Průvodní technická dokumentace
Contents
1. I In the case of machine breakdown is necessary to shut down the machine by main switch I If the machine is on it is forbidden to handle in the machine workspace I Oil in the machine reached up to the temperature of 374 F attention during lifting off the cap it is possible to scald ATD Number of pages 11 Page Nr 7 os CA ay b S pE Accompanying technical documentation KEC Machine cap is necessary to grip only by means of isolated hand grip It is forbidden to touch the frying container and extensible basket further on doughnuts e g during checking up of frying danger of burning up use instruments It is forbidden to get water somehow to the hot oil there is a danger of oil spritting and hitting the operating staff The operating staff could not activate the machine without fatty oil filler The oil level must be on control mark It is necessary to control it during operation Cleaning demands enhanced attention in the sphere of heater It is necessary to use protective aids during hand turning Danger of burning up Read up service instructions 7 Electric wiring description The machine is put in by means of moveable supply Through the main switch goes the supply to operating cabinet which is situated on the back of the machine There are switching elements of the machine a protection in the operating cabinet The heaving plant is plug in to2. 10 5 kW Full dimensions of the machine KOSMAT 60 w 980 1 2570 h 1070 Connecting voltage 220 V 110 V 60 Hz Heating tempereture preparation 131 F Standby temperature frying 328 374 F Protection 428 F wrecking Capacity of tank 60 60 kg of fat Weight 290 kg ATD Number of pages 11 Page Nr 4 Accompanying technical documentation KEC 3 1 oe A sw pE Material execution Frying machine is executed and designed so as it can satisfy in long term particular sanitary rules It is made of materials sort 17 DIN 1 4301 covering from material CSN 424005 4 Service instructions 4 1 4 2 4 3 Preparing of the machine to operation Operating staff puts necessary quantity of fat oil to inner part of frying machine up to guideline which shows height of oil level Automatic Operating staff launches the machine by means of main switch and activates programme according to enclosed instructions Heating starts Semiautomatic Operating staff launches the machine by means of main switch Switch over to the impuls heating and after reaching temperature 131 F the operator switches over to the constant heating and starts heating in proofbox Operating staff rolls dough for doughnuts puts it on disparage devices and let the dough heave with the barrow to the heaving plant As the fat is heated doughnuts are heaving in the heaving plant After heating the fat oil to
3. this cabinet and through connector also side superstructure with programme unit 7 1 Description of functions of electric devices actuating ATD Number of pages 11 Page Nr 8 7 oe y PT E Accompanying technical documentation KEC f SVa pE 1 Switch on the main switch Programme unit board will turn on Hereafter we follow the description of actuating of programme unit 2 Temperature of frying machine bath is controlled from the programme unit Limitation of the maximum temperature of 428 F is assured by safety thermostat without operating element which is placed in connecting cabinet of the heater 3 Temperature of the heaving plant is controlled by digital thermostat in the upper part of the heaving plant 3 1 Ifyou want to change temperature do it this way 1 Press button SET and keep it see picture 1 2 Set up required CD D temperature by means of buttons up down GED 3 Leave hold of SET i 8 Electric wiring schema drawing number 9 Assembly 9 1 Assembly directions The machine for frying doughnuts is supplied according to design in single parts Frame frying container with baskets and automatics Heaving plant Barrow including disparage devices Rolling out table The machine with frying container connects with rolling out table and establish to level User places motor outlet 32 A somewhere near the machine in which the machine will be connect 9 2 Single parts
4. J C E amp Accompanying technical documentation KE f Vm pE DEEP FRYER re KOSMAT 60 KOMI spol s r o Dukelsk 55 517 42 Doudleby nad Orlic Czech republic tel 420 494 383 321 fax 420 494 383 322 e mail komidoudleby centrum cz www komi doudleby cz ATD Number of pages 11 Page Nr 1 oe Ge S pE Accompanying technical documentation KEC Content le Arodu CHUON seese e E 3 2 Technical description eesssesesesesseessersereserseesssreseree 3 3 Operating data eo ee ee ee ee eT Cenc Ce eee er erence tees ee 4 4 Service instructions sssssesssreessressesessseeeresesrsersseee 5 5 Maintenance and Cleanins ic iiccciiescnatestestescastwstantedeonaas 6 6 Salety cerre st acta eres oases insane oases ERRi 6 7 Electrical wiring description ssssssesreesrerrerserresee 8 8 Electrical wiring schema ssesesssssseesserssssseresssssseee 9 9 ASSEMDIy eee e E E a a ea 9 10 Spare PATIS seriero astonas sso esT ieS Ea EEEE E ETEEN 10 Ple Soe VNC NS Sioe E EEE 11 12 Handling transport and storage sesssssssssseresssseere 11 13 Figure and enclosures sc succuecacsteacecleedeeeunpvievaw tne eandwdensys 11 ATD Number of pages 11 Page Nr 2 7 oe y PT ES Accompanying technical documentation KEC f SVa pE 1 Introduction ATD for the machine intended for frying doughnuts and confectionery For assurance of the right function of the machine is necessary t
