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Krohne OPTIFLEX 2200 C/F Level Meter Manual PDF

1. 75 50 25 0 3250 100 150 200 250 300 350 400 450 500 550 575 Figure 8 7 Pressure temperature rating ASME B16 5 flange and threaded connections in F and psig D p lbarg Q TIC p psig TIF Flange connection Class 150 Threaded connections NPT All probes Flange connection Class 300 Threaded connections NPT All probes Flange connection Class 300 Threaded connections NPT High Temperature HT version of the 02 mm 0 08 single cable probe Flange connection Class 150 Threaded connections NPT High Temperature HT version of the 02 mm 0 08 single cable probe 124 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F TECHNICAL DATA EH 8 5 Measurement limits Double cable and double rod probes Figure 8 8 Measurement limits D Device with a double cable probe Device with a double rod probe 8 Top dead zone Top part of the probe where measurement is not possible Top non linearity zone Top part of the probe with a lower accuracy of 30 mm 1 18 Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 amp Bottom dead zone Bottom part of the probe where measurement is not possible Q Gas Air Product 9 L Probe length Tank Height XD Minimum distance from the probe to a metall
2. 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 151 ER APPENDIX 1 A 6 150 lb RF 2 A 6 300 lb RF for non Ex devices only 11A 2 8 150 lb RF A 8 300 lb RF for non Ex devices only JIS B2220 Flanges P 40A JIS 10K RF P 50A JIS 10K RF P 80A JIS 10K RF P 100A JIS 10K RF P P A U Uv 150A JIS 10K RF 200A JIS 10K RF Alternative flange faces mDIu zriro cg mI Ee S Form B2 EN 1092 1 surface roughness must be specified in the order Form C EN 1092 1 Tongue Form D EN 1092 1 Groove Form E EN 1092 1 Male Form F EN 1092 1 Female FF ASME B16 5 Flat face RJ ASME B16 5 Ring joint LG ASME B16 5 Large groove LF ASME B16 5 Large female LT ASME B16 5 Large tongue LM ASME B16 5 Large male SG ASME B16 5 Small groove SF ASME B16 5 Small female ST ASME B16 5 Small tongue SM ASME B16 5 Small male Output 1 2 wire 4 20 mA passive HART 2 2 wire FOUNDATION fieldbus for the compact version only 3 2 wire PROFIBUS PA for the compact version only Cable entry cable gland Without M20x1 5 Without M20x1 5 Plastic M20x1 5 Brass M20x1 5 Stainless steel Ve NPT brass Without Ve NPT stainless steel Without r x rio lmimj oco lo zuo o mrco m
3. Up aloln o 152 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en APPENDIX iii Housing option Display 1 Horizontal housing No display for the compact version only 2 Horizontal housing Display for the compact version only 3 Horizontal housing No display weather protection for the compact version only Horizontal housing Display weather protection for the compact version only Vertical housing No display Vertical housing Display top Vertical housing Display side not available for Ex d ia XP approved devices Vertical housing No display weather protection Vertical housing Display top weather protection Vertical housing Display side weather protection not available for Ex d ia XP approved devices Display language English is supplied with all devices Without if no display English German French 0 1 2 3 4 Italian 5 Spanish 6 7 8 A Portuguese Japanese Chinese simplified Russian Version 0 Standard orders and orders for solid applications in China 6 Orders for the USA A Orders for liquid applications in China 0 Remote options 0 Without 6 Signal cable 10 m Remote version only non Ex grey Ex blue 7 Signal cable 25 m Remo
4. Probe type SCALE 4mA SCALE 20mA mm inches mm inches 02 mm 0 08 Single cable 250 9 84 L 300 D L 11 81 D 04 mm 0 16 Single cable 200 7 87 L 300 D L 11 81 D Single rod 170 6 69 L 300 D L 11 81 D Coaxial 50 1 97 L 200 D L 7 87 D 04 mm 0 16 double cable 100 3 94 L 250 D L 9 84 D 08 mm 0 317 double rod 110 4 33 L 270 D L 10 63 D D L Probe length 3 Service menu Menu Function Function description Selection list Default No 3 0 0 SERVICE Advanced settings The settings in this menu are protected with a password Only approved personnel can change the parameters in this menu For more data contact your local sales office 4 Master menu Menu Function Function description Selection list Default No 4 0 0 MASTER Factory settings The settings in this menu are protected with a password Only approved personnel can change the parameters in this menu For more data contact your local sales office 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 79 B OPERATION 6 4 Further information on device configuration 6 4 1 Quick Setup Use this procedure to change the probe length and give the top and bottom measuring limits xx In the illustrations shows that you can change the value or the parameter Push the keypad buttons in the correct sequence Procedure Scree
5. uou o U Q m Zz Gimim ogocimimi o Oo Tm ol opgimim cg i u Ty rym oy oy oY ol OY OY oO O ms ms mim 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 156 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en APPENDIX fii DN100 PN10 Form B1 flange DN100 PN16 Form B1 flange DN100 PN25 Form B1 flange DN100 PNA0 Form B1 flange DN150 PN10 Form B1 flange DN150 PN16 Form B1 flange DN150 PN25 Form B1 flange DN150 PN4O Form B1 flange for non Ex devices only DN200 PN16 Form B1 flange DN200 PN40 Form B1 flange for non Ex devices only ME B16 5 ANSI Flanges 1 150 lb RF 1 300 lb RF 1 2 150 lb RF 177 300 lb RF 2 150 lb RF 2 300 lb RF 3 150 lb RF 3 300 lb RF 4 150 lb RF 4 300 lb RF y g g Ga rT E T Dea T T a 1 1 1 1 1 1 1 1 1 1 150 lb RF 300 lb RF for non Ex devices only 150 lb RF A 300 lb RF for non Ex devices only JIS B2220 Flanges P 40A JIS 10K RF P 50A JIS 10K RF P 80A JIS 10K RF P 100A JIS 10K RF P P PIPI FI S gt S S Fr S smmuuxxrrrroejomimmsmmumyvuvuxrxx ixx 1 2 1 2 1 2 1 2 1 2 1 2 1 2 150A JIS 10K RF 200A JIS 10K RF Alternat
6. Figure 7 1 Procedure 2A How to remove the BM 100 signal converter non Ex devices WARNING N De energize the device and disconnect the electrical cables before you remove the signal converter 73 D Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen 3 wrench Remove the signal converter from the process connection Make sure that you do not damage the 50 ohm wire 9 Disconnect the 50 ohm wire connector from the process connection 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 99 EA SERVICE mA Procedure 2B How to remove the BM 100 signal converter Ex approved devices Figure 7 2 Procedure 2B How to remove the BM 100 signal converter Ex approved devices WARNING De energize the device and disconnect the electrical cables before you remove the signal converter WARNING Make sure that you do not damage the isolating chamber seal or the 50 ohm wire o gt amp Remove the 4 socket head screws at the bottom of the signal converter with a5 mm Allen wrench Remove the signal converter from the isolating chamber Make sure that you do not damage the 50 ohm wire Remove the 4 socket head screws at the bottom of the isolating chamber with a 5 mm Allen wrench Remove the isolating chamber from the process connection Make sure that you do not dam age the isolating chamber seal or the 50 ohm wire 5 Disconnect the 50 ohm wire
7. Figure 3 19 Floating roofs D Sediment Support fixtures Stilling well Floating roof 5 Product Tank 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 27 INSTALLATION 3 7 Installation recommendations for solids 3 7 1 Nozzles on conical silos We recommend that you prepare the installation when the silo is empty DANGER Risk of electrostatic discharge ESD The device is resistant to electrostatic discharges of up to 30 kV but It is the responsibility of the fitter and the user to prevent ESD CAUTION Install the device at the correct location to measure level correctly and prevent too much bending and traction f necessary attach the probe to the bottom of the tank Figure 3 20 Installation recommendations for solids az 300 mm 12 d 2 300 mm 12 Figure 3 21 Do not install the probe near to a product inlet 28 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION 3 8 How to install the device on the tank 3 8 1 How to assemble the single rod probe single piece probe INFORMATION EH This procedure is for devices with single rod probes that are not segmented single piece probes E 44 123456 010 Figure 3 22 Equipment needed to assemble the device D Union nut 2locking nuts 8 Housing assembly Single rod probe Tools two 8 mm ope
8. ENS OPTIFLEX 2200 C F 2 wire Guided Radar TDR Level Meter for distance level and volume measurement of liquids pastes and solids KROHNE 07 2013 4000668002 HB OPTIFLEX 2200 R02 en BIMPRINT aa All rights reserved It is prohibited to reproduce this documentation or any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice Copyright 2013 by KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en CONTENTS E 1 Safety instructions 7 Led Software MISCORY cues cas arare ae EAEE REE AE AEEA EEA aie arie debes karten ER RR UN Tad 7 NM unb c r eer EE oe ee ee ree 7 1 3 TQ uu i o PCT 8 1 4 Electromagnetic compatibility ircen aA a EE EE EEEREN a 8 1 5 Safety instructions from the manufacturer sssssssssssssseeeeee eene 9 1 5 1 Copyright and data protection cccccccceeseceeceeeeceeeeeeceeeeeeaeeeseeeaeeeeeceaeeeteceeeeesesnseeesecseeeeseaees 9 SEA BIET Tiny reenn ahd A E AE AEE AA A EA EA E EESE 9 1 5 3 Product liability and warranty ccccccccceeeeceeeeeeeceeeceeeeeeeeceeeeeeaeeeeeeeeesscneeeesscneeesestseeetees 10 1 5 4 Information concerning the documentation sssssssssssssseeeeee eene 10 1 5 5 Warnings and symbols used ssssssssssseeeee eene eene erre RAEAN 11 L6 Safety instructions Tor the Oper atol saca s r
9. Figure 2 4 Compact C and remote F versions Non Ex nameplate attached to the housing D Cable entry size Communication protocol analog digital fieldbus input voltage and maximum current fieldbus options basic cur rent Degree of ingress protection according to EN 60529 IEC 60529 Customer tag number Date of manufacture Order number Type code defined in order Model name and number The last letter X is either C compact version or F remote field version Company name and address e03e6060 Q 14 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en DEVICE DESCRIPTION GO GEO Q XXXXXXXXXXX KROHNE xxx www krohne com OPTIFLEX 2200 X XF 2OXXXXXXXXXXXXXXXXXXXX S N X00000000000000000X Manufacturing date DD MMM YYYY Protection class IP 66 67 NEMA encl type 4X probe type 6P Entry d Figure 2 5 Remote F version Non Ex nameplate attached to the probe assembly D Cable entry size Degree of ingress protection according to EN 60529 IEC 60529 Date of manufacture amp Order number 5 Type code defined in order Model name and number X F remote field version Company name and address 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 15 INSTALLATION 3 1 General notes on installation INFORMATION nspect the cartons carefully for damages or signs of roug
10. cceceeceeeeceeteeeeeeetteeeeeees 51 4 3 2 How to prepare a signal cable supplied by the customer sssssssssseese 52 4 3 3 How to connect the signal cable to the device ssssssssssssssss eee 53 4 4 Electrical connection for current output sssini iii eene 57 ww INOMPEX DEVICES C 57 4 4 2 Devices for hazardous locatlons ee leis ient doter Hues eei sb e ERR e E ES 57 4 5 Protection Category oerte xo ERR TENERE REDE S eset ue ex pue YES sat edu e sed EA 57 AiO NetWOFPKS oscila totes cedet teste aaa e et odd a da reed dn cue ecd d qe adde dd 58 4 6 1 General information sessi enne ethernet nnns sitne ERSE nets set AREE RRE ens 58 4 6 2 IPoint to point hetWorks e nieto tede t dm eed ied eee oae ds 58 4 6 3 M lti drop Deb WOFKS cette eat eteescidiassem tend eue st apnea bac aeetenied edu cus 59 4 6 4 Fieldbus NETWORK Siz iiie eer rote Eee D ues E N eee RE RR T 60 5 Start up 62 5 1 How to start the device eene enne Sar KAKAN rennen enne nenne 62 5 1 1 Start up checklist ssssssssssssssssseee eene eene ennienni kainen ienien nnnrn nennt rrt nnne 62 5 1 2 How to start the device cn cote eti beet E E EAEE ety 62 5 2 Operating CONCEP xs DELE EeENM ULM EE UI 62 5 3 Digital display SCFeen emere rentia ems ede ea ata ua eod etae eae du 63 5 3 1 Local display screen layout sssssssssssssssssssssseseeeeee reete enne enne 63
11. 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 53 ELECTRICAL CONNECTIONS Equipment needed Figure 4 8 Equipment needed to prepare the signal cable Remote coverter Probe housing Signal cable supplied on request for non Ex devices for more data refer to How to prepare a signal cable supplied by the customer on page 52 amp Small slotted tip screwdriver not supplied Connections between the remote converter and the probe housing o 6660 BA j Z NUN J BjA D Figure 4 9 Connections between the remote converter and the probe housing Remote coverter Probe housing Power supply voltage in Power supply voltage in Signal cable B Signal cable A Shielding wire attached to Faston connectors in the housings of the remote converter and the probe housing GQeeoeeoo 54 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F ELECTRICAL CONNECTIONS How to connect the signal cable to the remote converter Figure 4 10 How to connect the signal cable to the remote converter CAUTION Bending radius of the signal cable gt 50 mm 2 73 D Remove the terminal compartment cover Remove the 4 pin connector 9 Putthe signal cable into the opening of the ca
12. Weather protection Dimensions mm Weights kg a b ro Compact Vertical or Remote versions 244 170 274 245 1 6 Compact Horizontal or Remote versions 221 170 274 229 1 6 Dimensions and weights in inches and lb Weather protection Dimensions inches Weights lb a b c Compact Vertical or Remote versions 9 6 6 7 10 8 9 6 3 8 Compact Horizontal or Remote versions 8 7 6 7 10 8 9 0 3 5 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 131 E TECHNICAL DATA Single probes Y ttl SRM tll fL Figure 8 14 Single probe options D Single rod 08 mm 00 31 thread and flange versions segmented probe option shown on the right side Q Single cable 02 mm 00 08 thread and flange versions 8 Single cable 04 mm 0 16 thread and flange versions INFORMATION EH A wide range of counterweights and anchoring solutions are available For dimensional data refer to the pages that follow For installation data refer to How to attach probes to the bottom of the tank on page 23 132 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El Single probes Dimensions in mm Probes Dimensions mm L min L max m t Single rod 08 mm 1000 4000 Single rod 08 mm segmented 1000 6000 Single cable 02 mm 1000 40000 100 014 Single cable 04
13. EE E SSS i T T jo d Q B o ES Figure 3 29 Equipment needed to assemble the coaxial probe Converter and process connection HC M4x20 screws 1 screw per probe segment Lockwashers 1 pair of washers per probe segment Top quantity 1 middle quantity 1 or more and bottom quantity 1 with 1 socket set screw M5x5 segments of the signal rod PTFE spacer 1 spacer per probe segment Middle quantity 1 or more and bottom quantity 1 segments of the coaxial tube Union nut with 2 socket set screws M5x5 1 union nut per segment of the coaxial tube Tools two 7 mm open end wrenches not supplied 9 Tools two pipe Stillson wrenches not supplied Tools one 2 5 mm Allen wrench and one 2 mm Allen wrench not supplied 2868 AONO 36 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en INSTALLATION Figure 3 30 How to assemble the segmented coaxial probe part 1 CAUTION Do not attach the screw to the end of the rod segment that has a groove for the attachment ofa PTFE spacer Use a2 mm Allen wrench to attach and tighten a HC M4x20 screw at the top of each rod segment intermediary and end rod segments e Attach a PTFE spacer to the end of each rod segment that has a groove Attach a pair of lock washers at the top of each rod segment intermediary and end rod segments Assemble one of the middle rod segments with a pair of lock washers on the at
14. Standard Status Device status PV Analog Channel Saturated Configuration changed Device specific status Device failures Oscillator Frequency Failure Current Output Drift Sensor ROM error Sensor RAM error Sensor EEPROM error Converter ROM error Converter RAM error Converter EEPROM error Sensor No Signal Sensor Not Compatible Temperature Out of Range Measurement Old Sensor Voltage Error Converter Voltage Error Reference Pulse Lost Level Pulse Lost Error Interface Lost Error Overfill Error No Probe Detected Device Warning Out of Flange Lost Leve Lost Specification Warning Interface Lost Warning Overfill Warning Info First Start EpsilonR Calcul Frozen EpsilonR Value Low EpsilonR Value High Temperature out of range for HMI Toolbar Status Bar Update 148 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en APPENDIX fi 10 1 Order code Make a Selection from each column to get the full order code The characters of the order code highlighted in light grey describe the standard VF20 4 OPTIFLEX 2200 C F 2 wire loop powered Guided Radar TDR level meter Housing material 1 OPTIFLEX 2200 C Compact Aluminium housing OPTIFLEX 2200 C Compact Stainless Steel housing OPTIFLEX 2200 F Sensor Aluminium housing with Remote electronic Aluminium housing OPTIFLEX 2200 F Sensor Stainless St
15. Store and read diagnostic status information Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file is given on the DVD ROM supplied with the device You can also download it from our website 66 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en MES OPERATION amp 6 1 User modes Normal mode This mode displays measurement data For more data refer to Normal mode on page 67 Configuration mode Use this mode to view parameters commission the device create tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to supervisor menu refer to Protection of the device settings on page 83 For more data on menu items refer to Function description on page 74 6 2 Normal mode This mode shows measurement data Use the table that follows for the selection of the measurement type level distance percentage conversion and e for the selection of the measurement units Some measurement types will only be available if the device has the correct parameters entered in the configuration mode Keypad functions Button Description Function Hot key function ng Right Enter configuration mode Return Change the measurement units ng Q Escape i Down Change the measurement type Up Change the measurement type Display language will change to i G English D The display l
16. amp Cursor on the selected digit This is what you see when you select a menu item that has a value The functions of the buttons are given in the table that follows Function of buttons in menu items that have values Button Description Function i Right e Enter the menu item and see the value stored at this time e Enter the menu item configuration level to change the value Move the cursor to the next digit on the right If the cursor is on the last digit push gt again to go back to the first digit Enter Accept the value and go back to the sub menu ng Q Esc Escape i Down Decrease the digit value IF 4 Up Increase the digit value How to save settings changed in the supervisor menu menu 2 0 0 73 e When you have changed parameters in all the necessary menu items push to accept the new parameter e Push to go back to the STORE screen e The device will ask you to save or cancel your settings Push 4 or to select STORE YES or STORE NO Push to accept or reject the new settings The display goes back to Normal mode 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 73 B OPERATION 6 3 5 Function description 1 0 0 Information Info menu Menu Function Function description Selection list Default No 1 1 0 IDENT 1 1 1 SERIAL NUM The device serial nu
17. 40 572 F 1 40 barg 14 5 580 psig FKM FPM Viton only for the HT version of the 02 mm single cable probe 7 20 300 C 4 4572 F 1 40 barg 14 5 580 psig Kalrez 6375 only for the HT version of the 02 mm single cable probe 8 50 250 C 58 482 F 1 40 barg 14 5 580 psig EPDM only for the HT version of the 02 mm single cable probe oaJ Nj gt 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 149 ER APPENDIX Probe probe type material measuring range 0 Without r liquids only Single rod 08 mm 0 317 segmented 316L 1 4404 1 6 m 1 97 19 69 ft Single cable 02 mm 0 087 316 1 4401 1 40 m 1 97 131 23 ft Double rod 2x08 mm 0 317 316L 1 4404 1 4 m 1 97 13 12 ft Double cable 2x04 mm 0 167 316 1 4401 1 40 m 1 97 131 23 ft Single cable 02 mm 0 08 Hastelloy amp C220 1 40 m 1 97 131 23 ft Coax 022 mm 0 877 316L 1 4404 0 6 6 m 0 98 19 69 ft Coax 022 mm 0 87 segmented 316L 1 4404 0 6 6 m 0 98 19 69 ft Coax 022 mm 0 87 Hastelloy amp C220 0 6 6 m 0 98 19 69 ft r liquids and solids Single rod 08 mm 0 317 316L 1 4404 1 6 m 1 97 19 69 ft Single cable 04 mm 0 167 316 1 4401 liquids 1 40 m 1 97 131 23 ft solids 1 20 m 1 97 65 92 ft Probe connection without probe nm
18. French Portuguese 1 XF20010700 HMI Service tool English Russian Chinese Japanese D 1 XF20010800 Viator RS232 HART converter 1 XF20020600 Viator USB HART converter 1 XF20020700 D If the device does not have the LCD display option use this accessory to change the device configuration 160 07 2013 4000668002 HB OPTIFLEX 2200 R02 en APPENDIX fi 10 4 Glossary C Cable D Dielectric constant Direct mode Discontinuities Distance E Electromagnetic compatibility Electromagnetic field Empty space H Hazardous area Level This is a wire rope It is used as a measurement pulse guide An electrical property of the product to be measured used in TDR measurement Also known as er DK and relative permittivity This gives the strength of the measurement pulse reflected back to the device s signal converter The device sends a signal along the probe It receives the reflection of the signal from the surface of the tank contents The device uses an algorithm to convert the time it takes to receive the signal into a distance Use of this measurement mode depends on the minimum dielectric constant limit of the probe type For more data refer to 7echnical data on page 116 Refer also to TBF mode These are objects or parts of objects including the tank that are in the tank are possibly in the probe s empty space and can potentially influence the electromagnetic field a
19. Gas Air Product L Probe length 9 Tank Height Minimum distance from the probe to a metallic tank wall Coaxial probe 0 mm 07 Measurement limits dead zone in mm and inches Dead zone p 80 p 2 3 Top Bottom 5 Top Bottom mm inches mm inches mm inches mm inches Coaxial 150 5 91 0 0 200 7 87 20 0 79 Measurement limits non linearity zone in mm and inches Non linearity p 80 p 2 3 zone Top SQ Bottom Top Bottom mm inches mm inches mm inches mm inches Coaxial 0 0 50 DY 0 0 150 01 80 is s of water 2 3 is e of oil 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 127 E TECHNICAL DATA OPTIFLEX 2200 C F 8 6 Dimensions and weights Housing dimensions Figure 8 11 Housing dimensions Housing options From left to right compact converter with horizontal housing compact converter with vertical hous ing and remote converter top and probe housing bottom Process connection options From left to right threaded connection for 02 mm 0 08 single cable probe flange con nection for 2 mm 0 08 single cable probe high temperature HT threaded connection for 02 mm 0 08 single ca ble probe HT flange connection for 02
20. INSTALLATION Figure 3 32 How to assemble the segmented coaxial probe part 3 CAUTION f the lock screw Is not tight the device will not measure correctly 73 Use a 2 5 mm Allen wrench to attach and tighten a HC M5x5 screw lock screw to the bottom segment of tube 3 8 4 How to install a device with a flange connection Equipment needed Device Gasket not supplied e Wrench not supplied Figure 3 33 Flange connection 73 Make sure the flange on the nozzle is level i e Make sure that you use the applicable gasket for the flange and the process e Align the gasket correctly on the flange facing of the nozzle e Lower the probe carefully into the tank For more data on cable probes refer to How to install a cable probe in the tank on page 41 e Tighten the flange bolts Refer to local rules and regulations for the correct torque to apply to the bolts 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 39 INSTALLATION 3 8 5 How to install a device with a threaded connection Equipment needed e Device Gasket not supplied e 50mm 2 wrench not supplied Figure 3 34 Threaded connection Make sure the tank connection is level Make sure that you use the applicable gasket for the connection and the process Align the gasket correctly If the device is installed on a tank made of plastic or other non conductiv
