"user manual"
Contents
1. BE OMME ee eee were Or eer te ne i Pee ne ocio ee EOE Ree PE tore 1 2 CONFROEEOCATION Kra 3 5 BEFORE RIDING enorme ias 5 4 USE GENUINE SPARE PARTS eeverrrnnvenvensvnnvenennsnnnvnnennsnnvvnnensvnnvenennsvnnvnnennsnnnvneene 5 cS ees A ol cd pa B O SE 6 RON pda 7 7 USE OF EAGH COMPONENT iia iii 8 GAUSEN 8 Operallonot donton SWIM svara eir 11 Steering handle lock szorri TRT E R 11 USE Or DUNAS aS 12 Fueltank Cap do 14 o gg A 14 8 IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE 15 Method of starting the engine cccccooccnnccccnncnncccconcnnnnononcnnnnononcnnnnononnnnnnnnnnnnnnnnnancnnnnnnnns 15 9 RIDING THE MOTORCYCLE pe 16 SEPT HEEN 16 RONG NOEL HS 17 Transmission OPER NON vesenet toe 17 ETEN yameerees emer ete Perit name to oo tad ee 17 The control of tmrottl valve handle usadas rd 18 Parking MENT uni A eres 19 10 INSPECTION AND MAINTENANCE BEFORE RIDING esseere 20 PIOUMING INSDCCION Lars 20 FPUCHINSDCCONN estada it ts 20 Flel COKE cleanihg aupa a ibn oido 21 Engine oil inspection and change cccccseecccceeeecceseecceeeecceuseeceaueeeseueeesseueeesseneeessaes 21 MENE dios 22 Inspection and adjustment of brake free play ccccccoocccnccccncconccnnnnnnncononnnoncnnonnnnnnnnnns 23 Brake lever adjustment knob cccccoocccnccccnccnnnccconcnnnncnoncnnnnononcnnnnononnnnnnnnnnnnnnnnnnncnnnnnnnns 23 o EE EE OS 24 Throttle valve handle clearance adjustment rrrrnnnnrnnrnnnnnrnrrn2. 222 mm Front light bulb high low 12V 60 55W Brake light bulb tail light 12V LED Turn signal light bulb 12V 10W Meter pilot bulb 12V 3W Meter illumination bulb 12V 1 7W Tire pressure Engine oil capacity 1 2 L 1 0 L for change 1 5L Seance Fuel tank capacity 14L Fuse 20Ax1 15Ax2 10AX1 NGK DPR7EA 9 12V 8Ah NGK CR8E 12V 10Ah Spark plug Battery capacity Air cleaner pt E EE Foam wet type 15 Specification SYMEN 2011 08
3. Ignition switch key e When unlocking simply turn the key anti clockwise ES NOTE e For preventing the vehicle to be stolen lock the handle bar when parked e After locked turn of the handle bar left and right to make sure it e When leaving the vehicle remember to remove the key Steering handle lock 7 Use of each component 11 SYM Headlight switch Electrical Starter Button e Light Switches When the switch is turned to this position as the engine is being started headlight rear light instrument panel light and position light will come on Note Position Light Function This light can indicate the scooter position when the scooter is running in dim rainy or foggy weather When the switch is turned to this position as the engine is being started rear light instrument panel light and position light will come on K3 When the switch is turned to this position all lights will go off e Electrical Starter Button This is a starting motor button switch for engine starting With the main switch ON press this button while holding the front or rear brake lever will start the engine A CAUTION Release this button immediately after engine has been started and never press the button again to avoid damaging the engine This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applied Do not use light system Turn
4. engine is not started check the battery at SYM dealer e f the battery voltage is below 10 0V or over 16 0V when the vehicle is moving check the battery at SYM dealer 7 Use of each component 10 OPERATION OF IGNITION SWITCH IGNITION SWITCH Start position e Engine can be started in this position e Ignition switch key can not be removed Stop position e Engine is shut off and can not be started in this position e Ignition switch key can be removed z O Z 9 CAUTION e Never operate the ignition switch key when the motorcycle is running To turn the ignition switch to OFF will shut off the electrical system and that may result in a dangerous accident Therefore the ignition switch can only be turned off after the motorcycle has been completely stopped e Always remove the key and be sure to take the key away with you after locking the steering handle before leaving your motorcycle e If ignition switch remains in the ON position for a prolonged period after the engine has been stopped the battery s capacity will be reduced and this may affect the engine s start ability STEERING HANDLE LOCK The steering handle lock is located on the steering stem directly below the steering head e Turn the steering handle fully to the left e Insert the ignition switch key into the lock e Turn the key clockwise then the steering handle can be locked e Remove the
5. headlight and turn signal lights to the OFF position when the engine is being started e Horn Switch Press this button down when ignition switch is in the ON position the horn will sound CAUTION Do not press this button when you are in the area where there s no honking 7 Use of each component 12 e Turn Signal Switch Turn signal lights are used when turning left right or changing lane Turn ignition switch to ON and slide the turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Right side turn signal light flashing means you intend to make a right turn Left side turn signal light flashing means you intend to make a left turn Engine Stop Switch Beam Switch e Engine Stop Switch Switch to this position to turn off the engine when a state of emergency Switch to this position and the engine can be started e High Low Beam Switch This is the high and low beam of headlight switching switch Press this switch to switch between high and low beams This is for high beam This is for low beam Please turn to low beam when riding in city e Passing Switch PASS Turn ignition switch ON and press this button down Then the high beam of headlight will come on immediately to warn the driver of the vehicle ahead that you intend to overtake him her For overtaking hi
