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1785-2.41, Using a PLC-5 Processor in a Heat Application

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1. PC with PLC 5 Programming Software So gt gt gt 1771 IXHR Module 1771 OAD Module CEU P4S Power Supply Processor g B 5X YvY Y i Data Highway o ji Plus G3 ti KC lz WEEDE g t i E E TPO ac Remote Pulsed Output 1 0 J Type Thermocouple Heat Source 120V ac PanelView 550 20605 M Publication 1785 2 41 April 1996 1 2 Overview System Components We use these devices for the purposes of this manual For your own system substitute your own devices to fit your application The recommended switch settings in this manual help you set up a test system and get it working Actual switch settings depend on your application Publication 1785 2 41 April 1996 Product name Catalog number Hardware PLC 5 processor 1785 L20B In this manual we use a PLC 5 20 processor you could also use a PLC 5 11 5 30 5 40 5 60 or 5 80 processor 1 0 chassis 1771 A1B High Resolution Thermocouple MilliVolt Input Module 1771 IXHR 120V ac Output Module 1771 OAD Slot Power Supply 1771 P4S PanelView 550 Remote I O Keypad and Touch Screen 2711 B5A1 Operator Terminal PanelView RS232 5 meter cable 2711 NC13 Belden 9463 RIO cable 1770 CD 10 f
2. Ce 230 4k 82Q or lt Blue Bue L B20 23048 ee 1309 lt Shield Shield gt md cue resistor EE lt Clear Clear 1 E 7 resistor 115 2k 1770 CD Belden 9463 20623 M ___ __ gt gt 4 Terminate both ends of a remote I O link 5 Set the Remote I O Setup screen the same as below If you do not have an out of the box PanelView terminal see the tip below M For more information see f Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Manual publication number 1770 6 2 2 PanelView 550 Operator Terminals User Manual publication number 2711 802 Baud Rate If your PanelView 550 terminal is not right out of the box E 1 Gotothe Configuration Mode Serial Communication and RIO Configuration screens on the PanelView 550 Terminal and record the settings for Pass Through Enabled Rack 4 Starting Module Group 2 Change the Baud Rate to 57 6 k Baud Publication 1785 2 41 April 1996 2 8 Set Up the Hardware Connect the System to the Connect the 1771 IXHR to Monitor the System Temperature 1 0 Modules For more information Terminal Function h H l i d see the High Resolution 18 Input 1 lead RV 4 CF Type Thermocouple Wire TRETEN Thermocouple Mi
3. Terminate the _ 77 link at both ends Z 1784 CP12 cable eS a GS Terminate the link at both 7 nc 105 ft 20675 M a 3 20 m Node terminated For more information see Enhanced PLC 5 Programmable Controllers Installation Instructions publication number 1785 5 7 e 1784 KTx Communication Interface Card User Manual publication number 1784 6 5 22 Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Manual publication 1770 6 2 2 Publication 1785 2 41 April 1996 Set Up the Hardware 2 7 Connect the PanelView 550 Important We assume you are wiring a new out of the box to the Remote I O PanelView 550 operator terminal If the PanelView 550 terminal you are wiring is not right out of the box see the tip in step 5 1 Connect the signal conductor with clear insulation to the 3 pin connector terminal 2 at each end of each cable segment 2 Connect the shield drain wire to the 3 pin connector SH S terminal at both ends of each cable segment e 3 Connect the signal conductor with blue insulation to the 3 pin connector terminal 1 at each end of each cable segment DN r1 T GND Back View of PanelView 550 p EC a
4. Enter this configuration these instructions F1 Network Access LOCAL F2 Communication Port KTX KTXD DH F4 Terminal Address 77 F5 PLC Address 10 F6 KTX KTXD Address D4 F7 Local Bridge Addr 110 F8 Remote Bridge Addr 376 F9 Save Configuration F10 Terminal Name DTL KT E We also use this symbol to call attention to helpful information Y S We use this symbol to indicate addition references to look at for Ngre more information Publication 1785 2 41 April 1996 P 4 Preface Allen Bradley Support Publication 1785 2 41 April 1996 Allen Bradley offers support services worldwide with over 75 sales support offices 512 authorized distributors and 260 authorized systems integrators located throughout the United States alone plus Allen Bradley representatives in every major country in the world Local Product Support Contact your local Allen Bradley representative for e sales and order support e product technical training warranty support support service agreements Technical Product Assistance If you need to contact Allen Bradley for technical assistance call your local Allen Bradley representative Your Questions or Comments about This Manual If you find a problem with this manual please notify us of it on the enclosed Publication Problem Report at the back of this manual If you have any suggestions for how this manual could be made more useful to you please contact us at
5. 216 646 3176 Rupiication ICCG 5 21 August 1995 Publication 1785 2 41 April 1996 FAX yip GH 55107 82 7 8 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE cb E POSTAGE WILL BE PAID BY THE ADDRESSEE 9 Rockwell Automation Allen Bradley 1 ALLEN BRADLEY DR Publication 1785 2 41 April 1996 MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE 7 2 OY Rockwell Aviomation Allen Bradley a Rockwell Automation Business has been helping its customers improve productivity and quality for more than 90 years We design manufacture and support a broad Allen Bradley range of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the worlds leading technology companies IQ Worldwide representation REA am p NU Argentina e Australia e Austria e Bahrain e Belgium e Brazil e Bulgaria e Canada e Chile e China PRC e Colombia e Costa Rica e Croatia e Cyprus e Czech Republic e Denmark e Ecuador e Egypt e El Salvador e Finland e France e Germany e Greece e Guatemala e Honduras Hong Kong Hungary e Iceland e India e Indonesia e Ireland e Israel e Italy e Jamaica e Japan e Jordan Korea e Kuwait e Lebanon e
6. Data Monitor Cascaded Ihe PV Alarm High 0 000000 ra Cascaded Type PV Alarm Low 000000 Master to This Slave PV Alarm Deadband 000000 Deviation Alarm 000000 v Deviation Alarm 000000 Deviation Alarm Deadband 000000 PID Config 4 Press a function key or enter a value X PD14 0 PE Rem PROG B Data Decimal Addr Decimal 5 20 Addr 10 QSTART v Specify PID Next Prev 4 n i Address Monitor File File enter configuration F5 F6 F7 F8 Enter this configuration Enter this configuration DEPENDENT Engineering Unit Maximum P Engin PID Equation ivati i ring Unit Minimum Control Act V PV Tracking YES Input Range Maximum Input R ge Minimum Update Time secs 5 000000 Output Limit High 100 0000 PID Monitor Screen PID Config Screen Setpoint 0 000000 Proportional Gain Kc 25 00000 Process Var 73 40000 Reset Time Ti mins repeat 0 6000000 Error 73 40000 Derivative Rate Td mins 0 0420000 Output 0 000000 PID Monitor Mode AUTO Deadband PV Alarm HIGH Output Bias 000000 000000 Deviation Alarm NEG Output Limiting LOW Tieback 000000 SP Out of Range NO Set Output 000000 V Error within Deadband NO PID Initialized YES enter configuration E a A M Station Mode AUTO Software A M Mode AUTO Status Enable EN 0 Press a function key or enter a value PD14 0 SP
7. For more information see the Universal I O Chassis installation instructions publication number 1771 2 10 Grounding Electrode H Er s y G3 l3 rr En B alt A xd number 1770 4 1 Publication 1785 2 41 April 1996 P d Conductor To Grounding Electrode System Ground Lug Nut and Captive Washer 1 0 Chassis Wall 20626 M For more information see the Allen Bradley Programmable Controller Wiring and Grounding Guidelines publication Set Up the Hardware 2 3 Install the PLC 5 Processor 1 Define the DH Station Address of Channel 1A by setting switch assembly SW 1 on the back of the processor See the side of the processor if you want to use another address Locking Bar side view of processor a Lift Ejector Tab LULLE YAE A side view N Dis 9 lt PLC 5 20 asfi af S 3 Processor amp orr Ra x assembly SW1 lt attery Connector address 10 y Battery Cover t y 2 To install the battery slide the battery side T connector into the processor side connector until you hear them snap together and attach Sete 2 the battery cover Card Guides s 20610 M A 3 Install
