Advantech ACP-2000 User Manual
Contents
1. mi 4818 b Be RES oo Figure 1 7 1 ACP 2000 Full Exploded Diagram 6 ACP 2000 User s Manual Figure 1 7 2 ACP 2000 Backplane Holder Card Cage Exploded Diagram Figure 1 7 3 ACP 2000 Driver Bay Exploded Diagram 7 Chapter 1 General Information 8 ACP 2000 User s Manual CHAPTER 2 System Setup 2 1 System Installation WARNING Before starting the installation process be sure to shut down all power from the chassis Do this by turning off the power switch and unplugging the power cord from the power outlet When in doubt consult with an experienced technician 2 1 1 Attaching the handles The handles for the front panel are in the accessory box To install the handles simply secure them to the front panel with the provided screws 2 1 2 Removing the top cover The first installation step is removing the chassis cover You will need a Phillips screwdriver The top cover is fixed to the chassis with six 6 M4 screws To remove the top covers 1 Detach the six screws on the chassis 2 Lift off the cover Figure 2 1 2 1 10 ACP 2000 User s Manual 2 1 3 Front and Rear Sections of the Chassis The front panel switches located behind the door are used for system power system reset and alarm reset On the l2. 1004 244 90 era aad ri 0 149 00 15 20 I 15 20 1 3740 3 1 m 7 a E ea soe B s s s l dB i 54 PI e e he 3 o 1 1 ph Luo 256 ACP 2000 User s Manual PCA 6105P4V CN2 PIN NAME amp 1 5VSB J I 2 GND y 3 GND ga 4 V 48 5V enel 6 3 3V 7 12V i 8 Y T 8 12V 4 CN1 saoe d ses PIN NAME 259969 1 1 5 2 GND 3 5VSB R CN3 PIN NAME 7 1 12V J E 2 GND 3 3 5v RI Appendix A 31 32 ACP 2000 User s Manual
3. s 22 3 2 Alarm Board Specification 23 3 3 Switch Setting 26 3 4 Thermal Sensor 27 Appendix a ete 29 6106 3 OO 6105 4 5 5 Figure Figure 1 7 1 ACP 2000 Full Exploded Diagram i 6 Figure 1 7 3 ACP 2000 Driver Bay Exploded Diagram 5552 41 Figure 1 7 2 ACP 2000 Backplane Holder Card Cage Exploded Diagram 7 FigureZil Llica AA MAA AWA MAYA Aa MA IA ations teens Figure 2 1 3 2 lena a bb pali ia AT Figure 2 LI as A aaa Fi ute2 NE E o Ada e a Figure 2 1 4 1 Figure 2 2 1 1 Figure 2 2 2 1 Figure 2 2 2 2 Figure Zi lid od E ES Figure 2 4 2 Figure 2 5 1 Figure 2 6 1 Sa aa UA WI KAKAA R alinea delli it A A O OS A NN CHAPTER General Information 1 1 Introduction ACP 2000 is a compact yet rugged 19 2U height rackmount IPC chassis designed for space conscious applications Customers can expand their businesses vvithout having to vvorry about space efficien ey because the ACP 2000 is only 2U height and satisfies requirements from CT voice portal high density voice processing netvvorking and industri
4. 222 2 1 2 Specifications 2 1 3 Passive Backplane Options 3 1 4 Power Supply Options 4 1 5 System Regulation crvcrrrrreereresrecee sese 22 5 1 7 Exploded Diagram 2 6 1 6 Dimensions 6 Chapter 2 System 5525 9 2 1 System Installation crvsrrrrrrrerrrre rese serecee rese eeeerennececeeo 10 2 1 1 Attaching the handles 2226 10 2 1 2 Removing the top cover noo 10 2 1 3 Front and Rear Sections of the Chassis 11 2 1 4 Drive Bay Installation 13 2 2 ACP 2000 Series Installation 14 2 2 1 ACP 2000P3 00P 2000 4 00 14 2 2 2 ACP 2000P3 00X 2000 4 00 15 2 3 System Status Indicators 16 2 4 Power Supply sss y s s ss s y s s s s s s s ss s s si 17 2 5 Cooling Fan amp Filter 18 2 6 Installing CPU Cards and Add On Cards 19 Chapter 3 Alarm Board 5252222 25 26 21 3 1 Alarm Board Layout
