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1. 47 8 3 2 A GENERAL SAFETY INSTRUCTIONS scciccessssscatsncsteesincteidesetexsateeesinacanwetsantsnteierateainansiaascaund 47 8 3 3 A SAFETY INTERACTIONS FOR BATTERY EQUIPPED PRODUCTS aaneen eneen nennen 48 8 3 4 A SAFETY INSTRUCTIONS REGARDING THE BATTERIES 49 1 INTRODUCTION The equipment described hereafter can cause considerable physical damage if incorrectly handled This is why the installation maintenance and or repair of this equipment must be done by our staff or specifically authorised technicians According to our policy of continuous improvement vve reserve the right to modify the specifications in part or in vyhole vvithout prior vvarning All reproduction or third party concession of this manual is prohibited without prior written authorization from our firm 1 1 Using this manual The purpose of this manual is to explain the installation and operating procedures This manual must be read carefully before installing and operating the equipment Keep this manual for future reference This equipment must be installed by qualified staff and vvith the simple advice in this manual can be used by personnel without any specific training 1 2 Symbols and conventions Warning symbol Carefully read the indicated paragraph and take the stated preventive measures Danger of electrical discharge symbol Pay special attention to it in terms of both the indication on the equipment and t
2. Fig 27 Screen 5 0 Data logger and its submenus Press key ESC on any screen of any submenu to return to main screen Screen 0 0 Screen 5 1 Indicates the inverter runtime from the first unit start up This counter accumulates the total inverter running time from the beginning and it is not possible to reset it Screen 5 2 This screen indicates that the data logger is empty This only happens if authorized personnel reset this file If the buffer is not empty the following screen will inform of the data logger registers You can move through the different registers of this log file using the A keys The data logger file can save up to 100 log registers You can see the three different screens per register using the gt keys with the information described below Screen 5 3 The same information appears in this screen as described above in the alarm screens except the first three characters where there is a register counter from 00 to 99 Screen 5 4 This screen is divided into two rows In the first row there is information about alarm activation time and date 5 hh hour of alarm activation mm minutes of alarm activation ss seconds of alarm activation dd day of deleted alarm mm month of alarm activation dd day of alarm activation yy year of alarm activation EE O0000 In the second row there is information about deleted alarm time and date 5 hh hour of deleted alarm mm minutes of d
3. Fig 24 Screen 2 0 Measures and its submenus t FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvau LJ NJ Press key ESC on any screen of any submenu to return to main screen Screen 0 0 Screen 2 1 Input voltages phase to phase units 0 1V Screen 2 2 Three phase input voltages phases to neutral units 0 1V Screen 2 3 Screen 2 4 Screen 2 5 Screen 2 6 Screen 2 7 Screen 2 8 Screen 2 9 Screen 2 10 Screen 2 11 Screen 2 12 Screen 2 13 Screen 2 14 Screen 2 15 Screen 2 16 Screen 2 17 Screen 2 18 Screen 2 19 Screen 2 20 Screen 2 21 Screen 2 22 Screen 2 23 Screen 2 24 Screen 2 25 Screen 2 26 Screen 2 27 Screen 2 28 Screen 2 29 Screen 2 30 Screen 2 31 Screen 2 32 Screen 2 33 Screen 2 34 Input current for each phase in three phase equipment units 0 1A Three phase output voltages phases to neutral units 0 1V Output current for each phase in three phase equipment units 0 1A Three phase inverter output voltages phases to neutral units 0 1V Inverter output current for each phase in three phase equipment units 0 1A Three phase bypass voltages phases to neutral units 0 1V Bypass current for each phase in three phase equipment units 0 1A DC bus voltages positi
4. In equipment with a separate bypass line an isolation transformer must be placed at either or both of the UPS mains power supply inputs rectifier input or static bypass in order to avoid the direct connection of the neutral terminal with both mains through the internal wiring of the equipment This is only applicable if the power supply comes from two different electrical mains for example Two different electricity companies An electricity company and a generator set etc 4 3 3 Output terminals X6 to X9 e A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e Connect the output cables to the respective terminals according to configuration of the available equipment Three phase output Connect the load cables N U V W to the output terminals X9 X6 X7 and X8 adhering to the order of neutral and phases indicated on the label of the device and in this manual When there are discrepancies between the labelling and the instructions of this manual the label will always prevail e With respect to the compulsory protection on the UPS output we recommend that the output power should be distributed in at least four lines Each has a magnetic thermal protection switch with a value equivalent to a quarter of the nominal power Th
5. X15 Phase static bypass terminal S Dual Input X16 Phase static bypass terminal T Dual Input X17 Neutral static bypass terminal N Dual Input X23 Batteries terminal N middle connector Only for external battery model X31 DB9 connector COM RS 232 and RS 485 ports X32 DB9 connector relay interface X47 Batteries terminal of external batteries cabinet X48 Batteries terminal of external batteries cabinet X49 Batteries terminal N middle tap of external batteries cabinet X50 Terminals for external EPO Keyboard and optical indications control panel PC LCD LCD screen ENT ENTER key ESC ESC key 9 Move up key I Move down key P Move to the right key Move to the left key a Rectifier Input Voltage OK LED green b Output voltage unit from the Bypass LED orange c Inverter is working LED green d Unit working from batteries mains failure LED red e General alarm LED red Other abbreviations BL Mechanical block for manual bypass switch Q5 CL Lock for cabinet front door PB Levellers and immobilising components PC Control panel PF Cabinet front door PR Cables passage RD Scroll wheel RV Ventilation grate SL Slot for optional SICRES card TB Terminal cover TS Slot cover SL t1 Attachment screws for terminals cover TB t2 Attachment screws for mechanical block BL and switch Q5 t3
6. Screen 4 34 This alarm appears when an output short circuit is detected limiting the output RMS current up to the set value 150 of nominal current by default The short circuit is detected when the output voltage phase to neutral is lower than 8 of nominal voltage The system will retry twice to restart Screen 4 35 If there is a bypass phase rotation error when the inverter is running the inverter will shut down Screen 4 36 This alarm appears when there is a DSP Internal Error in the UPS module shutting down the UPS immediately There will be 2 retries before the UPS is blocked Screen 4 37 This alarm announces that in battery mode the battery bank reaches 10 5V bat This is the end of backup time and the UPS is shut down Screen 4 38 The EPO Emergency Power Off switch is ON The UPS and the static bypass are switched off and there is no AC voltage present at the output anymore Screen 4 39 This alarm appears after 3 times detecting output short circuit The UPS and the static bypass are then switched off and there is no AC voltage present at the output anymore Screen 4 40 This alarm appears when there is a DSP Internal Error in the UPS module three times shutting down the UPS The UPS including the bypass is blocked so no AC voltage is present at the output anymore Screen 4 41 This alarm appears when there is one of the following conditions o Positive DC bus voltage over 450V moo o TH o Positive DC bu
7. Start up the loads to be supplied in a progressive way The system is fully started and the loads are protected by the UPS 5 2 Complete UPS shutdown e Shut down the loads e If the system has outgoing distribution protections switch them Off e Shut down the inverter Go down to the CONTROL amp STATUS OF THE UNIT submenu screen 1 0 using the control panel keypad 3 from figure 18 and then right once only Screen 1 3 will appear asking you to shut down the unit by pressing ESC Do so and then confirm the operation by pressing ENT see figure 17 e Turn the output switch Q2 to the Off position e Turn fuse holder switch from battery cabinet Q8 and or battery fuse holder switch or UPS switch Q3 to off e Set the input switch Q1a and static bypass switch Q4 to the Off position e Cut the UPS power supply and the bypass with the header board cut off or general switch The system will be fully deactivated e A Electrical discharge hazard If after equipment shutdown the separate battery pack s have to be disconnected wait several minutes 5 min approx until the electrolytic capacitors have discharged e The equipment is fully shut down 5 3 Emergency power off EPO operation Emergency Power Off EPO is equivalent to a complete unit system halt e All UPS converters are turned off rectifier and inverter e No output voltage is supplied to the loads This function
8. o Each screen is numbered with a number located to the right bottom corner It is only included as a simple reference for the next description and explanation o Note 1 means the hidden programming screens through the password in screen 1 This safety level prevents unauthorized staff from altering or modifying setting ENT TO CONFI RM lt ESC gt TO CANCEL 1 Screen 1 2 Safety evei Screen numbering Fig 20 Notes related to the screens 6 2 1 Message menus and classification in submenus e Use f and 99 keys to choose between different menus 0 0 1 0 7 0 e Use B and keys to move inside submenu screens MAT 11 19 35 8 10 2009 A screen 0 CONTROL amp STATUS OF THE UNIT gt 2 A screen 1 0 gt 2 A screen 2 0 PARAMETERS gt A screen 3 0 gt 2 A screen 4 0 DATA LOGGER gt A screen 5 0 CONFI GURATION Password 3 4 A screen 6 0 RATED VALUES gt A screen 7 0 Firmware versions serial number configurations etc Unit Start up battery test command etc Measurements voltages currents power temperatures etc Basic parameters programmation date time language communications etc Active alarms Last 100 alarms amp events that occurred can be displayed in this submenu and also the status of the unit at that moment Configuration of th
9. CIS D UPS SYSTEM User Manual smi an SEA JEEENMNENNEN S88 JSS 880888 nuri SE TENEN SBE EEE Ieee smmmgmmmsr in arna MEREN sur SERRE HENNEEN NENI Zaar an ann HARRERA E OI 4 HAAAT tests HI 27267 INFOSEC UPS SYSTEM INFOSEC UPS SYSTEM GENERAL I NDEX L INTRODUCTION sisse EFFERRI ORCI KIKI LUCKTE CERTE RE XII ERENEREFRV RENI FICEPEREIR REM IE UAR CK aranana 4 del USG this MANUAN Re e A KIT 4 L2 SYIMDolS and CONVENON S ai par s nda e ess OR AI TON EE PSU ES a KEYS IA RS RUM KU RE NADANA A aS Fc UVP S DIM dite ii tee 4 1 3 For further information and or help sees nennen nennen nenne nnne nnn nennen nennen n 4 1 4 Safety and first aid nanat nd n beesie RR a Rar X dor UU EX PA RUD ERES da 4 2 QUALITY AND STANDARD GUARANTEE 1e enenennnnenenenenensnnnnenensnenenensnnnnnnenenenensnsnsnnner 5 Zl ON 5 L ENVION ON En a es va NM SR epe na PIN PIED PERDRE ee ea 5 S PRESEN TALON inc ni ne ann nes ee ae a NOE nn Re net nn einen 6 3A NAGS er 6 Sell SOUIPMEN seen en 6 Stee DIAGNE KE Y aira NEA EETA FIM KMS MISI IVEIRERIN VEI NNNM EM MM NRD IND 10 52 Domon and AICC urere avis Svr IV ba EESE ea DUI S PI a EDU Pix PEU ERI ES 11 5 21 CEI NO CN E Too risa iore see eset a IE OERINIM IIR EIREEKIENI INE SENE 11 3 9 O E o E e A ria ixE vdd tavi PII AVE Gas E De a I
