CleanION web cleaner heads
Contents
1. Model SE60 Model SE80 WARNING CRUSHING HAZARD The upper part of the web cleaner must be locked mechanically during installation and maintenance of the web cleaner head to avoid crushing injuries 2 2 Proper use CleanlON web cleaner heads may only be used in installations for which they are designed If used improperly the function and safety guarantee does not apply CleanlION SE_UM_9752435003 GB VO 1 a 2 3 Improper use CleanlON web cleaner heads must not be used in any other way than what they are designed for They must not be installed in the proximity of oil or silicone mist NOTE The CleanlON web cleaner system must not be installed in an explosion hazardous environment For installation in explosion hazardous environment certain regulations must be followed please contact SIMCO Nederland B V for further information 2 4 Noise The CleanlON web cleaner head has been noise tested Sound pressure tests have been conducted With no web in the head a sound pressure level of 84 dbA was measured WARNING USE EAR PROTECTION Ear protection must be worn when working in the immediate vicinity of the web cleaner head See Personal Protective Equipment 3 Installation In order for the guarantee regarding mechanical function and safety the installation instructions must be followed 3 1 Requirements regarding placement 3 1 1 How much space is required To determine how much space is req2. 3 1 Requirements regarding PIACEMENL ccccccsscccscecseeceeceececseesaueceaeeseeesueeeueenseeseeeseeess 6 Sells HOW MUCM SPaCe IS regue arnasia a 6 3 1 2 Placement of the web cleaner N ad cccccsecccseecceeecseeecseeecsuseceueecsaeessueesseeessesenas 6 3 2 INStallallon OF WED cleaner Nead eem E E E 8 3 3 Installation of antistatic egupmeN aaeeea a 10 3 3 1 Mounting of the power unit 5kV for anti static DAIrS ccc ecceccseeceeeseeeceeeeeeeeeeees 10 3 3 2 Connection of anti static bars type MaxlON ccceccccseeceeeeeeeeseeeeeseeeesseeeesaeeeeseees 10 3A INSTAlalION OF TUDES ANG NOSES eea cel e teed alee ede indeed edad ida 11 6 fre Geranna aaa ne ene ee ee a ee a nee 11 4 Operation and maintenance of the Web CICANEL ccccccseeccseeeeseeeeneeeeseeeeseeeeseeeeseeeseeeenees 12 AaN lt MSIUCIONS ANG Adusien erene E ances 12 4 2 Personal Protective equipment cccceccceecceeeceececeeeceueceeeeceeecaueeeaeesseeseueseueeneeeseeeseass 13 4 3 Maintenance and INSPECTION ccccccceccceeeceececseeseueceaeecseeceueceaeecseeseusesaeesseeseueeneeeseessags 13 4 3 1 The web cleaner head sede hetesusrd tetas betaine lvtndu ve letedneelctedusedtedepedbeiuvelvtnduveldbederdededsy 13 4 3 2 Active anti static equipment sasiiminniaoRadnnnddnononnnanadeadanastia 13 DOAN Del US ara ey es EO EE E E E E ents 14 Bs MOUDIGSNOOUNG asian tat a ttt etic fet esd N AE AAAS 14 CleanlION SE_UM_9752
3. head when it is raised during web threading NOTE The hoses must not be bent or squeezed so that the airflow is restricted The pipes and hoses must be installed correctly otherwise the web cleaner will not work 4 Operation and maintenance of the web cleaner Before operating the web cleaner head the following checks must be done Check that e the air hoses are connected correctly e the compressed air is connected to the web cleaner head e the hand valve is connected correctly e the Pressure Vacuum gauges are connected to the correct air distributor 4 1 Instructions and adjustment For the best results with the web cleaner the amount of blown air and vacuum air should be adjusted for each material and web speed After each adjustment make sure to tighten the screws on the valve Fine tune the relation between blown and vacuum air by adjusting the valve so that the pressure changes approximately 10 mm vp Run for a while a few days and compare the cleaning results and the amount of dust collected Then select the position on the valve that gives the best cleaning effect Note or mark the setting on the manometer CleanlION SE_UM_9752435003_GB_V0 1 12 NOTE An instruction for installation and operation of Simco lon Dustcollector model DC15 DC22 DC30 DC55 and DC75 is published in a separate document 4 2 Personal protective equipment lf staff goes close to the dustcollector or the web cleaner head when th