21. and e Record parameters in these menu items A 1 4 Conversion strapping table values B 2 7 Probe Type C 1 9 Blocking Distance C 1 1 0 Tank Height Detection Delay C 3 1 Output Func tion Output 1 C 3 2 4 mA Setting Output1 and C 3 3 20 mA Setting Output 1 Push 4 x to go back to the Operating Mode Push 5 3x 4 and gt to enter the Service menu Give the password for the SERVICE menu If you do not have the password speak to the sup plier 9 Record parameters in these menu items D2 1 0 Converter Offset and D 2 3 0 Mechanical Cal ibration Ratio Push 2 x to go back to the Operating Mode XD De energize the device DD Remove the electrical cables DO Attach the signal converter cover OAO VOLO OSO 108 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F SERVICE Procedure 2 How to remove the OPTIFLEX 1300 signal converter Figure 7 7 Procedure 2 How to remove the OPTIFLEX 1300 signal converter WARNING A De energize the device and disconnect the electrical cables before you remove the signal converter 73 D Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen wrench Keep the screws for the subsequent procedure Remove the signal converter from the process connection Make sure that the gasket stays on the flange connection 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com
22. 1 5 1 Copyright and data protection The contents of this document have been created with great care Nevertheless we provide no guarantee that the contents are correct complete or up to date The contents and works in this document are subject to copyright Contributions from third parties are identified as such Reproduction processing dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and services without providing any personal data We draw your attention to the fact that data transmission over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer The manufacturer will not be liable for any damage of any kind by using it
23. 150 lb 177 300 lb 0 12 0 08 D Double cable 04 mm 0 16 G 1V2A 1 2 NPT DN50 PN4O 2 150 Lb 2 300 lb 0 24 D 0 16 D Single rod 08 mm 0 31 G 34A 34 NPT DN25 PN40 1 150 lb 177 300 lb 0 41 Q 0 28 Double rod 08 mm 0 31 G 112A 1 NPT DN50 PN4O 2 150 lb 2 300 lb 0 82 0 56 Coaxial 022 mm 0 9 G 34A 34 NPT DN25 PN4O 1 150 lb 177 300 lb 0 79 0 53 D This value does not include the weights of the counterweight orthe flange This value does not include the weight of the flange 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 137 EJ DESCRIPTION OF HART INTERFACE 9 1 General description The HART Protocol is an open digital communication protocol for industry It is free to use by anyone It is included in the software embedded in signal converters of HART compatible devices There are 2 classes of devices which support the HART Protocol operating devices and field devices There are 2 classes of operating devices Master PC supported workstations Primary Master and manual control units Secondary Master These can be used in control centres and other locations HART field devices include sensors converters and actuators Field devices include 2 wire and 4 wire devices and also intrinsically safe versions for use in hazardous areas There are 2 primary operation modes for HART compatible devices point to point mode and multi drop mode If the device is used in
24. DDs are used to integrate different devices into the Field Communicator 9 5 1 Installation CAUTION The Field Communicator cannot be used to correctly configure operate or read data from the device unless the Device Description DD file is installed System and software requirements for the Field Communicator e System card that includes the Easy Upgrade Option e Field Communicator Easy Upgrade Programming Utility e HART Device Description file For more data refer to the Field Communicator User s Manual 9 5 2 Operation INFORMATION i The Field Communicator will not give you access to the service menu A simulation is only possible for current outputs The Field Communicator and the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device display Protection of settings is the same as on the device s local display The Field Communicator always saves a complete configuration for communication with AMS For more data refer to HAR7 menu tree for Basic DD on page 142 9 6 Asset Management Solutions AMS The Asset Management Solutions Device Manager AMS is a PC program from Emerson Process Management which is designed to configure and manage HART PROFIBUS and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the AMS 9 6 1 Insta
25. E TECHNICAL DATA OPTIFLEX 2200 C F Double and coaxial probes Figure 8 15 Double and coaxial probe options D Double rod 08 mm 00 31 thread and flange versions Double cable 04 mm 00 16 thread and flange versions Coaxial 022 mm 00 9 thread and flange versions Coaxial 022 mm 00 9 segmented version INFORMATION E A wide range of counterweights and anchoring solutions are available For dimensional data refer to the pages that follow For installation data refer to How to attach probes to the bottom of the tank on page 23 Double probes Dimensions in mm Probes Dimensions mm L min L max q t Double rod 8 mm 1000 D 4000 25 Double cable 04 mm 1000 D 40000 60 038 Coaxial 022 mm 600 D 6000 Coaxial 022 mm segmented 600 D 6000 28 D A shorter probe length is available on request Refer to the end of this section for data about all the probe end options 9 A device with this probe option must be assembled on site For the assembly procedure coaxial probe in the Installation chapter Double probes Dimensions in inches refer to How to assemble the segmented Probes Dimensions inches L min L max q t Double rod 60 31 39 D 158 1 0 Double cable 00 16 39 D 1575 2 4 01 5 Coaxial 00 9 24 D 236 Coaxial 00 9 segmented 240 236
26. Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 0 203 301 0 Fax 49 0 203 301 10389 info dkrohne de The current list of all KROHNE contacts and addresses can be found at www krohne com
27. Tank Height Time Constant Probe Length Blocking Distance Length Unit HART Volume Unit HART Signal Output Function Output Range PV URV PV LRV Output Error Delay Current Output Calibration D Application Tracing Velocity Auto product epsilon R Epsilon R gas Epsilon R product Watch Pulses Level Threshold Probe End Threshold 2 Display Language Display Length Unit Display Volume Unit Conversion Table Input Table Delete Table Reset Warm start function to restart the device Factory Reset Reset Configuration Changed Flag 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 147 EJ DESCRIPTION OF HART INTERFACE Access rights Access levelPd Method Login Method Entry Code HART Variables 1 Poll addr 2 Tag 3 Hardware revP 4 Software revF 5 Descriptor 6 Date 7 Message 8 Manufacturer 9 Model 4 Dev id 4 Universal id 4 Fld dev rev 4 Num req preams 4 Num resp preams P Write protect Production number Final asmbly num PV is SV is TV is QV is D Current Output Calibration is available only if the service password is used Use Watch Pulses to monitor the amplitude of the measured pulses View Menu Measurements Measurements Level Value Distance Value Output Level value Loop curent Range Yt diagram Diag Service
28. The level is in the blocking distance There is a risk that the product will overflow and or cover the device Remove some of the product until the level is below the blocking distance ERR 205 Internal Communication The device s hardware or software is defective The converter cannot transmit signals to or receive signals from the probe electronics De energize the device Make sure that the signal cable engages in the terminal and the screw connection is tight Energize the device If the problem continues replace the signal converter For more data refer to How to turn or remove the signal converter on page 43 ERR 206 No sensor detected The device s hardware is defective Replace the signal converter For more data refer to How to turn or remove the signal converter on page 43 ERR 207 Sensor memory failure The device s hardware is defective Replace the signal converter For more data refer to How to turn or remove the signal converter on page 43 ERR 208 Oscillator Frequency The device s hardware is defective Replace the signal converter For more data refer to How to turn or remove the signal converter on page 43 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 95 B OPERATION Error Error Message Statusmarker Cause Corrective action code shown ERR 209 Sensor not 1 The software version of the Go to menu
29. measurement threshold to set the threshold for the reflection on the surface of the liquid or solids TBF mode only 2 5 9 PROBE END TH probe end threshold to set the threshold for the reflection on the end of the probe If the device operates in TBF mode or must calculate the e of the product there must be a good probe end signal The user can do a check of the signal amplitude after reflection on the surface of the liquid or solids 2 5 6 MEAS AMP measured pulse amplitude This is the signal amplitude after reflection on the liquid or solids in the tank compared with the reference pulse amplitude It is measured in thousandths 1 1000 of the reference pulse amplitude value 1000 The device measures the distance from the process connection to the level signal and the signal amplitude The signal converter then does a mathematical conversion that agrees with a law of signal attenuation to show the signal amplitude at a standard distance of 1 m 3 3 ft from the process connection This value helps you to set the measurement threshold in menu item 2 5 7 MEAS THRESH 2 5 8 PROBE END AMP probe end amplitude This is the signal amplitude after reflection on the probe end compared with the reference pulse amplitude This value is measured in thousandths 1 1000 of the reference pulse amplitude value 1000 The device measures the distance from the process connection to the level signal and the signal amplitude The sig
30. o mU om uojco n Es o B K Probe connection 316L 1 4404 for single rod or single cable probe probe not included not available for single cable 02 mm 0 087 L Probe connection 316L 1 4404 for double rod or double cable probe probe not included Probe end probe end type material probe 0 Without 1 Counterweight 014 x 100 mm 0 55 x 3 94 316L 1 4404 Single cable 02 mm 0 087 F Counterweight 014 x 100 mm 0 55 x 3 94 Hastelloy C220 Single cable 02 mm 0 08 2 Counterweight 020 x 100 mm 0 79 x 3 947 316L 1 4404 Single cable 04 mm 0 167 5 Counterweight 038 x 60 mm 1 5 x 2 36 316L 1 4404 Double cable 04 mm 0 167 Chuck 316L 1 4404 Single cable 04 mm 0 167 Crimped end 316L 1 4404 Single cable 4 mm 0 167 Open end 316L 1 4404 Single cable 04 mm 0 167 Turnbuckle 316L 1 4404 Single double cable 04 mm 0 167 Threaded end 316L 1 4404 Single double cable 04 mm 0 167 Process connection size pressure rating flange finish 0 0 0 Without Threaded ISO 228 bin olw C P 0 G 20 DIP 0 G A EJ PI0JGT1AG G P 0 G1VeA 150 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en APPENDIX fii Threaded ASME B1 20 1 C B 0 NPTF B1 20 3 D
31. 1 1 0 IDENT in compatible sensor is not compatible with the Configuration mode Record the software version of the signal version numbers of the device converter software given in menu items 1 1 2 1 1 3 and 1 1 4 Give this 1 Defective wiring data to the supplier ERR 210 Empty 2 4 The level is in the bottom dead Add some of the product until zone There isa risk that the tank the level is above the bottom is empty dead zone INFORMATION d In 4 0 0 MASTER menu the type of error shown for error codes 102 201 and 203 can be changed from Error to Warning the NE 107 status signal changes from Failure to Out of specification For more data speak to the supplier 96 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F SERVICE 7 1 Periodic maintenance No maintenance is necessary WARNING N Do not use bleach to clean the signal converter 7 2 Keep the device clean 73 Obey these instructions Keep the thread of the terminal compartment cover clean e f dirt collects on the device clean it 7 3 How to replace device components 7 3 1 Service warranty WARNING N Only approved personnel can do an inspection of the device and repairs If you find a problem send the device back to the supplier for inspection and or repairs INFORMATION E The converter housing compact or remote version can be detached from the process connection assembly un
32. 109 SERVICE OPTIFLEX 2200 C F gt E T me Procedure 3 How to attach the OPTIFLEX 2200 signal converter Figure 7 8 Procedure 3 How to attach the OPTIFLEX 2200 signal converter INFORMATION f the OPTIFLEX 1300 was made after 2009 do not do steps 7 thru 2 D Put the adaptor on the process connection Make sure that the adaptor fully engages in the mating part Attach and tighten the socket head screw with a 5 mm Allen wrench Put the OPTIFLEX 2200 signal converter on the adaptor Make sure that the signal converter fully engages in the mating part adaptor Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench INFORMATION The adaptor is available as a spare part Send an order for this part only or for the OPTIFLEX 2200 signal converter with the adaptor attached For the order code refer to Order code on page 149 INFORMATION The procedure that follows calibrates the new device You must have 2 reference points levels in the tank given by a different measurement solution an approved level meter or indicator These points are identified as reference point 1 R1 and reference point 2 R2 R1 is the point where the tank is approximately 20 full R2 is the point where the tank is approximately 80 full 110 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 SERVICE i 73 Procedure 4 How to calculate the mechanical calibration
33. 150 C 58 302 F Process connection Stainless steel 1 4404 316L Hastelloy C 22 2 4602 Process connections Thread For more data on options refer to Order code on page 149 Flange For more data on options refer to Order code on page 149 D These values are correct when the Dynamic Parasite Rejection DPR function is on The DPR function is set to on at the factory Kalrez8 is a registered trademark of DuPont Performance Elastomers L L C 120 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El Double rod 2x 08 mm 0 31 Coaxial 022 mm 0 9 Double cable 2x 04 mm 0 16 Measuring system Application Liquids Measuring range 1 40 m 3 3 131 ft 1 4 m 3 3 13 1 ft 1 6 m 3 3 19 7 ft Dead zone This depends on the type of probe For more data refer to Measurement limits in this chapter D Measuring accuracy Accuracy in direct mode Standard 10 mm 0 4 when distance x 10 m 33 ft 0 1 of measured distance when distance gt 10 m 33 ft Optional 3 mm 0 1 when distance x 10 m 33 ft 0 03 of measured distance when distance gt 10 m 33 ft Accuracy in TBF mode 20 mm 0 8 Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Maximum rate of change at 4 mA 10 m min 32 8 ft min Op
34. 2200 C F INSTALLATION 9 Make sure the wall support is correctly attached to the wall 3 8 9 How to turn or remove the signal converter The converter turns 360 The converter can be removed from the process connection assembly under process conditions Figure 3 39 How to turn or remove the signal converter D Tool 5 mm Allen wrench not supplied for the lock screw on the signal converter Cover for the coaxial hole on top of the process connection assembly CAUTION Do not loosen the 4 socket head screws on the process connection assembly f you remove the housing put a cover on the the coaxial hole on top of the process connection assembly When the housing is attached to the process connection assembly tighten the lock screw with the 5 mm Allen wrench 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 43 INSTALLATION 3 8 10 How to attach the weather protection to the device The device and the weather protection option are supplied disassambled in the same box You must attach the weather protection when you install the device Figure 3 40 Equipment needed D Device Weather protection option 2 butterfly screws and spring washers The manufacturer attaches these parts to the device before delivery www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en 44 OPTIFLEX 2200 C F INSTALLATION Figure 3 41 Installation of the weath
35. 9 10 2 AMS menu tree details for settings Measurements Level Fd Distance R4 Volume Mass Flow Pd Ullage Volume Mass Flow Pd Analog Output Analog Output Value P PV Percent of Range Pd Device Diagnostics Overview Primary variable out of limits Non primary variable out of limits Primary variable analog output saturated Primary variable analog output fixed Cold Start Configuration changed Field device malfunction Fatal Errors Converter EEPROM error Converter RAM error Converter ROM error Sensor EEPROM error Sensor RAM error Sensor ROM error Current output drift Oscillator frequency fail Converter Voltage error Sensor Voltage error Measurement old Communicat Error Temperature out of range Sensor not compatible Sensor processing failure Reference pulse lost Level pulse lost error Interface Lost error Overfill error Tank empty error Warnings Maintenance required Flange lost Reference position outside range Audio signal offset outside range Temperature below 35 C Temperature above 75 C Automatic probe length invalid Warnings Out of specifications Temperature out of range warning Level lost warning Overfill warning Tank empty warning Warnings Function check Local operation on the device Information Epsilon R calcul frozen Epsilon R value low Epsilon R value high Tempera
36. Device DTM must be installed in the Field Device Tool Container This msi file is given on the DVD ROM supplied with the device You can also download the file from our website For installation and configuration data refer to the documentation that is supplied with the Device DTM on the DVD ROM or in the Downloads section of the website 9 7 2 Operation The DTM and the device s local display use almost the same procedures to operate the signal converter For more data refer to Operation on page 67 9 8 Process Device Manager PDM The Process Device Manager PDM is a Siemens PC program designed to configure HART and PROFIBUS devices Device Descriptions DDs are used to integrate different devices into the PDM 9 8 1 Installation Install Device Description files supplied in the Device Install HART PDM folder This is necessary for each type of field device that is used with SIMATIC PDM This folder is available for download from the website or on the DVD ROM supplied with the device If you use PDM version 5 2 refer to PDM manual section 11 1 Install device Integrate device into SIMATIC PDM with Device Install If you use PDM version 6 0 refer to PDM manual section 13 Integrating devices 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 141 EJ DESCRIPTION OF HART INTERFACE For more data refer to readme txt You can find this file in the Installation Kit 9 8 2 Operation INFORMATION Fo
37. EMC EMC Directives 2004 108 EC in conjunction with EN 61326 1 2006 The device agrees with this standard if the time constant 2 3 seconds and the device has a coaxial probe or the device has a single double probe that is installed in a metallic tank For more data refer to Electromagnetic compatibility on page 8 SIL 2 approved devices agree with EN 61326 3 1 2006 and EN 61326 3 2 2006 NAMUR NAMUR NE 21 Electromagnetic Compatibility EMC of Industrial Process and Laboratory Control Equipment NAMUR NE 43 Standardization of the Signal Level for the Failure Information of Digital Transmitters NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing Devices with Digital Electronics NAMUR NE 107 Self Monitoring and Diagnosis of Field Devices CRN This certification is applicable for all Canadian provinces and territories For more data refer to the website Construction code On request NACE MRO175 ISO 15156 NACE MRO0103 D HARTG is a registered trademark of the HART Communication Foundation Only the 3 6 mA error signal is applicable to SIL approved devices 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 119 E TECHNICAL DATA Probe options Single cable Single cable Single rod 02 mm 0 08 04 mm 0 16 08 mm 0 31 Measuring system Application Liquids Liquids and solids Measuring range 1 40 m 3 3 131 ft Liquids 1 6 m 3 3 19 7 ft 1 4
38. ET rr ec 114 8 Technical data 115 8 1 Measuring pririciple ce rete E xb Rr E 115 8 2 Kruger aor uM T 116 8 3 Minimum power supply voltage ssssssssssseseeeeeeene eene ener 122 8 4 Pressure flange temperature graph for probe selection sss 123 8 9 Meas rement UMI cq 125 8 6 DIMENSIONS and WEIGHTS ciere e E e a x eed Pad La UE Re d dde dd 128 9 Description of HART interface 138 9 1 General description sssssssssssssssssssssene eene eene nenne enne nrnn rennen nere nnn 138 9 2 Software descEIptlOTi z iore RR RERO FEAR RU ER I E AEGEE 138 Ves Teo E In 5 NRENEm U TMTMM 139 9 3 1 Point to Point connection analogue digital mode sss 139 9 3 2 Multi Drop connection 2 wire connection esssssssseseeeeneneneen enne 139 9 4 HART device variables ossucdaccici rbi trt e tmaortas bx ccc tnihi 139 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com m CONTENTS 9 5 Field Communicator 375 475 FC 375 475 cori ccssebvescnts chentasseiecisbedelat Chas tcc tapete 140 POM EESTI EE 140 9 5 2 OperatiO Mesei E e EE Rate a eeaeee Ea ipte ettrd eea Eiei 140 9 6 Asset Management Solutions AMS ccccccccssssecsecsecesseseeceecsecsecsecsaesseeseeseseeteaeenees 140 oS EU ESL LL DIST E E E DETECTOR 140 2 0 2 Operati Miesse e a mL DLL Leu uMu EL LR eL e tes 141 9 6 3 Parameter for the basic configuration
39. Procedure 4 How to calculate the mechanical calibration speed and the measurement offset OPTIFLEX 2200 D Install the device on the tank 2 Energize the device Make sure that the display screen shows Distance measurements The device is in operation and in normal mode It will not measure correctly until it is correctly calibrated Change the level to R1 Record D1 the distance shown on the display screen of the device Change the level to R2 Record D2 the distance shown on the display screen of the device Calculate the ratio A A D2 D1 R2 R1 Calculate the new mechanical calibration speed New mechanical calibration speed OPTIFLEX 2200 Old calibration factor BM 102 x A 9 Calculate the offset B B D1 Ax R1 Calculate the new measurement offset New measurement offset OPTIFLEX 2200 Old converter offset BM 102 x A 96066609 Procedure 5 How to set the mechanical calibration speed and the measurement offset OPTIFLEX 2200 D Energize the device gt Thedevice is in operation and in normal mode It will not measure correctly until new values are set in menu items 3 1 4 OFFSET MEAS Measurement Offset and 3 1 6 M CAL SPEED Mechanical Calibration Speed Push gt 2 x 4 and gt to go to the SERVICE menu 3 0 0 9 Give the password for the SERVICE menu If you do not have the password speak to the sup plier Push gt and 3 x 4 to go to menu item 3 1 4 OFFSET ME
40. Push 2 x gt to look at the error list Push 4 or w for the selection of an error Theerror record gives the number of times the error occurred and the time since the last error message INFORMATION E The time since the error occurred is measured in Days D Hours H Minutes and Seconds t only includes the time when the device is energized The error is saved in the memory of the device when it is de energized The counter continues when the device is energized again 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 93 B OPERATION Description of errors and corrective actions Error code Error Message Status marker shown Cause Corrective action Back end errors ERR 100 Device reset The device detected an internal error watchdog timer issue Record the data that is in menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu Speak to the supplier ERR 101 Current output drift The current output is not calibrated Speak to the supplier to get the calibration procedure Hardware error Replace the device ERR 102 Temperature out of range The ambient temperature is outside the given range This can cause loss or corruption of data Measure the ambient temperature De energize the device until the ambient temperature is back in the given range If the temperature does not stay in the correct range make sur
41. R02 en www krohne com 41 INSTALLATION 3 8 7 Recommendations for pits and tanks made of non conductive materials 73 If you have a device with a single rod or a single cable probe and a thread connection obey these instructions e Put a metal sheet between the device and the process connection 9 It must have a diameter greater than 200 mm 8 Make sure that the metal sheet is in contact with the thread stop on the device We recommend that you use DN2200 28 for flange connections If you have a device with a double rod double cable or coaxial probe you can ignore these instructions Figure 3 37 Installation in a non metallic tank or pit with a thread connection D Non metallic plastic tank or pit Metal sheet 2200 mm 8 CAUTION AN When the device Is installed make sure that the tank roof has no deformation 3 8 8 Wall support for the remote version wc WWW a Ae A aa J a l DE 4 ppm Figure 3 38 Wall support for the remote version attached to the remote converter 73 D Use marks on the wall to help you put the wall support in the correct position For more data refer to Dimensions and weights on page 128 2 Use equipement and tools that agree with health and safety regulations and good engineering practice 42 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX
42. Remote version E Terminals for electrical installation Figure 4 5 Terminals for electrical installation D Grounding terminal in the housing if the electrical cable is shielded Current output 9 Current output amp Location of the external grounding terminal on the wall support INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communication CAUTION e Use the applicable electrical cables with the cable glands Make sure that the power supply does not have a current more than 5A or that there is 5 A rated fuse in the electrical circuit that energizes the device e Make sure that the polarity of the power supply is correct If the polarity is incorrect you will not cause damage to the device but the device will not operate 50 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F ELECTRICAL CONNECTIONS For more electrical installation data refer to Compact version on page 48 4 3 Remote device data 4 3 1 Requirements for signal cables supplied by the customer AA DANGER An Ex approved signal cable is supplied by the manufacturer with devices for hazardous locations Use of this signal cable is mandatory Non Ex devices only The signal cable is an option for non Ex devices If the signal cable is not supplied by the device manufacturer the cable must have
43. Sensor EEPROM 1 ERR 207 Error Sensor RAM 1 ERR 207 Error Sensor ROM 1 ERR 208 Error Oscillator Frequency 3 ERR 209 Error Sensor Not compatible 2 4 ERR210 Error Empty WY Function The device operates correctly but check the measured value is incorrect This fault message is only temporary This symbol is shown when the user configures the device with the DTM or a HART Communicator A Out of It is possible that the measured 4 Warning Peak Lost specification value is unstable if the operating conditions do not agree with the 4 Warning Overfill device specification Warning Empty 4 Warning Temperature out of range If an Out of specification status symbol is shown refer to menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu for more data For data on errors error records and error codes refer to Error handling on page 93 92 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 OPERATION H 6 5 2 Error handling TANK 01 2 N 10 3T 0002D 18H 16 43 Figure 6 10 Error record data D Error code for the error Number of times the error occurred Time since the last error record 2 days 18 hours 16 minutes and 43 seconds shown in this example 73 How to find an error record Push to enter configuration mode from normal mode e Push gt 2x 4 and gt to go to menu item 1 3 1 ERROR RECORD e
44. Ston Lton m cm mm in ft m3 L gal Imp ft3 bbl EPSILON R The dielectric constant of the contents of the tank An electrical property of the liquid or solid contents of the tank Also known as DK and relative permittivity This gives the strength of the measurement pulse reflection This data is shown if the menu item AUTO Er CALC 2 5 2 is used to calculate the dielectric constant value OUTPUT I mA The current output of the device mA OUTPUT I 96 The percentage of the current output 096 4 mA 100 20 mA 68 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S071 OPERATION H 6 3 Configuration mode 6 3 1 General notes i Change the settings of your device in Configuration mode Data about the menus is given on page 74 You can e Use the 1 0 0 INFORMATION menu to read settings device software versions and error records For more data about the Information menu refer to Table 1 Info e Use the 2 0 0 SUPERVISOR menu to commission the device to run diagnostic tests set up a conversion table for volume or mass measurement change critical parameters for difficult process conditions reset the device and change basic parameters tank height etc output settings HART Address etc For more data about the Supervisor menu refer to Table 2 Supervisor INFORMATION It is not possible to enter the 3 0 0 SERVICE and 4 0 0 MASTER menus These me
45. Supervisor Normal User 3 Service 3 Method Entry Code 5 HART variables 1 Poll addr 2 Tag 3 Hardware rev 4 Software rev 4 5 Descriptor 6 Date 7 Message 8 Manufacturer 9 Model Dev id Universal id 4 Fld dev rev Num req preams Num resp preams Write protect Production number Final asmbly num PV is SV is TV is QV is 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 143 EI DESCRIPTION OF HART INTERFACE 9 10 HART menu tree for AMS Abbreviations of the following tables e OP Optional depending on device version and configuration e Rd Read only e Cust Custody lock protection e Loc ocaL AMS affects only AMS views 9 10 1 Overview AMS menu tree positions in menu tree Process variables Measurements Analog Output Device Diagnostics Overview Fatal Errors Warnings Maintenance required Warnings Out of specifications Warnings Function check Methods Access Right Tests Calibrate Threshold Settings Conversion Table Master reset Configure Setup Basic Setup Basic Parameters Local Display Application Analog Output Output Functions Output 1 Units Device HART ID Conversion table 144 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en Process Variables DESCRIPTION OF HART INTERFACE
46. and output Measured variable Time between the emitted and received signal Current output HART Output signal 4 20 mA HART or 3 8 20 5 mA acc to NAMUR NE 43 D Resolution 3 pA Temperature drift analog Typically 50 ppm K Temperature drift digital Max 15 mm for the full temperature range Error signal options High 22 mA Low 3 6 mA acc to NAMUR NE 43 Hold frozen value not available if the output agrees with NAMUR NE 43 PROFIBUS PA Type PROFIBUS MDP interface that agrees with IEC 61158 2 with 31 25 kbit s voltage mode MDP Manchester Coded Bus Powered Function blocks 1 x Physical Block 1 x Level Transducer Block 4 x Analog Input Function Blocks Device power supply 9 32 VDC bus powered no additional power supply required Polarity sensitivity No Basic current 15 mA FOUNDATION fieldbus Type Physical layer FOUNDATION fieldbus protocol that agrees with IEC 61158 2 and FISCO model Communication standard H1 ITK version 6 1 Function blocks 1 x Resource Block RB 3 x Transducer Blocks TB 3 x Analog Input Blocks Al 1 x Proportional Integral Derivative Block PID Analog Input Block 30 ms Proportional Integral Derivative Block 40 ms Device power supply Not intrinsically safe 9 32 VDC Intrinsically safe 9 24 VDC Basic current 14mA Maximum error
47. connection and probe The applicable adaptor for the process connection You can send an order for this part only or for the OPTIFLEX 2200 signal converter with the adaptor attached For the order code refer to Order code on page 149 e Handbooks for all devices Option Workstation not supplied with PACTware and DTM installed Option PACTware supplement if a workstation is used to set up and monitor the device e Option HART handheld terminal not supplied CAUTION Make sure that you also record device configuration data This data includes basic configuration tank height blocking distance etc output application display and strapping table converter offset and mechanical calibration ratio data You can find this data in the Supervisor and Service menus f you do not have the password for the SERVICE menu speak to the supplier INFORMATION i You can see the device settings on the display screen lif your device has this option at a workstation with PACTware software or with a HART Handheld Terminal For more data about the software refer to the PACTware supplement or PACTware embedded Help for each device ge Procedure 1 Record the parameters OPTIFLEX 1300 TDR level meters Record the probe type and probe length Energize the device The device is in operation and in Normal Mode Push gt a and gt to enter Configuration Mode 2 0 0 SUPERVISOR Enter the password Push gt a gt
48. current 20 5 mA basic current error current 14 mA 6 5 mA Polarity sensitivity No Minimum cycle time 250 ms Output data Level distance ullage conversion level conversion Input data None Error current FDE Typically 0 mA FDE Fault Disconnection Electronic Link Master function Supported Display and user interface User interface options LCD display 128 x 64 pixels in 8 step greyscale with 4 button keypad Languages 9 languages are available English German French Italian Spanish Portuguese Japanese Chinese simplified and Russian Approvals and certification CE This device fulfils the statutory requirements of the EC directives The manufacturer certifies successful testing of the product by applying the CE mark Vibration resistance EN 60721 3 4 1 9 Hz 3 mm 10 200 Hz 1g 10g shock Yasinus 11 ms 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 117 EI TECHNICAL DATA Explosion protection ATEX Ex ia or Ex d Compact version DEKRA TIATEXOTGG X Il 1 2 G 2 G Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb I 1 2 D 2 D Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db IP6X II 1 2 6 2 G Ex d ia IIC T6 T2 Ga Gb or Ex d ia IIC T6 T2 Gb I 1 2 D 2 D Ex ia tb IIIC T90 C Da Db or Ex ia tb IIIC T90 C Db IP6X Remote version transmitter Il 2 G Ex ia ia Ga IIC T6 T4 Gb lI 2 D Ex
49. data in these areas e Surfaces with curves Sudden changes in the cross section Refer also to the illustration that follows Figure 6 6 A plot of points for a volume or mass table D Tank with reference points Tank model with plotted points 86 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 OPERATION amp 73 How to delete a volume or mass table Enter the supervisor menu e Push 7 x 4 gt and 4 to go to 2 8 2 DELETE TABLE e Push gt and 4 to set the parameter to YES e Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push 9 The device will delete the data for the strapping table and go back to normal mode The CONVERSION and ULLAGE CONV data are not available in normal mode 6 4 8 Thresholds and parasitic signals General notes The low power electromagnetic signal from the device goes down the probe The surface of the liquid or solids and objects in the tank make reflections These reflections go back up the probe to the signal converter The signal converter changes the reflections into voltage amplitudes Reflections from objects in the tanks are interference signals parasitic signals How thresholds work Thresholds let the device ignore reflections with small amplitudes and monitor changes in level The device uses the menu items that follow Direct mode only 2 5 7 MEAS THRESH
50. download the Device Description DD file from the website It is also supplied on the DVD ROM delivered with the device e A connection to a HART Field Communicator You can download the Device Description DD file from the website It is also supplied on the DVD ROM delivered with the device 62 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en START UP Hi 5 3 Digital display screen 5 3 1 Local display screen layout AQ TANK 01 2 DISTANCE 0 mmo Figure 5 1 Local display screen layout in Normal mode D Current output percentage bar graph and text only shown if the current output function is the same as the mea surement on the screen in normal mode Measurement type in this example distance Device status NE 107 symbols Device tag name Updated measurement data symbol the symbol flashes each time the measurement data is updated Measurement value and units Device status markers Keypad buttons refer to the table in the section that follows e8G6e60o60 9 The current output percentage is only shown if the measurement type refer to item in the illustration is the same as the output function The parameter is set in menu item 2 4 1 OUTPUT FUNC For example if the output function is set to Level and the device shows Level measurements in normal mode the bar graph and value is shown refer to item in the illustration 07 2013 40006
51. example too many parasite signals you can increase the threshold This value is measured in thousandths 1 1000 A threshold of 100 is equivalent to 10 of the amplitude of the reference pulse at a distance of 1 m 3 3 ft from the thread stop For more data refer to 7hresholds and parasitic signals on page 87 min max 0 to 1000 60 2 5 8 PROBE END AMP Probe end pulse amplitude This is the amplitude of the signal after reflection at the bottom of the probe compared with the amplitude of the reference pulse This value helps you to set the measurement threshold in menu item 2 5 9 PROBE END AMP For more data refer to 7hresholds and parasitic signals on page 87 2 5 9 PROBE END TH Probe end threshold For measurement in TBF mode If it is difficult to identify the probe end signal for example too many parasite signals you can increase the threshold of the signal A threshold of 100 is equivalent to 1096 of the amplitude of the reference pulse at a distance of 1 m 3 3 ft from the thread stop For more data refer to 7hresholds and parasitic signals on page 87 min max 0 to 1000 50 2 6 0 COMMUNICATION 2 6 1 HART ADDRESS Any HART address greater than 0 will activate HART multidrop mode The current output stays constant at 4 mA If 2 6 1 HART ADDRESS is set to 0 the device will operate in point to point mode min max 0 15 07 201
52. firmware in electronic equipment assemblies It gives data on the type of changes made and the effect that changes have on compatibility Data about software revisions is shown in menu 1 1 0 IDENT For more data refer to Function description on page 74 If it is not possible to refer to the device menu record the serial number of the device given on the device nameplate and speak to the supplier Release date Printed circuit Firmware Harware Changes and Documentation assembly revision revision compatibility 2012 06 18 Converter 1 06 02 4000342401k HB OPTIFLEX 2200 R01 Sensor 1 21 02 40003570010 MEn EP MERER AAU eee HMI LCD display option 1 00 02 4000487601m 1 2 Intended use d CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator INFORMATION The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose This TDR level transmitter measures distance level mass and volume of liquids pastes slurries granulates and powders It can be installed on tanks silos and open pits 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com Ei SAFETY INSTRUCTIONS 1 3 Certification DANGER A For devices used in hazardous areas additional safety notes apply please refer t
53. for PDM Abbreviations of the following tables e OP Optional depending on device version and configuration e Rd Read only e Cust Custody Lock protection e Loc Local PDM affects only PDM views 9 11 1 Overview PDM menu tree positions in menu tree Overview Menu Device Communication Path Download To Device Upload To PG PC Update Diagnosis Status Configuration and Test Access Rights watch status Overview Menu View Measurements Level Value Distance Value Yt diagram Diag Service Toolbar Status Bar Update 146 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en DESCRIPTION OF HART INTERFACE EJ Overview PDM parameters Configuration and Test Info Identification Output Supervisor Test Basic Parameters Signal Output Application Display Conversion Table Reset Access rights HART variables 9 11 2 PDM menu tree details for settings Device Menu Communication Path Downoad To Device Upload To PG PC Update Diagnosis Status Configuration and Test Info Identification Serial Number Fd Converter Firmware version Sensor Firmware version HMI Firmware version 4 Output Function IF Output Range PV URVR PV LRVP Output Error Delay 4 Supervisor Test Test Basic Parameters
54. gt to change the position of the cursor setting 0 limit in the tank Refer to the SCALE 4 mA wo dacresse iievalusor alto illustrations that follow Illustration shows the settings for level Illustration Qo 0000 increase the value to confirm shows the settings for distance VMI 2 SCALE 20 mA 3350 to change Scale 20 mA to change the position of the cursor w to decrease the value or 4 to increase the value to confirm Use this step to give the 20 mA output setting 10096 limit in the tank Refer to the illustrations that follow Illustration Q shows the settings for level Illustration shows the settings for distance VMI 2 ERROR DELAY 10 S a or for the selection of the error delay 0 s 10 s 20 s 30s 1 mn 2 mn 5 mn or 15 mn to confirm The time after which the current output changes to an error value The error value shows that there is a measurement error TANK 01 TAG NAME HANK 01 to change the tag name to change the position of the cursor to decrease the alphanumeric value A B 1 2 or a to increase the alphanumeric value to confirm VMI 2 46 0 STORE NO 2 x to confirm a or v for the selection of the save option STORE NO or STORE YES to confirm Set to STORE YES to save and use the data Set to STO
55. hole install the device in a recess Figure 3 10 Installation on a concrete roof 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 21 INSTALLATION 3 6 Installation recommendations for liquids 3 6 1 General requirements Figure 3 11 Installation recommendations for liquids D The electromagnetic EM field generated by the device It has a radius of Rmin Make sure that the EM field is clear of objects and product flow Refer to the table that follows If there are too many objects in the tank install a bypass chamber or stilling well amp Keep the probe straight If the probe is too long shorten the probe length Make sure that the device is configured with the new probe length For more data on the procedure refer to How to decrease the length of probes on page 89 Empty space Refer to the table that follows Clearance between the probe and other objects in the tank Probe type Empty space radius Rmin around the probe mm inches Coaxial 0 Double rod cable 100 4 Single rod cable 300 12 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en 22 OPTIFLEX 2200 C F INSTALLATION 3 6 2 How to attach probes to the bottom of the tank If the liquid is agitated or turbulent you can attach the probe to the bottom of the tank The procedure to attach the probe depends on the type of probe used CAUTION Keep the probe straight
56. ia ia Da IIIC T90 C Db II 2 G Ex d ia ia Ga IIC T6 T4 Gb lII 2 D Ex ia tb ia Da IIIC T90 C Db Remote version sensor II 1 2 G Ex ia IIC T6 T2 Ga Gb Il 1 2 D Ex ia IIIC T90 C Da Db I 1 2 G Ex ia IIC T6 T2 Gb Il 1 2 D Ex ia IIIC T90 C Db ATEX Ex ic Compact version PERRA TSATEAUUS TIA I 3 G Ex ic IIC T6 T2 Gc I 3 D Ex ic IIIC T90 C Dc Remote version transmitter I 3 G Ex ic ic IIC T6 T4 Gc I 3 D Ex ic ic IIC T90 C Dc Remote version sensor I 3 G Ex ic IIC T6 T2 Gc I 3 D Ex ic IIIC T90 C Dc IECEx Compact version d Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb or Ex ic IIC T6 T2 Gc Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db or Ex ic IIIC T90 C Dc Ex d ia IIC T6 T2 or Ex d ia IIIC T6 T2 Gb Ex ia tb IIIC T90 C Da Db or Ex ia tb IIIC T90 C Db Remote version transmitter Ex ia ia Ga IIC T6 T4 Gb or Ex ic IIC T6 T4 Gc Ex ia ia Da IIIC T90 C Db or Ex ic ic IIIC T90 C Dc Ex d ia ia Ga IIC T6 T4 Gb Ex ia tb ia Da IIIC T90 C Db Remote version sensor Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb or Ex ic IIC T6 T2 Gc Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db or Ex ic IIIC T90 C Dc 118 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El cFMus Dual Seal approved for 4 20 mA HART
57. iris cenis canta ciae atin eens laces Ce ia Ce ais n dni euis 85 6 4 7 How to configure the device to measure volume or mass ssssee 85 6 4 8 Thresholds and parasitic signals nene nnne 87 6 4 9 How to decrease the length of probes eene enne 89 6 9 Status and error messag6s sitio etenim sateen a essere en edite exit usu TRU e PuaE 90 6 5 1 Device status markers eene tnnt nennen en nnn nnn 90 6 5 2 Errof handling m 93 7 Service 97 TT Periodic VANS TMOG isisi aiia anai A Su ca De aa ut tot bus EE 97 7 2 Keep the device Cl a neso E EE EE EE E EEE EEEE 97 7 3 How to replace device components ceccecceceseeceeceeeeeceeeeeeeeceeeceeeeseeeneceeeeeeeesnseeeeeeeeees 97 7 3 1 Servic War aNty sosregions essnee tor eae E REDE QI D 97 7 3 2 Replacement of the BM 100 signal converter sssssssssss seen 98 7 3 3 Replacement of the BM 102 signal converter sssssssssssssseeeees 104 7 3 4 Replacement of the OPTIFLEX 1300 signal converter ssssssssseseee 108 7 4 Availability of services ssssssssssssssseesenee enne nennen nemen nennen nnn enn nennen nn nnn 112 7 5 Returning the device to the manufacturer sssssssssssseeeeeeeneeen nne 112 7 5 1 General nfOrtriatlori 2 eere eiue tach tte gute cana eae gre don praebe EE agone na e Ro ora ge aou 112 7 5 2 Form for copying to accompany a returned device sss 113 Tele Ta Mem
58. meter e OPTIFLEX 2200 signal converter without process connection and probe The applicable adaptor for the process connection You can send an order for this part only or for the OPTIFLEX 2200 signal converter with the adaptor attached For the order code refer to Order code on page 149 e Handbooks for all devices e Option Workstation not supplied with PACTware and DTM installed Option PACTware supplement if a workstation is used to set up and monitor the device e Option HART handheld terminal not supplied CAUTION Make sure that you also record device configuration data This data includes basic configuration tank height blocking distance etc output application display strapping table mechanical calibration ratio and converter offset data You can find this data in Configuration mode The mechanical calibration speed and offset values are in the SERVICE menu lf you do not have the password for the SERVICE menu speak to the supplier INFORMATION i You can see the device settings on the display screen lif your device has this option at a workstation with PC STAR software or with a HART handheld terminal For more data about the software refer to the BM 100 handbook 73 Procedure 1 Record the parameters D Record the probe type and probe length If you use the Hall effect sensors it is unnecessary to remove the front cover of the signal converter Use the supplied magnet to push the buttons If yo
59. mm 0 08 single cable probe flange connection for other probes threaded connection for other probes Probe options From left to right 02 mm 0 08 single cable probe 04 mm 0 16 single cable probe single rod sin gle piece or segmented probe double rod probe 4 mm 0 16 double cable probe and coaxial single piece or seg mented probe INFORMATION E All housing covers have bayonet connectors unless it is an explosion proof XP Ex d approved device The terminal compartment cover for explosion proof devices has a thread with a flame path 128 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El Housing options Dimensions in mm Dimensions Compact horizontal Compact vertical Remote xi Non Ex Exd XP Non Ex Ex d XP Non Ex Ex d XP Exi 15 Exi IS Exi IS a 1971 258 147 210 104 104 b 175 175 218 218 142 142 c 127 127 127 127 1293 129 d 195 195 e e 146 209 f 4 100 100 g 130 130 Housing options Dimensions in inches Dimensions Compact horizontal Compact vertical Remote inches Non Ex Exd XP Non Ex Ex d XP Non Ex Exd XP Exi IS Exi IS Exi IS a 7 45 10 2 5 79 8 27 4 09 4 09 b 6 89 6 89 8 23 8 23 5 59 5 59 c 5 00 5 00 5 00 5 00 5 08 5 08 d 7 68 7 68 G gt a 5 75 8 23 f 3 94 3 94 g gt 5 12 5 12 Process connection and pr
60. mm 0 15 double cable probe Dimensions in mm Dimensions mm Probe type b c Single cable 2 mm 15 100 14 Single cable 4 mm 36 100 20 Double cable 4 mm 36 60 38 Dimensions in inches Probe type Dimensions inches b c Single cable 00 08 0 6 19 0 5 Single cable 00 15 1 4 3 9 0 8 Double cable 00 15 1 4 2 4 1145 6 5 1 Device status markers If the device senses a change in device status the display screen will show 1 or more status markers at the bottom right side of the display screen The display screen will also show a symbol that agrees with NAMUR Recommendation NE 107 Self Monitoring and Diagnosis of Field Devices and VDI VDE 2650 This is shown at the top left side of the display screen More data is given if you use PACTware software with the appropriate DTM on a PC Error codes and data are shown on the device display screen and in the DTM 90 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F OPERATION amp Menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu supplies more data This includes internal voltages the loop current and the reset counter watchdog timer You can see this data on the device display screen and in the DTM O9 YW A A Q DISTANCE Figure 6 9 Status markers D Device status NAMUR NE 107 symbols Symbol Failure 8 Symbol Function ch