6. the motorcycle has accumulated a higher mileage Notes in the remarks are used to indicate the applicable models i EE i MEM a i i i 7 PR HE PR 1 gt ma EE Pr AECI ENE La a Co a a EE Li a E C Engine bolts and nuts 1 a a EE a ia EE IE i ESE ESE Ce a ae AAA EEE EEE EF AENA EAS LE R ee es E AE po E ETE tp a EAS Ez A CO a E a HE a gt pa JG EEE EL ee a pa po ENANA E a R EE Y EEE TES po EE a Y 14 Periodical maintenance schedule 34 SS Model fT Length 2 005 mm 2 005 mm Width 790mm 790mm Height 1 050 mm 1 050 mm Wheel base 1 320 mm 1 320 mm Net Weight 155 kg 173 kg Type 4 stroke single cylinders engine Fuel Unleaded octane 90 or higher Cooling type Air cooled Displacement 149 5 cc Compression ratio 9 3 1 Max HP 11 5 ps 8 500 rpm Max torque 1 15 kg m 6 500 rpm 1 700 100 rpm Electrical Telescope Unit swing Wet disk type Gear 110 70 17 249 4 cc 10 5 1 25 ps 7 500 rpm 2 35 kg m 6 000 rpm 1 650 100 rpm Starting methods Front shock absorber Rear shock absorber Clutch Transmission Front tire Rear tire Wheel rim 130 70 17 140 70 17 Steel Front STD 2 0kg cm for 1 person 2 0kg cm for 2 person Rear STD 2 0kg cm for 1 person 2 25kg cm for 2 person Front brake Disk type 260 mm Disk type 288 mm Rear brake Disk type Y 220 mm Drum type 150 mm Disk type
7. y 10 Inspection and maintenance before riding 24 THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT e Correct clearance allows throttle vale handle to rotate 2 6mm e Loosen the lock nut first then turn the adjust nut to adjust Tighten the lock nut securely when finished Check Items 1 Check throttle valve cable to see if it can be moved smoothly from a closed position to a wide open position 2 Rotate steering handle from side to side to check if the throttle valve cable is interfered 3 Check to see if the throttle valve cable is obstructed by other cables preventing it from being operated smoothly WIRING RUBBER CAP The rubber caps are used for protecting the wires of the wiring Check the caps frequently for settling at right position Do not direct water under pressure against the wiring or use brush when washing motorcycle If the wiring is very dirty Use cloth to scrape it VAA ALAN The drive chain will be elongated and slackened as the using time passed So it is necessary to be inspected and adjusted lt Drive Chain Inspection gt e The drive chain check lie under drive chain center the slack of the chain should be 10 20mm e Stand the motorcycle with main stand upright Turning the rear wheel check the drive chain for free operation and noise e Adjust the drive chain if there is any abnormality lt Drive Chain Adjustment gt 1 Loose the rear wheel axle nut 2 Turn the adjusting nut fo
8. 60km hr 6 Riding SYM tachometer Speedometer Turn Signal Transmission neutral n r Indicato Indicator MODE Button SET Button High Beam Indicator Oil change Odometer indicator Fuel gauge Trip odometer EFi Indicator Gear Indicator tachometer Transmission neutral Indicator Turn Signal Indicator MODE Button Engine Coolant Temperature Indicator High Beam Indicator SET Button Oil change indicator Side Stand Down Indicator Fuel gauge Trip odometer Vol EFi Indicator Clock Voltage 7 Use of each component SYM A CAUTION Do not wipe plastic components e g instrument panel headlight with organic solvents such as gasoline etc to avoid damaging these components e Speedometer This shows your speed in kilometers per hour km h or mile h On ODO mode push SET and MODE button for two seconds to switch between km and mile display If installed Short press on the button S shows the highest speedometer record Under the highest record mode long press on the button S and the highest speedometer record can be deleted e Odometer This odometer shows the total kilometers this motor has been driven e Trip odometer The rider can measure the trip odometers It shows four digits 3 in kilometers and 1 in hundred meter The trip odometer will return to zero if its measur
9. RMAL OR BREAKDOWN Fails to start the engine The engine shutting off when riding If those conditions happen first check the following items by yourself 1 Is there any gasoline in the tank 2 Have you operated the starting essential points correctly NOTE If there is any abnormal or breakdown of the motorcycle go to your SYM dealer for inspection as soon as possible 13 Cautions for riding motorcycle SYM Maintenance 300KM Every Every Every Every kilometer 1 000KM 3 000KM 6 000KM 12 000KM Item Mal Remarks aU aie NEW 1 Month 3 Months 6 Months C Interval New 1 Aircleanerelement Remark 1 c RT Ee E Tea 1 ETA 2 oil filter Screen Replacement for every 5 000KM Throttle valve operation and cable 30 Botsinuis foreach components I yx The above maintenance schedule is established by taking the monthly 1 000 kilometers as a reference which ever comes first Have your motorcycle checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the motorcycle at the optimum condition Code Inspection cleaning and adjustment R Replacement C Cleaning replaced if necessary L Lubrication Remark 1 Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the Heavily polluted environment 2 Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after
