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standard theory test questions for catergories a41

1. Driven above 15 tonnes Technical Test Theory 40 If setting up to pile near a pedestrianised area state THREE factors that need to be taken S into account Z 5 A Ae 5 z 41 a What is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons when setting up the machine and b explain why a distance 3 should be kept 2 A op 42 What is meant by toeing in when referring to the piling activity A 43 What does backdriving mean A 44 What is meant by the term refusal A 45 What is meant by splicing A 46 What is meant by the term raking angle A 2 S 47 What is a driven cast in situ pile 2 Z A 5 48 Give THREE reasons that may cause the rig to overturn A 49 If radios are to be used during the piling operations what FIVE actions and checks must be made by the rig operator before use A 50 During the piling operation part of the task cannot be carried out as detailed in the lift plan a What initially must happen to the piling operation and b who authorises any changes A continued CPCS Technical Test A46 Theory Q Construction Industry Training Board 2008 Page 5 of 6 11 07 2008 Piling Rig A46 Driven above 15 tonnes Technical Test Theory 51 In driven piling what is meant by the drop height A 52 How can
2. 29 If the machine is crossing the public highway the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed A ne S S 30 When MUST a banksman signaller be used before moving the machine iS fo Z A 5 31 Why must the seat belt be worn even with the cab door closed je E A Qa o 32 Give FOUR reasons that may cause the machine to tip over forwards and or sideways A 33 There are five areas within a demolition site Name THREE of those areas A 34 Explain ALL visual checks that must be carried out on all types of quick hitch attachment connecting systems before use A 35 When using a high reach machine describe FOUR considerations that must be taken into lt account when setting up for work 3 5 A GE 2 36 On high reach machines what should be considered when positioning the machine for 92 work A 37 On a semi automatic quick hitch attaching system a what is the purpose of the safety pin and b what checks MUST be made to the pin before use A 38 Cable avoidance tools CATs can detect a variety of buried services What type of material do they have limitations in locating A Construction continued CPCS Technical Test A65 Theory Q amp A Industry Training Board 2008 Page 4 of 7 11 07 2008 Demolition Plant A65 Technical Test Theory
3. 37 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less 38 If setting up to excavate in a confined area name TWO things that should be taken into account before starting 39 What particular and specific hazards can affect the stability of the machine when working on old industrial Brownfield sites Setting up for work continued 40 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account 41 The operator is asked to excavate a new trench State FIVE different requirements that must be considered or implemented before work commences 42 Before manually changing any bucket a where should the bucket be positioned in relation to the ground before removing the final pin and b why continued CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 5 of 8 11 07 2008 Excavator 360 A58 Below 10 tonne Technical Test Theory 43 With regards to lifting accessories irrespective of who supplied the accessories what g THREE factors should be ensured before the accessories are used A 8 we o 44 a What is the recommended minimum distance to be kep
4. Above 10 tonne Technical Test Theory 37 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less A 38 If setting up to excavate in a confined area name TWO things should be taken into account before starting A 39 What particular and specific hazards can affect the stability of the machine when working on old industrial Brownfield sites A 40 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account ze A 8 X 3 41 The operator is asked to excavate a new trench State FIVE different requirements that must be considered or implemented before work commences S A 3 op 42 Before manually changing any bucket a where should the bucket be positioned in relation to the ground before removing the final pin and b why A 43 With regards to lifting accessories irrespective of who supplied the accessories what THREE factors should be ensured before the accessories are used A 44 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when setting up the machine and b explain why a distance should be kept A continued CPCS Technical Test A59 Theory Q amp A Construction Industry Training Board 2008 Page 5 of 8 11 07 2008
5. 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Dump Truck A56 Articulated Chassis Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a dump truck A 11 The operator has to use a new type of dump truck that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have 8 E A 5 12 What are the possible outcomes if being prosecuted for not complying with legislation and S regulations a 1A 2 o 13 Give TWO examples of where The Work at Height Regulations may apply to dump trucks gei a A amp
6. Excavator 360 A59 Above 10 tonne Technical Test Theory 45 If a trench has a depth of 2 0 metres a what is the minimum distance to maintain from the edge of the trench when placing spoil and b explain why A 46 Why should different soils be segregated during excavating A 47 Give THREE reasons why an oversize bucket should not be used when excavating trenches to specification A 48 a Why should the slewing direction be to the left wherever possible and b explain why A 49 Why must excavator operators not begin to load vehicles until the forward tipping dumper driver is clear of their machine n 3 A D 50 What makes up the total or gross weight of a load that is to be lifted 5 a 51 Using the lifting capacity diagram Annex A a if the machine is equipped with a 2 50 metre long dipper what is the maximum lifting capacity in tonnes at 6 metres radius over the sides of the track with the load at 3 0 metres height and b if a longer dipper is fitted what effect does that have on the lifting capacity A The Annex will be provided by the Tester at the Test 52 What factors determine the shoring requirements of a trench A 53 Give TWO reasons why wherever possible operators should excavate ground in layers A 54 If a yellow coloured marker tape is unearthed during excavating which two types of services could this indicate A continued CPCS Tech
7. 66 If a heavy load is being slewed at high speed over at least 180 degrees what TWO factors must the operator and signaller take into account 67 Two cranes are working in the same vicinity that encroach the operating radius of each What actions would the lift plan or method statement normally specify Supervising continued 68 At the end of the shift a in what position should luffing jibs on a tower crane be left in and b why 69 During the lifting operation part of the task cannot be carried out as detailed in the lift plan a What initially must happen to the lifting operation and b who authorises any changes CPCS Technical Test A62 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Pedestrian Operated Tower Crane A63 Technical Test Theory 1 What is the definition of or how can a hazard be described What is the purpose of a risk assessment Pin w List SIX typical subject areas that should be covered in a site induction gt 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR differen
8. o O co So E 39 If asked to travel with a suspended load name FIVE factors that must be taken into 5 account by the operator before moving Son o gt 40 a Which part of the crane applies loading or pressure to the ground and b name TWO ways that pressure can be reduced A 41 If a load of 40 tonnes is lifted on 4 falls or lines of rope what is the tension in each fall or line A 42 Wind speeds can be variable throughout the working day What action must be taken to ensure safe working conditions are maintained A 43 What is the main purpose of the Rated Capacity Indicator RCI gt g A CE 44 When working in a confined area or space a what danger can be present with regards to g the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less A 45 If setting up to lift loads in a pedestrianised area state THREE factors that need to be taken into account A 46 a What is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons when setting up the machine and b explain why a distance should be kept A continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 5 of 8 11 07 2008 Mobile Crane A60 Technical Test Theory i 47 Ona busy construction site how would the slinger
9. 39 Describe ONE physical method of checking that an attachment is fully secured to the quick hitch coupler prior to work 40 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less 41 If setting up to demolish in a confined area name TWO things that should be taken into account before starting 42 What particular and specific hazards can affect the stability of the machine when working on old industrial Brownfield sites 43 If setting up to work close to a pedestrianised area state THREE factors that need to be taken into account Setting up for work continued 44 The operator is asked to demolish a new structure State FIVE different requirements that must be considered or implemented before work commences 45 Before manually changing any attachment a where should the attachment be positioned in relation to the ground before removing the final pin and b why 46 Before starting work on a new structure how should the operator familiarise themselves with the work zone 47 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when setting up the machine and b explain why a distance should be kept continued CPCS Tech
10. 43 The operator is asked to tip material into a new trench State FIVE different requirements 5 that must be considered or implemented before tipping commences S D A T ep 44 Give TWO reasons why the dump truck operator should have an understanding of the type of spoil being transported A 45 Why should tail gates not be fitted when transporting bulky or rock type material A 46 When working in a confined area or space name THREE hazards that can occur A 47 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when tipping loads and b explain why a distance should A be kept 2 gt A E Z 48 a Why should the body of the dump truck be raised slowly carefully especially with wet or sticky material and b what would be a consequence if this was not done A 49 Who should determine the maximum load that should be placed into the body of the dump truck A continued CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Dump Truck A57 Rigid Chassis Technical Test Theory 50 State TWO requirements of using a stop block or earth bank berm at a trench discharging point A 51 When tipping a load the centre of gravity of the machine changes a How does this affect the dump truck and b state TWO actions to avoid accidents 52 If a load has to be tipped on a slope
11. A 72 When a pick up transit type vehicle is over 3 tonnes in weight what is required with regard to testing requirements 5 A o z z 73 Where should the vehicle plating certificate be positioned on the vehicle O A O e D 74 If a vehicle is carrying an item of plant that gives a total height of over three metres what must be available to the driver en route A 75 Name FOUR items that must be displayed on a DoT approved plating certificate A 76 What does the new driver Certificate of Professional Competence CPC require a driver to undertake every five years A 77 a What type of licence and which class should a transport driver hold and b what is the minimum age allowed A continued CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 8 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 78 Under the Road Traffic Act 1998 state ONE instance when an overloaded vehicle may travel on the public highway A 79 If towing a trailer what class of licence is required Shutdown continued A CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 9 of 9 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Loader Securer A50 STGO Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3
12. 14 How can a qualification or card benefit a plant operator A 15 What is a dump truck operator s main purpose or requirement A 16 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor A 17 Where should the dump truck s Operator s Manual be kept and why A es z 5 18 What is a possible consequence of using a tyre with a deep cut in the sidewall em A w om A 19 When would the body safety strut or support be used A continued CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Dump Truck A56 Articulated Chassis Technical Test Theory 20 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness of the system A For questions 21 and 22 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 21 Using the Operator s Manual state the figure for tyres operating pressure A 22 Using the Operator s Manual state the cold starting procedure for the machine 23 On articulated dump trucks steering is achieved by actuating a hydraulic ram or rams which is controlled by turning the steering wheel a How does the engine supply the oil flow and b what happens to the steering when the engine stops 24 If checking the oil level using
13. 36 a What is the minimum distance allowed near open trenches when travelling with a dump truck and b explain why A 37 If the machine is being travelled or working on the public highway including adjacent pavements and verges the Road Traffic Act applies a What type of licence and which class should the operator hold and b what is the minimum age allowed A 38 When travelling on wet clay what effect does this have on the dump truck A continued CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Dump Truck A56 Articulated Chassis Technical Test Theory 39 Why must the seat belt be worn at all times even with the cab door closed D o e F g 40 Give THREE possible reasons why dump trucks should not stray off the designated haul ee routes g A Z He 41 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account A 42 Whenever possible who should decide the positioning of the dump truck for loading A 43 The operator is asked to tip material into a new trench State FIVE different requirements that must be considered or implemented before tipping commences S A O g qe ep 44 Give TWO reasons why the dump truck operator should have an understanding of the type of spoil being transported A 45 When working in a confined area or space
14. what danger can be present with an articulated dump truck with regards to steering A gL 8 46 Why should tail gates not be fitted when transporting bulky or rock type material D A Oo 47 When working in a confined area or space name THREE hazards that can occur A continued CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Dump Truck A56 Articulated Chassis Technical Test Theory 48 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when tipping loads and b explain why a distance should be kept A 49 a Why should the body of the dump truck be raised slowly carefully especially with wet or sticky material and b what would be a consequence if this was not done A 50 Who should determine the maximum load that should be placed into the body of the dump truck A 51 State TWO requirements of using a stop block or earth bank berm at a trench discharging point g A E 5 2 52 When tipping a load the centre of gravity of the machine changes a How does this affect a the dump truck and b state TWO actions to avoid accidents 2 5 A 5 53 If a load has to be tipped on a slope what may happen if the load is tipped downhill and why A 54 An operator has been asked to transport a load down a small section of the public highway for whic
15. 3 of 7 11 07 2008 Loader Compressor A41 Technical Test Theory 28 An operator has to travel the machine on the public highway List SIX requirements that must be followed A 29 If the loader compressor is being travelled or working on the public highway including adjacent pavement and verges The Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed A 5 30 Name THREE conditions that mirrors must be in on the machine g A g S 31 Why must the seat belt be worn even with the cab door closed gt A i 32 What problems and hazards can soft ground cause to a loaded loader compressor A 33 Give FOUR reasons that may cause the loader compressor to tip over sideways A 34 Whenever possible who should decide the positioning of a vehicle to be loaded S A z 5 35 Explain ALL visual checks that must be carried out on all types of quick hitch bucket 2 attaching systems before use 2 A fod Y CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Loader Compressor A41 Technical Test Theory 36 On a semi automatic quick hitch bucket attaching system a what is the purpose of the safety pin and b what checks MUST be made to the pin before use 37 Why should air hosing length be kept to a minimum 38 Gi
16. 31 What does the term structural strength relate to with regard to the lifting capacity of the crane continued CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Appointed Person Aol Technical Test Theory 32 What is a Load Radius Indicator A oO E S 33 What are the types of warning that an RCI will indicate and at what point are they e activated 5 5 A 5 34 a Where must the load radius diagram on a tower crane be located and b what a information must it contain z i 5 35 How does the deflection of the boom on a mobile crane or jib affect lift A 36 State the maximum recommended angle for single leg slings when used as a pair A 37 List FOUR items to be found on a chain sling inspection certificate A 38 Name a design of accessory hook that is exempt from being fitted with a safety catch A 39 What is the maximum angle a bow shackle used as a pair on a crane hook can be used at 2 A 5 2 40 How long is a thorough examination for a lifting accessory valid for Q A 5 41 How is the SWL WLL rated capacity for multi legs slings determined A 42 Give TWO methods of obtaining the centre of gravity on an unbalanced load A 43 If a load of 20 tonnes is lifted on 4 falls of rope what is the tension in each fall A 44 Name three markings found on multip