61. nut 34 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION Figure 3 28 How to assemble the segmented single rod probe part 2 WARNING Put a support below the probe to prevent deformation CAUTION Make sure that the nuts are tight and the rod probe cannot loosen Attach a lock nut to each end of the rod probe segments Attach a union nut to the bottom end of each rod probe segment but not to the bottom segment Use two 8 mm open end wrenches to tighten the union nut against the lock nut Attach the top segment of the rod probe to the union nut below the process connection Use two 8 mm open end wrenches to tighten the union nut against the lock nut on the rod probe Attach the middle segment of the rod probe to the union nut on the top segment if there are middle segments Use two 8 mm open end wrenches to tighten the union nut against the lock nut Repeat this step for the other segments e Attach the bottom segment of the rod probe to the union nut on the top segment Use two 8 mm open end wrenches to tighten the union nut against the lock nut opm 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 35 INSTALLATION CAUTION Make sure that the length of the probe is correct If the probe is too long refer to How to decrease the length of probes on page 89 3 8 3 How to assemble the segmented coaxial probe 8e
62. output pending for fieldbus options NEC 500 Division ratings XP AIS CL I Div 1 Gr ABCD T6 T1 DIP CL II IH Div 1 Gr EFG T6 T1 IS CL I Il HI Div 1 Gr ABCDEFG T6 T1 NI CL 1 Div 2 Gr ABCD T6 T1 NEC 505 Zone ratings CL Zone 0 AEx d lia IIC T6 T1 CL 1 Zone 0 AEx ia IIC T6 T1 CL 1 Zone 2 AEx nA IIC T T1 Zone 20 AEx ia IIIC T90 C Zone 20 AEx tb ia IIIC T90 C Hazardous Classified Locations indoor outdoor Type 4X and 6P IP66 Dual Seal CEC Section 18 Zone ratings CL I Zone 0 Ex d ia IIC T6 T1 CL I Zone 0 Ex ia IIC T6 T1 CL I Zone 2 Ex nA IIC T6 T1 CEC Section 18 and Annex J Division ratings XP AIS CL I Div 1 Gr BCD T6 T1 DIP CL II III Div 1 Gr EFG T6 T1 IS CL 1 Div 1 Gr BCD T6 T1 NI CL 1 Div 2 Gr ABCD T6 T1 NEPSI Ex ia IIC T2 T6 Gb or Ex ia IIC T2 T6 Ga Gb DIP A20 A21 T4 T90 C IP6X Ex d ia IIC T2 T6 Gb or Ex d ia IIC T2 T6 Ga Gb DIP A20 A21 T4 T90 C IP6X Other standards and approvals SIL only for 4 20 mA HART output Compact version only SIL 2 certified according to all the requirements in EN 61508 Full Assessment and for high low demand mode operation HFT 0 SFF 94 3 for non Ex Ex i devices or 92 1 for Ex d devices type B device
63. point to point mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the HART Protocol and sends analog signals at the same time Only 1 device can be connected to the signal cable If the device is used in multi drop mode the network only uses a digital signal that agrees with the HART Protocol The loop current is set to 4 mA You can connect a maximum of 15 devices to the signal cable An FSK or HART modem is included in field devices and manual control units It is necessary to have an external modem for PC supported workstations The external modem is connected to the serial interface 9 2 Software description HART identification codes and revision numbers Manufacturer ID 0x45 Device 0xD7 Device Revision 1 DD Revision 1 HART Universal Revision 6 FC 375 475 system SW Rev 22 0 AMS version PDM version 2 6 0 FDT version 138 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en DESCRIPTION OF HART INTERFACE EJ 9 3 Connection variants The signal converter is a 2 wire device with 4 20 mA current output and HART interface e Multi Drop Mode is supported In a Multi Drop communication system more than 1 device is connected to a common transmission cable Burst Mode is not supported There are two ways of
64. probe 0 Without 1 Counterweight 014 x 100 mm 0 55 x 3 94 316L 1 4404 Single cable 02 mm 0 087 F Counterweight 014 x 100 mm 0 55 x 3 94 Hastelloy amp C220 Single cable 02 mm 0 08 2 Counterweight 020 x 100 mm 0 79 x 3 94 316L 1 4404 Single cable 04 mm 0 167 Counterweight 038 x 60 mm 1 5 x 2 36 316L 1 4404 Double cable 04 mm 0 167 Chuck 316L 1 4404 Single cable 04 mm 0 167 Crimped end 316L 1 4404 Single cable 4 mm 0 167 Open end 316L 1 4404 Single cable 04 mm 0 167 Turnbuckle 316L 1 4404 Single double cable 04 mm 0 167 Threaded end 316L 1 4404 Single double cable 04 mm 0 167 Process connection size pressure rating flange finish 0 0 0 Without Threaded ISO 228 C P 0 G 20 0 G A E P 0 G1A 0 G 1V2A Threaded ASME B1 20 1 0 Ye NPTF B1 20 3 Dryseal 0 34NPTO 0 1NPT 0 1 2 NPT DIN Flanges EN 1092 1 DN25 PN10 Form B1 flange DN25 PN16 Form B1 flange DN25 PN25 Form B1 flange DN25 PN4O Form B1 flange DNA40 PN10 Form B1 flange DN40 PN16 Form B1 flange DN40 PN25 Form B1 flange DNA40 PN4O Form B1 flange DN50 PN10 Form B1 flange DN50 PN16 Form B1 flange DN50 PN25 Form B1 flange DN50 PN4O Form B1 flange DN80 PN10 Form B1 flange DN80 PN16 Form B1 flange DN80 PN25 Form B1 flange DN80 PN40 Form B1 flange O1
65. properties that follow Basic properties e Twisted cable 2 by 2 shielded or screened For example multicore cable reference MCD 5123 from Cabletec ICS JP Electronics Maximum length of the signal cable e 100 m 328 ft Temperature e Use electrical cable with the applicable temperature rating for the operating conditions e Ambient temperature range 40 80 C 40 175 F e We recommend that the cable agrees with UL 94V 0 Dimensions of the insulated conductors e Min max cross sectional area of the conductors 4x0 326 4x2 5 mm 22 14 AWG shielded cable e Use the applicable cable for the cable glands 6 10 mm 0 24 0 39 Usethe applicable cable glands for the cable entry openings in the housing Electrical characteristics e Test voltage Insulated conductor shield screen gt 500 VAC e Line resistance lt 55 O km e The cable must agree with EN 60811 Low Voltage Directive or equivalent national regulations 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 51 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C F 4 3 2 How to prepare a signal cable supplied by the customer A99 Figure 4 6 Equipment needed to prepare the signal cable D Signal cable supplied on request 2heat shrinkable sleeves for the PVC jacket not supplied 9 8 ferrules for the end of the conductors not supplied 2Faston connectors for the shield wires 5 Shield wire insu
66. that you also record device configuration data This data includes basic configuration tank height blocking distance etc output application display strapping table mechanical calibration speed and offset data You can find this data in Configuration mode The mechanical calibration speed and offset values are in the SERVICE menu lf you do not have the password for the SERVICE menu speak to the supplier INFORMATION You can see the device settings on a workstation with PCSTAR 2 software or with a HART handheld terminal For more data about the software refer to the BM 102 handbook 73 Procedure 1 Record the parameters BM 102 TDR level meters D Record the probe type and probe length Energize the device gt The device is in operation and in Operating Mode 9 Use PCSTAR 2 software or a HART Handheld Terminal to record parameters in these menu items TANK HEIGHT DEAD ZONE PROBE TYPE DETECTION DELAY FUNCTION I 1 SCALE I MIN 4 mA SCALE I MAX 20 mA INPUT TABLE strapping table values M CAL SPEED and OFFSET De energize the device 5 Remove the electrical cables 104 www krohne com 07 2013 4000468002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F SERVICE Procedure 2 How to remove the BM 102 signal converter Figure 7 5 Procedure 2 How to remove the BM 102 signal converter WARNING N De energize the device and disconnect the electrical cables before you remove the sign
67. the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Special considerations and precautions are also described in the document which appear in the form of underneath icons www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F SAFETY INSTRUCTIONS E 1 5 5 Warnings and symbols used Safety warnings are indicated by the following symbols DANGER This information refers to the immediate danger when working with electricity DANGER This warning refers to the immediate danger of burns caused by heat or hot surfaces DANGER This warning refers to the immediate danger when using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregardin
68. to STORE YES to save and use the data 9 Push to confirm 9 The device is in normal mode The device uses the new values CAUTION You recorded device configuration data of the BM 100 level meter before you attached the new signal converter Make sure that you enter this data in the supervisor menu of the OPTIFLEX 2200 Procedure 6 Device configuration OPTIFLEX 2200 e For the Quick Setup procedure refer to Quick Setup on page 80 For more data about device configuration refer to Operation on page 67 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 103 EA SERVICE maA 7 3 3 Replacement of the BM 102 signal converter INFORMATION i Complete the 5 procedures that follow in numerical sequence To get the passwords for the BM 102 and OPTIFLEX 2200 Service menus speak to the supplier Equipment needed e 4mm Allen wrench not supplied e BM 102 TDR level meter e OPTIFLEX 2200 signal converter without process connection and probe The applicable adaptor for the process connection You can send an order for this part only or for the OPTIFLEX 2200 signal converter with the adaptor attached For the order code refer to Order code on page 149 e Handbooks for all devices e Option Workstation not supplied with PACTware and DTM installed Option PACTware supplement if a workstation is used to set up and monitor the device Option HART handheld terminal not supplied CAUTION Make sure
69. using the HART communication e as Point to Point connection and as Multi Drop connection with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Also refer to Po nt to point networks on page 58 9 3 2 Multi Drop connection 2 wire connection Up to 15 devices may be installed in parallel this signal converter and other HART devices For an illustration of multi drop networks refer to Mult drop networks on page 59 For data on communication in multi drop mode refer to HAR7 network configuration on page 83 9 4 HART device variables HART device variable Code Type level 1 linear distance 2 linear conversion 3 linear ullage conversion 4 linear The HART dynamic variables PV Primary Variable SV Secondary Variable TV Third Variable and 4V Fourth Variable can be assigned to any of the device variables The HART dynamic variable PV is always connected to the HART current output which is for example assigned to level measurement 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 139 EJ DESCRIPTION OF HART INTERFACE 9 5 Field Communicator 375 475 FC 375 475 The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART and Foundation Fieldbus devices Device Descriptions
70. 0 R02 en ELECTRICAL CONNECTIONS 4 4 Electrical connection for current output 4 4 1 Non Ex devices mA e WIS O 5 aie T 3t HART Figure 4 12 Electrical connections for non Ex devices Power supply Resistor for HART communication Optional connection to the grounding terminal Output 12 30 VDC for an output of 22 mA at the terminal 5 Device 4 4 2 Devices for hazardous locations N DANGER For electrical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary instructions ATEX IECEx cFMus You can find this documentation on the DVD ROM delivered with the device or it can be downloaded free of charge from the website Download Center 4 5 Protection category i A c INFORMATION The device fulfills all requirements per protection category IP 66 67 It also fulfils all requirements per NEMA type 4X housing and type 6P probe DANGER Make sure that the cable gland is watertight if d Figure 4 13 How to make the installation agree with protection category IP 67 e Make sure that the gaskets are not damaged 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 57 ELECTRICAL CONNECTIONS Make sure that the electrical cables are not damaged Make sure that the electrical cables agree with the na
71. 0 m 3 3 131 ft Solids 1 20 m 3 3 65 6 ft Dead zone This depends on the type of probe For more data refer to Measurement limits in this chapter D Measuring accuracy Accuracy in direct mode Standard 10 mm 0 4 when distance x 10 m 33 ft 0 1 of measured distance when distance gt 10 m 33 ft Optional 3 mm 0 1 when distance x 10 m 33 ft 0 03 of measured distance when distance gt 10 m 33 ft Accuracy in TBF mode 20 mm 0 8 Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Maximum rate of change at 4 mA 10 m min 32 8 ft min Operating conditions Min Max temperature at the process connection also depends on the temperature limits of the gasket material Refer to Materials in this table 50 300 C 58 572 F 50 150 C 58 302 F Pressure 1 40 barg 14 5 580 psig Viscosity liquids only 10000 mPa s 10000 cP Dielectric constant gt 1 8 in direct mode gt 1 1 in TBF mode Materials Probe Stainless steel 1 4401 316 Hastelloy C 22 2 4602 Stainless steel 1 4404 316L Gasket process seal FKM FPM 40 300 C 40 4572 F Kalrez 6375 20 300 C 4 572 F EPDM 50 250 C 58 4482 F FKM FPM 40 150 C 40 302 F Kalrez 6375 20 150 C 4 302 F EPDM 50
72. 0668002 HB OPTIFLEX 2200 R02 en www krohne com 69 B OPERATION 6 3 3 Menu overview 1 0 0 Info Information 1 1 0 Ident Identification 1 2 0 Output 1 3 0 History 2 0 0 Supervisor 2 1 0 Commissioning 2 2 0 Tests 2 3 0 Basic Parameters 2 4 0 Output 2 5 0 Application 2 6 0 Communication 2 7 0 Display 2 8 0 Conversion 2 9 0 Config Reset 3 0 0 Service n a Password locked Menus for factory calibration and qualified service personnel only 4 0 0 Master n a Password locked Menus for factory calibration and qualified service personnel only 70 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 OPERATION amp 6 3 4 Keypad functions TANK 01 TANK HEIGHT Figure 6 1 Local display screen layout in configuration mode D Function name Q Configuration mode symbol Menu number This is what you see when you are in Configuration mode The functions of the buttons are given in the table that follows Functions of buttons for menu navigation Button Description Function i Right e Go down to the sub menu level for example from menu 1 0 0 to sub menu 1 1 0 e Enter the menu item ic Enter e Go up to the menu level for example from sub menu 1 1 0 to Esc Escape menu 1 0 0 e Goto Normal mode If you changed settings in Configuration mode you must save or cancel your new settings Fo
73. 3 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F ELECTRICAL CONNECTIONS CAUTION e Use the applicable electrical cables with the cable glands e Make sure that the power supply does not have a current more than 5A or that there is 5 A rated fuse in the electrical circuit that energizes the device e Make sure that the polarity of the power supply is correct If the polarity is incorrect you will not cause damage to the device but the device will not operate Figure 4 2 How to open the terminal compartment cover 73 e Loosen the lock screw with a 2 5 mm Allen wrench 5 e Turn the cover counterclockwise with a strap wrench e Remove the cover Figure 4 3 Procedure for electrical installation Equipment needed e Small slotted tip screwdriver not supplied 73 Procedure Do not disconnect the safety cord from the terminal compartment cover Put the terminal compartment cover adjacent to the housing Remove the connector from the circuit board 9 Connect the electrical wires to the connector Attach the connector to the circuit board Tight 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 49 ELECTRICAL CONNECTIONS A en the cable entry glands Figure 4 4 How to close the terminal compartment cover e Put the cover on the housing and push it down e Turn the cover clockwise until it is fully engaged e Tighten the lock screw 4 2 2
74. 3 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 77 B OPERATION device goes back to its initial settings set by the manufacturer in the factory Menu Function Function description Selection list Default No 2 7 0 DISPLAY 2 7 1 LANGUAGE Data can be shown in any of the languages languages are stored in the device available in 3 packs 1 English French German and Italian 2 English French Spanish and Portuguese 3 English Chinese Simplified Japanese and Russian 2 7 2 LENGTH UNIT The length unit of measurement shown in m cm mm in inches m normal mode ft feet ZT CONV UNIT Conversion unit The length volume or kg t Ston Lton m cm kg mass conversion unit for the conversion mm in ft m3 L gal table and shown in normal mode Imp ft3 bbl 2 7 4 PSWD YES NO If itis necessary to protect your settings in YES NO YES the supervisor menu with a password set this menu item to YES 2 7 5 PASSWORD This changes the password for the gt e v supervisor menu Push the buttons up to 6 a gt and times in any order This will be the new password To confirm the change enter the new password a second time For more data refer to Protection of the device settings on page 83 2 7 6 CONTRAST The contrast control for the display min max 20 54 36 screen You can select a shade of g
75. 5 3 2 Funictions of keypad buttons i ee Ip Reo det a iara apie inte dda 64 5 4 Remote communication with PACTware M uuussssssssssssssseseeeeee eene 65 5 5 Remote communication with the AMS Device Manager 66 6 Operation 67 6 1 E MODES 67 0 2 Norma GMO denena a IMEEM MILII N 67 6 3 Configuration mode uror et re E AREER ER RR FX gU RE REN e RE M ERE NAR Era EEEE RREE 69 PERI GCN Elal MOCO Sessa DO EE 69 6 3 2 How to get access to the commissioning menu sssssssssss esee eene 69 6 323 Topo is gl e 70 6 3 4 Keypad functioris eH tt opa Hec i de epe Reece 71 6 3 5 Function description ccccceeccceeceeeceeeceeeceeeceeeeeeeceeeeesesaeeeeeecaeeeseecaeeeseasaeeeseecaeeeseieaeeesenseees 74 4 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en CONTENTS E 6 4 Further information on device COnfiguration cccccccccceesecceceeceeeeeeeceeceeeeeeeseeenaeeeeeeeees 80 ER WC III SOR ices HC pEIEUEE 80 WAR M 82 6 4 3 Protection of the device settings ssssssssssssssssssee eee nennen nnne 83 6 4 4 HART network ConfigufFatloh eec repe ERE E nre ER E E UB reed 83 6 4 5 Distance measurement eeceeeeceesececeeeceeseeesaeeceaeeessueessaeessaeeesaeeessaeerseeeeseeessneeeseeeeseeeesenees 84 6 4 6 Level measurement sie i ooo cec c ette D
76. 68002 HB OPTIFLEX 2200 R02 en www krohne com 63 El START UP TANK 01 TANK HEIGHT Figure 5 2 Local display screen layout in configuration mode Function name Q Configuration mode symbol Menu number 5 3 2 Functions of keypad buttons Keypad button Function i Right Normal mode Enter Information menu Enter Configuration mode Configuration mode Move cursor to the right ng Return Escape Normal mode Change units m cm mm in ft Configuration mode Exit Ug Q Down Normal mode Change measurement type distance level output output mA conversion ullage conversion Configuration mode Decrease value or change parameter i Up Normal mode Change measurement type distance level output output mA conversion ullage conversion Configuration mode Increase value or change parameter D If you have made a strapping table in menu item 2 8 1 INPUT TABLE for volume or mass measurement Conversion and Ullage Conv will be shown in the list of measurement types For data on keypad functions refer to Normal mode on page 67 64 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en START UP Hi 5 4 Remote communication with PACTware PACTware displays measurement information clearly and lets you configure the device froma remote location It is an Open Source open configuration
77. 91 1 D A shorter probe length is available on request Refer to the end of this section for data about all the probe end options A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the segmented coaxial probe in the Installation chapter 134 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA A Probe end options for cable probes single cable 04 mm 0 15 Figure 8 16 Probe end options for cable probes single cable 04 mm 0 15 D Standard counterweight Threaded end 9 Crimped end Open end 5 Turnbuckle amp Chuck Dimensions in mm Probe end type Dimensions mm t V Counterweight 100 020 Threaded end 70 M8 Crimped end 55 08 Open end Turnbuckle 172 11 06 Chuck 300 D Minimum length Dimensions in inches Probe end type Dimensions inches t V Counterweight 3 9 00 8 Threaded end 2 8 M8 Crimped end 2 00 3 Open end Turnbuckle 6 8 D 0 4 00 2 Chuck 11 8 D Minimum length 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 135 E TECHNICAL DATA Probe end options for cable probes double cable 04 mm 0 15 Figure 8 17 Probe end options for cable probes double cable 04 mm 0 15 D Standard counterweight Threade
78. AS 5 Push to change the value Enter the new measurement offset value that you calculated in procedure 4 Push 2x 4 to go to menu item 3 1 6 M CAL SPEED Push gt to change the value Enter the new mechanical calibration speed value that you cal culated in procedure 4 Push 4 x Push a or for the selection of the save option STORE NO or STORE YES Set to STORE YES to save and use the data 9 Push to confirm 9 The device is in normal mode The device uses the new values CAUTION You recorded device configuration data of the BM 102 level meter before you attached the new signal converter Make sure that you enter this data in the supervisor menu of the OPTIFLEX 2200 Procedure 6 Device configuration OPTIFLEX 2200 e For the Quick Setup procedure refer to Quick Setup on page 80 For more data about device configuration refer to Operation on page 67 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 107 EA SERVICE maA 7 3 4 Replacement of the OPTIFLEX 1300 signal converter INFORMATION i Complete the 5 procedures that follow in numerical sequence These procedures are applicable only to devices that were made bafore August 2009 To get the passwords for the OPTIFLEX 1300 and OPTIFLEX 2200 Service menus speak to the supplier Equipment needed e 5mm Allen wrench not supplied e OPTIFLEX 1300 C TDR level meter e OPTIFLEX 2200 signal converter without process
79. B sub menu Each entry is a pair of data level volume or level mass The strapping table must have a minimum of 2 entries and a maximum of 30 The reference point for the table is the bottom of the tank as given in menu item 2 3 1 TANK HEIGHT CAUTION Enter the data in numerical sequence strapping table entry number 01 02 J 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 85 B OPERATION 73 How to prepare a strapping table Enter the supervisor menu Push gt 6 x 4 gt and 4 to go to 2 7 2 LENGTH UNIT Push a and to find the length unit that you will use in the table Push to go to the sub menu level Push 4 to go to 2 7 3 CONV UNIT conversion unit Push a and to find the conversion unit that you will use in the table Push to go to the sub menu level and then 4 and gt to go to the menu item 2 8 1 INPUT TAB Push gt to make the strapping table Enter the table entry number 01 Enter the length value and push Enter the conversion value and push Push gt to enter the subsequent table entry number 02 03 30 Repeat the last 3 steps to complete the table Push to go back to the STORE screen Push a or v to set the screen to STORE YES and push gt The device will store the data for the strapping table and go back to normal mode The device will give more accurate volume readings if you give more conversion
80. Chatten tc aed 29 3 8 1 How to assemble the single rod probe single piece probe 29 3 8 2 How to assemble the single rod probe Segmented probe 33 3 8 3 How to assemble the segmented coaxial probe sssssssssssssss senes 36 3 8 4 How to install a device with a flange connection sss eene 39 3 8 5 How to install a device with a threaded connection 40 3 8 6 How to install a cable probe in the tank 41 3 8 7 Recommendations for pits and tanks made of non conductive materials 42 3 8 8 Wall support for the remote version sssssssssssseseeeeneeene ener 42 3 8 9 How to turn or remove the signal converter ssssssssssssssseeeeeeee eee 43 3 8 10 How to attach the weather protection to the device 44 3 8 11 How to open the weather protection ssssssssssss eene eene nnns 47 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 3 E CONTENTS 4 Electrical connections 48 4 Safety IHStEUCLIODS ocior t eere e sage EE E EEEN E AEAEE ERRE ETT ea ERU ea NANTES 48 4 2 Electrical installation 2 wire loop powered sssssssssseeeeee 48 4 2 1 Compact Version ioi E ERI t He erm MED dee Mere ee 48 4 2 2 Remote Iup T A 50 4 3 Remote device dataserier nierk siae aatre CAREA TDEAK KE SEESE EKETE Ai BEREKENT EAn DEANE 51 4 3 1 Requirements for signal cables supplied by the customer
81. Double rod 08 mm 0 3 Figure 3 12 How to attach a double rod probe to keep it straight e Weld a tube with an internal diameter of 28 30 mm 1 1 1 2 to the bottom of the tank 9 Make sure the tube aligns with the process connection at the top of the tank Lower the probe into the tank e Put the end of the probe into the tube Double cable 04 mm 0 15 Figure 3 13 How to attach a double cable probe to keep it straight The probe counterweight has a hole with an M8 internal thread You can also select the appropriate options and attach D An anchoring rod A turnbuckle For more data contact your supplier 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 23 INSTALLATION OPTIFLEX 2200 C F 24 Single rod 08 mm 0 3 Figure 3 14 How to attach a single rod probe to keep it straight Weld a tube with an internal diameter of 12 mm 0 5 to the bottom of the tank 9 Make sure the tube aligns with the process connection at the top of the tank Lower the probe into the tank e Put the end of the probe into the tube Single cable 04 mm 0 15 Q Figure 3 15 How to attach a 04 mm 0 15 single cable probe to keep it straight D Probe with threaded end Probe with turnbuckle Probe with chuck If you chose a chuck to anchor the probe we recommend that you fit a ferrule metal sheath n