10. a straight up position 2 Open the battery cabinet door 3 Open surge tank cap refill coolant until reaches the upper mark e f coolant level becomes too low and occurs too often it may indicate there is something wrong with the coolant system e To avoid radiator getting rusty do not use coolants other than those recommended Coolant recommended SYM Bramax radiator agent Concentration 50 Upper limit Lower limit 10 Inspection and maintenance before riding SYM INSPECTION AND MAINTENANCE OF BATTERY The electrolyte will vaporize so it is necessary to inspect and refill if necessary Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found e Remove the right side cover the electrolyte level should be between the upper and lower limit e If the electrolyte level is lower than the lower limit remove the battery then remove the cap from each cell and refill the distilled water to the upper limit Cleaning of battery terminals Remove the battery terminals and clean if there are dirt and corrosion on them Battery removal procedures are as follows Turn ignition switch OFF then remove negative cable screw firstly and disconnect the negative cable Then remove positive cable screw and positive cable CAUTION e Clean the battery posts with warm water if the posts are eroded and have some white powders on them If there is an obvious erosion on the term
11. and keep the throttle valve handle at the close position to start the engine It may need several minutes to warm up engine if it is a cold start Exhaust contains harmful gases CO therefore please start the engine at a well ventilated place 8 Important points and cautions for starting engine 15 SYM Check the brakes and tire pressure before riding 1 Squeeze the clutch lever fully then push shift pedal down to engage the 1st gear 2 Then release the clutch lever slowly and at the same time open the throttle gradually the motorcycle will move CAUTION After the engine was started and before riding don t operate the throttle to rise up the engine speed e Change the gear position according to the driving speed e The relationship between speed and gear position is on the right table e Change the gear position according with the table can get the good performance and fuel economy of the motorcycle CAUTION During the first 1 000km it is better to drive in low speed for running the engine in good condition and long life e Change the engine oil and clean the oil filter element after first 300km e It is better to drive in low speed after replacing the engine e Warm up the engine before start riding 9 Riding the motorcycle 16 RIDING IN GRADE Up Grade Riding up a slightly grade can ride with high position gear Under heavy loading or steep grade riding condition lt must r
12. ate when the vehicle is ridden for approx 1 000 km which means the engine oil should be checked or replaced Key on and press the M button for at least two seconds after replacing the engine oil engine oil replacement indicator light will extinguish Mileage Setting 1 Showing total distance and trip distance 2 Key on and press the M button shortly to switch from odometer tripmeter clock and voltage gauge TOTAL TRIP TRIP CLOCK CLOCK VOLTAGE 3 Press the S button for at least two seconds under tripmeter mode the trip mileage can be erased Clock Setting 1 Showing 24 hour clock system 2 After the main switch is on the clock will show hour and minute 3 Under the clock mode and the vehicle is still press the S button for at least two seconds to enter clock setting mode Under the clock setting mode press the S button shortly to switch setting item hour tens digit of minute units digit of minute Press the M button shortly to increase the digit Under the clock setting mode press the S button for at least two seconds to complete clock setting Hour Minute tens digit gt Minute units digit Battery Voltage Display 1 Showing the battery voltage 2 After the main switch is on the battery voltage will show at least 10 seconds and then clock shows A CAUTION e If the battery voltage is below 10 0V when the main switch is on the light system is off and the
13. between the brake lever and the handgrip with the loosest braking feel position 4 is the longest span between the brake lever and the handgrip with the tightest braking feel 10 Inspection and maintenance before riding SYM Adjustment e The indentation of brake adjustment nut must be aligned with the pin see below figure Adjustment nut To decrease free play Adjustment nut e Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever e Hold the hand brake levers after adjusting with both hands until there is effective brake feeling e Measure the free play with a rule CAUTION When free play is between 10 20 mm check brake indicators of front and rear wheels If the arrow on the brake arm aligned with the marked on the brake disk that means the brake lining has been excessively worn and must be replaced immediately CLUTCH LEVER The clutch lever free play should be 10 20mm Check the free play and turn the adjusting nut for adjustment if necessary CAUTION e The function of the clutch is translating the engine power to the rear wheel if the clutch adjustment is incorrect it will be hard to shift or make the clutch plates slip SN Make sure the shift is easy to be done after adjustment If the clutch lever free play is too large or Q E too small It s easy to damage the clutch To increase free play plates I SG
14. e C Fuses amp Battery ge Tail light Headlight ig N Air cleaner Front brake lever ie D Rear brake pedal le Muffler 2 Control location 3 SYM ENG Stop Oil inspection window Starter switch i Ny Front turn signal light High amp Low beam 2 d 2 Rear turn Turn signal ita signal light Horn switch Fuses amp Battery Tail light Headlight Air cleaner Muffler 2 Control location 4 This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully For your benefit please ask your SANYANG dealer the operating manual and carefully read the following e Correct use of the motorcycle e Pre delivery inspection and maintenance Thank you very much for your patronage In order to maximize your motorcycle s performance a periodical inspection and maintenance should be completely carried out We recommend that after riding your new motorcycle for the first 300 kilometers you should take your motorcycle to the original dealer for an initial inspection and to have your motorcycle inspected periodically every 1000 kilometers thereafter e In case the motorcycle s specifications and construction are modified and different from the photos and diagrams on the owner s manual catalogues the specifications and construction of the actua