17. 7 11 07 2008 Screener A43 Technical Test Theory 58 What checks should be made to stockpiled materials at the end of the working day 59 Before leaving the machine for a rest break after switching off the machine what final action must be carried out Completing work 60 If parking a mobile unit away from the working area name THREE places where the machine should NOT be parked 61 The screener operator has been asked to drive a mobile screener onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences Shutdown 62 Why should a screener be re fuelled at the end of the day CPCS Technical Test A43 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Concrete Pump A44 Trailer Mounted Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b w
18. A 35 When is loading and unloading allowed on verges or footpaths A 36 Whenever possible who should decide the positioning of the transporter for loading A 2 37 When working in a confined area or space name THREE hazards that can occur E A BN 5 continued CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 4 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory 38 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when loading and b explain why a distance should be kept 39 What is the maximum distance that the end marker board must be from the edge of a projection 40 What checks should be made to flat webbing slings before use 41 Under what conditions can lashing chains be used for lifting operations 42 a What type of lashing should be used when securing a 360 excavator fitted with rubber tracks and b explain why 43 Why should the centre of gravity of a load be in front of the rear axle of an articulated semi trailer Working tasks continued 44 What effect does chocking timber dunnage have on carrying capacity 45 If loading a smooth drum ride on roller how can friction between the drums and the transporter ramps bed be increased 46 When a long load on a short rigid vehicle results in excess
19. List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to vehicles and equipment Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the driver 7 Name FOUR different types or levels of sanctions that can be applied to transport drivers who do not comply with or follow legislation and regulations 8 Transport drivers are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 1 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory 9 Name THREE ways in which transport drivers can minimise their impact upon the environment whilst using the vehicle A 10 In what situation does a hard hat need to be worn when driving a transporter A 11 The transport driver has to drive a new type of plant that they are unfamiliar with What do L Regulations i e PUWER 98 and other guidance require the transport driver to have iS E 2 A o 12 What are the possible outcomes if being prosecuted for not complying with legislation and D regulations fo Q
20. Preparing for work Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a demolition machine A 11 The operator has to fit and use a new attachment using a quick hitch coupler that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have A 12 What are the possible outcomes if being prosecuted by judicial bodies for not complying with legislation and regulations A 13 Give TWO examples of where The Work at Height Regulations may apply to demolition machine operations A 14 How can a qualification or card benefit a plant operator A 15 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the machine s Operator s Manual be kept and why A 17 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness of the system A continued CPCS Technical Test A65 Theory Q amp A Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Demolition Plant A65 Technical Test Theory For questions 18 and 19 the Operator s Manual for the machine being used for the test MUST be available for reference by the candi
21. What are the possible outcomes if being prosecuted for not complying with legislation and regulations Give TWO examples of where The Work at Height Regulations may apply to piling rig operations How can a qualification or card benefit a rig operator Name THREE ways that a rig operator can contribute in ensuring repeat business with the client or main contractor Where should the Operator s Manual be kept and why What is the purpose of a roll or ROPS frame What are the THREE actions or stages that a rig operator undertakes during pre use inspections continued CPCS Technical Test A45 Theory Q Construction Industry Training Board 2008 Page 2 of 6 11 07 2008 Piling Rig A45 Driven below 15 tonnes Technical Test Theory For questions 19 and 20 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 19 Using the Operator s Manual state the figure for setting the track tension A 20 Using the Operator s Manual state the cold starting procedure for the machine A 21 Apiling rig has been delivered to site assembled and configured for work What must be carried out before piling starts and by whom 22 If checking the oil level using a dipstick why must gloves be worn 23 List FIVE checks that should be made to the tracks and running gear 2
22. a distance should be kept 44 If a trench has a depth of 2 0 metres a what is the minimum distance to maintain from the edge of the trench when forming stockpiles and b explain why 45 What FOUR steps should initially be taken should a crusher be blocked before remedial work starts Working tasks gt 46 Why should the engine speed be set to the manufacturer s recommendations on magnet equipped machines continued CPCS Technical Test A42 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Crusher A42 Technical Test Theory 47 Name FOUR possible causes for blockages in crushers 48 Why is it recommended to leave a layer of material in the feed hopper during loading 49 A previous traditional method of clearing blockages was the use of a wedge or mouse Explain why this method must not be used 50 If radios are to be used during the crushing operations what FOUR actions and checks must be made by the loading and crusher operators before use 51 When using water suppression where should the water be applied 52 Apart from water name THREE other methods that can be used to minimise dust Working tasks continued 53 Name TWO things that can cause bridging 54 Name FIVE possible dangers to health if operating the crusher from the platform 55 During a
23. a dipstick why must gloves be worn Preparing for work continued 25 Apart from the operator who else may need to use the machine s Operator s Manual 26 What is the purpose of a ROPS cab 27 A dump truck is classified by a manufacturer as a 30 tonne machine What does this mean 28 State the purpose of a heated body 29 On start up the air pressure on the machine is low What actions must the operator carry out before work and during work continued CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Dump Truck A56 Articulated Chassis Technical Test Theory 5 2 30 During work the engine starts to overheat Explain the danger if someone tries to remove ore the radiator or expansion tank cap cc ee ge A 31 The rear axle units on most dump trucks pivot on the chassis Explain the reason for pivoting axles A 32 a State the purpose of a retarder and b and the possible consequences of not using it when required A 33 a Name THREE purposes of the raised lugs on tyres and b what can happen to a dump truck if the lugs are severely worn A 34 What problems and hazards can soft ground cause to a loaded dump truck z S JA S z ne a 35 a Give ONE advantage and b TWO disadvantages of rear mounted cameras D 9 A H
24. at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Rig operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Piling Rig A48 Bored above 15 tonnes Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a piling rig A 5 11 The operator has to use a new model of rig that they are unfamiliar with What do Regulations 3 i e PUWER 98 and other guidance require the operator to have 5S 1A oO n 12 What are the possible outcomes if being prosecuted for not complying with legislation and regulations a A 8 E 13 Give TWO examples of where The Work at Height Regulations may apply to piling rig S operations ce IA 14 How can a qualification or card benefit a rig operator A 15 Name THREE ways that a rig o
25. at the end of the day CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Crusher A42 Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A42 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Crusher A42 Roles and responsibilities continued Preparing for work Construction Industry Training Board 2008 Technical Test Theory 9 Name THREE ways in which an operator can minimise thei
26. b state FOUR actions to be considered by the operator before loading commences CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Piling Rig A48 Bored above 15 tonnes Technical Test Theory 61 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab A 62 Why should the rig be re fuelled at the end of the day Shutdown continued A CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Loader Securer A49 Non STGO Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to vehicles and equipment Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the driver 7 Name FOUR different types or levels of sanctions that can be applied to transport drivers who do not comply with or follow legislation and regulations 8 Tran
27. during the lift what action must the operator take A continued CPCS Technical Test A44 Theory Q Construction Industry Training Board 2008 Page 5 of 6 11 07 2008 Concrete Pump A44 Trailer Mounted Technical Test Theory ia 51 If a blockage occurs what actions must be taken by the operator S A 2 2 52 What is the meaning of this hand signal being demonstrated by the Tester E Oo A 53 a What additional items over and above standard site wear of PPE are required when cleaning out concrete pumps and b explain why S JA z 54 Before leaving the pump for a rest break after switching off the pump what final action S must be carried out Oo A 55 Name THREE places where the trailer should NOT be parked after completion of the pumping operation A 56 When is it acceptable to use compressed air to clean out pipelines A g 57 Before cleaning a pipeline with compressed air what must be removed from the line itself 5 A 58 What is the maximum allowable air pressure to clean out the pipes A 59 Where must waste from the cleaning process be deposited A CPCS Technical Test A44 Theory Q Construction Industry Training Board 2008 Page 6 of 6 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Piling Rig A45 Driven below 15 tonnes Technical Test Theory 1 What is the definition of or
28. methods of obtaining the centre of gravity on an unbalanced load ve 5 A 55 If radios are to be used during the lifting operations what FIVE actions and checks must be made before use S A 8 Cc z 5 2 56 What is the meaning of this hand signal being demonstrated by the Tester A 57 State the safe procedure to be followed before lifting or lowering a load down a shaft or excavation A 58 State SIX environmental factors that can affect an external lifting operation A 59 Why must a crane driver never try and drag a load A 60 List TWO methods of obtaining the accurate weight of a load D a A Z o S oe 61 Identify FOUR requirements for ensuring the stability of mobile cranes on site A 62 Give THREE examples of how excessive rain can affect an external lifting operation when using a mobile crane A 63 A replacement crane driver has been supplied to continue the lift What must they be made aware of before further lifting can take place A continued CPCS Technical Test A62 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Crane Lifting Operations Supervisor A62 Technical Test Theory 64 If setting up to lift loads near a pedestrianised area what main factor needs to be taken into account 65 a What is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons and b explain why a distance should be kept
29. of the boom or jib affect lift g A E 68 What is the meaning of this hand signal being demonstrated by the Tester O no 3 A z 69 If the hook block inadvertently accidentally lands what course of action should be taken 5 Z A 70 Two cranes are working in the same vicinity that encroach the operating radius of each What actions would the lift plan or method statement normally specify A S 71 Before leaving the cab for a rest break after parking and switching off the machine what w final action must be carried out a3 E A Oo 72 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked A e B 2 73 Why should the crane be re fuelled at the end of the day A Construction Industry Training Board 2008 CPCS Technical Test A60 Theory Q Page 8 of 8 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Appointed Person A61 Technical Test Theory Note The candidate may refer to copies of the guidance notes of PUWER 1998 LOLER 1998 and BS 7212 parts 1 to 3 during the theory test Legislative and regulative Explain the difference between an employing and user organisation A 2 State why there must be a safe system of work A 3 Name TWO duties of the crane operator A 4 Name FOUR items that must be recorded when a thorough examination on a lifting appliance has b
30. operator who else may need to use the machine s Operator s Manual 29 What is the purpose of counterweight s on the rig 30 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Piling Rig A48 Bored above 15 tonnes Technical Test Theory 31 If both travel levers are pushed forwards when the track motors are in front of the cab in which direction would the machine move A 32 If the rig has to cross the public highway the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed S A 5 S g 33 a What is the minimum distance allowed near open trenches when travelling the rig and b 5 explain why S E A D amp z 34 When MUST a banksman or signaller be used before moving a rig A 35 Why must the seat belt be worn when travelling even with the cab door closed A 36 a Which part of the rig applies loading or pressure to the ground and b name TWO ways that pressure can be reduced A 37 What checks and procedures need to be made before a permit to dig can be issued x A 5 O 38 Wind speeds can be variable throughout the working day What action must be taken to z ensure safe working condi
31. pre use inspections A For questions 17 and 18 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 17 Using the Operator s Manual state the tyres operating pressure A Preparing for work 18 Using the Operator s Manual state the cold starting procedure for the pump A 19 If checking the oil level using a dipstick why must gloves be worn A continued CPCS Technical Test A44 Theory Q Construction Industry Training Board 2008 Page 2 of 6 11 07 2008 Concrete Pump A44 Trailer Mounted Technical Test Theory 20 Apart from the operator who else may need to use the machine s User s Manual A 21 What is the purpose of stabilisers on the concrete pump A 22 What is the purpose of the blanking piece A 23 What are the main component parts of a concrete mix A g 24 What is the difference between a a placement hose and b a delivery hose A 8 x z 5 25 What piece of information would a client need from pump hirer owner before a hire D A o o a 26 What is the function if fitted of the mixer paddles A 27 On a piston type pump what is the purpose of the water bow A 28 Why must the thickness of steel pipelines be checked on a regular basis A 29 During work the engine starts to overheat Explain the danger if so
32. requirements when using a crane A 19 What does The Health and Safety at Work Act require employers to do with regards specifically to plant A 20 What is the minimum recommended distance that is allowed between the counterweight s of the crane and another object structure 5 A z z 21 Explain the purpose of the over hoist limit switch gja F continued CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Appointed Person Aol Technical Test Theory 22 Name THREE factors that determine the safe working load of the crane 23 What is a Load Radius Indicator 24 Define the term Radius 25 Describe how to calculate the area of support beneath a crane outrigger which gives maximum possible safeguards against ground subsidence 26 If a crane is out of level what effect will it have on the radius 27 To lift a load of 12 tonnes on a two point lift using single leg slings what is the required SWL WLL for each sling with an included angle of 87 degrees Please explain your calculation Lifting equipment cranes continued 28 In what application have single leg slings been rated with their SWL WLL 29 When and why are axle or suspension locks fitted to most mobile cranes 30 What advantage is there by increasing the number of falls on a hook block
