It is recommended to take proper ESD precautions when handling the laser The lasersystem is designed with internal safeguards for protection from ESD Never the less high energy ESD discharge events may cause damage to the laser system 2 5 Emergency Shutdown The system shuts its self down if an error occurs This means that no laser light is emitted from the optic head Possible errors are Temperature failure Interlock open Keyswitch missing System not enabled only possible at external modulation Depending on the operation mode different actions are necessary to start the laser again GUI Mode After eliminating the occurred error menti
14. z laser com Product Date Page Z LASER 02 808 1p 2013 04 29 35 of 49 Z LASER Optoelektronik GmbH Advanced Information Author ee Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 Tel 0761 29644 44 Fax 0761 29644 55 56 ST 8 4 2 3 Wavelength indicator field This indicator field displays the laser wavelength of connected ZQ2 8 4 2 4 Max Power indicator field This indicator field displays the maximum optical output power of connected ZQ2 8 4 2 5 Operating Hours indicator field This indicator field displays operating hours powered electronic of connected ZQ2 8 4 2 6 Operating Hours Diode indicator field This indicator field displays the operating hours of the laser diode of connected ZQ2 Not yet implemented Port Connected com 8 8 Serial Port Selection 8 4 2 7 Port select box Use this select box to select serial port connected with ZQ2 8 4 2 8 Connected indicator Changes to yellow if a ZQ2 is connected at selected port Temperature Output Power Meter Laser Diode Base Plate Laser Driver Sette OES 100 C 5 or 25 C z FRE Z 0 C E BR 20 C 20 C 120 SG 25 7 SC 124 7 S 8 9 Temperature and Power Meter 8 4 2 9 Laser Diode thermometer This thermometer indicates current laser diode temperature of connected ZQ2 in C A green filling signalizes that the temperature is Ok A red filling indicat
15. 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 21 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 70100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 6 Operation 6 1 Laser Operation checklist Interlock has to be shortened external power supply to interlock is strictly forbidden Keyswitch has to be plugged in Connect power plug to the system 24V min 3A Allow system thermal stabilization proper heat sink required Ensure all laser safety precautions are taken Open shutter For the different operation forms see the appropriate chapters For use of Graphical User Interface see chapter 0 For use without modulation GUI see External modulation o TTL chapter 6 6 1 o SPS chapter 6 6 2 Pattern generator not yet functional 6 2 Auto start When the laser is shipped the native settings for external modulation are emitting with maximum Power ready for 5V not inverted TTL modulation 6 3 Laser Warm up and Standby Warm up time is 30 seconds Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808
16. 61 29644 55 info z laser de www z laser com Product Date Page A WY ANGE 2 02 F 808 1p 2013 04 29 47 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 12 Product Labeling This ZQ 2 device is labelled as follows If one of these labels is missing or not complete do not operate the laser Due to the variety of this product the laser class may vary A A El Depending on the wavelength of the laser gt 790nm the following add on is necessary Labels may look like the following VISIBLE AND OR INVISIBLE LASER RADIATION AVOID DIRECT EXPOSURE TO BEAM CLASS IIIB LASER PRODUCT Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 48 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST 13 Accessories Accessories like the following are obtainable on demand cooling system protective cover mountings holders 14 Warranty Z LASER guarantees its new ZQ2 Laser series to be free of material and workmanship defects for twelve month from the date of shipmen
17. 644 55 56 8 4 5 13 Laser Driver gt Max Shtdwn Temp indicator See chapter 8 4 5 1 8 4 5 14 Laser Driver gt Max Warn Temp indicator See chapter 8 4 5 2 8 4 5 15 Laser Driver gt Min Warn Temp indicator See chapter 8 4 5 3 8 4 5 16 Laser Driver gt Min Shtdwn Temp indicator See chapter 8 4 5 4 8 4 5 17 Laser Driver gt MIN See chapter 8 4 5 5 8 4 5 18 Laser Driver gt MIN See chapter 8 4 5 6 8 4 6 Firmware Update Since ZQ2 Control Version 1 10 an additional feature was implemented to update the firmware of ZQ2 To update ZQ2 firmware the following steps are required 1 Connect the ZQ2 with your PC see chapter 8 4 1 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page AS 2 02 F 808 1p 2013 04 29 44 of 49 Z LASER Optoelektronik GmbH Advanced Information Author oe Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 2 Change to FW Update tab and press Update Firmware button 8 19 Firmware Update tab 3 Select the hex file containing the software update for ZQ2 and press OK There are two different PCBs inside ZQ2 that can be updated Laser Controller and TEC Controller ZQ2 Control checks the hex file and updates only the corresponding PCB o Select hex file for fi