5. G with 11m Sec duration 1 2 sine wave Acoustic Noise Less than 52 dB sound pressure at 5 to 28 C 41 to 82 F Altitude 0 to 3048m to 10 000 ft Slide rails General Device C 300 series supported Dimensions 482 W x 88 H x 450 D mm or 19 W x 3 46 D x 17 7 H Weight 9 8kg 21 61b Safety CE compliant UL cUL approved 1 3 Passive Backplane Options Backplane models refer to appendix for details PCA 6106P3V CPU 2 ISA 3 PCI PCA 6105P4V CPU 4 PCI Chapter 1 General Information 3 1 4 Power Supply Options Model Name Specifications Watt Input Output Mini load Safety MTBF PS 260 610E AT 260W 110 220Vac 5V 5V I1A 12V UL CSA C 140 000 25A 12V 9A SV 0 1A E TUV ours 50 CE 0 5A 12V 2A ull load PS 250 D24 AT 250W 19VDC 5V 5V 1A UL CSA CE 100 000 hours 32VDC 304 12V 912A 5V 2A 12V 2A PS 310 DC48 AT 310W 38 5V 5V 2A UL CSA CE 100 000 hours 58VDC 25A 12V 910A 5V 1A 12V SA PS 250X DPS ATX 250W 25 C 1110 220Vac 5V 5V 1 5A 1 UL CSA 00 000 200W 50 C 25 12V 8A 5V 2V 0 2A TUV CEN hours 25 C 0 5A 12V 0 8A 3 ordic CB ll load 3V 14A 5Vsb 1A PS 300 ATX ATX 300W 110 220Vac SV 5V 1A 12V UL CSA T 100 000 30A 3 3V 26A 1 0 2A UV CE Nor hours 25 Cf 2V 13A 12V 0 8 ic CB uli load A 5V 0 5A 5Vsb 2A PS 300ATX Z ATX PFC 300W 110 220Vac 5V 5V
6. 2 DO 3 Pin 13 Watchdog IN Pin 14 DO2 Pin 15 Watchdog OUT Pin 16 DO1 Pin 17 SPLED Pin 18 NC Pin 19 LILED Pin 20 NC Pin21 GND Pin 22 NC Pin 23 TX Pin 24 NC Pin 25 TX Pin 26 NC Pin 27 RX Pin 28 NC Pin 29 RX Pin 30 NC Pin 31 TERMPLANE Pin 32 NC ACP 2000 User s Manual CN12 SNMP 1000 Daughter Board Connector Right side Pin 1 NC Pin 3 Povver Good A Pin5 NC Pin 7 Diagnostic LED Pin9 GND Pin 11 GND Pin 13 VCC Pin 15 VCC Pin 17 VCC Pin 19 BEEP Pin 21 5VSB Pin 23 5V Pin 25 45V Pin 27 43 3V Pin 29 12V Pin 31 12V Pin 2 NC Pin 4 NC Pin 6 NC Pin8 FAN 1 Pin 10 FAN 2 Pin 12 FAN 3 Pin 14 FAN 4 Pin 16 FANS Pin 18 FAN6 Pin 20 FAN7 Pin 22 NC Pin 24 NC Pin26 B SCLK Pin 28 B_SDAT Pin30 T_SCLK Pin 32 T_SDAT CN 13 Voltage Detect Input Connector Pin1 5VSB Pin3 GND Pin5 5V Pin7 12V CN16 4 bit Power Good Input Pin 1 Power GOOD A CN18 LED Board Connector Pin 1 GND Pin 3 12V Signal Pin 5 12V Signal Pin 7 Power Good Signal Pin 9 Temperature Good Signal Pin 11 Fan Good Signal Pin 13 NC Pin 15 5VSB Signal Pin2 GND Pin4 5V Pin6 3 3V Pin8 12V Pin2 GND Pin 2 5V Signal Pin 4 5V Signal Pin 6 HDD Signal Pin 8 Power Fail Signal Pin 10 Temperature Fail Signal Pin 12 FAN Fail Signal Pin 14 3 3V Signal CN19 Connector bank from CPU card Pin 1 HDD LED Signal Pin 2 ATX soft powe
7. ACP 2000 19 Rackmount 2U Height Industrial Chassis User s Manual Copyright notice This document is copyrighted 2002 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improve ments to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means vvithout the prior vvritten permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use nor for any infringements upon the rights of third parties which may result from its use Acknowledgements AWARD isa trademark of AWARD Software Inc e IBM and PC are trademarks of International Business Machines Corporation Intel and Pentium III are trademarks of Intel Corporation MS DOS is a trademark of Microsoft Corporation SMC is a trademark of Standard Microsystems Corporation WinBond is a trademark of Winbond Corporation VIA is a registered trademark of VIA Technologies Inc e Adaptec is a registered trademark of Adaptec Inc All other product names or trademarks are the properties of their respective owners Part No 200202K000 st Edition Printed in Taiwan January 2002 Contents Chapter 1 General Information 1 1 1 Introduction
8. Cover b Undo the six screws fixing the Standard Drive Bay c Lift off the Standard Drive Bay See Figure 2 1 4 1 d Insert the drives into their proper locations in the drive bay and secure with the provided screws e Connect the disk drive power and signal cables Figure 2 1 4 1 Chapter 2 System Setup 13 2 2 ACP 2000 Series Installation The ACP 2000 can be of tvvo basic models ACP 2000P3 series and ACP 2000P4 series 2 2 1 ACP 2000P3 00P ACP 2000P4 00P ACP 2000P3 00P comes with the PCA 6106P3V backplane and ACP 2000P4 00P with the PCA 6105P4V B backplane Both of them