10. 3 INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 37 Where out is rated Output Current A Pout is Rated Output Apparent Power VA Vout p n is Rated Output Voltage phase to neutral V or when the total output active power is greater than the following formula Pact out ovl Pout x 0 8 Where Pact out ovl is the Overload Output Active Power VV Pout is Rated Output Apparent Power VA Screen 4 3 This alarm appears when the unit input is in mains failure condition and the battery level is lower than 11 5V bat Screen 4 4 This alarm appears when the inverter output voltage phase to neutral in any phase is outside range of 6 Screen 4 5 This alarm appears when there is an offset voltage higher than 5V in any phase of the inverter output voltage phase to neutral Screen 4 6 When the maintenance bypass switch is ON the UPS inverter will not be available Screen 4 7 The mains failure occurs when in any phase the input voltage phase to neutral is outside the set margins 15 20 by default or the input frequency is outside the set margins 0 5Hz by default Screen 4 8 When the inverter or PFC temperature sensors measure temperatures over the programmed values 709C by default Screen 4 9 This message appears when the battery switch is OF
11. 1 UPS Start UP ENT Screen 1 1 is now replaced by Screen 1 3 UPS RUNNI NG 1 UPS Shutdown on Bypass Screen 1 3 is now replaced by Screen 1 3 Screen 1 1 ESC lt ENT gt TO CONFIRM lt ESC gt TO CANCEL ESC Screen 1 4 ENT Fig 17 Procedure start up shutdown After a few seconds the UPS will be running rectifier working inverter working and the output will be supplied from the inverter e Before continuing make sure the LED indicator light c INVERTER is lit green and b BYPASS is turned OFF see Fig 18 Otherwise please contact the Service and Technical Support e Once the rectifier is fully working it starts a process of equalization DC bus voltage starts to equalize with battery voltage After a few seconds an alarm message like this BATT SWITCH OPEN SWITCH IT ON Screen 4 indicates that the equalising process is complete and NOW AND ONLY NOW can the battery cabinet Q8 fuse holder switch and or battery fuse holder switch or UPS switch Q3 be turned on DO NOT TRY to close any battery fuse holder switch at any other moment because this operation could damage the equipment and or potentially cause an accident They can only be turned on by following the aforementioned steps d e 1 2 3 Fig 18 Control panel PC LED indications Wait 30 seconds for the UPS to be fully started If the system has outgoing distribution protections switch them On
12. 8 are complied with e The UPS includes 2 leveling components PB located near the front castors which immobilize the unit once in place Open the front door PF of the cabinet and proceed as follows Lower the feet PB by hand by turning them anticlockwise until they touch the floor and then using a spanner continue loosening until the castors are raised off the floor by a maximum of 0 5 cm ensuring that it is level Close the door PF 4 3 Connections 4 3 1 Mains terminals X1 to X4 e As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e In accordance with safety standard EN IEC 62040 1 the installation has to be provided with a Backfeed protection system For example a contactor which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 13 There can be no bypass in the line that goes from the Backfeed protection to the UPS as this would infringe on standard safety requirements Warning labels should be placed on all primary power switches installed in places that are not in the vicinity of the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text B
13. Acronym of Light Emitting Diode the LED is a semiconductor diode that emits almost monochrome light with a very narrow spectrum i e when it is direct polarized and it is crossed by an electric current The color wave longitude depends on the semiconductor material used in its construction being able to vary from ultraviolet going through the visible spectrum of light to infrared The latter type is called IRED Infra Red Emitting Diode Circuit breaker A circuit breaker or switch is a device ready to break the electrical current of a circuit when it exceeds the maximum set values On Line mode A piece of equipment is on line when it is connected to the system and it is in operation and usually has its power supply turned on Inverter An inverter is a circuit used to convert direct current into alternating current The function of an inverter is to change an input voltage of direct current into a symmetrical output voltage of alternating current with the magnitude and frequency required by the user or the designer Rectifier In electronics a rectifier is the component or circuit that allows the alternating current to be converted into direct current This is done by rectifier diodes which can be solid state semiconductors vacuum or gassy valves such as the mercury vapour Depending on the features of the alternating current power supply used it is classified as single phase when supplied by a single phase electrical mains or
14. Attachment screws for slot cover SICRES TS Hm ES 3 2 Definition and structure 3 2 1 Structural diagram 05 gt Maintenance line manual bypass Emergency line static bypass AC bypass AC input QD NR S T N R S T 1 4 09 ACCES Pre Jote a2 z i NP ri LED N ores 5 d EN h AC output 03 c Normal operation Mains failure Inverter operation not active provided that the EPO is inactive xb Operation on manual bypass Fig 10 M4T block diagram with operating flow M4T UPS may be used with main input and separate bypass line The most common required connection is the one with common main input and bypass So both input terminals are short circuited by shunt If final configuration is set with dual input please remove shunts between main input terminal and bypass line terminal see figure below Remove Shunts X4 XI X2 X3 X17 X14 X15 X16 Input terminals In equipment with separate bypass line an isolation transformer must be placed at either or both of the UPS mains power supply inputs rectifier input or static bypass in order to avoid the direct connection of the neutral terminal with both mains through the internal wiring of the equipment This is only applicable if the power supply comes from two different electrical mains for example Two different electricity companies An electricity company and a generator set etc 3 3 Oper
15. CONTROL amp STATUS Level screen menu 1 0 See Fig 31 31 6 3 3 MEASURES level screen menu 2 0 See Fig 32 aaa ae nun sinan sen inte nennen nnne nnne nnne eee eres 32 6 3 4 PARAMETERS level screen menu 3 0 See Fig 33 34 6 3 5 ALARMS level screen menu 4 0 See Fig 34 eneve peer ene e nennen nenne nennen nnne nnne nnn 35 6 3 6 DATA LOGGER level screen menu 5 0 See Fig 35 41 6 3 7 CONFIGURATION level screen menu 6 0 See Fig 36 42 6 3 8 Rated values screens screen menu 7 0 See Fig 37 42 7 Maintenance warranty and servicCe ec eere eene annu u SE SER SE SE SE SEE ESE S ESE SE SE SE SE SER ES ES ER ESSE E 43 Z4 BASIC maintenance GUIDE esi nde dns esse ba des sde nana ea USER VE TR REI casses cesse 43 dali Baer MUS S pana 43 Z actu enne eneen eenen eeen 43 Te Mes OP FANS aaneen esin 43 Jt CAC OS RT m 43 7 2 Marte ONONO zaten nennen eee n DRE SML OD Det aken 43 7 2 1 PFOUUEL COW CLOG a ed TC SIM E VEDI 43 7 2 2 Not included in the scope of SUppIy aa aa ann sense se nenen en ee see nennen sesi sene re este mese r cent neser eee ten eren nnns 43 O APPENDICES nn E E E e en KEEN e dd 44 8 1 GENERAL TECHNICAL SPECIFICATIONG ana anen ae aa nse nenen rne or pese nse sr sie rete sesi se retro rete e PSP PSE E PSE PE PSE PSP us 44 eZ CI P RRRMEE M 45 CE rin ISH US OO OO OLDER 47 8 3 1 ro PROVIDE OR sea
16. any mains present UPS power line cut off Off It should always be remembered that the UPS is a generator of electrical power so users must take all necessary precautions against direct or indirect contact Warning labels should be placed on all primary power switches installed in places that are not in the vicinity of the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text Before working on this circuit Isolate the Uninterruptible Power Supply UPS Then check for Hazardous Voltage between all terminals including the protective earth A Risk of Voltage Back feed When the power supply reaches the UPS input with static bypass included although the inverter is Off shut down it does not mean there is no output voltage at the output terminals To do this Q1a Q4 and Q2 must be switched to the Off position The UPS may be supplying output voltage from the manual bypass which must be taken into account for safety purposes If the output power supply of the UPS has to be interrupted in this situation deactivate the switch Q5 Precautions must be taken for devices with battery terminals as they are not isolated from the alternating input line and there could be dangerous voltage between the battery terminals and the ground 4 1 1 Batteries Batteries should be handled and connected or supervised by qualified pers
17. during the communication it is advisable to repeat the channel initialization sequence e Physical structure of the RS 485 Unlike other serial communication links this uses only 2 vvires pins 4 and 9 of the female DB9 connector to perform the dialogue between the systems connected to the network The communication will be established by sending and receiving signals in differential mode which gives the system great immunity to noise and a long reach approx 800 m 5 Pin out Pin 4 RS 485 output signal A Pin 9 RS 485 output signal B 22 I Communication protocol of the RS 485 The communication protocol of the RS 485 channel is developed to enable the UPS to dialogue with other computer systems that have this kind of channel Hm E e The RS 232 and RS 485 communication parameters are as follows Communication speed 1200 2400 4800 9600 or 19200 Bauds No information bits 8 Bits No stop bits 1 or 2 stop bits Parity Even Odd or None aaa 4 3 8 EPO terminals X50 The equipment has two terminals ready for external remote Emergency Power Off EPO If a switch or button EPO has to be installed the cable bridge that closes the circuit has to be removed from terminal strip X50 The switch or button EPO has to open the circuit between the terminal strip X50 to activate the emergency shutdown To restore the UPS to normal mode invert the position of the switch or button EPO and close t
18. for failure and retry this alarm will appear indicating that the inverter is blocked Screen 4 52 If there is a command from the microprocessor to the DSP with no response from the inverter module of the DSP the inverter will be blocked Screen 4 53 After 5 shutdowns of the inverter because of DSP Internal Error in the inverter module this alarm will appear indicating that the inverter is blocked Screen 4 54 This alarm appears when the rectifier is blocked for a reason that may also block the UPS Screen 4 55 The alarm appears when the DSP does not respond to the microprocessor during the initial procedure before the start up Screen 4 56 If there is a command from the microprocessor to the DSP with no response from the UPS module of the DSP the UPS will be blocked Screen 4 57 This alarm appears when the inverter is blocked for a reason that may also block the UPS Screen 4 58 If there is an internal error in the communication channel between microprocessor and DSP this condition blocks the UPS Screen 4 59 This alarm appears when in a parallel system one UPS goes into battery mode After a period of time the UPS will shut down Screen 4 60 When an over temperature is detected by the PFC or inverter temperature sensors first the inverter will be turned off automatically after 1 minute alarm 4 31 If one minute later the over temperature is still detected the UPS will be fully blocked rectifier also shut down
19. or any other cause beyond the foreseen use or by accident fire lightning or other dangers It will not be bound in all of these cases to compensation for damages or injuries EEE 8 APPENDICES 8 1 GENERAL TECHNI CAL SPECI FI CATIONS Nominal power kva 10 15 20 30 40 60 Nominal voltage Three phase 3x380 V 3x400 V or 3x415 V 4 wires 3 phases N Input voltage margin Frequency 100 load THDi lt 1 5 Vo 100 load THDi lt 1 0 Input current total harmonic 50 load THDI lt 2 5 95 50 load THDi lt 2 0 distortion 10 load THDi lt 6 0 10 load THDi lt 5 0 Current limit High overload PFC Limit discharging batteries Power factor 1 0 at any load condition INVERTER Nominal voltage Three phase 3x380 V 3x400 V or 3x415 V 4 wires 3 phases N Precision Static variation 1 Dynamic variation 2 load variations 100 0 100 Frequency Synchronized 50 60 Hz 4 Battery mode 50 60 Hz 0 05 Max synchronization speed Wave form Output voltage total harmonic Linear load THD v lt 0 5 Vo Ref non linear load EN 62040 3 THD v lt 1 5 distortion Phase displacement 120 1 balanced load 120 2 imbalances 50 of the load Dynamic recovery time Admissible overload 125 for 10 min 150 for 60 s Admissible crest factor Admissible power factor Imbalance output voltage with load lt 1 100 unbalanced Current limit STATI
