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10260S HercuLine® Smart Actuator

1. Set Up Group Parameter Setting Default Prompt Y3 VAL 3 2 Y4 VAL 4 9 Y5 VAL 6 5 Y6 VAL 8 4 Y7 VAL 10 7 Y8 VAL 13 2 Y9 VAL 15 7 Y10VAL 18 7 Y11VAL 22 6 Y12VAL 27 2 Y13VAL 33 4 Y14VAL 40 Y15VAL 46 Y16VAL 53 8 Y17VAL 63 2 Y18VAL 73 7 Y19VAL 86 2 Y20VAL 100 SET RELAY RTYP11 Relay Type NONE R11VAL Relay Value 0 R11 HL Relay High Low LO R11SCALE Relay Scale x1 RTYP12 Relay Type NONE R12VAL Relay Value 0 R12 HL Relay High Low LO R12SCALE Relay ScaleRLY1HY Relay x1 Hysteresis 0 RTYP21 Relay Type NONE R21VAL Relay Value 0 R21 HL Relay High Low LO R21SCALE Relay Scale x1 RTYP22 Relay Type NONE R22VAL Relay Value 0 R22 HL Relay High Low LO R22SCALE Relay Scale x1 RLY2HY Relay Hysteresis 0 RTYP31 Relay Type NONE R31VAL Relay Value 0 R31 HL Relay High Low LO R31SCALE Relay Scale x1 RTYP32 Relay Type NONE 106 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Appendix A 10260S Configuration Record Sheet Set Up Group Parameter Setting Default Prompt R32VAL Relay Value 0 R32 HL Relay High Low LO R32SCALE Relay Scale x1 RLY3HY Relay Hysteresis 0 RTYP41 Relay Type NONE R41VAL Relay Value 0 R41 HL Relay High Low LO RA1SCALE Relay Scale RTYP42 R
2. seen eene nnen nennen 38 Table 11 Relay Set Up Group Parameters enne enne nete ne tere tren teen trennen eren enne 39 Table 12 Relay Type Description Sinsi irae e tonto eec pete its a rive e C ERE bakin 40 Table 13 Current Out Set Up Group Parameters 2 0 00 eeceeceseceseceseceseceecseecaeecseseaeeseeeeeeeseseaeeseeseseseeeseenaeenaes 43 Table 14 Communications Set Up Group Parameters esee eene eene nenne nrenneneen nennen ener 45 Table 15 Digital Input Set Up Group Parameters esee nennen nennen nnne enne nrenne trennen nenne nnne 46 T ble 16 Display Ser Up Group Parat eters oc Rhe ete tee eter eti deinem ES 46 Table 17 Lock Set Up Group Parameters ureegen er etre Ee etre Eden oe eee mec EN 47 Table 18 Read Status Set Up Group Parameters essere ener nenne en neen eene ene 49 Table 19 Drive Set Up Group Parameters missni rse aee A a e A r a A A a 50 Table 20 Maintenance Set Up Group Parameter 53 Table 21 CAEPOSOUT Group Parameters eio eet He rete E a eese e a eet 55 Table 22 Auto Manual Switch Functons sninn eei e eare S ae a enne 56 Table 23 Input Calibration Pr cedute d des erg ee Gedeelt re dg 60 Table 24 Motor Calibration Procedure 5 eee ette tico e emere nm e biete aed 61 Table 25 Output Calibration Procedure sss 5 edo E eet recto tert eere rte romeo eee des ote mee 62 Table 26 Slidewire Emulation Calibration Procedure eese nennen eene ennt enne enne 63 Table 27 Non Contact Sensor Cali
3. 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Calibration Calibration Calibration of the 10260S Series Actuator may consist of calibrating the position sensor calibrating the motor circuit that positions the actuator with 0 4 20mA input signal or calibrating the slidewire emulation output or the 0 4 20mA output signal Calibration is performed by connecting test equipment to the input terminals or output terminals and then using the keypad and display to step through the calibration group functions n ATTENTION Input calibraton and output calibrations are performed at the factory and may not be necessary Normally you may only need to perform Calibrate Motor Only qualified personnel should perform calibration Equipment Needed The table below lists the equipment you will need to calibrate the 102608 input and output circuits Procedure Equipment Needed Input Calibration A calibrated signal source which can provide current 0 4 mA to 20 mA or voltage 0 V to 10 V with an accuracy of 0 02 or better Two insulated copper leads for connecting the current source to the actuator Output Calibration A digital voltmeter with an accuracy of 0 01 or better A 250 ohm resistor 0 01 96 tolerance Revision 5 7 107 10260S HercuLine Actuator Installation Operation and Maintenance Manu
4. 8 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 2 Specifications Technical and Operating Specifications Specifications Actuator with Digital Electronics Input Signals Analog 0 4 to 20 mA With supplied shunt resistor for current range 250 ohms 0 1 Part Number 070756 0 1 to 5 Vde 0 to 10 Vdc Digital Modbus RTU RS485 Remote setpoint Input Impedance Input Input Impedance 0 4 to 20 mA 250 ohms 1 to 5 Vde 10 M ohms Input Provides characterization of the input signal Characterization Selections are Linear Square Root or Custom Equal Quick Opening User Defined 0 2 to 5 of 90 span proportional to deadband Less than 0 4 of full scale 0 2 to 5 0 of 90 span adjustable Shipped at 0 5 span 0 2 of 90 span Voltage Supply 0 25 of span with 10 15 voltage change Stability Temperature Less than 0 030 of span per degree C for 0 C to 50 C Coefficient Less than 0 05 of span per degree C for 30 C to 75 C Zero Suppression 90 of span Input Filters Selectable spike and low pass filters Solid State Motor Two triac switches for clockwise or counterclockwise motor operation Control Fail safe Operation If input signal exceeds configured input range Selectable and adjustable Feedback Ssignals 0 to 20 mA or 4 to 20 mA 0 to 5 Vdc or 1 to 5 Vdc with 250 ohm resistor 0 1 96 O to 16 Vdc with 800 ohm resistor 0 1 96 Slide
5. Slidewire Emulation The 102608 Actuator comes already calibrated from the factory If it becomes necessary to do a calibration in the field adjust the output using the procedure in Table 26 Refer to Figure 18 for a diagram to connect a signal source to the actuator input and a DVM to measure actuator output signal n ATTENTION For a slidewire emulation output calibration to be saved you must complete the procedure The calibration will not be saved if you exit without completing the steps of the procedure To exit calibration mode press DISPLAY or SETUP keys Table 26 Slidewire Emulation Calibration Procedure Step Operation Press Result 1 Enter Calibration SETUP Upper Display CAL Mode until you see Lower Display OUTPUT FUNCTION Upper Display DIS Lower Display CALOUT Aor V key Upper Display BEGN Lower Display CALOUT Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 63 7 107 4 Set Up and Calibration Procedures Calibration Step Operation Press Result 2 Calibrate Zero 0 FUNCTION Upper Display XXX Lower Display ZERO Xxx arbitrary number assigned by software Aor V key Adjust actuator output voltage using down key until value on DVM ceases to change then press up key until value on DVM moves up one digit 3 Calibrate Span FUNCTION Upper Display XXXX 100 Lower Display SPAN Xxx arbitrary number assigned by softw
6. Table 25 Output Calibration Procedure Step Operation Press Result 1 Enter Calibration SETUP Upper Display CAL Mode until you see Lower Display OUTPUT FUNCTION Upper Display DIS Lower Display CALOUT Aor V key Upper Display BEGN Lower Display CALOUT 2 Calibrate Zero 0 FUNCTION Upper Display XXX Lower Display ZERO e Read meter connected to actuator output Procedure continued on next page gt 62 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Calibration Step Operation Press Result 2 A or V key cont d e Adjust actuator output to a value equal to 0 output as read from the DVM NOTE Typically for a 4 mA output the display will show a value of approximately 381 A lower limit value is imposed on the zero output If the value is 357 or lower the actuator will not allow you to calibrate the zero output The value must be larger than 357 for a valid calibration 3 Calibrate Span FUNCTION 100 Upper Display XXXX Lower Display SPAN e Read meter connected to actuator output Aor V key e Adjust actuator output to a value equal to 100 output as read from the DVM e NOTE Typically for a 20 mA output the display will show a value of approximately 1981 4 FUNCTION Calibration for zero and span output values are now stored Output calibration is complete
7. Mains Supply 120 Vac single phase 50 or 60 Hz 240 Vac single phase 50 or 60 Hz Motor Instant start stop non coasting non burnout continuous duty permanent magnet synchronous induction motor Can be stalled up to 100 hours without damage Motor Current No load full load locked rotor Model No 120 V 50 60 Hz 240 V 50 60 Hz 102618 62S 64S 0 4 A 48 VA 0 3 A 72 VA 66S 1 0 A 120 VA 1 0 A 120 VA 102638 10265S 0 8 A 96 VA 0 3 A 72 VA 102678 68S 69S Fuses Wickmann USA 373 1160 0 41 1 6 Amp Fast 2 Motor drive control Loss of Power Stays in place Local Auto Manual Allows local manual and automatic operation of the actuator Optional Feature Switch Limit Switches Standard Two SPDT end of travel limits Auxiliary Switches Optional SPDT switches rated 10 A at 125 Vac 5 A at 250 Vac Relays Optional Up to 4 SPDT switches rated 5 A at 125 Vac 2 5 A at 250 Vac Installation Category Category Il Energy consuming equipment supplied from the fixed installation Overvoltage Category Local level appliances and industrial control equipment EN 61010 1 Pollution Degree Pollution degree 2 Normally non conductive pollution with occasional conductivity caused by condensation ref IEC 664 1 Clamp Bolt Standard Arm p n 087449 1 7 16 to 5 in adjustment 85 Ib ft Optional Long Arm p n 154007 0 12 in adjustment 85 Ib ft Rod End Bolt Standard and long arms 30 35 Ib ft
8. Does display light up Replace CPU Assembly Check actuator Cycle power to configuration actuator If CFGTST setup reconfigure fails again replace if necessary CPU assembly Check actuator Cycle power to calibration actuator If CALTST recalibrate fails again replace if necessary CPU assembly Do all LEDs No and display segments ligh up Replace display assembly Figure 35 Power Up Diagnostics 100 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 9 Troubleshooting Troubleshooting Procedures Test Non Contact Sensor PWA See Non Contact Sensor Operation in Section 5 for procedure in testing NCS PWA output Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 101 7 07 9 Troubleshooting Troubleshooting Procedures Test Power Distribution PWA Remove extended cover of actuator Check Fuses F1 and F2 on the power distribution PWA Are fuses good Replace fuses with same type and rating Is correct voltage present at test points See below Replace Power Replace CPU VE ev Distribution PWA assembly Figure 36 Test Power Distribution PWA Power Distribution PWA Test Points Connector Test Points Pins Voltage J2 Pin 1 to pin 7 5V J3 Pins 1 2 to pins 3 4 8 5
9. Figure 29 Interconnection Diagrams 82 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 6 Control Applications Master Slave Arrangement Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 83 7 07 7 Maintenance Basic Maintenance 7 Maintenance Introduction There is some basic maintenance that is recommended for the 10260S Series Smart Actuators The electronic PWAs within the actuator require no maintenance or servicing under normal conditions If there is a problem refer to information in this section as well as Section 9 Troubleshooting Basic Maintenance Non Contact Sensor Under normal conditions the non contact sensor PWA does not require maintenance Main Gear Lubrication Under normal operating conditions the main worm gear should not require maintenance Spur Gear Lubrication Honeywell recommends that during major shutdown periods the spur gears should be inspected and lubricated Follow the steps in Table 31 to access the spur gear compartment and lubricate the gears if necessary A WARNING Disconnect power before opening the actuator case to inspect the actuator gears A potentially dangerous pinch hazard exists inside the case if the unit is opened while powered Table 31 Spur Gear Lubrication Procedure Step Action 1 Remove AC power from actuator 2 Remove the six screws and the side c
10. The display should read 3 400 or 0 060 Volts 6 If the NCS needs adjustment refer to the Calibrate Non Contact Sensor procedure in Table 27 in Section 4 Remote Setpoint Operation 76 The 10260S actuator can be set up to receive a digital input from a remote source The actuator uses RS485 communications that supports digital Modbus RTU protocol Press the SET UP key to select the Input set up group Change the Input Type to Remote Setpoint R_SP Make the necessary connections to terminals 33 34 and 35 on the actuator terminal block See Figure 23 Communicaton parameters should be set to the same values as the host device The actuator communication parameters are accessed in the Communications Set Up group There are some restrictions to actuator operation when remote setpoint input is active In order to provide a bumpless transfer when switching from one input signal type to remote setpoint the actuator will use the last known analog input value as its setpoint when swtiching to remote setpoint input operation The actuator motor can only be set to full span 90 degrees of rotation It cannot be set to a reduced range of rotation No input filtering is active on the input signal to the actuator 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 5 Start Up Operation Regions of Motor Travel Actuator Terminal Block 32 33 34 35 36 37 sACK T SHIELD COM INP COM
11. if CAUTION gt IF 505b not avoided may result in property damage WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements iv 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Contents Contents COMEM Sina ee eege A P ERA ER DA leese V 1 Introduction SE 1 Product ele e EE 1 A
12. 2 WAOW3Y H3AO9 HOA MIN e99 Models 102618 62S 64S 66S 67S 68S ine f Hercul Imensions o Figure 3 Outline and D and 69S Actuators 15 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Installation Actuator Mounting 3 M3JAOO SSJ99Y GYVOE TWNIWYAL JHL JO 3GISNI SHL NO Q31V201 SI WvHOVIG SNINIM SIN3W SRfQV ANY SNIOIA3S HOS SH3AOD SS399V TIY LV SONVYV3TO 311Vno3Qv 3diAodd NOLLISOd ANY NI GALNNOW 38 NYO YOLVNLOV L S31ON ON d33ad 4v Le 6 2 1 X AZ ANNOZ Z L HOLIMS IYNANYW OLNY e voe 002i rezz 0011 reet Pr oss SS9Z0l ANY SE9Z0L STAGOW 9 ee1 NOILVTIVLSNI SO9ZOL Loost 7 ors Ki SS 66192 m rose Sgr SC S WAOW3Y 33A00 YO NIW lose TH3HMONVH 00 S LO o r Y L 8 66 06 1 i861 087 Revision 5 KE 9 v5 339 DK YOLOW 221 Ir Leer H oso 990 iei vet eve Cer p Ize g ev ay 6r L 26 i H lt i v9 E Bu Sz Y i 4 vs 1InQNOO EE erz X04 310H Ode J d 3 n LINGNOS HOS N 30H daddy Lozi I SNIHV39 YNdS is T OO TVNIIASI3 L oispu eo vsu Isl ER 690 438 CH T33HMQONVH i 06 13A VH EH YNVYO TINS T 1dvHS yz P GESTION ep 00 F T
13. 22 NC RELAY3 23 COM 24 NO 25 NC RELAY4 26 COM 27 NO 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Appendix A 10260S Configuration Record Sheet Appendix A 10260S Configuration Record Sheet Enter the value or selection for each set up parameter on this sheet so you will have a record of how your actuator is configured Set Up Group Parameter Setting Default Prompt SET INPUT IN TYP Input Actuation Type 4 20 INP HI Input High Range Value 100 INP LO Input Low Range Value 0 0 FILTYP Input Filter Type LPASS LPFILT Low Pass Filter Time Constant 0 Direct Actuator Rotation CCW Dband Input Deadband 0 5 FSTYPH FailsafeHl Type UP FSVALH FailsafeHI Input Value 100 FSTYPL FailsafeLO Type DOWN FSVALL FailsafeLO Input Value 0 CHAR Input Characterization LINR Custom Custom Characterization Type EQUL XO VAL 0 X1 VAL 5 X2 VAL 10 X3 VAL 15 X4 VAL 20 X5 VAL 25 X6 VAL 30 XT VAL 35 X8 VAL 40 X9 VAL 45 X10VAL 50 X11VAL 55 X12VAL 60 X13VAL 65 X14VAL 70 X15VAL 75 X16VAL 80 X17VAL 85 X18VAL 90 X19VAL 95 X20VAL 100 YO VAL 0 Y1 VAL 0 8 Y2 VAL 2 1 Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 105 7 07 Appendix A 10260S Configuration Record Sheet
14. 27 NC COM NO Auxiliary switch 6 or Relay 4 connections Revision 5 7 07 102608 HercuLine Actuator Installation Operation and Maintenance Manual 25 3 Installation Electrical Installation L N 3 4 5 6 7 8 9 O S e 120V 240VAC HOT m 8 ew zm NF 50 60 Hz NEUTRAL NC NC COM COM MAINS POWER L PE 12 13 14 15 16 17 18 9 J 2 i S Y SW1 sw2 NC C NO INTERNAL NO NO T I i AUTO MAN CONNECTIONS CLOSED WHEN SWITCH CONTACT SW3 RELAY1 NOT IN AUTO 19 20 21 22 23 24 25 26 27 INE HEP EP EE DES E d S NC C NO NC C NO NC o NO T EE SW4 RELAY 2 SW5 RELAY 3 SW6 RELAY 4 28 29 30 31 32 33 34 35 36 37 REMOVE RESISTOR FOR VOLTAGE INPUTS e YQ LG Z 2 e E rEEDBACK T SHIELD COM INP l J L RESISTOR TO BE MOUNTED 4 20 INBUT 4 20 OUTPUT COMMUNICATION DIGITAL INPUT AT INPUT OF CUSTOMER S INSTRUMENT E SLIDEWIRE EMULATION HART connection using external Turck connector ME e 5 U E COPPER CONDUCTORS ONLY lant Auxiliary COMMUNICATIONS Connector CONNECTION Black Figure 13 Actuator Terminal Connections Black Wire Not Used 1 Before running actuator remotely with a PDA amp HercuLink first disconnect any master Modbus device at terminals shown master Modbus wires not shown 2 Ensure good connection to remaining M
15. See Table 5 Set Up Tips for instructions to increase or decrease or a value quickly e WV Change the value or selection to meet your needs NOTE If the display flashes you are trying to make an unacceptable entry or the value on the display is at its range limit The display may also show KEYERR Key error 6 Enter Value or FUNCTION This key selects another function prompt Selection or SETUP This key selects another set up group NOTE Pressing either key will cause the previously selected value or selection to be entered into memory 7 Exit Set Up mode DISPLAY Exits set up mode and returns actuator to the same state it was in immediately preceding entry into the set up mode Any changes you have made are stored in memory If you do not press any keys for 30 seconds the display times out and reverts to the mode and display shown prior to entering the set up mode Revision 5 7 07 102608 HercuLine Actuator Installation Operation and Maintenance Manual 33 4 Set Up and Calibration Procedures Input Set Up Group Input Set Up Group Table 8 lists the parameters and selections available when the SET INPUT group is selected On the keypad and local display e Press the SET UP key to enter the Input Set Up group e Press the FUNCTION key to scroll through the prompts listed in the set up group e Press the A or W keys to view selections or change range settings Table 8 Input Set Up Group Parameters Lower Displ
16. Voltages of 1 to 18 Vdc are accepted and this device will emulate 100 to 1000 ohm slidewires Non contact Sensor Power N Distribution PWA Customer Terminal Connections amp behind this Cover MA Ke GE N RK Extended V DER Cover Assembly SN and Main PWA Relay PWAs Figure 2 10260S Internal View Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 3 7 07 1 Introduction Features 10260S Smart Electronics Enhanced Electronics Printed Wiring Assembly Main PWA An enhanced electronics printed wiring assembly PWA provides digital control to the 10260S actuator The Main PWA is the central interface which features a microprocessor controlled CPU with associated flash PROM and RAM Other features of the main PWA include an optically isolated 12 bit A D converter for the 4 to 20 mA input signal an isolated analog output for 4 to 20 mA output or slidewire emulation voltage and an RS485 communications channel that supports Modbus RTU protocol HART Communications is available as an option Additionally the main PWA interfaces with e The local display and keypad electronics e The local AUTO MANUAL switch e Digital input circuit e Relay output PWAs e Smart communications PWAs Power Distribution PWA The power distribution PWA provides power distribution of the 120 240 AC input to all actuator components Solid state