15. ecked and repaired by the SYM dealer or authorized service personnel if necessary FUEL INSPECTION Check fuel quantity see if it is enough for your destination Refill the e This motorcycle s engine is designed for using the unleaded fuel O gasoline of Octane 90 or above e Firmly secure the main stand on the ground shut off the engine Fuel tank cap and keep flames away from the motorcycle when refueling P e Turn and open the fuel tank cap then refill the gasoline e Do not fill above fuel upper limit level when refueling e Turn the fuel cock to the ON position after refilling the gasoline A WARING e Stop the engine and keep away from spark and flames when refilling the fuel e Make sure that the fuel tank cap has been locked tightly after refilled 10 Inspection and maintenance before riding 20 FUEL COKE CLEANING The fuel cock is on the left lower side of the fuel tank There is a fuel cup on the fuel cock and it must be cleaned period Remove the cup oil ring and filter replace the filter if necessary Assemble the above parts Leakage Check fuel cup tank tube and carburetor for leaks ENGINE OIL INSPECTION AND CHANGE INSPECTION a 1 Use the main parking stand to support the 7 motorcycle on a level ground remove the dipstick Remove the dipstick and check whether oil level is after engine stopped for 3 5 minutes Wipe oil off AA A a the dipstick and then insert it into the gu
16. ement is over 1000 kilometers or turn the reset knob e Fuel gauge The fuel gauge doesn t come on when the main switch is at OFF position When key switch is turned to ON and the pointer also in E position red area Refuel octane 92 95 unleaded gasoline immediately e High Beam Indicator This indicator comes on with high beam headlight is turned on e Turn Signal Indicator The left or right Indicator will be flashing according to the operated directions of turn signal light switch when it is turned on e Transmission neutral Indicator This indicator show transmission neutral e Tachometer Rotational speed of the engine e Engine Coolant Temperature indicator T2 Indicates the status of engine coolant temperature If the coolant temperature warning indicator stays ON while the engine running Stop engine and check radiator coolant level and the fan motor e Shift position indicator T2 shows the current status of shift lever position e Side stand warning indicator T2 As long as the side stand is not up the indicator light comes ON and the engine can be started in neutral But the engine will be off or stop running with shifting the transmission in gear The sidestand should be up and the indicator light is off as well the engine could be started when the transmission is in gear 7 Use of each component SYM Engine Oil Replacement Indicator Engine oil replacement indicator light will illumin
17. gh beam indicator will come on at this time This button will return to original position after releasing 7 Use of each component 13 SYM FUEL TANK CAP OPEN Turn the fuel tank cap to the left then the cap can be removed CLOSE Align the pin on the cap with fillister on the tank and turn the cap right to lock the fuel cap CAUTION e Main stand should be put down on the ground engine should be shut off and flames should be strictly prohibited to ensure safety when refueling e Do not fill above fuel upper limit when refueling Otherwise fuel will flow out through a hole on the cap that may damage the body s painting in serious cases it may cause a fire to burn down the motorcycle e Make sure the cap has been tighten properly BRAKE e Avoid unnecessary sudden braking e Use front and rear wheel brakes simultaneously when braking e Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency e Slow down and brake early when riding in rainy days on slippery roads Never apply the brakes suddenly to prevent skidding and falling e Using only the front brake or the rear brake increases the risk of falling because the motorcycle is tend to pulled to one side Engine Brake Return the throttle valve handle back to its original position and apply engine brake It is necessary to apply both brake and engine brake intermittently when r
18. h a feeler gauge e Hand tight the spark plug as far as it can go and then tighten it another 1 2 3 4 turns with a wrench 0 6 0 7 mm ZA WARNING The engine is very hot after running Pay attention not to get burned lt Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer Refer to specifications 10 Inspection and maintenance before riding 30 CHECKING THE AIR CLEANER If the air cleaner is excessively dirty engine performance and fuel consumption will be affected Periodical cleaning is critical The following is the procedure 1 Remove the seat 2 Remove the air cleaner cover screws and cover 3 Remove the air cleaner element from the air cleaner case 4 Check if the element is clean or not Remove the dust from the surface of the element Replace with a new one if the element is excessively dirty or damaged 5 Install in the reverse order of removal Procedures for cleaning air cleaner element Gasoline or low flash point solvents are highly flammable and must not be used to clean the element Don t keep too much oil in the element or the engine performance will be affected e Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption e Change the air cleaner element or clean it more frequently to prolong the engine s service life if the motorcycle is driven on dusty roads very often e f air cleaner is in