20. overloaded depending on the level of this overload the inverter vvill be shut down after a period of time according to the UPS overload curve and this alarm will appear Screen 4 27 When an external shutdown signal is enabled the inverter will shut down displaying this message Screen 4 28 When the inverter is running and the maintenance bypass switch is turned ON the inverter shuts down immediately Screen 4 29 This alarm appears when in a parallel system a UPS goes into battery mode The inverter will shut down Screen 4 30 This message indicates that a UPS is running over 160 of load in a parallel system Screen 4 31 When an over temperature is detected by the PFC or inverter temperature sensors after 1 minute the inverter will be turned off automatically If the over temperature condition remains after another minute with the rectifier working the rectifier is also blocked alarm 4 60 Screen 4 32 When the rectifier is overloaded depending on the level of this overload the inverter will be shut down after a period of time according to the rectifier overload curve and this alarm will appear If this overload is still present with the inverter is switched off the rectifier will be blocked after 30 and a blocking alarm 4 61 will appear Screen 4 33 This alarm appears when there is a DSP Internal Error in the inverter module shutting down the inverter immediately There will be 4 retries before the inverter is blocked
21. 1 02 Fig 3 Control panel view PC X32 X50 E X31 i TS ga SU TE A t i HE BL t B 04 t TB E E IE o S J HE a LL 1000 I KUJ GUR L seas go LIIS MONIKA Q 2 X X x x o x Xx Fig 4 Cabinet front view for UPS devices up to 20kVA RV RV 05 02 03 X11 X23 X12 X10 Ra X32 fi X50 E X31 TS fost ols lot SL Juaja j jap le RV ty HE m BL t 04 01a 05 02 03 X11 t OT cBERRERERBRSSSGo X23 TB HER Y p X12 zs PR E X10 IT HH E LI 1 LL cen get Sssess 2 x x 2 3 X X 3 IK IS ME X Fig 5 Cabinet front view for UPS devices from 30 to 80kVA INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 RV RV CL PF AAA RTT IW AAA ANT Hh ld node Leod ddnde hon PB 1H RD Fig 6 No 1 battery cabinet front view with front door closed Fig 7 No 1 battery cabinet front view with front door opened INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 MIN RV io dd oh e S
22. 2 3 gt BYP VOLT VIN 227 3 3 BYP CUR 1120 5 12 40 8 13 41 9 V2N 224 9 V3N 219 8 12 0 4 1320 9 screen 2 7 screen 2 8 screen 2 9 DC BUS VOLTAGES BATTERY VOLTAGES P 420 3V N 421 0V P 419 8V N 420 8V screen 2 10 screen 2 11 screen 2 12 DISC BAT CURRENTS P 0 0A N 0 0A screen 2 13 screen 2 14 screen 2 15 INP APPARENT POW INPUT ACTIVE POWER L3 9 4KVA L1 9 7KW screen 2 16 screen 2 17 INPUT ACTIVE POWER INPUT TOTAL POWER L3 9 4KW 28 8KVA 28 7KW screen 2 19 screen 2 20 screen 2 21 OUTPUT APPARENT POW L2 9 1 KVA CHAR BAT CURRENTS P 3 6A N 3 6A INP APPARENT POW L2 9 6KVA INP APPARENT POW L1 9 8KVA INPUT ACTIVE POVVER L2 9 6KW Screen 2 18 INPUT P F L1 0 99 L2 1 00 L3 1 00 OUTPUT APPARENT POW L1 9 4KVA OUTPUT APPARENT POW L3 8 6KVA screen 2 22 screen 2 23 screen 2 24 OUTPUT ACTIVE gt OUTPUT ACTIVE gt OUTPUT ACTIVE POWER L1 8 2KW POWER L2 8 8KW POWER L3 8 1KW screen 2 25 Screen 2 26 Screen 2 27 OUTPUT TOTAL POWER OUT P F L1 0 87 gt OUTPUT LD L1 47 0 27 AKVA 25 1 KW L2 0 96 L3 0 94 L2 45 5 L3 43 0 Screen2 28 screen 2 29 screen 2 30 TOTAL LOAD 3 FREQUENCIES Hz gt TEMPERATURES C IN 53 8 OUT 52 3 1 49 9 B 49 9 0 50 0 TRA 71 41 TB 27 screen 2 31 screen 2 32 screen 2 33 ESTIMAT BACKUP TIME 16 minutes screen 2 34
23. C N O Position Not connected N C N O Low battery N O WlOIN EDR IN o N C Normally closed contact a N O Normally open contact Table 2 Alarm interface to relay connector DB9 X32 4 3 7 Port COM RS 232 amp RS 485 Connector X32 e A The communications line COM represents a very low safety voltage circuit To maintain the quality it must be installed away from other lines that have dangerous voltages power distribution line e Both of the equipment s communication ports RS 232 and RS 485 are in the same connector DB9 It is not possible to use them simultaneously e Both channels are in use to connect the UPS with any machine or device that has this standard bus The RS 232 transmits serial data so it is possible to send a large amount of information through a communication cable with just 3 wires e Physical structure of the RS 232 5 Pin out Pin 2 RXD Serial data reception Pin 3 TXD Serial data transmission Pin 5 GND Signal mass 9 Communication protocol of the RS 232 The communication protocol used is a MASTER SLAVE type The computer or computer system MASTER asks for certain data and the UPS SLAVE answers immediately with the required data Firstly the computer communication channel will be programmed with the same parameters as the UPS communication channel Then the communication can begin and the UPS is sent the first question If a problem occurs
24. C BYPASS Type Voltage High overload short circuit RMS voltage Limit High Crest Factor current Peak Voltage Limit Microprocessor controlled static system Three phase 3x380 V 3x400 V or 3x415 V 4 wires 3 phases N 50 60 Hz Zero 400 for 10 sec Immediate for overloads above 150 9 Frequency Transfer time Admissible overload Transfer to bypass Retransfer MANUAL BYPASS maintenance Type Voltage Automatic after alarm clear Without interruption Three phases 3x380 V 3x400 V or 3x415 V 4 wires 3 phases N 50 60 Hz Frequency GENERAL Overall efficiency 90 5 90 5 91 0 92 0 92 5 93 05 94 0 DIMENSIONS amp WEIGHT cabinet ups Weight no batteries kg 190 200 Built in 2x31 batteries 12 V Ab 7 7 9 Weight with built in batteries ko 53 Batteries terminal torque Depending on battery manufacture 30 O Im NJ Im co Table 5 Technical specifications 700 x 450 x 1100 YES 805 x 590 x 1320 NO 980 x 650 x 1320 NO 26 40 710 i Depending on battery manufacture Table 6 External batteries cabinet UPS batteries cabinet cabinet I L Hu E E E g f E OOS ACT FA Kur APA p Width AN Some cabinets do not have wheels Fig 30 General technical specifications 8 2 Glossary AC It is nominated as alternating current to the electrical current in which the magnitude and direction varies in a cyclic wa
25. F and the DC bus is charged to the battery voltage level to inform the user to switch ON the battery switch Screen 4 10 This screen indicates that the bypass input voltage or the bypass input frequency are outside the margins These margins are programmable but the default bypass voltage range is 12 17 and the bypass frequency range is 0 5Hz Screen 4 11 The UPS is on bypass for whatever reason It must be restarted via the display keypad Screen 4 12 This is an alarm for parallel systems It appears when UPS devices in the parallel system are blocked because the maintenance bypass switch of a unit is switched ON Screen 4 13 This alarm indicates that the CAN BUS 1 fails This communication channel is used for remote control Screen 4 14 This alarm indicates that the CAN BUS 2 fails This channel is used for data communication between UPS devices in a parallel system Screen 4 15 This alarm appears at the estimated end of life of the battery bank The revision and replacement of some batteries will be required by calling the S T S Service and Technical Support department Screen 4 16 The temperature of the battery cabinet in the case of a separate battery cabinet or battery lace if batteries located inside the UPS is higher than 409C Screen 4 17 If battery test automatic or manual is completed unsuccessfully this alarm will appear Screen 4 18 Two possible reasons During the unit start up a message appe
26. M aM EP nM 12 33 1 NOTA OD TAUON gt a abc inis rennende enerverend VAR 12 3 3 2 Operation with mains failure DW pemen in 12 3 3 3 Operation with inverter not active m nana aaa anen vene nk ese hr epe nre se nennen nennen nennen nenne nen nnn nn 12 3 3 4 Operation in manual bypass es enen ee ke eee nene eke nen nne nn 12 AINSTALLA T ON aa av es es ea a nc an ii ei 13 L Important sarety INSHUCUONS ssxvestaam iod eu EUR e UAE EY reu kVE REF tek A ENNA EAO deinende 13 LUN BICI TURNER 13 ted ACCOUNE GOC c RR ETT TT DET 14 42 sedis secs MT E deb 2 da se de 16 4 2 1 Unpacking and content checking sene sense sene sen tes ese sepse ses epte sete nnn nnne nnne nnne 16 En 16 72 3 Transport to 1OCAUON nasneserdererisenvmemsrnnnesintenentnrnssekanbetetunateendietemnsthaetken ane 17 At LOCION En 17 To CONNSCHONS eee E E 17 4 3 1 Mains terminals X1 to X4 s sssssssssrssesssssssrsrsrnrssnrrernnnrnrnrnnnnnnnnrsrnrnnnnnenennnnrnnnnnnnennnnnnnnnnennnnnnt 17 4 3 2 Independent static bypass line connection terminals X14 to X17 With dual input 18 2 3 3 OBEDUE terminals X6 OO e REM nr 19 4 3 4 UPS connection to each in cabinet battery pack terminals X11 X12 X23 amp X47 X48 X49 20 4 3 5 Main protective earthing terminal Q amp protective earth bonding terminal 20 4 3 6 COM port to relay Connector X32 aaneen eneen enne nnn see rene ere se ere ne
27. NVERTER STOP PARAL SYS DISC INVERTER STOP HIGH OVERLOAD INVERTER STOP OVERTEMPERATURE INVERTER STOP RECTIFIER OVERLO INVERTER STOP DSP INTERN ERROR INVERTER STOP OUT SHORT CIRCUIT INVERTER STOP BYPASS PHASE ROT INVERTER STOP DSP INTERN ERROR UPS STOP LOVV BATTERY UPS STOP EMERGE POVVER OFF NO OUTPUT VOLTAGE OUT SHORT CIRCUIT NO OUTPUT VOLTAGE DSP INTERN ERROR UPS BLOCK ALL DC BUS VOLT VVRONG RECTIFIER BLOCKED RECTIFIER BLOCKED BLK UPS gt BLK REC RECTIFIER DESATS RECTIFIER BLOCKED VOLTAGE RAMP ERR RECTIFIER BLOCKED INTERN EXE ERROR RECTIFIER BLOCKED DSP INTERN ERROR RECTIFIER BLOCKED CONTACTOR T FAIL RECTIFIER BLOCKED Alarms INVERTER STOPS UPS STOPS BYP STOPS RECTIFIER STOPS R 4 42 4 43 4 44 4 45 4 46 Ref INVERTER BLOCKS Table 4 Alarm list displayed in the LCD panel Screen 4 1 This alarm indicates that the rectifier is overloaded The rectifier overload appears when the input current of any phase is greater than the follovving ratio lin ovl 0 326 x Pout Vout p n Where lin ovl is Overload Input Current A Pout is Rated Output Apparent Power VA Vout p n is Rated Output Voltage phase to neutral V Screen 4 2 This alarm indicates that the inverter is overloaded The inverter overload appears when the output current of any phase is greater than the rated output current lout ovl Pout Vout p n
28. S lk PF Q8 Le dl dell dolo T l a 2 e x mM EN PR X47 X49 X48 PR X10 X5 Fig 8 No 2 battery cabinet front view with front door closed Fig 9 No 2 battery cabinet front view with front door opened INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 3 1 2 Diagram keys Protection and handling components QY Qla Input circuit breaker or switch according to power of the equipment Q2 Output switch Q3 Battery fuse holder switch with 3 fuses models up to 40 kVA or switch for higher models O4 Static bypass Only in optional version B Q5 Maintenance bypass switch Q8 Battery fuse holder switch 3 fuses located in the battery cabinet Connecting elements X X1 Phase input terminal R X2 Phase input terminal S X3 Phase input terminal T X4 Neutral input terminal N X5 Main protection earthing terminal X6 Phase output terminal U X7 Phase output terminal V X8 Phase output terminal W X9 Neutral output terminal N X10 Earth bonding terminal for load s and or battery cabinet X11 Batteries terminal Only for external battery model X12 Batteries terminal Only for external battery model X14 Phase static bypass terminal R Dual Input