33. signaller be identified to the crane Z operator Cc 8 x A je e a Ss 48 a Who only can authorise partial outrigger extensions and b what is the effect on lifting Se capacity by partially extending the outriggers ie T A op 49 The safe working load or working load limit SWL WLL of a multi leg chain sling only applies in what TWO conditions or configuration A 50 The number of falls has been changed on the hook block How has this action affected the RCI A 51 Name TWO things that happen if the hoist rope is not vertical when lifting a load A 52 Give FOUR reasons that may cause the crane to overturn g A S g 53 When slewing with a load where should the operator be looking A 54 If radios are to be used during the lifting operations what FIVE actions and checks must be made by the crane operator before use A 55 What makes up the total or gross weight of a load that is to be lifted A continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 6 of 8 11 07 2008 Mobile Crane A60 Technical Test Theory 56 Using the lifting capacity diagram Annex A a what is the maximum lifting capacity b what boom extension is required for a load weighing 7 6 tonnes needed to be placed at 15 metres radius and c what counterweight is required The Annex will be provided by the Tester at the Test 57 Name TWO ways that wet weather can affect lifting operat
34. the noise level of the hammering operation be reduced on a pre cast types and b cast in situ types A 53 Why are driven piles generally used on contaminated sites ne ae A Z S 54 What is the function of the shoe end cap as used in cast in situ piling n v A z z 55 What are pre cast piles most suitable for A 56 If the words STOP NOW are given to the rig operator by radio during the lift what action must the operator take A 57 a What is meant by the lifting capacity of the rig and b who determines it A 58 Before leaving the cab for a rest break after parking and switching off the machine what 2 final action must be carried out a0 ESA O Oo 59 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked A 60 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences A Cc e g 2S ep 61 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab A 62 Why should the rig be re fuelled at the end of the day A CPCS Technical Test A46 Theory Q Construction Industry Training Board 2008 Page 6 of 6 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Piling Rig A47 Bored below 15 tonnes
35. to be worn when operating a compact crane no oO B A 2 no 5 12 The operator has to use a new model of compact crane that they are unfamiliar with What F do Regulations i e LOLER 98 and other guidance require the operator to have JA n 13 What are the possible outcomes if being prosecuted for not complying with legislation and f regulations A 14 How can a qualification or card benefit a crane operator A 15 Name THREE ways that a crane operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the Operator s Manual be kept and why A 17 What is the difference between a contract lift and a standard crane hire a g A 2 5 18 a What is meant by the lifting capacity of the crane and b who determines it CE o A 19 What is the purpose of a roll or ROPS frame A continued CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 2 of 8 11 07 2008 Compact Crane A66 Technical Test Theory 20 What are the THREE actions or stages that a crane operator undertakes during pre use inspections A For questions 21 and 22 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 21 Using the Operator s Manual state the figure for the tyre pressures or checks to be made to the track belts A 22 Using the Operator s Manua
36. what may happen if the load is tipped downhill and why 53 An operator has been asked to transport a load down a small section of the public highway for which the Road Traffic Act applies What effect does this have on dump truck operations Working tasks continued 54 What is regarded as the most productive position for the dump truck to be in when being loaded by a wheeled loading shovel working from a stockpile 55 What is the meaning of this hand signal being demonstrated by the Tester 56 Operators should lower the body fully before driving away Give TWO possible consequences if this is not carried out 57 Before leaving the cab for a rest break after parking and switching off the machine what final action must be carried out Completing work gt CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Dump Truck A57 Rigid Chassis Technical Test Theory Shutdown 58 Many dump trucks have a turbo charged engine a What is the normal procedure before switching of the engine after working and b what happens if the procedure is not followed A 59 When parking the machine at the end of the shift name THREE places where the dump truck should NOT be parked A 60 Why should a dump truck be re fuelled at the end of the day A 61 The operator has been asked to drive the
37. 11 07 2008 Excavator 360 A59 Above 10 tonne Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a 360 excavator A 11 The operator has to fit and use a new bucket using a quick hitch coupler that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the E operator to have E 5 A O 12 What are the possible outcomes if being prosecuted by judicial bodies for not complying F with legislation and regulations 3 A g S 13 Give TWO examples of where The Work at Height Regulations may apply to 360 excavator operations ee A 14 How can a qualification or card benefit a plant operator A 15 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the excavator s Operator s Manual be kept and why A je Xe 2 17 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness g of the system o am A Construction Industry Training Board 2008 continued CPCS Technical Test A59 Theory Q amp A Page 2 of 8 11 07 2008 Excavator 360 A59 Above 10 tonne Technical Test Theory For question
38. 4 Name THREE different types of driven hammers 25 Where would you find the dolly on a percussive driven hammer Preparing for work continued 26 Name THREE different types of driven pile 27 What is the purpose of a cofferdam 28 Apart from the operator who else may need to use the machine s Operator s Manual 29 What is the purpose of counterweight s on the rig 30 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap CPCS Technical Test A45 Theory Q Construction Industry Training Board 2008 Page 3 of 6 11 07 2008 Piling Rig A45 Driven below 15 tonnes Technical Test Theory 31 If both travel levers are pushed forwards when the track motors are in front of the cab in which direction would the machine move A 32 If the rig has to cross the public highway the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed A 3 oO e g 33 a What is the minimum distance allowed near open trenches when travelling the rig and b explain why S D gt g i 34 When MUST a banksman or signaller be used before moving a rig A 35 Why must the seat belt be worn when travelling even with the cab door closed A 36 a Which part of the rig applies loading or pressure to the ground a
39. 45 During the piling operation part of the task cannot be carried out as detailed in the method statement a What initially must happen to the piling operation and b who authorises any changes Working tasks gt 46 What is the function of the shoe end cap as used in CFA piling 47 How is a rotary auger of a bored rig cleaned 48 What size is the controlled or restricted zone around a CFA drilling operation 49 What is the purpose of a double rotary head It 50 What is meant by a contiguous pile line continued CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Piling Rig AAT Bored below 15 tonnes Technical Test Theory 51 Explain the purpose of the casings when piling 52 What is the purpose of an oscillator 53 When are the auger gates allowed to be opened in the middle of a CFA operation 54 What is the purpose of a Tremie pipe 55 On CFA rigs at what height should the auger be stopped when cleaning spoil from the auger Working tasks continued 56 If the words STOP NOW are given to the rig operator by radio during the lift what action must the operator take 57 a What is meant by the lifting capacity of the rig and b who determines it 58 Before leaving the cab for a rest break after parking and
40. 48 What size is the controlled or restricted zone around a CFA drilling operation 49 What is the purpose of a double rotary head 50 What is meant by a contiguous pile line continued CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Piling Rig A48 Bored above 15 tonnes Technical Test Theory 51 Explain the purpose of the casings when piling 52 What is the purpose of an oscillator 53 When are the auger gates allowed to be opened in the middle of a CFA operation 54 What is the purpose of a Tremie pipe Working tasks continued 55 On CFA rigs at what height should the auger be stopped when cleaning spoil from the auger 56 If the words STOP NOW are given to the rig operator by radio during the lift what action must the operator take 57 a What is meant by the lifting capacity of the rig and b who determines it Completing work 58 Before leaving the cab for a rest break after parking and switching off the machine what final action must be carried out 59 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked Shutdown 60 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and
41. 8 What is the difference between a contract lift and a standard crane hire 19 Crane operations fall within the scope of the Lifting Operations and Lifting Equipment Regulations LOLER 1998 Name TWO requirements of the regulations with regards to lifting 20 a What is meant by the lifting capacity of the crane and b who determines it 21 What is the purpose of a roll or ROPS frame 22 What are the THREE actions or stages that a crane operator undertakes during pre use inspections Preparing for work For questions 23 and 24 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 23 Using the Operator s Manual state the figure for the tyre pressures A 24 Using the Operator s Manual state the cold starting procedure for the crane can be the drive engine or auxiliary engine A 25 What is the purpose of the hoisting limit switch also known as the chandelier 26 What is meant by the footprint of the crane 27 Which parts of the crane is the radius for lifting measured from continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 3 of 8 11 07 2008 Mobile Crane A60 Technical Test Theory 28 If checking the oil level using a dipstick why mu
42. 8 Page 3 of 8 11 07 2008 Excavator 360 A59 Above 10 tonne Technical Test Theory 28 When MUST a banksman signaller be used before moving an excavator ne 2 A z 8 29 Why must the seat belt be worn even with the cab door closed D 5 A o e gt g 30 Give FOUR reasons that may cause the machine to tip over forwards and or sideways oO 2a D gt 31 What information does the dig envelope also known as working range chart give Candidates may be shown a copy of a chart A 32 Explain ALL visual checks that must be carried out on all types of quick hitch bucket attaching systems before use A 33 On a semi automatic quick hitch bucket attaching system a what is the purpose of the safety pin and b what checks MUST be made to the pin before use ie g A S Qa D 34 Cable avoidance tools CATs can detect a variety of buried services What type of material e do they have limitations in locating A 35 Describe ONE physical method of checking that a bucket is fully secured to the quick hitch coupler prior to work A 36 Name TWO types of equipment used to ensure that excavation levels measurements and positions are to the required specification A continued CPCS Technical Test A59 Theory Q amp A Construction Industry Training Board 2008 Page 4 of 8 11 07 2008 Excavator 360 A59
43. 8 Theory Q Construction Industry Training Board 2008 Page 1 of 8 11 07 2008 Excavator 360 A58 Below 10 tonne Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine 10 In what situation does a hard hat NOT need to be worn when operating a 360 excavator 11 The operator has to fit and use a new bucket using a quick hitch coupler that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have 12 What are the possible outcomes if being prosecuted by judicial bodies for not complying with legislation and regulations Roles and responsibilities continued 13 How can a qualification or card benefit a plant operator 14 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor 15 Where should the excavator s Operator s Manual be kept and why 16 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness of the system Preparing for work continued CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 2 of 8 11 07 2008 Excavator 360 A58 Below 10 tonne Technical Test Theory For questions 17 and 18 the Operator s Manual for the machine being used f
44. A50 Theory Q Construction Industry Training Board 2008 Page 8 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory 80 What does the new driver Certificate of Professional Competence CPC require a driver to undertake every five years 81 a What type of licence and which class should STGO transport drivers hold and b what is the minimum age allowed 82 What is the maximum allowable total laden weight of a category 2 vehicle or combination 83 Under the Road Traffic Act 1998 state ONE instance when an overloaded vehicle may travel on the public highway Shutdown continued gt 84 State the minimum time period when notification has to be given to the Highways and Bridges Authorities if the total weight exceeds 80 000 kg 85 What is the maximum permitted axle weight on a Low Loader 86 How many days clear notice is required if the width of the load to be moved exceeds 5 metres and is up to 6 1 metres wide CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 9 of 9 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Dump Truck A56 Articulated Chassis Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction
45. ANT CS COMPETENCE SCHEME Screener A43 Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A43 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Screener A43 Technical Test Theory Construction Industry Training Board 2008 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a screener A 11 The operator has to use a new type of screener that they are unfamiliar with What
46. CHEME Compact Crane A66 Technical Test Theory 1 What is the definition of or how can a hazard be described What is the purpose of a risk assessment Pin w List SIX typical subject areas that should be covered in a site induction gt 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Crane operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 1 of 8 11 07 2008 Compact Crane A66 Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 State the functions or job role of the following personnel a Appointed Person b Crane Supervisor c Slinger d Signaller A ne o E 8 11 In what situation does a hard hat NOT need
47. PCS Technical Test A59 Theory Q amp A Construction Industry Training Board 2008 Page 7 of 8 11 07 2008 Excavator 360 A59 Above 10 tonne Technical Test Theory 65 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab A 66 Why should an excavator be re fuelled at the end of the day Shutdown continued A CPCS Technical Test A59 Theory Q amp A Construction Industry Training Board 2008 Page 8 of 8 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Mobile Crane A60 Technical Test Theory 1 What is the definition of or how can a hazard be described What is the purpose of a risk assessment Pil w List SIX typical subject areas that should be covered in a site induction gt 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Crane operators are generally regarded as safety c
48. Page 6 of 7 11 07 2008 Demolition Plant A65 Technical Test Theory E 59 Why should linkage pins be checked on a regular basis amp 5 A O n 3 60 Explain a possible danger if the machine is demolishing on sloping ground 2 A 5 61 What actions should be taken to a partially demolished structure at the end of a working day x2 5 A 62 Before leaving the cab for a rest break after parking and switching off the machine what S final action must be carried out oO A 63 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked A 64 Many demolition machines have a turbo charged engine a What is the normal procedure before switching off the engine after working and b what happens if the procedure is not followed A 65 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences 2 A aS ep 66 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab A 67 Why should a machine be re fuelled at the end of the day A CPCS Technical Test A65 Theory Q amp A Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE S
49. TWO precautions to ensure cleanliness of the system Preparing for work 17 What is the purpose of a roll or ROPS frame continued CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Loader Compressor A41 Technical Test Theory For questions 18 and 19 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 18 Using the Operator s Manual state the figure for the tyres operating pressure A 19 Using the Operator s Manual state the cold starting procedure for the machine 20 What is a possible consequence of using a tyre with a deep cut in the sidewall 21 If checking the oil level using a dipstick why must gloves be worn 22 How is a compressor output calculated Preparing for work continued 23 What is the typical working pressure of an air operated breaker 24 Apart from the operator who else may need to use the machine s Operator s Manual 25 When air is compressed what fluid is produced 26 What is the purpose of the compressor s pressure relieve valve 27 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page
50. Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 6 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory 59 On articulated steered plant what should be engaged after loading 60 If an item of plant is being loaded where it is known that the parking brake is not fully effective what action must be taken 61 State a at what distance a rear overhang should be identified and b how 62 What checks should be made to cabbed machines after loading 63 Under Special Types General Order give TWO instances when an attendant is required Working tasks continued gt 64 65 What is the minimum height of an amber flashing beacon When would outriggers on the trailer normally be used 66 What is the meaning of this symbol being demonstrated by the Tester 67 A 70 tonne tracked excavator is being transported A spare bucket is part of the load a Is this allowed and b give a reason for your answer 68 After loading and securing plant for transit a when should the lashings or securing equipment be re checked and b why Completing work 69 Before leaving the cab for a rest break after parking and switching off the vehicle what final action must be carried out CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 7 of 9 11 07 2008 Loa
