GAS RANGE STATIC OVEN
Contents
1. 900 f ANOS Me UN ADR INS 0 2 EX ws Cook Top Options G506D G506B yO DARK AAA Cook Top Options G508D 130 B S Tin SS S AED AOS NAS AS CI MANNA y IAN O rs M o y yo el Y Me e TS M Ol A Fe mV AS Nc AD ALES MS ye o AIRIS eN MN X NS p XD SE ol Xx A X t Ne 2 E Dimensions 812 70 d GAS ENTRY J 35 LO OPTIONAL i0 GAS ENTRY m LO O LO j S z r 100 525 G508C CIIM AAA gt NA ADS ISA ER VACA MA T Sy er SR Scd Vc Vac ST e ro e yO 2 ye o T vo Installation Installation Requirements NOTE e It is most important that this appliance is installed correctly and that operation is correct before use Installation shall comply with local gas and health and safety requirements e This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room the appliance is installed in Blue Seal Gas Range Static Ovens are designed to provide years of satisfactory service and correct installation is essential to achieve the best performance efficiency and trouble free operation This appliance must be installed in accordance with National installation codes and in addition in accordance with relevant National Local codes covering gas and fire safety AUSTRALIA AS 5601 Gas Installations N2. 9 1 m1 e SL EVOLUTIONSERIES INSTALLATION AND OPERATION MANUAL GAS RANGE STATIC OVEN G505 G506 G508 Date Purchased Serial Number Dealer Service Provider For use in GB IE DK 230104 7 MANUFACTURED BY Moffat Limited PO Box 10001 Christchurch New Zealand Ph 03 389 1007 Fax 03 389 1276 WORLD WIDE BRANCHES UNITED KINGDOM Blue Seal Unit 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph 121 327 5575 Fax 121 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston Salem North Carolina 27115 Ph 336 661 0257 Fax 336 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info servecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Moffat Limited PO Box 10 001 16 Osborne Street Christchurch Ph 03 389 1007 Fax 03 389 1276 AUSTRALIA Victoria Moffat Pty Limited 740 Springvale Road Mulgrave Melbourne Victoria 3171 Ph 03 9518 3888 Fax 03 9518 3838 Western Australia Moffat Pty Limited 67 Howe Street Osbourne Park WA 6017 Ph 08 9202 6820 Fax 08 9202 6836 Auckland Moffat Limited 4 Waipuna Road Mt Wellington Auckland Ph 09 574 3150 Fax 09 574 3159 New South Wales Moffat Pty Limited 3 142 James Ruse Drive Rose Hill PO Box 913 Smithfield Sydney N S W 2142
3. NAT should be visible on the flank of the pin once re fitted to the cap 4 Screw the cap back into the regulator and tighten hand tight Gas Type Identification Label On completion of the gas conversion replace the gas type identification labels located at The rear of the appliance above the gas connection Beside the rating plate 26 Gas Conversion and Specifications Commissioning Before leaving the converted installation 1 Check all gas connections for leakages using soapy water or other gas detecting equipment WARNING DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 2 Check the following functions in accordance with the operating instructions specified in the Operation section of this manual e Light the Pilot Burners e Light the Main Burners e Check the Low Fire Burner operation e Check the High Fire Burner operation e Ensure that all the controls operate correctly e Ensure that the operating pressure remains correct NOTE If for some reason it is not possible to get the appliance to operate correctly shut off the gas supply and contact the supplier of this appliance Gas Specifications Australia New Zealand Only Main Burner Injectors 2 45 mm 1 50 mm Pilot Burner PF Option Only LM ZEE AS wwe ism 095mm Open Burner Supply Pressure 1 13 3 40 kPa 2 75 3 40 kPa Burner Operating Pressure 0 95 kPa 2 6 kPa ge Gas Regulator Cap S
4. Open Burner Griddle Open Burner Griddle each each 300mm section each each 300mm section Heat Input Nominal 6 5 kW 5 5 kW 8 0 kW 6 5 kW 5 5 kW 8 0 kW nett 1 75 kW 1 85 kW 2 4 kW 1 75 kW 1 95 kW 2 4 kW Gas Rate Nominal 0 69 m hr 0 58 m hr 0 85 m hr 0 51 kg hr 0 43 kg hr 0 62 kg hr nett 0 19 m hr 0 20 m hr 0 25 m hr 0 14 kg hr 0 15 kg hr 0 19 kg hr Supply Pressure 20 mbar 30 37 mbar The burner operating pressure is to be measured at the manifold test point with two burners operating at full setting The operating pressure is ex factory set through the appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to the Gas Conversion section for details Gas Connection Gas supply connection point is located at the rear of the appliance approximately 130 mm from the right hand side 35 mm from the rear and 655 mm from the floor and is reached from beneath the appliance Refer to the Dimensions section Connection is 34 BSP male thread Dimensions OPTIONAL GAS ENTRY 619 929 G505D G505C Dimensions G506 al gt li T il D PEER A NAR to Ny ee TIN RL Y DAP c car toy WO FES XEN al LU G506C G506A 70 OPTIONAL 1h GAS ENTRY 130 Mey wey iM LN YW BANS yes pes NN Es A Ya e DAN ES ES CU AG Y y FTE
5. to prevent dangerous build up of combustion products 3 Never directly connect a ventilation system to the appliance flue outlet 4 Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble free operation The minimum installation clearances shown below are to be adhered to 5 Position the appliance in its approximate working position 6 All air for burner combustion is supplied from underneath the appliance The legs must always be fitted and no obstructions placed on the underside or around the base of the appliance as obstructions will cause incorrect operation and or failure of the appliance NOTE Do not obstruct or block the appliances flue Never directly connect a ventilation system to the appliance flue outlet Installation Clearances NOTE Only non combustible materials can be used in close proximity to this appliance Combustible Surface Non Combustible Surface Left Right hand side 250 mm 0 mm Rear 100 mm 0 mm Side clearances can be 50 mm when the adjacent surface is at least 100 mm below the cooking surface Assembly NOTE e All Models are delivered completely assembled No further assembly is required e This appliance is fitted with adjustable feet to enable the appliance to be positioned securely and level This should be carried out on completion of the gas connection Refer to the Gas Connection section Optional Accessories Refer to Replacement Parts