29. TO CONFI RM ENT lt ESC gt TO CANCEL Screen 1 2 D UPS Start UP ENT Screen 1 1 is now replaced by Screen 1 3 UPS RUNNING D UPS Shutdown on Bypass Screen 1 3 is now replaced Hy Screen 1 3 Screen 1 1 ESC lt ENT gt TO CONFIRM lt ESC gt TO CANCEL ESC Screen 1 4 ENT Fig 23 Procedure start up shutdown e Screens 1 1 1 3 and confirmation screen 1 2 1 4 to start and stop the unit through the control panel See chapters 5 1 2 and 5 2 for the starting and stopping procedure e Screen 1 5 and confirmation screen 1 2 1 4 to order a battery test Information about the battery test is given on the second row Possible messages NOT AVAILABLE The battery test is not available PRESS lt ENTER gt Press ENTER to run the battery test EXECUTING The battery test is running SUCCESSFUL The battery test was successful NOT SUCCESSFUL The battery test was not successful EEE 6 3 3 MEASURES level screen menu 2 0 gt LVOLTAGE V12 398 3 gt LVOLTAGE VIN 227 4 gt LCURRENT 1245 2 V23 3977 V31 400 2 V2Nz225 2 V3N 220 3 12 42 8 13 40 7 screen 2 0 screen 2 1 Screen 2 2 screen 2 3 3 OUT VOLT VIN 230 1 gt OUT CURR 11 40 9 gt INV VOLT V1N 230 0 V2N 229 8 V3N 230 0 12 39 8 13 37 7 V2N 230 7 3N 229 9 screen 2 4 screen 2 5 screen 2 6 gt INV CURR 11 4
30. and the alarm appears Screen 4 61 When the rectifier is overloaded depending on the level of this overload the inverter will be shut down after a certain time according to the rectifier overload curve alarm 4 32 If this overload is still present with the inverter switched off the UPS will be fully blocked rectifier also shut down after 30 and an alarm message appears Screen 4 62 When any IGBT on the inverter side modifies the number of display times programmed 200 by default the inverter blocks After two more retries this alarm appears indicating that the UPS is blocked MN EE Screen 4 63 After 3 shutdowns of the UPS because of DSP Internal Error in the UPS module this alarm vvill appear indicating that the UPS is blocked Screen 4 64 If there is a blocking condition for the inverter and also a blocking condition for the PFC this alarm appears also blocking the UPS DSP Internal Error may occur for the following reasons Watch Dog failure 0 Wrong ADC measures Communication errors between DSP and processor 6 3 6 DATA LOGGER level screen menu 5 0 DATA LOGGER gt HOURS I NVERTER ON gt 00 INVERTER gt ON 09 27 35 05 10 09 gt 145 OVERLOAD OF 09 43 20 05 10 09 Screen 5 0 Screen 5 1 Screen 5 3 Screen 5 4 gt R RUN I RUN P INIT U UPS RUN FLGS 04 Screen 5 5 E A gt 01 UPSONBYPASS INITIALISE THE UPS
31. ars indicating that the battery switch can be switched ON After a period of time without switching ON this alarm appears O When the unit is running under normal conditions and the battery switch is switched OFF Screen 4 19 When mains is connected during the startup a phase rotation error is detected and the startup procedure is inhibited Screen 4 20 When the bypass is connected during the startup a bypass phase rotation error is detected and the startup procedure is inhibited HM Screen 4 21 This alarm appears when in any phase the rectifier input voltage phase to neutral is outside the set margins 15 20 by default or the rectifier input frequency is outside the set margins 0 5Hz by default Then the rectifier is shut dovvn Screen 4 22 This alarm appears when any IGBT in the rectifier side modifies the number of times programmed by display 50 by default Screen 4 23 This alarm appears when there is a DSP Internal Error in the rectifier module shutting down the rectifier immediately There vvill be 3 more retries before the rectifier is blocked Screen 4 24 If when attempting to turn ON the rectifier a mains phase rotation error is detected and under these conditions an input phase rotation alarm appears shutting down the rectifier Screen 4 25 This alarm appears when any IGBT in the inverter side modifies the number of times programmed by display 200 by default Screen 4 26 VVhen the inverter output is
32. ating principle The MAT UPS series is a double conversion system AC DC DCJAC with a sine wave output that gives safe protection in extreme povver supply conditions variations in voltage frequency electrical noises blackout and micro cuts etc Regardless of the type of load to be protected these devices are designed to ensure a quality and continuous power supply The operation is as follows An IGBT three phase rectifier converts the AC voltage into DC by absorbing a pure sine wave current THD lt 2 and charging batteries at constant current voltage o The batteries supply the power needed by the inverter in the event of mains failure o The basic double conversion structure is complemented by two new functional blocks the static bypass commuter switch and the manual bypass commuter switch o The static bypass commuter switch connects the output load directly to the bypass network in special circumstances such as overloading or overheating and reconnects it to the Inverter when normal conditions are restored o The standard version has separate lines for the Inverter and bypass blocks thus increasing the safety of the installation as it allows the use of a second power supply generator unit other electricity company etc a The manual bypass commuter switch isolates the UPS from the mains and from the loads connected to the output so that maintenance operations may be performed on the UPS without any need to interrupt th
33. be necessarily connected to the terminal intended for this purpose e The phase to phase voltage at the output may not be the same on the three phase voltage stabilizer and line conditioners vvith independent phase regulation vvith unbalanced voltage from the three phase input supply on the loads however the phase to neutral regulation will be kept e The line conditioners voltage stabilizers fitted vvith galvanic isolation transformer can be connected vvith the desired neutral condition The vvire bridge going from one output terminal neutral to the ground terminal can be deleted for the isolated neutral condition e The servo motor voltage stabilizers and line conditioner incorporate mechanical components gearing dented belts etc Do not service inside the equipment as the motion during the regulation may cause personal injuries e Devises mounted on CHASSIS or RACKS for the installation on pre determined assembly units is intended to be done by professionals Your installation should be planned and carried out by qualified personnel who will be responsible for applying the safety and EMC legislation as well as standards regulating the specific installation where the product is to be used CHASSIS mounted equipment has neither enveloping protection nor connecting terminals RACK mounted equipment has no connecting terminal protection 8 3 3 N SAFETY I NTERACTI ONS FOR BATTERY EQUI PPED PRODUCTS e The UPS are continuous su
34. bses e fs s vw sv s s s mros m ue im xm m ue ue wy mo uo Table 1 Input output and bypass currents for a standard three phase voltage UPS 2 a 5 u c E E U ri Once the UPS is connected replace the cover TB and close the door PF with the lock CL e The cable cross section of the bypass input and output lines shall be determined from the maximum currents for the first two and from nominal ones for the output by respecting the local and or country Low Voltage Electro technical standards To calculate the cross cable sections take the figures of the current given in tables 1 or depending on the model single or three phase configuration and nominal voltage value of the UPS The equipment nameplate only gives the nominal currents as stated in safety standard EN IEC 62040 1 e The protections in the distribution board will have the following characteristics 5 For the input and bypass lines type B earth leakage breakers and curve C circuit breakers o For the output supply loads curve C circuit breaker e If input output or bypass peripherals such as transformers or autotransformers are added to the UPS currents stated on the nameplates of those components have to be taken into account in order to use the suitable cross sections by complying with the Local and or National Low Voltage Electro technical Regulations e When a piece of equipment has a galvanic isolation transforme
35. can be commanded through 2 way connector X50 See table below for the operation Activation perform System Halt Return to normal mode E P O function The equipment has to be shut down and fully de energized turn off all switches wait until the DC bus is Contact normally closed discharged all LEDs and LCD have to be turned off Terminals X50 Normally closed circuit by means of the cable bridge provided it allows an external syvitch EPO Remote button or switch has to be opened X50 The equipment has to be started up according to section 5 1 2 Start up procedure Table 3 Emergency Povver Off EPO operation HN ES 5 4 Bypass manual switch MAI NTENANCE 5 4 1 Operating principle The UPS integrated manual bypass is a very useful feature but undue use can have irreversible consequences both for the UPS and for the loads connected to its output It is therefore important to handle it as described in the following paragraphs 5 4 2 Transfer to manual maintenance bypass Procedure for passing from normal operation to maintenance bypass e Shut down the inverter Go down to the CONTROL amp STATUS OF THE UNIT submenu screen 1 0 using the control panel keypad 3 from figure 19 and then right once only Screen 1 3 will appear asking you to shut down the unit by pressing ESC Do so and then confirm the operation by pressing ESC Do so and then confirm operation by
36. e 14 Keep in mind that if more than one battery pack is supplied the connection will always be in parallel with the equipment For instance the black cable from the UPS negative terminal to the negative of the first battery pack and from this one to the negative of the second battery pack and so on Please proceed in the same way for red cable for positive blue for half tap N and green yellow for earthing Electrical discharge danger If after starting up the UPS the battery cabinet needs to be disconnected the equipment has to be completely shut down see section 5 2 Turn off the battery fuse holder switch Q8 located in the battery cabinet and or fuse holder switch or switch Q3 located in the UPS Wait at least 5 min until the filter capacitors have been discharged 4 3 5 Main protective earthing terminal amp protective earth bonding terminal A As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor earth connection Oy Connect the conductor to the terminal X5 before connecting the power supply to the UPS input Make sure that all the loads connected to the UPS are only connected to the protective earth bonding terminal s The fact that the earthing of the load s and or the battery case s or cabinet s is not restricted to this single point will create return loops to earth which will affect the quality of the power supplied All of th
37. e 18 The UPS supplies output voltage entirely protected against voltage variations electric noise etc EE e Wait for alarm message to appear BATT SWITCH OPEN SWITCH IT ON Screen 4 e The fuse holder switch from battery cabinet Q8 and or battery fuse holder switch or switch from UPS Q3 will be turned On only if the alarm message above displays DO NOT TRY to close any battery fuse holder switch at any other moment because this operation could damage the equipment and or potentially cause an accident They can only be turned on by following the aforementioned steps e The UPS supplies output voltage entirely protected against cuts micro cuts voltage variations electric noise etc 6 CONTROL PANEL AND DI SPLAY DESCRI PTI ON 6 1 Control panel parts LEDs LED indications a Rectifier Input Voltage OK green b Unit on Bypass orange c Inverter is working green d Unit working from batteries mains failure red e In the event of a unit alarm red 2 Character Display 3 Keyboard ENT Enter key Confirmation of orders program values or other specified functions Left key for submenu navigation or cursor displacement gt Right key for submenu navigation or cursor displacement a Up key for menu navigation or digit modification Down key menu navigation or digit modification ESC Escape key Return to main screen cancel finish programming or other sp