4. 435003_GB V0 1 1 Health and safety requirements 1 1 General This Manual comprises instructions for installation and operation Study this manual carefully and make sure that this manual always is available to all personnel involved in installation and operation of the equipment The following safety instructions concern all work on this equipment as well in the area close to the equipment Local restrictions concerning this specific factory ought to be taken in consideration 1 2 Important notes lt is mandatory that e this manual and other applicable documents are preserved during the hole life span of the equipment e this manual and other applicable documents are constituent of the equipment e further complementary additions or changes performed or approved by SIMCO Nederland B V must be completed added accordingly in the manuals concerned e this manual must be sent forward to other owners or users of the equipment e the CE mark does not cover components not approved by SIMCO Nederland B V used in redesigning or rebuilding of the equipment e SIMCO Nederland B V can not be held responsible for not covering any internal or local regulations electrical or mechanical 1 3 Personal requirements In order to avoid personnel injury and damages operating shall be done according to the manufacturer s manual Operating personnel may only handle parts of the equipment for which they are instructed NOTE Elect
5. SIMCO lon An ITW Co mpany SIMCO Nederland B V Postbus 71 7240 AB Lochem The Netherlands Telephone 31 0 573 288333 Fax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl Apeldoorn trade register no 08046136 Clean ON web cleaner heads model SE60 1 SE60 2 SE60 3 and SE80 Model SE60 3 Model SE80 Instructions for installation and operation CleanlION SE_UM_9752435003_GB_V0_1 Original English manual CONTENTS 1 Health and safety requirements xc ciseseeeaceendedcceedutydetedudedetedudveeedenelvieeiecdieiudeiveelvivdvbediivineedeeee 3 EEE E I ell EEEE E E ATETEA YTY ETENEE E T N ETT SATT E E 3 12 IMI O Male a a abies umnus al nn Ene aey 3 1 95 CrSOn al FOQUINGIMEINGS saverscizeverseucsa neva teea a er reae 3 TA LSIONS 2 xatsietese EE esd ek eee see ee 4 De aC MIMO NI ALK aeea 4 TO TROCSS IO MING x Serres tsetse torte 0B ent eee A ne IEA eh AARP sot AER co ADS Fee Wh tte a cds cae 4 ts DISMANtING aNG Mans pona lOe eter ede cee eee seed eee ede tele eel ed 4 1s WAMU ACWIFG xsd ennctennd R E E EEE EO EE EEE E a 5 EEEE D 1 een eT een een cet ae Ee ee ae ae Ae aE Ne ERENT Ae aE REE RE Ae ETE eee NE EN eRe ener eS 5 yaa ee OY t fei slielqee mil plelile a pemerneneraeeren rer eae teerenr E tren irene at 5 22 PODED USO errn anon p p EON EOI ENOO ENS 5 2 os IMPrODOr USG a vais eeu iatiedts 6 2A NOSO inariana Ear LE LE EA 6 Ss AUN SAAN O iasa O etd nde once edd eae ceeeeea ace 6
6. also the instructions for the power unit anti static bars High voltage cables Connect to S power unit anti static bars 1 nite Connect type MaxlON High voltage cable to power unit Model SE80 CleanlION SE_UM_9752435003 GB VO 1 a 3 4 Installation of tubes and hoses 3 4 1 General 1 Connect the Dusicollector 1 to the T pieces 2 If ducting is needed Spiro piping is recommended not included 2 Connect the T pieces 2 to the air distributors 3 If ducting is needed Spiro piping is recommended not included Connect the air distributors to the web cleaner head with the flexible hoses included All hoses should have the same length if possible Keep the ducting as short as possible we recommend e max 5m for dustcollector DC15 and DC22 e max 10 m for dustcollector DC30 and e max 15 m for dustcollector DC55 and DC75 Model SE60 Model SE80 Install the air distributors as close to the web cleaner head as possible Ensure that the air distributors are installed on the correct pipes as shown above pressure air blue and vacuum air red CleanlION SE_UM_9752435003_GB_V0_1 The air distributors have symbols for pressure air and vacuum air respectively Pressure air Vacuum air e The hoses shall be as straight and short as possible e All hoses should have the same length if possible e The hoses should be able to follow the upper part of the web cleaner
