Model M5 Testers Choice Manual
Contents
1. NI 40 JIOHM NI 3 LN3N 34 3084 1530 ONIH33NION3 303 0350 38 LON TIVHS LN3WND00 SIHI QSHSINYNA SI 303 ISOdYNd JHL 804 413105 0351 38 01 SI ONY NMQTV8 AYVLJIYdOYd NOILVAYOINI SNIVLNOD 1 3 300 SIHL 748 NAVYG NOILdINDS 30 OLZS 7300W 2530 Wall I I I I INJA I 01 0 1 101 331 3 014 ILVINIILYVd J1dWvS SHIZATVNY KO amp 14 IN WA MOSN3S Y TWNOILdO dns 4 JAYA 331133 964 01 35 I NOILVINGO NI 100 00 S310H OLIO 39 39 VWI STYNIJIQ 3ONV33101 03142345 ISIMYJHLO SSJINN 43TH FIMNVS 30 Q3ivs 38 TIVHS MOTI 1 101 2 NOLIA 1431 SSV19 1VIMSOHOA 13315 5531 15 38 TIVHS SISVI NOILVHAIIVI ONY 3ldNVS A8 01113 SINJ3NOdWOD I S JLON NIVYG 010011 A gt T 1 11 151434 i lt gt lt lt j gt 8 lt j gt GJONIdNI lt gt Y3SNIGNOD lt j gt YISNIANO9 N31 VM 4 I LINI 31dAVS NIVIS I I I I 2 1 1 75 SAMPLE GAS IN 174 FNPT 1 58 375 SAMPLE GAS IN SAMPLE G2. EQUIVALENTS WHEN USED Tr roe Mar IA ird mum Ma PM E 43 9 AD Tb 0313412345 SO S37 53 01 wA pedi EJ gd 1314 1 3 f 1 ON B 4 e 2 owl pera N P p oN ver air pesoi an 222 Aaj ngel DA sara gri of wd c 29 Jese ON jannaa 921 O GEO Cn TW INSMHMOSIANS NIMITS sel re Hadi LE se E ar ER OO WATER CARRY OVER 6A 250 VAC RES 8A 24 VDC 115 VAC DRY CONTACTS FAIL SAFE B READY STATUS 6A 250 VAC RES 8A 24 VDC 115 VAC SAMPLE COOLER D CHANNEL 1 4 2 VATER SLIP 2 SENSOR 1 n 1 SAMPLE COOLER 2 VATER SLIP A CHANNEL 1 D DRY CONTACTS FAIL SAFE PUMP D D D D D READY RELAYS lt 10 C TB9 PUMP JUMP IS REQUIRED FOR PUMP OPERATION JUMPER OR COMPUTER RELAY 115 VAC POWER 7 12 VDC POWER TO NOT CONTACTS TO COOLING FANS X TG T wma FACTORY USE NTRL UNE ONLY PROPRIETARY INFORMATION ALARM CARD ms FIELD CONNECTIONS BALDVIN ENVIRONMENTAL i 1 8 7 6 5 A 2 2 1 REVN DATE DESCRIPTIDN DRAWN APPROVED 3 pin molex con
3. Part No 2FAN 007 2FAN 009 3CXD 022 3CXG 002 3CXK 003 3CXS 022 3KPE 004 3CCB 019 1PSD 009 3CCB 018 3TCB 002 1 003 001 3FHG 001 3FEC 002 3KPB 003 3KPB 004 2PBM 003 2PBM 001 2PBM 006 2 002 3KPA 002 3KPA 005 2PAM 002 3CWS 007 3KCW 007 Recommended Spares Description Fan muffin 6 x 1 1 2 12 VDC Fan muffin 3 x 2 12 VDC Impinger 10 EZ clean twist apart stainless steel Durinert Impinger 10 Glass threaded w fittings Impinger 10 Kynar Impinger 10 Stainless steel EZ clean twist apart Peltier element Kit 40 mm single TE Control board dual channel Power Supply 500 W 15 VDC Alarm Board Dual Channel Temperature control board dual channel Thermocouple Temperature Control Type K 36 Complete filter assembly sample in line 2 micron Filter bowl glass Filter element ceramic 2 micron Peristaltic pump dual kit 115V complete w enclosure Peristaltic pump dual kit 230V complete w enclosure Peristaltic pump head only standard Peristaltic pump motor only 115V AC 60 Hz Peristaltic pump dual head hardware Kit Peristaltic pump Tubing Norprene Size 17 10 feet Sample pump assembly dual head w check valve 115V Sample pump assembly dual head w check valve 230V Sample pump repair kit dual head Water slip sensor only with 18 leads Water slip sensor SS pins w holder assembly 1 4 Kynar fittings Consumables COPYRIGHT
4. 1 2515 1 1548 05 1 4660 4722 8 1 00143 1 148 2060 1 7 468 750 0028 1 3 7 0 71 213 2 60 144 65699 5 7 07 284 42 540 1 004 1 808 71 208 50 O 40 6 1 980 1046 69 O 46 49 560548 182 7 05 13 92 8 640 82 71 2 51 53 2 48 0 1 6989 1 120 50 70 OE 8 2826 1 8060 14 4900 X 760 e 1 26 560 4 20 0 12 1459 60 3640 922 71 1 1907 1 08 7 I 94 4 5 3937 243 7 2 A4 1847 21 COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual 7 Doc 580 Revision 000 PERMA PURE LLG Page 22 of 22 COMPANY Appendix F Warranty and Disclaimer Perma Pure LLC Perma Pure Seller warrants that product supplied hereunder shall at the time of delivery to Buyer conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service Seller s sole obligation and liability under this warranty is limited to the repair or replacement at its factory at Seller s option of any such product which proves defective within one year after the date of original shipment from seller s factory or for a normal usable lifetime if the product is a disposable or expendable item and is found to be defective in material or workmanship by Seller s inspection Buyer agrees that 1 any technical advice information suggestions or recommendations given to Buyer by Selle