18. Control Connechor rennen 17 5 3 9 USB conpnechon nennen 18 5 3 10 Ethernet Connecton rennen 18 5 3 11 LEE 18 5 3 12 WARROCK E 19 6 O 21 6 1 Laser Operation checkliS diccionario ida dd Eege de 21 6 2 e TEE 21 6 3 Laser Warm up and Standby unse 21 6 4 Shutter Operation EE 22 6 5 No modulation operation aa a aia a anar nn nn nn ariaa AAA 22 6 6 Modulation EE 23 6 6 1 Digital T Ne et e BEE 23 6 6 2 Digital SPS Modula TEE 23 6 6 3 Use of inverted Signal a Ibn 24 6 6 4 Pattern generator u a toas 24 6 7 RRE lee Een 25 7 Remote Operation AISHA Erna ner KUSUKA Re HEHE kr 26 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 4 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 Tel 0761 29644 44 Fax 0761 29644 55 56 7 1 RS 232 Connection and Getup eagai aaia aaa aaa ai iaaa 26 7 2 Command and Query Gummar nennen 26 7 3 Command e EE 26 7 4 eu ET 26 7 4 1 Example Commands scott dad erh heran nahen aa 28 8 Operation via GUI coria AA 29 8 1 Supported Operating Systems ooooooccccncococococoncnnnannnononcnnncnnnnnnnnnnnncnnnnnnnnnnn nn nn nnnrnnanannnnnnnn 29 8 2 O senden ned 29 8 3 Installation Of ZQ2 STe 1117 iia a aidaa akaandaa wakaa SENAT 29 8 4 Exploring ZQ2 ContrOl EEN 32 8 4 1 First EE
19. Fax 0761 29644 55 56 Warning Signs Regulation Danger laser signs will be posted at eye level on all doors that access a room where Class 3b and or Class 4 laser will be operated These signs will state all required information as described in the ANSI Z136 1 standard and will be removed when the laser is not in use Fire Hazards Class 4 laser systems represent a fire hazard Enclosure of Class 4 laser beams can result in potential fire hazards if enclosure materials are likely to be exposed to irradiances exceeding 10 W cm2 or beam powers exceeding 0 5 W The use of flame retardant materials as defined by the National Fire Protection Association NFPA should be encouraged Opaque laser barriers e g curtains can be used to block the laser beam from exiting the work area during certain operations While these barriers can be designed to offer a range of protection they normally cannot withstand high irradiance levels for more than a few seconds without some damage e g production of smoke open fire or penetration Users of commercially available laser barriers should obtain appropriate fire prevention information from the manufacturer Operators of Class 4 lasers should be aware that unprotected wire insulation and plastic tubing can catch fire from intense reflected or scattered beams particularly from lasers operating at invisible wavelengths Explosion Hazards High pressure arc lamps filament lamps and capacito
20. R 3000 lt crlf gt Answer OK Read current temperature of laser diode short form TEMP LASER lt crlf gt Answer e g 25 00 Temperature of laser diode 25 00 C Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 29 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 70100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 Operation via GUI 8 1 Supported Operating Systems Windows 2000 Windows XP Windows Vista Windows 7 8 2 USB Stick Contents e ZQ2 Control Setup o ZQ2 Control o NI LabVIEW Run Time Engine 2009 o NI VISA Runtime 4 5 8 3 Installation of ZQ2 Control To install the ZQ2 software package start the ZQ2 setup located at 1Q2 CONTROLIZQ2 Installer Volumelsetup exe This setup installs the following components if not available on your PC o ZQ2 Control o NI LabVIEW Run Time Engine 2009 o NI VISA Runtime 4 5 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page A LANSER 2 02 F 808 1p 2013 04 29 30 of 49 Z LASER Optoelektronik GmbH Advanced Information Author en Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56
21. Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 4 2 19 Laser On Off button Press button to switch laser emission on off To activate Laser On Off button tick Activate Laser Control before WW Inverted Inverted Wi Level 244 TTL Level SV 8 15 Trigger Signal Configuration 8 4 2 20 Not Inverted Inverted switch Switch between Inverted or Not Inverted Trigger Signal The setting is saved in the internal memory of ZQ2 and set as default value when running ZQ2 without ZQ2 Control 8 4 2 21 SPS Level 24V TTL Level 5V switch Set to SPS level in case of 24V trigger signal Set to TTL level in case of 5V trigger signal The setting is saved in the internal memory of ZQ2 and set as default value when running ZQ2 without ZQ2 Control Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS GE 02 F 808 1p 2013 04 29 40 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 4 3 Temperature Plot Temperature Plot Pattern Generator Temperature Management Laser Diode zu 32 Base Plate ES 30 Laser Driver ES 27 5 HAm gz 5 22 5 ba 5 20 a 5 17 5 Le Sample Time ei 12 5 4 5 10
22. WARE NICHT SONDERN SENDEN SIE SIE INNERHALB YON DREISSIG 30 TAGEN NACH ERHALT EINSCHLIESSLICH ALLER SCHRIFTLICHEN BEGLEITMATERIALIEN UND VERPACKUNG DORTHIN ZUR CK WO SIE SIE GEKAUFT HABEN ALLE R CKSENDUNGEN UNTERLIEGEN DER ZU DIESEM ZEITPUNKT zi accept the License Agreement do not accept the License Agreement CG lt lt Back Cancel 8 2 Setup Dialog License Agreement Choose accept the License Agreement to proceed Click on Next Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date AAA IA 2 02 F 808 1p 2013 04 29 Page 31 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 2Q2_CONTROL i joj xj Start Installation Review the following summary before continuing Upgrading 202 CONTROL Files Adding or Changing NI VISA 4 6 Run Time Support Click the Next button to begin installation Click the Back button to change the installation settings Save File 8 3 Setup Dialog Start Installation A summary of the installation is displayed Click Next to begin installation GER BEE Overall Progress Currently installing 202 CONTROL Part 1 of 1 ES lt lt Back Next gt gt g 8 4 Setup Dialog Installation Stat