are without power supply installation but with on off switch on the front panel The on off switch is suitable for AT power supply such as PS 250 PS 260 PS 300 PS 310DC48 and PS 250 D24 Refer to figure 2 2 1 1 for reference ACP 2000P4 00P PCA 6 105P4V B will be available on Q2 2002 Figure 2 2 1 1 14 ACP 2000 User s Manual 2 2 2 ACP 2000P3 00X ACP 2000P4 00X The ACP 2000P3 00X comes with the PCA 6106P3V backplane and ACP 2000P4 00X with the PCA 6105P4V backplane Both of them are without power supply installation but with momentary switch on front panel The momentary switch is suitable for ATX power supply such as PS 250X DPS PS 300 ATX PS 300ATX Z and RPS 300ATX Z For the ACP 2000P3 00X please connect ATX power connector with PCA 6106P3V backplane then use the green purple line 1703030250 to connect J4 SVSB_GND_PSON o
9. I1A 12 UL cUL CS 100 000hours Ful range 30A 3 3V 24At 1 V 0 5A 3 3 A CE 25 C 275W 2V0 15A 12V090 8 V 0 3A EN61000 3 load A 5V 0 3A 5Vsb 2 Class 2A DTUV Nord ic CB RPS 300ATX Z ATX PFC 300W 110 220Vac 5V 5V 3A 3 3 ULTUV CB 150 000hours Ful range 25A 3 3V I8A I V IA 25 C full 2V 16A 12V 0 5 12V 2A 5V load A 5V 0 5A t5VS SB 0 1A B 2A 4 ACP 2000 User s Manual 1 5 System Regulation Ordering Information Model name With Power Supply With Backplane Regulation ACP 2000P3 00P Without power supply With PCA 6106P3V None with on off switch ACP 2000P3 00X Without power supply With PCA 6106P3V None with momentary switch ACP 2000P3 30Z With 300W ATX PFC With PCA 6106P3V UL cUL CE power supply ACP 2000P3 30D With 300W DC48V With PCA 6106P3V UL cUL power supply CE ACP 2000P3 30R With 300W ATX PFC With PCA 6106P3V UL cUL redundant power supply CE ACP 2000P4 00P Without power supply With PCA 6105P4V None with on off switch ACP 2000P4 00X Without power supply With PCA 6105P4V None with momentary switch ACP 2000P4 30Z With 300W ATX PFC With PCA 6105P4V UL cUL CE power supply ACP 2000P4 30D With 300W DC48V With PCA 6105P4V UL cUL power supply CE ACP 2000P4 30R With 300W ATX PFC With PCA 6105P4V UL cUL redundant power supply CE Chapter 1 General Information 5 1 6 Dimensions
10. al automation applications Fast grovving Internet service providers and corporate enterprise customers can use the ACP 2000 as e server platforms for their internet intranet proxy caching access DNS or file and print server The ultra thin 2U form factor delivers rack space optimization vvithout sacrificing performance expandability serviceability or manageability 1 2 Specifications General Construction Heavy duty steel chassis Drive bay Shock proof and front accessible CD ROM x1 amp 3 5 bay x2 Cooling system Dual easy to replace 42 57 CFM cooling fan with front accessible air filter Controls Power On Off switch or momentary switch Reset switch behind lockable door Indicators Power Bi color LED green red for power failure HDD Single color LED orange for HDD activity Fan Bi color LED green red for any fan failure Temperature Bi color LED green red for overheating average temperature 50 C Connectors Front accessible USB and PS 2 keyboard rear panel 9 pin connectors 2 ACP 2000 User s Manual Paint Color Pantone 4C 2X Black textured Operating temperature 0 40 C 32 F 104 F Storage temperature 40 to 75 C 40 to 167 F Relative Humidity 10 95 40 non condensing Vibration Operating 5Hz 500Hz 0 5 G rams Random Vibration Non operation 5 to 20 Hz 0 001 to 0 01 G2 per Hz 20 to 500 Hz 0 01 G2 per Shock operating 2 0