8. Set Up the Hardware 2 5 Install the Programming Terminal Interface Card 1 Set the interrupt jumpers on the SWi SW fes sue Rises communication card to IRQS 2 Set the switches on the card _ ef Remember to record the 1784 KTx addresses Channel 1 Address ead 3 Insert the programming terminal interface card into a vacant 16 bit ISA or EISA expansion slot and tighten the screw to secure the card D 7 Channel 1 address shown in D700 position shown in IRQ5 position aaa ON RO ano For more information see e 1784 KTx Communication Interface Card User Manual publication number 1784 6 5 22 e Allen Bradley Publication Index for your specific communication card publication number SD499 Publication 1785 2 41 April 1996 2 6 Set Up the Hardware Connect the Programming Terminal and the PLC 5 Processor to the DH Link 1 Connect the 3 pin Phoenix end of the CP12 cable to the KTx card 2 Connect the 9 pin D shell connector to the CP7 adapter 3 Connect the adapter to the connector on the front of the PLC 5 processor 98 m E f M T adapter 3 pin Phoenix connector with 9 pin D S switchable termination resistor _ as Lj
9. uj or a or F5 Create the Ladder Logic Program For more information see the PLC 5 Programming Software Instruction Set Reference Manual publication number 6200 6 4 11 Rung 2 0 Configuration of the Analog Input module Executed only once N9 0 is the power up bit of the IXHR module N9 0 BT11 0 BT11 1 F 1 E J E 0 EN EN Rung 2 1 Main coordination timer coordinate Analog data input TPO interval BTW BLOCK TRANSFER WRITE Rack Group Module Control block Data file Length Continuous 00 0 0 BT11 0 N9 70 0 N MEN DN ER PID execution and Free running timer used to set overall Rung 2 2 Analog input Block Transfer T4 0 BT11 0 BT11 1 i aA EE DN EN EN TON TIMER ON DELAY Timer T4 0 I EN Time base 0 01 DN Preset 500 DN Accum 430 Triggered by the main timer BTR BLOCK TRANSFER READ Rack 00 EN Group oO pny Module 0 Control block BT11 1 7 ER Data file N9 0 Length 0 Continuous N Append Insert Instr Instr eje i Rung 2 3 Rung to detect communications error with the analog module If an error occurs bit B3 1 will be latched since the BT error bit will be reset when the Block Transfer is retried BTR ALARM BIT BIII l B3 T3 Ly ER 1 To use the I O Configuration Utility see page 5 8 Rung 2 4 When the Analog Input Block Transfer is co
10. NI Allen Bradley Using a PLC 5 Processor in a Heat Application Application Note Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc is prohibited Throughout this manual we us
11. Press Press SELECT MODE SELECT MODE HODE HODE on the PanelView on the PanelView 550 screen 550 screen on the PanelView 550 screen Press PRESS TO ENTER SETPOINT on the PanelView 550 screen You have completed the quick start For additional information about what you can do with the products discussed in this quick start or if you have questions see the list of publications on page P 2 in the preface of this manual or call your local Allen Bradley representative Publication 1785 2 41 April 1996 Chapter 7 Troubleshoot the Processor and I O Modules BATT 1 Use the PLC 5 Processor Status Indicators A page 7 1 D FORDE D Use the 1771 IXHR Module Status Indicators Com page 7 3 Q Use the 1771 OAD Module Status Indicators page 7 3 Use the PLC 5 Processor Troubleshoot General Problems Status Indicators Indicator Color Description Probable Cause Recommended Action BAIT Red Battery low Battery low Replace battery within 10 days Off Battery is good Normal operation No action required PROC Green Processor is in run Normal operation No action required steady mode and fully operational Green Processor memory is blinking being transferred to BATT EEPROM PROC Red Major fault Run time error e Check major fault bit in status file e blinking 8 11 for error definition FORCE Clear fault bit correct problem and return to run mode COMM Red Maj
12. Publication 1785 2 41 April 1996 6 6 Create the PanelView Application and Develop the Application Screen Develop the Application Screen PID Loop click on v objects V click right mouse button to exit bar graph mode click on to define bar graph v choose a pattern fill pattern Publication 1785 2 41 April 1996 Click left mouse button to drop ae x Develop the Bar Graphs with Scales and Data Displays Create bar graphs and data displays for each bar graph CV PV and SP Create scales for the CV and SP bar graphs Create the Bar Graphs FID WERT LOOF RESS TD oa DER Ci 00 F perce rp UBLUE n Mihi SETPOINT HOOE SELECT MODE LN er v Tonl Bar f N v Status Bar Y Toolbox v ISA Symbols v Keypad Create the PanelView Application and Develop the Application Screen Set the Bar Graph Attributes lg to set attributes double click on enter information for the three bar graphs v ba PU HE 3nB rF iss F Bar Graph Fill From totem E Min I O Max o Read Tag Cv Edit Tag Click on this button to enter these Scaling and Data Entry Limits values for the CV tag Data Entry Limits Seale 1 Offset 0 6 7 Min fo Max 100 Bar Graph Fill From Bottom Cancel a Max 300 Read Tag PV Click
13. Exit PanelBuilder and Windows Address 77 Name 3 Reboot your programming terminal by pressing the ctr1 Alt Del Card Parameters k imultaneously 4 Restart Windows an Address D700 interu 5 E PanelBuilder 5 Open your application Enabled Disabled Publication 1785 2 41 April 1996 Create the PanelView Application and Develop the Application Screen select ISTIS Tag Editor Project Management Description Validate Changes Validate All Upload Terminal Setup v enter information E If your PanelView terminal is not right out of the box and if Pass Through Enabled was set to No on the Remote I O Setup screen see the Tip of step 5 on page 2 7 then 1 Setthe Rack Address and Starting Module to match what you recorded in the Tip on page 2 7 2 Perform the download 3 Goto page 4 4 to automatically configure the I O scan list Important If you encounter any download errors see PanelBuilder 900 Configuration Software User Manual publication number 2711 815 Download the Application Download Application DOS File DOS Memory Card RIO Pass Through Setup 6 13 Publication 1785 2 41 April 1996 6 14 Create the PanelView Application and Develop the Application Screen Run the Application HT Q Put the PLC 5 F D PENES in RN run mode O Turn on the heating device
14. link Green Remote I O At least one adapter is e Power off at e Restore power to blinking Scanner faulted or has failed remote rack the rack rapidly or e Cable broken e Repair cable slowly DH No other nodes on network Red Remote I O Hardware fault Hardware error e Turn power off then steady Scanner on Remote I O e Check that the Adapter software DH configurations match the hardware set up e Replace the processor Red Remote I O Faulted adapters detected e Cable not e Repair cable blinking Scanner connected or rapidly or is broken slowly e Power off at e Restore power to remote racks racks DH Bad communication on DH Duplicate Correct station address node detected Off Remote I O Channel offline Channel is not Place channel online if Scanner being used needed Remote I O Adapter DH Publication 1785 2 41 April 1996 Use the 1771 IXHR Module Status Indicators RUN O FLT 9 7 be Green RUN Indicator Red Fault FLT Indicator Use the 1771 OAD Module Status Indicators Module Active Indicator green 00 to 17 Status Indicators red Fuse Blown Indicator red Troubleshoot the Processor and I O Modules 7 3 Use this table to help you interpret the 1771 IXHR status indicators and to troubleshoot module and system faults Indicator Status Probable Cause Recommended Action Both LEDs No power to module Check power to I