6. List e Plinth Kit For installation details refer to the instructions supplied with each kit 1 Check that all the feet or castors are securely fitted Adjust the four feet to make the Range steady and level Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON 1 Blue Seal Ranges do not require an electrical connection as they function totally on the gas supply only 2 It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available The following checks should therefore be made before installation a Gas Type the appliance has been supplied for is shown on coloured stickers located above the gas connection point and rating plate Check that this is correct for the gas supply the appliance is being installed for The gas conversion procedure is detailed in this manual b Supply Pressure required for this appliance is shown in the Specifications section of this manual Check the gas Supply to ensure adequate supply pressure exists c Input Rate of this appliance is stated on the Rating Plate and in the Specifications section of this manual The input rate should be checked against the available gas supply line capacity Particular note should be taken if the appliance is being added to an existing installation NOTE It is important that adequately sized piping runs directly to the connection joint on
7. Re position or replace the ignition electrode Replace the piezo igniter Call the service provider NOTE Components having adjustments protected e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent unauthorised service person 20 They are not to be adjusted by an Gas Conversion and Specifications Conversion Procedure CAUTION Ensure that the appliance is isolated from the gas supply before commencing servicing NOTE e These conversions should only be carried out by qualified persons All connections must be checked for leaks before re commissioning the appliance e For all relevant gas specifications refer to the table at the end of this section p Open Burners F Flame Failure Option cs NA 1 Turn OFF the gas supply at the main supply Eg 2 Remove the trivets from the top of the appliance taking note Bow EMEN that the trivets are manufactured with a lip on one edge the ih sabe Notice Difference lip must always be fitted to the outer edge front and back of A in Profiles the range See Fig 18 Pa DS 3 Remove the burner caps and burner bowls these are a loose fit to the manifold See Fig 13 from the top of the gas manifold taking care not to damage the thermocouples fitted through the manifold splash guard 4 Remove all the trivet supports from the top of the appliance Note the orientation of the trivet supports when re
8. Static Oven 4 Open Burners 600 mm Griddle Storage Cabinet G508A 1 Gas Static Oven 2 Open Burners 900 mm Griddle Storage Cabinet 1 Open Burner Options F With Flame Failure Protection PF With Pilot and Flame Failure Protection General A heavy duty general purpose gas range created for compact modular kitchens It has a high option Cook Top Griddle arrangement and is available on industrial adjustable feet or on robust rollers Open Burners are available in either PF Pilot and Flame Failure or F Flame Failure Only options Open Burner and Griddle options are fitted with individual flame failure for each open burner Griddles are fitted with pilot flame failure and piezo ignition as standard Easy clean stainless steel external finish The oven is fitted with pilot and flame failure with piezo ignition and a 30MJ oven burner Gas Supply Requirements Non CE Only Input Rate N H G C each Open Burner 28 MJ hr 28 MJ hr 26 540 Btu hr 26 540 Btu hr each 300 mm Griddle Section 21 MJ hr 21 MJ hr 19 900 Btu hr 19 900 Btu hr Oven 30 MJ hr 30 MJ hr 28 434 Btu hr 28 434 Btu hr Subo Pressure 1 13 3 4 kPa 2 75 4 50 kPa dud 4 5 13 5 w c 11 18 w c Burner Operating Pressure 0 95 kPa 2 6 kPa 3 7 w c 10 w c Specifications CE Only Appliance Classification Category Il243p 20 30 37 Flue Type A Natural Gas G20 Propane G31
9. the appliance with as few tees and elbows as possible to give maximum supply volume 3 Fit the gas regulator supplied into the gas supply line as close to the appliance as possible NOTE The gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as per the Gas Conversion Section in this manual Ensure the regulator is converted to the correct gas type that the appliance will operate on The regulator outlet pressure is fixed ex factory for the gas type that the regulator is converted to and it is NOT to be adjusted Installation The regulator connections are 4 BSP female The connection to the appliance is 4 BSP male Refer to the Specifications section for the gas supply location dimensions NOTE A Manual Isolation Valve must be fitted to the individual appliance supply line 4 Correctly locate the appliance into its final operating position and using a spirit level adjust the legs so that the appliance is level and at the correct height 5 Connect the gas supply to the appliance A suitable joining compound which resists the breakdown action of LPG must be used on every gas line connection unless compression fittings are used 6 Check all gas connections for leakages using soapy water or other gas detecting equipment WARNING DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 7 Check that the gas operating pressure is as shown in Specifications section N
10. these items to cool down and then remove for cleaning The entire trivets griddle plates and burner caps can be removed for cleaning NOTE e DO NOT use abrasive detergents strong solvents or caustic detergents as they could corrode or damage the range e In order to prevent the forming of rust on the trivets griddle plates If fitted and burners ensure that any detergent or cleaning material has been completely removed after each cleaning The appliance should be switched on briefly to ensure that the griddle plates become dry Oil or grease should be spread over the griddle surface in order to form a thin protective greasy film To keep your range clean and operating at peak efficiency follow the procedures shown below After Each Use CAUTION Always ensure that an even pressure is applied over the whole surface of the scraper tool when using on the flat surface of the griddle to prevent scoring of the surface NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle as this will damage the finish and invalidate the warranty 1 Clean the griddle with a scraper tool to remove any food debris 2 Always ensure that the scraper tool blades are changed regularly to ensure that the scraper tool works efficiently and prevents damage to the griddle plate surface 3 Clean the range castings with a stiff nylon brush or a flexible spatula to remove any food debris 16 Cleaning and Maintenance Da