19. ide tube again Do not rotate it y G lt gt n in between the upper and lower marks OWN Y Lower limit Add oil to upper limit if oil is under the lower limit Check cylinder crankcase etc for leakage OIL CHANGE Change engine oil after the first 300km T2 at 1 000Km and change the engine oil every 3 000km T2 every 5 000Km thereafter Change oil filter s paper element every 5 000km In order to maintain the engine s maximum performance check whether the engine oil is enough every 500km Add oil to upper limit if the engine oil has been found to be inadequate Engine Oil Use API SJ SAE 10w 40 JASO MA grade Drain bolt or better engine oil Otherwise damage will not be covered by warranty Recommended Oil SYM Genuine EXTRA 4X OIL T1 Oil Capacity 1 2 Liter 1 0 liters for routine change Oil filter change 1 0 liters T2 Oil Capacity 1 7 Liter 1 5 liters for routine change Oil filter change 1 5 liters 10 Inspection and maintenance before riding 21 SYM OIL FILTER CLEANING The oil filter in engine left side near change pedal Open the filter nut assembly of the filter and remove the filter Remove the foreign materials from the filter by using a gasoline or air spraying gun OIL PAPER FILTER CHANGE WARING 22 A WARNING e Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or
20. ide with low gear Down Grade Close the throttle and operate the brakes when riding down a slight grade Shift the gear to low gear in case of heavy loading or riding down steep grade condition CAUTION e Braking apply both the front and rear brakes TRANSMISSION OPERATION e The change pedal is located on the left side of the engine Shift transmission to the lower gear when driving hard or down grade e Squeeze the clutch lever fully operate change pedal to the proper position then release the clutch lever to make a gear change e Don t operate the transmission when the engine is not running e Don t operate change pedal rudely or the transmission will be damaged e Shift the gear to the next lower position for overtaking other vehicles 3 sa 3 Sj Le CORRECT RIDING Optimum Start Riding e Turn on the turn signal and make sure of no vehicle coming behind before start riding 9 Riding the motorcycle 17 SYM THE CONTROL OF THROTTLE VALVE HANDLE Acceleration To increase speed When riding Deceleration on an inclined road turn the throttle valve handle slowly to allow the engine to output its power Deceleration To decrease speed Maintenance Performance During the initial period it is better to ride in low speed for running the engine in good condition and long life During the first month or first 1 000 km never excess 80km h Avoid abrupt acceleration Avoid engine runni
21. iding on a long or stiff slope 7 Use of each component 14 METHOD OF STARTING THE ENGINE Start the engine with start motor A CAUTION Please check the oil and fuel volume before starting the engine Start the engine in a ventilative area 1 Turn the ignition switch ON position with ignition key 3 Shift the transmission into neutral The neutral 4 Don t turn the throttle grip press the starter indicator green lights button We care for you Before drive off keep the foot brake applied on the rear wheel CAUTION e Release the starter button immediately after starting the engine e Don t press the starter button when the engine is running e f the engine fails to start after 3 4 attempts with the starter button open the throttle CAUTION If engine can not be started after starter motor running for 3 5 seconds turn the throttle valve handle 1 8 1 4 turns and then press starter button again for an ease start In order to avoid damaging the starter motor please do not press the starter button continuously over 15 seconds If engine still can not be started after pressing starter button over 15 seconds stop and wait for 10 seconds before start it again lt is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to press starting lever or starter button several times
22. immediately after the engine stopped e Engine and exhaust pipe are hot right after engine stopped Pay special attention not to get burned powerful E maanet when checking or replacing engine oil e f the oil lever approach lower limit again after refilled check the engine for leaks and refill it again e There is a powerful magnet inside and be sure to don t lose it anyway e Exchange the oil paper filter and O ring as well oil paper filter 10 Inspection and maintenance before riding INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION Brake lever and pedal free play must be checked with the engine shut off e Brake lever and pedal free play for front and rear wheels When checking the hand braking lever for front wheels its free play the stroke of hand braking lever from no braking to initial braking should be 10 20mm It is abnormal if the feel is spongy when holding the hand braking lever forcefully When checking the foot braking pedal for rear wheels its free play the stroke of foot braking pedal from no braking to initial braking should be 20 30mm It is abnormal if the feel is soongy when press the foot braking pedal forcefully 10 20 mm BRAKE LEVER ADJUSTMENT KNOB If installed To decrease operation e Push the brake lever forward to the end A and turn the span adjustment knob e There are four positions on the span adjustment knob position 1 is the shortest span
