Configuring BlazerX6 Options BlazerX6 User`s Manual Supplement
Contents
1. 42 4 111 0 0 1 1 1 111 0 1 0 14 4 CONFIGURING 2XBAR GEN3 EXTERNAL MOUNT FOR 2 21 2 0 16 4 1 USING ADDITIONAL PINSON PROBE A 17 5 CONFIGURING FMR FOR STANDARD TESTING INTERNAL 1 18 6 CONFIGURING FMR FOR STANDARD TESTING EXTERNAL 4 2 21 20 7 RIA TESTING USING MODIFIED 2XBAR GEN3 INTERMEDIATE 21 8 RIA TESTING USING HIGH FREQUENCY PROBE 12 2 22 Page 2 User s Manual Integral Solutions Int l October 5 2010 1 Reconfiguring Air Core to Quad Pole This procedure is intended for BlazerX6 tester platform to convert from original air core magnet ti quad pole X6 magnet In preparation to this procedure it makes sense to remove the metal panels from the left and right sides of the machine as well as the back plastic cover from the top frame These panels would need to be reinstalled after the procedure is done Ensure that you have all parts for the installation Left L bracket 1 1 Air magnet removal procedure 1 Through Barcont move the arm all the way towards the front of the machine 2 Remove the vacuum gripper from the transfer arm by undoing 4 screws on the gripper 3 Through Barcont move the arm all the way to2. Configuring BlazerX6 Options BlazerX6 User s Manual Supplement A Integral Solutions Int l October 5 2010 Copyright 2009 2010 Integral Solutions Int l All rights reserved Integral Solutions Int l 3000 Olcott St Santa Clara CA 95054 Phone 408 653 0300 Web http www us is1 com Fax 408 653 0309 E mail 1si us isi com While every effort has been made to verify the accuracy of the information contained in this publication this publication may contain technical and or typographical errors Please contact Integral Solutions Int to report any errors in this publication User s Manual Integral Solutions Int October 5 2010 Contents 1 RECONFIGURING 3 1 1 AIR MAGNET REMOVAL PROCEDURE 3 1 2 QUAD POLE MAGNET INSTAL DATION 5 2 RECONFIGURING QUAD POLE 1 1 9 2 QUAD POLE MAGNET REMOVAL PROCEDURE sscccsseccesececseccescccesecceuecceecceenccceneceeeceeeecseeneceeecteneceees 9 252 AIRC ORE MAGNET INSTALLATION none 11 3 CONFIGURING 2 GEN3 INTERNAL MOUNT FOR
3. Integral Solutions Int l October 5 2010 FMRA User s Manual 1 Turn off QST 2002E Disconnect the 2xBar interface ribbon cable from the FMRA module Open the access panel in the back panel of the enclosure Change the probe card base from high frequency FMR to standard 2xBar Gen3 Route the cables from 2xBar to the Probe card base through the access panel on the back of the enclosure Secure the cable holder plate to the standoffs where 2xBar resided 6 Configuring FMR for Standard Testing external mount Page 20 Integral Solutions Int l October 5 2010 FMRA User s Manual Integral Solutions Int l October 5 2010 7 RIA Testing Using Modified 2xBar Gen3 Intermediate Board The tester must be configured for standard testing external or internal front end board mount not FMR testing Turn off QST 2002E and RIA Change the standard probe card base to the Gen3 Intermediate Board assy modified for RIA Install the RIA satellite module inside the enclosure FMR Tester should be equipped with special adapter plate as shown in the picture on the right Connect the cable between RIA module and RIA satellite module flat ribbon Connect the cable between the RIA satellite module and the Gen3 intermediate writer board Turn on the RIA and QST 2002E Start software and open a setup file Enable RIA2008 application in the setup file Enable Channel in Barcont gt Teste
4. bracket to the top plate Do not tighten the screws Install the quad pole base Thread and tighten four 2 5 screws to secure the quad pole base 4 4 Install the quad pole magnet Slide the magnet cables carefully in the opening in the center of the base and route them towards the lens and out to the back of the machine n 1 l E d ig 7 413 l 1 7 L P Page 5 FMRA User s Manual 2 28 29 30 31 32 33 34 35 36 37 38 39 Secure the magnet to the base using four 8 32 34 screws Install the quad pole probe card base pillar Tighten the screws on the probe card base pillar Thread the screws in the left L bracket Tighten the two vertical screws in the left L bracket Tighten the two horizontal screws on the left L bracket Thread two 8 32 1 screws into the right L bracket Tighten the vertical screws in the right L bracket Tighten the horizontal screws in the right L bracket Install the bar arm Reconnect the grounding wire Reconnect the vacuum line Install the quad pole magnet cover panel Integral Solutions Int l October 5 2010 Page 6 User s Manual Integral Solutions Int l October 5 2010 40 Loosen the forward limit sensor on Y stage 41 Release the EMO button and turn on the machine 42 Start Barcont in service