5. 2009 ALL RIGHTS RESERVED Model M5 User s Manual Doc 580 Revision 000 327 PERMA PURE LLC Page 16 of 22 HALMA COMPANY Appendix A Installation of Peristaltic Pump NOTE Perma Pure peristaltic pumps are rated for a maximum pressure of 20 psi If supplied loading key is not available use a flat head screwdriver Single pump head loading a Separate the end bells the pump head halves Hold the end bell containing the rotor as shown with the tubing retainer grooves facing down b Place tubing in the right groove and against the first two rollers Hold tubing with thumb Near groove insert smaller prong of loading key between the top of the rotor and tubing Push key in as far as possible c Push down and turn key counterclockwise completely around the rotor The key will push the tubing uniformly into the end bell assembly Hold the second end of the tubing Remove key d Position the other end bell on top and press the end bells together Be careful not to pinch the tubing If end bells do not snap tightly together reload tubing If necessary turn key in slot on rotor shaft to adjust tubing as in step e e With key in slot on rotor shaft turn key to align tang on rotor shaft with slot in motor drive shaft Point tubing retainer grooves up Shift the pump head slightly till it snaps on the alignment pins if present Secure with four provided screws Tighten with fingers only Multi cha
6. AS IN 174 FNPT 25 SAMPLE GAS OUT SAMPLE GAS OUT 178 FNPT _ D 2 1 4 SAMPLE GAS OUT SEN AY AS an 22 A Vv UN i Av Nf AV 1 1 AV INSULATION CHAMBER t f 1 VACUUM CHAMBER 4t AN INSULATION 7 CHAMBER 9 Ip AW 1 Av Av Nf AV 1 1 2 Nh 10 1 AL 4 k LI 257 md WATER CONDENSATE DRAIN B N 3 8 FNPT 5 WATER CONDENSATE DRAIN WATER CONDENSATE DRAIN 1 0 3 8 FNPT BOROSILICATE GLASS ON 2 KYNAR NOTE INLET OF FIRST IMPINGER IS ITEM QTY DESCRIPTION MANUF 3 8 FNPT MODEL NuMBER Heat Exchangers INLET OF SECOND IMPINGER IS FOR DESCRIPTION 1 4 FNPT aaa PROPRIETARY 1 13 98 INFORMATION es WE BALDWIN INC 2 PLACE 2 THIS DOCUMENT CONTAINS 3 PLACE 010 INFORMATION PROPRIETARY MATERIAL PART DESCRIPTION BALDWIN NC HEAT EXCHANGER THIS DOCUMENT SHALL NOT BE USED En OR IN PART ARE IX INGRES A NIS gt 6 HOLES 003 001 AND IS TO BE USED SOLELY FOR THE PURPOSE FOR WHICH IT IS FURNISHED SCHEMATIC SIZE SCALE DRAMINGJPART FOR ENGINEERING DESIGN PROCURE MENT OR MANUFACTURING IN WHOLE DESIGN DIMENSIONS CAD DIR S DRAW MRKT amp SALES O amp M COOLERS SHEET 1 OF 1 1 DENOTES MILLIMETER BALDWN INC
7. Do not bypass this or any safety device e NEVER operate this equipment if it is visibly damaged or the possibility exists that it may have been damaged e The use of components that have not been purchased through an authorized Perma Pure LLC dealer or directly from Perma Pure LLC may compromise the safety of the operator Additionally use of non authorized components may change the operating characteristics of this equipment Any changes to the equipment that modify its operation in any way are dangerous and are Strictly prohibited e Read the entire operating manual before attempting to set up or operate the equipment e Please heed all warning labels that are on the equipment They are there to remind you of possible hazardous conditions e Verify the integrity of any mechanical and or electrical connections that are made to the Testers Choice Portable Sample Conditioning System o Verify that the unit is connected to the proper rated power for the system o Verify that the unit is plumbed properly to operate effectively o Do not block either the cooling air inlet or outlet on the rear of the cabinet The efficiency of the unit will be compromised and long term use in this condition could permanently damage the cooling system 4 COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual Doc 580 Revision 000 7 PERMA PURE LLG Page 8 of 22 4 HALMA COMPANY Connection amp Start up The Classic Tester s Choice port
8. ES OR LEGAL THEORY WHETHER BASED ON NEGLIGENCE BREACH OF WARRANTY STRICT LIABILITY TORT CONTRACT OR OTHERWISE SELLER SHALL IN NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON ACCOUNT OF THIS ORDER
9. OMPANY Page 5 of 22 Impinger hHeat lranster A N D sf S K L 1 R SE SS Gv ANM 2 KA NJ 1 Fiqure 2 Heat Exchanger Impinger and Heat Sink The Tester s Choice M5 system will reduce the sample gas dew point to 5 at a maximum flow of 8 Liters Per Minute LPM This is slightly above the temperature that the condensate removed from the gas stream will freeze If the condensate freezes sample analysis and gas stream flow will be compromised If a lower dew point is necessary a Perma Pure LLC Supplemental Drying System S D S may be necessary A sample gas stream that contains significant amounts of SO3 may also be encountered Perma Pure LLC Baldwin can supply SO3 Aerosol Removal Systems specifically for this purpose Please contact Perma Pure LLC for suggestions on alternative devices Perma Pure LLC has a system and expertise that can handle nearly any sample conditioning application COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual Doc 580 Revision 000 Page 6 of 22 Physical Description Single channel system Weight 53 Ibs 24 kg Specifications Sample gas flow range Water content Maximum cooling rate Maximum inlet sample temp Maximum inlet pressure Maximum pressure dr