23. inals 27 disconnect the cables then clean the erosion off with a steel brush or a piece of Sandpaper Install battery cable after cleaning and apply a N thin coat of grease on the terminals Negative Install battery in reverse order of removal Positive CAUTION In order to prevent electric leakage and self discharge when the battery sits idle for long periods Remove battery from motorcycle store it in a well ventilated and dimly lighted place after the battery has been fully charged Disconnect battery s negative cable if the battery is still kept on the motorcycle If the battery needs to be replaced replace with a same type battery The electrolyte level is incorrect if the motorcycle is not standee on level ground Don t over fill the distilled water other wise the over flay acid fluid will corrode parts Keep away from sparks and flames when dealing with the battery Don t clog the breather tube The breather tube clogged will break the battery because the inner pressure will be up Keep your eyes and skin away from the electrolyte if touched by the electrolyte clean with water immediately or see the doctor Notice the polarity of the cables when removing and assembling 10 Inspection and maintenance before riding 28 Turn the main switch off and check if the fuse blows Replace the blown fuse with the specified fuse Do not use a fuse of a different capacity Do not use copper wire or any othe
24. l motorcycle shall prevail 4 USE GENUINE SPARE PARTS In order to maintain the motorcycle s best performance each part s quality material and machined precision must conform with the design requirements SYM Genuine Spare Parts were made from the same high quality materials used for the original motorcycle No parts would be sold to the market until they could meet the designed specifications through sophisticated engineering and stringent quality control Therefore it is necessary to purchase SYM Genuine Spare Parts from SYM Authorized Dealers or Franchised Dealers when replacing spare parts If you buy cheap or fake substitute parts from the market no guarantee can be provided either for the quality or durability Also it may result in unexpected troubles and lower the motorcycle s performance Always use SYM Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long service life 3 Before riding 4 Use genuine spare parts SYM It is very important to be relax and clothe properly when riding observe traffic regulations do not rush always drive carefully and relaxed Obey all national and local laws and regulations Usually most people would ride their newly bought motorcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident LA To remind you e Please wear a safety helmet and properly
25. necessary e Rider s posture will greatly affect riding safety Always keep your body s gravity in the center of the seat if your body s gravity is on the rear part of seat the front wheel load will be reduced and this will cause the steering handle shaking It is dangerous to ride a motorcycle with an unstable handle e It will be much easier to make a turn if rider inclines his body inward when turning On the other hand the rider will feel unstable if his body and the motorcycle do not incline The motorcycle is hard to control on a bumpy unleveled unpaved road try to know the road conditions in advance slow down and use your shoulder s force to control the handle e Suggestion Do not load objects on the handle to avoid affecting the riding safety and the operation of steering handle CAUTION The rider s feeling on the handle is slightly different with a load or without a load Overload may cause the handle to swing and affects the riding safety Therefore do not overload your motorcycle CAUTION e Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire Do not load objects on areas not specified for loading to avoid damage SUGGESTION To maximize the motorcycle s performance and prolong its service life The first month or first 1000km is the wear in period for the engine and components Avoid rapid acceleration and keep the speed below
26. ng in RPM over 8 000RPM while under no load Never Making Abrupt Braking Or Making A Full Turn Make braking or making a full turn may cause wheel slip When riding in wet or rainy conditions making abrupt braking or making a turn may cause wheel slip may lose control of the motorcycle Extreme Caution When Riding In Rainy Condition When riding in wet or rainy Conditions needs longer distance to stopping the motorcycle Slow the motorcycle down early to brake When descending a grade close the throttle fully and use both brakes to slow the motorcycle 9 Riding the motorcycle 18 PARKING METHOD Brake Apply both the front and rear brakes e Close the throttle then squeeze the brake control lever e Brake slightly in beginning then squeeze tightly it is the best way to brake CAUTION Use of only the front or brake may cause wheel slip e When approaching the parking lot 1 Turn on the turn signal light early and pay attention to the vehicles in front from rear left and right then take the inner lane and approach slowly 2 Return the throttle valve handle back to its original position and apply brakes in advance Brake light comes on when braking to warn drivers of vehicles behind e When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to OFF position to shut off the engine 4 Get off the motorcycle from left side af
27. nnnnenvrnnnnrennrnnnnrrnnnnnnnnenn 25 1 Contents SYM VV IGG CU DD CW CAD cia ia 25 Did all y AAA O A 25 TIKES OES CON dt lt 26 Steering handle front Shock absorbers INSPECTION ooccccccccccnooncccnncccnonannncnnnnnononaneninos 27 Checking the lubrication of body s various mechanisms occccccccnncccncnnccocnnncconnnnnonnnnss 27 BACK IO seres 27 HEENSE NA ve 27 Inspection and maintenance of battery occccccccccccnccccnccnnccnnnnnoncnnonnnonnononnnnncnnonnnnnnnnnns 28 Checking and changing fUSeS bersisir ee EN ee AE KE E Aa 29 Checking the turn signal lights and horn oocccccncccccccncccnnncccnnnnnncnnnnnonnnonnnnnnnncnnnonnnennns 29 Checking Ne on And rear ONS vesen 30 Checking the brake light sessista eea e eaa T E a e eA 30 GNECKING NE spark PUJ 2 30 GhECkKINnG the Ar EANET ve e 31 11 WHEN THERE IS AN ABNORMAL CONDITION OR A TROUBLE 32 Diagnosis when engine does not start oocccccccncccnnccccnccnncnnnnnnnnconnnnnnnnnnnnnnnncononnnnnnnnnns 32 12 SUGGESTIONS ON ENGINE FUEL cunas ina sa 32 13 CAUTIONS FOR RIDING MOTORCYCLE coccoooccccnncccnnncconcnnonccccnonocccncccncncconananoso 33 14 PERIODICAL MAINTENANCE SCHEDULE orrrrrnnnnrrvnnrnrnnrrvnrsnrnnrrnnsenvnrrnnsnnnnnnne 34 15 SPEC PINNE 35 1 Contents MODEL WOLF SERIES Oil inspection window ENG Stop Starter switch High amp Low beam Rear turn Turn signal signal light Horn switch a Fuel tank cap d
