User Manual & Spare parts catalogue for the TP 100
Contents
1. There must not be equipment like forest chains axes chain saws etc in the feeding hopper Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tpOlinddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 5 Mounting instructions 5 1 Before use The machine is equipped with a lifting point which is to be used when lifting the machine with a crane or any other hoisting device ground assistance see Figure 2 The machine can also be lifted with a fork lift truck Upon delivery from Linddana A S the PTO models are secured to a wooden pallet See Figure 3 Lifting point Figure 2 Lifting point on the machine Figure 3 Lifting with fork lift truck PTO Store the manuals for the PTO member with this manual in the manual box on the machine Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 Before operation you must check that the wood chipper cleared of foreign bodies The machine must be disconnected from the tractor s PTO when the cover to the rotor is opened Check that the rotor is at a complete standstill Loosen the bolts that hold the top part and bottom rotor house together Lift the top part of the rotor housing up until the top part stands on its own Turn the rotor a few times by hand Remove any foreign bodies Check that the gap between the knives2. User Manual amp Spare parts catalogue for the TP 100 wood chipper in the Garden Series TRO PTO A E AA P RUU RTO Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com 1 Introduction Congratulations on your new TP wood chipper Linddana produces TP wood chippers of the finest quality by using the most modern production technologies a laser cutting CNC technology and robot technology in bright and open production facilities For safety reasons and in order to get maximum pleasure from the wood cutter it is important to read these instructions before use The user manual explains about safety use and maintenance so that the work with the wood chipper will be safe and profitable This manual has been translated from Danish Linddana A S J rgen Due Jensen Managing director Your distributor is always available with spare parts advice and guidance Distributor stamp Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 2 EU declaration of conformity Manufacturer LINDDANA A S lholm Bygade 70 lholm 7160 T rring Denmark hereby declares that Wood chipper is in concordance with the provisions of the Machine Directive Directive 98 37 EC and with the national legislation which translates this directive is in conc
3. between knives and anvil can no longer be achieved with the fixing plate in position A See Figure 6 Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 13 This is how it is done Stop the machine and the drive Uncouple the tractor s PTO Check that the rotor is at a complete standstill Remove the bolts which hold the two parts of the rotor housing together and open the rotor housing The rotor is turned until the rotor lock can go into one of the holes on the rotor Now the rotor is locked see Figure 8 Be careful that your fingers are not near the knives when the rotor is turned a Rotor lock pie y T Y Figure 8 Locking of the rotor with the rotor lock Remove the two nuts which hold the knife and the bearing surface to the rotor Take out the knife The bearing surfaces on the rotor and the knife must be cleaned properly before fitting the knives On fitting the nuts must be slightly greased u 0 125 meaning thin oil WD 40 or something similar Copper grease MoS or similar low friction grease must not be used Check that the distance between the knife s edge and the anvil is set correctly at 0 5 mm The nuts must be tightened with 200 Nm 20 KPm Use a torque wrench for this It can be bought as additional equipment When the knives are changed the rotor is turned a few times to make sure
4. DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 4 Use The TP 100 wood chipper is designed for stationary wood chipping in the form of braches etc The machine must not be used for materials containing stone metal or other foreign bodies These foreign bodies can in the best case dull the knives and in the worst case break the machine Knives and anvil can break when stone or metal comes in between them The machine must not be used for wood chipping of wood containing nails screws arming etc At feeding the thickest end must be guided to the knives first after which the machine normally pulls the rest into the feeding hopper see Figure 1 With thicker branches it might be necessary to hold back a bit in order to keep the rotor from loosing revolutions o Figure 1 Feeding of branches Remember to keep the knives and anvil sharp it makes feeding easier and gives a better quality chips and besides it lovers the use of fuel considerably The machine must be inspected daily meaning the rotor housing must be opened and the rotor knives anvil etc must be inspected By doing this you prevent unexpected stops and prolong the life of the machine The tractor on which the wood chipper is mounted must always have the brakes applied during work The machine must not e Be used for other materials than wood e Be used to push trees stubs etc
