KSSE Multi Key Solenoid Controlled Switch
Contents
1. KS S Multi Key Solenoid Controlled Switch aP User Manual Original Language Version Castell The KSSE is a solenoid controlled multi key electrical switch for the controlled isolation of low current This product is used where the controlled isolation of a machine needs to take place i e where a robot has to finish a cycle prior to isolation and where multiple entry points to the protected area are required The solenoid is continuously rated and its position is electrically monitored This type of isolator should be used for short term off load isolation The unit is supplied capable of being mounted into an existing panel or for surface mounting within its own IP65 rated lockable steel enclosure The KSSE is manufactured from E20 FSS 3D F C O4 110A either brass or stainless steel making it ideal for use in standard or harsh corrosive environments Operation Castell multi key solenoid controlled switches are typically used for machine isolation in applications where a machine has to finish a cycle prior to isolation KSSE multi key solenoid controlled switch exchange key condition isolation Key is free while power 2 Insert and turn isolation key to switch Power is off isolation key is is on solenoid is de energised power off Once external signal is trapped and personnel keys are Personnel keys are trapped received LED illuminates push the free button to energize the solenoid and release personnel keys Wh2. PUSH BUTTON GREEN Red TERMINAL BLOCK o 3 O O CONTROL i G INPUT gt SUPPLY Q S VOLTAGE gt ipezh CUSTOMER 10 AMP SAFETY MAX CIRCUIT WIRING N C RELAY 10 AMP SAFETY MAX CIRCUIT KSSE Wiring Diagram AC PUSH BUTTON GREEN TERMINAL BLOCK SOLENOID 0 1 fD CAPACITOR L CONTROL INPUT SUPPLY N VOLTAGE RELAY custoMER CIRCUIT WIRING RELAY SAFETY CIRCUIT While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 6 of 7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 5 6 7 8 9 10 Partnumber Ee JC 1 PC T TL MO T M T example e rss 8 Jf a o Le pLece 4 Lro a A1 Isolation Key Symbol T Bi Personnel Key Symbol exchange key condition exchange key condition 11 OR 12 OR Primary Key Symbol e Secondary Key Symbol double ba oa adiian double key condo Isolation 20 amps standard 2 Lock portion type FS Q Material B Brass S Stainless steel 4 Secondary additional lock portion s 1 2 3 4 5 or 6 secondary lock portions E Exchange key conditio
3. ELE Temperature rating 25 C ice free to 55 C Surface with enclosure or panel mount using suitable fasteners please refer to drawing on page 4 Type of mounting for more details Weight 4 kg 2 lock portions unit Material Brass Stainless steel Power isolation 20A Switch approvals BS UL CSA amp VDE MTTF Certification Available on request Application A typical application of KSSE multi key solenoid controleld switch is machine guarding It is usually used in combination with an access interlock such as the Salus for part body access or an AIE access interlock with an exchange key for full body access control The KSS breaks the machine safety circuit ensuring a machine is shut down once the isolation key is inserted and turned into the unit Once the machine has completed the cycle an external signal is received by the solenoid which is indicated by an illuminated LED Activating the green button on the KSSE will enable the personnel keys to be turned and removed ensuring the power is locked out The keys can then be taken to the AIE double key access interlocks to enable access to the machine The machine cannot be restarted until all doors are closed and all personnel keys returned to the KSSE multi key solenoid controlled switch EC D e ci a rati on Solenoid Controleld Switch AIE Access Interlocks We the manufacturers declare that the components detailed herein and plac
4. e vertried castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com fOr
5. ed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 4of7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Di mensions Note For safe mounting use security screws in mm KSSE 6 5 4 Pos BB for 24VAC DC amp 110 240VAC Supply 13 for 110 240VDC Supply Panel Cut Out Details See Switch Table io Ci HEH aa fiji p A i al iro IR L 5 E eT g E at Ls i T TK ia I m eyf rai r a BE pe Halala IMEA While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 5 of 7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Wiring Diagram Diagram KSSE Wiring Diagram DC
6. ile the isolation key is free the power is on Personnel keys are trapped 2 By inserting and turning the isolation key in the KSSE the contact condition changes switching the power off Once the machine has finished the cycle a signal is sent to the KSSE illuminating an LED Pushing the button energises the solenoid The personnel keys can now be released by pushing the button These keys can be taken by personnel to unlock the doors in the machine area 3 The Isolation Keys stay trapped ensuring power is off until all personnel keys are replaced in the KSSE unit While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 1of7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Operation KSSE multi key solenoid controlled switch double key condition All keys are trapped while power is Wait for an external signal sent to the While all keys are free the power on solenoid is de energised unit upon machine cycle is completed supply is interrupted Once signal is received an LED illuminates Push the button to energize the solenoid and release the keys This changes the switch contacts condition While all keys are trapped the
7. lat surface using suitable fasteners Please refer to drawing on page 5 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity see drawing on page 5 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KSSE range of multi key solenoid controlled switches must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 3of7 KS S Multi Key Solenoid Controlled Switch GP User Manual Original Language Version Castell Technical Data D
8. n 5 Key condition D Double key condition Simulataneous removal of all keys P Panel mount back of board F Front of board a mounting mount with enclosure 4 Goniscks ancanuement in aomaaiposition CO NO NC arrangement contacts closed opened g p CC NC arrangement contacts closed Number of contacts 4 6 standard 9 Control voltage 110 24 240 standard 10 Current VAC VDC Lock portion symbol 11 Isolation key for exchange key condition FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 12 Personnel key for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key s for double key condition 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters fi Special construction available upon enquiry Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com
9. switch for the main power supply is closed enabling the power supply 2 Once the machine has finished the cycle a signal is sent to the KSSE to energise the solenoid This illuminates the LED The keys can now be released by pushing the button This changes the switch contacts condition interrupting the power supply The released keys should be taken by the personnel to unlock the doors in the machine area 3 The power is off until all keys are replaced in the KSSE unit and turned switching the contact condition to open While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 2 of 7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell C o The KSSE multi key solenoid controlled switch is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The KSSE multi key solenoid controlled switch is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation Back of panel units should be mounted to a f
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