38. e supply to the loads 3 3 1 Normal operation gt When there is a mains power supply the rectifier transforms the AC input voltage into DC raising the DC voltage to a suitable level to supply the inverter and to charge the batteries The inverter transforms the voltage of the DC bus into AC providing a sine wave alternating output stabilized in voltage and frequency to supply the loads connected to the output figure 10 3 3 2 Operation with mains failure In the event of mains failure or should a micro cut occur the group of batteries supplies the power needed to supply the inverter The inverter continues working normally without being affected by the lack of mains and the back up time of the device depends only on the capacity of the group of batteries figure 10 When the battery voltage reaches the end of back up time the control blocks the output to protect against deep battery discharge When mains is restored and after the first seconds of analysis the UPS again operates as described in the Normal operation section 3 3 3 Operation with inverter not active The inverter is inactive due to the existence of alarm conditions such as overloads overheating end of back up time etc In this case the rectifier continues charging the batteries to maintain the optimal charge The inverter is also inactive if the unit has not been started up with the keyboard In that case the rectifier will be inactive In all th
39. e terminals identified as protective earth bonding are joined together and to the main protective earthing terminal and to the frame of the device UPS Battery cabinet No 1 Battery cabinet No 2 Fig 14 Connection example between a UPS and two battery cabinets 4 3 6 COM port to relay Connector X32 e The communications line COM represents a very lovv safety voltage circuit To maintain the quality it must be installed avvay from other lines that have dangerous voltages povver distribution line e The communication port to relays provides digital signals in the form of potential free contacts with a maximum applicable voltage and current of 6 30 V DC or 6 100 V AC Both channels are used to connect the UPS to any machine or device that has this standard bus connector DB9 X32 e In standard units there are 5 output signalling relays one of which can be configured whose common point is connected to pin 5 Also an input signal can be externally supplied to perform Shutdown 5V 12V e The most common use of these kinds of port is to supply the necessary information to the file closing software 5 1 1 5 OO X31 9 6 X32 6 9 Fig 15 DB9 Connector X31 amp X32 INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 21 Pin out No N
40. e unit measures calibration internal parameters adjustment etc For Technical Service only password required At user level inspection of certain rated values like input amp bypass voltage input amp bypass margins DC voltage output current charging battery current and battery probe etc Fig 21 Display message menus and classification in submenus 6 3 Screen description 6 3 1 Main level screen menu O O MAT 11 19 35 10 2009 screen 0 0 Fig 22 Screen 0 0 Initial and its submenus screen O 1 gt DSP Ver ver 3 2 a UPS Serial Number Uc Ver ver 2 4 b 09 A 321899 screen 0 2 screen 0 3 e Screen 0 0 Main presentation screen with time and date indication Press key ESC on any screen of any submenu to return to main screen Screen 0 0 e Screen 0 1 UPS Status UPS 1st row and configuration CFG 2nd row In the first row there are two fields first to show the general status of the converters and second to show the origin of the output voltage These two fields are separated bya o Possible state of the converters Shutdown Rectifier and Inverter stopped or blocked Start UPS converters rectifier and inverter are starting but still not ready Normal UPS is running in normal mode mains present rectifier running and output on inverter Loads are protected Dischar Mains failure UPS running in back up mode rectifie
41. ecified functions ENT When pressed simultaneously at least during 3 seconds equivalent to an Emergency Power Off EPO turn off any voltage at the output see section 5 3 Lumi i rw Fig 19 Control panel parts 6 2 Basic functions of keyboard from overview e Advance d and return 99 keys give access to all the LCD panel menus and allow movement from one to another e Right SP or left keys give access to the screens of all the LCD panel submenus and allow movement from one to another e Key 9 has different purposes depending on the menu Hm o Setting values Press key ENT to activate the function setting the figures in the screen flash With keys the character to set is selected and with keys the value is selected To confirm press ENT The next field vvill flash To continue vvith the settings proceed in the same vvay or press ESC to return to no setting situation 3 Validation of orders or commands e Press key ESC on any screen of any submenu to return to main screen Screen 0 0 unless on a screen of a Parameters menu and setting any of them If so the first pulsation of key ESC will stop the flashing value and a second time to return to main screen e Notes related to the screen map see figure 20 O Some screens have a certain number of characters Each one represents a character so the maximum length of the field will be determined by their number
42. efore working on this circuit Isolate the Uninterruptible Power Supply UPS Then check for Hazardous Voltage between all terminals including the protective earth A Risk of Voltage Backfeed Automatic backfeed protection system bypass input external to the UPS EN IEC 62040 1 Bypass 4 gt Input UPS 25 zc t TD Automatic backfeed protection system input external to the UPS EN IEC 62040 1 Fig 13 Block diagram for the Backfeed protection application for three phase input three phase output configuration Mains three phase Connect the power supply cables N R S T to the input terminals X4 X1 X2 and X3 adhering to the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not adhered to the device will not operate When there are discrepancies between the labelling and the instructions of this manual the label will always prevail 4 3 2 Independent static bypass line connection terminals X14 to X17 With dual input e As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e In accordance with safety standard EN IEC 62040 1 the installation has to be provided with a Backfeed protection system such as a contact
43. eleted alarm ss seconds of deleted alarm dd day of deleted alarm mm month of deleted alarm yy year of deleted alarm O0000 Screen 5 5 This is a screen for technical service to know the state of the different parts of the UPS at the moment the registered alarm was activated 6 3 7 CONFI GURATI ON level screen menu 6 0 CONFI GURATI ON Password 1 Screen Fig 28 Screen 6 0 Configuration At this level an authorized password will be required to modify some advanced parameters 6 3 8 Rated values screens screen menu 7 0 RATED VALUES 3 I Voltage 230V 1 9 I V Min Marg 22 gt Byp Min Marg 17 Out Voltage 230 I V Max Marg 15 Byp Max Marg 12 FL Screen 7 0 1 Screen 7 1 1 Screen 7 2 1 Screen 7 3 DC Bus EE 425 V 2 Batt Id Current EE Current 86 9 A Id 6A 1 Screen 7 4 1 Screen 7 6 Fig 29 Screen 7 0 Rated values and its submenus To modify the rated values on the screens of this submenu the Password has to be entered on the previous screen 6 0 otherwise they will be view only Screen 7 1 This screen shows the Rated Input and Output Rectifier Voltage Screen 7 2 This screen shows the Input Rectifier Voltage Upper and Lower Margins Screen 7 3 This screen shows the Input Bypass Voltage Upper and Lower Margin Screen 7 4 This screen shows the Rated DC Bus Voltage and the Rated Output Current Screen 7 5 This scree
44. en 3 1 screen 3 2 screen 3 3 Port 0 Parity gt Port 0 Stop Bits gt Port 0 Protocol NONE 1 Bit s SEC screen 3 4 screen 3 5 screen 3 6 gt Autom Battery Test Autom Battery Test gt Type DI SABLED Week day MON screen 3 15 screen 3 16 screen 3 17 gt Autom Battery Test Day Month 1 JAN screen 3 18 Fig 25 Screen 3 0 Parameters and its submenus Screen 3 1 You can program the time hh mm ss hours minutes seconds in the first row and the date dd mm yy day month year in the second row Screen 3 2 You can select the display language from the following options in the first row Q English o Francais o Espa ol You can program the Modbus Address in the second row The address range is from 1 to 247 characters Screen 3 3 You can program the BAUD RATE of communication port 0 on this screen The options are as follows r1 1200 a 2400 a 4800 T 9600 a 19200 Screen 3 4 You can program the PARITY type of communication port 0 on this screen The options are as follovvs a NONE a ODD O EVEN Screen 3 5 You can program the number of STOP BITS of communication port 0 on this screen The options are as follows 1 ei LS m 127 Screen 3 6 You can program the protocol type of communication port 0 on this screen The options are as follows o SEC a MODBUS Screen 3 15 This
45. ese cases the output voltage of the UPS is supplied by the emergency bypass line through the static bypass commuter switch figure 10 provided that the EPO is inactive 3 3 4 Operation in manual bypass gt When maintenance checks are to be performed on the device it may be disconnected from the mains without any need to cut the power supply to the system and affect the critical load The UPS may only be worked on by technical or maintenance personnel by means of the maintenance bypass as per specific instructions for that purpose HN EE 4 INSTALLATION Check the Safety Instructions Make sure that the data on the characteristics plate are those required for the installation Any incorrect connection or handling may cause damage to the UPS and or the loads connected to it Read these instructions carefully and follow the steps in the order indicated This UPS must be installed by qualified staff but can be used by personal with without any specific preparation aside from this User Guide 4 1 Important Safety Instructions As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor earth connection G Connect the conductor to the terminal X5 before connecting the power supply to the UPS input All connections to the device including those for control interface remote control etc will be performed with the switches in the off position and without
46. for more than 12 months see the date the batteries vvere last charged on the label affixed to the device packaging or on the battery cabinet e After this time connect the device to the mains along with the battery pack s as the case may be Start it up as per the instructions given in this manual and charge the batteries for 12 hours from float level nm SS So e Then shut down the device disconnect it and keep the UPS and the battery cabinet s in their original packaging noting the new battery charge date on the respective labels e Do not store the unit where the ambient temperature exceeds 40 C or falls below 200C as this may deteriorate the electrical characteristics of the batteries 4 2 3 Transport to location e All UPS devices have castors to facilitate their transport to their final location It is important to abide by the approximate weight requirements indicated in tables 5 and 6 both with respect to the site itself and the installation means floor hoist lift stairs etc 4 2 4 Location e The Safety Instructions indicate that a minimum of 25cm clearance should be left around the equipment for ventilation purposes However an additional 75 cm is recommended to facilitate maintenance operations or technical assistance in the event of breakdown see figures 11 and 12 e The UPS may be put in any place as long as the Safety Instruction requirements are fulfilled and the weight requirements indicated in table 7 and
47. h as the quantity of charging and discharging cycles and full discharges The average lifetime is between 3 and 5 years if the ambient temperature is between 10 and 209C For more information of its status activate the battery test There is a risk of fire and or explosion if the wrong quantity or type of batteries is used Do not dispose of the batteries in a fire they can explode Do not open or mutilate the batteries the dumped electrolyte is dangerous for the skin and eyes It can be toxic 7 1 3 Fans The useful lifetime of the fans used to cool the power circuits depends on the use and surrounding conditions Their preventive replacement by authorized technical staff is recommended at the same time as batteries replacement 7 1 4 Capacitors The useful lifetime of the DC bus capacitors and those used in input and output filtering depends on the use and the surrounding conditions Their preventive replacement by authorized technical staff is recommended 7 2 Warranty conditions The limited warranty only applies to those products that you acquire for commercial or industrial use in the normal development of your business 7 2 1 Product covered MAT series 7 2 2 Notincluded in the scope of supply Our company is not bound by the warranty if it considers that there is no defect in the product or it was caused by improper use negligence installation and or inadequate testing attempt to repair or unauthorized modification