5. and the anvil is correct 0 5 mm Check that the knives are not rubbing on the anvils Lower the top part of the rotor house back into position and tighten the bolts Check that all bolts nuts and screws are tightened properly see Figure 7 Remember to lubricate all the lubrication points see maintenance schedule page 13 5 2 Mounting instruction The machine is designed to be mounted on the tractor s three point suspension or trailer mounted with its own engine Machines for mounting on the tractor s three point suspension is delivered with a PTO axle with either 1 3 8 6 splines or 1 3 8 21 splines At certain types of tractors a PTO axle with 1 3 8 21 splines is used The PTO axle must be mounted with free running on the machine side Linddana uses Walterscheid 2200 with free running which comes with the machine The length of the PTO axle has to be adapted to the tractor following instructions from the supplier of the PTO axle See the attached manual for the PTO axle The machine must stand on a plane horizontal surface during use and the tractor mounted machines must be attached to the tractor s three point suspension see Fiure 4 The tractor s brakes must be properly activated When starting the machine attachment must be done with the motor running at idle speed or at as few revolutions as possible in order to avoid overloading of the PTO axle gear box tractor and wood chipper Three point suspens
6. that there are not any objects in the rotor housing Close the rotor housing and fit the bolts see Figure 7 Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 14 8 Grinding of knives It is very important for the quality of chips that the knives are sharp They have to be checked at least once a day The grinding interval of the knives can be prolonged by grinding them with a carborundum stone regularly The grinding can be done as wet grinding with a bond stone see Figure 10 Never use an angle grinder or a similar tool for grinding the knives AY Aa A Sr D at B Figure 9 Wet grinder When grinding knives you have to pay attention to the width of the knife set The width has to be the same because of the balancing of the rotor Therefore the knives always have to be ground in sets The knives must have a measurement of min 28 mm See Figure 10 After that they must be thrown away The edge of the knives must be ground at an angle of 40 See Figure 10 Figure 10 Grinding angle and minimum knife width for chipping knives Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 15 9 Troubleshooting for wood chipper TP 100 Check possible causes before contacting the distribut
7. to correct any and all faults which are caused by the construction material or manufacture Linddana alone determines whether the remedy is to be done with repairs or changes of the defective parts In case of repairs the buyer is obligated to deliver and collect the goods sold in the workshop determined by Linddana at no expense to Linddana In case of changing the defective parts the buyer is obligated to send in the defective parts to Linddana at no expense to Linddana Linddana is entitled to changing the defective goods Linddana s responsibility only covers faults which occur within a year of the goods sold being delivered Linddana has no liability besides those stated in the present item This includes any loss the fault might cause including loss of work loss of earnings and other economical implication losses Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 16 Warranty conditions If Linddana has decided to grant a warranty then this has faults in the construction material or manufacture A warranty granted by Linddana does not cover faults which occur as a result of imperfect maintenance incorrect mounting changes made by the buyer or wrong use of the good The warranty furthermore does not cover normal wear and tear or deterioration Linddana s warranty obligation presupposes that the buyer documents that a s
8. cated with Uniway Ep2 or something of similar quality The PTO axle is dismantled and the tube connection is pulled apart cleaned and lubricated gt The anvil is turned changed depending on need The oil is changed for the first time after 50 hours then for every 500 hours Top up with W80 90 until it can be seen in gauge glass 2 l Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 11 7 2 Changing of worn parts 7 2 1 Anvil The anvil in the machine is used as wearing bar for the knife in order to cut the wood The anvil must be sharp edged otherwise the wood will bend down and the cut will become frayed This is how it is done Stop the machine and the drive Uncouple the tractor s PTO Check that the rotor is at a complete standstill Remove the bolts which hold the two parts of the rotor housing together and open the rotor housing Then the rotor is secured with the locking pawl see Figure 8 Dismantle the two bolts which hold the anvil in place The anvil is removed and turned replaced Before the anvil is put back the anvil and the bearing surface must be cleaned carefully The distance between the knife s edge and the anvil must be 0 5 mm see Figure 6 The tightening factor for the bolts for the anvil is 200 Nm 20 KPm Additional equipment torque wrench Knife Anvil bolt ty Anvil K
9. i 0 Engine effect kW hp 10 l 9 788 PTO transmission axle Walterscheid type 2200 with free running Rights to changes in the construction and specifications without previous notice reserved 1581 1204 Figure 11 Dimensioned sketch TP 100 PTO Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 18 12 Accessories Torque wrench Extension for the ejection tube vertical Tool set Bushing set cat 0 Lift arm extension set 13 Spare parts catalogue Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008