11. eft side of front panel there are system LED status USB and P S 2 keyboard connector On the left side of the front panel is the door cover with a key lock O System Reset Switch O Alarm Reset Switch Power On Off Switch or Momentary Switch Figure 2 1 3 1 Figure 2 1 3 2 Figure 2 1 3 3 Chapter 2 System Setup 11 Power On Off Switch Use this switch to turn on off the system power Momentary Switch Using the ATX PS ON function turn on the system povver Please use the system shutdown to turn off system power automatic or press momentary svvitch to turn off the system povver System Reset Switch Press this switch to reinitialize the system which is the same as the hardware reset button Alarm Reset Switch Press this switch to pause or stop an audible alarm VVhenever a fault in the system occurs e g fan failure rising chassis temperature backplane voltage prob lem an audible alarm is activated Pressing this switch will cause the alarm to stop USB connector Used in connecting USB interface device to the system PS 2 connector Used in connecting PS 2 keyboard The Rear Section includes 6 slot I O bracket DB 9 bracket and PS 2 or redundant power supply Figure 2 1 3 4 ACP 2000 User s Manual 2 1 4 Drive Bay Installation The ACP 2000 standard drive bay can hold one slim type CD ROM and two 3 5 bay or 5 25 bay amp one 3 5 bay Installation disk drives a Remove the Top Front
12. f the Backplane and ATX feature connector CN20 of the SBC Lastly connect POWER SW line with ATX soft power switch CN21 of the SBC to finish the installation Refer the figure 2 2 2 1 For the ACP 2000P4 00X please connect the ATX power connector with the PCA 6105P4V backplane then use the orange white line 1700030500 to connect CN3 PSON_GND_5VSB of the Backplane and ATX feature connector CN20 of the SBC Lastly connect the POWER SW line with ATX soft power switch CN21 of the SBC to finish the installation Refer Figure 2 2 2 2 for reference Figure 2 2 2 1 Chapter 2 System Setup 15 153815851111 SEDA Figure 2 2 2 2 2 3 System Status Indicators The System Status LED shows as follows Chassis Temperature Normal 16 ACP 2000 User s Manual When the PWR LED is RED it indicates a failure on redundant power supply To stop the alarm buzzer press the Alarm Reset button Please check the redundant power supply right away and replace power failure supply module with a good one When the FAN LED is RED and blinking it indicates a failing cooling fan An alarm is also activated To stop the alarm buzzer press the Alarm Reset button then replace the fan immediately If the TEMP LED is RED and blinking the system detects rising temperature inside the chassis An alarm is activated To stop the alarm buzzer press the Alarm Reset button Inspect the rear section and fan filter immediate
13. ly Make sure airflow inside the chassis is smooth and not blocked with dust or other particles 2 4 Power Supply ACP 2000 support PS 2 and redundant power supply both mechanical without any modification p QR Figure 2 4 1 Chapter 2 System Setup 17 Figure 2 4 2 2 5 Cooling Fan amp Filter There are two 2 Cooling Fans located inside the chassis The Cooling Fans are easy to maintain and provide adequate cooling to the system by blowing air inward When one cooling fan breaks down the system sounds a continuous alarm To disable the alarm press the Alarm Reset Switch on the front panel Replace the failing fan immedi ately Please refer to figure 2 5 1 for filter replacement Figure 2 5 1 18 ACP 2000 User s Manual 2 6 Installing CPU Cards and Add On Cards To install slot board computers and other add on boards 1 Remove the chassis cover 2 From the backplane take out the backplane holder 3 Insert the CPU card from the left side or add on card from the right side into the vacant slot 4 Align and fix the screw to tighten the card to a fixed position refer to Figure 2 6 1 and Figure 2 6 2 5 Return the backplane holder with the backplane CPU card or add on cards to the chassis Figure 2 6 2 Chapter 2 System Setup 19 20 ACP 2000 User s Manual CHAPTER Alarm Board The alarm board is located in the middle section between the driver bay and the power suppl