15. Chassis Installation Instructions 1771 2 210 power supply Power Supply Modules 1771 P4S P6S P4S1 P6S1 1771 2 135 Installation Instructions DH network Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Instructions Wee communication cards 1784 KTx Communication Interface Card User Manual 1784 6 5 22 Allen Bradley Publication Index for your specific communication card SD499 cables Enhanced and Ethernet Programmable Controllers User Manual 1785 6 5 12 6200 PLC 5 programming software PLC 5 Programming Software Configuration and Maintenance Manual 6200 6 4 6 PLC 5 Programming Software Programming Manual 6200 6 4 7 PLC 5 Programming Software Instruction Set Reference Manual 6200 6 4 11 PLC 5 Programming Software I O Configuration Manual 6200 6 4 12 input module 1771 IXHR High Resolution Thermocouple Millivolt Input Module User Manual 1771 6 5 80 output module 1771 OAD EE TA Cat No 1771 OAD Series B 1771 2 74 PanelBuilder 900 software PanelBuilder 900 Configuration Software User Manual 2711 815 PanelView 550 operator terminal PanelView 550 Operator Terminals User Manual 2711 802 grounding and wiring Allen Bradley Allen Bradley Programmable Controller Wiring and 1770 4 1 programmable controllers Grounding Guidelines current Allen Bradley documentation Allen Bradley Publication Index SD499 including ordering instructions terms and
16. Malaysia e Mexico e Netherlands e New Zealand e Norway e Pakistan e Peru e Philippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic e Spain e Sweden e Switzerland e Taiwan e Thailand e Turkey United Arab Emirates e United Kingdom e United States e Uruguay e Venezuela e Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 1785 2 41 April 1996 955124 64 Copyright 1996 Allen Bradley Company Inc Printed in USA
17. PLC 5 Programming Software Configuration and Maintenance Manual publication number 6200 6 4 6 Publication 1785 2 41 April 1996 Create the Ladder Logic Program 5 11 Verify the Configuration Data Verify that the configuration data looks like this screen while the program is running Ladder Editor Make sure this channel is reading Main Menu the current room temperature 1 m H Monitor R G M 00 0 0 v 1771 IXHR A power up bit off cursor to BT Write BT Head BT module status normal instruction on Control file BT11 0 BTq 1 real time sample status normal Data file N9 70 N9 10 cold junction status normal rung 2 2 Length 27 1 v Channel auto cal read from EEPROM normal dynamic clamp inhibited no Address Data Units Alarm Status Channel Status 4 1 N9 3 73 3 degrees F normal normal Data Monitor 2 N9 4 83 6 degrees F normal normal re 3 N9 5 83 5 degrees F normal normal 4 N9 6 83 4 degrees F normal normal a 5 N9 7 00 millivolts normal normal 6 N9 8 01 millivolts normal normal v 7 N9 9 01 millivolts normal normal 8 N9 10 01 millivolts normal normal 0 Monitor cold junction temperature 83 8 degrees F Press a function key Rem RUN mod 1 of 1 Change I O Channel Module BT Data Display Mode Ovrview Edit Edit Tables Symbols Fl F2 Ea F4 F6 E7 Addr 10 QSTART Return to Menu Exit System For more information see the PLC 5
18. Physical RIO Protocol RIO Physical RS232 Protocol DF1 ecoocoi C2 CO A AO LXI S x x E x x E Create a New Screen dic on S tane enter information Number V a Publication 1785 2 41 April 1996 6 4 Create the PanelView Application and Develop the Application Screen Define the Remote I O Communication Settings select EUEN f Tag Editor Project Management Communication Setup QSTART Description Validate Changes Validate All PLC S720 5 20 B PLC5 20 B Download Upload Comms Setup enter information Click on this button to configure block transfers enter information 1 Block Transfer to exit block transfer screen pia communication setup screen i m ME ME M M M M 2 E s elele laie mmm Note that these are the addresses you entered in the BTW and BTR instructions on page 5 6 E Make sure you use colons in your addresses the software will not accept semicolons Publication 1785 2 41 April 1996 Enter the Tags Create the PanelView Application and Develop the Application Screen Enter the tags listed in the table below 6 5 Application Project Edit Allen Bradley Tag Editor quick Summary View Options Tools Window Help Tag Editor ba ES e Duplications 1 Project
19. Programming Software I O Configuration Manual publication number 6200 6 4 12 Publication 1785 2 41 April 1996 Chapter 6 Create the PanelView Application and Develop the Application Screen 1 PID Heat Loop Monitor 1 Determine the application screen objects page 6 2 ERES Ap 2 Start the PanelBuilder software DLHE in page 6 2 MODE 3 Create the quick start application page 6 3 4 Define the remote I O m communication settings beta it PU SP 1 aH H H rt L page 6 4 Hio PHH dnd 5 Enter the tags page 6 5 Develop the application screen PID loop page 6 6 T Validate and save the application page 6 11 8 Download and run the application page 6 12 For more information see e PanelView 550 Operator Terminals User Manual publication number 2711 802 e PanelBuilder 900 Configuration Software publication number 2711 815 E The PanelView 550 allows you to view and change the temperature of a system The PanelView 550 acts as a window into your process by allowing you to view and change the temperature of the system It reads the temperature from the processor s memory and writes new set points into the processor s memory Publication 1785 2 41 April 1996 6 2 Create the PanelView Application and Develop the Application Screen Determine the Application Object Object Type Tag Function Screen Objects 1885 bar graph and CV control variable for the scale
20. channel Link ID V Channel Config v Press a function key or 20 nter a value Forces None 5 20 Addr 4 QSTART enter configuration Chan 1A V Accept Edits Make sure these default values appear v Diagnostics file 0 Baud rate 57 6kB e Global status flags file 0 Node address 10 Link ID 0 Publication 1785 2 41 April 1996 4 4 Configure the PLC 5 Processor System Configure Channel 1B Important We assume you are using a new out of the box PanelView 550 operator terminal If not configure channel 1B again by performing the steps shown on the left to automatically configure the I O scan list after you finish page 6 13 in chapter 6 Overview y Scanner Mode press one of these keys Channel 1B Configuration Diag to select a channel Rack Starting Rack Range v Address Group Size file 0 Baud rate Complementary I O DISE 0 020 027 Channel 000 000 Config 000 000 000 000 000 000 000 000 000 000 000 000 Press a functio key to automatically configure the gt page up or page down or enter a value 1 0 scan list for this channel Program Forc s None 5 20 Addr 4 QSTART Accept Auto Clear Insert Delete Chan 1B Select v Edits Config List to List fr List Status Option Fl FS F6 F9 F10 Accept Edits P The rack address starting group and The baud rate should match the rack size should match the
21. configurations PV550 baud rate see page 2 7 on page 2 7 press ed until the F8 key reads T Amei If you are using a PanelView PiE terminal that is not right out of the box these rack parameters should be whatever you noted on page 2 7 in the tip of step 5 Publication 1785 2 41 April 1996 Chapter 5 Create the Ladder Logic Program 1 Create a data table file page 5 2 2 Enter the ladder logic page 5 3 3 Configure the PID screens page 5 7 UI A use the yo Configuration Utility page 5 8 5 Run the ladder program page 5 9 6 Monitor data page 5 10 For more information see e PLC 5 Programming Software Configuration and Maintenance Manual publication number 6200 6 4 6 e PLC 5 Programming Software Programming Manual publication number 6200 6 4 7 e PLC 5 Programming Software Instruction Set Reference Manual publication number 6200 6 4 11 e PLC 5 Programming Software I O Configuration Manual publication number 6200 6 4 12 E Make sure the processor is in Remote Program or Program mode Publication 1785 2 41 April 1996 5 2 Create the Ladder Logic Program Create a Data Table File Program Directory TYPE General 0 O output 0 037 Utility 1 I input 1 037 4 2 S status 127 3 B binary or bit B3 15 4 T timer T4 2 v 5 C counter C510 6 R control R6 0 ifi N integer N7 50 8 F floating point F8 20 9 N integer N9 200 10 N