10. PERMA PURE LLG Baldwin Series Model M5 Tester s Choice Portable Sample Conditioning System User s Manual PERMA PURE LLG COMPANY 8 Executive Drive Toms River NJ 08755 732 244 0010 800 337 3762 fax 732 244 8140 www permapure com info permapure com Model M5 User s Manual Doc 580 Revision 000 PERMA PURE LLCO Page 2 of 22 HALMA COMPANY Contents MOGU UOT me 3 General 4 SPCC 6 Gea ee ING 6 Important Sal Y Yu KEIRA 7 0 e ee 8 Sample and Drain Connections nente eee ete nese eee ee aane aaa nanes 8 LED SUMMA T TI TI mm 10 D mm 11 e 12 Replacement Par Sanpaolo 15 Appendix A Installation of Peristaltic 1 1 44 21 RR nnn esa 16 410161 18161 Draing serrer 17 495753 flow Gaga e Rx PUN 17 1116 8 31 28 SESA U 17 B3 Relay board contact stat
11. able sample conditioning system should be set up away from any heat sources in a well vented area The system can only be operated in an upright position The conditioning system must not be set up at an angle greater than 30 from vertical NOTE The operational stability of the cooler dew point is influenced by the stability of the ambient temperature For proper operation the ambient temperature cannot exceed 43 C 110 F At or close to the maximum ambient temperature the cooler will not be able to control the temperature to reduce the dew point of the sample gas to the 5 C set point This will result in compromised operation and water slip or carryover possibly into the analyzer The Tester s Choice portable sample conditioning system can be either used for intermittent or continuous operation It is designed for accurate repeatable and precise gas sample conditioning that can be effectively carried out nearly anyplace and at anytime This unit is also designed to require only a minimum amount of maintenance to maximize its operation Sample and Drain Connections 1 Connect a suitable condensate drain line to the connector on bottom of unit NOTE Do not reduce the size of the condensate tubing since doing so restricts water flow resulting in water carryover into the sample 2 Run the external drain line to appropriate drain receptacle Drain condensate can be potentially hazardous Always make sure that proper precautions are t
12. aken regarding personal protective equipment when handling condensate 3 Connect the sample line to the stainless steel sample inlet compression fittings on the rear of the unit See figure 3 NOTE If using stainless steel sample line place 2 inches of Teflon tubing in between the exchanger inlet fitting and the heated line This prevents the sample cooler from heat sinking the incoming heated line which adds undue load to the cooler CAL IN DEO Wm SAMPLE OUT SAMPLE IN si Figure 3 Gas connections ry Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 A HALMA COMPANY Page 9 of 22 The Tester s Choice M5 will condition a single gas stream in its standard configuration only A second parallel gas stream connection and the associated hardware are available as an option If this option was purchased see Appendix D for instructions 4 Connect the conditioned sample outlet connector to the sample gas line leading to the analyzer 5 Connect the supplied power cord to the receptacle on the rear of the unit See figure 4 Figure 4 Power connection Do not power up the unit at this time Verify that the proper supply voltage is available to power the Tester s Choice M5 COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 Users Manual 5 Doc 4580 Revision 000 PERMA PURE LLG Page 10 of 22 HALMA COMPANY LED Summary The controls for the M5 cooler are visible throug