23. activate laser control and quit the program with the quit button Disconnect the RS232 All settings are now saved to the internal memory of the laser even if switched of the laser will use the set settings at next start up 6 6 4 Pattern generator On demand Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 25 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST 6 7 LED flashing signals Status Faser irellow Status rec Ready Green Power running light running light running light Shutter Closed on Laser on off blinking 2 Hz off Laser off Warnings on Laser on f off Laser off Critical Temperature Of Laser Diode on Laser on off Laser off Base Plate on Laser on off Laser off Critical Temperature Of Critical Temperature Of Laser Diode Reached End Of Life on Laser on off Laser off Laser Control Activated Errors Temperature Of Laser Diode Is Too High Low off Temperature Of Base Plate Is Too High Low Temperature Of Laser Driver Is Too BE blinking 2 Hz High Low Hardware Error Missing Keyswitch Open Interlock Wrong Input Voltage Missing System Enable Warming Up P
24. as blinking code on the laser backside as well as an error indicator in the GUI Keyswitch If the keyswitch is not connected to the laser no laser operation is possible An error will be displayed as blinking code on the laser backside as well as an error indicator in the GUI System enable If system is not enabled in external modulation mode an error will be displayed as blinking code on the laser backside until enabled is set Shutter At the front side of the laser beside the aperture the handle of the mechanical shutter is placed When closed pushed towards the aperture the laser is closed When shutter is closed during laser operation the laser shuts its self down after 10s but restarts laser operation instantly after the re opening of the shutter 2 2 Eye Protection Always wear proper eye protection Be sure that the wavelength of the laser and the protection band of your protective eye wear match and that the attenuation for this wavelength is high enough 2 3 Optical Safety Based on the properties associated with laser light special optical safety precautions are recommanded by Z Laser GmbH Direct eye exposure from the laser light emitted from the output aperture located on the front of the laser head is considered dangerous Z Laser GmbH recommends the use of proper laser safety eyewear when operating the laser system This means that the used laser safety eyewear offers for the emitting wavelength and maximum output
25. er Diode Base Plate Laser Driver Max Shtdwn Temp Max Shtdwn Temp Max Shtdwen Temp 55 C 60 100 C Max Varn Temp Max VVYarn Temp Max VVarn Temp EE or Bat 99 C gn 7 MinWWarn Temp Min WWarn Temp 10 C Min Shtdwn Temp Min Shtdwn Temp Min Shtdwn Temp MAX MIN DS DEG MAX MIN 0 C Write Temp Yalues Il 1 8 18 Temperature Management 8 4 5 1 Laser Diode gt Max Shtdwn Temp indicator This indicator displays the maximum shutdown temperature for the laser diode If this temperature is reached the laser emission is switched off and a temperature error is displayed Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 42 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 70100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 4 5 2 Laser Diode gt Max Warn Temp indicator This indicator displays the maximum warning temperature for the laser diode If this temperature is reached a temperature warning is displayed and the laser diode thermometer turns red 8 4 5 3 Laser Diode gt Min Warn Temp indicator This indicator displays the minimum warning
26. er understanding of the equipment and by following safe procedures Equipment Test all lasers delivery systems and safety equipment prior to turning on the laser Appropriate personal protective equipment such as appropriate laser protective eyewear has to be worn during such tests All safety procedures will be followed during service and demonstrations Eye protection The greatest risk for personnel using lasers is eye injury to the cornea or retina from direct or reflected laser beams Protective eyewear with adequate optical density OD at the particular wavelength which is used have to be clearly labeled and worn by all members of the operating team within the NHZ It is recommended that built in side shields are used to protect the eyes from tangential beams and scattered reflections Safety eyewear labeled with the appropriate wavelength and optical density should be available at the entry at every entrance Caution Laser Safety Eyewear is not designed for looking directly at a laser beam Checks Check the power output of the laser frequently with an appropriate power meter especially before beginning the procedure Appropriate eyewear should be worn during such checks The laser should be placed in a standby mode when not in use to prevent inadvertent exposure to power energy Electrical Hazards Use of any electrical system may give rise to electrical hazards consequently proper grounding and insulation are impera
27. erted TTL signals move the lever to inverted signal 8 De flag the check box activate laser control and quit the program with the quit button Disconnect the RS232 All settings are now saved to the internal memory of the laser even if switched of the laser will use the set settings at next start up Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product ANS TIN 02 F 808 1p 2013 04 29 24 of 49 Date Page Z LASER Optoelektronik GmbH Advanced Information Author een Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 The following steps assume that you have followed step 2 to 8 once with a resulting not inverted SPS signal setting 9 put 24V at the sys enable pin pin 4 ground is pin 9 10 put your SPS signal to the laser on pin 7 ground is pin 9 To read out errors at pin 6 fail out as SPS signal you have to put 24V at pin 1 VCC I O additionally 6 6 3 Use of inverted signals To switch to inverted signals at SPS or TTL modulation connect the laser to a computer and use the Graphical User Interface In the GUI do as described proper working connection is assumed 1 flag the check box activate laser control 2 move the lever from not inverted signal to inverted signal 3 De flag the check box