51. Technical Test Questions CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Contents A41 Loader Compressor A42 Crusher A43 Screener A44 Concrete Pump Trailer Mounted A45 Piling Rig Driven below 15 tonnes A46 Piling Rig Driven above 15 tonnes A47 Piling Rig Bored below 15 tonnes A48 Piling Rig Bored above 15 tonnes A49 Loader Securer Non STGO A50 Loader Securer STGO A56 Dump Truck Articulated Chassis A57 Dump Truck Rigid Chassis A58 Excavator 360 below 10 tonnes A59 Excavator 360 above 10 tonnes A60 Mobile Crane A61 Appointed Person Lifting Operations A62 Crane Lifting Operations Supervisor A63 Pedestrian Operated Tower Crane A65 Demolition Plant A66 Compact Crane CPCS Technical Test Questions Contents Construction Industry Training Board 2008 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Loader Compressor A41 Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Meth
52. Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment o List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Rig operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Piling Rig A47 Bored below 15 tonnes Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a piling rig A 5 11 The operator has to use a new model of rig that they are unfamiliar with What do Regulations 3 i e PUWER 98 and other guidance require th
53. a D A g z 13 Give TWO examples of where The Work at Height Regulations may apply to transporters a A 14 How can a qualification or card benefit a transport driver A 15 Name THREE ways that a transport driver can contribute in ensuring repeat business with the client or main contractor A 16 Where should the vehicle s manual be kept and why A g 17 What is a possible consequence of using a tyre with a deep cut in the sidewall kej D A w 18 If the transport driver has to top up the engine oil state TWO precautions to ensure cleanliness of the system A continued CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 2 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory For questions 19 and 20 the Operator s Manual for one of the items of plant being used for the test MUST be available for reference by the candidate 19 Using the machine s Operator s Manual state the procedure for preparing and loading the machine onto a transporter A 20 Using the machine s Operator s Manual state how the machine must be secured for transport A 8 21 If checking the oil level using a dipstick why must gloves be worn amp S A oO pa S 5 22 What is the difference between a low loader and a semi trailer ela Q g E 23 Name ONE example of road friendly suspension A 24 On start up the air pre
54. a What initially must happen to the lifting operation and b who authorises any changes 60 Name THREE ways in which wind speed can affect the lifting operation 61 If a load is slewed or turned rather quickly what TWO initial effects does it have on the load whilst slewing 62 If the words STOP NOW are given to the crane operator by radio during the lift what action must the operator take 63 Name TWO things that happen if the hoist rope or lifting accessories is are not vertical when lifting a load Working tasks continued 64 On hoist rope units if a heavy load is being slewed at high speed over at least 180 degrees what TWO factors must the operator and signaller take into account 65 As aslewing crane rotates through 360 degrees with a load what happens to the loading on each outrigger 66 What effect can a swinging load have on a crane 67 Only one leg of a 4 tonne 2 legged chain sling is being used What is the maximum load that can be lifted continued CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 7 of 8 11 07 2008 A66 Compact Crane Technical Test Theory 68 What is the meaning of this hand signal being demonstrated by the Tester A 69 Two cranes are working in the same vicinity that encroach the operating radius of each What actions would the lift plan o
55. ain why 46 What FIVE steps should be initially taken should a screener be blocked before remedial work starts Working tasks gt 47 Give THREE possible causes of screen box overload continued CPCS Technical Test A43 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Screener A43 Technical Test Theory 48 What is the effect on the screening operation if the screen box is raised 49 a What is meant by roll back and b how can it be prevented 50 If radios are to be used during the screening operations what FOUR actions and checks must be made by the loading and screener operators before use 51 If fitted when using water suppression where should the water be applied 52 Apart from water name THREE other methods that can be used to minimise dust 53 Why should discharge stockpiles not be allowed to reach conveyor height Working tasks continued 54 During an unblocking activity even though the screener may be switched off a what else must be done and b why 55 When is it permitted to enter the screening chamber area 56 What TWO problems can wet weather cause 57 What is the meaning of this hand signal being demonstrated by the Tester CPCS Technical Test A43 Theory Q Construction Industry Training Board 2008 Page 6 of
56. al lifting operation when using a mobile crane 56 A replacement crane driver has been supplied to continue the lift What must they be made aware of before further lifting can take place 57 During dismantling operations what is the recommended percentage of de rating if lifting a load from height where the weight has been estimated 58 Give one reason why it is not advised to lift a single load using the fly hook block and main hook block 59 Name the section in BS 7121 where advice is given if carrying out free on wheels duties 60 Explain the additional requirements of a standard lift over a basic lift Planning continued 61 62 With a bearing load of 14 000 kg and an outrigger base of 1m square what would be the resultant ground pressure in kg Define the term outreach 63 During dismantling operations what is the recommended percentage of de rating if lifting a load from height where the load has been estimated 64 Where a scale drawing is being used if the scale used is 1 200 what is the 1 cm equivalent to 65 If planning to lift loads in or near a pedestrianised area what main factor needs to be taken into account continued CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Appointed Person Aol Technical Test Theory 66 a W
57. an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a dump truck A 11 The operator has to use a new type of dump truck that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have ne 2 A amp 8 12 What are the possible outcomes if being prosecuted for not complying with legislation and D regulations 5 A 3 D 13 Give TWO examples of where The Work at Height Regulations may apply to dump trucks ne a A 3 Oo cc 14 How can a qualification or card benefit a plant operator A 15 What is a dump truck operator s main purpose or requirement A 16 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor A 17 Where should the dump truck s Operator s Manual be kept and why A Ae z 5 18 What is a possible consequence of using a tyre with a deep cut in the sidewall 2 A Qa 2 oO 19 When would the body safety strut or support be used A continued CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Dump Truck A57 Rigid Chassis Technical Test Theory 20 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness of the system A F
58. ay from overhead power lines mounted on wooden poles when loading and b explain why a distance should be kept A 39 What is the maximum distance that the end marker board must be from the edge of a projection A 40 What checks should be made to flat webbing slings before use A 41 Under what conditions can lashing chains be used for lifting operations A 42 a What type of lashing should be used when securing a 360 excavator fitted with rubber tracks and b explain why E Z JA 8 n B 43 Why should the centre of gravity of a load be in front of the rear axle of an articulated semi trailer S A 44 What effect does chocking timber dunnage have on carrying capacity A 45 If loading a smooth drum ride on roller how can friction between the drums and the transporter ramps bed be increased A 46 When a long load on a short rigid vehicle results in excessive overhang over the rear of the vehicle what are TWO possible dangers A 47 What is the definition of a long load A 48 What is the maximum width of a load before it becomes classed as a wide load A continued CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 5 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 49 State three instances when marker boards must be fitted A 50 Give FIVE instances where lights should be f
59. beneath a crane outrigger which gives maximum possible safeguards against ground subsidence 33 If a crane is out of level what effect will it have on the radius 34 What are the types of warning that an RCI will indicate 35 To lift a load of 12 tonnes on a two point lift using single leg slings what is the required SWL WLL for each sling with an included angle of 87 degrees Please explain your calculation 36 In what application have single leg slings been rated with their SWL WLL 37 When and why are axle or suspension locks fitted to most mobile cranes Lifting equipment cranes continued 38 According to BS 7121 part 1 a what is the minimum number of allowable turns on the hoist drum and b who decides the actual minimum for a given model of crane 39 Name THREE ways in which an operator can minimise their impact upon the environment whilst using a crane 40 Name THREE ways that a crane supervisor can contribute in ensuring repeat business with the client or main contractor 41 Where should the crane s Operator s Manual be kept and why Construction continued CPCS Technical Test A62 Theory Q Industry Training Board 2008 Page 4 of 7 11 07 2008 Crane Lifting Operations Supervisor A62 Technical Test Theory 42 a What is meant by the
60. d happen if the operator faces the crane whilst using remote control 41 A E 42 oO gt E x A O z S a 43 2 E Oo A 44 A 45 A 46 A 47 A g 48 S Eg oe 49 A 50 A 51 A continued CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Pedestrian Operated Tower Crane A63 Technical Test Theory 52 Name TWO ways that wet weather can affect lifting operations 53 What makes up the total or gross weight of a load that is to be lifted 54 a When is a trial lift carried out and b name THREE checks to be made 55 Using the lifting capacity diagram supplied Annex A with a jib length of 33 metres a what is the maximum possible lifting capacity in tonnes b what is the lifting capacity at 20 0 metres radius using 4 falls of rope and c what is the difference in maximum lifting capacity between a 2 falls hook block and a 4 falls hook block in 2 falls mode The Annex will be provided by the Tester at the Test 56 What effect can a swinging load have on a crane 57 During the lifting operation part of the task cannot be carried out as detailed in the lift plan a What initially must happen to the lifting operation and b who authorises any changes Working tasks continued 58 What problems can be created when operating the crane
61. date 18 Using the Operator s Manual state the figure for setting track tension A 19 Using the Operator s Manual state the cold starting procedure for the machine A 20 State the purpose of the check valve s located on the boom cylinder rams A 21 What is the purpose of a roll or ROPS frame A 22 If checking the oil level using a dipstick why must gloves be worn A 23 Name FOUR hydraulically operated attachments that may be used on Demolition A 24 Apart from the operator who else may need to use the machine s Operator s Manual Preparing for work continued A 25 What is the purpose of the counterweight of the machine A 26 On many demolition machines the slew is restricted a What is the normal position for working and b why is the slew restricted 27 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap 28 If both travel levers or travel pedal for wheeled machines are pushed forwards when the track motors or driving wheels are in front of the cab in which direction would the machine move continued CPCS Technical Test A65 Theory Q amp A Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Demolition Plant A65 Technical Test Theory
62. der Securer A50 STGO Technical Test Theory 70 When parking the vehicle at the end of the shift name THREE places where the transporter should NOT be parked 71 Many transporters have a turbo charged engine a What is the normal procedure before switching off the engine after working and b what happens if the procedure is not followed 72 What is meant by Maximum Authorised Mass 73 What is the maximum gross train weight of vehicle movement allowed under the current Construction and Use Regulations on a Road Friendly Suspension and b non Road Friendly Suspension 74 a How many mirrors are required on a rigid LGV transporter over 7 5 tonnes and b where should they be positioned Shutdown 75 State the maximum allowed speeds of a fully loaded category 3 transporter which is travelling on a Motorway b Dual Carriageway unrestricted and c Single carriageway unrestricted 76 In terms of gross vehicle weights at which weight do the Police require written notification of the movement 77 Where should the vehicle plating certificate be positioned on the vehicle 78 If a vehicle is carrying an item of plant that gives a total height of over three metres what must be available to the driver en route 79 Name FOUR items that must be displayed on a DoT approved plating certificate continued CPCS Technical Test
63. do 5 Regulations i e PUWER 98 and other guidance require the operator to have z A 8 no 2 12 What are the possible outcomes if being prosecuted by judicial bodies for not complying 5 with legislation and regulations n O 3 A 13 Give TWO examples of where The Work at Height Regulations may apply to screener 2 operations A 14 How can a qualification or card benefit a plant operator A 15 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the screener s Operator s Manual be kept and why A je xe 2 17 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness g of the system o am A continued CPCS Technical Test A43 Theory Q Page 2 of 7 11 07 2008 Screener A43 Technical Test Theory For questions 18 and 19 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 18 Using the Operator s Manual state the procedure for adjusting conveyor belt tension A 19 Using the Operator s Manual state the cold starting procedure for the machine A 20 If checking the oil level using a dipstick why must gloves be worn A 21 Apart from the operator who else may need to use the machine s Operator s Manual A 22 What is the purpose of the sizing bars o
64. door closed A 36 a Which part of the rig applies loading or pressure to the ground and b name TWO ways that pressure can be reduced A 37 What checks and procedures need to be made before a permit to dig can be issued x A 5 O 38 Wind speeds can be variable throughout the working day What action must be taken to ensure safe working conditions are maintained 5 oO A 39 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less A continued CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Piling Rig AAT Bored below 15 tonnes Technical Test Theory 40 If setting up to pile near a pedestrianised area state THREE factors that need to be taken into account A 41 a What is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons when setting up the machine and b explain why a distance should be kept Setting up for work continued 42 Name THREE different types of bored piling methods 43 Give THREE reasons that may cause the rig to overturn 44 If radios are to be used during the piling operations what FIVE actions and checks must be made by the rig operator before use
65. e Preparing for work 18 a Where must the load radius diagram be located and b what information must it contain continued CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Pedestrian Operated Tower Crane A63 Technical Test Theory 19 a What is meant by the lifting capacity of the crane and b who determines it A 20 What are the THREE actions or stages that a crane operator undertakes during pre use inspections A For questions 21 and 22 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 21 Using the Operator s Manual or other state the procedure for changing the number of falls on the hook block 22 Using the Operator s Manual or other state the maximum wind speed the crane may be operated in 23 What prevents the hook block from contacting the jib pulley Preparing for work continued 24 A POTC has been delivered to site assembled and configured for lifting What must be carried out before lifting starts and by whom 25 Which parts of the crane is the radius for lifting measured from 26 Name TWO advantages of using a POTC over other forms of lifting equipment 27 Apart from the operator who else may need to use the machine s Operator s Manual 28 What is the