14. r switch Chapter 3 Alarm Board 25 Pin 3 2C Clock Pin 5 LC Data Pin 4 ATX soft power switch Pin 6 System Reset Signal CN20 Connector bank to Chassis Pin 1 ATX Momentary switch Pin 2 ATX Momentary switch Pin 3 GND Pin 4 System Reset Signal Pin 5 Watch Dog IN Pin 6 Watch Dog OUT H Extemal Speaker Pin 1 Buzzer Pin 2 45V 3 3 Switch Setting Fan number setting FAN SW 1 1 SVV 1 2 SVV 1 3 SW 1 4 NUMBER 1 OFF OFF ON OFF 2 OFF ON OFF OFF 3 OFF ON ON OFF 4 ON OFF OFF OFF 5 ON OFF ON OFF 6 ON ON OFF OFF 7 ON ON ON OFF 26 Thermal Board Temperature Setting TEMP INDEX SVV 1 1 SW1 2 SW1 3 SW1 4 TEMP 1 OFF OFF OFF ON TEMP 2 OFF OFF ON ON TEMP 3 OFF ON OFF ON TEMP 4 OFF ON ON ON TEMP 5 ON OFF OFF ON TEMP 6 ON OFF ON ON TEMP 7 ON ON OFF ON TEMP 8 ON ON ON ON ACP 2000 User s Manual 3 4 Thermal Sensor There is one temperature sensor inside the chassis See Figure 3 4 1 to find the location When the temperature rises the temperature sensor sends a signal to the alarm board and a continuous alarm will sound To stop the alarm press the Alarm Reset Svvitch on the Front Panel Figure 3 4 1 Chapter 3 Alarm Board 27 28 ACP 2000 User s Manual xipuaddy 30 PCA 6106P3V 160 00 84 80
15. ut Signals e One LED board connector e One LCM board connector e SNMP daughter board connector connect to SNMP 1000 main board e One Buzzer output e ATX power connector connect to chassis e System reset connector connect to chassis Other Interfaces e One pair of Watch dog input output signals e One pair of I2C Bus signals DATA and CLK One LAN connector e One COM connector e One Battery pack connector Pin Definition CNI External Power Connector stander mini 4 Pin power connector Pin 1 12V 2A current maximum Pin 2 GND Pin 3 GND Pin 4 5V 2A current maximum Chapter 3 Alarm Board 23 CN2 10 100M LAN Connector Pin 1 SPLED Pin 2 TERMPLANE Pin3 RX Pin4 RX Pin5 GND Pin6 LVCC Pin 7 TX Pin 8 TX Pin 9 LILED Pin 10 TERMPLANE Pin 11 N A Pin 12 NC CN4 I2C Sensor board LM75 Connector Pin1 5V Pin 2 Sensor board I2C bus clock Pin 3 Sensor board 12C bus data Pin 4 GND CNS RS 232 Connector Pin 1 DCD Pin2 RX Pin3 TX Pin4 DTR Pin 5 GND Pin 6 DSR Pin 7 RTS Pin 8 CTS Pin9 RI Pin 10 NC Pin 11 NC Pin 12 N A CN 10 LCM Display Board Connector Pin 1 ECM T C bus data Pin 2 LCM I2C bus clock Pin3 12V Pin4 GND Pin5 5V Pin6 5V Pin 7 Diagnostic LED Pin 8 GND CN11 SNMP 1000 Daughter Board Connector Left side Pin 1 SIN Pin 2 SOUT Pin 3 CTS Pin 4 DCD Pin 5 RTS Pin 6 DTR Pin 7 DSR Pin8 IDO Pin 9 ATX ON Pin 10 DO 4 Pin 11 GND Pin 1
16. y The alarm board gives an audible alarm when a Any power supply module of redundant power supply fails b One of the cooling fans fails c Temperature inside the chassis rises d A problem occurs in one of the backplane voltage levels The detailed layout and specification of the alarm board are as follows 3 1 Alarm Board Layout 22 CN19 CN4 CN13 CN16 FAN FANO FANS Li UTO 1 SA 11 11 1 1 ERY ae om loom joom 228 Bo L H Il HIS wi R anne e AR L ES AN4 s o e 1 u2 N4 1120 se L lle e B gt Far N oN ipa 59 R e e s 29 2 FANS eal 55 A P co m Lose oo 18 F N2 f si Ve ee R BT1 i sele AN6 sen LI nn o 00008006000808 9980006 Be B s yaa gt 7 esta 1 1 1 Ue sel a cal NT CN18 EN10 CNI FAN7 CN12 Figure 3 1 1 ACP 2000 Users Manual 3 2 Alarm Board Specification Input Power 5V 12V Input Signals e 7 FAN connectors e One thermal board connector can connect up to 8 thermal boards in series way e One power good input One alarm reset input e One voltage signal connector connect from back plane includes 12V 5V 3 3V e One ATX power connector connect from CPU card e One system reset connector connect from CPU card e One Hard Disk LED connector connect from CPU card Outp
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