22. definitions Allen Bradley Industrial Automation Glossary AG 7 1 Publication 1785 2 41 April 1996 Preface P 3 Common Techniques Usedin The following conventions are used throughout this manual This Manual atthe 6200 main menu you press F2 Online Config then you see this screen Bulleted lists provide information not procedural steps Numbered lists provide sequential steps or hierarchical information e Textin this font indicates words or phrases you should type e Text in this font enclosed in a box like this represents actions you should complete see picture below Pictures of keys and or screens represent the actual keys you press or the screens you see see picture below 6200 Main Menu Online Confi A 6200 Series Software Product C ONLINE F1 Network Access LOCAL F2 Communication Port KTX KTXD DH4 CONFIGURATION This softwar F4 Terminal Address TE F5 PLC Address 10 F6 KTX KTXD Address D4 F7 Local Bridge Addr 110 F8 Remote Bridge Addr 376 F10 Terminal Name DTL_KT T l I F9 Save Configuration l U aborts changes 4 4 function key Term PLC KTX Local Remote Save ddress Address Bridge Bridge Config Name F5 F6 F7 F8 F9 F10 Network Comm Access Port Address and then you complete
23. have used one or more products for a period of time You should understand programmable controllers and be able to interpret the ladder logic instructions required to control your application If you do not see the documents listed on the following page or contact your local Allen Bradley representative for information on available training courses before using this manual This manual is for experienced users for the PLC 5 9 processor It presents you with the basic information you need to get the small example application up and running provides memory jogger information such as specific bit settings for a sample application e includes high level procedures with cross references to other manuals for more detail Publication 1785 2 41 April 1996 P 2 Preface Related Documentation The following documents contain additional information concerning the products discussed in this manual To obtain a copy contact your local Allen Bradley Sales office or distributor For more information about See this document Document number PLC 5 programmable controllers Enhanced PLC 5 Programmable Controllers Installation Instructions 1785 5 7 Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 1785 PLC 5 Programmable Controllers Quick Reference 1785 7 1 PLC 5 Programming Software Instruction Set Reference Manual 6200 6 4 11 Universal 1771 I O chassis Universal I O
24. the address below Allen Bradley Company Inc Automation Group Technical Communication 1 Allen Bradley Drive Mayfield Heights OH 44124 6118 About the Application What You Need to Do Set up the hardware Chapter 2 Set up the software Chapter 3 Configure the PLC 5 processor system Chapter 4 Create the ladder logic program Chapter 5 Create the application and application screens Chapter 6 Troubleshoot the processor and I O modules Chapter 7 Chapter 1 Overview This manual is designed to provide you with enough information to get your system up and running Use this manual if you are knowledgeable about the products but may have not used one or more of the products for a period of time The information provided is geared towards jogging your memory This manual presents an example application that uses a PLC 5 processor to control the temperature in a system Using a PanelView 550 you can set the desired temperature and view the actual system temperature A J Type thermocouple connected to a thermocouple input module senses the temperature of the system The PLC 5 processor controls a digital output module using timed proportional output TPO which pulses an ac signal to the heating device
25. the processor Battery C Na AS For more information see the Enhanced PLC 5 Programmable Controllers Installation Instructions publication number 1785 5 7 Install the I O Modules Locking Bar 7 1 install the 1771 OAD module and connect the wiring arm Pm o di s 2 Install the 1771 IXHR thermocouple card Giides F module and connect the wiring arm S 20618 M For more information see High Resolution Thermocouple Millivolt Input Module User Manual publication number 1771 6 5 80 e AC 12 120V Output Module Cat No 1771 OAD Series B Installation Instructions publication number 1771 2 74 Publication 1785 2 41 April 1996 2 4 Set Up the Hardware Install the Power Supply 1 Set the jumpers on the back side of the power supply like this Locking Bar 2 Connect the power cord to the 120V ac connector of the power supply module This side plugs into connector on the module insert wire insert wire p y Yo 0 f f place tool here place tool here 3 Install the power supply in the chassis 20619 M and snap the module locking bar over the modules For more information see the Power Supply Modules 1771 P4S P6S P4S1 P6S1 Installation Instructions publication number 1771 2 135 Publication 1785 2 41 April 1996
26. with heat loop in percent background text 504 and numeric data display ax bar graph with PV processor variable for background text the heat loop and numeric data display bar graph and SP set point value for the scale with heat loop background text and numeric data display numeric entry with NEW_CV new CV value entered background text from the PV550 operator terminal while in manual mode numeric entry with spvalue desired set point value background text entered from the PV550 operator terminal SELECT MODE push button with SEL MODE button that toggles PIFIFILIEIL background text between two modes of MODE operation manual mode and automatic mode Start the Start PanelBuilder software PanelBuilder Software double click on 3 x PanelBuilder p gt Make sure Windows is running 900 Publication 1785 2 41 April 1996 Create the PanelView Application and Develop the Application Screen 6 3 Create the Quick Create a New Application File Start Application click on 7 New Application Application Name qstart enter information Project Name V qstart Description Terminal Type Information Terminal Name et Filter by PV Type PV550 Keypad Catalog and Version 2711 B5A1 1 2711 B5A5 PV550 Keypad amp Touch FRN 1 2711 B5A2 PV550 Keypad amp Touch FRN 1 2711 B5A5 PV550 Keypad amp Touch FRN 1 2711 B5A2 PV550 Keypad amp Touch FRN 1 Ports
27. 0 Rem PROG Forces None Data Decimal Addr Decimal 6 20 Addr 10 QSTART Toggle Specify PID Next prev Next Prev Address Config File ile Elemnts Elemnts F3 FS F6 F7 F9 F10 Enter this configuration Proportional Gain Koc 25 00000 Reset Time Ti mins repeat 0 6000000 Derivative Rate Td mins 0 0420000 Publication 1785 2 41 April 1996 5 8 Create the Ladder Logic Program Use the I O Add 1771 IXHR Thermocouple Module to the Database Configuration Utility E Use the I O configuration utility to specify the intelligent I O modules you use in block transfer instructions You must enter the block transfer instructions in a ladder program before you can use the I O configuration utility Ladder Editor Main Menu HH v n Description of Group I O Module Type Selection General Utility 1771 1771 series analog I O modules 1791 A v 1794 1 0 Overview 1400 1402 a a v Add New Module 4 1791 series block I O modules 1794 Flex I O modules Line synchronization and power monitoring devices re Use up and down arrows to move to selection d Press F10 Select or Return v Rem Prog new I O module Addr 10 QSTART Change I O Select cursor to desired group Mode Ovrview v E F2 Select 1771 Series Analog Module Selection A F10 Cat No Series v 1771 IXE B Thermocouple millivolt input module cursor to catalog 1771 IXE A Thermocouple millivo