10. ion Fiure 4 Three point suspension Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 6 Safety instructions 6 1 Safety regulations e Use hearing protectors safety goggles or a similar eye protection close fitting safety clothing and safety shoes e When working near roads it can be prudent to wear a west with reflects the light to be more visible to the other road users The displaying of signs must be in accordance with the Road Traffic Act e Minimum age for users of the machine is 18 for training and under surveillance from an adult the age is 16 e During operation all body parts must be kept away from the feeding hopper and any moveable parts of the machine e The machine must not be started without the ejector tube mounted to the machine e Never use the machine in closed or poorly ventilated spaces because of the danger of carbon monoxide poisoning e The top part of the machine as well as all other shielding must not be opened removed before the rotor disc is completely immovable see Figure 5 and the tractor s motor is stopped e Always stop the machine and the tractor during inspections service or repairs The machine must always be uncoupled from the tractor s PTO e Tractor mounted machines have to be on the ground before service or repairs are done Figure 5 Two coloured axle e Always remove
11. nife nut Fixing plate Figure 6 Distance between anvil and knife Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 12 When the anvils have been turned or replaced and all the bolts are tightened the rotor is turned a few times to make sure that there are not any objects in the rotor housing Close the rotor housing and fit the bolts see Figure 7 Fitting of bolts in the rotor wae housing Figure 7 Fitting of bolts in the rotor housing 7 2 2 Knives The machine is equipped with two knives The knives must always be changed in sets The knives belong together in sets also when they are ground so that they are always of equal width If the knives are not of equal with the rotor will be out of balance which will lead to unnecessary strain on the bearings and vibrations in the whole machine The fixing plates can be turned in order to get maximum exploitation of the knives The fixing plate has two possible positions A and B A The fixing plate s A side faces the anvil Used with new knives and knives which have been ground 2 3 times See Figure 6 B The fixing plate is turned 180 degrees The B side faces the anvil The knife is increased with the eccentric in the fixing plate with 3 mm The B position must not be used with new knives The B position must not be used until the small distance of 0 5 mm
12. o F A fi sf E 4 j i ki E i E hal E hi fi 1 T w E ki T L 4 h k E hn E A F k E EN Fi A amp r l E ad at T 5 20m Warning Objects thrown Warning Rotating knives P T O max revolution Safety distance 20m Wait for rotor to stop P T O 540 r p m Read the manual before use Hearing protector and eye Lifting point for crane protection prescribed 6 3 Noise level The sound effect level and the sound pressure level from the TP 100 PTO have been measured during use at 1800 rpm on the rotor disc powered by a tractor The measurements have been conducted according to test provisions Directive 2000 14 EC 3 July 2000 EN ISO 3744 1995 ISO 11201 1995 ISO 4871 19 March 1997 EN 13525 17 February 2005 The warrantyd sound effect level which will be given by the manufacturer according to directive 2000 14 EC are as follows TP 100 PTO 128 dB A re 1pW The machine s sound pressure level at the operator s seat is measured according to ISO 11201 at TP 100 PTO 120 dB A Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 10 The above mentioned values have the common uncertainty for the method of measuring and the estimated variation in a product line for the type of machine Detailed information on the measu
13. or Problem Possible cause Solution The chip quality is not satisfactory The knives are dull Grind the knives The anvil is worn Turn replace the anvil The knife has been worn too far Change the knives The distance between the knife and anvil is too Adjust the distance between the knives and the large anvil Poor throw of the chips Too little drive Not enough effect on the PTO axle or engine Not enough revolutions on the machine Increase speed to maximum revolutions 10 Warranty obligation for wood chipper The warranty is valid 12 months from date of purchase to rectify defects that irrevocably are due to defects in materials or workmanship The warranty covers faulty components which are repaired or replaced Transportation costs and wages for changes are the responsibility of the customer Upon any claims the changed parts must be sent to Linddana for investigation Linddana alone decides whether the claim can be approved The following is an excerpt from Linddana s Terms of Sales and Delivery item 4 and 5 Claims Any and all risk concerning the goods is passed to the buyer at the time of delivery of the goods A claim concerning the goods has to be done in writing to Linddana as quickly as possible and no later than 8 days after delivery If Linddana has not received the claim before the deadline stated the objections to quantity and quality that the buyer might have will lapse Linddana is entitled and obligated