48. he circuit in terminal strip X50 For information on EPO operation see section 5 3 of this manual X50 EPO Emergency Power Off i Fig 16 Terminals for connecting an external push button EPO property of the user 5 OPERATION 5 1 Start up 5 1 1 Control before start up e Carefully check that all the connections have been made correctly and are sufficiently tight complying with the labelling on the device and the instructions of chapter 4 Installation and vviring of the unit e Check that the UPS switches and the batteries cabinet s are turned off position Off e Be sure that all the loads are turned Off 5 1 2 Start up procedure It is very important to operate in the given order considering the following instructions e If the power supply you use to supply the UPS has a header board general switch set it to On e Turn the input switch Q1a to the On position The Control Panel PC display will come on automatically e If the following alarm message appears on the Control Panel Display MAI NS PHASE ROT UPS START INH Screen 4 and also an audible alarm comes on the UPS cannot be started because of an incorrect input phase sequence Disconnect the input switch Q1a and the general cut off on the header board swap the phases on the UPS input terminals according to the labelling and repeat the start up process described up to now e Also turn the Bypass switch Q4
49. he paragraph referred to in this user manual Main protective earthing terminal symbol Connect the earth cable from the installation to this terminal Earth bonding terminal Connect the earth cable from the installation to this terminal Information symbol Additional topics that complement the basic procedures 1 3 For further information and or help For further information and or help of the version of your specific unit refer to our Service and Technical Support Department 1 4 Safety and first aid Together with the equipment and this User and installation manual information regarding Safety instructions is provided see section 8 3 Before installation or commissioning check that both sets of information are available otherwise please request them As the user you are legally obliged to comply with the Safety instructions Once read keep them for future reference 2 QUALITY AND STANDARD GUARANTEE 2 1 Standard The MAT UPS series product is designed manufactured and commercialised in accordance with standard EN ISO 9001 of Quality Management Systems The EC marking is proof of conformity with the EEC Directive in brackets in application of the following standards 2000 95 EC Low voltage directive 2004 108 EC Electromagnetic Compatibility directive EMC In accordance with the specifications of harmonised standards EN I EC 62040 1 Uninterruptible power supply UPS Part 1 1 General and safe
50. holder switch Q3 with 3 fuses for models up to 40 kVA or battery switch Q3 for models with higher power rate The battery cabinet has a fuse holder switch Q8 with 3 fuses for both models with a higher power rate of 40 kVA and for extended back up times fuse holder switch Q3 or Q8 install the 3 fuses and WAIT until it is indicated before CLOSI NG IT IMPORTANT FOR YOUR SAFETY Do not turn the battery fuse holder switch Q3 or Q8 located in the battery cabinet to On Close until the equipment is switched on completely because it may cause irreversible damage to the equipment or accidents 4 2 Equipment Reception 4 2 1 Unpacking and content checking e On receiving the device make sure that it has not suffered any damage during transportation Otherwise make all pertinent claims to your supplier or to our company Also check that the data on the nameplate which is affixed inside the front door PF corresponds to those specified in the purchase order to do this you will need to unpack it In the event of non conformity please give notification as soon as possible quoting the device serial number and references of the delivery remittance e When the device has been accepted it is best to repack the UPS until it is commissioned in order to protect it from any knocks dust dirt etc e The packaging of the device consists of a wooden pallet a cardboard or wooden surround depending on the case expanded polystyrene corne
51. ion connect the equipment every month for at least 12 hours to charge the battery to prevent any irreversible deterioration When storing the equipment place it in a cool and dry location never outdoors HM e For installation with supplementary machines or an independent Bypass line only a single differential of 300 500 mA will be placed in common for both lines at the head of the installation 8 3 4 A SAFETY INSTRUCTI ONS REGARDI NG THE BATTERI ES e Never short the battery terminals as this involves high risk It will damage the equipment and the battery e Avoid mechanical stress and impacts e Do not open or mutilate the battery Released electrolyte is harmful to the skin and eyes e Do not dispose of a battery in a fire The battery may explode e In the event parts of the body come into contact with battery acid wash immediately with plenty of water and call the nearest medical service as soon as possible e Batteries involve a serious risk for health and the environment They should be disposed of according to current laws
52. is the screen for programming the frequency of the automatic battery test The options to be programmed are as follows o DISABLED The automatic battery test is disabled O WEEKLY The automatic battery test runs once a week o MONTHLY The automatic battery test runs once a month o YEARLY The automatic battery test runs once a year Hm Screen 3 16 This screen appears independently on the last screen but it only makes sense to be programmed if the automatic battery test runs once per week The options to be programmed are as follows MON the day selected to run the weekly battery test is Monday TUE the day selected to run the weekly battery test is Tuesday WED the day selected to run the weekly battery test is Wednesday THU the day selected to run the weekly battery test is Thursday FRI the day selected to run the weekly battery test is Friday SAT the day selected to run the weekly battery test is Saturday SUN the day selected to run the weekly battery test is Sunday Q O00000Q Screen 3 17 This screen appears independently on the last screen but it only makes sense to be programmed if the automatic battery test is enabled You can program the time hh mm hours minutes in 24h format on this screen Screen 3 18 This screen appears independently on the last screen but it only makes sense to be programmed if the automatic battery test runs monthly or yearly You can
53. is type of power distribution means that only the faulty line will be affected in the event of a breakdown in any of the machines connected to the device resulting in a short circuit The rest of the connected loads will have their continuity ensured due to the triggering of the protection only the line affected by the short circuit will remain EE 4 3 4 UPS connection to each in cabinet battery pack terminals X11 X12 X23 amp X47 X48 X49 As this is a device with class I protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input AN IMPORTANT FOR YOUR SAFETY Do not turn the battery fuse holder switch Q3 or Q8 located in the battery cabinet to On Close until the equipment is switched on completely it may cause irreversible damage to the equipment or accidents because the fitter is exposed to ELECTRICAL DISCHARGE DANGERS when connecting the UPS with the battery cabinet The UPS with battery pack will be connected by connecting one side to terminals X11 X23 and X12 of the UPS and the other to terminals X47 X49 and X48 of the battery pack while adhering to the stated polarity on the labelling of each part and in this manual and the color of the cables red for positive black for negative blue for middle tap N and green yellow for earth bonding see figur
54. n alternating current circuit is defined as the ratio between the active power P and the apparent power S or as the cosine of the angles that make the current and voltage vectors designating as Cos wp being the value of that angle GND The term ground as its name states refers to the potential of the earth s surface IGBT The Insulated Gate Bipolar Transistor is a semiconductor used as a controlled switch in powered electronic circuits This device has the feature of the gate signal of the effect field transistors with the capacity of high current and low voltage saturation of the bipolar transistor combining an isolated FET gate for the input and a bipolar transistor as the switch in a single device The triggering circuit of the IGBT is the same as MOSFET one while the driving features are like the BJT Interface In electronics telecommunications and hardware an interface electronic is the port physical circuit through which signals are sent or received from a system or subsystems toward others kVA The volt ampere is the unit of the apparent power in electrical current In direct current it is almost equal to the real power but in alternating current it can differ depending on the power factor LCD Acronym of Liquid Crystal Display It is an electric system of data presentation based on 2 transparent conductor layers and in the middle a special crystal liquid that have the capacity to direct light passing through LED
55. n shows the Rated Inverter Voltage and Rated Output Voltage Screen 7 6 This screen shows the Rated Battery Charging Current 7 Maintenance warranty and service 7 1 Basic maintenance guide Batteries fans and capacitors must be replaced at the end of their useful lifetime AX Inside the UPS there are dangerous voltages and metallic parts at very high temperatures even after the UPS is shut down Direct contact can cause electrocutions and burns All operations except battery fuse replacement must be done by authorized technical staff Some internal parts of the UPS terminals EMC filters and measurement circuits are still under voltage during the maintenance bypass operation To cancel all voltages the mains and bypass circuit breakers on the panel supplying the UPS and the external battery cabinet fuse holders have to be turned OFF 0 The internal batteries must also be isolated from the system 7 1 1 Battery fuses Turning on the battery switch or fuse holder according to power of the equipment ON or I position before alarm message BATT SWITCH OPEN SWITCH IT ON is displayed on the LCD panel can blow the battery fuses or switch The battery fuses can only be replaced by ultrafast models type Gould aR 660V 14x51 or 22x58 mm depending on the unit model of the same dimensions and rating 7 1 2 Batteries The useful lifetime of the batteries depends on the ambient temperature and other factors suc
56. ng up the input to the equipment For small equipment input power cord provided with plug the user should make sure that the wall outlet s voltage corresponds to the type delivered properly grounded and connected to the local protection earth For equipment fitted with terminals the licensed wirer should connect the earth wire to the terminal identified as e The installation of hard wired equipment should be done by personnel qualified in electrical low voltage installations e The cross section of the power supply and output cables to the loads should be determined according to the rated current given on the equipment s specifications plate and comply with the Local Low Voltage Electro technical Regulations e The power supply cables to the equipment as well as to the loads interfaces etc should be fastened to non movable parts to prevent pulling ELI e Please keep in mind that if the equipment incorporates a Bypass vvith mains povver available it vvill supply output voltage even if the equipment is not turned on Place warning notices and or emergency switches as requested by the safety Regulations of your specific installation e The voltage stabilizers and line conditioners should be considered as transformers or distribution lines from the point of vievv of the installation and of the electrical safety This equipment is transparent to the input voltage e The Neutral input of the three phase equipment should