5. Remove the arm 15 Take the quad pole magnet cover out 16 Remove the 4 screws holding the magnet base 17 Unplug the magnet cables Use the right side access panel to get to them 18 Pull the magnet straight up Do this carefully and help the cables slide out from the magnet hole more easily 19 From the right access panel remove two screws holding the probe card pillar 20 Loosen the other two screws on this L bracket going into the top plate 21 From the top remove the 4 screws holding the pillar and pull the pillar straight up to remove it Page 10 User s Manual Integral Solutions Int l October 5 2010 22 From the left access panel remove two horizontal screws in the L bracket 23 Loosen the vertical screws in the L bracket You may remove the L Bracket altogether now but it might be easier after the next step 24 Remove the 4 screws holding the base block and pull the block straight up 25 Remove the L bracket on the left side of the base block this could have been done in step 23 26 If OCR Camera is present unscrew it from the metal base 2 2 Air Core magnet installation 27 If up facing OCR Camera 15 present then move the camera to an alternative set of holes closer to the operator 28 Install the L bracket on the left side of the opening to the top plate A single screw is used do not tighten yet 29 Install the Gen3 base block an
6. 0 FMRA User s Manual 48 49 50 51 54 55 56 Mount the air core magnet assembly Carefully route the cable through the opening in the Gen3 base block Connect the magnet to the available to the cable inside the upper frame Secure the magnet assy with 4 screws Connect the intermediate board assy to 2xBar interface board If up facing OCR camera is not present skip to the next step Turn on the vacuum on the arm and mount a bar Align the OCR camera and tighten the screws Install the probe card Re align the tester Reinstall the grounding block to the position closest to the front of the machine and adjust its Z height Reinstall all the panels and the YZ stage cover Integral Solutions Int l October 5 2010 As part of this procedure the hardware limits on the Y axis are moved The software limits must be reset and user should find index offset on the Y axis Page 13 User s Manual Integral Solutions Int l October 5 2010 3 Configuring 2xBar Gen3 internal mount for FMR Only the tester with EMI shielding option can be fitted with FMR option This reconfiguration procedure assumes that the tester such BlazerX6 was configured for regular 2xBar Gen3 testing and needs to be converted back to high frequency pico probe FMR testing This is for more extensive reconfiguration where the front end electronics were installed inside the machine 1 Turn off QS
7. T 2002E _ a 2 Remove the back panel of the enclosure 3 Disconnect all the cables after the universal interface 2xBar interface and probe card 4 Remove covers from 2xBar and Universal interface boards 5 Remove the 2xBar interface board 6 Remove Universal Interface board Page 14 FMRA User s Manual 10 11 12 13 14 15 Install the metal enclosure On the back panel leave two leftmost holes open this is where the front end plate will mount Install the universal and 2xBar boards on the special plate Mount this plate to the back of the machine Install the protective covers on 2xBar and universal interface boards Substitute standard probe card holder with the high frequency probe card base Connect the boards The 2xBar interface board connects to FMRA box and that in turn connects to the left panel of the machine to the interconnect board From the interconnect board the cables inside the machine are connected to the FMR amplifier which in turn connects to the high frequency probe Barcont gt Tester gt Options enable Channel 1 and turn off channel 0 FMRA testing mode Realign the probe card Page 15 Integral Solutions Int l October 5 2010 FMRA User s Manual me Turn off QST 2002E Disconnect the cables between the probe card intermediate board and the 2xBar interface board Close the access panel in the back pl
