GD50, 39234, Ops10-02 - Tool
Contents
1. DANGER SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTI FIED DEALER 2000 THE STANLEY WORKS All rights reserved OPS MAINT USA VERSION Printed in U S A 39234 Ver 3 10 2002 GD50 Hydraulic Rod Driver Safety Operation and Maintenance User s Manual STANLEY Stanley Hydraulic Tools 3810 SENaef Road Milwaukie CR 97267 5698 USA Phone 503 659 5660 o Qe Fax 503 652 1780 SAFETY FIRST It is the responsibility of the operator and service technician to read rules and instructions for safe and proper operation and maintenance A cautious worker using common sense is the greatest safety device COPYRIGHTO 2002 The Stanley Works All rights re served Under copyright law this document may not be copied in whole or in part without the prior written consent of The Stanley Works This exception does not permit copies to be made for others whether or not sold Under the law copying includes translating into another language format or me dium This copyright notice must appear on any permitted copies CONTENTS Charging The Accumulator ssssssssseeeeeeeeeneen ns 8 Hydraulic Hose Requirements essen 5 Hydraulic Requirements n eisai RE A EE Ee 6 HY E EWE A RYN HYR RHEN EF2. FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS
3. TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller than actual size HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive Wire braided conductive e Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no charge from your Stanley Distributor The tag shown below is attached to certified non conductive hose DO NOT REMOVE THIS TAG FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRA
4. This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 Ph 1 800 549 0517 Fax 503 652 1780
5. hose and fitting e NITROGEN bottle with a 800 psi 56 bar minimum charge 1 Holding the chuck end of the Stanley tester p n 02835 turn the gauge fully counterclockwise to ensure the stem inside the chuck is completely retracted 2 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve by hand tightening only 3 Advance the valve stem by turning the gauge end clockwise 4 Connect the charging assembly to the valve on the tester 5 Adjust the regulator on the nitrogen bottle to 600 Regulator 9 7 06545 ACCUMULATOR CHARGE KIT Includes Regulator hose and charge fitting psi 42 bar NOTE It may be necessary to set the regulator at 650 700 psi 41 48 bar to overcome any pressure drop through the charging system 6 Open the valve on the charging assembly hose When the tester gauge reads 600 700 psi41 48 bar close the valve on the charging assembly hose and remove the charging assembly 7 Turn the gauge end of the tester fully counterclock wise to retract the plunger in the chuck Remove the tester from the charge valve 8 Replace the valve cap TESTING THE ACCUMULATOR PRESSURE 1 Follow instructions 1 through 3 under CHARG ING THE ACCUMULATOR 2 Read the pressure on the gauge It should be between 500 700 psi 35 48 bar 3 Ifthe pressu
6. to assure the unit was not damaged in shipping and does not contain packing debris is all that is required PROCEDURES Check Hydraulic Power Source 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 7 10 gpm 26 38 lpm for HTMA type II tools EHTMA category D at 2000 psi 105 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar minimum 3 Check that the hydraulic circuit matches the tool for open center OC operation Check Tool 1 Make sure the tool contains the correct anvil for the rod size to be driven Use the 5 8 inch anvil standard in the model GD50132 amp GD50132RF Rod Driver for 5 8 inch diameter rod Use the 1 inch anvil standard in the model GD50133 amp GD50133RF Rod Driver for 3 4 inch to 1 inch diameter rod Failure to use the correct anvil with the appropriate rod size can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean with all fittings and fasteners tight Check Trigger Mechanism 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions Connect Hoses 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the rod driver Itis a good practice t
7. AEE 7 Partsilllustrationiu i deeem eie Res 11 Parts LISU em E e I He b rt att e Gad pes 12 Safety Precautioris e eA eiie etel 2 93 Special Service ToolS trc tren icto dno age ad 10 SPeCIHICALIONS cries date eret de ea Ia de FFR da Pl ds 10 Tool Stickers and Tags 7 e f t o i Pre e de 4 Troubleshooting diio etm eed e eet o pb e db 9 13 SERVICING GD50 Rod Drivers This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning A DANGER SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER SAFETY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual GENERAL SAFETY PREC
8. AUTIONS The GD50 Hydraulic Rod Driver will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystanders The operator must be familiar with all prohib ited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Donotinspect or clean the tool while the hydraulic power source is connected Accidental engage ment of the tool can cause serious injury Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connections are tight Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled rod driver Do not weld cut with an acetylene torch or hardface the rod driver anvil or guide housing To avoi
