rapid Hardware Overview
Contents
1. 3 7 Digital Outputs Front Connectors scia ica bir I Rura e 3 8 Digital TTL Inputs and Outputs Rear 3 9 Digital 24VDC Inputs and Outputs Rear 3 10 Specifications mH 4 1 UMN 4 1 Analog m 4 1 C 4 1 Digital p RUE 4 2 Digital Outputs E 4 2 uires 4 2 n mec 4 2 Power Requirements uo aped Mi udi td tre KURSE 4 2 EIWIFORITIODIL 4 2 Wineman Technology ncorporated Corporate Office 1668 Champagne Drive Saginaw MI 48604 Ph 989 771 3000 Fax 989 771 3010 E Mail Sales winemantech com URL www WINEMANTECH com WINEMAN TECHNOLOGY INCORPORATED FIGURES Figure 1 Main Power Plug Switch and Circuit Breaker 1 2 Fig re 2 Status zs c r tions 1 2 Figure 3 E Stop Circuit 2 1 Figure 4 Example E S2. Channel Pin Description Al 24 1 Positive signal connection for analog input 24 Al 25 5 Positive signal connection for analog input 25 Al 26 7 Positive signal connection for analog input 26 Al 27 11 Positive signal connection for analog input 27 Al 28 13 Positive signal connection for analog input 28 Al 29 17 Positive signal connection for analog input 29 Al 30 19 Positive signal connection for analog input 30 Al 31 23 Positive signal connection for analog input 31 GND 3 6 9 12 Negative COM signal for any analog input 15 18 21 24 EXPANSION _ ANALOG INPUTS Figure 9 Expansion Analog Input Connectors Analog Outputs The RAPID controller features two 8 pin analog output input connectors on its front panel Each connector provides for connecting two analog output signals as indicated below Name Pin Description EXC 1 Positive excitation voltage 24V out to sensor See the Excitation Power Selection section for configuration of this voltage EXC 2 Negative excitation voltage COM out to sensor See the Excitation Power Selection section for configuration of this voltage AO 0 3 Positive signal connection for analog output channel 0 AO 0 4 Negative signal connection for analog output channel 0 SHLD 5 Grounded pin for cabling shielding AO 1 6 Positive signal connection for analog output channel 1 0 7 Negative signal connection for analog output channel 1 SHLD 8 Gro
3. Number of Channels 40 ENTIS EE 11 to 0 5 Hz to 50kHz Input CUMENT crecen in meer 330 uA typ Sample 4 kHz Digital Outputs Number of Channels sse 40 Type i tereti ite oett ette ee ee 32 SSRs 8 relays Range Mies 24 VDC Output Current sitet peret dae reet ede La cb Eee ea 1 5A per ch 20A max on all channels TTL Digital I O Wineman Technology Inc 4 2 Number of Channels 24 input 21 output EE TTL Current 250uA max input per ch output Physical DIMENSIONS 19 0 in by 5 22 in by 10 0 in deep Power Requirements dedu i nisi acl Ai Ri denon Golesi sie 120 VAC 280W typ Environment Operating 0 to 55 C Storage Temperature 20 to 71 C Operating Humidity sse 10 to 9096 RH non condensing Storage see ata eee Leeds 5 to 9596 RH non condensing RAPID User Manual
4. 24VDC DIGITAL INPUTS EXPANSION FREQUENCY CIT 3 ANALOG INPUTS ANALOG OUTPUTS 1 INPUTS 24 DIGITAL OUTPUTS 004 AO 2 3 FREQ 0 1 2 3 O 1 00 5 About the RAPID Controller The RAPID controller is a 3U 19 rack mount device that offers high speed real time control and data acquisition system The RAPID controller includes the following features Rack mount construction for use with 19 rack enclosures A shielded metal enclosure to minimize interference Pluggable screw type terminal blocks External circuit breakers that are easily reset Emergency stop button along with external E Stop support and an internal safety relay e Internal 24V sensor excitation power supply 32 channels of 10V or 4 20mA 16 bit analog input 4channels of 10V 20mA or 100mA 16 bit analog output 4 frequency inputs 60 channels of digital input ranging from TTL to 24VDC 60 channels of digital output including TTL 24VDC or relay contacts e Chassis exhaust fan to prevent overheating e 10 100 Ethernet connection Wineman Technology Inc 1 1 RAPID User Manual Connecting External Power The RAPID controller is powered from a single 120VAC line The main power connector is located on the rear of the enclosure Once a power cable has been inserted into the main power plug the power can be switched on or off using the switch to the left of the plug Turning this off will remove power from the R