28. 0 0c cece eee cece aes PID Configuration Screen 0 cece e eee eee es Configure the PID Screens 0000 c cece cence PID Monitor Screen 2 25 sccceunskd ceae sewer oeus ERES Add 1771 IXHR Thermocouple Module to the Database Use the I O Configuration Utility 000 Configure the 1771 IXHR Thermocouple I O Module Run the Ladder Program 1 eee es Monitor Dalai lioe xkpXx if Rea e EG X XE de RE ERES Verify the Configuration Data 0 00 eee eae Create the PanelView Application and Develop the Application Screen Determine the Application Screen Objects Start the PanelBuilder Software 000 c eee eae Create a New Application File 00000 Create the Quick Start Application 0005 Create a New Screen 0 00 ccc cece eee eens Define the Remote I O Communication Settings Enter the Tags 0 ccc cece cece eee e Develop the Application Screen PID Loop Create the Bar Graphs 0 0 00 ccc eee eee Set the Bar Graph Attributes 0 0 cee eee Create the Scales 0 cc ccc c eee eens Set the Scale Attributes 2 0 0 0 0 cee eee eee ee Create the Data Displays 0 0 00 cece eeeee Set the Data Display Attributes 000 Develop the Numeric Entry Objects 05 Create
29. 200 programming software page 3 2 Y 3 Configure the communication parameters for online programming page 3 2 For more information see e PLC 5 Programming Software Configuration and Maintenance Manual publication number 6200 6 4 6 e PanelBuilder 900 Configuration Software User Manual publication number 2711 815 Install the Software For 6200 software you need 11 Mbytes hard disk space for 6200 software 547 Kbytes 560 000 bytes free RAM e recommended additional 384 Kbytes extended or aL Install 6200 Programming Software A ener expanded memory to program off line T high density 1 44 Mbyte disk drive 3 1 2 v Sel INSTALL C ener f For PanelBuilder software you need MS DOS operating system version 3 31 or later 5 0 or later recommended Microsoft Windows version 3 1 or higher Install PanelBuilder 900 software In the Program Manager Personal computer using 80386 or and INTERCHANGE software choose File Run higher processor e 4 Mbytes RAM 8 MBytes recommended with v minimum 10 Mbytes permanent swap under virtual memory Type a setup 12 Mbytes hard disk space high density 1 44 Mbyte disk drive 3 1 2 v e monitor supported by Windows VGA or 1 better recommended emer mouse that is compatible with Windows Publication 1785 2 41 April 1996 3 2 Set Up the S
30. C Keypad Controlled Write Tag NEw cv e Display Notification Tag Display Tag cwwonrv sj yv Handshake Tag PLcsack s Fill with Zeroes Enter Scaling and Data Entry Limits values for the NEW_CV tag Scaling Data Entry Limits Scale fi Offset jo Mico Max po Publication 1785 2 41 April 1996 6 10 Create the PanelView Application and Develop the Application Screen Develop the Push Button Create the Select Mode push button Create the Push Button PID WERT LOOF RES ERPE URLU in 300 F i 1 click on Fe PRES To SCT POINT 0 ULL Ee Ez E click left mouse D fat 1 z 3 button to drop objects 4 CU PU eo MARHE V bbb dh phi J p click right mouse button to exit push button mode r3 to enter on toolbar click on re text for sT v type Manual Mode V z300 FC T i ce to enter on toolbar select State text for type Auto Mode V A to exit on toolbar click on res text mode ST1 Set the Push Button Attributes SELECT MODE Push Buttons double marec to set MODE click on attributes Type rState y Maintained amp Number B enter information a Write Value Single Bit Options Value r Contacts Data Format Normally Open C Normally Closed Initial State o B Data Tags Hold Time s Inpu
31. CV bar graph PV bar graph SP bar graph Create the PanelView Application and Develop the Application Screen 6 9 Develop the Numeric Entry Objects Create the setpoint and CV numeric entry objects Create the Numeric Entry Objects In order to display n E a button object like 4 this one E you must import a bitmap graphic created with other programs To import bitmap graphics V click on click right mouse button to EF exit numeric entry mode FID WERT LOOF RESS lick 100 2o E s 3 ss Ti J click on TER D 99999 o click left mouse button to drop object Set the Numeric Entry Object Attributes PRESS T S Numeric Entry ENTER SETPOINT Type Format Keypad Enable Field Width i a ee P E Decimal Point T Position 0 C Keypad Controlled double s toset clickon attributes Write Tag v spvalue s Display Notification T ag Display Tag enter information for the s two numeric entry objects Handshake Tag s I Fill with Zeroes Enter Scaling and Data Entry Limits values for the spvalue tag Scaling Data Entry Limits Scale i Offset P 1 Min 0 Max 275 PREES u Numeric Entry e Dee m MODE Field Width Input Decimal Point Function Key Gita Opto fx ff auch Celi Position ouch Cel nane aj
32. Management Description Tag Name Data Type Array Size Description Node Name Address Initial Value Update Frequency Validate Changes Validate All Download Upload Terminal Setup v enter tags v Project Print Page Setup Enter the tags listed in the table below Enter the name of this element POP UP New Tag 1 E Make sure you use colons in your addresses the software will not accept semicolons Tag Data Type Description Node Address Initial Update Name Value Frequency cv Unsigned Integer Control variable for the heat loop in 96 PLC5 20 N13 0 0 1 cvnotify Bit This tag tells the PLC5 when the enter key is PLC5 20 I021 1 0 1 pressed after entering a new CV value in manual mode new cv Unsigned Integer Enters new CV value in manual mode PLC5 20 N12 1 0 1 new mode Bit Displays mode of operation PLC5 20 0 021 0 0 1 plcback Bit This bit tells the PV550 that the PLC5 has PLC5 20 0 021 1 0 1 received the notify bit indicating a new CV value has been entered pv Unsigned Integer Process variable for the heat loop PLC5 20 N13 1 0 1 sel mode Bit Selects mode of operation PLC5 20 1 021 0 0 1 sp Unsigned Integer Set point value for the heat loop PLC5 20 N13 2 0 1 spvalue Unsigned Integer This is the desired set point value entered PLC5 20 N12 0 0 1 from the PV550
33. O are OFF Possible short on the module chassis Cycle as LED driver failure necessary Replace module Red FLT LED ON Microprocessor oscillator or Replace module and Green RUN EPROM failure LED is ON RedFLT LED ON If immediately after power up Replace module indicates RAM or EPROM failure If during operation indicates possible microprocessor or backplane interface failure 1 Replace module Green RUN LED is flashing Power up diagnostics successfully completed Normal operation If LED continues to flash and write block transfers BTW cannot be accomplished you have a possible Replace module interface failure When red LED is on the watchdog timer has timed out and backplane communications are terminated Your user program should monitor communication Use this table to help you interpret the 1771 OAD status indicators and to troubleshoot module and system faults Indicator Status Description of Fault or Recommended Action System Status Module active ON Normal Indication None green Module active ON Check voltage at output If voltage is present take no green and point on swing arm action If no voltage is present Output status ON check the fuse If the fuse is OK red replace the module Module active ON No voltage None green and Output status OFF Voltage on terminal Replace the module Module active OFF 1 Processor is in 1 If module is in