28. r adjustment Tighten the axle nut after adjusted djuster CAUTION e The right and left adjuster must be adjusted to same scale e Clean and lubricate the drive chain frequently Axle nut 10 Inspection and maintenance before riding SYM TIRE INSPECTION e Tires should be checked and inflated with the engine shut off e fa tire s ground contacting curve is abnormal check it with an air pressure gauge and inflate it to the specified pressure e Tires pressure must be checked with an air pressure gauge when cold Foreign materials nails or small stones Crackand 7 damage Visual check tires for frontal and lateral side walls for crack or damage E gt oe e Visual check tires for any nails or small stones ae wedged in the tread ea e Check the tread wear indicator condition to see if tread groove depth is insufficient Tread e A tire with a wear bar showing is worn out and wear should be replaced immediately indicator CAUTION e Abnormal tire pressure wear or crack is the most important cause that results in the loss control of the steering handle and a punctured tire s 10 Inspection and maintenance before riding 26 STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION e Perform this check with engine shut off and ignition switch key removed Visual check front shock absorbers for damage Operate steering handle up and down and check front shock absorbers fo
29. r noises due to bends Check the bolts and nuts of front shock absorbers with wrenches for tightness e Shake steering handle up amp down left 8 right and front amp rear to check if it is loosen has too much resistance and pulls to one side e Check steering handle if it is being pulled too tight by the brake cables e Take your motorcycle to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found CHECING THE LUBRICATION OF BODY S VARIOUS MECHANISMS e Check the body s pivot points if they have enough lubrication For example the pivot points on the main stand the side stand and the brake lever etc BACK MIRROR Sit on seat check and make sure the image of the back mirrors is suitable ee Se ee If installed Check the license plate for dirt and injury make sure it is secure COOLING SYSTEM INSPECTION Checking coolant lever Coolant 1 Support vehicle with main stand on a level ground filler cap 2 Check reserved tank from viewing window to see if coolant level is between the upper limit and lower limit mark 3 Add coolant up to upper mark if coolant is close to the lower mark Check the cooling system for leakage e Check radiator and piping for leakage e Check the ground where the vehicle is parked for water dripped from the vehicle REPLENISHMENT OF COOLANT Always keep radiator cap tightly closed 1 Support vehicle on a level ground in
30. r substitute for the fuse e Remove the left side cover and you ll find the fuse holder near battery e Open the fuse holder and pull out the fuse Check it for damage or broken e Fuses must be firmly secured with wire connectors when replacing Loose connections will result in overhead and damage e Use only parts having the specified specification to replace electrical components such as light bulbs Using parts not having the specified specifications for replacement may cause the fuse to blow and over discharge the battery e Avoid spraying water directly on or around fuse box when washing the motorcycle e f the new fuse burn out quickly again please check the faulty reason before replace it again Take your motorcycle to your dealer for an inspection if a fuse is blown by unknown causes CHECKING THE TURN SIGNAL LIGHTS AND HORN e Turn the ignition switch key to ON position e Turn on the turn signal light switch and make sure that the front amp rear and left amp right signal lights flashes and also check if the warning buzzer sounds e Check turn signal light covers if they are dirty crack or loosen e Press horn button to check if it works CAUTION e Specified specification bulbs should be used for turn signal lights Otherwise the normal operation of turn signal lights will be affected e Turn on the turn signal light before turning or switching lane to warn driver of vehicles behind e Turn off
31. stalled improperly dust will be absorbed into cylinders which may cause a premature wear and reducing output power and engine life Be careful not to soak the air cleaner when washing the motorcycle Otherwise it will cause engine hard to start 10 Inspection and maintenance before riding SYM DIAGNOSIS WHEN ENGINE DOES NOT STAR 1 Has the ignition switch key 2 ls there enough fuel in the fuell 3 Is the rear or front wheel been turned to ON brakes applied when pressing position starting button ss Turn signal light switch AAA Horn butto kl 4 Do you rotate the throttle valve handle while 5 Turn the ignition switch key ON and press pressing starting the button horn button down if the horn does not sound the fuse may have been blown Have your motorcycle checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started 12 SUGGESTIONS ON ENGINE FUEL e This motorcycle is designed to use UNLEADED gasoline of Octane No 90 or higher e f the motorcycle is operated in high attitude where the atmosphere pressure is lower it is suggested that the air fuel ratio should be readjusted to maximize the engine performance 11 When there is an abnormal condition or a trouble 12 Suggestions on engine fuel 32 1 Raise the motorcycle with the main stand and