28. es that the temperature is critical but the laser is still working If the temperature reaches the minimum or maximum of the temperature scale the laser is switched of and a temperature error is displayed Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page Z LASER z 02 808 1p 2013 04 29 36 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 4 2 10 Base Plate thermometer This thermometer indicates current base plate housing temperature of connected ZQ2 in C A green filling signalizes that the temperature is Ok A red filling indicates that the temperature is critical but the laser is still working If the temperature reaches the minimum or maximum of the temperature scale the laser is switched of and a temperature error is displayed 8 4 2 11 Laser Driver thermometer This thermometer indicates current laser driver PCB temperature of connected ZQ2 in C A green filling signalizes that the temperature is Ok A red filling indicates that the temperature is critical but the laser is still working If the temperature reaches the minimum or maximum of the temperature scale the laser is switched of and a temperature error is displayed 8 4 2 12 Output Power Meter This me
29. g 1x power supply cable with connector and open leads 1x users manual and safety instructions eventually electronically on USB stick 1x USB stick with application software ZQ2 Control If any of these components is missing please contact Z LASER and do not try to operate the product Save the shipping box and packing material for further shipping needs Please see chapter 14 CAUTION NOTE Please note that the Laser module is sensible to Electro Static Discharge So please take special care for ESD protection Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 6 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST 2 Laser safety Your safety is of high importance to us Please read and follow the following laser safety information before using this product Class 3b and 4 lasers are not intended for use of uneducated people CAUTION NOTE The use of optical instruments with this product will increase Eye hazard Do not shine laser in the direction of other people or at reflective surfaces that might cause exposure to the human eye The laser radiation emitted from this unit may be harmful Always f
30. lt R1 gt 128 127 TC Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com LASer lt crlf gt gt ON lt cr gt lt lf gt LASer ON lt crlf gt gt OK lt crlf gt LASer POWer 1000 lt crif gt Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 28 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 Abbr Meaning lt crif gt HEX 0x0D 0x0A ASCII Carriage Return Line Feed R Read W Write RW Read Write CAL Accepted in Calibration Mode only WPC Write Protected Cal Mode WPU Write Protection User Mode RPC Read Protected Cal Mode RPU Read Protection User Mode Cn Call Parameter n 1 2 Rn Response Parameter n 1 2 7 4 1 Example Commands Switch Laser On LASER ON lt crlf gt Answer OK or Command Error 224 if Laser is already ON Switch Laser On short form LAS ON lt crlf gt Answer OK Or Command Error 224 if Laser is already ON Switch Laser Off LASER OFF lt crlf gt Answer OK Or Command Error 224 if Laser is already OFF Read Output Power short form LAS POWER lt cr1f gt Answer e g 5000 Output Power in mW Set Output Power to 3W LASER POWE
31. ment Non adherence to the OSHA lock out standard 29 CFR 1910 147 Excessive wires and cables on floor that create fall or slip hazards Emergency Shutdown An emergency shutdown switch must be available to the operator or the assistant for rapid emergency shutdown of the equipment The interlock of the laser is intended to shut down laser power immediately Controlled Area Authorized personnel upon entry to an area where lasers are used should be provided with personal protective equipment see Description of Facilities above Such controlled area should contain the NHZ the extent of which is clearly delineated and should be posted with appropriate laser warning signs specific to the wavelength being used as described in ANSI Z136 3 Section 4 7 The laser should not be activated when it is necessary to open the door if the Nominal Hazard Zone NHZ extends to the doorway Glass windows will be covered with shades or filters of appropriate optical density whenever a fiberoptic laser system is operational No one is allowed in a laser room unless properly authorized and protected Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 9 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44
32. mperature reaches the maximum or minimum temperature allowed Laser emission is switched off e Temp Of Laser Driver Is Too High Low The laser driver temperature reaches the maximum or minimum temperature allowed Laser emission is switched off e Hardware Error An internal hardware error occurred This error requires a power up reset Laser emission is switched off e Missing Keyswitch Keyswitch is missing Laser emission is switched off e Open Interlock Interlock circuit is open Laser emission is switched off e Wrong Input Voltage A wrong input voltage was detected Laser emission is switched off Not yet implemented e Missing System Enable System enable signal is low Laser emission is switched off ignored in Laser control activated mode e Warming Up Not yet implemented IV Activate Laser Control Laser On 8 14 Laser Control 8 4 2 17 Activate Laser Control Tick box Tick Activate Laser Control to control laser emission via ZQ2 Control software System Enable and modulation signals are ignored in this mode 8 4 2 18 Laser On Off indicator Indicates current status of laser emission Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 39 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID
33. ollow these precautions Avoid direct exposure to the beam Avoid looking at the beam directly Be aware of and follow the warnings on the safety labels To completely shut off the unit unplug the power Make sure that the mechanical shutter of the laser is closed in all cases where the laser output radiation is not required Review of reported incidents has demonstrated that accidental eye and skin exposures to laser radiation and accidents related to the ancillary hazards of a laser or laser system are most often associated with personnel involved with the use of these systems under the following conditions Unanticipated eye exposure during alignment Misaligned optics and upwardly directed beams Available eye protection not used Equipment malfunction Improper methods of handling high voltage Unintentional exposure of unprotected personnel Operators unfamiliar with laser equipment Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 7 of 49 Z LASER Optoelektronik GmbH Advanced Information Author een Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 Tel 0761 29644 44 Fax 0761 29644 55 56 Lack of protection for ancillary hazards Improper restoration of equipment following service These hazards can be avoided by a prop
34. oned above use the laser on button in the GUI to start laser operation again For other malfunctions a total restart of the system is necessary External modulation After eliminating the occurred error mentioned above set a low high flank at system enable to start the laser operation again For other malfunction a total restart of the system is necessary Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 Ju et 49 Z LASER Optoelektronik GmbH Advanced Information Author D 70100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 3 General Introduction 3 1 Handling Always handle with care Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 13 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 70100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 4 System Information 4 1 System Features All in one case solution with integrated optics electronics and active temperature control IR 808nm wavelength available up to 6 2W Extraordinary stability completely sealed optics Multiple projec
35. r banks in laser equipment shall be enclosed in housings which can withstand the maximum explosive pressure resulting from component disintegration The laser target and elements of the optical train which may shatter during laser operation shall also be enclosed or equivalently protected to prevent injury to operators and observers Explosive reactions of chemical laser reactants or other laser gases may be a concern in some cases 2 1 Equipment Ready indicator The Z Laser ZQ 2 laser system includes a ready indicator on the back side of the laser opposite to the aperture If the laser is connected correctly to the power supply and the shutter is closed the ready LED will blink if the shutter is open then the ready LED will be illuminated constantly Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 10 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 Laser on off indicator The laser indicator LED on the back side is illuminated if the laser is on In modulation mode the LED may flicker in the same way the modulation is set if the frequency is no to high Interlock If the interlock is not shortened the laser will not work An error will be displayed
36. rg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 16 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST If you use the laser indoor in a closed and small area e g in a closed machine you need artificially ventilated heat sink Possibly your machine in which your ZQ 2 is installed heats the environment and there fore the air which is used to cool the laser up you need a bigger heat sink and or more powerful fan attached to the heat sink Another option is a liquid cooled heat sink The advantage is that it can be smaller at the laser itself but it needs a heat exchanging system connected to it To illustrate what is meant some examples FAN 5 3 3 Mounting Hardware For mounting the ZQ2 laser module on an appropriate heatsink use either 4 x M6 or 4 x Ya 20 mounting screws with washers Always use washers for laser head mounting to reduce base plate stress and avoid damage to the mounting holes 5 3 4 Torque specification Normal mounting can be accomplished by using a standard Allen key to secure the laser head to the heat sink by tightening the screws gradually in a progressing cross pattern This method should provide stable thermal and pointing performance Optimum thermal and pointing performance is accomplished by securing the laser head to the heat sink with a precision torque wrench Torque