17. and locking nuts See Figure 10 Pipe Leakage Kit The actuator rod end right hand thread nut and bolt are supplied with the actuator The customer must supply a piece of schedule 40 pipe both ends with right hand NP threads and a nut and bolt to connect the rod end to the load Pipe linkage kits can be ordered with the Actuator using Table VI of the Model Selection Guide or separately as identified in Section 8 in this manual 24 to 120 inches Rod end nut and bolt are Customer supplied nut and bolt 2 supplied with the actuator o Customer supplied pipe 1 2 20 right hand threads ee 1 2 20 left hand threads L cut to size R EER with standard NPT both ends a n 23202 Pipe length Overall linkage length minus 17 inches 43 cm Figure 10 Pipe Leakage Kit Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 19 7 07 3 Installation Mechanical Installation Actuator Crank Arms The 10260S Smart Actuator comes standard with a 5 inch crank arm adjustable 1 7 16 to 5 radius and there is an optional 12 inch crank arm that is adjustable from 0 to 12 Part Number 154007 The 10260S Actuator crank arm uses a standard 1 2 inch rod end to compliment the turnbuckle and pipe linkage kits See Figure 11 For applications that use a link rod a link rod adapter is available as an option in the Model
18. for more information on the power up diagnostics Operations Checklist To make sure that the actuator is properly installed and set up for your particular application you should check and verify the following e Verify that the configuration is correct for your application by stepping through all set up groups and checking the setting of all set up parameters e Verify operation of end of travel limit switches e Verify operation of auxiliary switches or relay function if installed e Check operation of AUTO MANUAL DRIVE switch if present by setting the knob to the CW and CCW MANUAL positions The output shaft should rotate in the direction indicated by the knob The LED indicator on the local display should indicate the actuator is in manual mode by the LED blinking at approximately a 1 second rate 74 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 5 Start Up Operation Operating the Local Display at High Temperatures Operating the Local Display at High Temperatures The temperature limits for the actuator local display are listed as 30 C to 50 C 20 F to 122 F The display is programmed to shut off automatically at operating temperatures above 50 C At high temperatures pressing the DISPLAY or SETUP keys will turn on the display The display will remain on and then shut off again after 4 minutes if no keypad activity is detected and the temperature is still abo
19. group titles as listed in Table 6 You can also use the A or W keys to scroll through the set up groups in both directions Stop at the set up group title that describes the group of parameters you want to configure Then proceed to the next step 3 Select a Function FUNCTION Parameter Q Upper Display Shows the current value or selection for the function prompt in the selected set up group Lower Display Shows the first function prompt within the selected set up group Example display shows Input group function prompt IN TYP and the selection Note The majority of the functions in the actuator are displayed this way Although there are several functions where the displays are reversed The function name is in the top display and the value is in the bottom display 4 Select other FUNCTION function parameters e Successive presses of the FUNCTION key will sequentially display the other function prompts of the selected set up group Stop at the function prompt that you want to change then proceed to the next step Table continued on next page 32 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Set Up Procedure Step Operation Press Result 5 Change the Value These keys increase or decrease the value or display the next or Selection A available selection for the selected function prompt
20. mA selection The LD CAL function is in the INPUT set up group Table 13 Current Out Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections OUTPUT SIGNAL RANGE Selects the signal output CUROUT range Note If output 4 20 4 to 20 mA type from model 0 20 0 to 20 mA selection guide 1 5V 1 to 5 Volts is 0 5V 0 to 5 Volts 0 4 20mA 0 1 5Vdc Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 43 7 107 4 Set Up and Calibration Procedures Current Out Set Up Group 44 Lower Display Prompt Upper Display Selections Parameter Definition CUROUT Note If output type from model selection guide is Slidewire Emulation SW E Slidewire Emulation CUROUT Note If output type from model selection guide is None NONE No current output configured 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Communications Set Up Group Communications Set Up Group Table 14 lists the parameters and selections available for the SET COMM group Table 14 Communications Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting COMMUNICATONS PARAMETERS Disables or enables COMM parameter displays for Modbus communciations set up DIS Disabled Locks
21. or Range of Setting CALPOS n nnn POSITION SENSOR OUTPUT Read Only Displays the output voltage of the position sensor PWA To access the display Press Result SETUP Upper Display CAL until you see Lower Display POSOUT FUNCTION Upper Display DIS Lower Display CALPOS A org key Upper Display BEGN Lower Display CALPOS FUNCTION Upper Display n nnn Sensor output in volts Lower Display POSOUT Auto Manual Drive Switch The Auto Manual switch is located on the side of the actuator case below the handwheel The switch allows manual mode control of the actuator motor for set up calibration and troubleshooting Figure 16 shows an illustration of the Auto Manual switch and Table 22 describes the switch settings The Auto Manual Drive switch setting overrides all input signals analog signal and remote setpoint and local display mode settings Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 55 7 07 4 Set Up and Calibration Procedures Auto Manual Drive Switch 56 MANUAL AUTO MANUAL DRIVE Figure 16 Auto Manual Switch Table 22 Auto Manual Switch Functions Switch Setting Motor Drive Control AUTO Actuator moves according to signal input and set up configuration CCW Actuator moves to the fully counterclockwise position CW Actuator moves to the fully clockwise position OFF Actuator is idle
22. switches on the PWA provide control for the motor drive The power distribution PWA is directly connected to the enhanced electronics PWA in the actuator enclosure Relay PWA Electromechanical relay circuit assemblies are available as an option The 102608 actuator can be equipped with up to two relay boards each containing two SPDT relay output circuits for a total of four Relay contacts can be programmed set up to indicate various operating conditions within the actuator such as position range limits deviation from input high or low temperature limits or input out of range See Relays Set Up Group page 39 for additional information Display and Keypad Interface An alphanumeric display and keypad provides the HMI for local monitoring set up and control of the actuator The interface consists of a four character and six character alphanumeric display LED status indicators and keys to access all operating parameter settings and view actuator operating status Auto Manual Switch The Auto Manual electric handswitch with auxiliary contacts indicating an Out of Auto position is available for local electric control The switch provides manual control of the motor drive for actuator set up and calibration Self Locking Releasing Gear Train The worm gear output combination is self locking and self releasing and maintains position upon loss of power It is designed to hold greater than two times the rated output torque in a back dri
23. 0 mA 2 O Volts to 5 Volts 1 Volt to 5 Volts or O Volts to 10 Volts The input type is selected through the Input set up group using the local keypad Refer to Figure 17 for the wiring connections and follow the procedure in Table 23 to calibrate the input circuit of the 10260 S actuator ATTENTION For an input calibration to be saved you must complete the procedure The calibration will not be saved if you exit without completing the steps of the procedure To exit calibation mode press DISPLAY or SETUP keys Table 23 Input Calibration Procedure Step Operation Press Result 1 Enter Calibration SETUP Upper Display CAL Mode until you see Lower Display INPUT FUNCTION Upper Display DIS Lower Display CAL IN Aor V key Upper Display BEGN Lower Display CAL IN 2 Calibrate Zero 096 FUNCTION Upper Display APLY Lower Display INZERO e Adjust the signal source to an output value equal to 0 range value e Wait 5 seconds then go to step 3 3 Calibrate Span FUNCTION Upper Display APLY 100 Lower Display INSPAN e Adjust the signal source to an output value equal to 100 range value e Wait 5 seconds then go to step 4 4 FUNCTION Calibration for zero and span input values are now saved Input calibration is complete NOTE You may also exit calibration mode by pressing the DISPLAY or SETUP keys 60 10260S HercuLine Actuator Installation Operation and Maintenanc
24. 0k is activated Multiplier specifies the value on display as times one X1 or times ten thousand X10k RnyVALn 1 0 0 to 100 0 RELAY VALUE Sets numerical value of limit where relay 2 3 or 4 trips energizes Units are determined by the relay type y 1or2 selection See Table 12 Relay Type Descriptions for units Rny HLn 1 2 HILO RELAY HIGH LOW Sets relay trip point to high or low limit 3 or4 y 1or2 RLYnHY 0 0 to 100 0 RELAY HYSTERESIS 0 0 to 100 0 of span or full output in percent n 1 2 3 or4 NOTE Relay Hysteresis parameter is accessible only if appropriate relay type is selected nis the relay number y is the relay contact Revision 5 7 107 10260S HercuLine Actuator Installation Operation and Maintenance Manual 39 4 Set Up and Calibration Procedures Relays Set Up Group Table 12 Relay Type Descriptions When this Relay Type is selected The Relay can be set up to indicate RTYP Input Range The upper lower limits of the input signal have been exceeded Relay value parameter defines range limits and units are in percent of full span Position Range Upper lower limits of motor position have been exceeded Relay value parameter defines range limits and units are in either percent of span or degrees of rotation See Relay Examples for setting range limits Deviation Motor position has exceeded deviation limit from input Deviation is defined as s
25. 2 Motor Drive Fuse Replacment Procedure Step Action 1 Remove AC power from actuator 2 Remove the seven screws and the extended cover of the actuator case See Figure 31 3 Lay assembly down on a flat surface and remove old gasket 4 Locate the two fuses on the power distribution PWA See Figure 32 Carefully remove and replace fuse s with Wickmann T1 type 6A 250V or equivalent 5 Install a new gasket and replace extended cover Secure to actuator with screws Power Distribution PWA Extended aec Cover Assembly A ced o Relay3and4 Relay 1 and2 PWA PWA Figure 31 Power Distribution PWA and Relay PWA Locations Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 87 7 107 7 Maintenance Replacement Procedures Fuses for O O ooo el ooo Motor Drive Pati Circuit J Power Distribution PWA a Figure 32 Motor Drive Circuit Fuses Relay PWA Replacement 88 If arelay PWA needs to be replaced follow the procedure in Table 33 to access and replace the PWA N WARNING Disconnect power before opening the actuator case A potentially lethal shock hazard exists inside the case if the unit is opened while powered Table 33 Relay PWA Replacement Procedure Step Action 1 Remove AC power from actuator 2 Remove the seven screws and the extended cover of the actua
26. 25 103 Communication Interface for Smart Actuator HercuLink User Manual 62 86 25 11 Installation and Operation Manual Hart Communications 62 86 25 12 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Industrial Measurement and Control http www honeywell com imc Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 888 423 9883 Q amp A Faxback TACFAQS 1 800 525 7439 Service Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual iii 7 07 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition This DANGER symbol indicates an imminently hazardous situation which A DANGER if not avoided will result in death or serious injury This WARNING symbol indicates a potentially hazardous situation which if AX WARNING not avoided could result in death or serious injury This CAUTION symbol may be present on Control Product instrumentation A CAUTION and literature If present on a product the user must consult the appropriate part of the accompanying product literature for more information This CAUTION symbol indicates a potentially hazardous situation which
27. 53 Installation Considerations PVP UI I 1 78 Keypad euer e E TRERR ORESER Basic flow control eesseseseseeeeeeeeree 79 Description 2a nte eee en Proportional flow with multiple actuators 80 LEDs on Local Display e 78 82 Limit Switches Auto Manual Switch 4 6 Teminal connections ju IT 103 Einkage KitS ertet eterne ne RS Auto Manual Switch 55 Linkage Setup eoo cie eH DE Auxiliary Switches Constant torque Terminal connections Crank arms Baud Rate Pipe linkage Si Calibration EE Turnbuckle linkage eene Niger EHE EE Variable torque nece eere ege Calibration Values Local Display R store ocho nee o RR 54 IR e CE e EE 27 LEDS description ennes tete oet Dien Change Password Operating displays eese LOCKID parameter tre rre 48 Nin EHE E Communications LOCK parameter een teet Floating point data transfer sess 45 Lubrication Configuration Tips icici entente ten eet 30 Main Worm gear 5 Connections Spur gear 85 Output ee AE des 27 Main Gear Lubrication ss OS Slidewire emulation eee 27 Mains Supply eniran e AN aRUE amp Crank E Mechanical Installation eee 17 Customer Connections esee Modbus communications CW and CCW Directi
28. A 61 Pushbuttons Slidewire Emulatton 3 9 27 IR ee 29 Smart Electronics e eo e 4 Regions of Motor Travel Display and Keypad PWA REGN parameter tee teret hne Enhanced electronics PWA sese 4 Relay Function Power supply DWA Testing Santen ania RR ien 104 Relay PWA nain tee eg Relay PWA Replacement eee 88 Split EE Relay Type s Spur Gear Lubrication ot Relay Sae iiare decet ertet Hte Stall reete te term eret ere deren Terminal connections eeeee 24 Start Up Checklist eese Remote Setpoint Operation esee 76 Stroke Speed Replacement and Spare Parts Kits susse 90 Tag Name Restore Factory Calibration Values 54 TAG parameter Scrolling through Set Up Groups 30 Terminal Connections eee Self test Diagnostics Torque Settings niter Set Up Groups Total Degrees of Motor Travel Communications TOTDEG parameter uo Current out Troubleshooting 2s 97 Digital input tere RC HME EISR Equipiment geet 98 Display e aste e EE M rel eet 5 110 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Honeywell Honeywell Field Solutions Honeywell Inc 512 Virginia Drive Fort Washington PA 19034
29. Connections ATTENTION Shielded and grounded cables are recommended Actuator output is 0 4 to 20 mA analog signal If a voltage input is required for customer devices a range resistor is needed at the device input See Table 3 and Figure 13 for more information Slidewire Emulator Connections ATTENTION Shielded and grounded cables are recommended Slidewire Emulation output option is a Table II selection in the model selection guide If you ordered the Slidewire output option for your actuator it is set at the factory to provide an output that emulates 100 to 1000 ohm slidewires For terminal block connections to the actuator refer to Table 3 and Figure 13 Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 27 7 107 4 Set Up and Calibration Procedures Overview 4 Set Up and Calibration Procedures Overview Once you have installed the 10260S smart actuator you can verify set or change certain operating parameters Set up is accomplished through use of the local display and keypad interface Please keep in mind that the unit is calibrated at the factory for your application and can be placed into service right out of the box Changing operating parameters may require recalibration of the actuator This section details the various operating parameters and functions of the actuator available using the local display and keypad interface and calibration procedures Local Dis
30. D Head Only The speed is the number of SPEED 24s seconds it takes for the actuator shaft to move its full range 48s of travel 90 50hz 72s 24s 48s 72s 48s 72s POWER INPUT VOLTAGE AND FREQUENCY Read POWER Only Selects the power input voltage and line frequency of the actuator 1206 1206 120Volts 60Hz 1205 1205 120Volts 50Hz 2206 2206 220Volts 60Hz 2205 2205 220Volts 50Hz TAG Nnnnnn TAG NAME Selects the tag name or identifier of the actuator Up to 6 alphanumeric characters See Set Tag Name on next page ROTATE ROTATION Indicates the factory calibrated degrees of rotation 90 90 Factory calibrated for 90 degrees of rotation TORQUE 10 Ib ft 15 N M Motor Torque value 20 Ib ft 27 N M 40 Ib ft 55 N M 60 Ib ft 80 N M 40 Ib ft 55 N M 80 Ib ft 110 N M 150 Ib ft 200 N M 200 Ib ft 270 N M 300 Ib ft 400 N M 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Drive Set Up Group Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting mmddyy MANUFACTURING DATE Read Only Displays datecode MFGDAT or of manufacture for actuator ddmmyy mmddyy DATE OF LAST REPAIR Factory set only Displays date LREP or of last repair ddmmyy mmddyy DATE OF LAST FACTORY CALIBRATION Factory set LCAL or only Displays date of last factory calibration ddmmyy RE
31. HercuLine Actuator Installation Operation and Maintenance Manual 4 Set Up and Calibration Procedures Lock Set Up Group Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting DISPLAY UNITS Selects standard for unit values for the UNITS local display SI SI Display will show unit values in international metric units Temperature in degrees C Date format ddmmyy ENGL English Display will show unit values in U S units Temperature in degrees F Date format mmadyy Lock Set Up Group Table 17 lists the parameters and selections available for the SET LOCK group Table 17 Lock Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting Nnnn PASSWORD LOCK 4 digit password can be selected to LOCKID n 1to9 provide security access to calibration information set up E parameters and supervisory functions Password can be a Up a limit of 4095 number from 0 to 4095 A password is required in order to change the lock parameter See Set Change Password below LOCK OUT FEATURE Selects lockout security for LOCK calibration and supervisory functions and set up groups NONE None No lockout of any calibration or set up groups You default select and change set up group values and perform field calibration CAL Calibration Lockout for calibration groups SET CALIN SET CALMTR SE
32. Honeywell 10260S HercuLine Smart Actuator Installation Operation and Maintenance Manual Doc No 62 86 25 08 Revision 5 Date 7 07 Honeywell Field Solutions Notices and Trademarks Copyright 2007 by Honeywell Revision 5 July 2007 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application CE Conformity This product conforms with the protection requirements of the following European Council Directive 89 336 EEC the EMC directive and 73 23 EEC the Low Voltage Directive Conformance of this product with any other CE Mark Directive s shall not be assumed Attention The emission limits of EN 50081 2 are desig