82. GE to 4 20 22E and an error occurs e g the tank is too full the device output current will change to an error value of 22 mA If you set RANGE to 4 20 and the device senses a measurement error the value will stop at the last correct measurement 4 20 4 20 22E 4 2 3 8 20 5 3 6E 0 3 6E 3 8 20 5 22E 4 20 3 6E If the device is used in safety related systems SIL2 do not use the 4 20 setting 2 4 3 SCALE 4mA This gives a measurement value to 4 mA min max D This depends on the probe type 2 4 4 SCALE 20mA This gives a measurement value to 20 mA min max D This depends on the probe type 2 4 5 ERROR DELAY The time after which the current output changes to an error value The error value shows that there is a measurement error MN minutes and S seconds 05 10 S 20 S 30S 1 MN 2 MN 5 MN 15 MN 1 MN 2 5 0 APPLICATION 2 5 1 TRACING VEL Tracing velocity This value must agree with the maximum rate of change of the level of the liquid or solid contents in the tank min max 0 1 1000 m min 10 0 m min 2 5 2 AUTO Er CALC Automatic dielectric constant e calculation For measurement in TBF mode The device automatically calculates the e value of the liquid or solid contents in the tank YES NO NO 2 5 3 GAS EPS R Dielectric constant e of the gas in the tank A major parameter for TDR level measuremen
83. Loop Current P 3 PV range P 2 Configuration and Test 1 Info 1 Identification 1 Serial Number Pd 2 Converter Firmware Version R4 3 Sensor Firmware Version P 4 HMI Firmware Version R4 2 Output 1 Function IP 2 Output Range Pd 3 PV URV Rd 4 PV LRV RH 5 Output Error Delay d 2 Supervisor 1 Test 1 Test 2 Basic Parameters 1 Tank height 2 Time Constant 3 Probe Length 4 Block distance 5 Length Unit HART 6 Volume Unit HART 3 Signal Out 1 Function 2 Output Range 3 PV LRV 4 PV URV 5 Output Error Delay 6 Current Ouput CalibrationC st 4 Application 1 Tracing Velocity 2 Auto product epsilon R 3 Epsilon R gas 4 Epsilon R product 5 Watch Pulses 6 Measurement Threshold 7 Probe End Threshold 5 Display 1 Language 2 Display Length Unit 3 Display Volume Unit 6 Conversion Table 1 Input table 2 Delete table 7 Reset 1 Warm start 2 Factory reset 3 Reset Configuration Changed flag 3 Diag Service 1 Status 1 Standard status 1 Device status 4 2 Write protectPd 2 Device specific status 1 Device failures 1 Error d 2 Error 3 Error 4 2 Device warning 1 Warning maintenance required 3 Device warning out of 1 Warning specification 4 Info 1 Info 4 4 Access Rights 1 Access Level Access Not Granted 2 Method Login 1 No Access Log Out 2
84. M20x1 5 Stainless Steel Non Ex Ex i 1 XF20030600 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 159 ER APPENDIX Item Description Quantity Part reference Signal cable 10 m 32 8 ft non Ex grey 2 1 XF20040100 Signal cable 25 m 82 ft non Ex grey 1 XF20040200 Signal cable 50 m 164 ft non Ex grey 1 XF20040300 Signal cable 75 m 246 ft non Ex grey 1 XF20040400 Signal cable 100 m 328 ft non Ex grey 2 1 XF20040500 Signal cable 10 m 32 8 ft Ex blue 1 XF20040600 Signal cable 25 m 82 ft Ex blue 1 XF20040700 Signal cable 50 m 164 ft Ex blue 1 XF20040800 Signal cable 75 m 246 ft Ex blue 1 XF20040900 Signal cable 100 m 328 ft Ex blue 1 XF20041000 D Ex d approved devices only For the remote version For the remote version Make sure that replacement signal cables for Ex approved devices are supplied by the manufacturer Use of this signal cable is mandatory 10 3 Accessories We supply accessories for this device When you send an order for a accessories please give the reference numbers that follow Figure 10 2 Accessories D HMI service tool Viator RS232 HART converter Viator USB HART converter Item Description Quantity Part reference D HMI Service tool English German French Italian D 1 XF20010600 HMI Service tool English Spanish
85. RE NO to cancel the changes to the device settings 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 81 B OPERATION 6 4 2 Test Use this procedure to test the loop current xx in the illustrations shows that you can change the value or the parameter Push the keypad buttons in the correct sequence Procedure Screen Step Description LEVEL Default screen gt a and gt VMI 2 X 240 COMMISSION Enter the password gt w a gt and e 4 SET OUTPUT 5 5 This step sets the loop current value Make VMI 2 v to decrease the value or a to a selection from 3 5 4 6 8 10 T2 14 16 SET OUTPUT increase the value 18 20 or 22 mA 3 5 mA to confirm 3 times to go back to the default The loop current goes back to initial value Screen Default screen LEVEL 5000 mm m cie a 82 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S071 OPERATION amp 6 4 3 Protection of the device settings The menu item PASSWORD 2 7 5 lets you change the supervisor menu password 73 How to change the supervisor menu password e After you enter the supervisor menu push 6 x 4 gt and 4 x 4 to go to the menu item PASSWORD 2 7 5 e Enter the new 6 character password push the 4 buttons in any sequence e Enter
86. SS 2 6 1 e Push gt to change the value Enter a value between 1 and 15 and push to confirm refer to the caution before this procedure e Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push gt Theoutput is set to multidrop mode The current output is set to 4 mA This value does not change in multidrop mode 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 83 B OPERATION 73 How to change from multidrop to point to point mode e Enter the supervisor menu e Push gt 5 x a and gt to go to menu item ADDRESS 2 6 1 e Push gt to change the value Enter the value 0 and push to confirm e Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push gt Theoutputis set to point to point mode The current output changes to a range of 4 20 mA or 3 8 20 5 mA this range is set in menu item RANGE I 2 4 2 6 4 5 Distance measurement The device current output agrees with the distance measurement when the output is set to Distance Menu items used for distance measurement are Output Function 2 4 1 OUTPUT Tank Height 2 3 1 TANK HEIGHT e Blocking Distance 2 3 4 BLOC DIST Use the flange facing or thread stop as the reference point for the 4 and 20 mA current output settings The 4 and 20 mA current output settings are the minimum and maximum points of the measuremen
87. There are too many other objects in the tank The device is measuring a liquid in a tank with a floating roof Figure 3 18 Installation recommendations for standpipes stilling wells and bypass chambers D Stilling well Bypass chamber Vent Level of the liquid INFORMATION Stilling wells are not necessary for devices with coaxial probes But if there is a sudden change in diameter in the stilling well we recommend that you install a device with a coaxial probe 26 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION CAUTION nstallation requirements e The standpipe must be electrically conductive If the standpipe is not made of metal obey the instructions for empty space around the probe For more data refer to General requirements on page 22 e The standpipe must be straight There must be no changes in diameter from the device process connection to the bottom of the standpipe e The standpipe must be vertical e Recommended surface roughness lt 0 1 mm 0 004 The bottom of the stilling well must be open e Adjust the probe to the center of the standpipe e Make sure that there are no deposits at the bottom of the standpipe which can cause blockage of the process connections Make sure that there is liquid in the standpipe Floating roofs If the device is for a tank with a floating roof install it in a stilling well
88. X Mass Measurement pulse 0 Operators P Probe Probe length S Supervisors T TBF mode TDR Threshold Top dead zone U Ullage mass Ullage volume Volume This is a display option It shows the total mass of tank contents Use a mass table or a volume table to display measurement data with mass units The device transmits a short low powered electrical pulse or wave transmitted down a guide to the process The process or the probe end if in TBF measurement mode reflects the pulse back to the device Users who can choose how to display measurements They cannot configure the device in supervisor mode This is either a metallic cable or rod used to guide the measurement pulse to the process Ordered length of probe L from the face of the flange to end of the guide If you ordered a cable probe this includes the counterweight Refer to the diagrams at the end of this section Users who can configure the device in supervisor mode They cannot configure the device in service mode Tank Bottom Following TBF mode If the product has a low dielectric constant use this mode TBF mode uses the end of the probe to indirectly measure the tank contents Time domain reflectometry TDR The principle used by the device to measure level For more data refer to Measuring principle on page 115 A number of limits set either manually or automatically by the signal converter to identify the reflected measur
89. al converter 73 D Remove the 4 socket head screws at the bottom of the signal converter with a 4 mm Allen wrench Remove the signal converter from the process connection 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 105 SERVICE OPTIFLEX 2200 C F Procedure 3 How to attach the OPTIFLEX 2200 signal converter a E t Figure 7 6 Procedure 3 How to attach the OPTIFLEX 2200 signal converter WARNING N Be careful with the pin connector below the adaptor If the pin connector is damaged the device Will not measure level correctly 73 D Attach the adaptor to the top of process connection 3 D Tighten the 4 socket head screws with a 4 mm Allen wrench Put the OPTIFLEX 2200 signal converter on the adaptor Make sure that the adaptor fully en gages in the mating part signal converter Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench INFORMATION EH The procedure that follows calibrates the new device You must have 2 reference points levels in the tank given by a different measurement solution an approved level meter or indicator These points are identified as reference point 1 R1 and reference point 2 R2 R1 is the point where the tank is approximately 20 full R2 is the point where the tank is approximately 80 full 106 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en Dae SERVICE i gt
90. anguage will change when you push this button for 2 seconds Push the button again and it will go back to the original language 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 67 B OPERATION Measurement definitions Measurement name Description Available units LEVEL This is a display and an output function option It m cm mm in inches ft is the height from the bottom of the tank to the feet surface of the liquid or solid contents Tank height Distance DISTANCE This is a display and an output function option It m cm mm in inches ft is the distance from the face of the flange to the feet surface of the liquid or solid contents of the tank CONVERSION This is a display and an output function option It kg t Ston Lton m cm mm gives the volume or mass of the tank contents This data is available if you prepare a volume or mass table in configuration mode For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 85 in ft m3 L gal Imp ft3 bbl ULLAGE CONV This is a display and an output function option It gives the empty volume or remaining mass that can be put in the tank This data is available if you prepare a volume or mass table in configuration mode For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 85 kg t
91. arely present any problems CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Dueto statutory regulations on environmental protection and safeguarding the health and safety of our personnel manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by the following certificate see next section confirming that the device is safe to handle CAUTION f the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 112 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 SERVICE i 7 5 2 Form for copying to accompany a returned device Company Address Department Name Tel no Fax no Manufacturer s order no or serial no The device has been operated with the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We have flus
92. be selection in C and barg 600 550 500 450 400 350 300 6 250 200 150 100 50 0 58 32 68 122 212 302 Figure 8 5 Pressure temperature graph for probe selection in F and psig 572 D Process pressure P barg Process connection temperature T C Process pressure P psig Process connection temperature T F 5 All probes High Temperature HT version of the 02 mm 0 08 single cable probe WARNING N The minimum and maximum process connection temperature and the minimum and maximum process pressure also depend s on the gasket material selected Refer to Pressure and temperature ranges on page 18 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 123 E TECHNICAL DATA INFORMATION d CRN CERTIFICATION There is a CRN certification option for devices with process connections that agree with ASME standards This certification is necessary for all devices that are installed on a pressure vessel and used in Canada f and 1V ASME flanges are not available for CRN approved devices ASME flanges for CRN approved devices 45 40 35 30 25 25 50 75 100 125 150 175 200 225 250 275 300 Q Figure 8 6 Pressure temperature rating ASME B16 5 flange and threaded connections in C and barg
93. ble gland Put the electrical wires in the connector terminals Tighten the terminal screws with a small slotted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schema in this section 5 Putthe connector into the 4 pin socket Attach the Faston connector drain wire D Attach the terminal compartment cover Tighten the cable gland Make sure that the remote converter is correctly sealed 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 55 ELECTRICAL CONNECTIONS OPTIFLEX 2200 C F How to connect the signal cable to the probe housing Figure 4 11 How to connect the signal cable to the probe housing CAUTION Bending radius of the signal cable gt 50 mm 2 73 D Remove the terminal compartment cover E Remove the 4 pin connector Put the signal cable into the opening of the cable gland Put the electrical wires in the connector terminals Tighten the terminal screws with a small slotted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schema in this section 5 Put the connector into the 4 pin socket Attach the Faston connector drain wire Attach the terminal compartment cover Tighten the cable gland Make sure that the probe housing is correctly sealed 56 www krohne com 07 2013 4000668002 HB OPTIFLEX 220
94. ce shown on the display screen of the device Change the level to R2 Record D2 the distance shown on the display screen of the device Calculate the ratio A A D2 D1 R2 R1 Calculate the new mechanical calibration speed New mechanical calibration speed OPTIFLEX 2200 Old calibration factor BM 100 x A 9 Calculate the offset B B D1 Ax R1 Calculate the new measurement offset New measurement offset OPTIFLEX 2200 Old converter offset BM 100 x A 96066609 Procedure 5 How to set the mechanical calibration speed and the measurement offset OPTIFLEX 2200 D Energize the device gt Thedevice is in operation and in normal mode It will not measure correctly until new values are set in menu items 3 1 4 OFFSET MEAS Measurement Offset and 3 1 6 M CAL SPEED Mechanical Calibration Speed Push gt 2 x 4 and gt to go to the SERVICE menu 3 0 0 9 Give the password for the SERVICE menu If you do not have the password speak to the sup plier Push gt and 3 x 4 to go to menu item 3 1 4 OFFSET MEAS 5 Push to change the value Enter the new measurement offset value that you calculated in procedure 4 Push 2x 4 to go to menu item 3 1 6 M CAL SPEED Push gt to change the value Enter the new mechanical calibration speed value that you cal culated in procedure 4 Push 4 x Push a or for the selection of the save option STORE NO or STORE YES Set
95. connector from the process conection with an 8 mm open end wrench 100 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F SERVICE Procedure 3A How to attach the OPTIFLEX 2200 signal converter non Ex devices Figure 7 3 Procedure 3A How to attach the OPTIFLEX 2200 signal converter non Ex devices 73 D Connect the 50 ohm wire connector to the process conection with an 8 mm open end wrench Before you attach the adaptor turn the adaptor 360 to prevent damage to the 50 ohm wire 8 Attach the adaptor to the process connection Tighten the 4 socket head screws with a 5 mm Allen wrench Put the OPTIFLEX 2200 signal converter on the adaptor Make sure that the adaptor fully en gages in the mating part signal converter Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 101 SERVICE OPTIFLEX 2200 C F Procedure 3B How to attach the OPTIFLEX 2200 signal converter Ex approved devices Figure 7 4 Procedure 3B How to attach the OPTIFLEX 2200 signal converter Ex approved devices WARNING Make sure that mating surfaces are clean The isolating chamber must be air tight Attach the adaptor to the top of the isolating chamber Tighten the 4 socket head screws with a 5 mm Allen wrench Connect the 50 ohm wire connector to the process conec
96. d Hazardous Location approved Ex i IS devices Y 1000 900 800 700 600 500 400 300 200 100 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 X Figure 8 2 Minimum power supply voltage for an output of 22 mA at the terminal Non Ex and Hazardous Location approval Ex i IS X Power supply U VDC Y Current output load R Q Hazardous Location Ex d XP NI approved devices Y 1000 900 800 700 600 500 400 300 200 100 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 X Figure 8 3 Minimum power supply voltage for an output of 22 mA at the terminal Hazardous Location approval Ex d XP NIJ X Power supply U VDC Y Current output load R Q 122 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA A 8 4 Pressure flange temperature graph for probe selection Make sure that the transmitters are used within their operating limits Obey the temperature limits of the process seal and the flange D 40 35 30 25 20 15 10 5 0 50 0 50 100 150 200 300 Figure 8 4 Pressure temperature graph for pro
97. d end Turnbuckle Dimensions in mm Probe end type Dimensions mm q r S t V w Counterweight 60 5 5 038 Threaded end 60 157 70 038 gt M8 Turnbuckle 60 289 46 172 038 06 iil D Minimum length Dimensions in inches Probe end type Dimensions inches q r S t V Ww Counterweight 2 4 01 5 Threaded end 2 4 6 2 2 8 01 5 M8 Turnbuckle 2 4 11 4 1 8 6 8 D 01 5 00 2 0 4 D Minimum length 136 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El Converter and probe housing weights Type of housing Weights Aluminium housing Stainless steel housing kg lb kg lb Non Ex intrinsically safe Ex i IS Compact 2 8 6 2 6 4 14 1 Remote converter 25 bb bro 13 0 Probe housing D 1 8 4 0 3 9 8 6 Explosion proof Ex d XP Compact 3 2 Z4 7 5 16 5 Remote converter 1 gu 6 40 UAI 15 65 Probe housing D 1 8 4 0 3 9 8 6 D The remote version of the device has a remote converter and a probe housing For more data refer to Housing dimensions at the start of this section Probe weights Probes Min process connection size Weights Thread Flange kg m lb ft Single cable 02 mm 0 08 G VeA Ve NPTF DN25 PN4O 1 150 lb 177 300 lb 0 016 0 035 Single cable 04 mm 0 16 G 34A 34 NPT DN25 PN4O 1
98. der process conditions For more data refer to How to turn or remove the signal converter on page 43 Servicing by the customer is limited by warranty to e The removal and installation of the device Compact version The removal and installation of the signal converter with the weather protection if this option is attached For more data refer to How to turn or remove the signal converter on page 43 Remote field version The removal and installation of the remote converter and or the probe housing For more data refer to How to turn or remove the signal converter on page 43 Replacement of signal converters of other TDR devices The removal of a BM 100 A BM 102 or OPTIFLEX 1300 signal converter and installation of the OPTIFLEX 2200 signal converter For the procedure refer to Replacement of the BM 100 signal converter on page 98 For more data on how to prepare the device before you send it back refer to Returning the device to the manufacturer on page 112 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 97 EA SERVICE maA 7 3 2 Replacement of the BM 100 signal converter INFORMATION i Complete the 5 procedures that follow in numerical sequence To get the passwords for the BM 100 and OPTIFLEX 2200 Service menus speak to the supplier Equipment needed e 5mm Allen wrench not supplied e 8mm open end wrench not supplied Wrench for housing cover Option Bar magnet e BM 100 TDR level
99. e Error Message Status marker shown Cause Corrective action ERR 202 Level lost error 2 4 The device cannot find the product surface The measurement stops at the last measured value 2 4 The device cannot find the level return signal and the probe end return signal Measure the level of the contents in the tank using another method of measurement If the tank is empty the level is below the end of the probe then fill the tank until product level is in the measurement range If the tank is full the levelis in the blocking distance then remove the contents from the tank until the level is back in the measuring range If the product was lost and the tank is neither full nor empty wait for the device to find the level again If the device has to measure a product with e 21 6 refer to MEAS AMP Measured Pulse Amplitude menu item 2 5 6 and then adjust MEAS THRESH measurement threshold menu item 2 5 7 If the product has a low dielectric constant s 1 6 and the device is in TBF mode refer to PROBE END AMP probe end pulse amplitude menu item 2 5 8 and then adjust PROBE END TH probe end threshold menu item 2 5 9 For more data refer to Thresholds and parasitic signals on page 87 Make sure that the signal converter is correctly attached the probe For more data refer to How to turn or remove the signal converter on page 43 ERR 204 Overfill error 2 4
100. e material refer to Recommendations for pits and tanks made of non conductive materials on page 42 Lower the probe carefully into the tank gt For more data on cable probes refer to How to install a cable probe in the tank on page 41 e Use 50 mm 2 wrench to attach the process connection to the tank Tighten the nut Refer to local rules and regulations for the correct torque to apply to the connection INFORMATION E f there is not sufficient clearance to install the device remove the housing Install the probe and then put the housing back on the process connection For more data refer to How to turn or remove the signal converter on page 43 40 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION 3 8 6 How to install a cable probe in the tank I Figure 3 35 Wind cable probes and electrical cables carefully D Do not wind cable probes less than 400 mm 16 in diameter Do not wind the electrical cable less than 330 mm 13 in diameter WARNING N f you bend the probe too much you will damage the device and it will not measure accurately Figure 3 36 Installation of devices with cable probes D 1m 3 ft 73 Use two persons to lift the housing and the probe above the process connection e Hold the device 1 m 3v ft above the tank Unwind the probe carefully into the tank 07 2013 4000668002 HB OPTIFLEX 2200
101. e that there is insulation around the signal converter If this error occurs 2 times replace the device ERR 103 Converter memory failure The device s hardware is defective Replace the signal converter For more data refer to How to turn or remove the signal converter on page 43 ERR 104 Converter voltage failure The device s hardware is defective Replace the signal converter For more data refer to How to turn or remove the signal converter on page 43 Sensor errors ERR 200 Reference pulse lost Reference amplitude is less than reference threshold This fault could occur because the device hardware is defective Speak to your supplier to make sure that the electronics are still functioning correctly Make sure that your installation has ESD protection For more data refer to Nozzles on conical silos on page 28 ERR 201 Sensor voltage failure The device s hardware is defective Do a check of the power supply at the device terminals Make sure that voltage values are in the specified limits in menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu If the voltage is correct replace the signal converter For more data on how to replace the signal converter refer to How to turn or remove the signal converter on page 43 94 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S071 OPERATION H Error cod
