iGO User Manual English
Contents
1. Bi US Patent US D665 822 EU Design Reg 001897943 0001 0005 Canada Registered Design No 142088 copyright 2013 Linemark UK Ltd Index of Contents Impact US Patent US D665 822 EU Design Reg 001897943 0001 0005 Canada Registered Design No 142088 See the next page for your IGO 12 month warranty Checking and initial setting up of your new IGO machine eae Getting Started specifics NOZZE sel CTO au Ran labih 2 Sering ne line MO seo en Nana 3 Setting the spray head Megawati ah ken ena ena ena 3 Handle bara oU se Oo en nan aa Me nenen nane 3 How to extend the front Of the IGO oooooooooooooomn 3 Directions for using Impact AP kooooooooooooombitaa 4 PEN NYANG IGO man maa aan 5 Marking WITT TAG IGO omong 5 Regular maintenance Ci aning the MAA Me ane 5 Charging the DAS aaa aaa aa NANA nba 6 Sea AAN NA AE AE EA AA 7 Trouble SHOOTING ccccssessssssssssescsescsssesssessssssesesesesesesesesescsessscssssesesess 8 9 Check out the handy tips throughout the manual They are there to help and make your marking easier safer and more cost effective copyright 2013 Linemark co uk Warranty Article The guarantee for this machine covers 12 twelve months from the date the machine was purchased The manufacturer guarantees that the machine will function properly with proper usage and maintenance in accordance with the instructions of the manufacturer The guarantee covers all machine2. Supplier address IMPORTANT Checking and setting up of your new IGO machine Check the contents of the carton carefully Each machine will be supplied with the following We reserve the right to amend specifications in line with our policy of continuous improvement 1 x 12v Dry cell battery 1 x Pair Black plastic hand wheels 1 x Battery charger complete with mains plug 1 x 1ltr 0 264 US galls Flush Thru 1 x 2Itr 0 528 US galls Plastic bottle with lid PLUS 2 x RED Cone nozzles 2 x YELLOW flat fan nozzles for synthetics dilutables 1x small plastic tub 2 X AMBER Cone nozzles 2 x EPDM sealing washers CO ntaining 2 x GOLD Cone nozzles 1 x Plastic pipe release aid 2 x GREEN Cone nozzles 1 x Flat Fan bayonet cap nozzle holder For full details of coverage rate by nozzle type see page 2 Selecting nozzles 1 5ltr 1 32 US galls plastic bottle 2 Flush Thru sample 3 Front cover part number 1part115 4 Battery charger part number 1part004 5 Pump part number 1part138 6 Connection box part number 1part124 7 Battery cable part number 1part035 8 12volt Battery part number 1part001 9 Handle bar screws part number 1part109 10 21tr Bottle part number 1part142 copyright 2013 Linemark UK Ltd If there is anything missing Report it straight away DO NOT attempt to use the IGO if there is anything mis
3. faults that are the result of eventual faults in the material and or manufacturing of the machine Article 2 The guarantee does not cover Faults arising from unauthorised modifications or additions to the machine Faults arising from being used with products from another manufacturer that are not suitable or authorised to be used with the machine check with your supplier first Damage caused by circumstances beyond the control of the manufacturer or supplier includ ing Flood fire earthquake humidity accidents vandalism or other damage caused by actions of others not associated with the manufacturer or supplier Consumable parts Nozzles filters washers etc unless subject to faults or damages during manufacture or delivery of the machine Such faults should be reported to the supplier as soon as possible after receipt of the machine Article 3 The manufacturer supplier is obliged to replace or repair those faulty parts subject to the guarantee that have come to be faulty with the proper use of the machine according to the manufacturer s instructions The guarantee does not affect the legal rights of the purchaser Please record the relevant details of the warranty certificate on this page for possible future use Complete the warranty form in full and return to your supplier within 14 Days of receipt Please affix the correct postage fee to the envelope before posting Date warranty completed and returned to supplier Po
4. the cleaning process do not drain all of the water from the system this should remain in the machine until the next marking The small nozzle container should be filled with a solution of equal parts Flush Thru and water used nozzles and filters can be soaked in the solution to prevent paint drying on the nozzle tips Yet another really useful tip a ALWAYS start the marking with WATER _ and Finish the marking with WATER copyright 2013 Linemark UK Ltd page 5 094 90400 Charging the battery The battery should be put on charge at the end of each day that the machine has been in use Your battery charger included with the machine is connected to the machine by simply inserting the 3 pin male plug supplied with the charger into the 3 pin female socket set in the rear of the switch box on the handle bars Remove the protective rubber cover and push the plug in securely The charger mains lead must be plugged into the mains outlet using the lead supplied The design of the charger prevents over charging of your battery After charging turn off the power at the mains outlet before removing the plug from the socket on the handle bars To remove simply pull the plug from the socket Some models may have been supplied with a locking catch on the plug In those cases the small metal spring device needs to be depressed to allow removal Connecting the plug Connected ready to charge Always remember to re