33. MUNICATION DIGITAL INPUT Figure 23 Terminal Block Connections for Modbus Communications Regions of Motor Travel The full span of motor travel is 90 rotation The span is divided into 10 regions of motor travel as shown in Figure 24 regions are numbered 0 through 9 Maintenance statistics are accumulated on the total number of motor starts as well as the total number of motor starts that occur in each region of travel The statistics can be accessed in the maintenance set up group The counts can also be reset to zero if desired or saved manually to memory See Maintenance Set Up Group for more information The regions of travel are set for full span motor travel 90 rotation If the actuator is set up to operate in a smaller range for example between 40 and 80 of full span the maintenance statistics will show motor starts only in regions 4 through 7 Percent of Span 0 20 40 60 80 100 Region of Travel 0 1 2 3 4 5 6 7 8 9 0 30 60 90 Degrees of Rotation Figure 24 Regions of Motor Travel Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 77 7 107 6 Control Applications Split Range 6 Control Applications Introduction The 10260S Smart Actuator can operate in a variety of control applications Examples are given in this section for the actuator to operate in e A basic flow control application e Proportional flow application using multiple actuators e A s
34. Operation Power Up Diagnostics 5 Start Up Operation Introduction After the actuator is completely installed wired and the preliminary adjustments made it is advisable to check the operation of the actuator and controlled device before placing it in service In other words operate the controlled device and check its direction of travel in response to an increase of the input signal and make sure it is correct for the process Actuators having the optional auto manual switch must have the knob set in the AUTO position This section provides a checklist that can be used to do a walk through with the actuator before it is actually used for control Other features which may be helpful in understanding actuator operation are also provided Power Up Diagnostics When power is applied to the actuator the actuator electronics performs a diagnostic routine on various device components These tests include a e RAM diagnostic RAMTST e Check of the electrically eraseable PROM SEETST e Verification that valid parameter values are in the actuator configuration CFGTST e Verification of valid calibration values CALTST e Test of the local display and LED indicators all display segments and LED indicators light simultaneously The local display shows the status of the diagnostics as they are completed during power up TEST DONE is shown on the display when diagnostics are complete and actuator should be in AUTO mode See Table 18
35. PAIR TYPE Factory set only Displays a repair code to REPTYP identify the type of repair service previously performed NONE None 01 Future 02 Non contact Sensor 03 Main CPU PWA repair 04 Motor service 05 Power Distribution PWA service 06 Switch repair 07 Relay service 08 Gear service 09 Service to repair water damage 10 Service to repair damage caused by heat 11 Service to repair due to over voltage damage 12 Actuator reconfigured 13 Warranty Repair NOTE Date format is set by the UNITS parameter See SET DISPLA set up group Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 51 4 Set Up and Calibration Procedures Drive Set Up Group Set Tag Name The actuator tag name can be an alphanumeric name up to six characters The tag name is set by using the keys on the keypad and the local display Follow the steps below to set the tag name Step Action 1 Press SET UP key until the display reads SET DRVINF 2 Press the FUNCTION key until the upper display reads TAG 3 The lower display contains six digits A decimal point will be flashing at the leftmost digit for approximately three seconds Then the decimal point shifts to the right and flashes for three seconds before shifting again to the right This pattern repeats continuously 4 Set the digit to the left of the flashing decimal point Use the A or W keys to scroll through the character set
36. PUT CHARACTERIZATION Selects a characterization CHAR type that causes the actuator to characterize a linear input signal to represent a non linear input LINR Linear Provides linear characterization of the input signal default ZE SQRT Square Root Provides square root characterization of the input signal CUST Custom Characterizer Selecting custom allows you to create a twentieth order characterization of input value x and associated shaft position y Characterization can be of equal percentage valve quick opening valve or user defined See CUSTOM prompt below CUSTOM EQUL Equal percentage Sets the characterization as explained in Equal Percentage Valve Characteristic on page 37 default Values are read only QUIK Quick opening Sets the characterization as explained in Quick Opening Valve Characteristic on page 38 Values are read only USER User configurable Lets you create your own characterization using the following Xn VAL and Yn VAL prompts Xn VAL 0 to 100 0 INPUT VALUE Allows entry of input values as a percentage of range when custom characterization is n 0 to 20 selected Yn VAL 0 to 100 0 SHAFT POSITION Allows entry of shaft position values as a percentage of range when custom characterization is n 0 to 20 selected 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Input Set Up Gro
37. Part Description MOV Assembly 130 Vac Gasket Set 10260S Kit Instruction Kit 51500671 504 MOV Assembly Kit 275 Vac Part Description MOV Assembly 275 Vac Gasket Set 10260S Kit Instruction 94 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 8 Replacement Recommended Spare Parts Limit Auxiliary Switch Kits Kit 51205550 501 Switch Kit Part Description Switch Bracket Screws 10 32 X Lockwasher 10 Washer N 10 Switch Support Bracket Switches Switch Insulator Screw 4 40 X 75 Lockwasher 4 Washer N 4 Screw 4 40 X 1 25 Screw 4 40 X 1 75 Cable Assy Switch Gasket Set 10260S Kit Instruction 9 Cam Kits Kit 51205553 501 Cam Assembly Kit Part Description Bushing Cam Screw Soc Set 410 32 X 4 Locking Nut Washer Toothed Washer Cam Spacer Cam Cam Kit Instruction Accessories Part Number 5 Crankarm Kit 51309967 501 12 Crankarm Kit 51452160 501 Turk Cable for Handheld HART Connection 51452352 501 Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 95 7 07 8 Replacement Recommended Spare Parts Linkage Parts Kits Linkage Parts Kits Up to 75 lb ft 100 Nm Overall EC NE
38. Selection Guide a P all Crank Arm O 1 2 Rod End Q Figure 11 Standard 5 Inch Crank Arm 20 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 3 Installation Mechanical Installation Projecting Scale Option The projecting scale option is available for customers whose actuators are direct coupled so that it would be impossible to read the standard scale on the actuator The projecting scale is attached to the side of the actuator enclosure and is readable from a distance See Figure 12 POINTER SCREW Y SHAFT KEY COUPLING Figure 12 Projecting Scale Option Exploded View Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 21 7 07 3 Installation Electrical Installation Electrical Installation General Wiring Recommendations WARNING Only qualified personnel should perform wiring Wiring must conform to national and local electrical codes In general stranded copper wire should be used Unless locally applicable codes dictate otherwise the recommended minimum wire sizes in Table 2 should be observed Table 2 Recommended Minimum Wire Size Gage No Description 14 Earth ground wire to common power supply 18 Earth ground wire to single actuator 120 240 V ac line leads 24 V and common signal leads Safety Precautions A WARNING An ex
39. T CALOUT and CAL NCSOUT only You can select and change set up group values CONF Configuration Lockout for calibration groups and set up group configuration You can only scroll through and view set up group values FULL Full Lockout for calibration and all set up group values Only SET LOCK and READ STATUS groups are accessible MAENAB DIS AUTO MANUAL MODE LOCKOUT default DIS disables the mode key on the keypad ENAB ENAB enables the mode key on the keypad Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 4 Set Up and Calibration Procedures Lock Set Up Group Set Change Password A password is required to enable and disable lockout features of the actuator Lock out of calibration information and other supervisory functions are controlled using the password The password can be any number from 0 to 4095 The password is set and or changed by using the keys on the kepad and the local display Follow the steps below to change the password NOTE The LOCK parameter must be set to NONE in order to change the password Step Action 1 Press SET UP key until the display reads SET LOCK Press the FUNCTION key until the lower display reads LOCKID The upper display will show 0 zero Use the amp or W keys to increment the number to the correct password The default password can also be used See NOTE below Press the FUNCTION key
40. T RAM test diagnostic PASS Pass Test passed no errors FAIL Fail Test failed see Troubleshooting section SERIAL EEPROM TEST DIAGNOSTIC Head Only SEETST Shows status of serial electrically eraseable PROM test diagnostic PASS Pass Test passed no errors FAIL Fail Test failed see Troubleshooting section CONFIGURATION TEST DIAGNOSTIC Read Only CFGTST Shows status of Configuration test diagnostic PASS Pass Test passed no errors FAIL Fail Test failed see Troubleshooting section CALIBRATION TEST DIAGNOSTIC Head Only Shows CALTST status of Calibration test diagnostic PASS Pass Test passed no errors FAIL Fail Test failed see Troubleshooting section Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 49 4 Set Up and Calibration Procedures Drive Set Up Group Drive Set Up Group Table 19 lists the parameters and selections available for the SET DRVINF group 50 Table 19 Drive Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting VERSON Nnnn FIRMWARE VERSION Read Only Displays the firmware version currently in use by the actuator s CPU 10s STROKE SPEED Read Only The speed is the number of SPEED 20s seconds it takes for the actuator shaft to move its full range 40s of travel 90 60hz 60s 20s 40s 60s 40s 60s 12s STROKE SPEE
41. Tumbuckle Link ge Kit ceca eet nn Eee reed e deed trap Len e ae aede de entes e 19 Figure IO Pipe Leakage Kat eiui eot eee ee e tete P a ttr ie reete dee b Ug Ee d nre diu 19 Figure 11 Standard 5 Inch Crank ATM EEN 20 Figure 12 Projecting Scale Option Exploded View 21 Figure 13 Actuator Terminal Conpnecttons essent enne trennen ennt nn enne EEEE E enne 26 Figur 14 Modbus terimnals urere ertet RD abere e E REPORT CREER HE ele 26 Figure 15 10260S Display and Keypad esee eene nennen teen trente E nete teen tnnt 28 Figure 16 Auto Manual SWatehi iota tore er LE ML SEENEN 56 Figure 17 Calibration Wiring Connections except slidewire emulation eene 58 Figure 18 Calibration Wiring Connections slidewire emulation sese 59 Figure 19 Location of NCS Assembly tret emeret P PEE H ATO RETE EEEE sue te ERE MERE eects 66 Figure 20 Location of Auxiliary Suwitches eee nennen nenne nee nrn ke ties tessek neersien 71 Figure 21 End of Travel Limit Switch Settings essere enne ennt enn enne 72 Figur 22 Auxihary Switch Settings AEN ech leases ibe ised tie Rb EE 72 Figure 23 Terminal Block Connections for Modbus Communications eene TI Figure 24 Regions of Motor Travel ccesccsseesseesseeseesscesececcesecesecaecsaeceaeceaecaeecaeeeneeenesneseeeseeeseenseeeaeceaeenaeenaeenes TI Fig re 25 Flow Diagrami e Zosen deg an 79 Figur
42. UR ET inches cm a IX length inches mes Pipe Size Pipe Size EZE GE E E ET EL 30 48 40 64 60 96 182 88 2 i 16 20 083382 24 120 1 083385 40 64 50 8 60 96 304 8 3 81 20 24 083383 50 8 60 96 150 to 300 Ib ft 200 to 410 Nm Overall linkage length inches Overall linkage length inches e ea es ee ITA efe owes a m v wm else x p ow lee 12 to 24 inches Rod end nut and bolt are Pa 5 S d Cust lied nut and bolt Turnbuckle Kit supplied with the actuator AMBAE TUSCE BRNO IURE Es 1 2 20 right hand threads 1 2 20 left hand threads ch Cp E 8 XG Lx IZ 24 to 120 inches Rod end nut and bolt are Customer supplied nut and bolt E Pipe Kit supplied with the actuator Customer supplied pipe om 20 right hand threads WI d DA 20 left hand threads C CH E i FL 86 NEY F Eee E Sp B cut to size with standard NPT both ends aln 23202 Honeywell Actuator Linkage Analysis Software HAL Part Number 51197910 001 Replacement Fuses Wickmann T1 6A 250V 96 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 9 Troubleshooting Introduction 9 Troubleshooting Introduction Troubleshooting procedures can be followed when inaccurate or faulty actuator opera
43. V Pins 3 4 to pin 7 9v J1 Pins 5 6 to pins 7 8 24V Pins 1 2 to pins 7 8 28V or 3V 102 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 9 Troubleshooting Troubleshooting Procedures Test AUTO MANUAL DRIVE Switch Yes Turn switch to Manual CW setting Does motor drive in the CW direction Yes MANUAL AUTO MANUAL DRIVE Figure 37 Test Turn switch to Manual CCW setting Does motor drive in the CCW direction No Y Possible trouble spots a Auto Manual switch b Power Supply PWA See D c Limit switches d Motor e R C networks f etc Others AUTO MANUAL Switch Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 103 9 Troubleshooting Test Relay Function 104 Press SET UP button on keypad to enter Set up mode Set suspect Relay type to MAN Place ohmmeter across associated relay contacts at Actuator terminal block See below nn Set AUTO MANUAL switch to MAN Does Relay operate Replace Relay PWA or Wire harness from Relay PWA to terminal block See Relay replacement in Maintenance Section 7 Figure 38 Test Relay Function Relay Associated Contacts at Terminal Block 16 NC RELAY1 17 COM 18 NO 19 NC RELAY2 20 COM 21 NO
44. al 57 4 Set Up and Calibration Procedures Calibration Calibration Set up Follow the steps below to set up the test equipment and actuator to verify calibration or perform calibration procedures Step Action 1 Connect the copper leads from the signal source to the input terminals of the actuator as shown in Figure 17 or Figure 18 2 Place signal source output to low end of input signal and switch power on 3 Skip this step for slidewire emulation Connect a 250 ohm resistor across the Output terminals of the actuator and connect the DVM leads to the terminals Calibrated Signal Source Digital Voltmeter 250 ohm resistor needed for current 250 ohm resistor signal source supplied Figure 17 Calibration Wiring Connections except slidewire emulation 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Calibration Actuator Digital Voltmeter Calibrated Signal Source Input Output Terminal Block 250 ohm resistor needed for current signal source Figure 18 Calibration Wiring Connections slidewire emulation Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 59 7 07 4 Set Up and Calibration Procedures Calibration Calibrate Input The 10260S actuator accepts a variety of signal inputs 1 OmA to 20 mA or 4 mA to 2
45. are Aor V key Adjust actuator output voltage using up key until value on DVM ceases to change then press down key until value on DVM moves down one digit FUNCTION Calibration for zero and span output values are now stored Calibrate Position Sensor Slidewire Emulation Output Calibration is complete Read meter connected to actuator output ATTENTION The Position Sensor is factory calibrated to a full span 90 degree rotation Under normal operation the position sensor does not require calibration NOTE Before you perform a calibration of the position sensor it is recommended that you first verify the voltage output from the sensor PWA See Position Sensor Operation in section 5 for the procedure Position sensor calibration may be necessary due to any of the following conditions e The sensor PWA output is incorrect e The sensor Printed Wiring Assembly PWA in the actuator has been replaced e The sensor spoiler adjustment has been disturbed When the position sensor PWA has been replaced or serviced you should perform a calibration of the sensor circuit and then store it as the motor factory calibration Please note that performing this procedure will destroy any previously stored motor factory calibration values Table 27 outlines the steps to perform a calibration to the NCS circuit WARNING While the unit is powered a potentially lethal shock hazard exists inside the case 64 102608 HercuLine A
46. ator SET Display various operating statistics Reset Save Table 20 MAINT accumulated operating statistics CAL Use the display as an indicator in this case a Table 21 POSOUT voltmeter so you can verify the position sensor is operating properly Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 31 7 07 4 Set Up and Calibration Procedures Set Up Procedure Set Up Procedure Each of the set up groups and their functions are either pre configured at the factory or set to their default values Tables 8 through 19 list and describe the options available in each set up group The following procedure shows you the key press sequence to access any set up group or any associated Function parameter Make sure lock set up group LOCK function is set to NONE or CAL Also some parameters require that you enter a security password before you access or change the parameter You can use this procedure to access the set up groups and select all parameters Table 7 Set Up Procedure Using Display and Keypad Step Operation Press Result 1 Enter Set Up Mode SETUP Upper Display SET Lets you know you are in the set up mode and a set up group title is being displayed in the lower display Lower Display INPUT This is the first set up group you see when you press SET UP 2 Select any Set Up SETUP Group e Successive presses of the SET UP key will display the other set up
47. ay Upper Display Parameter Definition Prompt Selections or Range of Setting INPUT ACTUATION TYPE This selection specifies the IN TYP signal type and range you are going to use for the actuator input Be sure that the values configured for the high and low range alarm setpoint etc are within the measuring range for the selected signal range 4 20 4to 20 mA 0 20 0 to 20 mA 1 5V 1 to 5 Volts dc 0 5V 0 to 5 Volts dc 0 10 0 to 10 Volts dc R SP Remote Setpoint via communications NOTE Changing the Input Actuation Type will restore the actuator calibration to its factory values INP HI 10 0 to 100 INPUT HIGH RANGE VALUE in is displayed 0 0 to 90 0 INPUT LOW RANGE VALUE in is displayed INP LO NOTE You must set Input Low range to a value that is at least 10 less than Input High range NONE INPUT FILTER TYPE Allows selection of a software digital FILTYP input filter to smooth the input signal SPIK Spike Selects spike filter to remove transients in the input signal when actuator is installed in noisy environments S LP Spike plus Low Pass Selects spike and low pass filtering Allows setting of lag time constant for low pass filter LPAS Low Pass Selects low pass filter default Allows setting of lag time constant NOTE When Remote Setpoint input type R_SP is selected input filter type NONE 0 to 50 00 LAG TIME CONSTANT Filter Type S LP or LPAS only LPFILT in seconds Allow