7. collector spare parts see instructions for installation and operation of Simco lon Dustcollector model DC 15 DC22 DC30 DC55 and DC75 6 Troubleshooting Check first that the hoses to the web cleaner head are correctly connected to blown and vacuum air respectively The web is Too little blown air Increase the blown air by sucked to the web closing the valve for the cleaner head blown air Too much vacuum Decrease the vacuum air air by opening the valve for the suctioned air lf the above actions do not help contact SIMCO Nederland B V or your nearest SIMCO Nederland B V distributor CleanlION SE_UM_9752435003_GB_V0_1 TM SIMCO Nederland BY S M O POBox 71 NL 7240 AB LOCHEM Netherlands Trade register Apeldoorn No 08046136 An ITW Company T 31 0 573 288333 F 31 0 573 257319 EC Declaration of Conformity Manufacturer Simco Nederland B V We declare under our sole responsibility that the products as described are in conformity with the following standards Product description Web cleaner head Type SE60 1 SE60 2 SE60 3 and SE80 Applicable Directives EC Machinery Directive 2006 42 EC Used Harmonized Standard EN 60204 1 2006 Place Date Signature Lochem May 27 2011 Position and name Quality Manager R G Hulshof worldwide leaders in static control CleanlION SE_UM_9752435003 GB VO 1 00 AB
8. distance from the CleanlON web cleaner head to the guide rolls on both sides depends on the web material the web tension and the web speed The web cleaner head should be installed as close as possible to the rollers Note that anti static equipment must not be installed near conductive materials roller infeed guide etc NOTE The web cleaner head must not be installed in the proximity of oil and silicone mist CleanlION SE_UM_9752435003_GB_V0_1 Model SE6O 1 Stroke 30 All models SE60 Stroke 30 Web width Model SE60 2 F 7 ll Lo I XAXA head length Web width a a o ee Model SE60 3 XAXA Mead length l Web width stroke 40 25 XXXX head length 25 3 2 Installation of web cleaner head Manufacture brackets at the time of installation and fasten the web cleaner head to these The brackets should be adjustable vertically and sideways as shown in the example below Design suggestions of brackets NOTE The brackets which support the web cleaner head must withstand at least the weight of the web cleaner head CleanlION SE_UM_9752435003 GB V0 1 08 WARNING CRUSHING HAZARD The upper part of the web cleaner must be locked mechanically during installation and maintenance of the web cleaner head to avoid crushing injuries 1 Install the brackets so that the distance between the bottom profile and the web is 2 mm Mod
9. el SE60 Model SE80 2 Adjust the distance between the web and the lower part of the web cleaner head by moving the brackets or by using shims The web cleaner head and the web must be parallel in all directions The tolerance is 0 5 mm 3 Connect the pneumatic hoses Make sure that the upper and the lower connections on the cylinder s are connected to the correct hose 5 B ji oo N y UP DOWN Connection model SE60 on both sides Connection model SE80 one side 4 When the upper part of the web cleaner head is lowered and rests on the lower part the free distance between the aluminum profiles is 4 mm CleanlION SE_UM_9752435003_GB_V0_1 3 3 Installation of antistatic equipment 3 3 1 Mounting of the power unit 5kV for anti static bars Mount the power unit at a place within the reach of the HV cables of the anti static bars See also the user s manual of the power unit 3 3 2 Connection of anti static bars type MaxlON See also the user s manual of the anti static bars Warning e The anti static bars must be connected properly to the power unit The power unit must be earthed properly e Earthing is needed to ensure proper operation of the product and to avoid unpleasant shocks upon contact Connection of the anti static equipment The SE60 web cleaner head is equipped with 4 2x2 antistatic bars The high voltage cables are located as shown below and are to be connected to the power unit See
10. ese are in operation ear protection must be worn WARNING USE EAR PROTECTION Ear protection must be worn when working in the immediate vicinity of the web cleaner system 4 3 Maintenance and inspection For SIMCO Nederland B V as a manufacturer to be able to guarantee the function and safety of the web cleaner head regular inspections maintenance are required An appropriate inspection service interval is 500 800 hours of operation or more often depending on the amount of ambient dust 4 3 1 The web cleaner head Blow dust and coarse particles from the slots when necessary at least twice a year Apart from that the web cleaner head does not require any attention WARNING CRUSHING HAZARD The upper part of the web cleaner must be locked mechanically during installation and maintenance of the web cleaner head to avoid crushing injuries 4 3 2 Active anti static equipment For maintenance and inspection of antistatic equipment see the user s manual of the power unit and the user s manual of anti static bars read carefully all notes CleanlION SE_UM_9752435003 GB V0 1 e B 5 Spare parts Use only SIMCO Nederland B V original spare parts For spare parts please contact SIMCO Nederland B V or your nearest SIMCO Nederland B V distributor always specify the Simco lon item number of the web cleaner system when ordering The Item number is shown on the type shield of the dustcollector For dusi