102. eck Symbol Out of specification Status marker line marker 3 is shown When the status marker is on a number is shown Types of error message NE 107 status Type of Description error Failure Error If an error message is shown in ERROR RECORD menu item 1 3 1 the current output goes to the error signal value set in menu item RANGE menu item 2 4 2 after the time set in ERROR DELAY menu item 2 4 5 For more data about menu items refer to Function description on page 74 Out of Warning If a warning message is shown there is no effect on the current output value specification 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 91 B OPERATION OPTIFLEX 2200 C F NE 107 NE 107 Description Status Error code Possible errors symbol Status marker Type shown shown G9 Failure The device does not operate 1 ERR 101 Error Current Output Drift Ae dare Mc E 3 ERR 102 Error Temperature Out of Range Failure message from the 1 ERR 103 Error Converter EEPROM Normal mode screen 1 ERR 103 Error Converter RAM 1 ERR 103 Error Converter ROM 1 ERR 104 Error Converter Voltage 2 ERR 200 Error Reference Lost 2 ERR 202 Error Peak Lost Level Lost 2 ERR 204 Error Overfill 3 ERR 205 Error Internal Communication 1 ERR 206 Error No Probe detected 1 ERR 207 Error
103. eel housing with Remote electronic Stainless Steel housing D 2 3 4 5 OPTIFLEX 2200 F Sensor Stainless Steel housing with Remote electronic Aluminium housing D Approval Without ATEX Ex ia IIC T2 T6 DIP ATEX Ex d ia IIC T2 T6 DIP ATEX Ex ic IIC T2 T6 DIP Zone 2 and 22 IECEx Ex ia IIC T2 T6 DIP IECEx Ex d ia IIC T2 T6 DIP IECEx Ex ic IIC T2 T6 DIP Zone 2 and 22 cFMus IS CL I II Ill Div 1 Gr A G CL Zone 0 20 Ex ia IIC IIIC T2 T6 cFMus IS XP DIP CL I II III Div 1 Gr A G A not for Canada Cl Zone 0 20 Ex d tb IIC IIIC T2 T6 cFMus NI CL I II IIl Div 2 Gr A G CL Zone 2 Ex nA IIC T2 T6 D NEPSI Ex ia IIC T2 T6 DIP zr ou rl olny ay R nw jo NEPSI Ex d ia IIC T2 T6 DIP Other approval 0 Without SIL2 for the compact version C with a 4 20 mA output only 1 4 CRN Canadian Registration Number 5 CRN SIL2 for the compact version C with a 4 20 mA output only Process seal temperature pressure material notes 0 Without 40 150 C 40 302 F 1 40 barg 14 5 580 psig FKM FPM Viton for all probes 20 150 C 4 302 F 1 40 barg 14 5 580 psig Kalrez amp 6375 for all probes 50 150 C 58 302 F 1 40 barg 14 5 580 psig EPDM for all probes 40 300 C
104. em D HART communication device 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 59 ELECTRICAL CONNECTIONS 4 6 4 Fieldbus networks INFORMATION i The FOUNDATION fieldbus and PROFIBUS PA options are pending Fieldbus options are available for the compact version of the device For more data refer to the supplementary instructions for FOUNDATION fieldbus and PROFIBUS PA FOUNDATION fieldbus network non Ex Figure 4 16 FOUNDATION fieldbus network non Ex D Field device Junction box H1 network H1 HSE converter High Speed Ethernet HSE Workstation 60 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F ELECTRICAL CONNECTIONS PROFIBUS PA DP network non Ex i tit Figure 4 17 PROFIBUS PA DP network non Ex D Field device Bus termination 8 PROFIBUS PA bus segment Segment coupler PA DP link PROFIBUS DP bus line Control system PLC Class 1 master device Engineering or operator workstation Control tool Class 2 master device 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 61 El START UP 5 1 How to start the device 5 1 1 Start up checklist Check these points before you energize the device Are all the wetted components probe process connection and gaskets chemically resistant to the product in the tank e Does the inf
105. ement pulses from the level and the probe end For configuration data refer to Function description on page 74 The distance from the flange to the top limit of the measuring range Also refer to Measurement limits on page 125 This is a display option It shows empty mass or mass of the product that can be put into the tank Refer to the diagrams at the end of this section This is a display option It shows the unfilled volume Refer to the diagrams at the end of this section Total volume of tank contents Calculated with a volume table 162 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F APPENDIX iid ee quu _aJe Figure 10 3 Measurement definitions 1 Distance Flange facing Gas Air Interface Probe length L Tank height D Ullage volume or mass 666099 Figure 10 4 Measurement definitions 2 D Level Volume or mass 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 163 KROHNE 07 2013 4000668002 HB OPTIFLEX 2200 R02 en Subject to change without notice KROHNE product overview Electromagnetic flowmeters Variable area flowmeters Ultrasonic flowmeters Mass flowmeters Vortex flowmeters Flow controllers Level meters Temperature meters Pressure meters Analysis products Products and systems for the oil amp gas industry Measuring systems for the marine industry
106. er protection general procedure 73 D Remove the 2 butterfly screws from the housing Make sure that spring washer is attached correctly to the housing on the weather protection fixture Lower the weather protection onto the device 9 Attach the 2 butterfly screws Make sure that you use the correct holes to attach the weather protection The holes must agree with the housing option used compact vertical non Ex or Ex i approved etc For more data refer to the illustration that follows 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 45 INSTALLATION O P Figure 3 42 Holes for installation of the weather protection housing versions D Compact horizontal housing non Ex and Ex i approved devices Compact horizontal housing Ex d approved devices 8 Compact vertical housing non Ex and Ex i approved devices Compact vertical housing Ex d approved devices The overall dimensions of the weather protection are on page 128 46 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en INSTALLATION 3 8 11 How to open the weather protection Figure 3 43 How to open the weather protection 5 Loosen the bolt on each side of the weather protection Pull the sides of the weather protection out of the notch for the closed position 9 Pull the weather protection up and back 9 This will open the weather protection Tighten the bolts to loc
107. erating conditions Min Max temperature at the process connection also depends on the temperature limits of the gasket material Refer to Materials in this table 50 150 C 58 302 F Pressure 1 40 barg 14 5 580 psig Viscosity liquids only 10000 mPa s 10000 cP 1500 mPa s 1500 cP 500 mPa s 500 cP Dielectric constant gt 1 6 in direct mode gt 1 4 in direct mode gt 1 1 in TBF mode Materials Probe Stainless steel Stainless steel 1 4401 314 1 4404 316L Hastelloy amp C 22 2 4602 Gasket process seal FKM FPM 40 150 C 40 302 F Kalrez 6375 20 150 C 4 302 F EPDM 50 150 C 58 302 F Process connection Stainless steel 1 4404 316L Hastelloy C 22 2 4602 Process connections Thread For more data on options refer to Order code on page 149 Flange For more data on options refer to Order code on page 149 D These values are correct when the Dynamic Parasite Rejection DPR function is on The DPR function is set to on at the factory Q Kalrez8 is a registered trademark of DuPont Performance Elastomers L L C 07 2013 4000668002 HB OPTIFLEX 2200 R02 en 121 www krohne com EB TECHNICAL DATA 8 3 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load Non Ex an
108. g this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions can result in damage to the device or to parts of the operator s plant INFORMATION These instructions contain important information for the handling of the device LEGAL NOTICE This note contains information on statutory directives and standards HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence gt RESULT This symbol refers to all important consequences of the previous actions vee gt gt gt Pe Pe 1 6 Safety instructions for the operator WARNING N n general devices from the manufacturer may only be installed commissioned operated and maintained by properly trained and authorized personnel This document is provided to help you establish operating conditions which will permit safe and efficient use of this device 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 11 DEVICE DESCRIPTION 2 1 Scope of delivery INFORMATION EH Do a check of the packing list to make sure that you have all the elements given in the order Figure 2 1 Scope of delivery D Signal converter and probe Probe segments For the assembly procedure of the single rod probe refer to How to assemble the sing
109. h handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device s delivered according to your order Check for the correct supply voltage printed on the nameplate mie mie m 3 2 Storage WARNING N Do not keep the device ina vertical position This will damage the probe and the device will not measure correctly Figure 3 1 Storage conditions D Do not bend rod and coaxial probes support here Storage temperature range 50 85 C 60 185 F min 40 C 40 F for devices with the integrated LCD display option Store the device in a dry and dust free location Store the device in its original packing 16 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION 3 3 Transport Figure 3 2 How to hold the device Figure 3 3 How to hold the device D Wind cable probes greater than 400 mm 16 in diameter Do not hold the probe when you lift the device Do not wind the electrical cable less than 330 mm 13 in diameter WARNING N f you do not lift the device carefully you can cause damage to the probe 3 4 Pre installation requirements INFORMATION EH Obey the precautions that follow to make s
110. hed out and neutralized all cavities in the device contained in the device when it is returned We hereby confirm that there is no risk to persons or the environment through any residual media Date Signature Stamp 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 113 EA SERVICE maA 7 6 Disposal CAUTION Disposal must be carried out in accordance with legislation applicable in your country 114 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El 8 1 Measuring principle This Guided Radar TDR level meter has been developed from a proven technology called Time Domain Reflectometry TDR The device transmits low intensity electromagnetic pulses of approximately one nanosecond width along a rigid or flexible conductor These pulses move at the speed of light When the pulses reach the surface of the product to be measured the pulses are reflected back to the signal converter The device measures the time from when the pulse is transmitted to when it is received half of this time is equivalent to the distance from the reference point of the device to the surface of the product The time value is converted into an output current of 4 20 mA Dust foam vapour agitated surfaces boiling surfaces changes in pressure changes in temperature changes in dielectric constant and changes in density do not have an effect on device performance The illus
111. ic tank wall Double cable or double rod probes 100 mm 4 Measurement limits dead zone in mm and inches Dead zone p 80 p 2 3 Top SQ Bottom Top Bottom mm inches mm inches mm inches mm inches Double cable 200 7 87 80 NI 300 11 81 80 SN Double rod 150 5 91 10 0 39 300 11 81 110 4 33 Measurement limits non linearity zone in mm and inches Non linearity p 80 p 2 3 zone Top Bottom Top Bottom mm inches mm inches mm inches mm inches Double cable 50 IEO 20 0 79 0 0 70 2 76 Double rod 120 4 72 30 1 18 0 0 70 2 76 80 is s of water 2 3 is e of oil 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 125 E TECHNICAL DATA OPTIFLEX 2200 C F Single cable and single rod probes exp 9 Figure 8 9 Measurement limits D Device with a single cable probe Device with a single rod probe 8 Top dead zone Top part of the probe where measurement is not possible amp Top non linearity zone Top part of the probe with a lower accuracy of 30 mm 1 18 Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 Bottom dead zone Bottom part of the probe where measurement is not possible Q Gas Air Product 9 L Probe length Tank Height XD M
112. inimum distance from the probe to a metallic tank wall Single cable or single rod probes 300 mm 12 Measurement limits dead zone in mm and inches Dead zone 80 2 3 Top 3 Bottom Top Bottom mm inches mm inches mm inches mm inches 02 mm single cable 250 9 84 200 7 87 350 9978 250 9 84 4 mm single cable 250 9 84 200 7 87 300 11 81 200 7 87 Single rod 150 30 1 50 5077 300 11 81 170 6 69 Measurement limits non linearity zone in mm and inches Non linearity zone p 80 p 2 3 Top Bottom Top Bottom 5 mm inches mm inches mm inches mm inches 02 mm single cable 50 1 07 0 0 0 0 50 Boe 04 mm single cable 50 1 97 0 0 0 0 60 2 36 Single rod 150 5o 0 0 0 0 0 0 80 is e of water 2 3 is e of oil 126 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F TECHNICAL DATA A Coaxial probe Figure 8 10 Measurement limits D Device with a coaxial probe Top dead zone Top part of the probe where measurement is not possible Top non linearity zone Top part of the probe with a lower accuracy of 30 mm 1 18 Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 Bottom dead zone Bottom part of the probe where measurement is not possible
113. ive flange faces AUZIT cie e SICG 2 Form B2 EN 1092 1 surface roughness must be specified in the order 3 Form C EN 1092 1 Tongue 4 Form D EN 1092 1 Groove 5 6 Form E EN 1092 1 Male Form F EN 1092 1 Female 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 157 ER APPENDIX FF ASME B16 5 Flat face RJ ASME B16 5 Ring joint LG ASME B16 5 Large groove LF ASME B16 5 Large female LT ASME B16 5 Large tongue LM ASME B16 5 Large male SG ASME B16 5 Small groove SF ASME B16 5 Small female ST ASME B16 5 Small tongue SM ASME B16 5 Small male 0 0 0 0 Version 0 Standard orders and orders for solid applications in China 6 Orders for the USA A Orders for liquid applications in China TAG Number 0 Without 1 Tag No stainless steel plate 16 characters max FIRI T mMm D O Z uu Extra option 0 Without 1 NACE design MR0175 MR0103 1SO 15156 D For 02 mm 0 08 single cable probes only Do not use with double rod and double cable probes Other flange faces are available Refer to your local supplier for more data Flanges with the PTFE Wave Horn antenna option have a slip on type design with an anti blowout feature amp ASME flanges have a slip on type design with an anti blowout feature Different flange faces are avai
114. k the weather protection in its open position 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 47 ELECTRICAL CONNECTIONS 4 1 Safety instructions DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate m gt p e e 4 2 Electrical installation 2 wire loop powered 4 2 1 Compact version Terminals for electrical installation Figure 4 1 Terminals for electrical installation D Grounding terminal in the housing if the electrical cable is shielded Current output Current output Location of the external grounding terminal at the bottom of the converter INFORMATION d Electrical power to the output terminal energizes the device The output terminal is also used for HART communication 48 www krohne com 07 201
115. lable Refer to your local supplier for more data 158 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F APPENDIX iid Other spare parts Figure 10 1 Other spare parts D Cover without LCD display Cover for Ex d module Cover with LCD display Set of fasteners for housing lock screw gaskets Cable gland M20x1 5 Signal cable Non Ex grey Ex blue DANGER AN Remote version Make sure that replacement signal cables for Ex approved devices are supplied by the manufacturer Use of this signal cable is mandatory Item Description Quantity Part reference D Cover without LCD display 1 XF20010100 Qo Cover for Ex d module D 1 XF20010200 9 Cover with LCD display English German French Italian 1 XF20010300 Cover with LCD display English Spanish French Portuguese 1 XF20010400 Cover with LCD display English Russian Chinese Japanese 1 XF20010500 Set of fasteners for housing lock screw gaskets 1 screw 10 gaskets XF20010900 5 Cable gland M20x1 5 Plastic Black Non Ex 1 XF20030100 Cable gland M20x1 5 Plastic Blue Ex i 1 XF20030200 Cable gland M20x1 5 Brass Ex d 1 XF20030300 Cable gland M20x1 5 Stainless Steel Ex d 1 XF20030400 Cable gland M20x1 5 Brass Non Ex Ex i 1 XF20030500 Cable gland
116. lation 2 sleeves Wire stripper not supplied Crimping pliers not supplied INFORMATION The Faston connector for the stranded drain wire must agree with DIN 46 228 E 1 5 8 e The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228 E 0 5 8 52 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en ELECTRICAL CONNECTIONS U eeeeso Figure 4 7 How to prepare the signal cable Remove the PVC jacket from the wire to dimension a a 50 mm 2 Remove the insulation from the wire Obey national regulations for electrical wiring Crimp the wire end ferrules on the conductors Install shield wire insulation on the 2 ends of the shield wire Crimp the Faston connectors on the 2 ends of the shield wire Install a heat shrinkable sleeve on the PVC jacket 4 3 3 How to connect the signal cable to the device gt p ee DANGER Cables may only be connected when the power is switched off DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists
117. le rod probe single piece probe on page 29 If a single rod or coaxial probe is attached and you ordered the segmented probe option only part of the probe is attached to the device For the assembly procedure of the segmented single rod probe refer to How to assemble the single rod probe segmented probe on page 33 For the assembly procedure of the seg mented coaxial probe refer to How to assemble the segmented coaxial probe on page 36 Quick Start DVD ROM This contains the Handbook the Quick Start the Technical Datasheet and related software Strap wrench Probe assembly cover INFORMATION No training required 66660 12 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en DEVICE DESCRIPTION A 2 2 Device description The TDR level transmitter is designed to measure the distance level mass and volume of liquids pastes slurries granulates and powders TDR level transmitters use a probe to guide a signal to the surface of the measured product The device has a large choice of probes Thus it can measure most products in difficult conditions For more data refer to 7echnical data on page 115 You can order these accessories RS232 HART converter VIATOR e USB HART converter VIATOR INFORMATION d For more data on accessories refer to Accessories on page 160 2 3 Visual Check INFORMATION d Inspect the cartons carefully for damages or signs of rough handling Report damage to the car
118. llation Please read the README TXT file in the Installation Kit If the Device Description has not been installed at this time install the Installation Kit HART AMS This EXE file is given on the DVD ROM supplied with the device You can also download the file from our website 140 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F DESCRIPTION OF HART INTERFACE E For installation data refer to the AMS Intelligent Device Manager Books Online section Basic AMS Functionality Device Configurations Installing Device Types Procedures Install device types from media 9 6 2 Operation INFORMATION i For more data refer to HART menu tree for AMS on page 144 9 6 3 Parameter for the basic configuration Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display 9 7 Field Device Tool Device Type Manager FDT DTM A Field Device Tool Container FDT Container is a PC program used to configure HART PROFIBUS and Foundation Fieldbus devices To configure a device an FDT container uses the applicable Device Type Manager DTM 9 7 1 Installation Before you operate the device the Device Type Manager
119. mber Read only 1 1 2 CONV FIRM VER The converter firmware version Read only 1 1 3 SEN FIRM VER The sensor firmware version Read only 1 1 4 HMI FIRM VER The HMI device display screen firmware Read only version 1 2 0 OUTPUT 1 2 1 SUMMARY This shows the settings at this time forthe Read only output function OUTPUT FUNC output range RANGE I 4 mA setting SCALE 4m 20 mA setting SCALE 20mA and error delay ERROR DELAY 1 3 0 HISTORY 1 3 1 ERROR RECORD A log of device errors Push gt to read the Read only errors Push 4 or w to scroll up or down the list Each error is identified by a code Push again to show the number of incidents and the time since the last incident in days hours minutes and seconds For more data about errors refer to Status and error messages on page 90 74 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S071 OPERATION H 2 0 0 Supervisor menu Menu No Function Function description Selection list Default 2 1 0 COMMISSION 2 1 0 COMMISSION This starts a quick set up procedure applicable to most applications The supervisor can give the tank height TANK HEIGHT output function OUTPUT FUNC current output range RANGE 4 mA setting SCALE 4mA 20 mA setting SCALE 20mA error delay ERROR DELAY and tag name TAG NAME 2 2 0 TESTS 2 2 1 SET OUTPUT This sets the analog output to a test val
120. measurement offset value that you calculated in procedure 4 Push 2x 4 to go to menu item 3 1 6 M CAL SPEED Push gt to change the value Enter the new mechanical calibration speed value that you cal culated in procedure 4 Push 4 x Push a or for the selection of the save option STORE NO or STORE YES Set to STORE YES to save and use the data 9 Push to confirm 9 The device is in normal mode The device uses the new values CAUTION You recorded device configuration data of the OPTIFLEX 1300 level meter before you attached the new signal converter Make sure that you enter this data in the supervisor menu of the OPTIFLEX 2200 75 Procedure 6 Device configuration OPTIFLEX 2200 e For the Quick Setup procedure refer to Quick Setup on page 80 For more data about device configuration refer to Operation on page 67 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 111 EA SERVICE maA 7 4 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty These include repair maintenance technical support and training INFORMATION For more precise information please contact your local sales office 7 5 Returning the device to the manufacturer 7 5 1 General information This device has been carefully manufactured and tested If installed and operated in accordance with these operating instructions it will r
121. mm 1000 40000 100 020 D A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe single piece probe in the Installation chapter A shorter probe length is available on request A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe segmented probe in the Installation chapter 1 counterweight option 014x100 mm amp Refer to the end of this section for data about all the probe end options Single probes Dimensions in inches Probes Dimensions inches L min L max m Single rod 00 31 D 39 D 158 Single rod 00 31 segmented 39 236 Single cable 00 08 39 1575 3 9 0 6 Single cable 00 16 39 2 1575 4 0 0 8 D A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe single piece probe in the Installation chapter Q A shorter probe length is available on request A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe segmented probe in the Installation chapter 1 counterweight option 00 6x3 9 5 Refer to the end of this section for data about all the probe end options 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 133
122. n Steps Description gt a and gt Default screen Enter configuration mode 2 0 0 SUPERVISOR gt e v a gt and e Enter the password the default password is shown If it is necessary to change the password refer to Function description on page 74 menu item 2 7 5 PASSWORD VMI 2 240 COMMISSION gt Push this button to start the quick set up procedure VMI 2 TANK HEIGHT 915000 gt to change the tank height H to change the position of the cursor v to decrease the value or 4 to increase the value to confirm P H VMI 2 OUTPUT FUNC Level a or for the selection of the measurement name Distance Level Conversion or Ullage Conv to confirm The manufacturer sets the output function to Level before delivery If itis necessary to measure volume ullage volume mass or ullage mass Conversion or Ullage Conv refer to How to configure the device to measure volume or mass on page 85 VMI 2 RANGE I 4 20 3 6E a or w for the selection of the current output range 4 20 mA 3 6E 4 20 3 8 20 5 3 6E etc to confirm 80 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F OPERATION H Screen Steps Description gt to change Scale 4 mA Use this step to give the 4 mA output VMI_2