13. ally inspect the outside of your equipment for any damage If there is any damage contact the carrier immediately Generally a carrier must be notified within 24 hours of the delivery to make a hidden damage claim Items in the carton include 1 Model M5 Testers Choice Portable Sample Conditioning System 1 Power cord 1 User s manual If any of the above parts are missing or damaged call the helpline at 800 337 3762 Introduction Thank you for purchasing this product from Perma Pure LLC This manual has been assembled so that it can answer all questions regarding operation Please keep the operators manual near the equipment for future reference There may also be optional equipment available that vvas not ordered at the time of original purchase which may be described and or illustrated in this manual If you still have any questions regarding your equipment s operation available options or technical Support please contact your purchasing dealer or contact Perma Pure directly Perma Pure LLC Tel 732 244 0010 8 Executive Drive Tel 800 337 3762 toll free US Toms River NJ 08754 Fax 732 244 8140 website www permapure com e mail info permapure com The Testers Choice Portable Sample Conditioning System can be either used for intermittent or continuous operation It is designed for accurate repeatable and precise gas sample conditioning that can be effectively carried out nearly anyplace and at anytime This unit is a
14. both Sample I n and Sample Out connections open to atmosphere This will allow the inlet and outlet lines a sufficient amount of time to evacuate any moisture in the system If an overly high dew point sample was introduced to the system it may be beneficial to allow the system to run longer In any case it is always a good practice to make sure that all of the condensate is drained from the impingers drain lines and peristaltic pumps Visually observing the condensate drain while the peristaltic pumps are running is good practice to ensure that condensate is completely removed from the system This should be done before disconnecting the drain hose from the system Condensate is potentially dangerous Never handle drain lines impingers or any other item that may have come in contact with the gas stream or any hazardous material without adequate personal protective equipment ALWAYS assume that any liquid present is hazardous After the Testers Choice M5 has been run for a period of time it is possible that a small amount of clean water may puddle in the bottom of the cabinet This moisture is a byproduct of the thermo electric coolers operation and may come from the cooling block assembly s outer surface The surface temperature of the cooling block which has gone below the ambient air dew point may cause condensation to drip to the bottom of the cabinet This is a normal situation but doesn t always occur Any water inside of the cabinet sho
15. e 17 B4 Relay board field connections nan na aaa aa vune nene ann nenen eres neo nese tes ete neser ente sete te sere nese nha anna 17 BO inte connect dad IM 17 Appendix C Perma Pure Sample Pump Maintenance 18 Appendix Di Dual Stream Operation secius xk cx a an Cor Vx sea ae dod cd a A a Dci wed a RC 19 ApbDendx E Son DES 20 Appendix Warranty and Disclaimer sete sere enet tes ete nese nenen eee 22 4 Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 3 of 22 Unpacking Perma Pure has made every effort to ship you a high quality product that has been thoroughly inspected and tested It has been carefully packed to ensure that it arrives at your facility in good condition Even though every effort has been made to prevent damage during the transportation process damage can occur by the carrier This is out of control of Perma Pure and is the responsibility of the carrier to ensure that your equipment arrives intact and undamaged Inspect outside packaging If there is any visible damage inform the carrier at the time of deliver This inspection is important Once the package is signed for responsibility for any visible damage then transfers to the consignee Unpack your equipment Visu
16. e and pressure ratings must be closely observed and not exceeded Voltage rating of the equipment MUST match the rating on the data label Please make sure that it matches before powering up the equipment e This equipment is NOT designed to be used in an explosive environment e This equipment is NOT designed to operate in a wet environment e Condensate is potentially dangerous Never handle drain lines impingers or any other item that may have come in contact with the gas stream or any hazardous material without adequate personal protective equipment ALWAYS assume that any liquid present is hazardous e Sample gas is potentially dangerous A leak test is recommended at initial startup and as often as necessary to maintain a safe working environment around the equipment The gas stream exhaust must exit away from all personnel to prevent dangerous exposure e NEVER operate the equipment with any part of the enclosure unsecured All operated doors and covers must be in place and secured prior to operation Electrical current may be present behind covers or doors even if tools are not necessary to access these components e NEVER attempt service on this equipment without first disconnecting all energy sources Repair of this equipment should only be done by properly trained personnel that are familiar with the potential risks involved with servicing of this equipment e NEVER replace fuses with types other then the same specification of type and current