48. bration Procedure esee eene ener rennen nennen 65 Table 28 Load NCS Factory Calibration terni nee per ER er E ENEE 66 Table 29 Typical Operating Displays notet tO D nC E FOR lb RERO PREND 75 Table 30 Split Range Set Up Procedure 55 tico ee at ote pe ERE het REESE CR ER T 78 Table 31 Sput Gear Lubrication Procedure s t nate eR OPE hp Ee 85 Table 32 Motor Drive Fuse Replacment Procedure seen eene nnne enne nee nein enne 87 Table 33 Relay PWA Replacement Drocedure esee ennt nren treten nne en rennen ene 88 Table 34 Observable Symptoms of Failure esee nee ennt ennete ener entere nein nne 97 viii 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Figure L 10260S Smart Actuator isesi e oed uera EE Rp b ee rA 2 Fig re 2 102608 Internal VIEW eccere etes ac epe etre alien erede egere zip up eee tinet 3 Figure 3 Outline and Dimensions of Herculine Models 102618 62S 64S 66S 67S 68S and 69S Actuators15 Figure 4 Outline and Dimensions of Herculine Models 10263S and 102658 Actuators sse 16 Figure 5 Constant Torque Linkage oce erecti ene ceteri redde Eo EE Ea eee etae ie Lube Rea o cesse e 17 Figure 6 Constant Torque Profile oct e tete Pret ta dap Nee dE 17 Figure 7 Variable Torque Linkage eg acedee SEENEN EENS 18 Figure 8 Variable Torque Profile eiecti eti le Eee reet oe Pee dee du He reed eb aede Ee dae 18 Figure 9
49. criptions and LABEL See Figure 13 HOT L Hot wire for 120 240 Vac mains supply NEUTRAL N 3 Neutral wire for 120 240 Vac mains supply PE Ground Ground wire connection for mains supply AUTO MANUAL 10 11 Switch contact to indicate setting of actuator AUTO MANUAL SWITCH CONTACT switch Switch is closed when actuator is NOT IN AUTO 4 20 INPUT 28 Analog signal input from controller 29 4 20 OUTPUT 30 Analog signal output from actuator 31 FEEDBACK 32 Feedback signal used in conjuction with 4 20 OUTPUT voltage when using Slidewire Emulation MODBUS 33 Connection for RS485 Modbus loop wires COMMUNICATION 34 35 SHIELD HART 28 HART communication is for 4 20 mA input only COMMUNICATION 29 DIGITAL INPUT 36 COM Customer s contact closure 37 INP SW1 6 7 SW1 NC End of travel limit switch 1 connections 9 SW1COM 14 SW1NO SW2 4 5 SW2 NC End of travel limit switch 2 connections 8 SW2COM 15 SW2NO SW3 RELAY 1 16 NC Auxiliary switch 3 or Relay 1 connections 17 COM 18 NO SWA RELAY2 19 NC Auxiliary switch 4 or Relay 2 connections 20 COM 21 NO 24 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 3 Installation Electrical Installation Connection See Terminal Numbers and LABEL Figure 13 Descriptions SWS RELAYS 22 23 24 NC COM NO Auxiliary switch 5 or Relay 3 connections SW6 RELAY4 25 26
50. croll through the set up groups However when any set up group is displayed you can scroll through the set up groups twice as fast using thee ore key When in any set up group hold the FUNCTION key in to scroll through the function prompts within that group Changing values quickly When changing the value of a parameter you can adjust a more significant digit in the upper display by holding in one key A or W key and pressing the other A or W key at the same time e The adjustment will move one digit to the left e Press the key again and you will move one more digit to the left Exiting Set Up mode To exit Set Up mode press the DISPLAY key This returns the display to the same state it was in immediately preceding entry into the Set Up mode Timing out from Set Up mode If you are in Set Up configuration mode and do not press any keys for thirty seconds the actuator display will time out and revert to the mode and display that was being used prior to entry into Set Up mode Set Up Groups Pressing the SET UP key on the keypad provides access to the various set up groups and allows you to set up operating parameters such as input types and alarms calibrate the actuator s inputs and outputs set communications and check actuator status Table 6 on the next page lists the set up groups that are available by using the SET UP and FUNCTION keys on the keypad 30 10260S HercuLine Actuator Installation Operat
51. ctuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Calibration Table 27 Non Contact Sensor Calibration Procedure Step Action Remove AC power to the actuator Remove the seven screws and the extended cover from the actuator case See Figure 2 Lay extended cover assembly on a flat surface Reapply AC power to the actuator Press SET UP key to access the INPUT set up group Press FUNCTION key until the lower display reads Direct Press the A or V keys to set Actuator Rotation direction to CCW NOTE Actuator direction must be set to CCW for this procedure Direction can be changed after calibration is complete Drive the actuator to the 50 position this refers to the position on the actuator scale for CCW rotation This should be done manually with the handwheel or with the AUTO MANUAL Switch Press SET UP key until the display reads CAL POSOUT Press the FUNCTION key until the dispaly reads DIS CALPOS Press the A or W keys until the lower display reads BEGN CALPOS Press FUNCTION key The upper display now shows the output of the non contact sensor PWA in Volts Loosen the allen screw in the hub of the NCS spoiler just enough to be able to rotate the spoiler See Figure 19 Adjust the NCS spoiler so that the voltage in the local display is 2 500 or 0 020 volts dc The allen screw should be almost in a vertical pos
52. d either in Section 7 Maintenance or in the kit with the replacement components Equipment needed You will need the following equipment in order to troubleshoot the symptoms listed in the tables that follow DC Milliammeter mA dc Calibration source Volt mA etc Digital Voltmeter Safety precautions Exercise appropriate safety precautions when troubleshooting the actuator operation WARNING While the unit is powered a potentially lethal shock hazard exists inside the case Do not open the case while the unit is powered Do not access the terminals while the unit is powered 98 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 9 Troubleshooting Troubleshooting Procedures Test for Actuator Operation Cycle power to actuator Does display light up Move handwheel on actuator 2 or 3 turns Observe self test Does motor Do all diagnostics pass repositio Yes RAMTST PASS No teelt SEETST PASS Yes CALTST PASS CFGTST PASS ei Replace display assembly Yes Replace display assembly Figure 34 Test for Actuator Operation Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 99 7 07 9 Troubleshooting Troubleshooting Procedures Power Up Self Test Diagnostics Observe self test No Yes RAMTST PASS Cycle power to actuator
53. d pipe linkage kits are available and are recommended to provide optimal positioning performance The rod end bearing connections eliminate all linkage hysterisis giving accurate and repeatable positioning of the final control element See 8 Replacement Recommended Spare Parts page 89 for available linkage parts and kits HAL Software Application Honeywell has designed a linkage analysis program HAL that is used to design linkage set up for your particular application HAL is a Windows based software program that aids you in selecting the correct size Honeywell actuator determine the start angles linkage length and crank length and characterize torque profiles for dampers and valves See your Honeywell sales representative for further information Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 5 7 07 1 Introduction Honeywell Linkage Kits 6 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 2 Specifications Technical and Operating Specifications 2 Specifications This section provides you with the technical specifications and the model selection guide for the 10260S Series Smart Actuators Technical and Operating Specifications Table 1 Specifications General Physical Weight 45 Ib 20 5 kg net Enclosure Precision machined Aluminum alloy casting finished in light gray powder coat epoxy Gear Train Alloy steel high efficienc
54. de The actuator in in manual mode Power Up Test Failure A failure of any one of the power up test diagnostics See READ STATUS set up group Failsafe The actuator is in failsafe input signal loss or input signal out of valid range Position Sensor Failure The sensor output is out of range or has failed Digital Input The digital input closure Total Degrees The total degrees traveled Range is from 10 to 99 990 000 40 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision5 7 07 4 Set Up and Calibration Procedures Relays Set Up Group Relay Examples Relay Type Position Range Selecting PosR relay type you can cause the relay to energize when the actuator motor travels below 20 of range and above 80 of range Note in the example below that Relay 1 is set up to provide two trip points The first trip point R11 VAL causes the relay to energize when the motor travels above 80 the second trip point R12V AL is set so the relay energizes when the motor travels below 20 Set Up Group Parameter Value SET RELAY1 RTYP11 PosR R11VAL 80 0 R11HL HI RTYP12 PosR R12VAL 20 0 R12HL LO RLY1HY 0 0 The figure below shows the resulting action Motor W 0 2096 8096 10096 Position Closed Closed RELAY 1 Normally Open Relay Type Deviation Setting up a relay to alarm energize when the m
55. e ldvds Vys GNVONVIS Erz Pd MN L 3adisHovass10H G3ddVl v AAL E dix YJA09 da Z1 008 x gz JNn vz 91 8 teg 91011 zs oz K 180 Lee Le 661 eg voz H vool Irzcr M WAOWSY H3AOO HOS NIN 9 91 Models 10263S and 10265S Actuators ine f Hercul Imensions o 102608 HercuLine Actuator Installation Operation and Maintenance Manual Figure 4 Outline and D 16 7 07 3 Installation Mechanical Installation Mechanical Installation Linkage Set up Many applications require the use of a linkage assembly and often the final control element does not have a linear torque curve The 10260S Actuator linkage can be set up to achieve an optimal delivered torque distribution for specific applications To assist with linkage design Honeywell offers a linkage analysis software application HAL The software can be ordered as P N 51197910 001 Constant Torque Linkage A constant torque linkage is employed when it is desired to provide a linear torque profile throughout the full range of final control element travel In this situation the actuator and driven crank arms will be set up proportionally with respect to each other Figure 5 shows a general linkage setup to achieve a linear torque profile and Figure 6 shows the resultant profile Vertical Vertical Centerline Centerline 45 nn A 45 lt 45 Linkage E Start NY Stop Close SSS Open Drive Uni
56. e 26 For Switches 4 and 6 6 Rotate the actuator shaft using the manual handwheel or the auto manual switch to the desired up scale position 7 Rotate the 4 switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO when the switch activates Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 No additional adjustments are required 9 Double check limit switch actuation by first manually driving the actuator to each end of travel and hearing the switch click or by detecting it with a continuity tester Secondly drive the actuator to both ends of travel using the auto manual switch or by providing minimum and full input signal and make sure the switches activate Clockwise and counterclockwise rotation is the direction of the output shaft when facing the end of the shaft As shown clockwise rotation of the output shaft activates Switch 3 and Switch 5 similar to Limit Switch 1 Counterclockwise rotation of the output shaft activates Switch 4 and Switch 6 similar to Limit Switch 2 Terminal numbers are next to circles see Figure 13 page 26 Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 73 7 07 5 Start Up
57. e 26 Interconnection Diagram soir eiieeii ect ef eo HE Hie det de Pep Poe oet eo d 79 Figure 27 Proportional Flow Using Multiple Actuators eene nennen enne eene enne nennen 80 Figure 28 Multiple Actuator Interconnection Dragrams eene enne enne nre tnn nennen 81 Figure 29 Interconnection Dia Sr ars oes nece eee epe Fe e dp E Ee Hep tee op Re EIC eee 82 Figure 30 Spur Gear Location geb uo irte e e ded toti Posen e Pep the oet iti 86 Figure 31 Power Distribution PWA and Relay PWA Locations ennemi 87 Figure 32 Motor Drive Circuit teg gefreed deeg Steed EE tc ti Pepe de ette ehe oats dede 88 Figure 33 10260S Actuator Components sees eene nennen nennen eene En SaS ENEE Ee teen reine teen nn enne 89 bere 34 Test for Actuator Operation 5 eode a d EEN EE REL ENNER HERRERA 99 Figure 33 Power Up Diagnosti68 dont iet ecd ett ett ted iil i tec ehe dene tede dpt dte 100 Figure 36 Test Power Distribution PWA s nennen E dae ee En nennen trennt ne Sa a EREE teste enne teens 102 Figure 37 Test AUTO MANUAL S witch etre pipi e REL ERE PER RREREER EEEEAEEEE EENS 103 Figure 38 Test Relay Function ageet REENEN E aE Ea E A aE EES 104 Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual ix 7 07 1 Introduction Product Description 1 Introduction Product Description Honeywell s 10260S industrially rated rotary smart actuators are precision engineered for exceptional reliability accurate
58. e Manual Revision 5 7 07 4 Set Up and Calibration Procedures Calibration Calibrate Motor Use the procedure in Table 24 to calibrate the actuator motor for 0 and 100 input signal ATTENTION For a motor calibration to be saved you must complete the procedure The calibration will not be saved if you exit without completing the steps of the procedure Table 24 Motor Calibration Procedure Step Operation Press Result 1 Enter Calibration SETUP Upper Display CAL Mode until you see Lower Display MOTOR FUNCTION Upper Display DIS Lower Display CALMTR A org key Upper Display BEGN Lower Display CALMTR 2 Calibrate Zero 0 FUNCTION Upper Display APLY Lower Display MTR LO e Use the Handwheeel or AUTO MANUAL switch to manually drive the actuator motor to its low position e Wait 5 seconds then go to step 3 3 Calibrate Span FUNCTION Upper Display APLY 100 Lower Display MTR HI e Use the Handwheeel or AUTO MANUAL switch to manually drive the actuator motor to its high position e Wait 5 seconds then go to step 4 4 FUNCTION Calibration for zero and span motor positions are now saved Motor calibration is complete NOTE See Table 25 You may also exit calibration mode by pressing the DISPLAY or SETUP keys NOTE If you are calibrating the motor to a short stroke range the procedure is the same n ATTENTION When calibrating the motor to a short stroke range y
59. elay x1 Type NONE R41VAL Relay Value 0 R41 HL Relay High Low LO RA1SCALE Relay Scale x1 RLY4HY Relay Hysteresis 0 SET CUROUT CUROUT Output Signal Range 4 20 SET COMM COMM Communications Parameters MODBUS ADDRES Device Address BAUD Baud Rate 119 2K20MS XmtDLY Response Delay FP B DBLBYT Floating Point Data Format SET DIGINP DIGINP Digital Input State UP Endpos End Position Value 0 SET DISPLA DECMAL Decimal Point Location 8888 EUNITS Units Display Pent UNITS Display Units ENG SET LOCK LOCKID Password Lock 0 LOCK Lock Out NONE MAENAB Local Mode Change Enable ENAB READ STATUS FAILSF Failsafe Read Only RAMTST RAM Test Diagnostic Read Only SEETST Serial EEPROM Test Diagnostic Read Only CFGTST Configuration Test Diagnostic Read Only CALTST Calibration Test Diagnostic Read Only SET DRVINF VERSON Firmware Version Read Only SPEED Stroke Speed Factory Set POWER Power Input Voltage Line Frequency Factory Set ROTATE Degrees of Rotation Factory Set TORQ Torque Rating Factory Set TAG Tag Name Factory Set MFGDAT Manufacturing Date Factory Set LREP Date of Last Repair Factory Set Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 107 7 07 Appendix A 10260S Configuration Record Sheet Set Up Group Parameter Setting Default Prompt LCAL Date of Last Field Calibration Factory Set REPTYP R
60. enance Manual 71 4 Set Up and Calibration Procedures Setting Auxiliary Switches actuators mfd pre 1 1 03 End of travel limit switch settings 0 100 Left hand Pointer scale E 8 SW1 COM 14 NC Swin Onm SW 2 Clockwise and counterclockwise rotation is the direction of the output shaft when facing the end of the shaft As shown clockwise rotation of the output shaft activates SW 1 at 0 on left hand pointer scale and CCW rotation activates SW 2 at 100 on left hand pointer scale Terminal numbers are next to circles see Figure 13 page 26 Figure 21 End of Travel Limit Switch Settings AUXILIARY SWITCH SETTINGS LEFTHAND 0 100 POINTER SCALE SWITCH 3 SWITCH 3 SWITCH 4 SWITCH 4 2 SWITCH 5 SWITGH 5 25 SWITCH 6 SWITCH 6 Figure 22 Auxiliary Switch Settings 72 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Setting Auxiliary Switches actuators mfd after 1 1 03 Setting Auxiliary Switches actuators mfd after 1 1 03 WARNING While the unit is powered a potentially lethal shock hazard exists inside the case ATTENTION The first two cams starting from the back are for the 0 and 100 end of travel limit switches and should not need any adjustments as they are factory set to stop the actuator at 0 and 100 See page 68 for setting end of travel limit switches Switches 1 and 2 If opti
61. ening control valve When the QUIK custom characterization type is selected the values in Table 10 are automatically loaded into the actuator configuration to produce the characteristic as presented in the graph The Xn VAL is the input value as a percentage of range and Yn VAL is the characterized output actuator shaft position as a percentage of range Table 10 Quick Opening Valve Characteristic Table Xn VAL Yn Val Order Quick Opening Valve Characteristic of of Range Range 0 0 0 1 5 10 2 10 20 400 3 15 30 95 4 20 40 29 85 5 25 50 80 6 30 60 m 9 5 70 7 35 70 o 65 8 40 77 N 60 9 45 82 g 99 S 50 10 50 86 S 45 o 11 55 88 y 49 35 12 60 90 gt 30 E 13 65 92 gt 2 20 14 70 94 15 15 75 95 10 5 16 80 96 0 17 85 97 5 10 20 30 40 50 60 70 80 90 100 18 90 98 5 Xn VAL Actual Input 19 95 99 5 20 100 100 38 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Relays Set Up Group Relays Set Up Group ATTENTION The Relay set up group parameters are accessible only if relay PWAs are installed in the actuator 10260S series actuators can be equipped with up to two relay PWAs Jor a total of four SPDT relays Using the Relay set up groups you can
62. epair Type Factory Set SET MAIN TEMP Actuator Temperature Read Only TEMPHI High Temperature Limit Read Only TEMPLO Low Temperature Limit Read Only ACST Accumulated Stall Time Read Only STARTS Accumulated Motor Starts Read Only RLnCNTS Relay Cycle Counts Read Only n 1 2 3 o0r4 REGNy Accumulated Motor Starts for regions Read Only of motor travel y 0 through 9 TOTDEG Accumulated total degrees traveled Read Only DATSAV Forced Manual Maintenance Data DIS Save PASSWD User Password 0 MANRST Maintenance Statistic Reset NONE LD CAL Restore Calibration Type NONE LD CFG Restore Factory Default DIS Configuration CAL POSOUT POSOUT Position sensor circuit output Read Only 108 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 Index Index Actuator Rotatton 35 56 Actuator Set p i mH Xp me 30 Namur T 30 Set up procedure sess 32 Actuator Statistics Accumulated motor starte 53 AAKOO aoi Pa in eegen deletes Aere Geesen 53 Relay cycle counts tette POOS 53 HAL Software eie ose teet ierat 5 96 VE 39 Input Calibration seg netten 60 Input Characterization eee 36 Input Filters M Input High Range Inp t Low Ranges eret EEN Input Set Up Group Temperature mt 53 Tnputs eh fiere tee Total degrees of motor travel sss
63. etpoint motor position Deviation Relay value parameter defines limits and units are in percent of span See Relay Examples for setting deviation limit Upper Limit Travel The motor position has exceeded the upper limit of travel Same as Position Range Relay value parameter defines limits and units are in degrees of rotation or percent of span See Relay Examples for setting upper limit with hysteresis Lower Limit Travel The motor position has exceeded the lower limit of travel Same as Position Range Relay value parameter defines limits and units are in degrees of rotation or percent of span Temperature High The high temperature limit of the actuator has been exceeded Range is 30 to 75 C Relay value parameter defines temperature limits and units are in either degrees C or degrees F Temperature units are defined in the UNITS setting of the DISPLA set up group Temperature Low The low temperature limit of the actuator has been exceeded Range is 30 to 75 C Relay value parameter defines temperature limits and units are in either degrees C or degrees F Temperature units are defined in the UNITS setting of the DISPLA set up group Starts The accumulated motor starts have exceeded the limit Relay value parameter defines the limit See Relay Examples for setting motor starts limit Range is from 10 to 99 990 000 Stall The motor is in a stall condition Manual Mo