11. without the need to manually re light the burner each time that it is turned ON as the burner will automatically light itself off the pilot burner Flame Failure Protection is incorporated for each burner by way of a thermo electric system which will shut off the gas supply to that burner in the event that the burner goes out so that un burnt gas is not expelled a Select the burner required depress and turn the corresponding gas control knob anti clockwise to the PILOT position With the gas control knob depressed manually light the pilot burner Release the gas control knob after approximately 10 20 seconds after lighting the pilot burner The pilot burner should stay alight if not repeat Steps a to c above Full Flame can now be achieved by depressing and rotating the gas control knob anti clockwise to the first stop HIGH flame position Low flame can be achieved by depressing the gas control knob and rotating fully anti clockwise to the LOW flame position g To achieve simmer control depress the gas control knob and rotate between the HIGH and LOW positions to achieve the temperature required OOO Lh Turning OFF the Open Burners Pilots a To turn OFF the main burner but keep the pilot burner alight rotate the gas control knob to the PILOT position The main burner will extinguish and the pilot will remain alight b To turn OFF the PILOT depress and turn the gas contr
12. EW ZEALAND NZS 5261 Gas Installation UNITED KINGDOM Gas Safety Installation amp Use Regulations 1998 BS 6173 Installation of Catering Appliances BS 5440 1 amp 2 Installation Flueing amp Ventilation IRELAND IS 820 Non Domestic Gas Installations Installations must be carried out by authorised persons only Failure to install equipment to the relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking e Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels e Check equipment and parts for damage Report any damage immediately to the carrier and distributor e Report any deficiencies to the distributor who supplied the appliance e Check that the available gas and electrical supply is correct to that shown on the rating plate located on the front right hand corner of the bottom sill Location 1 Installation must allow for a sufficient flow of fresh air for the combustion air supply Combustion Air Requirements o 5085 G506 G508 Natural Gas G20 33 m hr 45 m hr 57 m hr LPG Propane G31 34 m hr 47 m hr 59 m hr 2 Installation must include adequate ventilation means
13. Fire a Open the oven door and remove the cast oven sole The main injector will now be exposed and can be Remove the main injector and replace with the Unscrew the hex nut holding the pilot supply tube Replace the pilot injector with the correct sized Unscrew the single screw at the top of the oven Close the control panel and secure with the Gas Conversion and Specifications Shown with door removed for ease of viewing ie 2 ETIN F 1 i o Un e a n a a Ih With the gas supply turned off at the main supply unscrew and remove the 6 screws securing the lower lintel to the front of the oven See Fig 30 plate from inside the oven h Remove the 2 screws securing the oven burner in 6 screws the oven and remove the main burner from the oven unscrewed and removed using a 13 mm A F spanner See Fig 31 correct size injector Refer to the Gas Specifications table at the rear of this section Refit the main burner to the oven and secure in position with the 2 screws Main Injector EAS Pilot Assembly gu To remove the oven pilot injector from inside the oven unscrew and remove the thermocouple and piezo igniter from the mounting bracket See Fig 32 Piezo Igniter MILN LT to the rear of the pilot assembly Withdraw the pilot injector from the pilot assembly JE amm Pilot Supply Line injector for the gas
14. Knobs Oven Option Y OFF Position he PILOT Burner Temperature Graduations 100 C to 290 C 7 Piezo Igniter Oven A gt A SAA Ww Operation Open Burners NOTE Only cooking pans from size Y 150 mm to Y 420 mm are suitable fo use on these open burners Flame Failure Option F Models Lighting the Open Burners Flame Failure Protection is incorporated for each burner by way of a thermo electric system which will shut off the gas supply to that burner in the event that the burner goes out so that un burnt gas is not expelled a Select the burner required depress and turn the corresponding gas control knob anti clockwise to the HIGH position With the gas control knob depressed manually light the burner Release the gas control knob after approximately 10 20 seconds after lighting the burner The burner should stay alight if not repeat Steps a to c above To achieve simmer control depress the gas control knob and rotate between the HIGH and LOW positions to achieve the temperature required DONS Turning OFF the Open Burners a When the main burner is not required depress and turn the gas control knob clockwise back to the OFF position The MAIN burner will extinguish Pilot and Flame Failure Option PF Models Lighting the Open Burners These hobs are fitted with individual standing pilots for each open burner which allows the main burners to be turned ON OFF
15. OCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED o IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION CAUTION This appliance is For professional use and is to be used by qualified persons only o Only authorised service persons are to carry out installation servicing and gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator DO NOT operate the appliance without the legs supplied fitted Specifications Model Numbers Covered in this Specification G505D 1 Gas Static Oven 4 Open Burners G505C 1 Gas Static Oven 2 Open Burners 300 mm Griddle G506D 1 Gas Static Oven 6 Open Burners G506C 1 Gas Static Oven 4 Open Burners 300 mm Griddle G506B 1 Gas Static Oven 2 Open Burners 600 mm Griddle G506A Gas Static Oven 900 mm Griddle G508D 1 Gas Static Oven 8 Open Burners Storage Cabinet G508CT 1 Gas Static Oven 6 Open Burners 300 mm Griddle Storage Cabinet G508B 1 Gas