9. G 42 BAR 600 PSI NITROGEN gt Lu a i i qd v Y 5 5 gt U a 4 The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use A nameplate sticker is attached to the Spike driver on the cylinder below the handle Never exceed the flow and pressure levels specified on this Sticker The information listed on the flow and pressure sticker must be legible at all times Replace this sticker if it becomes worn or damaged A re placement local Stanley distributor is available from your MODEL NUMBER LOCATION 37425 NAME TAG te 2 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL IN JURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCE
10. INED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE 5 1 SIHL 34AON3H LON OG SIDE 1 shown smaller than actual size SIDE2 The tag shown below is attached to conductive hose lt 2 E i gt o gt o z o a DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HO
11. SE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ee OTHER SIDE mN 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE 5 1 SIHL 3AON3H LON OG SIDE 1 HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydrau lic system shown smaller than actual size SIDE 2 HYDRAULIC SYSTEM REQUIREMENTS The hydraulic system should provide a flow of 5 9 gpm 19 34 lpm at an operating
12. SS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP WEAR HEARING EYE FOOT HAND AND HEAD PROTECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CON NECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RE SULT IN SEVERE PERSONAL INJURY TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS CLEAR OF YOUR WORK AREA TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG
13. aulic system and may damage the tool and hydraulic system Understand which type of hydraulic system you are using before installing or operating this valve Installing The Valve Connect the valve to the hydraulic system as shown in the illustration Operating The Valve Connect the valve to the tool using the illustration below as a guide Make sure the valve spool on the valve is pushed OFF before connecting the valve to the hydraulic system Make sure the hydraulic system is OFF before connecting the valve to the hydraulic system Connect the valve to the hydraulic system Turn ON the hydraulic system Place the tool to be operated in its operating position Push the valve spool ON to begin operating the tool Push the valve spool OFF to stop operating the tool Turn the hydraulic system OFF before disconnecting the valve Selector Screw PRESSURE OUT RETURN HYDRAULIC SYSTEM Instruction Sheet P N 39716 13 WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley author
14. d personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel e Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily SAFETY Continued SAFETY SYMBOLS Safety symbols are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment XXE This safety symbol may appear This safety symbol appears in This safety symbol appears in on the tool It is used to alert these instructions to identify these instructions to identify the operator of an action that an action that could cause an action or condition that could place him her or others in bodily injury to the operator or could result in damage to the a life threatening situation other personnel tool or other equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and maintenance personnel TOOL STICKERS amp TAGS GD50 ROD DRIVER FLOW 26 34 LPM 7 9 GPM PRESS 105 140 BAR 1500 2000 PSI ACCUMULATOR CH
15. erial and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp
16. iding freely in the anvil guide Remove clean and replace as required Rod driver operates slow Low oil flow from power unit Check power source for proper flow High backpressure Check hydraulic system for excessive backpressure and correct as required SPECIFICATIONS Capacity Rod Anvil 1 2 to 5 8 inch 12 to 16 mm diameter rod model GD50132 amp GD50132RF 3 4 to 1 inch 19 to 25 mm diameter rod model GD50133 amp GD50133RF Pressure Rango endo tea at RR ATEEK ARARA 1500 2000 psi 105 140 bar Maximum Back Pressi O sensieh annee a ERER e ip eerte ev eem se Cni Roe dr P E Reps 250 psi 17 bar Fow Range utn ex d as ue n 5 9 gpm 19 34 Ipm reni Ee lebe eee iei HTMA EHTMA Flush Face Type Male amp Female Hose WINDE ssi HU HF ies cades des Later eei terae cet laete eee Ch eet ee FRE ee Qe Yes e T REDE 57 3 lbs 26 kg sie e o e Me te M ih ta alles tesi O 25 5 inches 64 8 cm Overall Width bete ee Mr dre reti eiie p et E eon deg 10 inches 25 4 cm Maximum Fluid Temperature ssssssseeeeennm enne EEE en nnne rennes 140 F 60 C SPECIAL TOOLS DESCRIPTION PART NUMBER USAGE O ring Tool Kit 04337 General Service of Seals Split Rings 04908 Used with 04910 Flow Sleeve Removal Tool 04919 Flow Sleeve Removal Flow Sleeve Removal Tube 04910 Used with 04908 amp 05508 Bearing Puller Kit 05064 General Bearing Pulling Accumulator Disasse
17. ized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in mat
18. mbly Tool 05508 Used with 04910 Tamper Sleeve Tool 01120 Used to Pull Porting Block from Valve Block Accumulator Cylinder Puller 05640 An Aluminum Disk handy for protecting parts when using an arbor press 10 GD50 ROD DRIVER Feb 2002 M G n G V QY SS OG EIL Ne GD50 PARTS LIST mn GD50133 SE see Handle Bar Capscrew O Ring Plug Male Orifice Plug Included with Item 13 Charge Valve Lock Nut Top Plate Set Screw Diapragm O ring Valve Spool Spring Accumulator Valve Block O ring Included with Item 15 Elbow 45 Included with item 14 Selector Screw Back up Ring O ring Porting Block Hose Assy Automatic Vavle Body Retaining Ring Valve Button Back up Ring O ring Valve Spool Adaptor Male Coupler Body Female Coupler Body Automatic Valve Push Pin Roll Pin Name Tag Flow Sleeve Tube Flow Sleeve Push Pin Piston O ring Wiper Ring Back up Washer Cup Seal Side Rod Adaptor Block Upper Anvil Stop Spring Rod Anvil 5 8 inch rods mdl GD50132 Rod Anvil 3 4 to 1 inch rods mdl GD50133 Anvil Guide Guide Housing Valve Body Assy O ring OONOARWD 1 1 4 1 4 1 1 1 1 1 2 2 1 2 2 1 2 1 1 2 2 2 1 2 1 1 1 2 2 1 1 1 4 1 1 1 1 1 4 1 1 1 1 MODEL DESCRIPTIONS GD50132 Rod Driver fo