57. onnel with battery knowledge For units supplied without batteries the batteries will always acquire installed and connected by the customer and under his responsibility The battery details number capacity and voltage are indicated on the battery label pasted beside the nameplate of the equipment These requirements should be strictly adhered to as well as the battery polarity connection and the circuit diagram provided with this documentation The battery supply may involve the risk of electric shock and may produce high short circuit current Please observe the following preventive measures before manipulating any terminal block identified on the label as Battery EE Disconnect the corresponding protection components When connecting a battery cabinet to the equipment the cable s polarity and color red positive black negative indicated in the manual and in the corresponding labeling must be adhered to VVear rubber gloves and shoes Use tools with insulated handles Remove watches rings or other metal objects Do not place metal tools or objects on the batteries Never handle with your bare hands or through conducting objects as this may short circuit the battery terminal block or the battery enclosure O a EN uduudgu ud e Never short circuit the battery terminals as it involves high risk and will be detrimental to the equipment and batteries e Avoid mechanical stress and impacts e Do not open or mutilate the batte
58. or which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 13 e There can be no bypass in the line that goes from the Backfeed protection to the UPS as this would infringe on standard safety requirements e Warning labels should be placed on all primary power switches installed in places that are not in the vicinity of the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text Before working on this circuit Isolate the Uninterruptible Power Supply UPS Then check for Hazardous Voltage between all terminals including the protective earth Risk of Voltage Backfeed e Connect the static bypass line cables to the respective terminals according to the configuration of the available equipment APE e Pr E ro DNA Three phase static b ss line Remove Shunts E ww oam OW E E Remove shunts between terminals X4 and X17 X1 and X14 X2 and X15 X3 and X16 Connect the power supply cables N R S T to the static bypass line terminals X17 X14 X15 and X16 adhering to the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not adhered to the device will not operate When there are discrepancies between the labelling and the instructions of this manual the label will always prevail
59. pply equipments If the mains supply fails while the equipment is operating the output lines will continue supplying output voltage depending on the autonomy provided by the battery e Generally batteries are already fitted in a single cabinet except in specific situations where for various reasons they are delivered inside a separate enclosure e For proper operation the battery cabinet must be located beside the machine e The battery supply can involve the risk of electric shock and can produce high short circuit current Observe the following preventive measures before handling any terminal block identified in the labelling as Battery Disconnect the corresponding protection components When connecting a battery cabinet to the equipment abide by the cable polarity and color red positive black negative indicated in the manual and by the corresponding labelling Wear rubber gloves and shoes Use tools with insulted handles Remove watches rings or other metal objects Do not place metal tools or objects on the batteries Never touch with your hands or through conducting objects do not short the battery terminal block or the battery enclosure e To prevent full battery discharge and as a safety measure after an extended power failure as well as at the end of the daily work you should turn off the loads and later the equipment according to the operation given in the Operating Manual e For extended periods of disconnect
60. pressing ENT see figure 18 e Remove the screws fastening the mechanical block BL e Remove the mechanical block BL of the manual bypass switch Q5 and set it to the On position e Set the output switch Q2 to the Off position e Set the Battery Fuse Holder or battery switch Q3 to Off In addition in models with independent battery pack s also turns Battery Fuse Holder Q8 of each pack to Off e Set the input switch Q1a and static bypass switch Q4 to the Off position The UPS supplies output voltage through the manual bypass The UPS is fully shut down and inactive 5 4 3 Transfer to normal operation Procedure for passing from maintenance bypass to normal operation e Set the input switch Q1a and static bypass switch Q4 to the On position e Set the output switch Q2 to the On position e Set the manual bypass switch Q5 to the Off position and refit the mechanical block BL and the screws t2 It is an essential safety requirement for the life of the UPS and the loads connected to it to refit the mechanical block BL as this avoids dangerous handling e Start up the inverter Go down to the CONTROL amp STATUS OF THE UNIT submenu screen 1 0 using the control panel keypad 3 from figure 19 and then right once only Screen 1 1 asking you to start the unit up by pressing ENT Do so and then confirm operation by pressing ENT again See following screen diagram figur
61. program the day from 1 to 31 on this screen and the month selecting one of the follovving options o JAN the month selected to run the yearly battery test is January FEB the month selected to run the yearly battery test is February MAR the month selected to run the yearly battery test is March APR the month selected to run the yearly battery test is April MAY the month selected to run the yearly battery test is May JUN the month selected to run the yearly battery test is June JUL the month selected to run the yearly battery test is July AUG the month selected to run the yearly battery test is August SEP the month selected to run the yearly battery test is September OCT the month selected to run the yearly battery test is October NOV the month selected to run the yearly battery test is November DEC the month selected to run the yearly battery test is December O0000000000 6 3 5 ALARMS level screen menu 4 0 Active alarms are displayed using key You can move from one to another within the alarm list using keys S or If there is no alarm it will not be possible to go forward with key gt Figure 26 shows only one alarm as an example but there could be other active alarms Table 6 shows all the possible alarms displayed on the LCD screen In addition alarm message screens may appear flashing and replacing any other screen even in different menus or submenus cur
62. r as standard as an option or installed by the end user at the UPS input bypass output line or in all locations they have to be fitted with protections against indirect contacts earth leakage breaker at the output of each transformer because its own isolation feature will impede the tripping of protections installed at the primary winding of the transformer in case there is an electric shock in the secondary winding isolation transformer output e May we remind you that all isolation transformers supplied or installed from factory have the neutral cable connected to the ground through a cable bridge between the neutral and ground terminals If you require an isolated output neutral please remove this bridge taking the stated precautions to comply with local and or national low voltage standards e The supplied cable passages fitted to the metal structure are those recommended to correctly attach the input output and bypass wires with the sections determined by the National Low Voltage Electro technical Regulation in accordance with the currents of the device If these sections have to be changed for any reason it should be done from a separate distribution box and the sections indicated should be maintained from the device to the distribution box e In standard equipment up to 40 kVA batteries are supplied inside the UPS enclosure and for higher power rates they are supplied in a separate cabinet By default the UPS has a battery fuse
63. r pieces polyethylene sleeve and band all recyclable materials they should therefore be disposed of according to current regulations We recommend that the packaging is kept for future use e To unpack cut the bands on the cardboard surround and remove it from above as if it is an cover or remove it with the necessary tools if the surround is made of wood remove the corner pieces and the plastic sleeve The UPS will be unpacked on the pallet to lower it suitable equipment must be used with the required safety equipment use plank to remove UPS from pallet The approximate weights of table 7 and 8 must be considered Recommended Recommended minimum distance 1m minimum distance 1m shhh ANA NU te BE U uk Al minimum distance 1m E v S E E 3 E E E D U TD e U o uU cc Recommended Recommended minimum distance 1m Recommended minimum distance 1m Recommended minimum distance 1m he tlle lle MH Fig 11 Front view UPS location Fig 12 Top view UPS location 4 2 2 Storage e The UPS will be stored in a dry well ventilated place and protected against rain water jets or chemical agents It is advisable to keep the equipment and the battery pack s in their original package which has been designed to assure maximum protection during transport and storage A e Except special cases the UPS has sealed airtight lead batteries and should not be stored
64. r stopped inverter running o Origin of the output OFF No voltage supplied at the output either EPO pressed or severe problem on the unit Invert Inverter voltage is supplied at the output Loads are protected Bypass Bypass voltage is supplied at the output Either the unit is manually stopped or overloaded or other possible problems on the inverter Information about the unit s configuration single or parallel is shown in the second row o Configuration and status of the unit Single Single connection Parallel Single Parallel connection Unit is in single status Parallel Master Parallel connection Unit is in master status Parallel Slave Parallel connection Unit is on slave status Examples a b UPS Normal I nvert UPS Shutdown Bypass CFG Single CFG Parallel Master e Screen 0 2 Internal firmware versions of both Digital Signal Processor DSP Ver and microcontroller uC Ver On the sample screen ver 3 2 a and ver 2 4 b respectively e Screen 0 3 UPS Serial Number expressed with 10 characters Possible characters ranges are 0 9 A Z and also blank space See sample screen 6 3 2 UNIT CONTROL amp STATUS Level screen menu 1 0 CONTROL amp STATUS gt UPS ON STAND BY gt BATTERY TEST OF THE UNIT gt ENT TO START status Screen 1 0 Screen 1 1 Screen 1 5 ENT ENT
65. rently displayed The flashing alarm message is acknowledged by pressing ENT and the previous screen is displayed again gt INVERTER gt OVERLOAD Screen 4 1 Screen 4 1 See table 1 for alarms list Fig 26 Screen 4 0 Alarms and its submenus ELI LCD screen display RECTIFIER OVERLOAD INVERTER OVERLOAD MAINS FAILURE LOVV BATTERY LEVEL INVERTER VOLTAGE OUTSIDE MARGINS DC VOLT DETECTED AT THE OUTPUT DC VOLT DETECTED AT THE OUTPUT MAINS FAILURE BATTERY DISCHARGIG HIGH TEMPERATURE REDUCE OUTPUT LOAD BATT SVVITCH OPEN SWITCH IT ON BYPASS FAILURE NOT SYNCHRONISED INV UPS ON BYPASS INITIALISE THE UPS SOME UNIT BLOCKED DUE TO MAINT BYPASS CAN BUS 1 COMMUNICATION FAIL CAN BUS 2 COMMUNICATION FAIL END OF BATTERY LIFE ALARM BATT TEMPERATURE TOO HIGH BATTERY TEST NOT SUCCEEDED BAT DISCONNECTION SHUTDOVVN amp RESTART MAINS PHASE ROT UPS START INH BYPASS PHASE ROT UPS START INH INP VOLTA WRONG RECTIFIER STOP RECTIFIER DESATS RECTIFIER STOP DSP INTERN ERROR RECTIFIER STOP INPUT PHASE ROT RECTIFIER STOP Alarms RECTIFIER INVERTER RECTIFIER STOPS ef 4 1 4 2 4 3 4 4 4 5 4 6 4 1 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 18 4 19 4 20 4 22 4 23 4 24 LCD screen display INVERTER DESATS INVERTER STOP INVERTER OVERLOAD INVERTER STOP SHUTDOWN COMMAND INVERTER STOP MAINTENANCE BYP I