66. e operator to have 5S 1A oO n 12 What are the possible outcomes if being prosecuted for not complying with legislation and regulations a A 8 E 13 Give TWO examples of where The Work at Height Regulations may apply to piling rig S operations ce IA 14 How can a qualification or card benefit a rig operator A 15 Name THREE ways that a rig operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the Operator s Manual be kept and why A 17 List FIVE checks that should be made to the tracks and running gear Ss iA 18 What is the purpose of a roll or ROPS frame amp A 19 What are the THREE actions or stages that a rig operator undertakes during pre use inspections A continued CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Piling Rig A47 Bored below 15 tonnes Technical Test Theory For questions 20 and 21 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 20 Using the Operator s Manual state the figure for setting the track tension A 21 Using the Operator s Manual state the cold starting procedure for the machine A 22 Apiling rig has been delivered to site assembled and configured for work What must be carried out before piling starts and by whom 23 If checkin
67. een carried out A 5 What is the Factor of Safety when lifting personnel A 6 Who has overall control of the lifting operation A 7 When acrane company hires out a crane name TWO main legal requirements the hire company must meet regarding the crane and driver A 8 To whom should the appointed person give all details involving the lifting operation A 9 Who is responsible for providing the contractor with written details of the work to be done A 10 Name TWO possible penalties for not following legal requirements when using a crane A continued CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Appointed Person Aol Technical Test Theory 11 Which part of BS 7121 is specific to mobile cranes A 12 State which bodies have to be notified when planning a lift on or near by a Rivers b Airfields c Highways d Railways e Live plant A 13 What is the definition of a competent person as stated by Codes of Practice A 3 2 14 State ONE difference between a regulation and a Code of Practice z A o 2 5 amp D 15 What types of crane are not covered by BS 7121 S A gt oO 2 16 State the legislation and the regulation therein that refers to the stability of cranes z A 17 What is the main aim of the HASWA 1974 A 18 Name two possible penalties for not following legal
68. ermine the maximum load that should be placed into the body of a vehicle being loaded A 48 If a load has to be tipped on a slope what may happen if the load is tipped downhill and why S A S 2 z S S 49 When working in a confined area or space name THREE hazards that can occur A 50 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when tipping loads and b explain why a distance should be kept A 51 State TWO requirements of using a stop block or earth bank berm at a trench discharging point A 52 Before leaving the cab for a rest break after parking and switching off the machine what 5 final action must be carried out 2 JA z O O CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Loader Compressor A41 Technical Test Theory 53 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked 54 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences Shutdown 55 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab 56 Why should a loader compressor be re fuelled
69. es a What type of licence and which classes should the operator hold and b what is the minimum age allowed A ne oO E 5 2 28 When MUST a banksman signaller be used before moving an excavator 2 A o 2 g 29 Why must the seat belt be worn even with the cab door closed goi A E D gt 30 Give FOUR reasons that may cause the machine to tip over forwards and or sideways A 31 What information does the dig envelope also known as working range chart give Candidates may be shown a copy of a chart A 32 Explain ALL visual checks that must be carried out on all types of quick hitch bucket attaching systems before use A 5 Qa 2 33 On a semi automatic quick hitch bucket attaching system a what is the purpose of the safety D pin and b what checks MUST be made to the pin before use A 34 Cable avoidance tools CATs can detect a variety of buried services What type of material do they have limitations in locating A continued CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 4 of 8 11 07 2008 Excavator 360 A58 Below 10 tonne Technical Test Theory 35 Describe ONE physical method of checking that a bucket is fully secured to the quick hitch coupler prior to work A 36 Name TWO types of equipment used to ensure that excavation levels measurements and positions are to the required specification
70. eways during travel A 36 Give TWO reasons why the operator should have an understanding of the type of material being loaded for screening JA kej aa 37 Explain SIX requirements to be taken into account when positioning a screener prior to 2 work p D A continued CPCS Technical Test A43 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Screener A43 Technical Test Theory 38 How should the screener be set up to meet the production output specification 39 a Which part of the screener applies loading or pressure to the ground and b name ONE ways that pressure can be reduced 40 As far as is reasonably practical where should screening operations be kept clear of 41 What are the requirements for the ramps that are to be used by loading shovels loading the screener 42 What are the requirements for the standing for loading excavators Setting up for work continued 43 If setting up to work near a pedestrianised area state THREE factors that need to be taken into account 44 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when setting up the machine and b explain why a distance should be kept 45 If a trench has a depth of 2 0 metres a what is the minimum distance to maintain from the edge of the trench when forming stockpiles and b expl
71. g the oil level using a dipstick why must gloves be worn 24 When using a CFA type what is the purpose of the leaders 25 How is drive transmitted to the short auger Preparing for work continued 26 Why is bored piling more suitable for use within urban areas 27 What is the purpose of a cofferdam 28 Apart from the operator who else may need to use the machine s Operator s Manual 29 What is the purpose of counterweight s on the rig 30 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Piling Rig A47 Bored below 15 tonnes Technical Test Theory 31 If both travel levers are pushed forwards when the track motors are in front of the cab in which direction would the machine move A 32 If the rig has to cross the public highway the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed A 3 oO e g 33 a What is the minimum distance allowed near open trenches when travelling the rig and b explain why S D gt g a 34 When MUST a banksman or signaller be used before moving a rig A 35 Why must the seat belt be worn when travelling even with the cab
72. h a transporter and b explain why continued CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 3 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 29 When are the most likely times that loads may move during transit in the transporter 5 A O SB 3 30 Give THREE possible reasons why transporters should not stray off the designated travel aoe routes OOo Do A o gt g He 31 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account A 32 Name SIX safety considerations when selecting a site for loading or unloading plant A 33 Once the transporter is positioned state SIX actions to be considered before loading y commences z 5 A Qa D 34 Where and why would packing be used A 35 When is loading and unloading allowed on verges or footpaths A 36 Whenever possible who should decide the positioning of the transporter for loading A 2 37 When working in a confined area or space name THREE hazards that can occur EG Sea continued CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 4 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 38 a What is the recommended minimum distance to be kept aw
73. h the Road Traffic Act applies What effect does this have on dump truck operations A 55 What is regarded as the most productive position for the dump truck to be in when being loaded by a wheeled loading shovel working from a stockpile A 56 What is the meaning of this hand signal being demonstrated by the Tester A continued CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Dump Truck A56 Articulated Chassis Technical Test Theory 57 Operators should lower the body fully before driving away Give TWO possible m consequences if this is not carried out sg Oc if 598 lt 58 Before leaving the cab for a rest break after parking and switching off the machine what final action must be carried out 2 JA O O 59 When parking the machine at the end of the shift name THREE places where the dump truck should NOT be parked A 60 Many dump trucks have a turbo charged engine a What is the normal procedure before switching off the engine after working and b what happens if the procedure is not followed A 61 Why should a dump truck be re fuelled at the end of the day z A B E 62 The operator has been asked to drive the machine onto a transporter trailer a Who is A responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences A 63 If the
74. hat is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Concrete pump operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A44 Theory Q Construction Industry Training Board 2008 Page 1 of 6 11 07 2008 Concrete Pump A44 Trailer Mounted Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 If required in what situation does a hard hat NOT need to be worn when operating a concrete pump 11 The operator has to use a new type of pump that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have 12 What are the possible outcomes if being prosecuted for not complying with legislation and regulations Roles and responsibilities continued 13 How can a qualification or card benefit a concrete pump operator 14 Name THREE ways that a concrete pump operator can contribute in ensuring repeat business with the client or main contractor 15 Where should the User s Manual be kept and why A 16 What are the THREE actions or stages that a concrete pump operator undertakes during
75. hat is the meaning of this hand signal being demonstrated by the Tester A 64 After loading and securing plant for transit a when should the lashings or securing equipment be re checked and b why X A E 65 Before leaving the cab for a rest break after parking and switching off the vehicle what 5 final action must be carried out A 66 When parking the vehicle at the end of the shift name THREE places where the transporter should NOT be parked A 67 Many transporters have a turbo charged engine a What is the normal procedure before 2 switching off the engine after working and b what happens if the procedure is not followed 25 ep A 68 What is meant by Maximum Authorised Mass A Construction CPCS Technical Test A49 Theory Q Industry Training Board 2008 Page 7 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 69 What is the maximum gross train weight of vehicle movement allowed under the current Construction and Use Regulations on a Road Friendly Suspension and b non Road Friendly Suspension A 70 a How many mirrors are required on a rigid LGV transporter over 7 5 tonnes and b where should they be positioned A 71 State the maximum allowed speeds of a transporter loaded with a 13 tonne 360 degree excavator which is travelling on a Motorway b Dual Carriageway unrestricted and c Single carriageway unrestricted
76. hat is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons and b explain why a distance should be kept A 67 Two cranes are working in the same vicinity that encroach the operating radius of each What actions should the lift plan or method statement normally specify Planning continued A CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Crane Lifting Operations Supervisor A62 Technical Test Theory Note The candidate may refer to copies of the guidance notes of PUWER 1998 LOLER 1998 and BS 7212 parts 1 to 3 during the theory test Legislative and regulative Explain the difference between an employing and user organisation State why there must be a safe system of work Name TWO duties of the crane operator Name FOUR items that must be recorded when a thorough examination on a lifting appliance has been carried out What is the Factor of Safety when lifting personnel Who has overall control of the lifting operation When acrane company hires out a crane name TWO main legal requirements the hire company must meet regarding the crane and driver To whom should the appointed person give all details involving the lifting operation Who is responsible for providing the contract
77. hat may cause the rig to overturn A 49 If radios are to be used during the piling operations what FIVE actions and checks must be made by the rig operator before use A 50 During the piling operation part of the task cannot be carried out as detailed in the lift plan a What initially must happen to the piling operation and b who authorises any changes A continued CPCS Technical Test A45 Theory Q Construction Industry Training Board 2008 Page 5 of 6 11 07 2008 Piling Rig A45 Driven below 15 tonnes Technical Test Theory 51 In driven piling what is meant by the drop height A 52 How can the noise level of the hammering operation be reduced on a pre cast types and b cast in situ types A 53 Why are driven piles generally used on contaminated sites A amp S 54 What is the function of the shoe as used in cast in situ piling A g 5 55 What are pre cast piles most suitable for A 56 If the words STOP NOW are given to the rig operator by radio during the lift what action must the operator take A 57 a What is meant by the lifting capacity of the rig and b who determines it A a 58 Before leaving the cab for a rest break after parking and switching off the machine what E final action must be carried out Bela Q Oo 59 When parking the machine at the end of the shift name THREE places where the machine shou
78. how can a hazard be described What is the purpose of a risk assessment a w List SIX typical subject areas that should be covered in a site induction gt 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Rig operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A45 Theory Q Construction Industry Training Board 2008 Page 1 of 6 11 07 2008 Piling Rig A45 Driven below 15 tonnes Roles and responsibilities continued Preparing for work Technical Test Theory 9 A Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine In what situation does a hard hat NOT need to be worn when operating a piling rig The operator has to use a new model of rig that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have
79. in high speed drive 59 Name THREE ways in which wind speed can affect the lifting operation 60 If a load is slewed rather quickly what TWO initial effects does it have on the load whilst slewing 61 When slewing with a load where should the operator be looking 62 If the words STOP NOW are given to the crane operator by radio during the lift what action must the operator take continued CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Pedestrian Operated Tower Crane A63 Technical Test Theory 63 Only two legs of an 8 tonne 4 legged chain sling are being used What is the maximum load that can be lifted A 64 If a heavy load is being slewed at high speed over at least 180 degrees what TWO factors must the operator and signaller take into account A 65 If the hook block inadvertently accidentally lands what course of action should be taken a A E 5 z 66 Two cranes are working in the same vicinity that encroach the operating radius of each What actions would the lift plan or method statement normally specify S A ae 5 67 What is the meaning of this hand signal being demonstrated by the Tester A 68 During a rest break or leaving the crane for a short period what action should be taken for the control box A 69 When would a load require ne
80. ions 58 As the crane rotates through 360 degrees with a load what happens to the loading on each outrigger or wheel 59 What effect can a swinging load have on a crane 60 An operator has been asked to transport a load down a small section of the public highway for which The Road Traffic Act applies What effect does this have on crane operations 61 During the lifting operation part of the task cannot be carried out as detailed in the lift plan a What initially must happen to the lifting operation and b who authorises any changes Working tasks continued 62 Name THREE ways in which wind speed can affect the lifting operation 63 If a load is slewed rather quickly what TWO initial effects does it have on the load whilst slewing 64 If the words STOP NOW are given to the crane operator by radio during the lift what action must the operator take 65 Only two legs of an 8 tonne 4 legged chain sling are being used What is the maximum load that can be lifted continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 7 of 8 11 07 2008 Mobile Crane A60 Technical Test Theory 66 If a heavy load is being slewed at high speed over at least 180 degrees what TWO factors must the operator and signaller take into account A 67 How does the deflection
81. itted to an overhanging load both widthways and lengthways A 51 What THREE pieces of information are needed to calculate axle loadings A 52 How is the kerbside weight of a vehicle determined A 5 53 Before loading or unloading on the public highway what specific measures must be 3 considered E 8 A g S 54 During the loading process in terms of the load what is the transporter driver responsible for A 55 When loading where is the optimum or best position to place an item of plant A 56 What is the recommended maximum pull on a restraining or lashing chain A 57 In general a what is the maximum angle that lashings should be restricted to and b why A 58 When securing machines having hydraulically operated booms e g 360 excavators etc what should be ensured when restraining A Construction continued CPCS Technical Test A49 Theory Q Industry Training Board 2008 Page 6 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 59 On articulated steered plant what should be engaged after loading A 60 If an item of plant is being loaded where it is known that the parking brake is not fully effective what action must be taken D A jo amp 8 n 61 State a at what distance a rear overhang should be identified and b how 2 A 3 62 What checks should be made to cabbed machines after loading A 63 W