64. ge of Setting Digital Input State Selects the position of the actuator in DIGINP response to a digital input signal contact closure NONE None No action by the actuator UP Up Actuator motor moves to full scale value DOWN Down Actuator motor moves to zero value USER User selected value Actuator motor moves to a customer selected value Allows setting of End Position Value 0 100 END POSITION VALUE DIGINP USER only Selects the EndPos in percent motor position you want the actuator to go to when digital input signal present contact closure Display Set Up Group Table 16 lists the parameters and selections availible for the SET DISPLA group 46 Table 16 Display Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting DECIMAL POINT LOCATION This selection determines DECMAL where the decimal point appears in the display 8888 None default or 888 8 One Place Note Be sure the selection agrees with the value to be displayed If display value requires 4 whole digits the decimal will not show UNITS DISPLAY Selects the units of the position display EUNITS PCNT Percent Shows actuator position as a percentage of span 0 to 100 DEG Degrees Shows the actuator position in degrees of rotation 0 to 90 Note Not accessible when characterizer CUST Continued on next page gt Revision 5 7 07 10260S
65. hown in the flow diagram in Figure 25 Unlike the position output controller the current output controller must produce a continuous analog signal or the actuator will revert to one of its failsafe states Signal failure is not a problem since the available failsafe settings allow you to set the actuator position on signal loss Basic Flow Control When the process variable signal is below set point the controller increases current 4 mA to 20 mA to the actuator input and opens the valve Controller set point governs valve position to obtain desired flow rate Orifice Plate PV FT oes Positioner amp Actuator Controller Valve SP 4to20 mA Linkage FIC MP s Position mA Figure 25 Flow Diagram Current Output Controller 102608 Series Actuator Hot Neutral 120 240 250 Ohms 4 to 20 mA o m 1 to 5 VDC Ground VAC Figure 26 Interconnection Diagram Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 79 7 07 6 Control Applications Master Slave Arrangement Proportional Flow using Multiple Actuators 80 Position Refer to flow diagram in Figure 27 and interconnection diagrams in Figure 28 The controller governs flow rate in one burner Only that flow is measured Since 2 and 3 motor positions receive the same signal as 1 motor positioned valves 2 and 3 will deliver the same amount of fuel This is true when the span and zero adjustment are all set the same as in cu
66. ing the manual handwheel or the auto manual switch to the desired up scale position e Rotate the 4 switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO when the switch activates Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 e Repeat for Switch 6 if applicable 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Setting Auxiliary Switches actuators mfd pre 1 1 03 Once the cams are set in the correct positions turn the locking nut clockwise until snug tight it does not have to be hard tight and does not have to completely flatten the spring washer Double check limit switch actuation by first manually driving the actuator to each end of travel and hearing the switch click or by detecting it with a continuity tester Secondly drive the actuator to both ends of travel using the auto manual switch or by providing minimum and full input signal and make sure the switches activate NOTE Switches 2 4 and 6 are located on left side Figure 20 Location of Auxiliary Switches Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maint
67. ion and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Set Up Groups Table 6 Set Up Groups Set Up Group Title Pressing the FUNCTION Key Allows You to For Details See SET Select and set various parameters associated with the Table 8 INPUT input signal to the actuator SET Select relay functions NOTE Set Relay groups will Table 12 RELAYn show on display only if relays are installed in the n 1 2 3 or4 actuator SET Select the output signal type of the actuator Table 13 CUROUT NOTE Set Curout will show on display only if the option was ordered SET Select communication parameters for remote control of Table 14 COMM actuator when connected to a SCADA system SET Select the parameters for external digital input states Table 15 DIGINP SET Select and set parameters for the local display Table 16 DISPLA CAL Calibrate input zero and span values Calibration INPUT Procedure Table 23 CAL Calibrate zero and span values for motor operation Calibration MOTOR Procedure Table 24 CAL Calibrate actuator output Calibration CURENT Procedure Table 25 SET Set or change security password Enable or disable Table 17 LOCK security access to set up parameters and calibration set up READ Display operating and alarm status Display self test Table 18 STATUS diagnostic results SET Display and or set various parameters specific to the Table 19 DRVINF actu
68. ion and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Current Out Set Up Group Relay Type Motor Starts Selecting relay type STRT will cause the relay to trip when the number of motor starts exceeds the selected limit The motor starts value is stored as one of the maintenance group statistics This example sets the motor starts limit at 200 000 for Relay 1 Set Up Group Parameter Value SET RELAY1 RTYP11 STRT R11Ea X10K R11VAL 20 R11HL HI RTYP12 NONE The resulting action is that Relay 1 will trip when the number of accumulated motor starts in the maintenance group exceeds 200 000 Current Out Set Up Group Table 13 lists the parameters and selections available for the SET CUROUT group ATTENTION If you change the output signal range of the actuator you must perform an output calibration See Calibrating Output page 62 When selecting the output range of the actuator the 4 20 mA selection is factory calibrated therefore no calibration is necessary If you change the CUROUT selection you must perform an output calibration so that the values at the actuator output terminals agree with the CUROUT selection Additionally if you change the CUROUT selection back to 4 20 mA from another selection you must either perform an output calibration or perform a LD CAL function to the output COUT to restore the factory calibration values to the 4 to 20
69. ion is the direction of the output shaft when facing the end of Ss the shaft and refers to the direction of rotation on increasing signal Xt STALLED Indicates that the actuator has detected a motor stall condition Yt ALARM Indicates a programmed alarm condition exists MANUAL Indicates actuator is in manual mode On solid when placed in manual mode from U the local display mode key Blinks at a 1 sec rate when placed in manual mode from the external drive switch Yt AUTO Indicates actuator is in automatic mode 102608 HercuLine Actuator Installation Operation and Maintenance Manual 29 4 Set Up and Calibration Procedures Set Up Tips Set Up Tips Table 5 contains tips that will help you view verify and enter the operating parameters more quickly If you can not change the parameters check the status of the SET LOCK parameter Also some parameters require that you enter a security password before you access or change the parameter value Table 5 Set Up Tips Function Tip Displaying Groups Use the SET UP key to display and scroll through the set up groups The group titles are listed in the order they appear on the actuator display Displaying Functions Use the FUNCTION key to display the individual function parameters under each set up group The prompts are listed in the order of their appearance in each group See Tables 8 through 19 Scrolling Pressing and holding the SET UP key will s
70. isplay PWA Assembly Part Description Assembly Drawing Top Cover Cable Ties Display keypad Cable Display PWA Keypad Support Plate Keypad Display Lens Display Overlay Transformer Screws 4 40 X 3 8 Screws 6 32 X 3 8 Sleeve Keypad Gasket Kit Instruction Kit 51500324 501 Display Upgrade Kit Complete Display and Cover Assembly 6 Kit 51500166 501 Power Distribution PWA Part Description Power Distribution PWA Gasket Set 10260S Kit Instruction Relay Upgrade Kit Kit 51450802 502 Relay PWA Upgrade Kit Part Description Relay PWA Replacement Kit Relay Wire Assembly Plug 3 Position Labels Gasket Set 10260S Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 93 7 07 8 Replacement Recommended Spare Parts Kit Instruction D Transformer Kit Kit 51500457 501 Transformer Kit Part Description Transformer Gasket Set 10260S Cable Ties Kit Instruction Auto Manual Switch Kit Kit 51500581 501 Auto Manual Switch Kit Part Description Auto Manual Switch Wire Assy 10260S Auto Manual Label Knob Shrink Tubing Gasket Set 10260S Kit Instruction MOV Assembly Kits Kit 51500671 503 MOV Assembly Kit 130 Vac
71. ition The bottom edge of the spoiler should almost be horizontal in relation to the NCS PWA See Figure 19 Tighten NCS spoiler set screw with an allen wrench holding spoilers located on each side of the NCS PWA in position IMPORTANT Spoilers need to be held in position both rotationally and longitudinally along the drive shaft extension An air gap must be maintained between the surface of the PWA and each spoiler Any plastic or paper insulating material may be used to create this gap while positioning the spoilers Make sure that neither spoiler is touching the sensor PWA when the adjustment is complete 10 Press DISPLAY key to exit calibration mode 11 Remove AC power to the actuator Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 65 4 Set Up and Calibration Procedures Calibration Step Action 12 Install a new gasket and replace extended cover Secure to actuator with screws 13 Continue with calibration procedure in Table 28 NCS Spoiler Set Screw Allen Screw NCS Spoiler 0 05 Hex Bottom of NCS spoiler 7 should be almost horizontal when properly positioned 66 Figure 19 Location of NCS Assembly Table 28 Load NCS Factory Calibration Step Action 1 Reapply AC power to the actuator 2 Press SET UP key to access the MAINT set up group Press the FUNCTION key until the display reads LD CAL P
72. justments are required 4 Double check limit switch actuation by first manually driving the actuator to each end of travel and hearing the switch click or by detecting it with a continuity tester Secondly drive the actuator to both ends of travel using the auto manual switch or by providing minimum and full input signal and make sure the switches activate and turn off the motor Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 69 7 07 4 Set Up and Calibration Procedures Setting Auxiliary Switches actuators mfd pre 1 1 03 Setting Auxiliary Switches actuators mfd pre 1 1 03 70 WARNING While the unit is powered a potentially lethal shock hazard exists inside the case ATTENTION The first two cams starting from the back are for the 0 and 100 end of travel limit switches and should not need any adjustments as they are factory set to stop the actuator at 0 and 100 See page 67 for setting end of travel limit switches Switches 1 and 2 If optional auxiliary switches were ordered these switches are factory set to 10 and 90 for switches 3 and 4 and to 20 and 80 for switches 5 and 6 Additional switch settings should be set so that switch 3 operates in synchronism with switch 1 i e both activating when the actuator is going in the same direction and switch 4 to operates in synchronism with switch 2 etc To adjust the next auxiliary switch cams see Fig
73. llee Le EE 1 RER 2 Honeywell Linkage KItS cni rtt rre tenet tete e reto Rea agit Eech 5 HAL Software Appltcaton nnn nnn nnn nnn nnmnnn 5 SEET een e EEN 7 Technical and Operating Specifications ssnseneneeeeseeeete neee eettnn te nsrrrettrtntnnnreerrrnn nn 7 Model SelectionGulde 2 5 ae a E E AESA 11 35 InstallallQIi ET 13 Installation OvervieW CES ENEE NOESEN ENEE a eee enean d 13 Before Starting 4 5 mre RD eS 14 Installation Considerations esses nenenrnn e nnne nnnr nennen 14 Actuator e Tu e EE 14 Outline Dimension Drawirigs eicere inerte rn entren desde nean 14 Mechanical Installation ssssssssssese eene enne eren 17 Linkage Set Up davis ied peel onto nth t ttftt E 17 Reuler RI E UE e EE 22 4 Set Up and Calibration Procedures ssssnnnsseeessnrrrrnrrrresnnnrrnnnnne 28 OVOIVIQW 1 eth Edel Ee 28 Local Display and Keypad sss eene nennen nnns 28 Set UP Re EE 30 ISi uolo rM HE 30 Set Up Procedute o red eee AE dee 32 Input Set Up Group en e t tt ee MR qe ee oie ie 34 Equal Percentage Valve Characteristic ener 37 Quick Opening Valve Charachertetc enne 38 Relays Set Up Group tant ettet eerte tuse tM 39 Relay Examples CR ae 41 Gurrent Out Set UP CrO P 2st it et tette Een at eee EE 43 Communications Set Up Group 45 Digital Input Set Up Group 46 Revision 5 102608 HercuLine Actuator In
74. ned to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 m to the antenna e In special cases when highly susceptible apparatus is used in close proximity the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment Industrial Measurement and Control Honeywell 1100 Virginia Drive Fort Washington PA 19034 LeaderLine and Herculine are U S registered trademarks of Honeywell Other brand or product names are trademarks of their respective owners ii 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 About This Document Abstract This manual describes the installation set up operation maintenance and troubleshooting of the 10260S series of Smart Actuators References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Doc ID Herculine 10260 S Smart Actuator Specification and Model 62 86 03 12 Selection Guide Modbus RTU Serial Communications User Manual 51 52 25 66 Modbus RTU Serial Communications User Manual 51 52
75. nual operation by means of the handwheel The exact location must be determined in accordance with the linkage used It is important that the actuator be mounted securely to a solid foundation commensurate with the maximum torque developed Use studs or bolts that are as large as the foot mounting holes The following precautions should be taken when selecting an installation site e Shield the actuator from rain or snow unless the NEMA 4 option was selected e Allocate sufficient clearance around the actuator for the removal of all covers to permit inspection of internal parts and to provide access to the handwheel e Use auxiliary shielding to protect the actuator from excessive heat or cold outside of the rating of the Actuator and from corrosive elements e Ambient temperature should not exceed 170 F 75 C e The minimum low temperature limit is 20 F 30 C Actuator Mounting Install the 10260S actuator in a convenient location in any orientation Firmly bolt the 10260S to a mounting surface that will not distort when subjected to the torque stresses generated by the actuator The output shaft of the actuator should be parallel to the output shaft of the driven device The output shaft crank arm is fully adjustable through 360 Outline Dimension Drawings An outline and dimension drawing for actuator mounting is furnished with each unit Figure 3 and Figure 4 are provided here for reference 14 10260S HercuLine Actuat
76. o the motor when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 e Rotate the actuator shaft using the manual handwheel or the auto manual switch to the 100 96 position this is 100 for CCW operation using the left hand scale or 0 for CW operation using the right hand scale If the actuator is installed on a damper or valve also make sure that this position is synchronized with the travel of the final control element 68 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Setting End of Travel Limit Switches actuators mfd after 1 1 03 e Rotate the 2 limit switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO and turn off the power to the motor when the switch activates Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 e H optional auxiliary switches were ordered these switches may also be set at this time See page 73 for details of setting auxiliary switches 3 No additional ad
77. odbus wires shown Figure 14 Modbus terminals 26 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 3 Installation Electrical Installation Power Connections The AC power supply input option is a Table I selection in the model selection guide Depending on which power supply selection is ordered for your actuator wire the power input MAINS POWER as described in Table 3 and Figure 13 Wiring must confrom to national and local electrical codes CE Wiring The CE approval option is a Table IV selection in the model selection guide When wiring the actuator power input for CE approved units you must also install a MOV assembly to the power input MOV assembly is ordered as a kit See Section 8 for kit descriptions and part numbers Input Signal Connections ATTENTION Shielded and grounded cables are recommended 0 4 20 mA Input Signals For current signal input use the 250 ohm resistor supplied across terminals 28 and 29 on the actuator terminal block connections Observing polarity connect the signal input wires to terminals 28 and 29 of the terminal block See Figure 13 0 1 5 Vdc and 0 to 10 Vdc Input Signals For voltage signal input remove the resistor from terminals 28 and 29 on the actuator terminal block Observing polarity connect the signal input wires to terminals 28 and 29 of the terminal block Output Signal Connections 0 4 20 mA 0 1 5 Vdc Feedback Signal
78. of 0 through 9 and the letters A through Z Scroll through until the desired character is displayed 5 Wait for the decimal point to shift to the right and then scroll through using the A or W keys until the next character is displayed 6 Repeat for each character of the tag until the complete tag name is displayed 7 Press the FUNCTION key to go to the next parameter or press DISPLAY to exit set up mode on 5 52 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revisi 7 07 4 Set Up and Calibration Procedures Maintenance Set Up Group Maintenance Set Up Group The Maintenance set up group consists of information about actuator operation accumulated through time This information or maintenance statistics can be used to evaluate actuator operation and determine predicted or scheduled maintenance periods Table 20 lists the parameters and selections available for the SET MAINTENANCE group Please note that maintenance statistics are written to the EEPROM every 8 hours Therefore the statistics are saved in the event of a power interruption Table 20 Maintenance Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting TEMP nnnn F ACTUATOR TEMPERATURE Read Only Displays the current internal temperature of the actuator TEMPHI nnnn F HIGH TEMPERATURE LIMIT Displays the high tempe