34. all_Interval If set_heat_bit_on TON TT 1 amp TON preset gt Minimum_Heat_Time Then CPT COMPUTE Destination Expression PD14 0 0UT T4 0 PRE 100 0000 T4 1 PRE 400 GEQ Source Source GREATER THAN OR EQUAL A T4 1 PRE 400 B 10 Rung 2 7 TPO ON TIME timer synchronized to PID execution B3 a TON TIMER ON DELAY Timer 0 Time base Preset Accum T4 1 0 01 EN 400 4919 Rung 2 8 Call subroutine to manage PV550 JSR JUMP TO SUBROUTINE Prog file number Input parameter Return parameter Rung 2 9 END OF FILE Create the Ladder Logic Program 5 5 Rung 3 0 This subroutine controls movement of data between the PLC5 and the PV550 PV550 Entered SP to PLC5 PID MOV MOVE Source NEZ Or jo ss 90 Destination PD14 0 SP 90 00000 PLC5 CV Value To PV550 Display MOV gt MOVE Br Source PD14 0 SO 0 000000 Destination N13 0 80 PLC5 PV Value To PV550 Display MOV MOVE ir Source N9 3 841 Destination N13 1 841 PLC5 SP Value To PV550 Display MOV MOVE E Source PD14 0 SP 90 00000 Destination N13 2 90 Rung 3 1 PV550 Mode PLC5 PID Select Button Auto Man bit Auto 0 Manual 1 T 021 PD14 0 lt C 00 SWM Rung 3 2 PLC5 PID PV550 Auto Man bit Auto Man Auto 0 Indicator M
35. anual 1 PD14 0 0 021 t C SWM 00 Publication 1785 2 41 April 1996 5 6 Create the Ladder Logic Program Publication 1785 2 41 April 1996 Rung 3 3 Notify bit to PLC5 of new Handshake bit from PLC5 to CV value PV550 1 021 0 021 t C 01 01 PLC5 PID PV550 Auto Man Entered CV Bit value to Auto 0 PLC5 Manual 1 PD14 0 MOV F MOVE SWM Source N12 1 75 Destination PD14 0 S0 0 000000 Rung 3 4 BTW PV550 BTR PV550 BTW to Enable Enable PV550 bit bit BT11 2 BT11 3 BIW E 1 t BLOCK TRANSFER WRITE EN EN EN Rack 02 DN Group 0 Module 0 ER Control block BT11 2 Data file N13 0 Length 3 Continuous N Rung 3 5 BTR PV550 BTW PV550 BTR to Enable Enable PV550 bit bit BT11 3 BT11 2 BIR E 1 t BLOCK TRANSFER READ EN EN EN Rack 02 DN Group 0 Module 0 ER Control block BT11 3 Data file N12 0 Length 2 Continuous N Rung 3 6 END OF FILE Create the Ladder Logic Program 5 7 Configure the PID Screens PID Configuration Screen Ladder Editor Main Menu i m H v PID Equation DEPENDENT Engineering Unit Maximum 600 0000 Derivative of PV Engineering Unit Minimum 0 000000 Control Action SP PV cursor to PID PV Tracking YES Input Range Maximum 6000 000 instruction on rung 2 5 Input Range Minimum 0 000000 Update Time secs 5 000000 Output Limit High 100 0000 Output Limit Low 0 000000
36. ddress 57384 the 1784 KTx card s F7 Local Bridge Addr 110 memory address F8 Remote Bridge Addr 376 you recorded on F9 Save Configuration page 2 5 F10 Terminal Name For more information see the PLC 5 Programming Software Configuration and Maintenance Manual publication number 6200 6 4 6 Chapter 4 Configure the PLC 5 Processor System 1 Configure the PLC 5 processor page 4 2 As 2 Configure the PLC 5 processor communication channels i O page 4 3 3 For more information see the PLC 5 Programming Software Configuration and Maintenance Manual publication number 6200 6 4 6 E Make sure the processor is in Remote Program or Program mode Publication 1785 2 41 April 1996 4 2 Configure the PLC 5 Processor System Configure the PLC 5 Processor 6200 Main Menu v Online 5 V General Utility v Proc Config v enter configuration J Publication 1785 2 41 April 1996 Processor Configuration User control bits 00000000 00000000 Fault routine prog file no 0 I O status file N10 VME status file N A RESTART FIRST STEP Watchdog ms Communication time slice ms or input interrupt prog file no 0 down count 0 bit mask 00000040 00000000 compare value 00000040 00000000 odule group Selectlable timed interrupt prog file setpoint Main dont
37. e notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to identify a hazard avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and understanding of the product PLC PLC 5 PLC 5 11 PLC 5 20 PLC 5 30 PLC 5 40 PLC 5 60 PLC 5 80 PanelBuilder PanelView Data Highway Plus DH are trademarks of Allen Bradley Company Inc MS DOS Microsoft and Windows are trademarks of Microsoft Table of Contents Preface eoi 329 229 EZ oe tas gs iria Who Should Use This Manual 0 000 eee eae Purpose of This Manual 0000 cece eee eens Related Documentation 00 00 eee e cece e eens P 2 Common Techniques Used in This Manual P 3 Allen Bradley Support 0 0 0 0 cee eee eee eee P 4 Local Product Support 0 0 0 0 cece ee ence P 4 Technical Product Assistance 00ceeeeeeee P 4 Your Questions or Comments about This Manual P 4 OVGIVIEW siaccbe cnet ctecuicsantduaceehbouseecees About the Application 00 cece eee What You Need to Do ous dan ceeds deuce dwar xxx System Components aaan cece eee eee eens _1 2 Set Up the Hardware esee 2 1 Configure the I O Chass
38. eet DH cable and adapter 1784 CP12 and 1784 CP7 Processor Communication Interface Module 1784 KTx PC that supports PLC 5 Programming Software ac line cords J Type thermocouple wire 150Q terminating resistors heating device Software PLC 5 Programming Software 9323 PLC5 In this manual we use 6200 PLC 5 Programming Software If you are using another software package substitute the screens in this quick start with the screens in your software package Panelbuilder 900 software includes INTERCHANGE 2711 ND3 Chapter 2 Set Up the Hardware PC with PLC 5 Programming Software Install the hardware a page 2 2 Connect the programming er terminal and the PLC 5 processor to the DH link 1771 IXHR Module 1771 OAD Module age 2 6 page 2 6 PLC 00 PAS Power Supply C P Processor onnect the PanelView o M H the Remote I O Y Yy Y page 2 7 A p Data Highway o T j Connect the system to the Plus P u I O modules E page 2 8 i 5 Eg JE E D a C il L TPO ac Remote Pulsed Output yo J Type Thermocouple Heat S
39. integer N10 47 DATA TABLE LAST ADDRESS PROCESSOR MEMORY LAYOUT SIZE 32 32 128 1 3 1 1 51 21 201 48 elements Create Data ea i ree 2 data Ka M Table File words of memory used in program files fr v enter information v il th 7 sj gts reads Enter this information Monitor File FILE TYPE 0 O output 1 I input 2 S status 3 B binary or bit 4 T timer 5 C counter 6 R control 7 N integer 8 F floating point 9 N integer a 10 N integer Press 11 BT block transfer a 12 N integer to see files 11 14 P2 fie Integer 14 PD PID number 6200 6 4 6 Publication 1785 2 41 April 1996 LAST ADDRESS o 037 I 037 S 127 B3 15 T4 C5 R6 N7 F8 N9 2 0 0 50 20 200 N10 47 BT11 3 N12 10 N13 10 PD14 10 14611 words of unused memory available Press a funbtion key or enter file number PLC 5 20 Series C Revision E Create DT File DT File SIZE words 38 38 134 7 15 9 9 57 48 207 54 Delete F7 SIZE elements 32 32 201 48 11 11 5 20 Addr 10 QSTART SIZE words 207 30 17 908 For more information see the PLC 5 Programming Software Configuration and Maintenance Manual publication Enter the Ladder Logic Director Proc Func v Create Lad FI s M enter file name or number V Monitor File f V Edit t v Append Insert Modify Rung Rung Rung
40. is 000 e eee eee ee eee _2 2 Install the Hardware 0 0 00 cece eee eee e eens _2 2 Ground the I O Chassis 0 00 c cece ee eee neees _2 2 Install the PLC 5 Processor 000 cece e eens _2 3 Install the I O Modules 0 000 cece eee ee ees _2 3 Install the Power Supply 000 c cece eee eens _2 4 Install the Programming Terminal Interface Card 2 5 Connect the Programming Terminal and the PLC 5 Processor to the DH Link 2 0 00 cece cece eee _2 6 Connect the PanelView 550 to the Remote I O _2 7 Connect the 1771 IXHR to Monitor the System Temperature 2 8 Connect the System to the I O Modules _2 8 Connect the 1771 OAD to the Power Heat Source _2 8 Set Up the Software 0000s cece eee eens 3 1 Install the Software crews Sau rd be arbore mee 3 1 Start the 6200 Programming Software 000005 _3 2 Configure the Communication Parameters for Online Programming 3 2 Configure the PLC 5 Processor System Configure the PLC 5 Processor 0eseeeeeeee 4 2 Configure the PLC 5 Processor Communication Channels 4 3 Configure Channel 1A 1 00 0 cece eee eee 4 3 Configure Channel 1B 1 eee eee 4 4 Create the Ladder Logic Program Create a Data Table File 0 0 c cece eee eee Enter the Ladder Logic