17. eat sink vapor is an interferent a stable repeatable point becomes part of the gas C analyzer performance specification The Tester s Choice system provides this ry constant lovy vvater concentration resulting DO in an accurate component gas measurement Figure 1 Thermo electric element Peltier The Tester s Choice M5 system removes the moisture from the sample gas by cooling the gas as it passes through a laminar impinger heat exchanger A diagram showing the gas flow path through an impinger is shown in the Appendix B2 The impinger made of 316L stainless steel Durinert a corrosion resistant inert coating over 316L stainless steel PVDF Kynar or glass is mounted within a thermally insulated heat transfer block bored to receive the impinger without a mechanical lock This assembly allows the easy removal of any impinger simply by slipping it out of the cooling block by hand The heat transfer block cools the heat exchanger through the heat pumping action of the Peltier element The heat transfer block is on the cold side of the thermo electric element and the heat sink is on the hot side of the thermo electric element The desired temperature is maintained by a closed loop control system which is implemented through an analog proportional controller The controller uses a type K thermocouple as a sensor TY Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA C
18. h the main door s window The M5 can flow up to 8 LPM of a gas stream reducing the dew point to 5 C or less There are several indicators and a display to provide operational information on the status of the cooler The temperature of the active channel can be viewed on the LCD display READY sup FAILURE Figure 5 Front display panel There are a set for the active channel of 3 LED status displays 1 red and 2 green These indicators are arranged vertically on the front of the cooler See figure 5 Failure Red LED comes on if the thermocouple or an electronic controller component has failed Slip Green LED comes on when powered up Ready Green LED comes when the ready set point temperature 10 C is reached NOTE Slip LED is connected to the water slip sensor which is normally dry on start up If the Slip Green LED goes out this indicates water is slipping past the heat exchanger The relay then shuts off the sample pump so that water is not allowed to reach the analyzers preventing damage to the analytical instruments Steps need to be taken at this time to determine the cause of the moisture and correct the situation The sample pump will begin operating once the green READY indicators are both lit 4 Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 11 of 22 Start up The gas sample pump is controlled and will o
19. le pump Sample line connections Verify that flow meter needle is not seated Filter element Sample line clogged or deformed Sample pump suction pressure PERMA PURE LLG HALMA COMPANY Clean vvater slip sensor and restart Ensure system loading does not cause water slip Ambient must not exceed 43 C 110 F Verify that pump or eductor is draining condensate from impingers Replace pump hoses as necessary Fan and air path need to flow proper amount of air If debris is clogging air path or fan is not functioning properly unit will loose efficiency Verify that there are no air leaks at any point in the sample line Ambient air entry either on the pressure or vacuum side of the Sample pump will cause excess condensate and could lead to water slip Verify that proper voltage is reaching pump If voltage is good replace pump If voltage is not present check for voltage at relay board if not present consult with Perma Pure Tech Support If voltage present trace out wiring issue Verify proper connections Adjust as necessary Check for clogged filter Replace element if necessary Unclog reform replace as necessary Sample pump valve discs gaskets diaphragm have reached the end of service life Replace as necessary Consult with Perma Pure Tech Support PERMA PURE LLG HALMA COMPANY Model M5A User s Manual Doc 580 Revision 000 Page 15 of 22 Replacement Parts