16. OTE The operating pressure to be measured at the manifold test point and with 2 burners operating at the High Flame setting 8 Turn off the mains gas supply and bleed the gas out of the appliance gas lines 9 Turn on the gas supply and the appliance 10 Verify that the operating pressure remains correct X _ Manifold BI Test Point TAA S 1 Commissioning a Zi 1 Before leaving the new installation a Check the following functions in accordance with the operating instructions specified in the Operation section of this manual e Lighting the Griddle e Lighting the Open Burners F Flame Failure Option e Lighting the Open Burners PF Pilot and Flame Failure Option e Check the Low Fire burner operation e Light the Oven Pilot and Main Burners e Check the Oven Main Burner Thermostat operation e Turning the Oven to Stand By Mode e Oven Shut Down b Ensure that the operator has been instructed in the areas of correct lighting operation and shutdown procedure for the appliance 2 This manual must be kept by the owner for future reference and a record of the Date of Purchase Date of Installation and Serial Number of the Appliance recorded and kept with this manual These details can be found on the Rating Plate attached to the bottom right hand corner of the bottom sill Refer to the Gas Connection section NOTE If for some reason it is not possible to get the appliance to
17. Ph 02 8833 4111 Fax 02 8833 4133 Queensland Moffat Pty Limited 30 Prosperity Place Geebung Brisbane Queensland 4034 Ph 07 3630 8600 Fax 07 3630 8623 The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless qualified previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Copyright Moffat Ltd March 2010 Contents List Blue Seal Gas Static Oven Range G505 Gas Range Static Oven 750 mm wide G506 Gas Range Static Oven 900 mm wide G508 Gas Range Static Oven 1200 mm wide IntFOGUCLIOD iria 2 SPecifIcaciON e ILI D DL LI a I LM 3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Dimensi ns iii 5 Installation a 8 Installation Requirements Unpacking Location Clearances Assembly Gas Connection Commissioning Operacion 11 Operation Guide Description of Controls Open Burners Griddle Lighting the Oven Pilot Burner Lighting the Oven Main Burner Turning the Oven to Stand By Pilot ON Only Oven Shut Down Cleaning and Maintenance mmmncnnnnnnnenennnnennennnnnennnennnnennnnmnnnnnnnnnn 16 General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance Fault FIDGIIng serions disais unions A 20 Gas Conversion and Spec
18. Pilot Injector LPG 0 23 228703 Thermostat Gas Control Kit 230118 Low Fire Screw Nat Gas 0 90mm 228963 Low Fire Screw LPG 0 55mm 227508 Piezo Ignitor 230363 Knob Oven 100 275 C General 22 014 Pot Stand Trivet 228884 Spill Tray G505 Series 228883 Spill Tray G506 Series 228882 Spill Tray G508 Series 22 892 Oven Side Rack LH 22 893 Oven Side Rack RH 22 896 Oven Rack 227850 Adjustable Leg 150mm 229674 Rear Roller Assy Regulator 228531 Regulator Natural Gas LP Gas Propane Convertible 34 BSP F F Gas Conversion Kits Gas Type to Convert to Australia New Zealand Only UK Only Nat Gas G20 LPG Propane G31 Nat Gas LPG G505 231909 231908 231885 231884 G506 231911 231910 231889 231888 ese zmn me ns mum Less znws zuss TN ese nm zs 221001 23100 ese znws ne 231005 mue Accessories 228566 Griddle Scraper Tool 228567 Smooth Plate Scraper Blades Pack of 5 blades 228568 Ribbed Plate Scraper Blade Individual Blade 228797 750 mm Plinth Kit 228800 900 mm Plinth Kit 228804 1200 mm Plinth Kit 30
19. as control valve supplies the rear burner and the left hand gas control valve supplies the front Burner Bowl ES burner Locating Holes PES 21 Gas Conversion and Specifications Notice Lip on 12 Refit all the trivet supports to the top of the appliance Note the orientation of the trivet support when re fitting as the front end side rail profiles are different from the rear end side rail profiles See Fig 14 13 Refit the trivets to the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the cook top See Fig 18 Low Fire Adjustment a To adjust the open burner low fire adjustment remove the gas control knobs from the front of the control panel b Adjust the low fire adjustment screw on the open burner gas control valves to obtain the desired flame size See Fig 19 NOTE The Low Fire Screw should be sealed with coloured paint on completion of the low fire adjustment Open Burners PF Pilot amp Flame Failure Option 1 Turn OFF the gas supply at the main supply 2 Remove the trivets from the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the cook top Refer to Fig 18 3i Remove the burner caps and burner bowls these are a loose fit to the manifold from the top of the
20. ase quote the part number and the description as listed below If the part required is not listed below request the part by description and quote model number and serial number which is shown on the rating plate Cook Top Open Burners 22 018 Burner Bowl 22 017 Burner Cap 030245 Injector Natural Gas 2 45 mm Non UK 030150 Injector LP Gas Propane 1 50 mm Non UK 030230 Injector Natural Gas G20 2 30 mm UK Only 030140 Injector Propane G31 1 40 mm UK Only 026134 Pilot Injector Nat Gas 0 30 026136 Pilot Injector LP Gas Propane 0 20 229442 Pilot Bracket Assembly 229444 Pilot Burner Shield 227405 Gas Control with Flame Failure 227379 Knob Open Burner 228167 Thermocouple Front 228166 Thermocouple Rear Griddle 014105 Burner 032210 Injector Natural Gas 2 10 mm 032130 Injector LP Gas Propane 1 30 mm 227403 Gas Control with Flame Failure and Pilot 227378 Knob Griddle 019215 Pilot Burner 026488 Pilot Orifice Nat Gas 0 35 019217 Pilot Orifice LP Gas Propane 0 23 019428 Thermocouple 227508 Piezo Ignitor 228047 Piezo H T Lead 018744 Piezo Ignition Electrode 228288 Grease Tray Griddle Plates 29 Replacement Parts Oven 022446 Oven Burner 018691K Oven Pilot 020253 Oven Thermocouple 018743 Thermocouple Spacer 032260 Oven Burner Injector Nat Gas 2 60mm 032160 Oven Burner Injector LPG 1 60mm 026488 Pilot Injector Nat Gas 0 35 019217
21. crew The burner operating pressure is to be measured at the manifold test point with two burners operating at the High setting The operating pressure is ex factory set through the appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to the Gas Conversion section for details 27 Gas Conversion and Specifications CE Only Appliance Classification Category Il243p 20 30 37 Flue Type Ai G20 G31 Main Burner Injectors 2 30 mm 1 40 mm Open Burner LowFire Qi5mm 095mm Gas Regulator Cap Screw pt emp The burner operating pressure is to be measured at the manifold test point with two burners operating at the High setting The operating pressure is ex factory set through the appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to the Gas Conversion section for details 28 Replacement Parts Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for the servicing and repair of this appliance The instructions supplied with the parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on the reverse of the front cover of this manual When ordering replacement parts ple