82. ive overhang over the rear of the vehicle what are TWO possible dangers 47 What is the definition of a long load 48 What is the maximum width of a load before it becomes classed as a wide load continued CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 5 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory 49 State three instances when marker boards must be fitted 50 Give FIVE instances where lights should be fitted to an overhanging load both widthways and lengthways 51 What THREE pieces of information are needed to calculate axle loadings 52 How is the kerbside weight of a vehicle determined 53 Before loading or unloading on the public highway what specific measures must be considered Working tasks continued 54 During the loading process in terms of the load what is the transporter driver responsible for 55 When loading where is the optimum or best position to place an item of plant 56 What is the recommended maximum pull on a restraining or lashing chain 57 In general a what is the maximum angle that lashings should be restricted to and b why 58 When securing machines having hydraulically operated booms e g 360 excavators etc what should be ensured when restraining continued CPCS
83. l state the cold starting procedure for the crane 23 What prevents the hook block from contacting the jib pulley 24 What is meant by the footprint of the crane Preparing for work continued 25 26 Which parts of the crane is the radius for lifting measured from If checking the oil level using a dipstick why must gloves be worn 27 Apart from the operator who else may need to use the machine s Operator s Manual 28 What is the purpose of counterweight s on the crane 29 a How does the number of lines or falls of rope affect the lifting capacity for the crane and b how is hoist speed affected when the number of lines or falls of rope is reduced 30 When would a fly jib or extension be fitted and used continued CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 3 of 8 11 07 2008 Compact Crane A66 Technical Test Theory 31 During work the engine starts to overheat Explain the danger if someone tries to remove x the radiator or expansion tank cap je 53 A os EE 29 a 32 What checks should be made to the transmitter of a remote controlled crane before work o A 33 a What is the minimum distance allowed near open trenches when travelling the crane and b explain why A 34 When MUST a banksman or signaller be
84. ld NOT be parked A 60 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences z A O ae 45 ep 61 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab A 62 Why should the rig be re fuelled at the end of the day A CPCS Technical Test A45 Theory Q Construction Industry Training Board 2008 Page 6 of 6 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Piling Rig A46 Driven above 15 tonnes Technical Test Theory 1 What is the definition of or how can a hazard be described A 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Rig operato
85. le leg slings A continued CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Appointed Person Aol Technical Test Theory A 45 State the sling angle if the distance between the lifting points is one and a half times the leg 2 length ae gala 3E 28 46 What is the Factor of Safety for chains A 47 f radios are to be used during the lifting operations what FIVE actions and checks must be made before use A 2 lt 48 Using simple graphics draw the recommended hand signals for a emergency stop and b hoist up z 8 A 49 Why is it recommended to complete a report after the completion of the lifting operation A 50 State the safe procedure to be followed before lifting or lowering a load down a shaft or excavation A 51 State SIX environmental factors that can affect an external lifting operation A 52 Why must a crane driver never try and drag a load iso A amp oO 53 List TWO methods of obtaining the accurate weight of a load A 54 Identify FOUR requirements for ensuring the stability of mobile cranes on site A continued CPCS Technical Test A61 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Appointed Person Aol Technical Test Theory 55 Give THREE examples of how excessive rain can affect an extern
86. lifting capacity of the crane and b who determines it A 43 What are the THREE actions or stages that a crane operator undertakes during pre use inspections A ne oO z z 44 a On a tower crane where must the load radius diagram be located and b what 5 information must it contain o eo JA 2 5 45 A tower crane has been delivered to site assembled and configured for lifting What must a be carried out before lifting starts and by whom 5 3 JA iS SS 46 Name FIVE requirements that must be followed if accessing the end of the jib for maintenance purposes A 47 How does the deflection of the boom on a mobile crane or jib affect lift A 48 State the maximum recommended angle for single leg slings when used as a pair A 49 List FOUR items to be found on a chain sling inspection certificate A 8 50 Name a design of accessory hook that is exempt from being fitted with a safety catch oO gt A 5 51 What is the maximum angle a bow shackle used as a pair on a crane hook can be used at A 52 How long is a thorough examination for a lifting accessory valid for A continued CPCS Technical Test A62 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Crane Lifting Operations Supervisor A62 Technical Test Theory 2 53 How is the SWL WLL rated capacity for multi legs slings determined 23 A O 3 8E T 5 54 Give TWO
87. loves be worn 21 Apart from the operator who else may need to use the machine s Operator s Manual 22 What is the purpose of the sizing bars on the crusher feed 23 Name a THREE differences between cone and jaw type crushers and b ONE suitable application for each Preparing for work continued 24 Name THREE requirements of the Noise at Work Act 1994 that apply to crusher operations 25 Name FIVE items of specific PPE applicable to crusher operations 26 What are the THREE actions or stages that a crusher operator undertakes during pre use inspections continued CPCS Technical Test A42 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Crusher A42 Technical Test Theory 27 Name the FOUR key causes of accidents that occur during crushing operations A 28 When would a harness be used A 29 a What is the purpose of a magnetic separator and b where would it be located A 30 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap E oa A E 8 S 31 For mobile crushers when MUST a banksman signaller be used before moving a mobile Ss crusher z A Qa 2 2 32 What problems and hazards can soft ground cause when travelling a mobile unit across a site A 33 a What is the mi
88. machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences 62 If the operator has loaded the machine onto a transporter trailer on behalf of a driver state THREE actions that must be carried out before they leave the machine A CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Excavator 360 A58 Below 10 tonne Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A5
89. meone tries to remove the radiator or expansion tank cap A 30 a Which part of the concrete pump applies loading or pressure to the ground and b how can that pressure be reduced x S A ka S 31 If setting up to pump concrete in a pedestrianised area state THREE factors that need to be taken into account D A continued CPCS Technical Test A44 Theory Q Construction Industry Training Board 2008 Page 3 of 6 11 07 2008 Concrete Pump A44 Trailer Mounted Technical Test Theory 32 What is the purpose of pumping grout through the pipeline A 33 When setting up to work what should be taken into account for the mixer vehicles A 34 If pipelines have to be connected to scaffolding what TWO items must be ensured A 35 On what basis are pipelines and couplers selected A 36 Name THREE possible underground hazards that may affect the stability of the trailer when in operation A 8 37 If the pump has to be lifted into the required position name SIX factors to be taken into z account prior to the lift taking place S be A o C 8 38 What checks should be made to the couplers A 39 What checks should be made to the transmitter of a remote controlled pump before work A 40 Before the start for work a how should signallers be identified and b what should be agreed between the pump operator and a signaller A 41 Before towing a t
90. n a pedestrianised area state THREE factors that need to be taken into account 45 a If fitted who only can authorise partial outrigger extensions and b what is the effect on lifting capacity if partially extending the outriggers Setting up for work continued 46 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when setting up the machine and b explain why a distance should be kept 47 On a busy construction site how would the slinger signaller be identified to the crane operator 48 The safe working load SWL of a multi leg chain slings only applies in what TWO conditions or configurations 49 What information is needed when estimating the weight of a load CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 5 of 8 11 07 2008 Compact Crane A66 Technical Test Theory 50 On hoist rope cranes the number of falls has been changed on the hook block How has this action affected the RCI LMI 51 On mobile units state the possible effect of lifting downhill on a slope 52 Give FOUR reasons that may cause the crane to overturn 53 If radios are to be used during the lifting operations what FIVE actions and checks must be made by the crane operator before use 54 What makes up the total or gross weight of a load that i
91. n the hopper feed 23 How does a trommel type screener segregate material Preparing for work continued 24 Name THREE requirements of the Noise at Work Act 1994 that apply to screener operations 25 Name FIVE items of specific PPE applicable to screener operations 26 What are the THREE actions or stages that a screener operator undertakes during pre use inspections 27 Name the FOUR key causes of accidents that could occur during screening operations CPCS Technical Test A43 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Screener A43 Technical Test Theory 28 When would a harness be used A 29 Name THREE types of conveyor that may be used on a screener A 30 a Where is the spreader located and b what is its purpose A 31 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap od Z JA 8 e 32 For mobile screeners when MUST a banksman signaller be used before moving a 5 screener 2 A oO D a 33 What problems and hazards can soft ground cause when travelling a mobile unit across a site A 34 a What is the minimum distance allowed near open trenches when travelling with a mobile screener and b explain why A 35 Give THREE reasons that may cause a mobile screener to tip over sid
92. n unblocking activity even though the crusher may be switched off a what else must be done and b why 56 When is it permitted to enter the crushing chamber area continued CPCS Technical Test A42 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Crusher A42 Technical Test Theory 57 What TWO problems can wet weather cause A O S 58 If a crusher has appeared to stall what are the THREE initial steps to take before remedial Q work starts 2 S A E Ard 5 59 What is the meaning of this hand signal being demonstrated by the Tester A 60 What checks should be made to stockpiled materials at the end of a working day A oO D 61 Before leaving the machine for a rest break after switching off the machine what final rod action must be carried out 5 oa A 62 If parking a mobile unit away from the working area name THREE places where the machine should NOT be parked A 63 The crusher operator has been asked to drive a mobile crusher onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be z considered by the operator before loading commences 2 a IA 64 Why should a crusher be re fuelled at the end of the day A CPCS Technical Test A42 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PL
93. nd b name TWO ways that pressure can be reduced A 37 What checks and procedures need to be made before a permit to dig can be issued x A 5 O 38 Wind speeds can be variable throughout the working day What action must be taken to ensure safe working conditions are maintained 5 oO A 39 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less A CPCS Technical Test A45 Theory Q Construction Industry Training Board 2008 Page 4 of 6 11 07 2008 Piling Rig A45 Driven below 15 tonnes Technical Test Theory 40 If setting up to pile near a pedestrianised area state THREE factors that need to be taken G into account E T A 8 aa o 5 41 a What is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons when setting up the machine and b explain why a distance 3 should be kept z A op 42 What is meant by toeing in when referring to the piling activity A 43 What does backdriving mean A 44 What is meant by the term refusal A 45 What is meant by splicing A 46 What is meant by the term raking angle A 2 S 47 What is a driven cast in situ pile 2 X A e 48 Give THREE reasons t
94. ne Technical Test Theory 53 Give TWO reasons why wherever possible operators should excavate ground in layers A 54 If a yellow coloured marker tape is unearthed during excavating which two types of services could this indicate A 55 What is the nearest distance allowed to gas pipes when excavating with the machine A E 56 When slewing with a load where should the operator be looking amp 5 A n 3 57 What is the meaning of this hand signal being demonstrated by the Tester 2 E A 58 Explain a possible danger if the excavator is lifting a load on sloping ground even though the load chart indicates that the machine can lift that load A 59 Before lowering a pipe into a deep trench what trench related checks must be made A 60 If the excavator is carrying out deep excavating work using the full working range what hazard may occur A 61 Describe TWO actions to be taken for an open trench at the end of a working day JA D 62 Before leaving the cab for a rest break after parking and switching off the machine what 2 final action must be carried out 5 oO A 63 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked 2 A op continued CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 7 of 8 11 07 2008 Excavator 360 A58 Below 10 tonne Technical Test Theory 64 The operator has been asked
95. nical Test A59 Theory Q amp A Construction Industry Training Board 2008 Page 6 of 8 11 07 2008 Excavator 360 A59 Above 10 tonne Technical Test Theory 55 What is the nearest distance allowed to gas pipes when excavating with the machine A 56 When slewing with a load where should the operator be looking A 57 What is the meaning of this hand signal being demonstrated by the tester A E ja 8 58 Explain a possible danger if the excavator is lifting a load on sloping ground even though the load chart indicates that the machine can lift that load wo an A we 5 59 Before lowering into or moving a drag box into a trench what trench related checks must be made A 60 If the excavator is carrying out deep excavating work using the full working range what hazard may occur A 61 Describe TWO actions to be taken for an open trench at the end of a working day A e D 62 Before leaving the cab for a rest break after parking and switching off the machine what final action must be carried out S A 63 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked A 64 The operator has been asked to drive the machine onto a transporter trailer a Who is 5 responsible for the loading operations and b state FOUR actions to be considered by the D operator before loading commences A C
96. nical Test A65 Theory Q amp A Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Demolition Plant A65 Technical Test Theory 48 If a trench has a depth of 2 0 metres a what is the minimum distance to maintain from the edge of the trench when working and b explain why 49 Why should different materials be segregated during demolishing 50 a Why should the slewing direction be to the left wherever possible and b explain why 51 What are the requirements for creating a raised working platform 52 If loading a vehicle with material in what circumstances can the truck wagon driver remain in the cab 53 a Give ONE advantage and b TWO disadvantages of using cameras to monitor the work Working tasks gt 54 If the structure being demolished has a basement name two precautions to be taken to ensure the integrity of the floor slab 55 Explain the difference between pre tensioned and post tensioned members 56 57 Name FOUR load bearing structural elements The operator must be aware at all times of the operation of the attachment and of the progress of the demolition Give THREE examples on how they would achieve this 58 Why should the jaws of a shear be kept downwards if working at height continued CPCS Technical Test A65 Theory Q amp A Construction Industry Training Board 2008