41. llivolt 17 Input lead LC ie inp 2 load Ay z System Temperature Input Module User Q d 15 Input 2 lead Manual publication 14 Input3 lead cp EN number 1771 6 15 80 13 Input3 lead oD Jumper 12 Input 4 lead 11 Input 4 lead c 95 10 Not Used TESI 9 Not Used 6 Do not use 8 Input 5 lead KV 7 Input 5 lead n S mu O GS 1 Connect positive thermocouple lead to 4 ini 7 7 xe QS D even numbered terminals negative leads 3 Input7 lead O to odd numbered terminals 2 Input 8 lead O 1 Input 8 lead 95 o 2 Put jumpers on unused channels L 3 Ground cable shield to I O chassis mounting bolt Wiring Arm e Cat No 1771 WI 20624 M Connect the 1771 OAD to the Power Heat Source M For more information see the ac 12 120V Output Li Module Cat No 1771 OAD Series B Installation Instructions publication number 1771 2 74 c3 Connect the 1771 OAD output module to the heat source Output 00 Heat Source 120V AC oeoaeeocoscsaeoaccc Wiring Arm 1771 WH 20625 M Publication 1785 2 41 April 1996 Chapter 3 Set Up the Software C 1 Install the software page 3 1 Start 6
42. lt input module number to add 1771 IXHR A Description calibration in BT High resolution thermocouple millivolt input module 1771 OFE B 12 bit analog module 4 outputs 1000 V isolation Select 1771 OFE A 12 bit analog module 4 outputs 1000 V isolation 4 1771 VHSC A Very high speed counter enter the BT control information Use arrows and paging keys to move to selection Press F10 Select or Return Accept Rem Prog new I O module Addr 10 QSTART 4 Change I O Group Select ri Mode Ovrview Menu A F1 F2 F3 F10 Yes d Block Transfer Control T v 1771 IXHR Series A E Rack Group Module BT control BT write BT11 0 BT read BT11 1 Enter this information BT write BT11 0 BT read BT11 1 Please enter BT control block This information automatically appears after you enter the BT control files Rem Prog new I O module Change 1 0 Display Mode Ovrview Symbols Fl F2 7 Addr 10 QSTART Publication 1785 2 41 April 1996 Create the Ladder Logic Program 5 9 Configure the 1771 IXHR Thermocouple I O Module Ladder Editor Main Menu i m H V 1771 IXHR A Module Edit real time sample rate disabled cursor to BT instruction on temperature scale rung 2 2 V Edit channels 1 4 4 rv sensor type a V filter constant 1 0 Edit s V Toggle Enter real time sample rate d 20 f
43. mplete set an intermediate bit B3 0 to synchronize the remainder of the program BT11 1 B3 qd C9 DN 0 Publication 1785 2 41 April 1996 5 4 gt Time proportioned outputs TPOs are used in situations where analog regulation of a process is complicated or impractical High heat regulatory loops are in this category The idea is to vary the duty cycle of applied power to some final element in this case a heater You need to do two things to accomplish TPO 3 Setthe overall or major interval In our example this is controlled by 74 0 which also synchronizes the PID execution 4 Calculate the on time based upon the PID output by scaling as a fraction of the overall or major interval on time PID output T4 0 PRE 100 14 0 PRE is the major interval gt on time gt T4 4 PRE is the on time 100 output on time Publication 1785 2 41 April 1996 Create the Ladder Logic Program Rung 2 5 Heat only PID instruction USED IN THIS APPLICATION IS NOT NEEDED FOR THE TPO OUTPUT THE CONTROL VARIABLE N7 0 IS NOT PID REQUIRES A VALUE HERE BUT IT B3 B3 ONS PID PID Control Process Tieback Control block variable variable PD14 0 __ N9 3 0 N7 0 A The PID Configuration screen appears after you enter the PID instruction See page 5 7 to configure the PID screens Rung 2 6 TON preset pid out 100 TPO_Over
44. normal mode and program mode take no action If module is in CSI Output status ON mode replace module red or OFF 2 Module not 2 Check the chassis power supply functioning properly and processor If they are OK replace the module Fuse blown red Outputs will not turn on Replace the fuse If fuse replacement does not correct the problem replace the module Publication 1785 2 41 April 1996 B Allen Bradley Publication Problem Report If you find a problem with our documentation please complete and return this form 7 6 Pub Name Using a PLC 5 Processor in a Heat Application Application Note Cat No Check Problem s Type ej Technical Accuracy L Completeness What information is missing Clarity What is unclear L Sequence What is not in the right order a Other Comments Use back for more comments Pub No 1785 2 41 Describe Problem s E text E illustration Pub Date _April 1996 Part No 955124 64 Internal Use Only C procedure step fe example C explanation T illustration E definition guideline feature Ei other E info in manual accessibility L info not in manual Your Name Location Phone Return to Marketing Communications Allen Bradley Co 1 Allen Bradley Drive Mayfield Hts OH 44124 6118 Phone
45. oftware Start the 6200 Programming Software E Make sure you turn on the power supply Configure the Communication Parameters for Online Programming Main Menu V Online Config enter configuration M Save y d Function keys F1 and F2 are toggle keys Keep pressing the function key until the correct option appears Publication 1785 2 41 April 1996 Start the software from the DOS command line a CD C IPDS ATTACH PLC5 Retum g lt a a 2S For more information see the PLC 5 Programming Software Configuration and Maintenance Manual publication number 6200 6 4 6 PLC 5 PROGRAMMING SOFTWARE A 6200 Series Software Product C ONLINE CONFIGURATION F1 Network Access F2 Communication Port KTX KTXD DH This softwar F4 Terminal Address F5 PLC Address F6 KTX KTXD Address F7 Local Bridge Addr F8 Remote Bridge Addr F9 Save Configuration F10 Terminal Name SC exits ALT U aborts changes 4 4 Press a function key Network Comm Term PLC KTX Local Remote Save Term Access Port Address Address Address Bridge Bridge Config Name Fl F2 F4 F5 F6 ET F8 F9 F10 Enter this configuration F1 Network Access LOCAL F2 Communication Port KTX KTXD DH E Remember these F4 Terminal Address 13 are the two most F5 PLC Address 10 significant digits of F6 KTX KTXD A
46. on this button to enter these Scaling and Data Entry Limits values for the PV tag e Data Entry Limits Scale 0 1 Offset 0 Min 0 Max 275 Bar Graph Fill From Bottom Click on this button to enter these Scaling and Data Entry Limits values for the SP tag Scaling Data Entry Limits Scale 1 Offset 0 Min 0 Max 275 Publication 1785 2 41 April 1996 6 8 Create the PanelView Application and Develop the Application Screen Create the Scales 1 click on E click left mouse button to drop objects e T click right mouse button to exit scale mode SELECT MODE Set the Scale Attributes double to set click on attributes enter information for the two scales Create the Data Displays click on Es FID WERT LOP 3eo F r v re SEO UL in click left mouse POINT button to drop object s X ier en eet NE RE SELECT MODE click right mouse button to XU P n L exit numeric display mode idle RUSE _ B Set the Data Display Attributes pcm RED Select For Left CV bar graph Right SP bar graph double 24444442 toset click on attributes Digits enter information for the three numeric data displays Fill with Zeroes r Decimal Point Fixed Point Position Floating Point Read Tag Publication 1785 2 41 April 1996 V Field Width BH B For
47. or fault e Processor e Clear memory and RAT E PUN steady memory has reload program checksum error e Check backplane switch settings e Memory and or insert correct memory module error module Internal diagnostics Power down reseat processor have failed and power up then clear memory and reload your program Replace EEPROM with new program then if necessary replace the processor Off Processor is in program Check power supply load or test mode or is and connections not receiving power Publication 1785 2 41 April 1996 Troubleshoot the Processor and I O Modules Indicator Color Description Probable Cause Recommended Action FORCE Amber SFC and or I O forces Normal operation No action required steady enabled Amber SFC and or I O forces blinking present but not enabled Off SFC and or I O forces not present COMM Off No transmission on Normal operation if channel 0 channel is not being used Green Transmission on Normal operation if blinking channel 0 channel is being used Troubleshoot the Processor Communication Channels Indicator Color Channel Mode Description Probable Cause Recommended Action AorB Green Remote I O Active Remote 1 O link all Normal operation No action required steady Scanner adapter modules are present and not faulted Remote I O Communicating with Adapter scanner DH Processor is transmitting or receiving on DH