22. ean the range cooking area using a soft cloth moistened with a mild detergent and hot water solution b Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when the appliance is cold and rub in the direction of the grain c It should not be necessary to remove the splash guards covering the burner manifolds for cleaning purposes These can be cleaned in situ d Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush e Dry the grease tray thoroughly with a dry cloth Griddle Plate Steel NOTE In order to prevent the forming of rust on the griddle plate ensure the detergent or cleaning material has been entirely removed after each cleaning process The appliance should be switched on briefly to ensure the griddle plates become dry Oil or grease should be spread over the griddle surface in order to form a thin protective greasy film CAUTION Always ensure that an even pressure is applied over the whole surface of the scraper tool when using on the flat surface of the griddle to prevent scoring of the surface NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle as this will damage the finish and invalidate the warranty a Remove and clean the grease spill trays frequently to prevent over spills b Clean the griddle surface thoroughly with the suppl
23. gas manifold 4 Remove all the trivet supports from the top of the appliance Note the orientation of the trivet supports when removing The trivet support front end side rail profiles are different from the rear end side rail profiles Refer to Fig 14 B Remove the pilot burner shields from over the pilot burners thermocouples by removing the 2 screws securing the pilot burner shields to the splash guards Refer to Fig 21 6 Remove the splash guards covering the burner manifolds by unscrewing the two allan headed screws Carefully remove the splash guards taking care not to damage the pilot burner tubes and thermocouples protruding through the splash guard Main Injectors a Unscrew and remove the main injectors 1 2 A F from the gas cocks See Fig 22 b Replace with the correct size injectors Refer to the Gas Specifications table at the end of this section and the Rating Plate attached to the underside of the right hand side front oven lower trim for correct injector sizes for the corresponding gas 22 Gas Conversion and Specifications Pilot Injectors a Unscrew and remove the Pilot Injector Plug from the fitting at the end of the pilot injector tube using a 11 mm A F Pilot Injector spanner Refer to Fig 23 AMEN b Using a flat bladed screwdriver unscrew and remove the pilot injector from the pilot injector housing NOTE Take care not to lose the spring fitted in front of the injector nu Pilot In
24. ghting the Oven Pilot Burner Pilot Burner viewing holes IMPORTANT DO NOT USE aluminium foil or trays directly on the cast iron sole plate s NEVER block or cover the openings on each side of the sole plate s This oven is fitted with a pilot as a standard option and flame failure protection which is incorporated by way of a thermo electric system for the main burner Flame failure protection will shut off the gas supply to the burner in the event that the pilot burner goes out so that un burnt gas is not expelled This is an important safety feature which is slowly becoming law throughout the world 1 Control Knob in Pilot Position 1 Open the oven door Partially depress the thermostat control knob whilst turning anti clockwise to the Pilot position DO NOT fully depress the Control Knob whilst trying to rotate anti clockwise as the Knob and Gas Valve will be damaged 2 With the thermostat control knob in the Pilot position keep the knob depressed whilst pressing the piezo igniter button Each press of the piezo igniter button will generate a single spark Piezo Igniter Button 3 Hold in the thermostat control knob depressed for De and Rotate Geb approx 10 20 seconds then release The pilot burner Anti Cockwice to Pilot Position should remain alight If the pilot does not light repeat Items 1 to 3 above Control Knob in Main Burner Operating Po
25. ied scraper tool or a wire brush If necessary use a griddle stone or a scotch bright pad on the griddle surface C A scraper tool can be used for the removal of stubborn carbon and deposits d Occasionally bleach the griddle plate with vinegar when the plate is cold e Clean with hot water a mild detergent solution and a scrubbing brush Dry all components thoroughly with a dry cloth f The griddle should be switched on briefly to ensure that the griddle plate becomes dry A thin smear of cooking oil should be spread over the griddle plate in order to form a protective film 17 Cleaning and Maintenance Trivets and Burners a Remove the trivets from the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the cook top Refer to Fig 10 overleaf b Remove the burner cap and burner bowl these are a loose fit to the manifold see Fig 5 from the top of the gas manifold taking care not to damage the thermocouple and pilot tube for PF Option fitted through the manifold splash guard Refer to Fig 8 for F Option and Fig 9 for PF Option c The trivets and burners should be cleaned with a mild detergent and hot water solution using a soft bristled brush Dry thoroughly with a dry cloth Trivet Supports a Remove all the trivet supports from the top of the appliance Take note of the orientation of the trivet Support whe
26. ifications Leere eee eee eren nnne 21 Conversion Procedure Gas Specifications Replacement Parts LIS 29 Introduction We are confident that you will be delighted with your BLUE SEAL GAS RANGE STATIC OVEN and it will become a most valued appliance in your commercial kitchen To ensure you receive the utmost benefit from your new Blue Seal appliance there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your appliance contact your BLUE SEAL dealer promptly In many cases a phone call could answer your question CE Only These instructions are only valid if the country code appears on the appliance If the code does not appear on the appliance refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE L