5. the system will be expelled first before the paint 4 At the first signs of paint from the nozzle you can start your marking 5 Approximately 50 mtrs Approx 165 ft from completion of the marking or striping operation s remove the probe from the paint and put the probe into the water bottle supplied Continue the spraying operation as normal The paint left in the system should be sufficient to complete the marking depending on the nozzle used and the walking pace of the operator Any water left in the system should be left until the next task This will help to keep the pump pipe work filters and nozzles clean and effective 3 Cleaning the IGO The method for cleaning the machine is the same as priming the machine but it is important to ensure that as much residual paint in the pipe work is cleared At the end of each day s work the system should be flushed through completely and the water left in the system until the machine is to be used again Depending on the usage of the machine a cleaning agent Flush Thru should be used periodically to clean the machine thoroughly but should not be used daily After cleaning with water place the probe into the flush Thru and run the pump for approx 10seconds Stop the pump and allow the Flush Thru to stay in the system for 10 minutes Remove the probe from the Flush Thru container and place in a water container turn on the pump and flush the system with approx 2 Itrs of water At the end of
6. be set to the most comfortable position for each individual user To adjust the height simply loosen the hand wheels A by turning anti clockwise and raise or lower the handle bars to the required height Retighten the hand wheels before using Keep your IGO running Like all machinery that is subject to the weather and possibly dirty working conditions your IGO will benefit from a regular maintenance schedule A small amount of light oil or grease will help keep metal to metal parts in good condition and easier to use copyright 2013 Linemark UK Ltd page 3 Directions for use Agel DIP Impact XP line marking paint is a revolutionary paint that requires slightly different handling to ensure optimum results A natural and accepted feature of the paint is the settling of the liquid over time causing a thicker mix at the bottom of the container This has no detrimental effect on the paint or its performance if the user instructions below are followed In field trials Impact XP gave optimum spraying results between 2 and 35 C Before application the bag or bottle should be shaken to ensure complete and even dispersal To complete this simple operation Although a non hazardous product do not shake the container in an area where paint spillage could cause damage to property or animal habitats including ponds 1 Shake the bag or bottle thoroughly with a side to side and circular motion for a short period at l
7. east 20 seconds 2 Check the dispersion of the paint by securing the bag or bottle in an upright position and remove the plastic sealing cap Place the plastic probe with the attached filter into the container bag or bottle making sure that the filter reaches the bottom Move the probe round the base to try and pick up any unmixed product 3 If the filter shows no signs of residual deposits as in picture 3B below proceed with spraying as normal If there are any residual deposits 3A repeat the shaking operation until dispersion is complete _ Containers such as the plastic bottle shown at the bottom of this page can be used as an alternative to the bag Some may find that the mixing priocess is more effective due to the rigidity of the plastic that the bottle is produced from If choosing this alternative use a funnel Slight residue shake again Clear filter ready to spray Sitemap tee Mens Png ne paint At the end of the days operations wash the bottle with den water ready for the next marking operation An alternative to the bag using a plastic drum or bottle decant the paint from the bag into the drum shake and start to spray F a z 1 AN Ready to spray s Pour from bag Please dispose of any used containers following local regulations Paint should be used within 12 months from the date of manufacture Page 4 copyright 2013 Linemark UK Ltd 1 Priming the machine Before attempting to spray paint th
8. ection check that the the on line Impact XP tutorial and change washer is in place clean and re tighten the check valve as reguired Solenoid information for IGO De Luxe Correct positioning of Solenoid parts Connection box layout for Solenoid use Meme ae PS Solenoid Valve Filter Seal Nozzle bayonet cap Blue Brown VALVE Solenoid Valve copyrightO2013 Linemark UK Ltd page 9