5. 61 DO 46 43 44 DO 47 DO 62 43 44 DO 63 DO 48 45 46 GND DO 64 45 46 GND 24VDC 47 48 24VDC 24VDC 47 48 24VDC 24VDC 49 50 5VDC 24VDC 49 50 5VDC NC No Connect Figure 14 Rear 24VDC Digital Input and Output Connectors Wineman Technology Inc 3 10 RAPID User Manual Specifications This appendix lists the specifications for the RAPID controller Unless otherwise noted all specifications are typical at 25 C Specifications subject to change without notice Control Outputs Number of Channels sss 4 Loop Hat68 Ro EE ERR CREER ER 4 kHz Range per Channel 10V 4 20mA 100 Parameters oes ede te Rods PID with Feed forward Dither per channel 1 to 10V Dither Frequency seen enne 0 1Hz to 1kHz Analog Inputs Number of Channels 32 single ended ReSsolUtiOr e dade didus 16 bit d M s 10 for 16 channels 10V or 20mA for 16 channels eae Adhd AT 24VDC Sample 4 kHz for control 1khz for data logging Frequency Inputs Number of Channels sese 4 Voltage Range 5V or 15 24V Sample 4 kHz Wineman Technology Inc 4 1 RAPID User Manual Digital Inputs
6. APID controller The main power is also protected by a 3A circuit breaker and a Surge Arrestor m MAIN POWER SWITCHICB Dod CRE Figure 1 Main Power Plug Switch and Circuit Breaker Status LEDs The RAPID controller features three status LEDs located in upper left corner of the front panel The LEDs indicate the following POWER Indicates GREEN when 120VAC is provided to the system and the main power switch is ON STATUS Indicates GREEN when the RAPID controller has properly powered up and started the control software FAULT Indicates RED when the RAPID controller has an active fault condition Such as emergency stop or a signal over limit POWER STATUS FAULT Figure 2 Status LEDs Wineman Technology Inc 1 2 RAPID User Manual Configuring Safeties and Excitation This chapter explains how to configure the RAPID controller s safeties and excitation jumpers E Stop Circuit The E Stop Circuit is connected to a Euchner ESM BA301 safety relay that is internal to the controller The safety relay can be integrated into a system to monitor the position of safety switches and emergency stops When these connections are broken if properly wired the safety relay will interrupt the output of potentially hazardous parts of the system E STOP CIRCUIT E STOP Figure 3 E Stop Circuit Breakout On the terminal block the first connection
7. NC 49 50 GND DO 26 49 50 GND NC No Connect Figure 13 Rear TTL Digital Input and Output Connectors Wineman Technology Inc 3 9 RAPID User Manual Digital 24VDC Inputs and Outputs Rear Connectors The RAPID controller features two rear 50 pin connectors standard 0 1 x0 1 50 pin headers for attaching additional 24VDC level digital inputs and outputs The pinout of these connectors is shown below Top Connector Bottom Connector DI30 DI45 0146 0161 0033 0048 0049 0064 24VDC 24VDC DI 30 1 2 DI 31 DI 46 1 2 DI 47 DI 32 314 DI 33 DI 48 3 4 DI 49 DI 34 5 6 DI 35 DI 50 5 6 DI 51 DI 36 7 8 DI 07 DI 52 7 8 DI 53 GND 9 10 GND GND 9 10 GND GND 11 12 GND GND 11 12 GND DI 38 13 14 DI 39 DI 54 13 14 DI 55 DI 40 15 16 DI 41 DI 56 15 16 DI 57 DI 42 17 18 DI 43 DI 58 17 18 DI 59 DI 44 19 20 DI 45 DI 60 19 20 DI 61 GND 21 22 GND GND 21 22 GND GND 23 24 GND GND 23 24 GND NC 25 26 DO 33 NC 25 26 DO 49 DO 34 27 28 DO 35 DO 50 27 28 DO 51 DO 36 29 30 DO 37 DO 52 29 30 DO 53 DO 38 31 32 DO 39 DO 54 31 32 DO 55 DO 40 33 34 GND DO 56 33 34 GND 24VDC 35 36 24VDC 24VDC 35 36 24VDC 24VDC 37 38 DO 41 24VDC 37 38 DO 57 DO 42 39 40 DO 43 DO 58 39 40 DO 59 DO 44 41 42 DO 45 DO 60 41 42 DO