5. o keep the directions in this ATD In the case of breaching them the producer does not carry any responsibility for malfunctions and quality of frying This ATD is binding both for the producer supplier and for user customer and becomes binding when the machine is delivered up to the user it means by signature of protocol of engagement 2 Technical description 2 1 Usage The machine for frying doughnuts type KOSMAT serves for frying doughnuts and other confectioneries in confectioner trades and in bakeries Its capacity is cca 50 pieces of products fried in one period by automaton or manually with extraction of product from the bath automatically 2 2 Technical description machine for frying doughnuts and other confectioneries type KOSMAT 60 is mainly made of stainless steel and includes following components from which it is set up according to the requirements of customer a frying container with extensible baskets quantity 50 pieces of doughnuts b frame c heaving plant d barrow including 9 disparage devices e automatics f semiautomatics g rolling out table 2 3 Function of particular parts a Frying container with driving motion for extension of baskets from the bath From disparage devices to the toggling baskets are tipped out 50 pieces of doughnuts or other products heaved in heaving plant and according to the technological plan which is made out in relation to used dough and oil either manually or automa
6. of the machine is possible to transport manually 9 3 Putting machine into operation It will provide the producer who will train operating staff servicing ATD Number of pages 11 Page Nr 9 7 oe y PT E Accompanying technical documentation KEC f Sm jE staff and will also provide testing operation In the case that user will do it personally he will lose the demand on guarantee and all repairaments will be covered by him The producer provides bakery technologist at call 10 Spare parts 10 1 Directions for ordering spare parts In order for spare parts is necessary to state a number of pieces b name of the component c description type and serial number of the machine 10 2 spare parts produced by producer hinge for openning the cap hinge for fractioning of the cap pull bar for fractioning of the cap case for rolling up of the cap Against concrete order is possible to produce and supply any part of the machine 10 3 Subdelivered spare parts which the producer provides against order gear motor of basket elevating gear motor of basket turning only for alternative with programme electromagnet of the cap inductive sensors travelling wheels frying machine barrow digital thermometer heaving plant heating body of the frying pan heating body of the heaving plant gas spring for cap lifting Within service departement covering of disparage devices with teflon 10 4 Ordering addres
7. pulsory to read up the whole directions for use before launching working on the machine 5 Maintenance and cleaning 5 1 5 2 5 3 5 4 5 5 Before the first use wash out with common device for dishes and wash down with drinkable water During the use after letting out of oil clean with common device for dishes and wash down with drinkable water Reparation of electric devices can be done only by a person with electrical qualification from significant regulations and rules The day after completion of frying close the machine cap and clean all parts check the filler condition to guideline The machine is ready for the next frying The surface of the teflon disparage devices is cleaned from flour mechanically by banging out or doing out After operation finish is the machine washed off with hot water with detergent and washed down with water except of frying pan 5 6 Change of fat filler oil The quality of fat and oil should be regularly checked with emissions colour and dull If the sensorial attributes change the fat must be changed It depends on operation intensity and quality of used fat oil It is necessary to keep the directions of the producer of the fat or oil During changing of fat is possible to put out heating spiral The spiral and the inner part of the frying pan is washed off with hot water with detergent and successivelly washed down with water 6 Safety 6 1 Introduction The following safet