20. lso designed to require only a minimum amount of maintenance to maximize its operation Va COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual 7 Doc 580 Revision 000 PERMA PURE LLG Page 4 of 22 COMPANY General description The Perma Pure Baldwin Tester s Choice Model M5 Thermo Electric cooler features a complete gas conditioning system in one easy to manage enclosure The unique design leaves additional space to install or access other sample conditioning system components A unique drop down door on the M5 cooler section provides easy access to electronic boards and the power supply All electronic boards control relay and display are mounted on the door of the cooler for easy access Sample pump and peristaltic drain pump s are also mounted within the enclosure The process of sampling combustion Heat absorbed from device being cooled product stack gas or exhaust from internal combustion engines requires method to remove the moisture from the sample es without removing the gas components of interest The Tester s Choice M5 System is al an ideal way to decrease the dew point of combustion gases to a repeatable stable Type Type constant low dew point The Tester s Choice M5 system prevents vvater condensation in sample pre filters sample pumps and gas analyzers For gas analyzers vvhere vvater Heat dissipated to h
21. nector 9717799 INITIAL DRAWING TAB Er SAMPLE PUMP Nat X D lt q il WATER SLIP SENSOR C POWER SUPPLY COOLING FAN SUPPLY 15 250 watts gu RED CHANNEL 1 CONTROL 88 n 52 RED CHANNEL 1 w K THERMOELECTRIC COOLING ELEMENT X18 THI 21841 88 PERISTALTIC rrEMOTY DESCRIPTION MANUF DRAIN PUMP usep MODEL NUMBER 5210 FOR DESCRIPTION PROPRIETARY INFORMATION THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY BALDWN ENVIRONMENTAL 2 PLACE 02 3 PLACE 010 S ENKI 5210 single chn relay board PART DESCRIPTION PURPOSE FOR WHICH IT IS FURNISHED FINISH one pump electricol intercon DRAWNG PART NO DESIGN DIMENSIONS ARE IN INCHES DENOTES MILLIMETER 4 2 2 0 EQUIVALENTS WHEN USED Model M5 Users Manual Doc 580 Revision 000 PERMA PURE LLG Page 18 of 22 HALMA COMPANY Appendix C Perma Pure Sample Pump Maintenance Instructions Item Description gt 50 1 VALVEBODY 2 BEARING 3 4 CWEIGHT 5 CAPACITOR 6 ECCENTRIC 7 FAN BLUE 8 FAN WHITE 9 HEAD STD SS 10 PLATE DIAPH 11 CONNECTING ROD 12 TOL RING 13 SCREW HEAD BASE 14 SCREW 15 PLATE SCREW 16 GROUND SCREW 17 SCREW 18 SCREW Pa 19 SCREEN a gt 01321 115v 60 50 20 SCREW 20 01322 230v 60 50 21 LOCK WASHER iam 22 DISC VALVE 23 DIAPHRAGM 24 GASKET 25 WASHER Disassembly of head sec
22. nnel mounting a Load the pump heads with tubing b Install the four correct length mounting screws in drive c Slide the first pump head into the mounting screws d Place key in slot on mounting shaft Twist to align tang on rotor shaft with slot in motor drive shaft Shift the pump housing around till it drops over the alignment pins if present e Repeat for each additional pump head aligning pump head tang with slot on previously mounted pump head f Slide the flow flat washers onto screws and secure with the four wingnuts Tighten with fingers only Replacement parts 2PBM 001 Peristaltic pump motor only 115 VAC 60 Hz 2 002 Peristaltic pump motor only 230 VAC 50 Hz 2PBM 003 Peristaltic pump head only standard APTB 002PK Peristaltic pump tubing Norprene size 17 10 feet 2PBM 006 Dual head hardware kit PERMA PURE LLG A COMPANY Model M5A User s Manual Doc 580 Revision 000 Page 17 of 22 Appendix B Drawings 4S Mb flow diagram Impinger schematic Relay board contact state Relay board field connections Interconnect diagram COPYRIGHT 2009 ALL RIGHTS RESERVED L JO 1 13395 9MONW31SAS ONOI NVSNSOMQNW SN S 40 OYI JALLOV 3AISSVd EJ SNOISN3AIQ N9IS3Q SON 1 31 06 375 VIG MOTI WALSAS ONINOLIGNOD IIdNVS 3AILOV 3AISSVd L AN 2539 1 AN S310N30 SIHONI NI NIMOIVE