8. WINEMAN TECHNOLOGY INCORPORATED rAripm Hardware Overview Version 1 0 ANALOG INPUTS d 24VDC DIGITAL INPUTS EXPANSION FREQUENCY ANALOG INPUTS ANALOG OUTPUTS INPUTS 7 24VDC DIGITAL OUTPUTS 0 1 2 3 Wineman Technology ncorporated Corporate Office 1668 Champagne Drive Saginaw MI 48604 Ph 989 771 3000 Fax 989 771 3010 E Mail Sales winemantech com URL www WINEMANTECH com WINEMAN TECHNOLOGY INCORPORATED TABLE OF CONTENTS 1 1 About the RAPID 1 1 Connecting External POWEF RUE Ren prine pin aua dude UE 1 2 ccu gMzpIce T 1 2 Configuring Safeties and 2 1 S oot II I ILI MM M IUE EU 2 1 Arsen desine EM RTL 2 2 Excitation Power 2 3 Wiring Signals and 3 4 Analog resi eR EEEN REESS 3 4 misere c Em 3 5 Expansion Analog ta 3 5 Analog QUIBUS a E eee ee 3 6 Digital Inputs Front Connectors id
9. ation Power Selection section for configuration of this voltage COM_2 8 Negative excitation voltage COM out to sensor See the Excitation Power Selection section for configuration of this voltage o o 21 0 Figure 11 Digital Input Connector Wineman Technology Inc 3 7 RAPID User Manual Digital Outputs Front Connectors The RAPID controller features four 8 pin digital output connectors on its front panel These digital outputs are normally open dry contacts that close when the digital output is turned ON Each connector provides for connecting two digital output signals as indicated below Name Pin Description DO 0 1 Dry contact positive terminal connection for digital output 0 DO 0 2 Dry contact negative terminal connection for digital output 0 PWR_1 3 Positive excitation voltage 24V out to sensor See the Excitation Power Selection section for configuration of this voltage Wineman Technology Inc COM_1 4 Negative excitation voltage COM out to sensor See the Excitation Power Selection section for configuration of this voltage DO 1 5 Dry contact positive terminal connection for digital output 1 DO 1 6 Dry contact negative terminal connection for digital output 1 PWR_2 7 Positive excitation voltage 24V out to sensor See the Excitation Power Selection section for configuration of this voltage COM_2 8 Negative excitati
10. controller features built in 24VDC excitation for sensors and digitals Excitation power selection is configured using the rear POWER ENABLES connector and can utilize power that is either E Stopped or not If non E Stopped power is selected the excitation power is always on while the main power switch is on POWER ENABLES 200 See Sen oS SS wp CN CN CN n n Tototot n EE D Figure 5 Excitation Power Selection To select 24V excitation voltage for analog input and analog outputs they both use the EXC source e For non E Stopped excitation jumper a 24VDC pin to EXC e For E Stopped excitation jumper a E STOPPED 24VDC pin to EXC To select 24V excitation voltage for digital inputs and digital outputs they both can use either PWR_1 or PWR_2 e For non E Stopped excitation jumper a 24VDC pin to PWR 1 or PWR 2 e For E Stopped excitation jumper a E STOPPED 24VDC pin to PWR 1 or PWR 2 Excitation power is limited by a 10A circuit breaker located on the rear panel labeled CONTROL PWR Wineman Technology Inc 2 3 RAPID User Manual Wiring Signals and Sensors This chapter explains how to wire analog and digital signals to the RAPID controller Analog Inputs The RAPID controller features four 9 pin analog input connectors on its front panel Each connector provides for connecting four analog input signals as indicated below Name P