37. rmware update Desktop AN Gert Eigene Dateien WER ka Arbeitsplatz ma Netzwerkumge bung Benutzerdefiniertes Muster hex 8 20 Select hex file dialog Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TN 02 F 808 1p 2013 04 29 45 of 49 Z LASER Optoelektronik GmbH Advanced Information Author een Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 Tel 0761 29644 44 Fax 0761 29644 55 56 ST 4 A pop up window displays which of the two PCBs will be updated Press OK and the update process starts If the update process gets stuck for more than 5 minutes you are probably trying to update an older model of ZQ2 that can t be updated In this case the update procedure has no effect to the ZQ2 File contains an update for the 202 LD Driver Start update Abbrechen 8 21 Pop up window 5 Remove power to the ZQ2 wait 5 seconds and reconnect once the update is finished 9 Troubleshooting Guide Please contact Z LASER Service When calling Z LASER please provide the customer care representative with the following information Your contact Information Serial number or original order number Description of problem i e hardware or software Ask for RMA Tracking No 10 In the case of a damage The ZQ 2 device is considered damaged when it
38. roblem In Internal Communication on Laser on off Laser off on Laser on off Laser off off off off off Off off off off Laser Driver on Laser on off Laser off 2 blinks blinking 2 Hz 2 blinks blinking 2 Hz 3 blinks e 4 blinks Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com blinking blinking 10Hz 10Hz Product Date Page ANS GE 02 F 808 1p 2013 04 29 26 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 7 Remote Operation 7 1 RS 232 Connection and Setup Data bits 8 Stop Bits 1 Parity None Baud rate 9 6 kBd Data flow control None 7 2 Command and Query Summary For the communication with the ZQ 2 the syntax of SCPI standard is used Conformity to the SCPI specifications is not guarantied 7 3 Command Details DIEB root node sub node terminator lt long or short form lt long or short form lt CR gt lt LF gt mnemonic gt mnemonic gt 7 4 Commands Each command has a long form and an abbreviated short form The syntax used in this table use uppercase characters to identify the short form of a particular keyword The remainder of the keyword is lower case to complete the long form
39. se 4 x M6 or 4 x Y 20 mounting screws to secure ZQ2 laser module to an appropriate heatsink e Plug in keyswitch and interlock connector into the rear panel sockets e Connect ZQ2 laser module to an appropriate power supply e Plug in auxiliary adapter for setting SysEnable and modulation to high if used for external modulation e Connect RS 232 cable for control via PC e Proceed to chapter 6 Operation for additional information 5 2 Unpacking and Inspection After receiving this delivery please check carefully the product for potential damage If you see any damage please report immediately to Z LASER In this case do not operate the product The ZQ2 laser module shipment will include the following items e ZQ2 laser module with focus head 1 piece e Keyswitch e Interlock connector e Connection Cable for Power Supply e USB Stick including the software ZQ2 Control e User manual possibly digital version on usb stick Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS GE 02 F 808 1p 2013 04 29 15 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 5 3 Laser Mounting 5 3 1 Laser System Drawings 102 laser beam exit point Po
40. t hardware gt Bit0 NTC1 TEC Biti NTC2 TEC Bit2 NTC3 TEC Bit4 NTC1 LD Bits NTC2 LD Bit12 APC Mode Bit13 VDrv Select Bit14 Faserkopplung ITBD nm Bit3 NTC HS Humidity Sensor Bit6 MD1 Monitor Diode 1 Bit7 MD2 Monitor Diode 2 Bit8 Bit9 00 1xTEC 10 2xTEC 01 3xTEC 11 4xTEC Bit10 reserved future Bit11 reserved future Bit15 reserved future SYS CONF lt crlf gt gt 1000 635 0x8011 lt crlf gt SERial LEVel lt R1 gt lt R1 gt lt R1 gt lt sn gt lt sn gt ASCII 10 lt R1 gt TTL SPS SYS SER lt crlf gt gt 123456789 lt crif gt LEVel lt C1 gt lt C1 gt TTL SPS INVert lt R1 gt lt R1 gt ON OFF VERsion 22 2 2 INVert lt C1 gt lt R1 gt lt C1 gt ON OFF lt R1 gt lt maj gt lt med gt lt min gt lt maj gt 0 255 lt med gt 0 255 lt min gt 0 255 SYS VERS lt crlf gt gt 1 1 2 lt crlf gt TEMPerature ALarm R Qis lt R1 gt lt R1 gt lt R2 gt lt C1 gt LASER BASE1 BASE2 DRIVER ENVIRONMENT lt R1 gt 128 00 127 00 lt R1 R2 gt 128 127 R1 Lower Limit R2 Upper Limit C WARNing R lt R1 gt lt R2 gt lt R1 R2 gt 128 127 R1 Lower Limit R2 Upper Limit C MIN a lt R1 gt lt R1 gt 128 127 TC MAX R lt R1 gt
41. t or 10 000 hours of operation depending on the model whichever comes first This warranty is in lieu of all other guarantees expressed or implied and does not cover incidental or consequential loss Please note that each laser may be custom built to the user s exact specifications Guarantee will only be granted if the laser is shipped back in its original transportation package Mostly a wooden case 15 Disposal The ZQ 2 device is an electronic device that must not be disposed via ordinary waste bins Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 49 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST 16 Declaration of Conformity This declaration refers to the released product Engineering samples prototypes are shipped without full certification and might deviate from the below stated standards We therefore confirm that the device described in the following Name Product ZQ 2 Highpower Meet the requirements of the directive 2004 108 EC The product is RoHs conform and free of silicon The following standards were applied EN 60825 1 2007 EN 55022 2006 EN 55011 2007 The following guidelines were applied
42. temperature for the laser diode If this temperature is reached a temperature warning is displayed and the laser diode thermometer turns red 8 4 5 4 Laser Diode gt Min Shtdwn Temp indicator This indicator displays the minimum shutdown temperature for the laser diode If this temperature is reached the laser emission is switched off and a temperature error is displayed 8 4 5 5 Laser Diode gt MIN This indicator displays the lowest laser diode temperature ever measured during operation 8 4 5 6 Laser Diode gt MAX This indicator displays the highest laser diode temperature ever measured during operation 8 4 5 7 Base Plate gt Max Shtdwn Temp indicator See chapter 8 4 5 1 8 4 5 8 Base Plate gt Max Warn Temp indicator See chapter 8 4 5 2 8 4 5 9 Base Plate gt Min Warn Temp indicator See chapter 8 4 5 3 8 4 5 10 Base Plate gt Min Shtdwn Temp indicator See chapter 8 4 5 4 8 4 5 11 Base Plate gt MIN See chapter 8 4 5 5 8 4 5 12 Base Plate gt MIN See chapter 8 4 5 6 Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 43 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 70100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29