11. ricians should be certified according to local regulations and have experience of similar type of installations proven skills in reading and working from drawings and cable list and knowledge of local safety regarding power and automation NOTE In general Switch off the equipment at the main power and padlock the Main Switch before carrying out maintenance or repair work CleanlION SE_UM_9752435003 GB V0 1 0 1 4 Signs signs of Danger Warning Caution and Note have the following significance DANGER Neglecting this information can result in danger of life or serious personnel injury WARNING Disregarding this information can result in minor personnel injuries or damage to the equipment NOTE Information requiring special attention SP gt 1 5 Machine mark This equipment is CE marked see figure below ensuring that the equipment is designed manufactured and documented in conformity with the Machine Directive 2006 42 EC 1 6 Redesigning The CE mark does not cover components not approved by the manufacturer used in redesigning or rebuilding the equipment Warning signs and the CE marking sign shall be placed fully visible If part of the equipment with a sign is being replaced a new sign must be attached at the same place Damaged signs and CE marks must be replaced promptly If the equipment is being rebuilt it is of utmost importance that this manual is promptly completed adjusted with the necessa
12. ry photos illustrations and text showing the changes made 1 7 Dismantling and transportation Dismantling and transportation of this equipment may only be performed by authorized personnel CleanlION SE_UM_9752435003_GB_V0_1 1 8 Manufacturer SIMCO Nederland B V Postbus 71 NL 7240 AB Lochem Telefoon 31 0 573 288333 Telefax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl 2 General 2 1 Description of function Dust and loose fibers are removed from a moving web Turbulent air streams create short wave vibrations in the web that brakes down the boundary layer and shake off dust particles from the surface The web cleaner head is connected to a Filter Fan unit FF unit by tubes and air hoses Anti static equipment consisting of active ionizers is installed before and after the web cleaner head in order to lower the static charges to a level where they do not prevent the proper cleaning of the web The web cleaner head consists of two parts The upper part of the web cleaner head can be raised by pneumatic cylinders to facilitate the web threading Those parts of the head which face the web each have two slots aimed at the web A turbulent air stream blows out of the last slot at an angle towards the web while the first slot vacuums the swirling dust from the web PRESSURE gt S WEB DIRECTION vacuum vacuum VACUUM E si B VACUUM PRESSURE q
13. uired for installation and subsequent service and maintenance see next page The xxxx dimension the web width rounded upwards to a multiple of 100 20mm f e web width 1140 rounded upwards 1200 so xxxx 1200 20 1220 3 1 2 Placement of the web cleaner head The CleanlON web cleaner head must be installed at the right place on the machine for the web cleaner to do its job satisfactorily The most appropriate placement varies for each type of machine NOTE The CleanlON web cleaner head must be installed with the curved portion of the profile at the side where the web exits the head CleanlION SE_UM_9752435003 GB V0 1 20 Below are some general guidelines Printing machines The CleanlON web cleaner head should be installed before and as close to the first printing unit as possible if possible between two rollers The distance should be as short as possible so that airborne dust does not settle on the web For installations in rotogravure machines the web cleaner head shall be installed so that no solvent can be sucked into the web cleaner Slitting machines The CleanlON web cleaner head should be installed as close after the slitting blades as possible so that the dust is removed right at the source The web should not pass any rollers which can press the dust from the slitting process into the surface of the web between the slitting blades and the web cleaner head Distance between guide rolls The optimal
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