11. in Description EXC 1 Positive excitation voltage 24V out to sensor See the Excitation Power Selection section for configuration of this voltage EXC 2 Negative excitation voltage COM out to sensor See the Excitation Power Selection section for configuration of this voltage Al 0 3 Signal connection for analog input channel 0 Al 1 4 Signal connection for analog input channel 1 AIGND 5 Common signal for all analog inputs Al 2 6 Signal connection for analog input channel 2 Al 3 7 Signal connection for analog input channel 3 AIGND 8 Common signal for all analog inputs SHLD 9 Grounded signal for cabling shielding Figure 6 Analog Input Connector channels 0 1 2 and 3 The 16 channels coming through the connectors shown in Figure 6 also have two DIP switches located underneath them These DIP switches select whether each input is 10V or 4 20mA Selecting the ON position indicates the input is expecting 4 20mA Wineman Technology Inc 3 4 RAPID User Manual Figure 7 Analog Input Type Selector channels 0 7 Frequency Inputs The RAPID controller features one 8 pin frequency input connector on its front panel The connector provides for connecting four frequency input signals as indicated below Name Pin Description Fl 0 1 Positive signal connection for frequency input 0 Fl 0 2 Negative COM signal connection for frequency input 0 Fl 1 3 Positive signal connection f
12. on voltage COM out to sensor See the Excitation Power Selection section for configuration of this voltage Figure 12 Digital Output Connector 3 8 RAPID User Manual Digital TTL Inputs and Outputs Rear Connectors The RAPID controller features two rear 50 pin connectors standard 0 1 x0 1 50 pin headers for attaching additional TTL level digital inputs and outputs The pinout of these connectors is shown below Top Connector Bottom Connector DI8 DI29 TTL 008 0032 TTL GND 1 2 DI 08 GND 112 NC DI 09 314 GND DO 28 314 00 32 DI 10 5 6 GND DO 29 5 6 GND DI 11 7 8 GND DO 30 7 8 GND DI 12 9 10 GND DO 31 9 10 GND DI 22 11 12 NC DO 17 11 12 NC 01 13 13 14 GND DO 08 13 14 GND 01 14 15 16 GND DO 09 15 16 GND 01 15 17 18 GND DO 10 17 18 GND DI 16 19 20 GND DO 11 19 20 GND DI 17 21 22 GND DO 12 21 22 GND DI 18 23 24 GND DO 13 23 24 GND DI 19 25 26 GND DO 14 25 26 GND DI 20 27 28 GND DO 15 27 28 GND DI 21 29 30 GND DO 16 29 30 GND DI 29 31 32 NC DO 27 31 32 NC DI 23 33 34 GND DO 18 33 34 GND 01 24 35 36 GND DO 19 35 36 GND DI 25 37 38 GND DO 20 37 38 GND DI 26 39 40 GND DO 21 39 40 GND DI 27 41 42 GND DO 22 41 42 GND DI 28 43 44 5V DO 23 43 44 5V NC 45 46 GND DO 24 45 46 GND NC 47 48 5V DO 25 47 48 5V
13. or frequency input 1 Fl 1 4 Negative COM signal connection for frequency input 2 Fl 2 5 Positive signal connection for frequency input 2 Fl 2 6 Negative COM signal connection for frequency input 2 Fl 3 7 Positive signal connection for frequency input 3 Fl 3 8 Negative COM signal connection for frequency input 3 FREQUENCY INPUTS 0 1 2 3 7 AAAA Figure 8 Frequency Input Connector Expansion Analog Inputs The RAPID controller features two 26 pin expansion analog input connectors standard 26 pin rectangular header with 0 1 x 0 1 pin spacing on its front panel The connectors provide for connecting another 16 analog input signals 8 per connector as indicated below Top Connector Ch 16 23 Channel Pin Description Al 16 1 Positive signal connection for analog input 16 Al 17 5 Positive signal connection for analog input 17 Al 18 7 Positive signal connection for analog input 18 Al 19 11 Positive signal connection for analog input 19 Al 20 13 Positive signal connection for analog input 20 Wineman Technology Inc 3 5 RAPID User Manual Al 21 17 Positive signal connection for analog input 21 Al 22 19 Positive signal connection for analog input 22 Al 23 23 Positive signal connection for analog input 23 GND 3 6 9 12 Negative COM signal for any analog input 15 18 21 24 Bottom Connector Ch 24 31