43. ter Closed The mechanical Shutter is closed No laser emission visible e Laser Diode Reached End of Life The laser diode exceeded expected product lifetime e Problem In Internal Communication A corrupted data transmission between two internal devices has been detected P d d d d d d d d 8 13 Error Indicators Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS GE 02 F 808 1p 2013 04 29 38 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 4 2 16 Errors indicator box Several error indicators are grouped in this box Each error switches off laser emission After resolving the last pending error the Laser emission can be activated again by e Pressing Laser On Button again in case of Laser control activated e A rising edge at the System Enable input in case of external modulation laser control deactivated The Missing System Enable error is ignored in Laser control activated mode LED is switched off Error description e Temp Of Laser Diode Is Too High Low The laser diode temperature reaches the maximum or minimum temperature allowed Laser emission is switched off e Temp Of Base Plate Is Too High Low The base plate te
44. ter displays the current set output power in mW o 1500 A 1500 mw 8 10 Optical Output Power Knob 8 4 2 13 Optical Output Power Knob Use this knob to adjust the optical output power in mW 8 11 Shutter Indicator 8 4 2 14 Shutter indicator This picture displays the current status of mechanical shutter It is additionally displayed in the Warnings Box Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page AI IA 2 02 F 808 1p 2013 04 29 37 of 49 Z LASER Optoelektronik GmbH Advanced Information Author GE E Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 8 12 Warning Indicators 8 4 2 15 Warnings indicator box Several warning indicators are grouped in this box A warning doesn t switch off laser emission It is only information for the user e Critical Temperature of Laser Diode Laser Diode reaches a critical temperature See corresponding thermometer for possible countermeasures cooling or heating e Critical Temperature of Base Plate Base Plate reaches a critical temperature See corresponding thermometer for possible countermeasures cooling or heating e Critical Temperature of Laser Driver Laser Driver reaches a critical temperature See corresponding thermometer for possible countermeasures cooling or heating e Shut
45. the laser head to the heat sink by using a cross torque pattern and progressively increasing torque from 1 Nm to 1 5 Nm to 2 Nm Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page rA LANSER 2 02 F 808 1p 2013 04 29 17 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 5 3 5 Power Supply To operate the ZQ2 laser module connect it to a power supply offering a voltage of 24V DC with a maximum current output of 6 A and minimum 3A 5 3 6 Power Supply connection Each ZQ2 laser module is shipped with a mixed sub D power cable This cable is available at most customer electronic stores Before enabling the power supply make sure that the power pins are connected as described in the figure below Vcc Vcc 1 VCC I O 4 SYS enable 7 LASER on 5 GND 3 RxD 2 TxD 5 3 7 RS 232 connection The RS 232 connection is used for communication with the GUI See chapter 8 for further information 5 3 8 Laser Control Connector The Laser Control 9 pin D Sub connector is used for modulating the laser via a function generator It also serves as status indicator FAIL OUT output which is pulled low in case of an error Control inputs SYS ENABLE and LASER ON allow the user to externall
46. tions available including fibre homogenous line projection collimated beam structured light User adjustable hand focusing mechanism Bore sight accuracy lt 3 mrad Modulation up to 10 kHz Interfaces RS232 USB Ethernet PLC 24VDC power supply Wide range operation temperature 0 C to 50 C Wavelength drift max 1nm over entire operating temperature range 4 2 Power Supply Ratings Power Supply 24 VDC 4A min 100W capable power supply needed Power cable length 2m max to limit possible parasitic inductivities capacitances on the power line 4 3 Electrical Isolation USB Interface 2 5kV full galvanic isolation digital transformer isolation RS232 Interface 2 5kV full galvanic isolation digital transformer isolation System Enable Laser On and Fail Out 2 5kV full galvanic isolation digital transformer isolation 4 4 Operating Conditions Operating temperatures at base plate 0 C to 50 C Storage temperatures 20 C to 70 C Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page ANS TIN 02 F 808 1p 2013 04 29 14 of 49 Z LASER Optoelektronik GmbH Advanced Information Author D 79100 Freiburg Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 5 Installation 5 1 System Installation Checklist e Unpack and inspect ZQ2 laser module e U