79. of a selected configuration set up group Used during field calibration procedure MANAUTO Alternately selects MAN Actuator is in Manual mode AUTO Actuator is in Automatic mode NOTE When in Manual mode the POS display is automatically selected so you can use the up and down arrow keys to drive actuator motor manually DISPLAY Pressing this key repeatedly cycles through the operating parameters that can be shown on the lower display INP Input Shows the value of the actuator input OP Output Shows the value of the actuator output DE Deviation Shows deviation between input value and actuator position POS Position Shows current actuator position Increases the configuration values shown on the display Also shown as A In manual mode and POSition display selected pressing this key will drive actuator motor in direction of increasing signal input 0v Decreases the configuration values shown on the display Also shown as V In manual mode and POSition display selected pressing this key will drive actuator motor in direction of decreasing signal input C Indicates the movement of the actuator arm in the counterclockwise direction NOTE Actuator rotation is the direction of the output shaft when facing the end of xi the shaft and refers to the direction of rotation on increasing signal ND Indicates the movement of the actuator arm in the clockwise direction NOTE Actuator rotat
80. oint or if the motor position is within 0 5 of setpoint Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 75 7 07 5 Start Up Operation Non Contact Sensor Operation Non Contact Sensor Operation The non contact sensor NCS is magnetically coupled to the output shaft of the actuator so that the sensor detects shaft position The sensor is adjusted at the factory and under normal conditions the NCS requires no adjustment A simple check can verify that the sensor working properly and that it is in adjustment Verification of the NCS output is performed by setting the drive motor to its zero midpoint and 100 positions and observing the output voltage of the non contact sensor PWA The actuator has a feature that allows the NCS output voltage to be read from the local display Step Action 1 Drive the motor to 50 position 2 Press SET UP key on the keyboard until the display reads CAL POSOUT Press FUNCTION key until the display reads DIS CALPOS Press the A or W keys until the display reads BEGN CALPOS Press the FUNCTION key Upper Display n nnn Output voltage of the non contact sensor Lower Display POSOUT 3 The display should read 2 500 or 0 012 Volts 4 Press DISPLAY key and then drive the motor to zero position Repeat Step 2 The display should read 1 600 or 0 060 Volts 5 Press DISPLAY key and then drive the motor to 100 position Repeat Step 2
81. on Motol eerie Deadband Motor Calibration Decimal Point Location Motor Speed sats Deviations e reU ERROR Motor Stall esi ccs treten rettet Relay type estote tentem Motor Statt eerte mri ine eee erre Device Address Relay typen meee nea eh ee eet E 43 Digital Input Mountmng eeceeeecceseeeeeeeeeeeeeeeseeees 5 14 Display Dimension drawings eese 14 Electrical Installation eene Non contact Position Sensing eese 2 End of travel limit switch Non Contact Sensor ccccsscccccceesssccceeeeessssseeeeeeeeees 2 85 Exiting Set Up mode Checking NIE Operation ee et REESE tee 76 Failsafe Input Value eee Non Contact Sensor Output Calibration 63 64 Feed bach esi gend s re Prot dne et gs Output Calibration eese 62 Output Torque As Output Type re Replacement Deere rS QUE PU ssc o C Gear Tr m coe eee eb reete obey Password un eet eren Eege Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 109 7 07 Index LOCKID zt ee es 47 Change seess iere n Ee 46 Position Range Relay type eor tie etn Hr REIHE E enne 4 Power Supply PWA Relays iseooneieeepe soe Re EENS 39 Ch ckingzzs Se ea EU uu Short Stroke Projecting Scale Option Motor calibration consensio A
82. on sensor field calibration to be stored as a factory calibration This is to be used after replacement of the sensor in the field See Calibrate POS Output LD CFG DIS RESTORE DEFAULT FACTORY CONFIGURATION ENAB Allows you to restore the factory default configuration values DIS Restore disabled ENAB Restore enabled RESTRT DIS SYSTEM RESTART Allows you to force the system to go ENAB thru a restart DIS Restart disabled ENAB Restart enabled Note The MANRST function must be set to SYST Temperature units are displayed in degrees C or F and are set by the UNITS parameter See SET DISPLA set up group T Note that the upper display contains the parameter name and the lower display contains the value This is to allow for the display of hours minutes seconds 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures CAL POSOUT Group CAL POSOUT Group The CAL POSOUT group is used to verify that the position sensor is operating and adjusted properly This group allows the local display to indicate the output voltage of the position sensor PWA This display is used when verifying that the sensor is operating and that it is properly calibrated Table 21 shows the selections available for the CAL POSOUT group Table 21 CAL POSOUT Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections
83. on the terminal board see Figure 13 page 26 An unactuated switch has its roller arm in the up position when adjacent to the reduced diameter portion of the cam Setting End of Travel Limit Switches actuators mfd after 1 1 03 WARNING While the unit is powered a potentially lethal shock hazard exists inside the case ATTENTION The first two cams starting from the back are for the 0 and 100 limit switches and should not need any adjustments as they are factory set to stop the drive at 0 and 100 To adjust the limit switch cams see Figure 20 1 Remove the cover terminal cover see Figure 1 2 Using a slotted screwdriver on the slots at the edge of the cams or your finger rotate the cams until the switches are set see Figure 20 e Rotate the actuator shaft using the manual handwheel or the auto manual switch to the 0 position this is the 0 for CCW operation using the left hand scale or 100 for CW operation using the right hand scale If the actuator is installed on a damper or valve also make sure that this position is synchronized with the travel of the final control element e Rotate the 1 limit switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO and turn off the power t
84. onal auxiliary switches were ordered these switches are not set by the factory Switch settings should be set so that switch 3 operates in synchronism with switch 1 e both activating when the actuator is going in the same direction and switch 4 to operates in synchronism with switch 2 etc To adjust the next auxiliary switch cams see Figure 22 1 Remove the terminal cover see Figure 1 2 Using a slotted screwdriver on the slots at the edge of the cams or your finger rotate the cams until the switches are set see Figure 20 3 The auxiliary switches should be set so switches 3 and 5 operate in synchronism with switch 1 Oe both activating when the drive is going in the same direction and set switches 4 and 6 to operate in synchronism with switch 2 For Switches 3 and 5 4 Rotate the actuator shaft using the manual handwheel or the auto manual switch to the desired low scale position 5 Rotate the 3 switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Both the NC and NO contact states are available to the customer at the terminals see Figure 13 pag
85. ons below e Mount the actuator securely e Install mechanical connections or linkage between control arm and final control element Use HAL software application to aid in mechanical installation e Make all electrical connections for actuator according to local and national electrical codes e Power up actuator e Enter verify and adjust set up parameters for proper operation e Adjust control arm linkage for accurate operation of final control element This section provides you with mechanical and electrical installation information required to mount and connect the 10260S Smart Actuator to your specific application Unpacking instructions installation consisderations electrical and safety precautions also included in this section should be observed Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 13 7 07 3 Installation Before Starting Before Starting Unpacking If there are visible signs of damage to the shipping container notify the carrier and Honeywell immediately If there is no visible damage compare the contents with the packing list Notify the carrier and Honeywell immediately if there is equipment damage or shortage Please do not return goods without contacting Honeywell Applications Center in advance The contact number is 1 800 423 9883 Installation Considerations Mount the actuator in a location where it will be easily accessible for maintenance and for ma
86. or CCW operation using the left hand scale or 100 for CW operation using the right hand scale If the actuator is installed on a damper or valve also make sure that this position is synchronized with the travel of the final control element e Rotate the 1 limit switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO and turn off the power to the motor when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 e Rotate the actuator shaft using the manual handwheel or the auto manual switch to the 100 position this is 100 for CCW operation using the left hand scale or 0 96 for CW operation using the right hand scale If the actuator is installed on a damper or valve also make sure that this position is synchronized with the travel of the final control element e Rotate the 2 limit switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause
87. or Installation Operation and Maintenance Manual Revision 5 7 07 Installation Actuator Mounting 3 H3AOO QHVOS TWNINYAL 201 JO 3GISNI SHL NO Q31V201 SI WVHOVIG NIXIM SLNAWLSNPAV ANY 9NIOIAHS HOd SH3AOD SS390V TIV LY 3ONVHVY3T1O 31Vno3av 3diAOsd NOILISOd ANY NI GALNNOW 38 NYO YOLVNLOV L SALON c6vz 186 avauH daaa zp ielece t x aZ ANNOZ Z 1 o2zz v6 8 seit HOLIMS TYNNYW OLNY Ivy i WE zee KE SOLON Is gi E Bb ese SI G ep Bee e TH3HMQNVH Y e 6vc rw Leb KH L _ Q Y L m J 66 06 i961 087 ze lest Dad z9 0 S69201 S89ZOL SZ9ZOL S99ZOL SP9ZOL SZ9ZOL SL920L STAGOW NOILVTIVLSNI SO9ZOL Legacu BER E levi Leer D r vel 339 MOLON Joor rie SH vel i uum D p N yes t a10H via vi 219z DEZ S Fil S ZI NS LINGNOOD PE HO Ivez e N 310H daddvL es 2 s Les LINGNOO ub HOS vum Eos 30H GaddVL sil F GuyvOd TWNINYSL BEEN 690 OL H3AOO SEIN M3AOO SSC e 434 IH3HMQNVH Local 006 TSAVYL ES MN TINS Iyoz iF 13VHS eP OOL 3diS HOY S310H GaddVL v AAL d 2 24 Dy gz 3Nn vc 91 8 Ce 1dvHs ste N GHVQNVIS 9 d rs ldVHS Q3TH ND S6920L ENZ m HAAS SSdJOV 91011 Ire m sco Le Loos Ca veL vesz r 866 ver
88. ormation on display and keypad functions Specifications Communications Display Modbus RS 485 Serial Communication Modbus RTU Protocol Communications Option Connection Twisted pair cable with shield Communication Mode Half duplex Maximum loop length 600 meters 2000 feet Baud Rate 2400 4800 9600 19 2K HART HART 5 an HART 6 Communications 10 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 2 Specifications Model Selection Guide Model Selection Guide The following 10260 Smart Actuator models are covered in this manual You can verify the model description of your actuator by comparing the model number stamped on the top cover identification plate with the following tables in this model selection guide Instructions Select the desired key number The arrow to the right marks the selection available Make the desired selections from Tables thru VIII using the column below the arrow A dot e denotes unrestricted availability Key Number VII VIII E ie e E Ee KEY NUMBER Torque and Speed Selection Availability Output Torque Full Travel Stroking Time in Seconds lb ft N M 60Hz 10261S 102628 10264S 10266S 10267S 10268S 10269S 102635 10265S lt lt lt lt lt lt lt lt lt TABLE I POWER SUPPLY SINGLE PHASE 120 VAC 60 Hz Single Phase 120 VAC 60Hz Motor 120 VAC 50 Hz Single Phase 120 VAC 50Hz Moto
89. osition sensor requires no maintenance The non contact position sensing assembly consists of a position sensor and a bracket as shown in Figure 2 The position sensor spoiler is connected directly to the output shaft reflecting true shaft position As the output shaft rotates the sensor spoiler rotates and the sensing circuit board detects the change in position Sensing is accomplished by changing the magnetic field created by the coils in the sensing circuit board There is no contact between circuit board and spoilers 2 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 1 Introduction Features Slidewire Emulation A truly unique feature slidewire emulation allows direct replacement of existing three wire control actuators without requiring controller changes while gaining all of the advantages of the maintenance free non contact sensing This is ideal for replacement of installed actuators that cause control problems due to slidewire wear The slidewire emulation assembly consists of a non contact position sensor and a bracket as shown in Figure 2 The position sensor is identical to that described previously in the non contact position sensing feature A potentiometric voltage from the controller is supplied to the slidewire emulation circuit This voltage is ratiometrically conditioned with respect to the output shaft position from 0 to 100 and is available to the controller
90. otor position deviates 10 or from the actuator setpoint can be set up as follows Set Up Group Parameter Value SET RELAY1 RTYP11 DEV R11VAL 10 00 R11HL HI RTYP12 DEV R12VAL 10 00 R12HL LO RLY1HY 0 0 The resulting action is shown below Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 41 7 07 4 Set Up and Calibration Procedures Relays Set Up Group Relay Type Deviation continued Input Motor 0 5096 10096 Position 10 10 Closed Open RELAY n Normally Open Relay Type Upper Limit Travel with Hysteresis Selecting relay type ULim will cause the relay to energize when the motor position exceeds the upper limit trip point and can be set up as follows Note that relay hysteresis parameter RLY1HY value is set to 10 which is 10 of range This means that when the relay is energized due to the motor position exceeding the upper limit value the relay will not de energize until the motor moves to 10 below the trip point Set Up Group Parameter Value SET RELAY2 RTYP21 ULim R21VAL 70 0 R21HL HI RTYP22 NONE RLY2HY 10 0 Motor 0 60 7096 10096 Position Open Closed RELAY n Normally Open Motor 0 60 70 10096 Open Closed Position RELAY n Normally Open 42 10260S HercuLine Actuator Installation Operat
91. ou must reset the end of travel limit Switches See Setting End of Travel Limit Switches Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 61 7 107 4 Set Up and Calibration Procedures Calibration Calibrate Output 10260S actuator can be one of three output types 1 OmA to 20 mA or 4 mA to 20 mA output 2 0 Volts to 5 Volts or 1 Volt to 5 Volts with 250 ohm range resistor 3 Slidewire emulation The output signal range is selected through the Current Out set up group using the keypad and local display 0 4 20 mAor 0 1 5 Volts Output The 10260S Actuator comes already calibrated from the factory If it becomes necessary to do a calibration in the field adjust the output using the procedure in Table 25 Refer to Figure 17 for a diagram to connect a signal source to the actuator input and a DVM to measure actuator output signal This procedure provides the steps to calibrate the actuator for a 0 4 to 20mA output If you are using another output type change the procedure accordingly Please note that the actuator output is factory calibrated for only the 4 20 mA output selection Any other output selection will require you to perform an output calibration ATTENTION For an output calibration to be saved you must complete the procedure The calibration will not be saved if you exit without completing the steps of the procedure To exit calibation mode press DISPLAY or SETUP keys
92. out access to communications displays and parameters MODB Modbus Allows access to the communication displays and settings for the parameters listed below HART HART Selects HART as the Communications Protocol 1 to 99 DEVICE ADDRESS Selects device address when used in ADDRES a Modbus communications loop Select an address that is unique to other devices on the communications link 2400 BAUD RATE Selects the speed of data transfer All BAUD 4800 equipment on the link must be set to match the host setting 9600 19 2k NONE RESPONSE DELAY Selects the time delay in XmtDLY 10ms milliseconds before a response to a query is transmitted 20ms 30ms 40ms 50ms FLOATING POINT DATA FORMAT Selects the format for DBLBYT transferring floating point data Byte Order FP B Floating Point Big Endian format 0123 FPBB Floating Point Big Endian format with byte swapped 1032 FP L Floating Point Little Endian format 3210 FPLB Floating Point Little Endian format with byte swapped 2301 Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 45 7 07 4 Set Up and Calibration Procedures Digital Input Set Up Group Digital Input Set Up Group Table 15 lists the parameters and selections availible for the SET DIGINP group Table 15 Digital Input Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Ran
93. over of the actuator case See Figure 30 3 Inspect the final spur gear the idler gear and motor pinion for excessive wear and adequate lubrication See Figure 30 4 If needed use Texaco Starplex 2 EP grease or equivalent and apply lubricant to assure that the gears are adequately protected 5 Install a new gasket and replace side cover Secure to actuator with screws 6 Restore actuator to service Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 85 7 107 7 Maintenance Basic Maintenance 86 _ Spur Gears SG Side Cover Gasket 2 Side Cover ze o o Q o Final Spur o Gear o o o e Idler Gear s sz e Motor Pinion S o o Figure 30 Spur Gear Location 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 7 Maintenance Replacement Procedures Replacement Procedures Fuse Replacement The motor drive circuit contains two fuses They are located on the power distribution PWA If it becomes necessary to replace these fuses follow the procedure in Table 32 and refer to Figure 32 for fuse location A WARNING Disconnect power before opening the actuator case to replace the fuse s A potentially lethal shock hazard exists inside the case if the unit is opened while powered Table 3
94. play and Keypad 28 The alphanumeric display and keys on the keypad are the local operator interface for control monitoring and configuration of the 10260S actuator The display consists of a four character upper display and a six character lower display Six LEDs of various colors indicate actuator operating status Directly below the display are six keys that allow you to setup monitor and control the actuator locally as well as call up various operating parameters and configuration values on the display Figure 15 shows the physical features of the display and keypad Table 4 summarizes the various functions you can perform using the keys as well as descriptions of the status indicators Upper Display Four Characters Lower Display Six Characters Figure 15 10260S Display and Keypad 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Local Display and Keypad Table 4 Keypad Description Key or Function LED Indicator SETUP Places the actuator in the set up group select mode Sequentially displays set up groups and allows the FUNCTION key to display function parameters within the set up group See for descriptions of the various options available in the set up groups FUNCTION Used in conjunction with the SET UP key to select the individual functions