19. o connect the return hose first and discon nect it last to minimize or avoid trapped pressure within the rod driver 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together OPERATING PROCEDURES 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position 3 Place the anvil of the rod driver over the rod to be driven Ensure adequate down pressure is applied to the rod driver before starting the rod driver To start the rod driver press the button on the control valve to the ON position Adequate down pressure is very important When you wish to stop the tool press the button on the control valve to the OFF position COLD WEATHER OPERATION If the rod driver is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid tempera ture should be at or above 50 F 10 C 400 ssu 82 centistokes before use CHARGING THE ACCUMULATOR CHARGING THE ACCUMULATOR To check or charge the accumulator the following equipment is required e Accumulator tester Part Number 02835 e Charging assembly Part Number 06545 includes a regulator
20. pressure of 1500 2000 psi 105 140 bar Recommended relief valve setting is 2100 2250 psi 145 155 bar The system should have no more than 250 psi 17 bar backpressure measured at the tool end of the operating hoses The system conditions for measurement are at maximum fluid viscosity of 400 ssu 82 centistokes minimum operating temperatures The hydraulic system should have enough heat rejection capacity to limit the maximum oil temperature to 140 F 60 C at the maximum expected ambient temperature The hydraulic system should have a minimum of 25 micron filtration Stanley recommends using filter elements sized for a flow of at least 30 gpm 114 lpm for cold temperature startup and maximum dirt holding capacity The hydraulic fluid used should have a viscosity between 100 and 400 ssu 20 and 82 centistokes at the maximum and minimum expected operating tempera tures Petroleum base hydraulic fluids with antiwear properties and a viscosity index over 140 ssu 28 centistokes will meet the recommended requirements over a wide range of operating temperatures The recommended hose size is 500 inch 12 mm I D up to 50 ft 15 m long and 625 inch 16 mm I D mini mum up to 100 ft 30 m long Quick disconnect couplings must conform to NFPA T3 20 15 EHTMA specifications OPERATION PREOPERATION Preparation For Initial Use Each unit as shipped has no special unpacking or assembly requirements prior to usage Inspection
21. r 1 2 and 5 8 inch rods CHECK TO MAKE SURE YOU HAVE THE CORRECT MODEL GD50133 Rod Driver for 3 4 and 1 inch rods NUMBER BEFORE ORDERING GD50132RF Rod Driver for 1 2 and 5 8 inch rods GD50133RF Rod Driver for 3 4 and 1 inch rods 12 38632 O C C C Inline Control Valve Operating Instructions amp Parts List The 38632 Inline Control Valve is designed to provide the ON OFF functions for a hydraulic tool connected to either an OPEN CENTER O C hydraulic system or an CLOSED CENTER C C hydraulic system The valve is to be used with tools which do not have an ON OFF trigger control The 38632 Control Valve can be used on hydraulic systems producing up to 10 gpm 38 Ipm with a maximum relief valve setting of 2500 psi 172 bar The valve ports are 8 SAE 3 4 16 thread o ring ports Setting for Open Center O C or Closed Center C C Set the valve to O C or C C before connecting it to the hydraulic system To set the valve for open center operation use a straight blade screw driver to turn the selector screw counter clockwise until it stops To set the valve for closed center operation turn the selector screw clockwise until it stops A CAUTION Be sure you know if you have an OPEN CENTER O C OR CLOSED CENTER C C hydraulic system DO NOT attempt to install or operate the 38632 Valve until you do Incorrect installation or operation of the valve can result in seal failures in the tool cause excessive heat in the hydr
22. re is low recharge the tool Nitrogen Tank WE 9 Hose w Charge Fitting Gauge Charging Valve Chuck 02835 TESTER TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem driver as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic oil temperature at least 80 F 27 C When diagnosing faults in operation of the spike driver always check that the hydraulic power source is supply ing the correct hydraulic flow and pressure to the spike Rod driver does not run Power unit not functioning Check power unit for proper flow and pressure 7 10 gpm 26 38 lpm 2000 psi 140 bar Couplers or hoses blocked Remove restriction Presssure and return line hoses reversed at ports Be sure hoses are connected to their proper ports Mechanical failure of piston or automatic valve Have inspected and repaired by authorized dealer Rod driver does not hit effectively Power unit not functioning Check power unit for proper flow and pressure 7 10 gpm 26 38 lpm 2000 psi 140 bar Couplers or hose blocked Remove restriction Low accumulator charge pressure hose will pulse more than normal Have recharged by authorized dealer Fluid too hot above 140 F 60 C Provide cooler to maintain proper fluid temperature Rod Anvil is not sl
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