8. ate of the enclosure Substitute standard probe card holder with the high frequency probe card base Connect the boards The 2xBar interface board connects to FMRA box and that in turn connects to the left panel of the machine to the interface board From the interface board the cables inside the machine are connected to the FMR amplifier which in turn connects to the high frequency probe Barcont gt Tester gt Options enable Channel 1 and turn off channel 0 FMRA testing mode Realign the probe card Page 16 Integral Solutions Int l October 5 2010 4 Configuring 2xBar Gen3 external mount for FMR User s Manual Integral Solutions Int l October 5 2010 4 1 Using Additional Pins on HF Probe Card There is an option for installing Aux and ELG pins on the high frequency probe card to either apply stress or measure additional circuits on the head while configured for FMR or RIA measurement The HF probe card is modified in this case to have additional pins and a connector on the side 4 1 Additional Capabilities on the HF probe card The HF probe card is connected through 8pin cable to the intermediate card installed beside the probe card base as shown on the picture above Then through the flat ribbon cable the intermediate board is connected to the 2xBar Gen3 interface The cable should go to the back of the machine through the access panel In case of FMR the access panel must
9. atform to convert from quad pole X6 magnet to original 2xBar Gen3 dual pole air core magnet In preparation to this procedure it makes sense to remove the metal panels from the left and right sides of the machine as well as the back plastic cover from the top frame These panels would need to be reinstalled after the procedure is done Ensure that you have all parts for the installation Gen3 Bar Test Gen3 Filler Plate Assembly Gen3 Bar Arm Left L bracket 21 Quad pole magnet removal pene 1 Through Barcont move the arm all the way to towards the front of the machine 2 Remove the vacuum gripper from the transfer arm by undoing the 4 screws 3 Through Barcont move the arm all the way towards the back of the machine 4 Close the software and click the EMO button to turn off the power to the stages 5 Remove the Y Z stages cover 6 Disconnect and remove the probe card 7 Disconnect Intermediate board assy 8 Remove the 4 screws holding the probe card base 9 Pull up and remove the probe card base 10 Unscrew and remove the grounding bracket Page 9 User s Manual Integral Solutions Int l October 5 2010 11 Loosen the grounding cable screw and pull the grounding cable away from the arm 12 Disconnect the vacuum line going to the transfer arm 13 Unscrew the arm The screws are metric 3mm The screw at the top right of the arm is metric 2 5mm 14
10. be closed to avoid EMI penetration into the enclosure the flat ribbon cable is simply sandwiched between the access door and the back panel 4 2 Additional Connection to HF Probe Card In FMR configuration is used for measurement so the flat ribbon connector should be plugged into Channel 1 or JP2 on the 2xBar Gen3 interface Page 17 FMRA User s Manual Turn off QST 2002E Disconnect all the cables from 2xBar interface board and Universal interface board Remove the protective cover from the 2xBar and universal Interface Boards Take off the front end board panel from the back of the machine Remove the back panel from the enclosure Move the 2xBar and Universal Interface boards inside the machine to the proper location Change the probe card base to standard Page 18 Integral Solutions Int l October 5 2010 5 Configuring FMR for Standard Testing internal mount FMRA User s Manual 11 12 13 Install plastic protective covers on the 2xBar and Universal Interface boards Reconnect all the cables Install the plastic panel on the back of the enclosure Barcont gt Tester gt Options enable Channel 0 and Channel 1 Gf du pole magnet If Quad pole magnet option is installed then enable only channel 0 Remove the FMRApp from the selected modules or open the script where FMRApp is not enabled Realign the probe card Page 19