123. n ended wrenches not supplied Tools one 7 mm open ended wrench not supplied 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 29 INSTALLATION S N 144 12345 010 144 123456 010 Xooooxx X00 Xooooo000xx XXXXXXXXX XXXX X 2J0000000000000000000000000 SIN 144 12 456 010 TUAE Manufacturing date DD MMM YYYY Tag No XX0000000000000000000000 Protection class IP 66 67 Power supply 24 Vdc n XXXXXXX C WWWJOOQ0000 com WHG Z XX XX XXX Figure 3 23 Check the order number on each component e Make sure that the housing assembly and the single rod have the same ID numbers e Remove the sticker from the probe www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en 30 OPTIFLEX 2200 C F INSTALLATION Figure 3 24 How to attach the locking nut and union nut T e Attach a locking nut to the housing assembly Make sure that the nut is fully engaged on the thread Attach the union nut to the housing assembly Tighten these nuts with the two 8 mm open ended wrenches e Continue the assembly procedure on the page that follows 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 31 INSTALLATION S Figure 3 25 How to attach the single rod probe to the flange assembly CAUTION Support the probe Attach a locking nut to the single rod Make sure that the locking nut is engaged al
124. nal converter then does a mathematical conversion that agrees with a law of signal attenuation to show the signal amplitude at a standard distance of 1 m 3 3 ft from the process connection This value helps you to set the measurement threshold in menu item 2 5 9 PROBE END TH INFORMATION i For more data on menu items refer to Function description on page 74 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 87 B OPERATION How to use thresholds INFORMATION E e Although the data that follows refers to the level threshold it is applicable for the probe end threshold e fthere is a parasitic signal above the level and the threshold is too low the device can incorrectly use it as the level signal D 1000 500 200 Figure 6 7 Signal intensity distance graph thresholds D Signal intensity given as a fraction of the reference pulse measured in thousandths Distance from the process connection Parasitic signal A signal from a level switch that is in the limits of the electromagnetic field around the probe Level signal of the liquid or solids The level threshold is correct The device ignores the parasitic signal and measures level correctly amp The level threshold is too low The device can use the parasitic signal as the level signal 73 If the parasitic signal is smaller than the correct level you can manually change the threshold to find the signal This procedu
125. nus are for factory calibration and approved personnel only 6 3 2 How to get access to the commissioning menu c i i Do the steps that follow Push the gt button Thisshows the Information menu The Information menu is read only and does not have password security e Push the 4 button one time to scroll up to the Supervisor menu gt Thescreen shows the text 2 0 0 SUPERVISOR Push the button one time gt The screen shows a line You must enter the password Push the buttons under the display screen 6 times in total and in a given order to to get access to Configuration mode e Type in the password The factory set password is gt w 4 gt and gt The device shows the text 2 1 0 COMMISSION Make a selection from the items in the supervisor menu CAUTION S L approved devices For data about critical device parameters for SIL approval refer to the Safety Manual SIL approval INFORMATION HOW TO SET THE SUPERVISOR PASSWORD TO ON OR OFF The supervisor password is set to on by default f it is necessary to set this function to off refer to Function description on page 74 Table 2 Supervisor menu menu item PSWD YES NO 2 7 4 INFORMATION HOW TO CHANGE THE SUPERVISOR PASSWORD You can change the password for the supervisor menu For more data refer to Function description on page 74 Table 2 Supervisor menu menu item PASSWORD 2 7 5 07 2013 400
126. o the Ex documentation CE In accordance with the commitment to customer service and safety the device described in this document meets the following safety requirements e Electromagnetic Compatibility EMC Directive 2004 108 EC in conjunction with EN 61326 1 2006 EN 61326 2 3 2006 SIL approved devices agree with EN 61326 3 1 2008 and EN 61326 3 2 2008 e SlL approved devices agree with EN 61508 2010 All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21 NE 43 NE 53 and NE 107 1 4 Electromagnetic compatibility The device design agrees with European Standard EN 61326 1 when installed in metallic tanks You can install the device on open air tanks and tanks that are not made of metal Refer also to the note that follows CAUTION f you install a device with a cable probe in a non metallic tank or open air pit a strong electromagnetic field near to the device can have an unwanted effect on the accuracy Use a device with a coaxial probe for this type of installation INFORMATION i Device operation agrees with residential class class B emissions and industrial class for immunity requirements if e the device has a single or double probe rod or cable probe and is used in a closed tank made of metal or e the device has a coaxial probe 8 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en SAFETY INSTRUCTIONS 1 5 Safety instructions from the manufacturer
127. obe options Dimensions in mm Dimensions Probes with threaded connections Probes with flange connections mm 02 mm HT 02 mm Other probes 02 mm HT 02 mm Other probes single cable single cable single cable single cable probe probe probe probe h 43 169 45 61 186 73 L For more data refer to Single probes and Double and coaxial probes in this section Process connection and probe options Dimensions in inches Dimensions Probes with threaded connections Probes with flange connections inches 00 08 HT 00 08 Other probes 00 08 HT 00 08 Other probes single cable single cable single cable single cable probe probe probe probe h 1 69 6 65 IB 2 40 32 2 87 L For more data refer to Single probes and Double and coaxial probes in this section 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 129 E TECHNICAL DATA OPTIFLEX 2200 C F Weather protection option Figure 8 13 Weather protection option for Compact Horizontal and Remote versions D Left side with weather protection open Rear view with weather protection closed Right side with weather protection closed www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en 130 TECHNICAL DATA El Dimensions and weights in mm and kg
128. of the 02 mm single cable probe Probe probe type material measuring range 0 Without r liquids only Single rod 08 mm 0 317 segmented 316L 1 4404 1 6 m 1 97 19 69 ft Single cable 02 mm 0 087 316 1 4401 1 40 m 1 97 131 23 ft Double rod 2x08 mm 0 317 316L 1 4404 1 4 m 1 97 13 12 ft Double cable 2x04 mm 0 167 316 1 4401 1 40 m 1 97 131 23 ft Single cable 02 mm 0 087 Hastelloy amp C220 1 40 m 1 97 131 23 ft Coax 022 mm 0 877 316L 1 4404 0 6 6 m 0 98 19 69 ft Coax 022 mm 0 87 segmented 316L 1 4404 0 6 6 m 0 98 19 69 ft Coax 022 mm 0 87 Hastelloy8 C220 0 6 6 m 0 98 19 69 ft r liquids and solids Single rod 08 mm 0 317 316L 1 4404 1 6 m 1 97 19 69 ft Single cable 04 mm 0 167 316 1 4401 liquids 1 40 m 1 97 131 23 ft solids 1 20 m 1 97 65 92 ft Probe connection without probe mn o mu 5o uoo nmm Es o Id K Probe connection 316L 1 4404 for single rod or single cable probe probe not included not available for single cable 02 mm 0 087 L Probe connection 316L 1 4404 for double rod or double cable probe probe not included 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 155 ER APPENDIX Probe end probe end type material
129. ong the length of the thread Attach the single rod to the union nut Make sure the probe touches the housing assembly Tighten the single probe with a 7 mm open ended wrench step 9 Tighten the locking nut against the union nut with two 8 mm open ended wrenches step 10 32 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION 3 8 2 How to assemble the single rod probe segmented probe INFORMATION This procedure is for devices with single rod probes that are segmented e Figure 3 26 Equipment needed to assemble the single rod probe segmented D Converter and process connection Bottom quantity 1 segment of the rod probe Top and middle if more than one segments of the rod probe Tools two 8 mm open end wrenches not supplied 5 Lock nuts 2 lock nuts per segment amp Union nut 1 union nut per segment 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 33 INSTALLATION OPTIFLEX 2200 C F Figure 3 27 How to assemble the segmented single rod probe part 1 CAUTION Make sure that the nuts are tight and the rod probe cannot loosen e Attach a lock nut to the threaded rod below the process connection Turn the nut until it is 34 along the length of the rod e Attach a union nut to the threaded rod below the process connection e Use two 8 mm open end wrenches to tighten the union nut against the lock
130. ormation on the signal converter nameplate agree with the operating data Did you correctly install the device on the tank Dothe electrical connections agree with the national electrical codes DANGER A f the device has a Hazardous Locations approval make sure that the device and the installation agrees with the requirements of the certificate of compliance 5 1 2 How to start the device 73 Connect the converter to the power supply i e Energize the converter Devices with the LCD display option only After 10 seconds the screen will display Starting up After 20 seconds the screen will display the software version numbers After 30 seconds the default screen will appear The device will display readings INFORMATION E This chapter and the start of the chapter that follows tells you what data is given on the device display in normal mode and how to change device settings in configuration mode If you know about how this device operates you can ignore this data Continue with the quick setup procedure For more data about this procedure refer to Quick Setup on page 80 5 2 Operating concept You can read measurements and configure the device with e Adigital display screen optional e Aconnection to a system or PC with PACTware You can download the Device Type Manager DTM file from the website It is also supplied on the DVD ROM delivered with the device e Aconnection to a system or PC with AMS You can
131. ot supplied at the bottom of the loop to prevent cable wear The probe counterweight has a hole with an M8 internal thread The other probe end options are given in the illustration CAUTION f your device has a chuck you must recalculate the probe length For the procedure refer to How to decrease the length of probes on page 89 If the device is not set to the correct probe length it is possible that the device will not measure correctly www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION Single cable 02 mm 0 08 Figure 3 16 How to attach a 02 mm 0 08 single cable probe to keep it straight The probe counterweight has a hole with an M8 internal thread You can attach the probe counterweight to a threaded end Coaxial 022 mm 0 8 Figure 3 17 How to attach a coaxial probe to keep it straight 73 Weld a tube with an internal diameter of 23 25 mm 0 91 1 to the bottom of the tank E gt Make sure the tube aligns with the process connection at the top of the tank Lower the probe into the tank e Put the end of the probe into the tube If this is not possible you can attach braces to the probe 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 25 INSTALLATION 3 6 3 Installation in standpipes stilling wells and bypass chambers Use a standpipe if e The liquid is very turbulent or agitated
132. p Use a scriber to puta mark on the rod Cut the rod to the correct length Enter the supervisor menu Push gt 2 x 4 gt and 2 x 4 to go to menu item 2 3 3 PROBE LENGTH Enter the new value Push to go back to the sub menu level Push 4 x to save settings Set the parameter to STORE YES and push How to decrease the length of cable probes Loosen the socket set screws that hold the counterweight with a 3 mm Allen wrench e Remove the counterweight Measure the length of the cable from the flange facing or thread stop Use a scriber to put a mark on the cable gt Addthe length of the counterweight and subtract the length of the cable engaged in the counterweight This gives the total probe length Refer to the illustration and table that follows Cut the cable to the correct length Attach the cable to the counterweight Tighten the socket set screws with a 3 mm Allen wrench Enter the supervisor menu Push gt 2 x 4 gt and 2 x 4 to go to menu item 2 3 3 PROBE LENGTH Enter the new value Push to go back to the sub menu level Push 4 x to save settings Set the parameter to STORE YES and push 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 89 B OPERATION 6 5 Status and error messages Figure 6 8 Dimensions of the counterweights D 02 mm 0 08 single cable probe 04 mm 0 15 single cable probe 04
133. perature 50 85 C 60 185 F min 40 C 40 F for devices with the integrated LCD display option Protection category IP 66 67 equivalent to NEMA type 4X housing and type 6P probe Materials Housing Polyester coated aluminium or stainless steel 1 4404 316L Cable entry Plastic nickel plated brass stainless steel Electrical connections Power supply terminals Terminals output Non Ex Ex i 12 30 VDC min max value for an output of 22 mA at the terminal Terminals output Ex d 16 36 VDC min max value for an output of 22 mA at the terminal Current output load Non Ex Ex i Ry Q lt Uext 12 V 22 mA For more data refer to Minimum power supply voltage on page 122 Ex d R Q lt Uext 16 V 22 mA For more data refer to Minimum power supply voltage on page 122 Cable entry M20 x 1 5 V NPT Cable gland Standard none Options M20x1 5 cable diameter 6 12 mm 0 23 0 47 others are available on request Signal cable remote version None for non Ex devices 4 wire shielded cable of max length 100 m 328 ft to be supplied by the customer Supplied with all Ex approved devices For more data refer to Remote device data on page 51 Cable entry capacity terminal 0 5 2 5 mm 116 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en TECHNICAL DATA El Input
134. pplier for more data 9 For liquids only QXO For liquids only and not for the coaxial probe Calibration points for this option are given by the customer 154 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en APPENDIX fi 10 2 Spare parts We supply spare parts for this device When you send an order for a mechanical spare part use the reference numbers in the table that follows When you send an order for an electronic spare part refer to Order code on page 149 and use the VF20 order code Mechanical spare parts XF20 4 0 0 0 OPTIFLEX 2200 C F 2 wire loop powered Guided Radar TDR level meter Process seal temperature pressure material notes 0 Without 1 40 150 C 40 302 F 1 40 barg 14 5 580 psig FKM FPM Viton for all probes 2 20 150 C 4 302 F 1 40 barg 14 5 580 psig Kalrez amp 6375 for all probes 3 50 150 C 58 302 F 1 40 barg 14 5 580 psig EPDM for all probes 6 40 300 C 40 572 F 1 40 barg 14 5 580 psig FKM FPM Viton only for the HT version of the 02 mm single cable probe 7 20 300 C 4 4572 F 1 40 barg 14 5 580 psig Kalrez 6375 only for the HT version of the 02 mm single cable probe 8 50 250 C 58 482 F 1 40 barg 14 5 580 psig EPDM only for the HT version
135. r more data refer to the end of this section IF Down e Scroll down the menu list for example from menu 2 0 0 to menu 1 0 0 e Scroll down the sub menu list for example from sub menu 2 2 0 to sub menu 2 1 0 Up Scroll up the menu list for example from menu 1 0 0 to menu 200 Scroll up the sub menu list for example from sub menu 2 1 0 to sub menu 2 2 0 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 71 B OPERATION Lists of parameters in menu items TANK 01 2OUTPUT FUNC o Distance Figure 6 2 Lists of parameters in menu items D Parameter Menu name This is what you see when you select a menu item that has a list of parameters The functions of the buttons are given in the table that follows Function of buttons in menu items that have a list of parameters Button Description Function Lg Right n a i EE Select the parameter and go back to the menu Eg Down Move down the list i 4 Up Move up the list 72 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S071 OPERATION amp Values in menu items TANK 01 9 TANK HEIGHT TANK 01 OTANK HEIGHT 20 000 m oWQ 000 Figure 6 3 Values in menu items D Menu item with values stored at this time first screen Push gt again to change the values A cursor shows on the first digit Menu item name
136. r more data refer to HART menu tree for PDM on page 146 There can be differences between the names of menus in the SIMATIC PDM software tool and menus shown on the device display screen Refer to the online help in SIMATIC PDM to find the function number of each menu item This function number agrees with the function number in the device menus Use the same procedure for the protection of parameters in the supervisor menu 9 9 HART menu tree for Basic DD Abbreviations of the following tables e Opt Optional depending on device version and configuration e Rd Read only e Cust Custody lock protection e Loc ocal affects only DD host views 9 9 1 Overview Basic DD menu tree positions in menu tree 1 Measurements 1 Measurements 2 Output 2 Configuration and Test 1 Info 1 Identification 2 Output 2 Supervisor 1 Test 2 Basis Parameters 3 Signal Out 4 Application 5 Display 6 Conversion Table 7 Reset 3 Diag Service 1 Status 1 Standard Status 2 Device specific Status 4 Access Rights 1 Access level 2 Method Login 3 Method entry Code 5 HART variables 142 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en DESCRIPTION OF HART INTERFACE EJ 9 9 2 Basic DD menu tree details for settings 1 Measurements 1 Measurements 1 Level value P 2 Distance value Pd 3 Volume value P 4 Ullage value R9 2 Inputs Outputs 1 PV R8 2 PV
137. re tells you how to change the level threshold to find the correct signal Look at the menu item 2 5 6 MEAS AMP gt Makea note of the amplitude of the correct level signal e Goto 2 5 7 MEAS THRESH Increase the amplitude of the level threshold 9 This value must be more than the incorrect signal We recommend that you set the level threshold at half the amplitude of the correct signal e Save the settings gt Thethreshold increases It ignores the parasite signal and uses the first signal it finds 88 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S071 OPERATION H Probe end threshold When the device operates in TBF mode the probe end threshold value can be changed The device uses TBF mode to measure the level of products with low dielectric constants It uses the probe end as a reference If the reflection is very weak change the probe end threshold to ignore parasitic signals Refer to the procedure in How to use thresholds to change the probe end threshold For more data about the probe end threshold refer to Function description on page 74 menu item 2 5 9 6 4 9 How to decrease the length of probes i INFORMATION This information Is for the probe types that follow 94mm 0 16 double cable e 28mm 0 3T single rod e 92mm 0 08 single cable 94mm 0 16 single cable How to decrease the length of single rod probes Measure the length of the rod from the flange facing or thread sto
138. rey between light grey level 20 and black level 54 2 8 0 CONV TABLE 2 8 1 INPUT TABLE The device uses a conversion table min 2 entries 0 entries strapping table to convert max 30 entries measurements to volume and mass Level volume or mass readings The readings are shown in normal mode Go to this menu item and enter the entry number 01 30 Then enter the level and the related volume mass flow rate value for that entry Push to confirm the entry values Continue the procedure until the device has data for all the entries For more data refer to How to configure the device to measure volume or mass on page 85 2 8 2 DELETE TABLE This menu item erases the data in the YES NO NO conversion table 2 9 0 CONFIG RESET 2 9 1 SAVE This menu item is not available YES NO NO 2 9 2 RECALL This menu item is not available YES NO NO 2 9 3 RESTART This menu item starts the device again YES NO NO 2 9 4 RESET FACT If you set this menu item to YES the YES NO NO D Units and range depend on the output function length unit and volume unit selected Refer to the table that follows Default values for menu items 2 4 3 SCALE 4mA and 2 4 4 SCALE 20mA 9 If the device has the LCD display option this depends on data given in the customer order 78 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 OPERATION H Default values for menu items 2 4 3 SCALE 4mA and 2 4 4 SCALE 20mA
139. rier and to the local office of the manufacturer Xooooooooxx XXXXXXXXX XXXX X 2J0000000000000000000000000 Manufacturing date DD MMM YYYY Tag No XX0000000000000000000000t Protection class IP 66 67 WWW XXXXXXXX COM Dow C Figure 2 2 Visual check D Device nameplate for more data refer to Non Ex nameplate on page 14 Process connection data size and pressure rating material reference and heat number Gasket material data refer to the illustration that follows 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 13 A DEVICE DESCRIPTION OPTIFLEX 2200 C F Figure 2 3 Symbols for the supplied gasket material on the side of the process connection D EPDM Q Kalrez 6375 If the device is supplied with an FKM FPM gasket there is no symbol on the side of the process connection 2 4 Nameplates INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 2 4 1 Non Ex nameplate XXXXXXXXXXX XXXXXXXXXXX www krohne com OPTIFLEX 2XX0 X XF2050000000000000000000000 S N X00000000000000000X Manufacturing date DD MMM YYYY Tag No XXXXXXXXXXXXXXXXXXXX Protection class IP 66 67 NEMA encl type 4X probe type 6P 2 wire XXXXXXXXXXXXXXXXXXXXX Input xx xx V z xx mA ea e 606 Entry type XXXXXX C
140. round the probe This can cause a measurement error Also refer to General requirements on page 22 This is a display option It is the distance from the face of flange to the level 1 product or the surface of the top product 2 or more products Refer to the diagrams at the end of this section Defines how much a device influences or is influenced by other devices that generate electromagnetic fields during operation Refer to European standard EN 61326 1 and EN 61326 2 3 for further details This is a physical field that is produced by electrically charged objects and which may affect the behaviour of other objects near to the field A minimum diameter around a probe that should have no objects in it for the device to work correctly This depends on the probe type Refer to Installation for more details An area with a potentially explosive atmosphere Trained personnel can install and use a device in this area The device must be ordered with the appropriate options The device requires approvals ATEX IECEx cFMus NEPSI etc related to site specifications You can find more data about hazardous areas in the Ex Manuals and Ex Certificates of Compliance This is a display option It is the height from the bottom of the tank user defined to the surface of the top product Tank height distance Refer to the diagrams at the end of this section 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 161 WI APPENDI
141. ryseal D A 0 NPT EJA 0 1NPT G A 0 172 NPT EN DIN Flanges EN 1092 1 D DN25 PN10 Form B1 flange DN25 PN16 Form B1 flange DN25 PN25 Form B1 flange DN25 PN4O Form B1 flange DN40 PN10 Form B1 flange DNA40 PN16 Form B1 flange DN40 PN25 Form B1 flange DN40 PNAO Form B1 flange DN50 PN10 Form B1 flange DN50 PN16 Form B1 flange DN50 PN25 Form B1 flange DN50 PN4O Form B1 flange DN80 PN10 Form B1 flange DN80 PN16 Form B1 flange DN80 PN25 Form B1 flange DN80 PN4O Form B1 flange DN100 PN10 Form B1 flange DN100 PN16 Form B1 flange DN100 PN25 Form B1 flange DN100 PN4O Form B1 flange DN150 PN10 Form B1 flange DN150 PN16 Form B1 flange DN150 PN25 Form B1 flange DN150 PN4O Form B1 flange for non Ex devices only DN200 PN16 Form B1 flange DN200 PN40 Form B1 flange for non Ex devices only ME B16 5 ANSI Flanges 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Qimijcmim oO Os TM OU c mim uo c m mi coj cgmni imiuoi ogo m mM xix rir rirjoejomimu pmsmmupv vvuvxjxjxixrjr rjr rjrjrreoiojomiummim 1 A 1 150 lb RF D 2 A 17300 lb RF 1 A 1 150 lb RF 2 A 1 7 300 lb RF 1 A 2 150 lb RF 2 A 2 300 lb RF 1 A 3 150 lb RF 2 A 3 300 lb RF 1 A 4 150 lb RF 2 A 4 300 lb RF
142. s of the gasket material Permitted temperature ranges for gaskets Gasket material Permitted temperature ranges for gaskets Standard version High Temperature version C F C F FKM FPM 40 150 40 302 40 300 40 572 Kalrez 6375 20 150 4 302 20 300 4 572 EPDM 50 150 58 302 50 250 58 482 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION 3 5 2 General information for nozzles 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com CAUTION Follow these recommendations to make sure that the device measures correctly They have an effect on the performance of the device CAUTION Do not put the process connection near to the product inlet If the product that enters the tank touches the probe the device will measure incorrectly c tot Figure 3 5 Do not put the device near to a product inlet D The device is in the correct position The device is too near to the product inlet 9 If itis not possible to put the device in the recommended position install a deflector pipe zORO Figure 3 6 How to prevent build up of product around the process connection D If product particles are likely to collect in holes a nozzle is not recommended Attach the flange directly to the tank 8 Use a threaded connection to attach the device directly to