9. mark UK Ltd page 6 Parts List Battery 1part001 Pump 1part138 Charger 1part004 Connection Box Ipart124 Switch Complete lassy001 Nozzle Filters In Line Filter of Green 1 part043 aa PP Blue 1part044 Disc amp Arm Assembly 1part094 1part093 Prime Valve Assembly 1 1part029 Reducer 1part023 1pa rt058 Probe Elbow Pump amp Spray Head Elbow MI Index Plunger oart031 1par 36 DCV Body Bayonet cap nozzle holders Fla Cone amp NA lpart055 Ipart007 1part054 Adapter Pump Check Valve hei 1 part033 Ipart011 Paint Probe amp Filter Clear Pipe b 6mm 1part076 1assy002 10mm 1part077 Hand Wheels 4 1part109 lparti7 Wheel 1part068 Nozzles Part Numbers Cone Nozzles Flat Fan Nozzles Gold 1part066 White 1part042 pani ank Yellow 1part045 mber Ipar Green 1part064 Blue 1part039 To order any other ancillary parts not shown please contact your local dealer giving a brief description of the part reguired copyright 2013 Linemark UK Ltd Page 7 Trouble Shooting The IGO machine is manufactured to exacting standards to give trouble free operations each time providing that basic maintenance is carried out in accordance with the instructions on pages 5 6 Any Trouble Shooting that might need attention is as simple as AB E AIR BLOCKAGES ELECTRICAL First remove the probe from the container shaking any excess paint off Then tap
10. place the protective cover on the socket to prevent moisture and dirt getting in Using the battery charger The charging system allows for the use of crocodile or alligator clip attachment if the battery needs to be charged away from the machine Simply disengage the battery from the connection box remove to the charging site and attach the crocodile clips to the battery ensuring that the red clip is attached to the positive terminal of the battery and black to the negative When the charger is turned on the 1 light will show GREEN very briefly to indicate that the power is on This light will turn to RED when the charger is bulk charging and will show GREEN when the charger is float charging and ready for use If 2 Light shows GREEN it indicates that the charger has been connected to the battery incorrectly In this case turn the main power OFF and re connect to the battery checking that positive and negative connections are in the correct position As with all electrical equipment it is important that normal safety precautions are observed The unit is designed to be operated indoors It should not be subject to water penetration or extremely damp conditions i i ALWAYS WORK SAFE Wiring should be checked at regular intervals and units showing signs of px damage to either the plastic case or wiring should be taken out of N service and replaced or repaired by a competent electrical engineer copyright 2013 Line
11. rger light starts at GREEN and very quickly turns to RED the battery is charging Wait until the light changes to GREEN again before attempting to start Check that the switch is working properly The easiest way to Machine is switched on but there is no power or the pump does not operate effectively due to low power a The Gina connection boxtortheico do this is to check that the switch is in the ON position before incorporates a fuse less safety cut out removing the rear cover from the switch housing Using a If the power should trip out during use small flat blade insulated screwdriver bridge the two determine the cause serious blockage terminals at the back of the switch by ensuring that the frozen pump pipe work or other and rectify the problem The power will be restored when the problem is corrected blade of the screwdriver connects the metal contacts not the insulation If the pump starts to operate the switch is faulty and should be replaced See Photo3 Page9 Change the connection box part number 1 part124 t It s easy With basic tools and regular maintenance your IGO should give you simple trouble free marking time after time Prevention is better than cure S page 8 copyright 2013 Linemark UK Ltd Check Valve Diaphragm Pert number 1part011 In Line Filter Part number 1part011 Unscrew the base of the filter by turning in an Remove the front of the pump following anti clockwise dir
12. rough the machine it is essential that all air is expelled from the system by priming the pump This is a very simple operation taking a short amount of time First fill the water bottle supplied with the machine with clean water and insert the paint probe the rigid plastic tube intothe water bottle Open the grey prime valve A by moving the lever B to the FORWARD position d Using the start button on the handle bar turn on the machine place a small container under the prime valve C if working in an area where liquid on the floor could cause a problem As soon as the water flows freely from the valve exit move the lever to face the REAR position e This will direct the water to the spray head The OFF position is when the lever is in the upright position After each priming operation using water the water in the system will be expelled first As soon as paint is flowing from the nozzle the marking can take place 2 Marking with the IGO Having primed the system and selected the correct nozzle and line width it is now time to get started with the paint Shake the bottle or bag of paint thoroughly until any signs of settlement are cleared This needs to be done each time a new application is started Please refer to page 4 for full details Step 2 1 Place the plastic probe into the paint container and secure with the cap 2 Line the machine up and press the start button on the handle bars 3 Any water in