47. tive Protection against accidental contact with energized conductors by means of a barrier system is the primary methodology to prevent electric shock accidents with laser equipment Additional electrical safety requirements are imposed upon laser devices systems and those who work with Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product ANS TIN 02 F 808 1p 2013 04 29 8 of 49 Date Page Z LASER Optoelektronik GmbH Advanced Information Author een Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 them by the US Department of Labor OSHA the National Electrical Code NFPA 70 and related state and local laws and regulations These requirements govern equipment connection to the electrical utilization system electrical protection parameters and specific safety training These requirements must be observed with all laser installations The following potential problems have frequently been identified during laser facility audits Uncovered electrical terminals Improperly insulated electrical terminals Hidden power up warning lights Lack of personnel trained in current cardiopulmonary resuscitation practices or lack of refresher training Buddy system not being practiced during maintenance and service Non earth grounded or improperly grounded laser equip
48. us The installation process can take several minutes Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 32 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST EEN AIS Installation Complete The installer has finished updating your system 8 5 Setup Dialog Installation Complete Click Finish to complete ZQ2 Control installation process 8 4 Exploring ZQ2 Control 8 4 1 First Steps 1 Connect ZQ2 with a serial cable RS 232 connector at backside of ZQ2 to your PC 2 Power up ZQ2 3 Start ZQ2 4 Select the serial port COM port that is connected with ZQ2 Z LASER Connected Port 4 COM1 control software x 5 The Connected indicator turns yellow if a ZQ2 is connected at the selected port 6 Check Error Box for pending errors Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 33 of 49 Advanced Information Author Document
49. wer Connector Status amp Warning LEDs Interlock aser Control Keyswitch Communication RS 232 Communication Ethernet Communication USB 4 holes for M6 and 1 4 20 mounting screws for both metric amp imperial breadboards 5 3 2 Heat Sink Requirements The ZQ2 laser module is conduction cooled and requires a heat sink for operation e Failure to use a heat sink will overheat the laser module e Heat sink compound is not required or recommended for laser module mounting e A heat sink capable of dissipating 225 Watts is required for laser mounting e A 32 finish is recommended for the laser mounting surface to ensure optimum thermal transfer e A high tolerance heat sink surface flatness is recommended for laser head mounting Supplement to the above mentioned requirements The higher the environmental temperature is the bigger or better the heat sink has to be To cool a heat sink you need at least moving air convectional cooling and a large surface which can get in contact with the wind The bigger the surface and the faster your air moves along this surface the more you cool it The environmental air has to be cooler than the laser system or the heat sink otherwise you heat the heat sink and the laser up Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freibu
50. www z laser com Product Date Page AS GE 2 02 F 808 1p 2013 04 29 19 of 49 Z LASER Optoelektronik GmbH Advanced Information Author or Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 The keyswitch 5 3 12 Interlock The interlock has to be shortened to ensure any laser operation Please modify the interlock for your purposes The interlock is screwed into the backside of the housing into the therefore intended connector There is only one correct possibility to insert the plug into the housing Do not use force The front side of the interlock which will be inserted into the housing is a screw To do any manipulations at the interlock remove the silver cap while pressing the two lashes at the side oft the interlock towards the centre see red arrows Use the below showed internal pins here shortened with yellow cable to modify the interlock for safety application in your process Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Z LASER Z LASER Optoelektronik GmbH Merzhauser Str 134 D 79100 Freiburg Tel 0761 29644 44 Fax 0761 29644 55 56 Product Date Page Z Q2 F 808 lp 2013 04 29 20 of 49 Advanced Information Author Document ID UI ZL 00005 Rev0 3 2 2013 04 29 ST Merzhauser Str 134 79100 Freiburg Tel 49
51. y turn on the laser and enable the overall laser control respectively Pin 1 VCC I O Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de www z laser com Product Date Page VAIS TEE 2 02 F 808 1p 2013 04 29 18 of 49 Z LASER Optoelektronik GmbH Advanced Information Author e Document ID Ul ZL 00005 Rev0 3 2 2013 04 29 ST Tel 0761 29644 44 Fax 0761 29644 55 56 Pin 2 NC Pin 3 NC Pin 4 System Enable Input Pin 5 NC Pin 6 FAILURE Output Active Low Pin 7 Laser ON Input Pin 8 NC Pin 9 GND Pin 1 VCC Input selects between 24V SPS and 5V TTL modulation logic levels Refer to Section 6 6 2 for details 5 3 9 USB connection Not functional yet 5 3 10 Ethernet connection Not functional yet 5 3 11 Keyswitch The keyswitch shown below houses a world wide unique microchip The laser as well as the microchip are programmed that any laser functionality without the pre programmed keyswitch is impossible Do not under any circumstances manipulate the keyswitch and do not try to plug anything else in the therefore intended connector of the laser housing If your keyswitch is broken or at loss contact Z LASER for substitution The serial number of your laser is inevitable for Z Laser to provide you with a new key Merzhauser Str 134 79100 Freiburg Tel 49 0 761 29644 44 Fax 49 0 761 29644 55 info z laser de

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