97. nimum distance allowed near open trenches when travelling with a mobile crusher and b explain why A 34 Give THREE reasons that may cause a mobile crusher to tip over sideways during travel A 35 Give TWO reasons why the operator should have an understanding of the type of material being loaded for crushing SIA S 36 Explain SIX requirements to be taken into account when positioning a crusher prior to work E A continued CPCS Technical Test A42 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Crusher A42 Technical Test Theory 37 Describe ONE method of how to adjust a cone type crusher to produce the desired aggregate size 38 a Which part of the crusher applies loading or pressure to the ground and b name ONE way that pressure can be reduced 39 As far as is reasonably practical where should crushing operations be kept clear of 40 What are the requirements for the ramps that are to be used by loading shovels loading the crusher 41 What are the requirements for the standing for loading excavators Setting up for work continued 42 If setting up to work near a pedestrianised area state THREE factors that need to be taken into account 43 a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when setting up the machine and b explain why
98. oard 2008 Page 2 of 6 11 07 2008 Piling Rig A46 Driven above 15 tonnes Technical Test Theory For questions 19 and 20 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 19 Using the Operator s Manual state the figure for setting the track tension A 20 Using the Operator s Manual state the cold starting procedure for the machine A 21 Apiling rig has been delivered to site assembled and configured for work What must be carried out before piling starts and by whom 22 If checking the oil level using a dipstick why must gloves be worn 23 List FIVE checks that should be made to the tracks and running gear 24 Name THREE different types of driven hammers 25 Where would you find the dolly on a percussive driven hammer Preparing for work continued 26 Name THREE different types of driven pile 27 What is the purpose of a cofferdam 28 Apart from the operator who else may need to use the machine s Operator s Manual 29 What is the purpose of counterweight s on the rig 30 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap CPCS Technical Test A46 Theory Q Construction Industry Training Board 2008 Page 3 of 6 11 07 2008 Piling Rig A46 Driven above 15 tonnes Technical Tes
99. oard 2008 Page 2 of 7 11 07 2008 Crane Lifting Operations Supervisor A62 Technical Test Theory 20 What are the possible outcomes if being prosecuted for not complying with legislation and regulations 21 What do The Work at Height Regulations require of crane supervisors 22 How can a qualification or card benefit a crane supervisor 23 What is the difference between a contract lift and a standard crane hire Legislative and regulative continued 24 What effect does boom and chassis deflection have on the radius of a crane 25 What is the minimum recommended distance that is allowed between the counterweight s of the crane and another object structure 26 What advantage is there by increasing the number of falls on a hook block 27 Explain the purpose of the over hoist limit switch 28 Name THREE factors that determine the safe working load of the crane Lifting equipment cranes 29 Why is it important to ensure the wheels are clear of the ground when outriggers are employed 30 What is a Load Radius Indicator 31 Define the term Radius continued CPCS Technical Test A62 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Crane Lifting Operations Supervisor A62 Technical Test Theory 32 Describe how to calculate the area of support
100. od Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Loader Compressor A41 Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a loader compressor 11 The operator has to fit and use a new bucket using a quick hitch coupler that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have 12 What are the possible outcomes if being prosecuted by judicial bodies for not complying with legislation and regulations Roles and responsibilities continued 13 How can a qualification or card benefit a plant operator 14 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor 15 Where should the machine s Operator s Manual be kept and why 16 If the operator has to refill the fuel tank state
101. of the Rated Capacity Indicator RCI A 40 What do the words SWL as stamped on lifting accessories signify A continued CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Pedestrian Operated Tower Crane A63 Technical Test Theory If setting up to lift loads in a pedestrianised area what main factor needs to be taken into account a What is the recommended minimum distance to be kept away from overhead power lines mounted on wooden poles when setting up the crane and b explain why a distance should be kept What is meant by centre of gravity or how is the Centre of Gravity determined on a load to be lifted On a busy construction site if required how would the slinger signaller be identified to the crane operator The number of falls has been changed on the hook block How has this action affected the RCI The safe working load or working load limit SWL WLL of a multi leg chain sling only applies in what TWO conditions or configuration Name TWO things that happen if the hoist rope is not vertical when lifting a load Apart from lifting using the hook what other type of work can POTCs undertake What is jib deflection and when does it occur If radios are to be used during the lifting operations what FIVE actions and checks must be made by the crane operator before use What woul
102. operator has loaded the machine onto a transporter trailer on behalf of a driver state THREE actions that must be carried out before they leave the machine A CPCS Technical Test A56 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Dump Truck A57 Rigid Chassis Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Dump Truck A57 Rigid Chassis Technical Test Theory 9 Name THREE ways in which
103. or questions 21 and 22 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 21 Using the Operator s Manual state the figure for tyres operating pressure For tracked units state checks needed to be made to the track belts A 22 Using the Operator s Manual state the cold starting procedure for the machine A 23 If fitted name the purpose of having independent front suspension A 5 24 If checking the oil level using a dipstick why must gloves be worn 0 EJA 8 eS z 25 Apart from the operator who else may need to use the machine s Operator s Manual fa 2 A a 26 What is the purpose of a ROPS cab A 27 A dump truck is classified by a manufacturer as a 60 tonne machine What does this mean A 28 Why do most dump trucks have a sloping body tail A 29 On start up the air pressure on the machine is low What actions must the operator carry out before work and during work A 30 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap A CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Dump Truck A57 Rigid Chassis Technical Test Theory 31 a State the purpose of a retarder and b and the possible consequences of not using it when required A 32 a Name THREE purposes of the raised lug
104. or the test MUST be available for reference by the candidate 17 Using the Operator s Manual state the figure for setting track tension For wheeled units state the tyres operating pressure A 18 Using the Operator s Manual state the cold starting procedure for the machine A 19 State the purpose of the check valve s located on the boom cylinder rams A 8 20 What is the purpose of a roll or ROPS frame S A exe 5 amp 21 If checking the oil level using a dipstick why must gloves be worn g si A p A 22 Apart from the operator who else may need to use the machine s Operator s Manual A 23 What is the purpose of the counterweight of the machine A 24 What is meant by zero tail swing excavators A 25 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap A Yol 26 If both travel levers or travel pedal for wheeled machines are pushed forwards when the x track motors or driving wheels are in front of the cab in which direction would the EF machine move Ge o O on A continued CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 3 of 8 11 07 2008 Excavator 360 A58 Below 10 tonne Technical Test Theory 27 If the machine is being travelled or working on the public highway including adjacent pavements and verges the Road Traffic Act appli
105. or with written details of the work to be done continued CPCS Technical Test A62 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Crane Lifting Operations Supervisor A62 Legislative and regulative continued Technical Test Theory 10 Name TWO possible penalties for not following legal requirements when using a crane A 11 Which part of BS 7121 is specific to mobile cranes A 12 What is the definition of or how can a hazard be described A 13 What is the purpose of a risk assessment A 14 List SIX typical subject areas that should be covered in a site induction A 15 What THREE main duties of The Health and Safety at Work Act must employees follow A 16 What does The Health and Safety at Work Act require employers to do with regards specifically to plant A 17 a What is the purpose of a Method Statement and b what is required of the operator A 18 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations A 19 The operator has to use a new model of crane that they are unfamiliar with What do Regulations i e LOLER 98 and other guidance require the operator to have A continued CPCS Technical Test A62 Theory Q Construction Industry Training B
106. perator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the Operator s Manual be kept and why A 17 List FIVE checks that should be made to the tracks and running gear Ss iA 18 What is the purpose of a roll or ROPS frame amp A 19 What are the THREE actions or stages that a rig operator undertakes during pre use inspections A continued CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 2 of 7 11 07 2008 Piling Rig A48 Bored above 15 tonnes Technical Test Theory For questions 20 and 21 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 20 Using the Operator s Manual state the figure for setting the track tension A 21 Using the Operator s Manual state the cold starting procedure for the machine A 22 Apiling rig has been delivered to site assembled and configured for work What must be carried out before piling starts and by whom 23 If checking the oil level using a dipstick why must gloves be worn 24 When using a CFA type what is the purpose of the leaders 25 How is drive transmitted to the short auger Preparing for work continued 26 Why is bored piling more suitable for use within urban areas 27 What is the purpose of a cofferdam 28 Apart from the
107. purpose of counterweight s on the crane continued CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 3 of 7 11 07 2008 Pedestrian Operated Tower Crane A63 Technical Test Theory 29 a How does the number of lines or falls of rope affect the lifting capacity for the crane and b how is hoist speed affected when the number of lines or falls of rope is reduced A ne S 30 a What checks should be made to the ground conditions and b when should the checks 8 be made A S 2 E 31 What is the purpose of the flags situated on the jib om A 32 What checks should be made to the transmitter of a remote controlled POTC before work A 33 On inclined jib types what must be undertaken after the jib is inclined A 34 If assisting in erecting a POTC why is it important that the manufacturer s procedures are followed precisely A 35 If a load of 8 tonnes is lifted on 2 falls or lines of rope what is the tension in each fall or line A K 36 If the legs of a chain sling are more than 90 degrees apart from each other what happens S to the SWL S A S 37 What information is needed when estimating the weight of a load bp D A 38 Wind speeds can be variable throughout the working day What action must be taken to ensure safe working conditions are maintained A 39 What is the main purpose
108. r impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a crusher A 11 The operator has to use a new type of crusher that they are unfamiliar with What do Regulations i e PUWER 98 and other guidance require the operator to have A 12 What are the possible outcomes if being prosecuted by judicial bodies for not complying with legislation and regulations A 13 Give TWO examples of where The Work at Height Regulations 1995 may apply to crusher operations A 14 How can a qualification or card benefit a plant operator A 15 Name THREE ways that a plant operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the crusher s Operator s Manual be kept and why A 17 If the operator has to top up the hydraulic oil state TWO precautions to ensure cleanliness of the system A continued CPCS Technical Test A42 Theory Q Page 2 of 7 11 07 2008 Crusher A42 Technical Test Theory For questions 18 and 19 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 18 Using the Operator s Manual state the procedure for adjusting conveyor belt tension A 19 Using the Operator s Manual state the cold starting procedure for the machine 20 If checking the oil level using a dipstick why must g
109. r method statement normally specify A Working tasks continued 70 Before leaving for a rest break after parking and switching off the machine what final action must be carried out A Completing work 71 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked A 72 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences Shutdown 73 If applicable why should the crane be re fuelled at the end of the day A CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 8 of 8 11 07 2008
110. railer mounted pump into position name SIX factors to be taken into account A continued CPCS Technical Test A44 Theory Q Construction Industry Training Board 2008 Page 4 of 6 11 07 2008 Concrete Pump A44 Trailer Mounted Technical Test Theory T 42 What can occur if the placement hose is longer than specified A 8 Ae S 43 a What is the recommended minimum distance to be kept away from overhead power 5 lines mounted on wooden pylons when setting up the machine and b explain why a om distance should be kept 2 A op 44 If radios are to be used during the lifting operations what FIVE actions and checks must be made by the concrete pump operator before use A 45 During the pumping operation part of the task cannot be carried out as detailed in the method statement a What initially must happen to the operation and b who authorises any changes A 46 Describe at least THREE causes of blockages that may occur within the pipeline A amp 47 During pumping if the operator using a remote control needs to leave the pump what z TWO things need to be ensured 5 Z A 48 When working in a confined area or space name THREE dangers that can be present A 49 a What is considered as the danger zone around the placement hose and b what is regarded as the safe minimum A a 50 If the words STOP NOW are given to the concrete pump operator by radio
111. ritical workers What does this mean continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 1 of 8 11 07 2008 Mobile Crane A60 Roles and responsibilities continued Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 State the functions or job role of the following personnel a Appointed Person b Crane Supervisor c Slinger d Signaller 11 In what situation does a hard hat NOT need to be worn when operating a mobile crane 12 The operator has to use a new model of mobile crane that they are unfamiliar with What do Regulations i e LOLER 98 and other guidance require the operator to have 13 What are the possible outcomes if being prosecuted for not complying with legislation and regulations 14 Give TWO examples of where The Work at Height Regulations may apply to mobile crane operations 15 How can a qualification or card benefit a crane operator 16 Name THREE ways that a crane operator can contribute in ensuring repeat business with the client or main contractor continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 2 of 8 11 07 2008 Mobile Crane A60 Technical Test Theory 17 Where should the Operator s Manual be kept and why 1
112. rs are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A46 Theory Q Construction Industry Training Board 2008 Page 1 of 6 11 07 2008 Piling Rig A46 Driven above 15 tonnes Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine A 10 In what situation does a hard hat NOT need to be worn when operating a piling rig A 11 The operator has to use a new model of rig that they are unfamiliar with What do Regulations E i e PUWER 98 and other guidance require the operator to have 5 A no 2 12 What are the possible outcomes if being prosecuted for not complying with legislation and 2 regulations 2 A g 13 Give TWO examples of where The Work at Height Regulations may apply to piling rig n operations O a A 14 How can a qualification or card benefit a rig operator A 15 Name THREE ways that a rig operator can contribute in ensuring repeat business with the client or main contractor A 16 Where should the Operator s Manual be kept and why A g 17 What is the purpose of a roll or ROPS frame 5 _t 18 What are the THREE actions or stages that a rig operator undertakes during pre use inspections A continued CPCS Technical Test A46 Theory Q Construction Industry Training B
113. s 18 and 19 the Operator s Manual for the machine being used for the test MUST be available for reference by the candidate 18 Using the Operator s Manual state the figure for setting track tension For wheeled units state the tyres operating pressure A 19 Using the Operator s Manual state the cold starting procedure for the machine A 20 State the purpose of the check valve s located on the boom cylinder rams 3 A amp 5 g 21 What is the purpose of a roll or ROPS frame z A S z 3 22 If checking the oil level using a dipstick why must gloves be worn A 23 Apart from the operator who else may need to use the machine s Operator s Manual A 24 What is the purpose of the counterweight of the machine A 25 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap A 26 If both travel levers or travel pedal for wheeled machines are pushed forwards when the 2 track motors or driving wheels are in front of the cab in which direction would the gt machine move e A v 27 If the machine is being travelled or working on the public highway including adjacent s pavements and verges the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed o A continued CPCS Technical Test A59 Theory Q amp A Construction Industry Training Board 200