8. s of the producer KOMI spol s r o Dukelska 55 517 42 Doudleby nad Orlici Czech republic ATD Number of pages 11 Page Nr 10 7 oe y PT ES Accompanying technical documentation KE f SVa pE tel 420 494 383 321 fax 420 494 383 322 e mail komidoudleby centrum cz www komi doudleby cz 11 Servicing Guarantee servicing provides manufacturing base on announcement of the malfunction After guarantee servicing is based on contractual agreement The producer provides 1 year quaranty for the machine on the assumption that the machine is used with observing all instructions described in this technical documentation 12 Handling transport and storage The machine consist of 4 main parts the largest one frying machine does not exceed the format of 980 x 1370 x 1070 mm and the biggest design is under 290 kg Single parts are possible to make up and entrain manually Storage of the machine does not demand any special requirements because 95 of the machine is made of stainless steel The machine you can use by the temperature from 32 F to 122 F 13 Ilustration of the enclosure figure 1 the whole design Enclosures Certificate of the quality and completion of the product Starting report about revisal of the machine according to CSN 331500 Declaration of conformity according to act Nr 22 User s guide automatic ATD Number of pages 11 Page Nr 11
9. the standby temperature of 131 F it comes to closure of the operating temperature and till complete heaving 45 55 min the fat oil is heated up to the operating temperature 328 374 F and frying can start The semiautomatic frying The operator takes out the disparage device with doughnuts from the proofbox gets it on the fryer turns this device Dougnuts fall to the oil Do away with disparage device Push button down basket cover After frying one side press button up cover basket and turn dougnuts That you can do again to be well done When doughnut are ready push up cover basket Drive with the baskettrolley up the oil pan and throuw doughnuts into Drive out with the baskettrolley and press down basket cover to the fat Do again the whole cycle The automatic frying The frying runs automatically according to the engaged programme which the operating staff selects according to directions Completion of frying Switch off the main switch close the caps clean all parts of frying machine The machine is determined for 1 attendant working place is from front of the machine ATD Number of pages 11 Page Nr 5 Accompanying technical documentation KEC 4 4 4 5 4 6 wv oe Ge Y jE Equivalent noise level measured in place for operating staff does not exceed 70 Db The user has obligation to refresh safety marking and marking of handlers if they are not readable The operating staff is com
10. tically are the doughnuts fried After frying the baskets automatically ATD Number of pages 11 Page Nr 3 Accompanying technical documentation KE oe Ge T protrude from oil bath upwards and the machine signals completion of frying b Frame serves for placing of the frying container heaving plant and barrow with disparage devices c Heaving plant a frame made of stainless steel ahead equipped with gate abeam dissembled at the bottom there is a evaporating container with water and a heating helix Abeam of the heaving plant there is a ventilator assuring air circulation and hereat also regular heaving of doughnuts and other products placed in heaving plant It has a thermostat for keeping demanding temperature d Barrow for setting in it is a machine made of stainless steel disparage devices with half finished products are put here The whole barrow is imposed into the heaving plant e Disparage devices made of stainless steel in combination with aluminium only surface where the products are is covered with teflon f Automatics a frame made of stainless steel equipped with programme for automatical frying g Table for rolling out it is a special sludging device made of stainless steel profiles which serves for rolling out of fried products on the barrow from a frying pan and for oil sludging on the table and its returning back into the frying pan 3 Operating data Installed capacity KOSMAT 60
11. y symbols have this meaning I symbol means that breaching setting down rules or carelessness can cause hurt symbol means that disobedience or carelessness can cause damage to the machine ATD Number of pages 11 Page Nr 6 Accompanying technical documentation KEC 6 2 6 3 oe Ge sw pE symbol warn of some speciality Safety provision during construction of the machine were used cultured materials mainly sort 17 DIN 1 4301 which correspond to the food processing industry maximum simplification of the machine attendance the machine correspond to the sanitary rules sv 36 direction 40 76 Ministry of health CR the machine corresponds to CSN EN 60 204 1 and bearing rules in the case of fire cut off the machine from grid and quench snow or foam fire extinguisher if the cap is closed it is not possible to activate basket elevating if the oil is stiff the basket elevating is blocked safety voltage PELV according to CSN 332000 4 41 Safety of operation The operating staff must be older than 18 mentally and physically fit and envincibly must be properly familiarize with operation and function of the machine There must not be any untrained persons near the machine In the case of revision cleaning maintenance is necessary to cut off the machine from grid lock up distributor key has only responsible person The machine must not be in run with removed covering
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