32. ter the engine has been stopped and select a parking place where the motorcycle will not interfere with traffic and the ground is level then put down motorcycle s main parking stand 5 Hold the steering handle with your left hand and hold down the front end of saddle or hold the parking handle on the lower left side of saddle with your right hand 6 Press the main parking stand with your right foot put down the main parking stand firmly on the ground To remind you Lock the steering handle and remove the key after parking to prevent the motorcycle from being stolen A CAUTION Park your motorcycle at a safe place where it will not interfere with traffic 9 Riding the motorcycle SYM Please refer to the components location diagram for the following components Front Braking condition Brake LEN lever a play 10 20mm Rear Braking condition Brake pedal free play 20 30mm Is tire pressure normal 2 0k Tires eae Okg cm Rear Is tire pressure normal Standard 2 0 kg cm for 1 person 2 25 kg cm for 2 persons Steering Handle Does the handle vibrate abnormally or is difficult to turn Speedometer lights Is it operated properly and rearview mirror Do lights come on Can it be seen clearly from behind Abnormal Points Do the previous troubles still exist A CAUTION e If any problem founded during routine inspection correct the problem before using the motorcycle again have your motorcycle ch
33. the turn signal light immediately by pressing its button down after using Otherwise the flashing of twin signal lights may confuse the drivers of vehicles behind 10 Inspection and maintenance before riding SYM CHECKING THE FRONT AND REAR LIGHTS e Start engine and turn on the head lamp switch Check if head lamp and rear lamp come on e Check the brightness and direction of front light by wall to see if it is correct e Check the head lamp cover if it is dirty crack or loosen CHECKING THE BRAKE LIGHT e Turn the ignition switch key to ON position hold the hand braking levers for front and rear wheels Check if the brake lights come on e Check the brake light cover if it is dirty crack or loosen CAUTION e Use only specified specification bulbs do not use bulbs with different specifications to avoid damaging electrical system burning out bulbs and discharging the battery e Do not modify or add other electrical components to prevent over load or short circuit which may result in a fire and burn down the motorcycle in serious cases e Remove the cap of spark plug cable remove the spark plug using the spark plug wrench in the tool kit e Check the electrode if it is dirty or fouled by carbon deposits e Remove the carbon deposits on the electrode with steel wire and clean the spark plug with gasoline then wipe dry with a rag e Check the electrode and adjust its gap to 0 6 0 7 mm Check it wit
34. tighten the chin belt when riding a motorcycle e Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the steering handle and thus affects riding safety e So put on clothes with tight sleeves e Hold the steering handle by both hands when riding Never ride with only one hand e Observe the speed limit e Wear suitable low heel shoes e Perform periodical maintenance and inspection in accordance with the schedule A WARNING e To avoid getting burned by exhaust pipe when taking a passenger Make sure your passenger has put his her feet on the pedals After running the exhaust pipe is very hot be careful not to get burned when conducting an inspection or maintenance After running the exhaust pipe is very hot select a suitable location to park your motorcycle to avoid others getting burned by the exhaust pipe CAUTION Modified motorcycle will affect its structure or performance and cause poor engine operation or exhaust noise which will result in shortening the motorcycle s service life Besides modification is illegal and does not conform to the original design and specifications A modified motorcycle will not be covered by warranty therefore do not modify your motorcycle at will 5 Safe riding e Keep the related parts of your body such as arms palms lumbar and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is
35. to stand on the seat left side Push the motorcycle forwarding to raise the main stand A CAUTION Never started engine before raise the main stand 2 Get on the motorcycle from the left side and sit on the seat properly keep your right foot firmly on the ground to prevent the motorcycle from falling A CAUTION Apply foot brake on the rear wheel before driving off 3 Start engine squeeze the clutch lever fully push shift pedal down to engage the ist gear release the clutch lever slowly rotate the throttle valve handle slowly and then the motorcycle will begin to move A CAUTION Rapidly rotate the throttle valve handle or release the clutch lever may cause the motorcycle moving forward suddenly and it is very dangerous Make sure the side parking stand is spring back completely before driving off Do not use the brake suddenly and make a sharp turn e Rapid braking and sharp turning will cause slip and fall e Rapid braking or sharp turning will cause slipping lateral slipping or fall especially in rainy days when the road is wet and slippery Drive with extreme caution during rainy days e The brake distance in rain day or on wet road will longer than that on a dry road Therefore slow down and prepare to apply the brake earlier e The throttle valve handle should be released and the brakes should be properly applied as it is needed while reducing the speed when going down a slope VEHICLE ABNO
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