14. ordance with the following other EC Directives 2000 14 EC Furthermore it is stated that EN 13525 harmonised standard has been used Title Managing director Name J rgen Due Jensen lholm 14 March 2014 Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 3 Table of content T MOOO vrai 2 2 EU declaration of CONTO MV ceceescsswecestecwccosiata cess esscabaintnesindassielinewans 3 3 Table of CONCENE A 4 lr US ini 5 5 MOUNtNE INSTTUCUON SS osiiasicin nissan 6 5 1 Before US ai AA AA AAA AAA AS AAA A AAA 6 5 2 VIOUTTING ASTUCIA 7 6 Safety Instructions oido dia dad 8 6 1 Sator gula iO ina und 8 6 2 PICTOS FAIS USO ti AAA AA AA AAA AAA 9 6 3 Noi eleve O O 9 6 4 Environmental instructions searre nn AAA AAA AAA AAA RA 10 K Nate nanCOs ito baaie olaa 10 7 1 Maintenance SCHECUI iia id A A AAA titi 10 7 2 Chang NE Or WomDa tiens caniwersdunt eacewanieasstaatasdecaneacscanieuceeeamaetadtent 11 3 GFINAINS OF KNIVOS ci ee 14 9 Troubleshooting for wood chipper TP 100 cccscccscescescescescecceccesceccescescess 15 10 Warranty obligation for wood Chipper cccccscsscsscescescescescescescescescescesees 15 11 Technical data for wood Chipper cccsccscescescesceccecceccescescescescescescescescesces 17 12 ACTOS aaa 18 13 Spare parts CatalOGUe icin oie 18 Linddana A S lholm Bygade 70
15. rements and results as well as estimation of uncertainty are found in a thorough report which can be given out on demand The sound level is of such a character that hearing protectors are prescribed during use of the machine 6 4 Environmental instructions Oil spills must be avoided as much as possible At oil spills the spilled oil must be cleaned up and handed in at an approved receiving station Worn out parts must be disposed of for recycling When the machine is worn out it must be disposed of properly The rest of the machine must be disposed of for recycling 7 Maintenance During all maintenance and repairs the machine and the drive must be shut off Tractor mounted machines have to be placed on an even surface and be uncoupled from the tractor s PTO 7 1 Maintenance schedule Interval gt hours 10008 1 000m 1 000m3 Lubrication of the PTO axle Check of knives and anvil a MN 3 Tube connection for PTO axle cleaning lubrication Anvil turn change 6 Oil change reversing gear A 1 2 E a a 3 Lubrication of drum s main bearings 4 5 AE AER oo E E a IO a PY aa o wl px EOL E _ ee ee ee ee ee ELO OOO _ eee eee The PTO axle is dismantled and 4 lubrication nipples are lubricated with Uniway Ep2 or something of similar quality Bolts and nuts are tightened the first time after 8 hours and then with an interval of 50 hours Two lubrication nipples are lubri
16. tated fault is not due to the conditions which are exempt from the warranty cf afore mentioned The buyer must let Linddana know in writing about any faults to the goods sold no later than 8 days after the fault should have been realized by the buyer If the buyer does not let Linddana know before the expiration of this deadline and before the warranty period runs out the buyer looses the right to make any claims concerning the fault Linddana is entitled and obligated to remedy any faults which are covered by a warranty granted by Linddana Linddana alone decides if the remedy is to be done as repairs or changes of the defective parts everything under the terms stipulated in item 4 Linddana has no other liability for those faults This includes any loss the fault might cause including loss of work loss of earnings and other economical implication losses The warranty does not cover If a defect with just cause can be attributed to inappropriate use Use of unoriginal spare parts including worn parts Wrong adjustment or use of the machine Use of wrong lubricant Wear on cross at PTO axle V belts Knives and anvil which break because of foreign bodies in the machine Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 17 11 Technical data for wood chipper Chipping principle Drum chipper Revolution PTO rpm
17. the ignition key from the tractor when you end leave the machine e After maintenance and repairs the machine must not be started before all bolts are tightened and all safety devices are mounted e Three point mounted machines must be coupled to the tractor s three point suspension before use e The maximum rpm for the machine 2000 rom must not be superseded e The transmission axle s tube shielding and covering must always be intact Safety chains on the transmission axle have to be properly mounted e The length of the PTO axle has to be adapted to the tractor according to the recommendations from the supplier of the PTO axle e The ejector tube must not point towards people or areas where there are people There is a safety distance of 20 m in the direction where the chips are thrown e During transport or when the machine is dismantled the PTO axle has to be placed in the machine s carrier bow e During transport the ejector tube has to be turned in the opposite direction of the traffic direction and properly secured e During transport on public roads the provisions of the authorities must be respected e For cleaning a broom or similar must be used Never touch the inside of the hopper when the machine is running Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions TP 100 from 14 03 2014 Copyright 2008 6 2 Pictograms used po gt rj 4 fa j
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