27. ily Cleaning 1 4 The grease spill tray s should be checked and emptied frequently to prevent overflow and spillage Remove the grease spill tray s while still warm so that the grease is in a liquid state Empty any grease from the trays and wash thoroughly in the same manner as any cooking utensil Remove the burner caps and bases the trivets and thoroughly clean the splash back interior and exterior surfaces of the range with hot water a detergent solution and a soft scrubbing brush Brush griddle surface optional if fitted with a soft bristled brush Any carbon deposits should be removed using a scraper tool followed by wiping with a cloth to prevent build up of food deposits Clean control panel with a damp cloth moistened with a solution of mild detergent and water Dry the range thoroughly with a dry cloth and polish with a soft dry cloth Weekly Cleaning NOTE e If the range usage is very high we recommend that the weekly cleaning procedure is carried out on a more frequent basis e Ensure that protective gloves are worn during the cleaning process e DO NOT use harsh abrasive detergents strong solvents or caustic detergents as they will damage the range burners and plates e DO NOT use water on the trivets griddle plates and burners while they are still hot as cracking may occur Allow these items castings to cool and remove for cleaning e DO NOT clean the burners in a dishwasher Range Cooking Area a Cl
28. jector Plug c Remove existing pilot injector and replace with the correct size pilot injector for the gas type being used Refer to the Gas Specifications table at the end of this section for correct pilot injector sizes d Refit the spring and the correct pilot injector to the pilot injector housing e Screw the pilot injector fully home using a flat blade screwdriver and refit the pilot injector plug to the pilot injector housing and tighten in place using a 11 mm A F spanner Refer to Fig 23 f Refit the splash guard over the gas cocks taking care not to damage the thermocouples and pilot burner tubes Secure in position with the 2 allan headed screws Note that the splash guard for PF models has a different cut outs for T a tubes thermocouples and secure in place with the 2 E ni protruding through the splash guards Take note that the the burner bowl onto the allen headed screws that secure the front end side rail profiles are different from the rear the trivets are manufactured with a lip on one edge the lip pilot burner tubes Refer to Fig 24 amp Fig 25 g Refit the pilot burner tube shields over the pilot burner re o securing screws Refer to Fig 21 h Refit the burner caps and burner bowls onto the manifolds ge P base part of the burner bowl has 2 locating holes drilled s P Y into the base flange Refer to Fig 17 these are to locate e L ff the splash guard to the gas manifold Refer t
29. moving The trivet support front end side rail profiles are different from the rear end side rail profiles See Fig 14 5 Remove the splash guards covering the burner manifolds by unscrewing the two allan headed screws Carefully remove the splash guards taking care not to damage the thermocouples protruding through the splash guard See Fig 15 6 Unscrew and remove the injectors 1 2 A F from the gas cocks See Fig 16 7 Determine the correct injector sizes for the corresponding gas from the rating plate affixed to the lower right hand side of the front sill 8 Replace with the correct size injectors Refer to the Gas Specifications table at the end of this section for correct injector sizes 9 Refit the splash guards over the gas cocks taking care not to damage the thermocouples and secure in position with the 2 f allan headed screws See Fig 15 10 Refit the burner caps and burner bowls onto the manifolds Injector protruding through the splash guards taking care not to l damage the thermocouple which is close to the manifold Take note that the base part of the burner bowl has 2 locating holes drilled into the base flange See Fig 17 these are to locate the burner bowl onto the allen headed screws that secure the splash guard to the gas manifold See Fig 15 11 Turn on the gas supply at the mains re light the burners and check the flame size on the simmer LOW position NOTE The right hand g
30. n removing The trivet support front end side rail profiles are different from the rear end side rail profiles See the Note shown at Item a in Re Fitting the Components to the Range overleaf and Fig 6 b The trivet supports should be cleaned with a mild detergent and hot water solution using a soft bristled brush C Dry the trivet supports thoroughly with a dry cloth Stainless Steel Surfaces a With the griddle plates and burners removed clean the interior and exterior surfaces of the range with hot water a mild detergent solution and a soft scrubbing brush Note that the gas control knobs are a push fit onto the gas control valve spindles and can be removed to allow cleaning of the front of the control panel b Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when the appliance is cold and rub in the direction of the grain c It should not be necessary to remove the splash guards covering the burner manifolds for cleaning purposes These can be cleaned in situ d Dry all components thoroughly with a dry cloth and polish with a soft dry cloth e To remove any discolouration use an approved stainless steel cleaner or stainless steel wool Always rub in the direction of the grain f Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush g Dry the grease tray thoroughly
31. nd of this section for correct injector sizes f Re connect the pilot supply tube to the pilot burner with a 13 mm 1 27 spanner See Fig 28 g Refit the piezo igniter and thermocouple to the mounting bracket See Fig 28 h Repeat Items a to g for all griddle pilot burners Main Burner a Remove the main burner from the burner box by removing the securing screw at the end of the burner this will reveal the main burner injector See Fig 27 b Remove and replace the main burner injectors with correct size injectors Refer to the Gas Specifications table at the end of this section for correct injector sizes c Refit the burner to the griddle burner box d Refit the gas control heat shield to the griddle burner box E Pilot Burner BER e Refit the griddle plate section to the top of the Cook top f Repeat Items a to e for all griddle main burners g Turn ON the gas supply at the mains re light the griddle burners and check the flame size on the LOW flame position Low Fire Adjustment a To adjust the griddle burner LOW fire adjustment remove the griddle gas control knobs from the front of the control panel b Adjust the low fire adjustment screw on the griddle gas control valve only to obtain the desired flame size See Fig 29 NOTE The Low Fire Screw should be sealed with coloured paint on completion of the low fire adjustment 24 Oven Injector a Pilot a Low