13. sing or damaged Contact your supplier with details quoting the serial number page 1 Checking and setting up of your new IGO machine continued Check that all electrical connections are secure in the connection box located under the rear battery pump cover To prevent accidental switching on of the machine during transit it is supplied with the battery cable disconnected this will need connecting before use Simply connect the plug on the battery cable 9 into the battery socket 10 in the connection box 6 The D and Square shaped connection plugs oY DH are designed to fit one way only as shown DO NOT force the connectors into the sockets on the connection box This may damage the connectors or the main circuit board and may cause the connection box to fail To check the function of the connection box press the on off button on the handle bar and confirm that the pump is running by listening or placing your hand at the rear of the chassis to feel the vibration of the pump Turn off the on off button as soon as possible after checking really useful tip N If your machine was transported by AIR FREIGHT it is possible OD that for air safety reasons the tyres have been deflated Selecting Nozzles Before use re inflate to recommended pressures 30psi 2 bar Before starting any marking operation it is important to ensure that the correct nozzle type is fitted for the task in hand The chart below
14. the filter end of the probe against AIR one of the tyres to avoid damage to ensure that the ball bearing valve at the end of the probe is not stuck Check for Machine starts but struggles to draw any other signs of damage to the probe at the same time paint from the container or spray If that does not resolve the problem check all pipe work is splutters at the nozzle pushed into the push fit fittings as far as possible Bubbles may be noticed in the Push until resistance is felt and then another pipe work 6mm 1 Check that the black in line filter bowl is tight and that the washer is in place See Photo1 Page9 6 If that fails to draw the paint please refer to the on line tutorial to change the diaphragm check valve in the pump 1part011 Replace nozzle BLOCKAGE Clean or replace spray head 1part055 l Clean filters including filter on the end of Machine doesn t spray or the spray paint probe and in line filter 1part048 B pattern is weak and does not Check that the battery is fully charged achieve the width of line Change the pump diaphragm Part number 1part011 intended See Photo 2 Page 9 Check that the pump plug and the plug from the switch are fully inserted into the control box sockets Check that the battery is fully charged A multi meter ELECTRICAL reading should show between 12 13v when fully charged To check the battery is charging connect the charger If the cha
15. width of the disc spacing A loosen the hand wheel B by turning anti clockwise Lift the top of the location plunger C and slide the disc arm to the required position Reset the plunger and re tighten the hand wheel The hand wheel D allows the disc height to be set at a prescribed height from the ground or loosened to allow the discs to ride freely Loosen by turning the hand wheel in an anti clockwise direction Setting the spray head height It is important to optimise paint usage and avoid paint build up on the discs by ensuring that the spray from the nozzle just hits the inside of the discs at the bottom The variable spray head height adjustment allows you to select the optimum height for each application To adjust the height loosen the spray head bracket by turning the plastic wing nut A in an anti clockwise direction and slide the complete bracket B up or down the supporting tube C When the correct height is achieved tighten the wing nut Extending the front of the machine To extend the spray head and disc attachments BA US we oe the securing hand one A by turning in an anti clockwise direction TES 4 Hold the front part of the chassis as close to the central point as is practical and pull forward as shown If you have the disc lifter as an optional extra this will give the extra space to lift the discs above the chassis base Setting the handle bar height Handle bars should
16. will help you to select the most appropriate nozzle Note The usage rates below are based on marking a standard size grass soccer pitch of 650 linear metres 711yards 0 4miles at an average walking speed of 2 5mph 65metres per minute alee 6 ca AMBER _ 1 9 Itrs 0 50 US galls Red E GREEN 3 Itrs 0 79 US galls Green FLAT FAN For synthetic grass paint hard surface paint and NOZZLE dilutable concentrates YELLOW 0 80 Itrs 0 211 US galls per minute le 000 To change a nozzle remove the bayonet cap nozzle holder E by twisting it anti clockwise Remove the black sealing washer C and nozzle and insert the selected nozzle D into the nozzle holder Replace the seal and making sure that the small top hat filter B is in the correct position inside the spray head A replace the nozzle holder by twisting it clockwise a really useful economy tip Always select the right nozzle for the job and store ina solution of equal parts of Flush Thru and water at the end of the day A container suitable for storing the nozzles in is supplied with your machine page 2 copyright 2013 Linemark UK Ltd Checking and setting up of your new IGO machine continued Setting the line width The spacer bar at the front of the machine is pre drilled to 2 3 4 5 amp 6 50 8mm 76 2mm 101 6mm 127mm 152 4mm centres to give accurate line width every time To adjust the
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