66. ry Released electrolyte is harmful to the skin and eyes e Do not dispose of batteries in a fire The batteries may explode e In the event parts of the body come into contact with battery acid wash immediately with plenty of water and call the nearest medical service as soon as possible e Batteries involve a serious risk for health and the environment e They should be disposed of according to current laws 4 1 2 Account access All the UPS devices in the M4T series and battery packs have terminals as power connection parts and DB9 connectors for the communication channel located inside the equipment Follow the steps described below to access them Open the door PF by unlocking the lock CL use special key provided The DB9 connectors from communication ports terminals for remote EPO button and breakers are now accessible o Remove the screws t1 which fastening the terminal cover TB inside the cabinet and move it away the power terminals will now be accessible Maximum input and bypass current and nominal output current A Equipment power 3x380 V 3x400 V 3x415 V Pero fs js un els Dwas s 2 aa Dwam x sa 5 2 wro fo js ea mmo fo ss a els M4T 50 74 76 71 72 67 EMEA a RE RNCHE RM EN wro m ue i u sor m wwma 2 m 5 5 meo ws e e s 5 Dern 8 4 CODES
67. s voltage less than 325V o Negative DC bus voltage over 450V absolute value 5 Negative DC bus voltage less than 325V absolute value Screen 4 42 This alarm appears when the UPS is blocked for any reason This condition also blocks the rectifier Screen 4 43 After 3 times shutdowns of the rectifier for failure and retry this alarm will appear indicating that the rectifier is blocked Screen 4 44 If an error in the initial rectifier ramp is detected during the PFC start up this alarm will appear also blocking the rectifier Screen 4 45 If there is a command from the microprocessor to the DSP with no response from the rectifier module of the DSP the rectifier will be blocked Screen 4 46 After 4 shutdowns of the rectifier because of DSP Internal Error in the rectifier module this alarm will appear indicating that the rectifier is blocked Screen 4 47 During the startup there is an input contactor test If this test ends unsuccessfully the rectifier will be blocked Screen 4 48 If the output voltage ramp does not work properly during the inverter start up the inverter will be blocked Screen 4 49 This alarm appears when there is an offset voltage higher than 8V in any phase of the inverter output voltage phase to neutral The inverter will be blocked Screen 4 50 This alarm appears when the UPS is blocked for any reason This condition also blocks the inverter Screen 4 51 After 3 shutdowns of the inverter
68. te ne sanus se sane nnn 21 4 3 7 Port COM RS 232 amp RS 485 Connector X32 eneve ave zink even eene nenne pere see nnne ne nnn nnne nnns 22 23 5 EPO LOMAS OO a ennen 23 5 OPERATI ON panine doni i 24 So enden sehen 24 5 1 1 Control before Start UD sanne aa sde nennen nennen 24 5 152 Stet C UE Ph OCC ey sens wienen eee Ga aa aa aa ca to ur 24 52 COMPILS UPS Si ON de TOM EU I a etai At SUE OM 26 5 3 Emergency power off EPO operation saar see nennen enne nnne nnne nnne nnn rne e ente nene rent n emen 26 5 4 Bypass manual switch MAINTENANCE naan ke ne nr enen res re nen ee ne nnne nnne nenne nnns nnne seen ren kene 27 1 1 Operating DEPDCIDIG sis iasresiciacuasudisumtes E honir ARN AnA ANAA EAA AA KETENEN 27 5 4 2 Transfer to manual maintenance bypass s ssssssersrersnrsrsrsrsrnrnnnnnnnnrsrnrnrnrnrnensnnrnrnenerenennnnnnnne 27 5 4 3 Transfer to normal operation nk eke nk enen enne nennen nenne nnne nnne eee peer e kene e kene nausea se nan nnn 21 7 SEE 6 CONTROL PANEL AND DISPLAY DESCRIPTION sanne enen ena n an sesa nen s esse eses sense sms eses sme eses ms es ese 28 5 e da na MS rud de ea eee ne D ce de ac 28 6 2 Basic functions of keyboard from overview ni ere peer ren nnn nn nnn 28 6 2 1 Message menus and classification in SUDMENUS aa nan aaa ini 29 OE eee AP i 30 6 3 1 Main level screen menu 0 0 See Fig 30 anaaaaan case nse nenen enr esen pene nes runner nnns 30 6 3 2 UNIT
69. three phase when supplied by the three phase power Depending on the rectification type a rectifier can be half wave when only one of the current semi cycles is used or full wave where both semi cycles are used Relay The relay in French relais is an electromechanical device that works like a switch controlled by an electric circuit where through an electromagnet a set of contacts is moved Hm 8 3 Safety Instructions 8 3 1 ro PROVI DE FOR e These Safety Instructions are associated with the Operating Manual regarding the equipment you have purchased Before proceeding with the installation or start up check that you have both sets of information if not ask for them Compliance with the Safety Instructions is compulsory and is the user s legal responsibility Read them carefully follow the steps in the given order and keep them for future reference The local electrical standards and different restrictions of the end user s city may invalidate some of the recommendations given in the manuals In case of discrepancies the user must comply with the pertinent local standards The situation may arise where the equipment s distribution of connecting terminals and or commands do not line up with the manual illustrations However the simplicity of the operation together with the correct labelling provides for easy understanding in an intuitive way e t is strictly forbidden to reproduce or to release this information
70. to the On position e If the following alarm message appears on the Control Panel Display BYPASS PHASE ROT UPS START INH Screen 4 and also an audible alarm comes on the UPS cannot be started because of an incorrect input phase sequence Disconnect the Bypass switch Q4 and the general cut off on the header board swap the phases on the UPS input bypass terminals according to the labelling and repeat the start up process described up to now At this point with no alarm active green LED indications of Input Voltage OK and Unit on Bypass orange LED indicator light comes on a b from figure 18 Following message appears on the Control Panel Display DO NOT CLOSE THE BATTERY SWITCH cran 4 Turn the output switch Q2 to On the UPS output terminals will supply voltage through the bypass line Start up the inverter The start up operation will be done through the keypad of the control panel 3 from Fig 18 Go down to CONTROL amp STATUS OF THE UNIT submenu screen 1 0 and then right only once Screen 1 1 will appear asking you to start the unit by pressing ENT Do so and then confirm the operation by pressing ENT again See following screen diagram figure 17 Hm ERE CONTROL amp STATUS gt UPS ON STAND BY gt BATTERY TEST OF THE UNIT gt ENT TO START status Screen 1 0 Screen 1 1 Screen 1 5 ENT ENT TO CONFIRM ENT lt ESC gt TO CANCEL Screen 1 2
71. ty requirements for UPS devices in use in accessible areas by end users EN I EC 60950 1 IT equipment Safety Part 1 General requirements EN I EC 62040 2 Uninterruptible power supply UPS Part 2 Requirements for Electromagnetic compatibility EMC EN I EC 62040 3 Uninterruptible power supply UPS Part 3 Methods of operation specification and test requirements The manufacturer may not be held responsible for any modification of or repair to the product by the customer 2 2 Environment UPS devices belong to the electronic and electrical equipment category At the end of their useful life they must be disposed of separately and in an appropriate manner This symbol is also affixed to the batteries supplied with this device which means they too have to be taken to the appropriate place at the end of their useful life Contact your local recycling or hazardous waste centre for information on proper disposal of the used battery 3 PRESENTATION 3 1 Views 3 1 1 Equipment PC PC E Rv Av cl Cu PF PF PB A d E FA RD PB d d k RD m T Fig 1 Fig 2 Cabinet front view for UPS devices up to 20kVA Cabinet front view for UPS devices from 30 to 80kVA INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 20
72. ve and negative units 0 1V Battery voltages positive and negative units 0 1V Charge battery currents positive and negative units 0 1A Discharge battery currents positive and negative units 0 A Input apparent power of L1 units 0 1kVA Input apparent power of L2 units 0 1kVA Input apparent power of L3 units O 1kVA Input active power of L1 units 0 1kW Input active power of L2 units 0 1kW Input active power of L3 units 0 1kVV Total input apparent power and active power units 0 1kVA amp 0 1kW Input power factor for each phase in three phase equipment units 0 01 Apparent output power L1 units 0 1kVA Apparent output power L2 units 0 1kVA Apparent output power L3 units 0 1kVA Active output power L1 units 0 1kVV Active output power L2 units 0 1kW Active output power L3 units 0 1kVV Total apparent and active powers units 0 1kVA and 0 1kW Output power factor of each phase for three phase equipment units 0 01 Output load of three phases units 0 1 Total input load and total output load units 0 1 Input bypass and output frequencies units 0 1Hz Rectifier inverter and battery temperatures units 19C Estimated backup time units 1 minute 6 3 4 PARAMETERS level screen menu 3 0 See Fig 33 PARAMETERS gt Clock 11 19 35 gt Language English gt Port 0 Baud Rate Date 08 10 2009 Modbus Address 1 9600 Bauds screen 3 0 scre
73. without written permission from our company e Do not install the machine in a corrosive or dusty atmosphere and never outdoors e Do not obstruct the ventilation grates nor introduce objects through these or other orifices Leave a minimum free space of 25 cm around the machine for ventilation and air circulation e The location must be spacious airy away from heat sources and easily accessible In addition to the ventilation space indicated above there must be an area of 75 cm clearance all round the device for possible action by the After Sales Service A S S so that if this involves moving the machine the connecting cables will have the required space e Do not place materials on top of the machine or objects which would obstruct a proper view of readings 8 3 2 N GENERAL SAFETY I NSTRUCTI ONS e All equipment connections including those of the control should be done without the presence of the mains supply and with the switches turned off position On ofr or respectively e Special attention should be paid to the labelling on the equipment warning about the Risk of electric shock and indicators like A Hazardous live parts inside the equipment do not remove the cover Servicing is reserved for qualified service personnel For maintenance or repair services contact your nearest After Sales Service A S S in our company e It is compulsory to connect the earth protection Make sure that this is done before poweri
74. y The most common wave shape of the alternating current is sine wave because the energy transmission is better Nevertheless some applications could need other period wave shapes like triangular or square Bypass Manual or automatic it is the physical junction between the input and the output electric device DC and AC The direct current is the continuous electron flow through a cable between two points with different potential Unlike the alternating current in direct current the electrical loads always flow in the same direction from the highest potential point to the lowest one Although usually the direct current is identified with the constant current for example that supplied by the battery any current that always maintains the polarity is said to be continuous INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 06 11 AA 59 201 02 45 DSP It is the acronym for Digital Signal Processor A DSP is a system based on a processor or microprocessor that has instructions in it hardware and optimized software to develop applications where very fast numerical operations are needed It is very useful to process analogical signals in real time in a system that runs in this way real time samples are received usually from an analogical digital converter ADC Power factor The power factor p f of a

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