95. plit valve configuration Split Range The 102608 actuator can be set up to operate within a narrow input range for example 4 to 12mA input in certain applications The procedure in Table 30 describes how to set up an actuator to operate as part of a split valve configuration Table 30 Split Range Set Up Procedure Step Action To Set Actuator span to operate from 4 to 12 mA input 1 Enter Set Up mode by pressing SET UP key Select SET INPUT group Press FUNCTION key until INP HI on lower display is selected Set INP HI value to 50 0 Press FUNCTION key to select INP LO and set value to 0 0 OIO bi OJN Press DISPLAY key to exit Set Up mode To Set Actuator span to operate from 12 to 20 mA input 1 Enter Set Up mode by pressing SET UP key Select SET INPUT group Press FUNCTION key until INP HI on lower display is selected Press FUNCTION key to select INP LO and set value to 50 0 2 3 4 Set INP HI value to 100 0 5 6 Press DISPLAY key to exit Set Up mode n ATTENTION Be sure to review failsafe strategy for your process application 78 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 6 Control Applications Master Slave Arrangement Master Slave Arrangement Introduction With the motor positioner the controlling signal for the actuator is a 4 mA to 20 mA from a current output controller as s
96. positioning and low maintenance Figure 1 Designed for very precise positioning of dampers and quarter turn valves in the power and processing industries the 10260S performs especially well in extremely demanding environments requiring continuous duty high reliability and low maintenance Precise positioning of the actuator is achieved through state of the art motor control and positioning electronics The motor starts and stops almost instantaneously preventing overshoot and hunting Positioning repeatabililty of 0 2 span or better is achievable for extremely tight process control to take full advantage of modern controllers A no burnout synchronous induction motor is combined with a heavy duty precision machined output worm gear mesh providing a responsive low maintenance and non backdriving actuator Accidental stalls up to 100 hours can be withstood without damage to the gear train End of travel limit switches are provided as standard equipment to prevent damage to the valve or damper and are backed up by mechanical stops Honeywell electric actuators provide instantaneous response to a demand signal eliminating system non linearity due to dead time Additionally since the actuator is electric the costs associated with providing and maintaining a clean dry air supply are eliminated A heavy duty cast crank arm and precision rod end bearing is provided with each 10260S actuator Crank arms can be positioned at any angle on the outp
97. program the installed relays to operate in response to various operating conditions Table 11lists the parameters and selections available when the SET RELAY group is selected Table 11 Relay Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting NONE RELAY TYPE Selects the relay number and the relay RTYPny default activation type See Table 12 Relay Type Descriptions or n 1 2 3 or 4 InPR Input Range Upper lower limits of input signal exceeded y 1or2 PosR Position Range Upper lower limits of motor position exceeded DEV Deviation Deviation from input exceeded ULim Upper Limit Travel Same as PosR for upper limit LLim Lower Limit Travel Same as PosR for lower limit THi Temperature High High temperature limit exceeded TLo Temperature Low Low temperature limit exceeded STRT Starts Motor starts limit exceeded T Allows setting of multiplier value STAL Stalled Motor position does not follow input MAN Manual Actuator is set to manual mode PWRF Power Up Test Failure Failure of any power up diagnostic FsFA Failsafe Alarm Failsafe condition detected PosF Position Sensor Signal Failure NCS output out of valid range DiGl Digital Input Digital input closure TDEG Total Degrees total degrees traveled RnyE at X1 MULTIPLIER Relay Type STRTS only Selects the or multiplier for the number limit of motor starts before the relay X1
98. r 2 Kit Part Description Idler Gear Assy Fiber Gasket Set 10260S Kit Instruction Kit 51205552 502 Idler Gear 1026 8 9 Steel 2 Kit Part Description Idler Gear Assy Steel Gasket Set 10260S Kit Instruction Kit 51205552 503 Idler Gear 1026 3 5 Steel 2 Kit Part Description Idler Gear Assy Steel Gasket Set 10260S Kit Instruction Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 91 8 Replacement Recommended Spare Parts 2 Non Contact Sensor Kit Kit 51500523 501 Non Contact Sensor NCS Replacement Part Description Non Contact Sensor PWA NCS Set Up Gage Screws 4 40 X 5 16 Gasket Set 10260S NCS Wire Assy Kit Instruction Replacement PWAs O Kit 51450802 501 Relay PWA Part Description Relay PWA Gasket Set 10260S Kit Instruction D Kit 51500163 501 Main CPU PWA Assembly Part Description Assembly Drawing Screws 6 32 X Main CPU PWA Card Guide Assy Card Guide Middle Screws 6 32 X 3 8 Screw Tap 6 32 X 3 8 Gasket Set 10260S Kit Instruction Revision 5 92 10260S HercuLine Actuator Installation Operation and Maintenance Manual 7 07 8 Replacement Recommended Spare Parts 5 Kit 51451231 501 D
99. r 220 240 VAC 60 Hz Single Phase 220 240 VAC 60Hz Motor 220 240 VAC 50 Hz Single Phase 220 240 VAC 50Hz Motor TABLE Il ANALOG INPUT OUTPUT SIGNALS 4 20 mA 0 20mA 1 5 Vdc 0 5 Vdc 1 10 Vdc 0 10Vdc o Je No Analog Position Output _ 00 4 20 mA 0 20mA 1 5 Vdc 0 5 Vdc 1 10 Vdc 0 10Vdc _ 20 Slidewire Emulation _ 40 TABLE Ill SWITCH AND RELAY OUTPUTS 2 mech end of travel limits standard Auxiliary Switches None and 2 Aux SPDT Switches Relay Outputs 4 Aux SPDT Switches 2 Aux 2 Programmable Relay Outputs 2 Programmable Relay Outputs 4 Programmable Relay Outputs Auto Manual Switch None One Auto Manual Switch with Out of Auto Contact TABLE IV CONFIGURATION INTERFACE Remote Note 1 None requires HercuLink TM 0 Local Integrally mounted local display keypad interface 1 TABLE V COMMUNICATIONS PROTOCOL Modbus RTU RS485 RS 485 Modbus compliant standard with EEU 0 je HART HART Communications Protocol 2 je Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 11 2 Specifications Model Selection Guide TABLE VI OPTIONS Standard 5 Inch Extension 3 Inch Extension Projecting Scale None 3 4 Inch Shaft Coupling 3 4 Inch Shaft Coupling CCW to Open 1 Inch Shaft Coupling 1 Inch Shaft Coupling CCW to Open CW to Open No Coupling CCW to Open No Coupling Crank Arm 5 Inch Standard None 12 Inch 20 to 24 Inch Turnbuckle Kit 1 Inch Pipe Ki
100. rature limit of the internal actuator temperature since it was last reset TEMPLO nnnn F LOW TEMPERATURE LIMIT Displays the low temperature limit of the internal actuator temperature since it was last reset hh mm ss t ACST t ACCUMULATED STALL TIME Displays the accumulated stall time of the actuator motor since it was last reset STARTS nnnn ACCUMULATED MOTOR STARTS Displays the accumulated motor starts since it was last reset RLnCNT nnnn RELAY CYCLE COUNTS Displays the accumulated cycle counts of a relay since it was last reset One relay cycle is n 1 2 3or4 when a relay is energized and deenergized REGNn nnnn ACCUMULATED MOTOR STARTS Displays the accumulated motor starts in the 1 10 of motor span since nx 0 to 9 it was last reset See Regions of Motor Travel in Section 5 TOTDEG nnnn TOTAL DEGREES OF MOTOR TRAVEL Displays the total number of degrees of motor travel since it was last reset DATSAV DIS MAINTENANCE DATA FORCED SAVE Allows you to manually force a save of the current maintenance data ENAB values DISABLE Forced data save is disabled ENABLE Forced data save is enabled nnnn PASSWORD 4 digit password is required to enable PASSWRD maintenance reset function NOTE Password is set or changed from the Lock set up group Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 53 4 Set Up and Calibration Procedures 54 Lo
101. re 8 Variable Torque Profile 18 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 107 3 Installation Mechanical Installation Turnbuckle Linkage Kits See Section 8 for available Kit numbers Turnbuckle linkage kits are available from Honeywell and are used where short lengths are required The lengths range from 12 to 24 inches and refer to the rod end center to center distance These kits include the turnbuckle load rod end left hand thread connecting rods and locking nuts See Figure 9 The actuator rod end right hand thread nut and bolt are supplied with the actuator The nut and bolt needed to connect the rod end to the load are supplied by the customer Kits can be ordered with the Actuator via Table VI of the Model Selection Guide or separately as identified in section 8 of this manual 12 to 24 inches Rod end nut and bolt are a 7 Customer supplied nut and bolt supplied with the actuator M BP Es _1 2 20 right hand threads 1 2 20 left hand threads IS EE GC ND aln 23201 ES Figure 9 Turnbuckle Linkage Kit Pipe Linkage Kits See Section 8 for available Kit numbers Pipe linkage kits are available from Honeywell and can be used for linkage lengths from 24 to 120 inches 60 to 305 cm The kits include the mechanical pipe couplings load rod end left hand thread connecting rods
102. ress the A or W keys until the display reads POS 3 Perform the Calibrate Motor procedure exactly as in Table 24 Motor calibration must be performed for full span range 4 When motor calibration is complete the calibration is now stored as the factory calibration of the actuator motor 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Setting End of Travel Limit Switches actuators mfd pre 1 1 03 Setting End of Travel Limit Switches actuators mfd pre 1 1 03 WARNING While the unit is powered a potentially lethal shock hazard exists inside the case ATTENTION The first two cams starting from the back are for the 0 and 100 limit switches and should not need any adjustments as they are factory set to stop the drive at 0 and 100 To adjust the limit switch cams see Figure 20 1 Remove the cover Non contact sensor and terminal cover see Figure 1 2 Turn the locking nut found behind the sensor counter clockwise using a 1 8 allen wrench or the equivalent inserted into the radial holes in the locking nut until it is possible to turn the cams with your fingers 3 Using a slotted screwdriver on the slots at the edge of the cams or your finger rotate the cams until the switches are set See Figure 21 e Rotate the actuator shaft using the manual handwheel or the auto manual switch to the 0 96 position this is the 0 f
103. rve 2 of the graph Other relationships between units exist if the span adjustment 3 for ratio or if the zero adjustment is changed 1 for bias Orifice Plate PV Positioner amp Actuator Controller 4 to 20 mA Linkage MP Linkage Valve 2 Proportional Linkage MP g Valve 3 Figure 27 Proportional Flow Using Multiple Actuators 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 6 Control Applications Master Slave Arrangement Current Output Controller 10260S Series Actuator 1 Hot 4 to 20 mA 250 Ohms Neutral 1 to 5 VDC Note Controller must be capable of sourcing the impedance Preferred Wiring 10260S Series Actuator 2 Hot 250 Ohms Neutral 1 to 5 VDC round 10260S Series Actuator 3 Hot 250 Ohms Neutral 1 to 5 VDC Ground Ground 120 240 VAC 120 240 VAC 120 240 VAC NOTE If using HART communications for this application HART must be configured for Multi drop operation Current Output Controller 10260S Series Actuator 1 Hot 4 to 20 mA Neutral 250 Ohms Ground 1 to 5 VDC Alternate Wiring 10260S Series Actuator 2 Hot Neutral Ground 10260S Series Actuator 3 Hot Neutral Ground 120 240 VAC 120 240 VAC 120 240 VAC NOTE If using HART communications for this applica
104. s you to set the first order lag time constant of the low pass filter when selected Range is from 0 to 50 seconds 34 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Input Set Up Group Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting ACTUATOR ROTATION This selection determines the Direct direction of rotation of the actuator shaft CCW Counterclockwise rotation default or CW Clockwise rotation NOTE Actuator rotation is the direction of the output shaft when facing the end of the shaft and refers to the direction of rotation on increasing signal 0 2 to 5 0 INPUT DEADBAND Specifies an adjustable gap that is the Dband in percent of difference between the setpoint value and the value at which span the motor energizes Deadband is set in percent of full span default 0 5 FAILSAFEHI TYPE Selects the motor position you want FSFTYPH the actuator to go to when input signal is above the high end range value NOTE Failsafe condition occurs when the input exceeds its high end range value by 3 LAST Last Position Actuator motor remains at last position UP Up Actuator motor moves to full scale value DOWN Down Actuator motor moves to zero value USER User selected value Actuator motor moves to a customer defined value default UP Allows setting of failsafehi inp
105. so that the lower display reads LOCK Use the A or V keys so that display reads NONE and LOCK If the LOCK parameter is not set to NONE a password must be entered to change the parameter Press the FUNCTION key until the lower display reads LOCKID The upper display will show 0 zero Use the A or W keys to increment the number to the new password See NOTE below Press FUNCTION key to view next parameter or press DISPLAY to exit set up mode Password is now set to new value NOTE When changing the value of the number you can adjust a more significant digit in the upper 48 display by holding in one key A or W and pressing the other A or V at the same time The adjustment will move one digit to the left Press the key again and you will move one more digit to the left 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 4 Set Up and Calibration Procedures Read Status Set Up Group Read Status Set Up Group Table 18 lists the parameters and selections available for the READ STATUS group Table 18 Read Status Set Up Group Parameters Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting FAILSAFE Read Only Shows whether actuator in failsafe FAILSF NO No Actuator not in failsafe YES Yes Actuator in failsafe see Troubleshooting section RAM TEST DIAGNOSTIC Head Only Shows status of RAMTS
106. ss d se ANERER 85 op r Gear LubriCation octets pr t ape erai p cette nic Ee EES ees 85 Replacement Procedures sss eene enne nennen nennen 87 8 Replacement Recommended Spare Parts 89 Linkage Parts Kits 3 ettet eR nt ec UO em eed ee 96 Honeywell Actuator Linkage Analysis Software HAL 96 9 JFOUDIES MOU e EE 97 vi 10606 HercuLine Actuator Installation Operation and Maintenance Manual Revsion 7 07 Contents InttOdUctiOD smite Seti ero RE ee fool cee Rd eek ee See 97 Troubleshooting Procedures ia e eee a eee dene ee 98 Appendix A 102608 Configuration Record Sheet 105 ger EEN 109 Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual vii 7 07 Contents Tables Table 1 Specifications Genera 7 Table 2 Recommended Minimum Wire Rize essere nennen eene ennt nrennene ene tne nene ennn ne enen tren 22 Table 3 Actuator Terminal Connections eese nennen nennen ennt trennt nrenne tentent nn entente 24 Table 4 Keypad Description iie ederet pa oa edente E E Dee ttti toda ete 29 Table Sr Set Up KEE 30 Table 6 Set Up Groups notet ta e aa e ae rie ne gt Rie dte eres 31 Table 7 Set Up Procedure Using Display and Keypad eese enne enne nennen 32 Table 8 Input Set Up Group Parameter 34 Table 9 Equal Percentage Valve Characteristic Table 37 Table 10 Quick Opening Valve Characteristic Table
107. stallation Operation and Maintenance Manual V 7 07 Contents Display Set Up Group ee fett ee ERR 46 Lock Set Up Group idee ieee te ets edo He nett ele entes 47 Set Change Password isis 4 EEN dee dee NENNEN eege e ste e 48 Read Status Up Group ET 49 Drive Set Up Gro p ettet es dicte eee EEGEN 50 DEL PAQGINAM EL 52 Maintenance Set Up Group 53 CAL POSO U T Group aen RE eti batir 55 Auto Manual Drive Switch 55 GallbFatiOn uc no e t e p tl e p gt n cu Hs 57 Setting End of Travel Limit Switches actuators mfd pre 1 1 03 67 Setting End of Travel Limit Switches actuators mfd after 1 1 03 68 Setting Auxiliary Switches actuators mfd pre 1 1 03 sess 70 Setting Auxiliary Switches actuators mfd after 1 1 03 sss 73 5 SlohieU DIO PSrallOM EE 74 Power Up Diagnostics 74 Operations Checklist ssssssssssssssssseseseeee eene ener enne 74 Operating the Local Display at High Temperatures ssseseeeeeeseieeeerreseerressrerresreen 75 Operating Displays hts hint ie a adh phalanges 75 liec gedu M 75 Non Contact Sensor Operation 76 Remote Setpoint Operation 76 Regions of Motor l ravel eet eben er gt bedienen 77 6 Control Applications EH 78 ell Te conte eee dug Aa ea ee uto eee d gei A 78 Master Slave Arrangement 79 Le dE TT 85 Basic Maintenance see
108. t 1 5 Inch Pipe Kit 2 Inch Pipe Kit TABLE VII OPTIONS NEMA4 IP66 Tez Approvals None m E CE Tagging None Stainless Steel Note 2 TABLE VIII FACTORY OPTIONS ACCESSORIES Description Part Number Handheld Configuator HercuLink Palm Software 51452354 509 Rod Adapters 5 8 Inch 083338 7 16 Inch 083336 7 8 Inch 083339 Crank Arm 5 Inch Standard 51309967 501 12 Inch 51452160 501 RESTRICTIONS Restriction Available OnlyWith Not Available Wih Letter Table Selection _Table Selection b V X XxOXXX Key Number 10263A 10265A 10269A c V 0X100 Key Number 10263A 10265A 10269A d X V 050XX 060XX 051XX 061XX Key Number 10263A 10265A 10269A e Wr XOXXX Note 1 HercuLink software 51452354 509 RS232 485 converter 51452354 510 customer supplied Palm PDA running OS3 5 or higher and Palm serial cable are required if no display is selected Note 2 Customer must supply tagging information Up to 3 lines 22 characters per line Note 3 Requires PDA manufacturer s serial interface cable 12 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 3 Installation Installation Overview 3 Installation Installation Overview The procedures to install the 10260S actuator and place it in service require that you e Select a suitable location for installation See Installation Considerati
109. t Damper Crank Ana Horizontal Offset Crank Amm aln 23199 Figure 5 Constant Torque Linkage Torque gt andlinkforce 4 as a function of actuator rotation 1000 RIOR MOK ROKK HHH Re Ka Heo ne 800 600 400 yo sara 200 dE CC he Actuator Position Figure 6 Constant Torque Profile Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 17 7 07 3 Installation Mechanical Installation Variable Torque Linkage A variable torque linkage is employed when it is desired to provide a non linear torque profile throughout the full range of final control element travel In this general situation the actuator and driven crank arms will be set up to provide a higher torque for seating or unseating the final control element Figure 7 shows a general linkage setup to achieve a non linear torque profile and Figure 8 shows the resultant profile Note that this linkage can be characterized in many different ways by varying start angles and rotation requirements of both the Actuator Crank Arm and the Driven Arm Vertical Vertical Centerline Centerline 45 Actuator Linkage Crank Arm SE 7 On 2 Horizontal Offset o Damper aln 23200 Crank Arm Figure 7 Variable Torque Linkage Torque and link force 4 asafunctionof actuator rotation 4000 3000 x 2000 E be X TS FK Kan 1000 welt E E H z He ckt cae x C h h A h A A h A A Actuator Rotation Figu