143. s product including but not Limited to direct indirect or incidental and consequential damages This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages you may if such law applies to you not be subject to some or all of the above disclaimer exclusions or limitations Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale The manufacturer reserves the right to alter the content of its documents including this disclaimer in any way at any time for any reason without prior notification and will not be liable in any way for possible consequences of such changes 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 9 Ei SAFETY INSTRUCTIONS 1 5 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation and operation of the devices systems will cause the warranty to be void The respective Standard Terms and Conditions which form the basis for the sales contract shall also apply 1 5 4 Information concerning the documentation To prevent any injury to the user or damage to
144. software for all field devices It uses Field Device Tool FDT technology FDT is a communication standard for sending information between the system and the field device This standard agrees with IEC 62453 Field devices are easily integrated Installation is supported by a user friendly Wizard Install these software programs and equipment e Microsoft NET Framework version 1 1 or later e PACTware HART converter USB RS232 The Device Type Manager for the device The software and installation instructions are given on the DVD ROM supplied with the device You can also download the latest version of PACTware and the DTM from our website Refer also to the PACTware consortium site at http www pactware de Bie Edt Wew Broject Device Egas Window Help 20 29 39 6230 Bie 284s 00000000 Descnpooe HART OTM for FOT 12 TANK 01 Press Finish to end the setup 1234562 Finish Cae Figure 5 3 Screen from the PACTware user interface D DTM menu Information for device identification Configuration summary 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 65 El START UP 5 5 Remote communication with the AMS Device Manager The AMS Device Manager is an industrial Plant Asset Management PAM software tool Its role is to e Store configuration information for each device Support HART and FOUNDATION fieldbus devices e Store and read process data
145. speed and the measurement offset OPTIFLEX 2200 e Install the device on the tank Energize the device Make sure that the display screen shows Distance measurements gt Thedevice is in operation and in normal mode It will not measure correctly until it is correctly calibrated Change the level to R1 Record D1 the distance shown on the display screen of the device Change the level to R2 Record D2 the distance shown on the display screen of the device Calculate the ratio A A D2 D1 R2 R1 Calculate the new mechanical calibration speed New mechanical calibration speed OPTIFLEX 2200 Old calibration factor OPTIFLEX 1300 x A Calculate the offset B B D1 Ax R1 Calculate the new measurement offset New measurement offset OPTIFLEX 2200 Old converter offset OPTIFLEX 1300 x A 73 Procedure 5 How to set the mechanical calibration speed and the measurement offset OPTIFLEX 2200 D Energize the device gt Thedevice is in operation and in normal mode It will not measure correctly until new values are set in menu items 3 1 4 OFFSET MEAS Measurement Offset and 3 1 6 M CAL SPEED Mechanical Calibration Speed Push gt 2 x 4 and gt to go to the SERVICE menu 3 0 0 9 Give the password for the SERVICE menu If you do not have the password speak to the sup plier Push gt and 3 x 4 to go to menu item 3 1 4 OFFSET MEAS 5 Push to change the value Enter the new
146. sssssssssesenee eene 141 9 7 Field Device Tool Device Type Manager FDT DTM ssseeeeeeee 141 ENTE 12 4 lt 1 E EENE E TELE LOL 141 23 2 OaE o p PEE E E E EA ULM EINE E EID 141 9 8 Process Device Manager P DM sisiiex siustisviwenesentaoidenstapetin tees ab oae tr vem stabil o desk edu 141 TBA UMS ta LAMM ERE HER 141 98 2 ODS RAMON cee E E distet dieitur intet E A E 142 9 9 HART menu tree for Basic DD ceccsccsesssssessessessessessesetsessesscssssseeesessessessesstsatsentensess 142 9 9 1 Overview Basic DD menu tree positions in menu tree 142 9 9 2 Basic DD menu tree details for settings 143 9 10 HART menu tree for AMS ecessciectt escis titre meti etiaai aie ttd gd cid 144 9 10 1 Overview AMS menu tree positions in menu tree 144 9 10 2 AMS menu tree details for settings 145 9 11 HART menu tree for PDM icri enciende recederet tone 146 9 11 1 Overview PDM menu tree positions in menu tree 146 9 11 2 PDM menu tree details for settings sess 147 10 Appendix 149 10 1 Order Code T ECT 149 102 Spare parts sorset E EM 155 HIS ADESSSOPIBS crs ie A E cept be ico E E ieteemeee oe edes Bud etd 160 TOA GOSSAR eT c cane 161 6 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en SAFETY INSTRUCTIONS E 1 1 Software history Firmware revision agrees with NAMUR NE 53 It is a series of numbers used to record the revision status of embedded software
147. stomer order including counterweight for cable max versions If probe length has been 40 m 131 23 ft modified enter the new value here For more data refer to How to decrease the length of probes on page 89 2 3 4 BLOC DIST Blocking distance The non measuring min 50 mm 1 97 range at the top of the probe It depends 0 m 0 ft on the probe type and the installation max 2 3 3 PROBE LENGTH 2 3 5 TAG NAME The device has a code tag name to TANK 01 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 75 B OPERATION Menu No Function Function description Selection list Default 2 4 0 OUTPUT 2 4 1 OUTPUT FUNC The output function Select an output function to scale the current values in relation to a given point usually the device process connection or the tank bottom The output current value is shown ona bar graph in normal mode if the measurement name displayed measurement is the same as the output function Conversion parameters Distance Conversion Level Conversion are shown if there is volume or mass data in 2 8 1 INPUT TABLE Distance Level Distance conversion Level conversion Level 2 4 2 RANGE This menu item sets the limits of the output current range to 1 of the 2 available options standard limits 4 20 mA or NAMUR NE 43 compliant limits 3 8 20 5 mA It also tells the device what to do if an error occurs if you set RAN
148. t devices If the dielectric constant of the gas is very different from the default value air set 2 5 3 GAS EPS R to the e value of the gas min max 0 8 115 00 2 5 4 EPS R CALCUL The calculated e value for the liquid or solid contents in the tank The result of the calculation in 2 5 2 AUTO EPSI R This menu item will not be available if 2 5 2 AUTO EPSI R is not used Read only 76 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en De OPERATION H Menu No Function Function description Selection list Default 2 5 5 PROD EPS R Dielectric constant e of the the liquid or solid contents in the tank If possible type in the exact value of the product s dielectric constant If you do not know the exact value use 2 5 2 AUTO Er CALC A new product e that is too low will mean that level will read higher than its true value This menu item is only used in TBF mode min max 1 0 to 115 00 2 4 2 5 6 MEAS AMP Measured pulse amplitude This is the amplitude of the signal after reflection on the surface of the tank contents compared with the amplitude of the reference pulse This value helps you to set the measurement threshold in menu item 2 5 7 MEAS THRESH For more data refer to 7hresholds and parasitic signals on page 87 2 5 7 MEAS THRESH Measurement threshold If it is difficult to identify the level signal for
149. t scale Figure 6 4 Distance measurement D Tank Height 2 3 1 TANK HEIGHT Blocking Distance 2 3 4 BLOC DIST 8 4mA Setting 2 4 3 SCALE 4mA 20 mA Setting 2 4 4 SCALE 20mA Maximum effective measuring range Non measurement zone For more data about the menu items refer to Function description on page 74 84 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 OPERATION H 6 4 6 Level measurement The device current output agrees with the level measurement when the output is set to Level Menu items related to level measurement are Output Function 2 4 1 OUTPUT Tank Height 2 3 1 TANK HEIGHT Blocking Distance 2 3 4 BLOC DIST Use the tank bottom as the reference point for the 4 and 20 mA current output settings The 4 and 20 mA current output settings are the minimum and maximum points of the measurement scale Figure 6 5 Level measurement D Tank Height 2 3 1 TANK HEIGHT Blocking Distance 2 3 4 BLOC DIST 8 Maximum effective measuring range 20 mA Setting 2 4 4 SCALE 20mA 4 mA Setting 2 4 3 SCALE 4mA Non measurement zone For more data about the menu items refer to Function description on page 74 6 4 7 How to configure the device to measure volume or mass The device can be configured to measure volume or mass You can set up a strapping table in the conversion table 2 8 0 CONV TA
150. tached screw and the signal rod below Use two 7 mm open ended wrenches to tighten the assembled parts to a torque of 2 3 Nm o 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 37 INSTALLATION v gt gt i i Figure 3 31 How to assemble the segmented coaxial probe part 2 WARNING Be careful when you use the pipe wrenches Make sure that the measuring tubes have no deformation CAUTION Make sure that the screws are tight and the measuring tube cannot loosen Make sure that the fitting for the lock screw Is not aligned with a hole in the coaxial tube e Attach a union nut to each coaxial tube middle and end tubes Attach a middle tube segment to the coaxial probe stem Do not use tools to tighten the assembled parts Assemble the next middle rod segment with a pair of lock washers on the attached screw and the top rod segment Use two 7 mm open ended wrenches to tighten the assembled parts to a torque of 2 3 Nm Assemble the next coaxial tube segment and the top coaxial tube segment Do not use tools to tighten the assembled parts Do steps 9 thru 10 again until the end rod segment and end coaxial tube are attached Use the 2 pipe wrenches to tighten the coaxial tubes in the lock nuts Use a 2 5 mm Allen wrench to attach and tighten the two HC M5x5 screws lock screws to the union nut 38 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en
151. te version only non Ex grey Ex blue 8 Signal cable 50m Remote version only non Ex grey Ex blue A Signal cable 75 m Remote version only non Ex grey Ex blue B Signal cable 100 m Remote version only non Ex grey Ex blue 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 153 WI APPENDIX Adaptor 0 Without 1 BM100A adaptor 2 BM102 adaptor 3 OPTIFLEX 1300 adaptor Calibration certificate 0 Without 1 Calibration certificate 3mm 0 127 2 points coaxial if gt 410mm 16 14 2 Calibration certificate x3mm 0 127 5 points coaxial if gt 1910mm 75 2 3 Calibration certificate 3mm 0 127 5 points Drawing TAG Number 0 Without 2 Tag No stainless steel plate Extra option 0 Without 1 NACE design MR0175 MR0103 1SO 15156 D Only for the 4 20 mA passive HART output option For more data refer to the Technical data section Approvals and certification DIP Dust Ignition Proof For 02 mm 0 08 single cable probes only Do not use with double rod and double cable probes amp Other flange faces are available Refer to your local supplier for more data Do not use with double rod double cable and coaxial probes Flanges with RF faces have a slip on type design with an anti blowout feature Other flange faces are available Refer to your local su
152. teiteta nat pe ln aab rx opta eb n butt oc 11 2 Device description 12 2 1 Scope of dellVeryu cere preteen enero er eb reedex reset Fedyxs sb AE asian dseseereeds 12 2 2 Device descripHomcuu sn PUEDE eesti eee ect ee eat 13 PE MVS ING Mec rH 13 Pcr e aE E aE E E E aa E E 14 2 4 1 No Ex Mameplate inti itte eoa eed nied ieee ene 14 3 Installation 16 3 1 I II IBreit XenEncici de T 16 9 2 SLO RAGS cR ERI MEE DN MEDLINE IM M 16 58 WINS DON os care rr 17 3 4 Pre installation requirements sssri sissien inasnan ini aieeaa neate an neirens 17 3 5 How to prepare the tank before you install the device 18 3 5 1 Pressure and temperature ranges eese eene nennen nnne 18 3 5 2 General information for nozzles ciii eee eben AEAEE ENEE EEEE 19 3 5 3 Installation requirements for concrete roofs 21 3 6 Installation recommendations for liquids sssssssssseeeeeenn 22 3 6 1 General requirements ssssssssssssssssss esee enne nnne nen rennen nn inneren EEEn EEEn 22 3 6 2 How to attach probes to the bottom of the tank 23 3 6 3 Installation in standpipes stilling wells and bypass chambers ssessssss 26 3 7 Installation recommendations for solids reri rr tte repente abc pepe aa 28 3 7 1 Nozzles on conical silos sssssssssssssssesesese seen nnne nnns entren trennt setis enne 28 3 8 How to install the device on the tank unida eredi epica aapr endo
153. the new 6 character password again gt Ifthe second entry is the same as the first the device will go back to the sub menu list 2 7 If the second entry is not the same as the first the device will not go back to the sub menu list Push to start the password sequence again and enter the new 6 character password 2 times e Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push 9 The device will save the new password and go back to normal mode INFORMATION E Make a note of the password and keep it in a safe place f you lose the password please contact your supplier How to set the supervisor password to on or off The supervisor password is set to on by default If it is necessary to set this function to off refer to Function description on page 74 Table 2 Supervisor menu menu item PSWD YES NO 2 7 4 6 4 4 HART network configuration INFORMATION i For more data refer to Networks on page 58 The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mode The device will communicate in multidrop mode if you change the address CAUTION Make sure that the address for this device is different from others in the multidrop network 73 How to change from point to point to multidrop mode Enter the supervisor menu e Push gt 5 x a and gt to go to menu item ADDRE
154. the tank 19 INSTALLATION For single cable and single rod probes Figure 3 7 Recommended nozzle dimensions for single rod and single cable probes D Recommended conditions h lt d where h is the height of the tank nozzle and d is the diameter of the tank nozzle The end of the nozzle must not have an extension into the tank Do not install the device on a high nozzle CAUTION AN f the device is installed on a high nozzle make sure that the probe does not touch the side of the nozzle attach the probe end Figure 3 8 Sockets for threaded process connections D Recommended installation The end of the socket must not have an extension into the tank 20 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en OPTIFLEX 2200 C F INSTALLATION For double cable and double rod probes Figure 3 9 Recommended nozzle dimensions for double rod and double cable probes d gt 50 mm 2 where d is the diameter of the tank nozzle For coaxial probes If your device has a coaxial probe you can ignore these installation recommendations CAUTION Install coaxial probes in clean liquids that are not too viscous 3 5 3 Installation requirements for concrete roofs am D The diameter d of the hole must be greater than the thickness t of the concrete If the thickness t of the concrete is greater than the diameter d of the
155. tion with an 8 mm open end wrench Attach the isolating chamber to the process connection The holes in the isolating chamber must align with the holes in the process connection Make sure that you do not damage the 50 ohm wire Attach the 4 socket head screws at the bottom of the isolating chamber with a 5 mm Allen wrench Put the OPTIFLEX 2200 signal converter on the adaptor Make sure that the adaptor fully en gages in the mating part signal converter Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench AONO INFORMATION The procedure that follows calibrates the new device You must have 2 reference points levels in the tank given by a different measurement solution an approved level meter or indicator These points are identified as reference point 1 R1 and reference point 2 R2 R1 is the point where the tank is approximately 20 full R2 1s the point where the tank is approximately 80 full 102 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en Dae SERVICE i gt Procedure 4 How to calculate the mechanical calibration speed and the measurement offset OPTIFLEX 2200 D Install the device on the tank 2 Energize the device Make sure that the display screen shows Distance measurements The device is in operation and in normal mode It will not measure correctly until it is correctly calibrated Change the level to R1 Record D1 the distan
156. tional electrical code The cables are in a loop in front of the device so water does not go into the housing Tighten the cable feedthroughs Q Close unused cable feedthroughs with dummy plugs The diameter of the outer sheath of the electrical cable and must be 6 10 mm or 0 2 0 39 4 6 Networks 4 6 1 General information The device uses the HART communication protocol This protocol agrees with the HART Communication Foundation standard The device can be connected point to point It can also operate in a multi drop network of up to 15 devices The device output is factory set to communicate point to point To change the communication mode from point to point to multi drop refer to HAR7 network configuration on page 83 4 6 2 Point to point networks Figure 4 14 Point to point connection non Ex Address of the device 0 for a point to point connection Q 4 20 mA HART Resistor for HART communication amp Power supply HART modem HART communication device 58 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en ELECTRICAL CONNECTIONS 4 6 3 Multi drop networks Figure 4 15 Multi drop network non Ex D Address of the device n 1 for multidrop networks Address of the device 1 for multidrop networks Q 4mA HART Resistor for HART communication 5 Power supply amp HART mod
157. tration that follows shows a snapshot of what a user would see on an oscilloscope if the level of one product is measured TDR measurement of level Figure 8 1 TDR measurement of level D Transmitted pulses Reflected pulse Pulse amplitude Time of flight Air s 1 e2 1 4 in direct mode or amp 2 1 1 in TBF mode 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 115 E TECHNICAL DATA 8 2 Technical data INFORMATION EH e The following data is provided for general applications If you require data that is more relevant to your specific application please contact us or your local sales office e Additional information certificates special tools software and complete product documentation can be downloaded free of charge from the website Download Center Converter Measuring system Application Level and volume measurement of liquids pastes powders and granulates Measuring principle Construction Compact version Measuring probe attached directly to a signal converter Remote version Measuring probe installed on a tank and connected by a signal cable max length 100 m 328 ft to a signal converter Operating conditions Ambient temperature 40 80 C 40 176 F Integrated LCD display 20 60 C 5 140 F if the ambient temperature is not in these limits the display switches off Storage tem
158. ture out of range for HMI Methods Acess right Log In Log Out Password Yes No Tests Test Output I Calibrate D A Trim Threshold Settings Watch Pulses Conversion Table Input table Delete table Master reset Restart Device Reset Factory Rst Conf Chged flag Configure Setup Basic Setup Basic Parameters Tank Height Time Constant Probe Length Blocking Distance Measuring mode P Tag Local Display Display length unit Display volume unit Language Application Tracing velocity Auto product epsilon R Epsilon R gas Epsilon R product Level Threshold Probe end Threshold Analog Output Output Functions Function SV TV QV Output 1 Output Range Output Error Delay LRV URV 07 2013 4000668002 HB OPTIFLEX 2200 R02 en 145 www krohne com EJ DESCRIPTION OF HART INTERFACE Units Length unit HART Volume unit HART Time constant Device Model Manufacturer Fld dev rev Software rev Write protect Interface option P4 Descriptor Message Date Serial number Converter firmware number Sensor Firmware number HMI Firmware version HART ID Tag Polling address Device ID Universal revision Fld dev rev Num Num request preams Conversion table Number of points Length unit Conversion unit Points 1 30 level conversion pairs 9 11 HART menu tree
159. u do not have the magnet re move the cover with the supplied wrench gt For more data about the display screen keypad buttons and Hall effect sensors refer to the applicable handbook Energize the device 9 The device is in operation and in Operating Mode Push the gt button to enter Configuration Mode Ifthe device has password protection The display screen shows the text CodET1 If the device has password protection enter the password default setting 4 a a gt gt and 5 Record parameters in these menu items 1 1 1 TANK HEIGHT 1 1 2 HOLD DIST 1 4 9 PROBE TYPE 1 5 3 DETE DELAY 1 3 1 FUNCTION I 1 1 3 3 SCAL I 1 MIN 1 3 4 SCAL I 1 MAX and 1 7 2 INPUT TAB strapping table values 98 www krohne com 07 2013 4000668002 HB OPTIFLEX 2200 R02 en S71 SERVICE i D Push 4 x to go back to the Operating Mode Push the button to enter the Configuration Mode Service 9 Ifthe device has password protection The display screen shows the text CodE2 9 Give the password for the SERVICE menu If you do not have the password speak to the sup plier Record parameters in these menu items 2 5 M CAL SPEED and 2 7 OFFSET XD Push 2 x to go back to the Operating Mode De energize the device X3 Remove the electrical cables DAD Attach the signal converter cover Procedure 2A How to remove the BM 100 signal converter non Ex devices
160. ue mA selected from a list The output will change to the selected value after 5 seconds independent of the measured value 3 5 4 6 8 10 12 14 16 1 or 2 8 20 or 22 mA 3 5 mA 2 2 2 DIAGNOSTIC This starts the hardware test Push gt many times to show the time of operation D1 temperature of the electronic converter board T1 loop current I1 load current I2 voltage 5 6 V V1 voltage on capacitors V2 voltage 3 3 V V3 amplitude reference pulse P1 amplitude level pulse P2 amplitude probe end ulse P3 reset counter C1 If you push S again the display goes back to the menu level 2 3 0 BASIC PARAM identify it If the tag name is given in the customer order data it will be set at the factory A maximum of 8 characters can be used 2 3 1 TANK HEIGHT The distance from the tank connecting min max If tank height is flange face thread stop down to the tank 0 80 m 0 262 48 ft not specified in bottom customer order the probe length value is used as an alternative 2 3 2 TIME CONST Increasing the time constant will min max 5 seconds smoothen the integrated readings 0 to 100 seconds decreasing will roughen the readings 2 3 3 PROBELENGTH Probe length is the distance from the min This value is flange face thread stop of the device 2 3 4 BLOC DIST given in down to the bottom end of the probe 3 1 1 COUNTERWEIGHT cu
161. ure that the device is correctly installed Make sure that there is sufficent space on all sides e Protect the signal converter from direct sunlight The device has a weather protection option e Do not subject the signal converter to heavy vibrations 07 2013 4000668002 HB OPTIFLEX 2200 R02 en www krohne com 17 INSTALLATION 3 5 How to prepare the tank before you install the device CAUTION To avoid measuring errors and device malfunction obey these precautions 3 5 1 Pressure and temperature ranges A D Figure 3 4 Pressure and temperature ranges Temperature at the process connection The temperature at the process connection must stay in the temperature range of the gasket material unless the de vice is a High Temperature version Refer to the table Permitted temperature ranges for gaskets that follows and to Technical data on page 116 Devices with Hazardous Location approvals see supplementary instructions Ambient temperature for operation of the display 20 60 C 4 4140 F If the ambient temperature is not between these limits the display screen switches off automatically 8 Ambient temperature Non Ex devices 40 80 C 40 176 F Devices with Hazardous Location approvals see supplementary instructions Process pressure 1 40 barg 14 5 580 psig WARNING The process connection temperature range must agree with the temperature limit

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