114. s on tyres and b what can happen to a dump truck if the lugs are severely worn 33 What problems and hazards can soft ground cause to a loaded dump truck 34 a Give ONE advantage and b TWO disadvantages of rear mounted cameras 35 a What is the minimum distance allowed near open trenches when travelling with a dump truck and b explain why Travelling and manoeuvring 36 If the machine is being travelled or working on the public highway including adjacent pavements and verges the Road Traffic Act applies a What type of licence and which class should the operator hold and b what is the minimum age allowed 37 When travelling on wet clay what effect does this have on the dump truck 38 Why must the seat belt be worn at all times even with the cab door closed 39 Name THREE conditions that the mirrors on the machine must be in 40 Give THREE possible reasons why dump trucks should not stray off the designated haul routes CPCS Technical Test A57 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Dump Truck A57 Rigid Chassis Technical Test Theory 41 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account A 42 Whenever possible who should decide the positioning of the dump truck for loading A
115. s to be lifted Working tasks gt 55 Using either chart A B or C on the lifting capacity diagrams supplied Annex A B or For chart A a what is the maximum lifting capacity b what is the maximum lift capacity at 10 metres radius and c if a load of 1800 kg needs to be lifted to a height of 12 metres what is the maximum available radius For chart B a what is the maximum working height to the nearest 0 2 metre b what is the maximum outreach to nearest 0 2 metre and c on the first stage boom extension what is the difference in kg when lowering from full raise to horizontal For chart C a what is the maximum working height to the nearest 0 2 metre b at what radius and height can a load of 0 3 tonnes be placed and c what is the lift capacity at maximum reach A The Annex will be provided by the Tester at the Test A 56 a When is a trial lift carried out and b name THREE checks to be made 57 If the hook block inadvertently accidentally lands what course of action should be taken A continued CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 6 of 8 11 07 2008 Compact Crane A66 Technical Test Theory 58 When working in a confined area or space name THREE dangers that can be present 59 During the lifting operation part of the task cannot be carried out as detailed in the lift plan
116. sport drivers are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 1 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory 9 Name THREE ways in which transport drivers can minimise their impact upon the environment whilst using the vehicle A 10 In what situation does a hard hat need to be worn when driving a transporter A 11 The transport driver has to drive a new type of plant that they are unfamiliar with What do L Regulations i e PUWER 98 and other guidance require the transport driver to have iS E 2 A o 12 What are the possible outcomes if being prosecuted for not complying with legislation and D regulations fo Qa D A g z 13 Give TWO examples of where The Work at Height Regulations may apply to transporters a A 14 How can a qualification or card benefit a transport driver A 15 Name THREE ways that a transport driver can contribute in ensuring repeat business with the client or main contractor A 16 Where should the vehicle s manual be kept and why A g 17 What is a possible consequence of using a tyre with a deep cut in the sidewall kej D A 18 If the transport driver has to top up the engine oil state TWO precautions to ensure cleanliness of the system A contin
117. ssure on the vehicle is low What actions must the transport driver carry out before work and during work A 25 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap A 26 Before setting off to retrieve a machine from site in terms of arrival what THREE things should be checked before leaving 27 What problems and hazards can soft ground cause to a loaded transporter Travelling and manoeuvring gt 28 a What is the minimum distance allowed near open trenches when travelling with a transporter and b explain why continued CPCS Technical Test A50 Theory Q Construction Industry Training Board 2008 Page 3 of 9 11 07 2008 Loader Securer A50 STGO Technical Test Theory 29 When are the most likely times that loads may move during transit in the transporter z 5 A S g 30 Give THREE possible reasons why transporters should not stray off the designated travel z routes Gs 58 D gt g He 31 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account A 32 Name SIX safety considerations when selecting a site for loading or unloading plant A 33 Once the transporter is positioned state SIX actions to be considered before loading commences A a E 0 34 Where and why would packing be used
118. st gloves be worn A 29 Apart from the operator who else may need to use the machine s Operator s Manual A 30 What is the purpose of counterweight s on the crane A 3 z 31 a How does the number of lines or falls of rope affect the lifting capacity for the crane and 5 b how is hoist speed affected when the number of lines or falls of rope is reduced O Ss JA Xe z 32 When would a fly jib or lattice extension be fitted and used 2 JA A 33 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap A 34 As a lifting machine the crane must be thoroughly examined a What is the purpose of the examination and b who would carry out the examination A 35 If the crane has to travel on the public highway the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed 2 o e 36 a What is the minimum distance allowed near open trenches when travelling the crane and B b explain why oO D A D gt 2 37 When MUST a banksman or signaller be used before moving a crane A continued CPCS Technical Test A60 Theory Q Construction Industry Training Board 2008 Page 4 of 8 11 07 2008 Mobile Crane A60 Technical Test Theory 38 Why must the seat belt be worn even with the cab door closed 2 A
119. switching off the machine what final action must be carried out Completing work 59 When parking the machine at the end of the shift name THREE places where the machine should NOT be parked Shutdown 60 The operator has been asked to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 6 of 7 11 07 2008 Piling Rig A47 Bored below 15 tonnes Technical Test Theory 61 If the operator has loaded the machine onto a transporter trailer on behalf of a driver what checks must be carried out before they leave the cab A Shutdown continued 62 Why should the rig be re fuelled at the end of the day A CPCS Technical Test A47 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Piling Rig A48 Bored above 15 tonnes Technical Test Theory 1 What is the definition of or how can a hazard be described What is the purpose of a risk assessment a w List SIX typical subject areas that should be covered in a site induction gt 4 What THREE main duties of The Health and Safety at Work Act must employees follow 5 What does The Health and Safety
120. t Theory A 31 If both travel levers are pushed forwards when the track motors are in front of the cab in which direction would the machine move 32 If the rig has to cross the public highway the Road Traffic Act applies a What type of licence and which classes should the operator hold and b what is the minimum age allowed 33 a What is the minimum distance allowed near open trenches when travelling the rig and b explain why Travelling and manoeuvring 34 When MUST a banksman or signaller be used before moving a rig 35 Why must the seat belt be worn when travelling even with the cab door closed 36 a Which part of the rig applies loading or pressure to the ground and b name TWO ways that pressure can be reduced 37 What checks and procedures need to be made before a permit to dig can be issued Setting up for work 38 Wind speeds can be variable throughout the working day What action must be taken to ensure safe working conditions are maintained 39 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less CPCS Technical Test A46 Theory Q Construction Industry Training Board 2008 Page 4 of 6 11 07 2008 Piling Rig A46
121. t away from overhead power lines mounted on wooden poles when setting up the machine and b explain why a distance should be kept A ep 45 If a trench has a depth of 2 0 metres a what is the minimum distance to maintain from the edge of the trench when placing spoil and b explain why A 46 Why should different soils be segregated during excavating A 47 Give THREE reasons why an oversize bucket should not be used when excavating trenches to specification A 48 a Why should the slewing direction be to the left wherever possible and b explain why A 2 S z 49 Why must excavator operators not begin to load vehicles until the forward tipping dumper S driver is clear of their machine A 50 What makes up the total or gross weight of a load that is to be lifted A 51 Using the lifting capacity diagram Annex A a what is the maximum lifting capacity at 4 metres radius over the sides of the track with the load at a height of 1 0 metre b what effect does fitting a bucket have on the lifting capacity and c what effect does the dozer blade have on the lifting capacity A The Annex will be provided by the Tester at the Test 52 What factors determine the shoring requirements of a trench A continued CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 6 of 8 11 07 2008 Excavator 360 A58 Below 10 ton
122. t types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Crane operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Pedestrian Operated Tower Crane A63 Technical Test Theory 9 Name THREE ways in which an operator can minimise their impact upon the environment whilst using the machine 10 State the functions or job role of the following personnel a Appointed Person b Crane Supervisor c Slinger d Signaller A ne S 11 The operator has to use a new model of POTC that they are unfamiliar with What do S Regulations i e LOLER 98 and other guidance require the operator to have 2 ja 2 n 5 12 What are the possible outcomes if being prosecuted for not complying with legislation and 2 regulations JA D a 13 What do The Work at Height Regulations require of crane operations 14 How can a qualification or card benefit a crane operator 15 Name THREE ways that a crane operator can contribute in ensuring repeat business with the client or main contractor 16 Where should the Operator s Manual be kept and why 17 What is the difference between a contract lift and a standard crane hir
123. tions are maintained z B A 39 When working in a confined area or space a what danger can be present with regards to the counterweight of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less A continued CPCS Technical Test A48 Theory Q Construction Industry Training Board 2008 Page 4 of 7 11 07 2008 Piling Rig A48 Bored above 15 tonnes Technical Test Theory 40 If setting up to pile near a pedestrianised area state THREE factors that need to be taken into account A 41 a What is the recommended minimum distance to be kept away from overhead power lines mounted on metal pylons when setting up the machine and b explain why a distance should be kept Setting up for work continued 42 Name THREE different types of bored piling methods 43 Give THREE reasons that may cause the rig to overturn 44 If radios are to be used during the piling operations what FIVE actions and checks must be made by the rig operator before use 45 During the piling operation part of the task cannot be carried out as detailed in the method statement a What initially must happen to the piling operation and b who authorises any changes Working tasks gt 46 What is the function of the shoe end cap as used in CFA piling 47 How is a rotary auger of a bored rig cleaned
124. to drive the machine onto a transporter trailer a Who is responsible for the loading operations and b state FOUR actions to be considered by the operator before loading commences Shutdown continued 65 Why should an excavator be re fuelled at the end of the day A CPCS Technical Test A58 Theory Q Construction Industry Training Board 2008 Page 8 of 8 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Excavator 360 A59 Above 10 tonne Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A59 Theory Q Construction Industry Training Board 2008 Page 1 of 8
125. tting A 70 At the end of the shift a in what position should jibs and trolleys be left in and b why A Cc F 71 At the end of the shift a what THREE security measures should be applied and b why A CPCS Technical Test A63 Theory Q Construction Industry Training Board 2008 Page 7 of 7 11 07 2008 CP CONSTRUCTION PLANT CS COMPETENCE SCHEME Demolition Plant A65 Technical Test Theory 1 What is the definition of or how can a hazard be described 2 What is the purpose of a risk assessment 3 List SIX typical subject areas that should be covered in a site induction 4 What THREE main duties of the Health and Safety at Work Act must employees follow 5 What does the Health and Safety at Work Act require employers to do with regards specifically to plant Roles and responsibilities 6 a What is the purpose of a Method Statement and b what is required of the operator 7 Name FOUR different types or levels of sanctions that can be applied by employers and judicial bodies to plant operators who do not comply with or follow legislation and regulations 8 Plant operators are generally regarded as safety critical workers What does this mean continued CPCS Technical Test A65 Theory Q Construction Industry Training Board 2008 Page 1 of 7 11 07 2008 Demolition Plant A65 Roles and responsibilities continued
126. ued CPCS Technical Test A49 Theory Q Construction Industry Training Board 2008 Page 2 of 9 11 07 2008 Loader Securer A49 Non STGO Technical Test Theory For questions 19 and 20 the Operator s Manual for one of the items of plant being used for the test MUST be available for reference by the candidate 19 Using the machine s Operator s Manual state the procedure for preparing and loading the machine onto a transporter A 20 Using the machine s Operator s Manual state how the machine must be secured for transport 21 If checking the oil level using a dipstick why must gloves be worn Preparing for work continued 22 What is the difference between a low loader and a semi trailer 23 Name ONE example of road friendly suspension 24 On start up the air pressure on the vehicle is low What actions must the transport driver carry out before work and during work 25 During work the engine starts to overheat Explain the danger if someone tries to remove the radiator or expansion tank cap 26 Before setting off to retrieve a machine from site in terms of arrival what THREE things should be checked before leaving 27 What problems and hazards can soft ground cause to a loaded transporter Travelling and manoeuvring gt 28 a What is the minimum distance allowed near open trenches when travelling wit
127. used before moving a crane 2 5 A o e 35 Why must the seat belt be worn even with a ROPS frame or cab ge A E D amp z 36 If asked to travel with a suspended load name FIVE factors that must be taken into account by the operator before moving A 37 a Which part of the crane applies loading or pressure to the ground and b name TWO ways that pressure can be reduced A x 38 If assisting in fitting a fly jib extension to the crane why is it important that the e manufacturers procedures are followed precisely 5 2 A D 39 If a load of 5 tonnes is lifted on 2 falls or lines of rope what is the tension in each fall or D line A 40 Wind speeds can be variable throughout the working day What action must be taken to ensure safe working conditions are maintained A continued CPCS Technical Test A66 Theory Q Construction Industry Training Board 2008 Page 4 of 8 11 07 2008 Compact Crane A66 Technical Test Theory 41 What is the main purpose of the Rated Capacity Indicator RCI or Load Moment Indicator LMI 42 When working in a confined area or space a what danger can be present with regards to the counterweight or rear of the machine b what is the recommended minimum distance and c what measures must be implemented if the gap is less 43 What do the letters SWL signify as stamped on lifting accessories 44 If setting up to lift loads i
128. ve THREE possible reasons why loader compressors should not stray off the designated haul routes 39 Describe ONE physical method of checking that the attachment is fully secured to the coupler prior to work 40 a What is meant by white finger and b name TWO methods of reducing the effect Setting up for work continued 41 If setting up to work in a pedestrianised area state THREE factors that need to be taken into account 42 If using a compressed air tool to break up a concrete type surface list FIVE items of PPE that must be worn 43 What is regarded as the most productive position for a vehicle to be loaded to be in when being loaded from a stockpile 44 Before manually changing any bucket a where should the bucket be positioned in relation to the ground before removing the final pin and b why continued CPCS Technical Test A41 Theory Q Construction Industry Training Board 2008 Page 5 of 7 11 07 2008 Loader Compressor A41 Technical Test Theory ey 45 Give TWO reasons why the loader compressor operator should have an understanding of S the type of material being loaded fe 322 oe A alte DQ Zo op 46 The operator is asked to tip material into a trench State FIVE different requirements that must be considered or implemented before tipping commences A 47 Who should det

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