23. op Ambient temperature range Outlet sample gas dew point Voltage Power supply Cooling down time Connections PERMA PURE LLC HALMA COMPAN 2 x 10 heat exchangers connected in series only 1 Active cooled to 5 C heat exchanger 1 Passive heat exchanger LCD temperature display and LED status indicators Dimensions 14 5 x 11 x 10 5 HWD 37 x 28 x 26 5 cm Up to 8 LPM 17 scfh 20 60 DP 5 LPM 440 BTU ht 464 kJ hr 4009F 2059C for SS or glass impingers 280 F 138 C for Kynar impingers 15 psig 1 bar lt 1 H20 33 114 F 0 6 43 C 41 F 5 C 115VAC 230VAC optional 50 60 Hz 1000W Less than 10 minutes e Sample gas inlet Stainless Steel 1 4 tube compression fitting e Sample gas outlet Stainless Steel 1 4 tube compression fitting e Drain tubing connection Kynar 1 4 barbed tube fitting TY Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 7 of 22 Important Safety Warnings Please be sure to review the following basic safety procedures These procedures represent the MINIMUM requirements to operate the equipment safely It is the ultimate responsibility of the operator to ensure proper safety practices are utilized at the point of operation e NEVER attempt to operate this equipment in an explosive or otherwise hazardous area e NEVER exceed any specified rating for the equipment Voltage temperatur
24. ot be tolerated After tightening the screw the excess Teflon should be trimmed away NOTE When replacing the service diaphragm be sure the four projection studs of the base casting are properly located in the four outer holes provided in the diaphragm before the part is clamped in place Be sure the diaphragm plate is firmly replaced with its center screw Replacement parts 2PAM 002 Sample pump repair kit dual head PERMA PURE LLG A HALMA COMPANY Model M5A User s Manual Doc 580 Revision 000 Page 19 of 22 Appendix D Dual Stream Operation The dual stream option was not purchased for this unit COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual Doc 580 Revision 000 Page 20 of 22 PERMA PURE LLCO HALMA COMPAN Appendix E Conversion Tables CHART OF VOLUME PERCENT VVATER CONCENTRATIONS AT SATURATION FOR VARIOUS TEMPERATURES AT STANDARD PRESSURE ATMOSPHERIC PRESSURE DEGREES C DEGREES F VOLUME DEGREES DEGREES VOLUME TY Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 21 of 22 MOISTURE CONVERSION TABLE MOISTURE CONVERSION TABLE 0 0 O DEVV POINT DEVV POINT VAPOR PRESSURE RELATIVEHUMIDITY ppm by VVEIGHT ppm by VOLUME Oro 948 14 5015 71 017 X 0000 006 O 46 4141 5002 09 7 01022 08 O 9501 1390 1 00 67 09 067 46 1 23 1 00014 4 0055 40 122 00 1 00214 71 5 O 2 4 40
25. perate only under certain conditions The sample pump will only be allowed to run if the temperature is 10 C or less AND the water slip sensor indicators are green The peristaltic drain pumps will run continuously anytime Tester s Choice is energized Now that there is a complete understanding of all of the controls and indicators please verify that all of the connections to the Testers Choice M5 are correct Once this re check has been completed please energize The Testers Choice M5 The unit should be ready to operate and begin the sample conditioning process after operating for about ten minutes Plug power cord into a properly grounded main circuit Green Slip LED will come on 2 Wait for the green Ready LED light to come on approx 3 minutes This will indicate the ready temperature 10 C has been achieved and the sample gas flow can begin 3 After approx 3 more minutes the factory set point of 5 C 41 F or less will be reached The SLIP Green LED is always on unless e Moisture is detected by the water slip sensor e The cooler was ordered without a relay board e There is a malfunction e g Shorted water slip sensor leads or a bad relay board COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual 7 Doc 4580 Revision 000 PERMA PURE LLG Page 12 of 22 COMPANY Shutdown After completion of operation with a gas stream allow the Testers Choice to run for at least 10 minutes with
26. perature Consult with Perma Pure Tech adjustment Support Impinger temperature Peltier connections on control Ensure a firm connection on flag cycles up and down board connectors on control board Ensure system loading is not exceeding cooler capacity Ready LED does not come Ready temperature adjustment Consult with Perma Pure Tech on when impinger is below Support 79C Water Slip carryover in Impinger temperature Should be Ensure system loading is not system below 69 exceeding cooler capacity Ambient must not exceed 45 C 1139F Slip LED does not come on Water slip sensor connections Ensure that all water slip sensor alarm relay water slip connections are made option installed Clean tip of sensor Replace alarm relay water slip board as needed 13 COPYRIGHT 2009 ALL RIGHTS RESERVED Model M5 User s Manual Doc 580 Revision 000 Page 14 of 22 Sample pump does not start Ready and slip LED S are on alarm relay water slip option installed Sample pump does not Start Ready LED is on Slip LED is Off alarm relay water slip option installed Sample pump starts No Sample stream Ready LED is on Slip LED is ON green alarm relay water slip option installed Water carryover in system Ambient air temperature too high Operation of peristaltic pump s or eductor Heat sink cooling fan and heat sink air flow path Air leaks in sample line Electrical connections to samp