32. o Fig 15 Shown without Pilot MARA i Refit all the trivet supports to the top of the appliance f Note the orientation of the trivet support when re fitting as end side rail profiles Refer to Fig 14 j Refit the trivets to the top of the appliance taking note that must always be fitted to the outer edge front and back of the cook top Refer to Fig 18 Low Fire Adjustment a To adjust the open burner low fire adjustment remove the gas control knobs from the front of the control panel b Adjust the low fire adjustment screw on the open burner gas control valves to obtain the desired flame size Refer to Fig 26 NOTE The Low Fire Screw should be sealed with coloured paint on completion of the low fire adjustment Low Fire Adjustment Screw AA Fig 26 23 Gas Conversion and Specifications Griddle Pilot Burner a With the gas supply turned off at the main supply eae Cantal remove the griddle plate section by lifting it Heat Shield straight off the cook top b Remove the gas control heat shield from around the griddle burner this is just a push in fit c Disconnect the thermocouple and the piezo igniter from the mounting bracket For access purposes See Fig 27 d Disconnect the pilot supply tube from the pilot burner with a 13 mm 1 27 spanner See Fig 27 e Remove existing pilot injector and replace with the correct size for the gas being used Refer to the Gas Specifications table at the e
33. o the burner bowls already fitted to the manifold These are a loose fit into the burner bowls d Refit the trivets to the cook top taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the range See Fig 10 e Refit the spill grease tray s to the range Oven Interior a Do not use wire brushes steel wool or other abrasive materials to clean the oven interior b Clean the oven regularly with a good quality domestic oven cleaner c Once a week remove and clean any built up of grease etc from the oven racks and the bottom spill over cover d Dry the oven thoroughly with a dry cloth and polish with a soft dry cloth Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person If any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months Gas Control Valve Re Greasing The gas control valve should be dismantled and greased every 6 months to ensure the correct operation of the gas control valve To carry out this operation a Remove the gas control knobs from the gas tap spindles by pulling the knobs away f
34. ol knob clockwise back to the OFF position The PILOT burner will extinguish 12 Operation Griddle CAUTION The griddle plate temperature reaches over 300 C in hottest points during normal operation at Full Flame setting Lighting the Griddle a D f g Depress the gas control knob and rotate anti clockwise to the PILOT position With the gas control knob depressed press the piezo ignition button to ignite the pilot burner Repeat Items 1 to 2 until the pilot is lit c Release the gas control knob approximately 10 20 seconds after lighting the pilot d e The pilot should now remain alight if not repeat Steps a to c above Full Flame can now be achieved by depressing and rotating the gas control knob anti clockwise to the first stop Low flame can be achieved by depressing the gas control knob and rotating fully anti clockwise to the Low Flame position When the main burner is not required depress and turn the gas control knob clockwise back to the OFF position Turning OFF the Griddle Burner Pilot a D To turn OFF the griddle but keep the pilot burner alight rotate the gas control knob to the PILOT position The griddle burner will extinguish and the pilot will remain alight To turn OFF the PILOT depress and turn the gas control knob clockwise back to the OFF position The PILOT burner will extinguish 13 Operation Li
35. operate correctly shut off the gas supply and contact the supplier of this appliance 10 Operation Operation Guide CAUTION This appliance is for professional use and is only to be used by qualified people Only authorised service persons should be used to carry out installation servicing or gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator 1 Blue Seal appliances have been designed to provide simplicity of operation and 100 safety protection 2 Improper operation is therefore almost impossible however bad operation practices can reduce the life of the appliance and produce a poor quality product To use this appliance correctly please read the following sections carefully e Lighting the Open Burners F Flame Failure Option e Lighting the Open Burners PF Pilot and Flame Failure Option e Lighting the Griddle e Oven Pilot Ignition e Oven Main Burner Thermostat e Turning the Oven to Stand By Mode e Oven Shut Down Gas Control Knobs Griddle Option Burner Control O OFF Position Description of Controls 2k PILOT Burner HIGH Flame pum s LOW Flame z gt Piezo Igniter lt 2 Griddles Only A Open Burner Option OFF Position ES HIGH Flame y BCE 11 A LOW Flame UY Rear Burner e M Front Burner Indicators are located above the Gas Control
36. rom the control panel b Remove the drip tray from the appliance c Remove the two screws on the underside of the control panel securing the control panel to the hob d Remove the control panel from the front of the appliance Two Screws e Remove the 2 screws holding shaft plate to gas control body and remove control shaft and plate Refer to Fig 11 Note orientation of shaft for correct re assembly f Using needle nose pliers or similar pull out gas control spindle again noting its orientation g Apply a suitable high temperature gas cock grease or lubricant such as ROCOL A S P Anti scuffing paste Spindle Dry Moly Paste to the outside of the spindle Refer to Fig 12 h Replace spindle and re assemble the gas control in reverse order i Refit the control panel to the appliance and secure with 2 screws j Refit the knobs to the gas control valve spindles 19 Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances please contact your local authorised service agent who will make every effort to help you identify and resolve the problem Plea