11. d secure it with 2 5 screws on the outside Use 1 screw in the center hole Page 11 FMRA User s Manual 30 31 22 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Thread two 5 8 screws into right L bracket Tighten vertical screws in the right L bracket and then horizontal screws Thread the horizontal screws the left L bracket Tighten the top screw in the left L bracket Tighten the horizontal screws in the left L bracket Mount the filler panel on the right side of the gen3 block top Release EMO and turn on the tester Start Barcont software in the service mode Click NO to Find homes message Loosen the screw holding the forward limit sensor on Y stage Move the sensor closer to the front of the machine out of the way In steps of 1000 um move the arm towards the front of the machine until there is 2mm clearance between Z stage and the magnet Move and secure the forward limit sensor to activate at that position Find homes restart Barcont Find Software Limits on Y AXIS Mount the new bar arm use 3mm and 2 5mm screws Reconnect the grounding wire to the arm Reconnect the vacuum line to the bar arm Use dial indicator to align the arm Z to Y travel tilt Check X to Y travel tilt and realign if necessary Install the vacuum gripper on the arm Page 12 Integral Solutions Int l October 5 201
12. mode Click to Find Homes 43 In 1000um increments move the arm forward such that there is 2mm clearance between the arm and the magnet 44 Move the forward limit sensor to activate at that position 45 Move stage away and tighten the screw on the limit sensor 46 Restart Barcont 47 Find Homes 48 Find Software Limits on the Y Stage 49 Using dial indicator align the Z to Y travel tilt 50 Check the X to Y travel tilt of the arm and realign if out of spec 51 Mount the vacuum gripper on the arm 52 If up facing OCR camera 15 present turn on the vacuum and put on a bar 53 Align OCR camera focus and tighten the OCR lens to the base Use 1 8 to control the camera position and 1 16 wrench to change the lens tilt 54 Install the probe card holder Page 7 User s Manual Integral Solutions Int l 55 Realign the tester 57 58 39 October 5 2010 Install the Probe card Install the grounding bracket in the available location and readjust its Z position Install the YZ stage cover Reinstall the access panels As part of this procedure the hardware limits on the axis are moved The software limits must be reset and user should find index offset on the Y axis Page 8 User s Manual Integral Solutions Int l October 5 2010 2 Reconfiguring Quad Pole to Air Core This procedure is intended for BlazerX6 tester pl
13. r gt Options The standard writer test will not be valid they are substituted with RIA Page 21 User s Manual Integral Solutions Int l October 5 2010 8 RIA Testing Using High Frequency Probe Card Turn off QST and RIA Install the high frequency probe card base if not installed NO me 3 Remove the access panel in the back panel of the enclosure as in standard testing external mount configuration 4 Install RIA satellite module inside the enclosure FMR Tester should be equipped with special adapter plate as shown in the picture on the right 5 Connect the cable between RIA module and RIA satellite module flat ribbon Page 22 FMRA User s Manual 10 Install the high frequency probe card Connect the cable between the RIA satellite module and the high frequency probe card Realign the probe card Barcont gt Tester gt Options Select Islider per probe location Enable RIA2008 module in the setup file and start testing Integral Solutions Int l October 5 2010 Page 23
14. wards the back of the machine 4 Close the software and click the EMO button to turn off the power to the stages 5 Remove the Y Z stages cover 6 Disconnect and remove the probe card 7 Disconnect the Gen3 Intermediate board assy Page 3 User s Manual Integral Solutions Int l October 5 2010 8 Remove the grounding bracket 9 Disconnect the grounding wire from the arm 10 Disconnect the vacuum line from the arm 11 Remove the arm 12 Disconnect the magnet cable 13 Remove 4 screws holding the bar test assy and pull the assy straight up Carefully guide the magnet cable connector in the opening in the base 14 Remove the gen3 filler panel 15 Loosen the screws on top of the remaining base but do not remove 16 On the right L bracket remove the horizontal mounting screws 17 On the right L bracket loosen the two vertical screws 18 Remove the 3 screws and take out the left L bracket left side of the base block 19 Pull the base block straight up and remove it Page 4 FMRA User s Manual 20 1 2 21 22 21 24 25 26 If up facing OCR camera is present unscrew it from the metal plate Integral Solutions Int l October 5 2010 Quad Pole magnet installation If up facing OCR camera is present move it to location closer to the back of the machine Thread but do not tighten the screws Install the quad pole left L
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