27. r or any representative of Seller with respect to the product or the suitability or desirability of the product for an particular use or application are based solely on the general knowledge of Seller are intended for information guidance only and do not constitute any representation or warranty by Seller that the product shall in fact be suitable or desirable for any particular use or application 2 Buyer takes sole responsibility for the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and application to which Buyer puts the product for which Buyer may recommend the use or application of the product by others and 3 the characteristics specifications and or properties of the product may be affected by the processing treatment handling and or manufacturing of the product by Buyer or others and Seller takes no responsibility for he nature or consequence of such operations or as to the suitability of the product for the purposes intended to be used by Buyer or others after being subjected to such operations SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF THE PRODUCT SUPPLIED HEREUNDER INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED SELLER SHALL HAVE NO LIABILITY FOR LOSS OF PROFITS OR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANC
28. tion and service diaphragm 1 Remove head section by unscrevving the four large bolts A flat bladed screvv driver may be needed to gently pry the head free of the service diaphragm If you have Teflon coating on the heads use caution not to scratch the surface The valve body can then be removed by unscrewing the two smaller screws also accessible on the top of the head section This part may be freed by gently tapping on these two screws after they have been loosened about 3 or 4 turns When the valve body is removed check all internal surfaces fro an accumulation of dirt The two valve discs can be wiped clean and replaced as long as they appear unaffected by usage The valve gasket can be easily removed and should be inspected As a matter of good practice the valve discs and valve gasket should be replaced during any routine maintenance check of the head section A once a year routing procedure is recommended The service diaphragm is secured by the single screw in its center Remove this screw with a 5 32 Allen wrench The diaphragm and its clamping plate should be easily lifted off Some slight adherence to the metal may occur if the diaphragm has been in use for a long period When replacing the service diaphragm a Teflon washer should be inserted under the head of the diaphragm cap screw This is added insurance against small gas leaks through screw heads and may be essential in vacuum applications where outside air contamination cann
29. uld be removed before transporting the unit to a different location TY Model M5A User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 13 of 22 Troubleshooting and Maintenance Guide Symptom Diagnostic Fix No LED s and no fan AC power input Ensure that AC power is connected No LED s and fan on AC input fuse on control board Replace fuse as necessary DC output fuse on control board Replace fuse as necessary LED s on and no fan AC input fuse on power supply Replace fuse as necessary 15vdc TB4 on control board If not present replace power supply Impinger remains at Peltier current draw Should be If lower than 6 amps or above 8 ambient temperature above 6 amps when first turned amps suspect that Peltier element on has failed If unit has two active impingers If problem remains at same switch Peltier element connections channel control board defective If to other channel it changes Peltier defective Thermocouple failure LED Thermocouple connection TB1 2 Ensure proper connection to Is on control board If connection good replace thermocouple Impinger frozen and cooler Thermocouple placement in heat Ensure proper placement Replace indicates ambient exchanger block thermocouple or control board temperature Impinger does not reach System loading Ensure system loading is not set temperature but is exceeding cooler capacity below ready temperature Calibration and Set tem
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