37. se note that the service agent will require the following information e The Model Trade Name and the Serial Number of the Appliance both can be found on the Technical Data Plate located on the appliance Pilot will not light No gas supply Ensure gas isolation valve is turned on and that bottles are not empty Pilot goes out when gas control knob released Main burner will not light Piezo Ignition spark is being generated but not sparking from the ignition electrode to the pilot burner hood Griddle and Oven options only Blocked pilot injector Releasing knob before the thermocouple has heated Pilot flame too small Gas pressure too low Partially blocked pilot injector Thermocouple connection to the gas control is loose or faulty Thermocouple faulty Electromagnet in the rear of the gas control unit is faulty Incorrect supply pressure Faulty gas control HT lead damaged or broken Check that the ignition electrode is not cracked and is correctly positioned Piezo igniter faulty Call the service provider Hold knob in for at least 20 seconds following ignition of the pilot Clean or replace the pilot injector Tighten the thermocouple connection Check that the thermo couple is producing between 20 30mV Inspect and replace if not in good working order Call the service provider Call the service provider Call the service provider Repair or replace the HT lead
38. sition 4 View the oven pilot burner through the holes in the front of the sole plate with the oven door open Lighting the Oven Main Burner 1 Ensure that the pilot burner is alight 2 Rotate the thermostat control knob anti clockwise to the desired temperature marked on the knob 3 The main burner will now ignite automatically from the pilot burner Rotate Knob Anti Clockwise to Operating Temperature Control Knob in Pilot Position Turning the Oven to Stand by Pilot ON Only NOTE DO NOT attempt to rotate the Thermostat Control Knob anti clockwise back to the Pilot position as the Knob and Gas Valve will be damaged Piezo Igniter Button Rotate Knob Clockwise to Pilot Position 1 Rotate the thermostat control knob clockwise to the Pilot 2 position The main burner will extinguish and the pilot burner will remain alight 14 Operation Control Knob in Oven Shut Down LS Off Position NOTE DO NOT attempt to rotate the Thermostat Control Knob anti clockwise back to the O Off position as the Knob and Gas Valve will be damaged 1 To turn Off the oven completely partially depress the thermostat control knob whilst turning clockwise to the O Off position the pilot burner will extinguish DO NOT fully depress the Thermostat Control Knob whilst trying to rotate clockwise to the O Off position as
39. the Knob and Gas Valve will be damaged Partially Depress and Rotate Knob to the O Off Position IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems partial or full loss of burner flame in normal operation be noticed the appliance requires IMMEDIATE service by a qualified service person and should not be used until such service is carried out 15 Cleaning and Maintenance CAUTION Always turn off the gas supply before cleaning This appliance is not water proof Do not use water jet spray to clean interior or exterior of this appliance General Clean the range regularly A clean range looks better will last longer and will perform better Carbonised grease on the surface or between the trivets griddle plates will hinder the transfer of heat from the cooking surface to the food This will result in loss of cooking efficiency NOTE Each griddle option can be supplied with a scraper tool and a pack of blades for cleaning the griddle surface These are not supplied with the griddle and have to be purchased separately Refer to the Replacement Parts List at the rear of this manual WARNING THE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP AND ARE TO BE USED WITH CARE DO NOT use water on the trivets burners and griddle plates while these items are still hot_as warping and cracking may occur Allow
40. type being used and re connect the pilot supply tube to the pilot a assembly See Fig 32 Lt ur n 1 E Refit the vitreous enamelled tray to the oven UP To change the thermostat Low Fire screw for the gas type required remove the gas control knob from the oven control panel The gas control knob is a push fit onto the shaft of the oven gas control valve Remove the gas control knob control panel securing the panel and lift the panel away from the oven Unscrew and remove the old Low Fire screw See Fig 33 from the lower left hand front of the valve and fully screw in the new Low Fire screw for the new gas type Refer to the Gas Specifications table at the rear of this section for screw types securing screw Refit the oven gas control knob to the spindle of the oven gas control valve 25 Gas Conversion and Specifications Gas Regulator NOTE The regulator supplied is convertible between Natural pressure is fixed ex factory and is NOT to be adjusted 1 Ensure that the gas supply is turned OFF at the mains supply Unscrew the hexagonal cap 23mm A F from the regulator 3 Un clip the plastic pin from the cap rotate the pin and re fit it back to X Gas and LPG but its outlet NOTE Pin rotated for Natural Gas onm Dog q9 4 ss Ad JE MEAE n the cap the correct way for the gas type to be used Either LP or
41. with a dry cloth h Dry all components thoroughly with a dry cloth and polish with a soft dry cloth Re Fitting the Components to the Range a Refit the trivet supports to the range ensuring that the trivet supports are correctly fitted 18 Burner Bowl Es Locating Holes Ses Burner Base Locates onto Cap Screw and over Flange E Pilot Burner gt 15 Wes s Thermocouple sur BY i i Shown without Pilot y Burner Shield fitted Y Cleaning and Maintenance NOTE It is imperative that the trivet supports are correctly re fitted to the appliance to ensure that the trivets Trivet Edge locate correctly and sit flush and level NOTE that the trivet support front end side rail profiles are different at either side See Fig 6 and only one of the side rails seat into the cut out in the range top where as the rear end of the trivet support side rail profiles are the same and have 2 cut outs to locate into b Refit the burner bowls onto the manifolds protruding through the splash guards taking care not to damage the thermocouple and pilot tube for PF Option which is close to the manifold NOTE The burner bowl cast item has 2 locating holes drilled into the base flange See Fig 7 these are to locate the burner bowl to the cap screw on the gas manifold when re fitting the burner bowl onto the gas manifold Refer to Fig 8 F Option and Fig 9 PF Option c Refit the burner caps cast brass ont
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