110. ternal disconnect switch must be installed to break all current carrying conductors connected to the actuator Turn off power before working on conductors Failure to observe this precaution may result in serious personal injury Actuator Connections A WARNING The ground terminal must be connected to a reliable earth ground A WARNING While the unit is powered a potentially lethal shock hazard exists inside the case Do not open the case while the unit is powered Do not access the terminals while the unit is powered The 10260S actuator terminal connections for the field wiring are located behind the cover on the actuator case as shown in Figure 2 Power and field wiring is brought into the actuator through two access holes located on the side of the actuator case The screw terminals for all customer connections are identified in Table 3 Figure 13 shows the location of the terminal connections on the actuator terminal blocks Desciptions for power input input and output signal connections are given in Table 3 22 10260S HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 3 Installation Electrical Installation Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 23 7 07 3 Installation Electrical Installation Table 3 Actuator Terminal Connections Connection Terminal Numbers Des
111. the switch to go from NC to NO and turn off the power to the motor when the switch activates Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 e If optional auxiliary switches were ordered these switches may also be set at this time See page 70 for details of setting auxiliary switches 4 Once the cams are set in the correct positions turn the locking nut clockwise until snug tight it does not have to be hard tight and does not have to completely flatten the spring washer 5 Double check limit switch actuation by first manually driving the actuator to each end of travel and hearing the switch click or by detecting it with a continuity tester Secondly drive the actuator to both ends of travel using the auto manual switch or by providing minimum and full input signal and make sure the switches activate and turn off the motor Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 67 7 07 4 Set Up and Calibration Procedures Setting End of Travel Limit Switches actuators mfd after 1 1 03 ATTENTION Make sure not to set the switch too close to the hard stop REFERENCE An unactuated switch will have its normally closed NC contacts closed and its normally open NO contacts open An actuated switch will have its NC contacts become open and its NO contacts become closed Both NC and NO contacts are available to the customer
112. tion HART must be configured for Multi drop operation Figure 28 Multiple Actuator Interconnection Diagrams Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 81 6 Control Applications Master Slave Arrangement Split Valve Configuration A common heat or cool type process requires two valves In this case the controller has only one output The two motor positioners are calibrated differently one responds to 4 mA to 12 mA and the other responds to 12 mA to 20 mA At 12 mA both valves are closed one opening below 12 mA and the other above 12 mA Refer to Figure 29 for an interconnection diagram for split valve operation using two actualtors Current Output Controller 10260S Series Actuator 1 Hot 4 to 20 mA Note Controller must be capable of sourcing the impedance Preferred Wiring Neutral 120 240 250 Ohms 1to 5 VDC Ground VAC 102608 Series Actuator 2 Hot 250 Ohms Neutral 120 240 1 to 5 VDC Ground VAC NOTE If using HART communications for this application HART must be configured for Multi drop operation Current Output Controller 10260S Series Actuator 1 4 to 20 mA Alternate Wiring Hot 250 Ohms Neutral ae 1to5VDC Ground 10260S Series Actuator 2 Hot Neutral 120 240 Ground VAC NOTE If using HART communications for this application HART must be configured for Multi drop operation
113. tion is detected In this section troubleshooting procedures consist of a few simple flow charts to test for proper function of various actuator components Component replacement is at the PWA or assembly level Table 34 indicates some of the observable symptoms of failure that can be identified by noting the faulty actuator operation Table 34 Observable Symptoms of Failure Symptom Procedure No Actuator current output Replace CPU Assembly No Actuator slidewire output Replace CPU Assembly Local display does not light See Figure 34 Actuator fails one or more power up diagnostics See Figure 35 Actuator motor does not drive in response to input signal Perform input calibration See Figure 34 Actuator motor does not drive to proper position Perform motor calibration Non contact sensor position is not correct See Non Contact Sensor Operation in Section 5 Auto Manual Switch does not operate correctly See Figure 37 Relay s does not operate See Figure 38 Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 97 7 07 9 Troubleshooting Troubleshooting Procedures Troubleshooting Procedures Overview Follow the procedure or flow chart to test for and determine actuator component operation When using the flow charts for troubleshooting you may be instructed to go to another flow chart in order to identify the faulty component Instruction for replacing actuator components can be foun
114. tor Capacitor Motor 7 5uf Gasket Set 10260S Kit Instruction Kit 51205551 502 Motor 10263 120 V 50 60 Kit Part Description Motor Capacitor Motor 11uf 60 Hz Capacitor Motor 13uf 50 Hz Gasket Set 10260S Kit Instruction Kit 51205551 503 Motor 1026 7 8 9 120 V 50 60 Kit Part Description Motor Capacitor Motor 14uf Gasket Set 10260S Kit Instruction Kit 51205551 504 Motor 1026 1 2 4 6 7 8 9 240 V 50 60 Kit Part Description Motor Capacitor Motor Capacitor Motor Gasket Set 10260S Kit Instruction Kit 51205551 505 Motor 10263 240 V 50 60 Kit Part Description Motor Capacitor Motor Capacitor Motor Gasket Set 10260S Kit Instruction 90 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 8 Replacement Recommended Spare Parts Kit 51205551 506 Motor 10265 120 V 50 60 Kit Part Description Motor Capacitor Motor 11uf 60 Hz Capacitor Motor 13uf 50 Hz Gasket Set 10260S Kit Instruction Kit 51205551 507 Motor 10265 240 V 50 60 Kit Part Description Motor Capacitor Motor Capacitor Motor Gasket Set 10260S Kit Instruction D Idler Gear Kits Kit 51205552 501 Idler Gear 1026 1 2 4 6 7 Fibe
115. tor case See Figure 31 3 Lay assembly down on a flat surface and remove old gasket 4 Disconnect the wire connector from the relay PWA 5 Carefully remove the relay PWA Turn the locking tabs of the card guides away to unlock the PWA and slide it out from the card guides 6 Install the replacement relay PWA by sliding it into the card guides until it mates with the Main CPU Turn the locking tabs on the card guides to secure the PWA in place 7 Plug in wire connector to relay PWA 8 Install a new gasket and replace extended cover Secure to actuator with screws 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 8 Replacement Recommended Spare Parts 8 Replacement Recommended Spare Parts Introduction This section provides you with a complete list of all the spare parts that may be needed for the 10260S Series Actuators and optional equipment Each kit contains replacement parts accessories and instructions for component replacement The numbers in Figure 33 identify the location of various actuator replacement components and are keyed to parts kits listed in this section Figure 33 10260S Actuator Components Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 89 7 07 8 Replacement Recommended Spare Parts Motor Kits Kit 51205551 501 Motor 1026 1 2 4 6 120 V 50 60 Kit Part Description Mo
116. up Equal Percentage Valve Characteristic Table 9 contains values that approximate an equal percentage valve characteristic in the actuator When the EQUL custom characterization type is selected the values in Table 9 are automatically loaded into the actuator configuration to produce the characteristic as presented in the graph The Xn VAL is the input value as a percentage of range and Yn VAL is the characterized output actuator shaft position as a percentage of range Table 9 Equal Percentage Valve Characteristic Table Xn VAL Yn Val Order of of Equal Percentage Valve Characterization Range Range 0 0 0 1 5 0 8 2 10 2 1 100 95 3 15 3 2 90 4 20 4 9 85 80 5 25 6 5 5 75 70 6 30 8 4 3 O 65 7 35 10 7 9 60 8 40 132 8 95 9 50 9 45 15 7 E 45 10 50 18 7 7 40 d 35 11 55 22 6 gt 30 c 12 60 272 gt 25 20 13 65 33 4 15 14 70 40 10 5 15 75 46 0 16 80 53 8 10 20 30 40 50 60 70 80 90 100 17 85 63 2 Xn VAL Actual Input 18 90 73 7 19 95 86 2 20 100 100 Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 37 7 107 4 Set Up and Calibration Procedures Input Set Up Group Quick Opening Valve Characteristic Table 10 contains values that approximate the characteristic of a quick op
117. ure 22 1 Remove the cover Non contact sensor and terminal cover see Figure 1 2 Turn the locking nut found behind the sensor counter clockwise using a 1 8 allen wrench or equivalent inserted into the radial holes in the locking nut until it is possible to turn the cams with your fingers 3 Using a slotted screwdriver on the slots on edge of cams or your fingers rotate the cams until the switches are set See Figure 20 e The auxiliary switches should be set so switches 3 and 5 operate in synchronism with switch 1 i e both activating when the drive is going in the same direction and set switches 4 and 6 to operate in synchronism with switch 2 For Switches 3 and 5 e Rotate the actuator shaft using the manual handwheel or the auto manual switch to the desired low scale position e Rotate the 3 switch operating cam to activate at this position The switch roller arm should go from being in an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Both the NC and NO contact states are available to the customer at the terminals see Figure 13 page 26 e Repeat for Switch 5 if applicable For Switches 4 and 6 e Rotate the actuator shaft us
118. ut shaft and an adjustable radius is provided to allow flexibility in linkage set up All 10260S actuators are equipped with a manual handwheel for operation during loss of power or installation A local auto manual handswitch can be provided for local operation and has an out of auto contact to annunciate that condition Applications Honeywell actuators have a long and respected history in the industrial actuator market 10260S actuators are designed for precision modulation of final control devices such as dampers vanes fluid couplings scoop tubes fuel air ratio valves windbox dampers and coal mill dampers and quarter turn valves The robustness of the design serves as the basis for long term reliability and reduced operating costs Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 1 7 07 1 Introduction Features Extended Lee Cover Terminal Cover Access to customer connections Crank Arm and Rod End Y Auto Manual 4 Switch d ke S Figure 1 10260S Smart Actuator Features Non contact Position Sensing NCS with True Shaft Position Indication Non contact position sensing eliminates maintenance problems and nuisance shutdowns that are common with slidewire or potentiometer position sensing The non contact position sensor replaces the slidewire and wiper assembly for position sensing Once calibrated the non contacting p
119. ut value 0 to 100 FAILSAFEHI INPUT VALUE FailsafeHI Type USER only FsFVALH Selects the motor position you want the actuator to go to when input signal is above the high end range value default 100 Range is from 0 to 100 FAILSAFELO TYPE Selects the motor position you want FSFTYPL the actuator to go to when input signal is below the low end LAST UP DOWN USER default DOWN range value or on loss of input signal NOTE Failsafe condition occurs when the input exceeds its low end range value by 3 or when the input signal goes to zero For input types 0 to 20mA 0 to 5 V and 0 to 10 V there is no failsafe condition at the zero value Last Position Actuator motor remains at last position Up Actuator motor moves to full scale value Down Actuator motor moves to zero value User selected value Actuator motor moves to a customer defined value Allows setting of failsafelo input value Revision 5 7 07 10260S HercuLine Actuator Installation Operation and Maintenance Manual 4 Set Up and Calibration Procedures Input Set Up Group 36 Lower Display Upper Display Parameter Definition Prompt Selections or Range of Setting 0 to 100 FAILSAFELO INPUT VALUE FailsafeLO Type USER FsFVALL only Selects the motor position you want the actuator to go to when input signal is below the low end range value or on default 0 loss of input Range is from 0 to 100 IN
120. ve 47 C Operating Displays Pressing the DISPLAY key cycles the display through a number of operating parameters Table 29 shows a number of sample displays that can be shown during operation Table 29 Typical Operating Displays Display Description Input Upper Display Shows input value 0 0 Lower Display prompt INP Output Upper Display Shows input value 00 Lower Display Shows output value OP 0 5 Deviation Upper Display Shows input value 100 0 Lower Display Shows value of deviation of DE 99 9 sensor from input Position Upper Display Shows value of position sensor 0 6 Lower Display prompt POS NOTE Position display will show negative values if appropriate NOTE When the AUTO MANUAL key is pressed placing the actuator in manual mode the Position display POS becomes the current local display Motor Stall The actuator is equipped with a low current motor that prevents against burnout if the motor becomes stalled A stall condition occurs when the motor position does not follow the input or if the motor does not reach setpoint within a given period of time The actuator sets the STALLED LED indicator on along with any other alarms or relay contacts that are programmed to close when a stall condition is detected The maintenance statistic for accumulated stall time is incremented A stall condition is not detected if a limit switch is set while the motor is moving toward setp
121. ving condition This design provides superior reliability without the maintenance associated with other self locking and brake mechanisms 4 102608 HercuLine Actuator Installation Operation and Maintenance Manual Revision 5 7 07 1 Introduction Honeywell Linkage Kits Motor A 100 duty cycle synchronous induction motor provides crisp and responsive movement for precise and accurate positioning The very low current draw during operation or in stall combined with the no burnout characteristics of the motor result in low maintenance high reliability and long life Manual Operation A manual handwheel is provided for positioning of the actuator during power outages or initial installation The design of the handwheel allows for positioning of the actuator safely under full load conditions All Position Mounting Honeywell 10260S actuators may be mounted in any orientation making retrofit in tight locations easier Field Reversible As factory shipped the actuator is set for counter clockwise rotation The actuator can be set for clockwise rotation using the local keypad and display Customer Connections The 10260S features dedicated wiring terminals for ease of installation See Figure 13 for specific details Warranty Period The 10260S actuator warranty is effective for 18 months from the date of shipment unless otherwise noted See full warranty statement for details Honeywell Linkage Kits Honeywell turnbuckle an
122. wer Display Upper Display Parameter Definition Prompt Selections or Range of Setting MANRST MAINTENANCE STATISTIC RESET Allows reset of the following maintenance statistics NONE None No reset of maintenance statisitics STAL Stall Resets accumulated stall time to zero STRT Motor Starts Resets accumulated motor start counts to zero REGNn Motor Starts in the Region Resets to zero the n 0to9 accumulated motor starts for lf 10 of motor span TEMP Temperature Statistics Resets the high low temperature limit statistics to zero TDEG Total Degrees Resets the total degrees of motor travel to zero RELn Relay Counts Resets accumulated relay cycle counts to n 21 2 30r4 zero for the relay option number displayed ALL All Resets all maintenance statistics to zero SYST System Restart Enables the system restart function NONE RESTORE CALIBRATION TYPE Allows you to restore a LD CAL default calbration value to its factory calibration INP Input Restores input calibration to the factory calibration MTR Motor Restores motor calibration to the factory calibration COUT Output Restores actuator output calibration to the factory calibration For 4 20 mA output only all other CUROUT ALL selections require output calibration All Restores input motor and output calibration to the POS factory calibrations Position Sensor Restores position sensor calibration to the factory calibration NOTE Allows a positi
123. wire Emulation Provides output voltage ratiometric to shaft position and potentiometric to supply voltage 1 18 Vdc without a slidewire Emulates a 100 to 1000 ohm slidewire 10 mA output maximum Digital Input Contact closure 5 Vdc provided by actuator Power Isolation Input and output signals are isolated from power Load Requirement Current Out 0 to 1000 Q 4 20 Diagnostics Self test diagnostics of RAM SEE memory Configuration and Calibration at power up Operation statistics recorded for predictive maintenance See Maintenance Set Up Group Revision 5 102608 HercuLine Actuator Installation Operation and Maintenance Manual 9 7 07 2 Specifications Technical and Operating Specifications Specifications Local Display and Keypad Display Display Design Multi segment LED displays that provide up to ten alphanumeric characters Display arrangement consists of two rows 1 row Upper display four characters 2 row Lower display six characters LED indicators Six single LEDs provide actuator status and alarm indications Display Operating 30 C to 50 C 20 F to 122 F Temperature Automatically shuts off when operating temperature exceeds 50 C Storage Temperature 40 C to 93 C 40 F to 200 F Keypad Keys Six single pushbutton keys allow access to all status displays and set up group parameters See 4 Set Up and Calibration Procedures page 28 for detailed inf
124. y steel spur gear primary train Precision ground self locking self releasing worm gear final mesh Mechanical Stops To prevent over travel Operating Temperature 30 C to 75 C 20 F to 170 F Storage Temperature 40 C to 93 C 40 F to 200 F Relative Humidity 0 99 R H noncondensing over the full operating temperature range 0 to 100 corresponding to full crank arm travel Crank Arm Adjustable radii 1 7 16 to a maximum of 5 Position adjustable through 360 rotation Optional 12 crank arm adjustable 0 12 radii Output Shaft 1 diameter 1 1 2 long is standard on 102618 10262S 10264S 102668 102678 and 102688 1 diameter 2 long is standard on 102638 102658 and 102698 optional on other models Output Torque Full Model Torque Output Shaft Speed sec 90 Travel Stroking Time Lb ft 60Hz 50Hz 10261S 10 10 12 10262S 20 20 24 10264S 40 40 48 10266S 60 60 72 10267S 40 20 24 10268S 80 40 48 10269S 60 72 10263S 40 48 10265S 60 72 Rotation 90 degrees between 0 and 100 on scale limited by mechanical stops Direction of Rotation Field programmable via local display and keypad Manual Handwheel Provides a means of positioning the actuator in the event of a power failure or set up Lubrication Texaco Starplex 2 EP Grease Revision 5 10260S HercuLine Actuator Installation Operation and Maintenance Manual 7 7 07 2 Specifications Technical and Operating Specifications

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10260S HercuLine® Smart Actuator