48. ource 120V ac PanelView 550 20605 M For more information see the Enhanced PLC 5 Programmable Controllers Installation Instructions publication number 1785 5 7 Publication 1785 2 41 April 1996 2 2 Set Up the Hardware Install the Hardware Configure the I O Chassis 1 Set the power supply configuration jumper Are you using a power supply module in 2 Set the backplane switches the chassis Outputs of this I O chassis remain in their last state when a hardware failure occurs r a always off Le a 1 slot t EEPROM memory does not amp transfer to processor memory Lo RAM memory protection is disabled Pressed in at top ON closed Pressed in at bottom OFF open umm Ground the I O Chassis Enclosure Ground Bus OOOOO PLC 5 20 1771 IXHR 1771 OAD Processor Module Module 2 2 2 gt i H 8 8 8 2 2 wm 4 14 14 16 16 16 18 18 18 r Keying Z me a I Bands fa m mbi a 5 Ej a 32 32 32 P Pi P mt between between 4 020822 910812 0 E 024 amp 26 20 amp 22 m E i between Hr 40 amp 42 054 amp 56 20609 M
49. ro Program a Change I O Channel degrees F resolution zoom mode 10 uV channels 5 8 type J 100 mv disabled disabled zoom center in mV 02b to 3 175 sec or 0 for RTS disabled mod 1 of 1 Addr 4 QSTART onitor BT Data Default Accept Mode Ovrview Edit Tables Config to enter F1 F2 F3 F5 F6 F8 F10 configuration V Accept Enter this configuration real time sample rate disabled temperature scale degrees F resolution zoom mode 10 uV channels 1 4 channels 5 8 sensor type type J 100 mv filter constant disabled disabled zoom center in mV until the F10 key reads Edit For more information see the PLC 5 Programming Software I O Configuration Manual publication number 6200 6 4 12 Run the Ladder Program Put the PLC 5 processor in Run mode Bg 2080808 l Publication 1785 2 41 April 1996 5 10 Create the Ladder Logic Program Monitor Data Use the Data Monitor Screen Monitor data while the program is running For example if you choose to monitor a timer instruction you might see something like this Ladder Editor Main Menu m H V cursor to an instruction v Data Monitor Press a function key or enter a value T4 0 DN Program Forces None Data Decimal Addr Decimal 5 20 Addr 4 QSTART Change Specify Next Prev Radix Address File File F5 F7 F8 For more information see the
50. rol program A prog file B prog TITE Cs prog file D prog file Jaisable Press Ja function key page up or page down Forces None Proc Status F2 5 20 Addr 4 QSTART Enter this configuration User control bits 00000000 00000000 Fault routine prog file no 0 I O status file N10 VME status file N A Enter this configuration Watchdog ms 1000 Communication time slice ms 0 Make sure these default values appear Main control program A prog file no 2 disable 0 I O update 0 Configure the PLC 5 Processor System 4 3 Configure the PLC 5 Processor Communication Channels Channel Overview Program Director Channel SYSTEM POINT TO POINT Channel DH General Channel 1B SCANNER MODE Utility 1 Channel UNUSED a v Channel Overview 4 v Press a functidn key or enter a value press one of these keys gt Program Fordes None 5 20 Addr 4 QSTART 4 4 v Accept Channel Channel Select y Edits Config Status Option F1 ES F7 F10 to select a channel Select Options Until the Enter this configuration selection you want appears Channel 0 SYSTEM POINT TO POINT v Channel 1A DH Accept Channel 1B SCANNER MODE Edits x Channel 3A UNUSED Configure Channel 1A Channel Highway Plus Overview Channel 1A Configuration Diagnostics file press one of these keys Boris PEE a x Global status flags file a 4 Node address to select a
51. s not right out of the box and if Pass Th rough and Run Pass Through Enabled was set to no on the Remote I O Setup screen the Application see the Tip of step 5 on page 2 7 then you must 1 Skipthis section and perform a direct download through the serial port of the PV550 terminal See the PanelView 900 Configuration Software User Manual publication number 2711 815 for instructions about how to do so 2 Goto page 4 4 to automatically configure the I O scan list 3 Goto to page 6 14 to run the application Select the INTERCHANGE Configurator INTERCHANGE software allows you to download PanelBuilder applications to the PanelView Operator Terminal It also allows you to select drivers INTERCHANGE Device Configuration select New Open Close Shift F12 Save Save As ImportExport Graphics Reports Advanced Available Drivers Configured Devices PIC on COM Port NAME DEVICE PORT STATUS Exit AlttF4 1 CAABAPBWINYOSTART PBA v enter information v DF1 on COM Port 1784 KL on DH 1784 KT on DH 1784 KT2 on DH 1784 KTC X on ControlNet 1784 KTX on DH485 1784 PCMK on DH485 Add Device dit Device Homove Device Click on Add Device 1784 KTX on DH Device Configuration E E When you add a device you have to Port Be 1 Save your PanelBuilder Station Parameters application 2
52. t Write Tag Function Key SEL MODE s 5 p Indicator Tag fX Touch Cell s Handshake T ag Publication 1785 2 41 April 1996 Create the PanelView Application and Develop the Application Screen 6 11 Create the Labels Create all the labels for this application screen click on Al 4 click left mouse rw p button to drop objects amp a a V type text for each label V lick JA to exit click on tay text mode Validate and Save Validate the Application the Application If you have any warnings or errors you select EU will see a screen like this one Tag Editor Project Management Description ee etm ridi t Sap moon at ng dini te ira emma AI m anm me embed m te a E Validate Changes Validate All Download Upload Terminal Setup In order to successfully download your application Save the Application you must correct any errors however you do not have to correct warnings 3 p select New Open Close Save As Save Shift F12 Import Export Graphics Reports Workstation Setup Exit Alt F4 1 C AB PBWIN QSTART PBA 2 CAABAPBWINIERIN PHA PRESS TO ENTER HT Publication 1785 2 41 April 1996 6 12 Create the PanelView Application and Develop the Application Screen Download Using Important If your PanelView 550 terminal i
53. the Numeric Entry Objects 05 Set the Numeric Entry Object Attributes Develop the Push Button 0 ccc cece eee ees Create the Push Button 0 cece eee eee es Set the Push Button Attributes 0 000 e eee Create the Labels 0 0 cc cece eee eens Validate the Application 0 00 0 eee eee eee Validate and Save the Application 0000 Save the Application 22 pede e es Debs Wer deese ese ten Download Using Pass Through and Run the Application Select the INTERCHANGE Configurator Download the Application 2 0 cee eee eee Run the Applications 22 eror rx qe PR 4 eR PpPRR ds RR Table of Contents Troubleshoot the Processor and I O Modules Troubleshoot General Problems Use the PLC 5 Processor Status Indicators Troubleshoot the Processor Communication Channels Use the 1771 IXHR Module Status Indicators Use the 1771 OAD Module Status Indicators Table of Contents Who Should Use This Manual Purpose of This Manual Preface Preface Read this preface to familiarize yourself with the rest of the manual This preface covers the following topics who should use this manual e the purpose of this manual how to use this manual conventions used in this manual e Allen Bradley support Use this manual if you are knowledgeable about control system products but may not

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