14. s S21 512 511 514 510 and 513 are used to wire various inputs to the safety relay The recommended scheme is shown below Wineman Technology Inc 2 1 RAPID User Manual TYPICAL E STOP CIRCUIT EXTERNAL INTERNAL CONNECTIONS CONNECTOR EXTERNAL WIRING See x INERTIA ENABLE R EXTERNAL S gt E STOP lt lt SS E STUP PB I S cd CHAIN S lt SE lt lt S105 lt lt S130 6 lt AUX ND lt AUX CON Q8 E STOP RESET AUX N C lt lt lt lt AUX CON S Figure 4 Example E Stop Wiring External user emergency stop buttons can be wired between S11 and S14 as shown in Figure 3 The system also features an internal software enabled relay INERTIA ENABLE This relay can only be enabled via through the Inertia Lite software Similarly the safety relay reset E STOP RESET can only be activated via the Inertia Lite software Network Connection This device uses a standard Ethernet RJ 45 connection jack located on the rear panel and offers automatic detection of the data transmission rate of 10 or 100mbps A standard cat5 or better network cable can be used to connect the RAPID controller to an operator PC It is recommended that the RAPID controller be placed on a dedicated network when connected to a PC Wineman Technology Inc 2 2 RAPID User Manual Excitation Power Selection The RAPID
15. top Wiring 3229 nera Eris star enit sui eere ids 2 2 Figure 5 Excitation Power boue tir Pobre FU RIEN 2 3 Figure 6 Analog Input Connector channels 0 1 2 and 3 3 4 Figure 7 Analog Input Type Selector channels 0 7 3 5 Figure 8 Frequency Input e RR D E Po 3 5 Figure 9 Expansion Analog Input Connectors 3 6 Figure 10 Analog Output Connectors ioci neis ott nace ora eco eei iue munitio 3 7 Figure 11 Digital Input 3 7 Figure 12 Digital Output Connector uis usu oer mrt ee rat ai em pidas 3 8 Figure 13 Rear TTL Digital Input and Output Connectors 3 9 Figure 14 Rear 24VDC Digital Input and Output Connectors 3 10 Wineman Technology ncorporated Corporate Office 1668 Champagne Drive Saginaw MI 48604 Ph 989 771 3000 Fax 989 771 3010 E Mail Sales winemantech com URL www WINEMANTECH com Introduction This chapter provides an introduction to the RAPID controller and explains how to properly power the controller 02 O13 ANALOG INPUTS
16. unded pin for cabling shielding Wineman Technology Inc 3 6 RAPID User Manual ANALOG OUTPUTS Figure 10 Analog Output Connectors Each analog output also features a slider switch located on the back of the controller Each slider features three positions 10V 20mA and 100mA To change an outputs configuration simply move the slider for that channel to the desired setting Analog output drive circuitry is protected by a 0 5A circuit breaker labeled SIGNAL PWR The circuit breaker is located on the rear panel Digital Inputs Front Connectors The RAPID controller features four 8 pin digital input connectors on its front panel The digital inputs are sinking and therefore require voltage to be applied in order to indicate an ON Each connector provides for connecting two digital input signals as indicated below Name Pin Description DI 0 1 Positive signal connection for digital input 0 DI 0 2 Negative COM signal connection for digital input 0 PWR 1 3 Positive excitation voltage 24V out to sensor See the Excitation Power Selection section for configuration of this voltage COM 1 4 Negative excitation voltage COM out to sensor See the Excitation Power Selection section for configuration of this voltage 01 1 5 Positive signal connection for digital input 1 DI 1 6 Negative COM signal connection for digital input 1 PWR_2 7 Positive excitation voltage 24V out to sensor See the Excit
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