“Wiring instructions” refers to product model and version that will be
Contents
1. It is user RESPONSIBILITY to check that these Wiring instructions refers to product model and version that will be used In any case regarding installation use and maintenance the complete Sanyo Denki instruction manual TAKES PRIORITY The complete Sanyo Denki instruction manual is included in PDF format in the Starter Kit CD Rom and the printed version is available on demand R T A srl MOTION CONTROL SYSTEMS Wiring Procedure This document summarizes how to build cables for motor encoder and power supply for Sanyo Denki AC Servo Systems QS1A and RS1A Series R T A s r l R T A DEUTSCHLAND GmbH R T A IBERICA MOTION CONTROL SYSTEMS S L Via E Mattei Frazione DIVISA 27020 MARCIGNAGO PV Tel 39 0382 929 855 Fax 39 0382 929 150 Internet http Avww rta it e mail info rta it Bublitzer Stra e 34 40599 D SSELDORF Germany Tel 49 211 749 668 60 Fax 49 211 749 668 66 Internet htfp www rta deutschland de e mail info rta deutschland de C Generalitat 22 1 3 08850 GAVA BARCELONA Spain Tel 34 936 388 805 Fax 34 936 334 595 Internet http Awww rta iberica es e mail info rta iberica es R T A s r l MCB _ME04 11 08 10 11 12 13 Contents AND P5 SERIES MOTOR CABLE R2 SERIES MOTOR CABLE 4 P3 AND P5 SERIES MOTOR CABLE EQUIPPED WITH HOLDING BRAKE POWER SUPPLY REEL A meiden 6 P3 AND2. Screw the cable clamp and the connector together BWIN On the other side cut 40mm of insulator on every single internal conductors R T A s r l MCB MEO4 11 08 25 27 12 3 Wiring diagram Motor side DDK DMS 3106A10SL 3S BRAKE CABLE A BRAKE CABLE B SHIELD C Figure 21 13 BRAKE CABLE FOR R2 SERIES MOTOR TYPE AMP Housing 1445730 1 AMP connector 2 1445390 1 Shielded cable 2x0 5mm 40 mm gt Contact 770988 1 B P MOTOR SIDE Figure 22 13 1 Components Quantita Description Notes 1 AMP connector type 1445390 1 1 AMP cable clamp type 1445730 1 2 AMP pin type 770988 1 2 conductors shielded cable Cross Section Area at least 0 5 mm 26 27 R T A s r l MCB_ME04 11 08 RIA 13 2 Wiring Procedure Be sure to use the right tool to wire the cable on the motor side RTA recommends AMP CERTI CRIMP II hand tool model 91522 1 Wiring Check Point Description WARNING Remove the yellow rubber wire entry seal from the AMP connector type 1445390 1 If the connector is bought from R T A S r l this operation is not necessary 1 Cut 20 mm of the external protection sheath 2 Cut 3 mm of insulator on every single internal conductors 3 Cut the shield 4 Crimp the conductors using the AMP pins type 770988 1 Use the 22 20 position of the AMP CERT
3. Grounding Cable Length 100 mm Colour yellow green Remember to insulate the soldering points by appropriate thermo contracting sheath 1 4 Wiring Diagram Motor side Amplifier side AMP plug 182647 1 Phoenix Contact plug IC2 5 3 STF 5 08 O 1 U 2 V 3 W O en 5 Fhase Pin 1 U Phase Pin 2 V Phase PACA i Pin 2 V Phase Pin 3 W Phase Pin 3 Phase Pin 4 Shield i Figure 2 1 5 Mounting Sequence Mounting Check Point 1 Insert the pins in the AMP connector type 182647 1 as described in figure N 2 2 Screw the connector 182647 1 and the cable clamp 182658 1 together 3 Complete this sequence mounting the cable clamp Description R T A s r l MCB _ME04 11 08 5 27 2 P3 AND P5 SERIES MOTOR CABLE EQUIPPED WITH HOLDING BRAKE POWER SUPPLY Termo Contracting sheath Phoenix Contact plug 1C2 5 3 STF 5 08 AMP plug 182645 1 Termo Contracting sheath 3 conductors Shielded cable Q y 15 MOTOR SIDE Insulated lugs AMPLIFIER SIDE N Grounding cable Holding brake power supply 5 cm N s La N Shield Figure 3 2 1 Components Components Quantity Description Notes 6
4. 206705 2 Wiring Check Point Description Cut 25 mm of the external protection sheath Cut 4 mm of insulator on every single internal conductor Crimp every single internal coductor using AMP PRO CRIMPER code 58495 1 A Crimp the 6 signal cables with pins type 1 66107 1 Use the 28 24 AWG position of Pro Crimper hand tool Crimp the shield with AMP pins type 1 66099 5 Use the 24 20 AWG position of AMP Pro Crimper 2 hand tool 8 Insert the crimped pins in the AMP connector 206705 2 Figure 8 6 Screw the connector 206705 2 and the cable clamp 182663 1 together 7 Insert the cable clamp Amplifier Side 3M connector type 10120 3000PE Wiring Check Point Description Cut 20 mm of the external protection sheath Insert the L metallic plate in the cable Cut 3 mm of insulator on every single internal conductors Roll up and weld the shield for a length of 10 mm Sold the conductors in the 3M 10120 3000PE pins Figure 8 Sold the shield on the L metallic plate ODE WIN Fasten the metallic plate to the cable and close the 3M cable clamp 10320 52A0 008 R T A s r l MCB MEO4 11 08 12 27 4 3 Wiring Diagram Motor side Amplifier side AMP 206705 2 connector 3M 10120 3000PE connector vex n Pin 1 Pin 13 Twisted
5. AMP pins type 1 66101 9 2 AMP keying connector type 200821 1 1 AMP connector type 182645 1 1 AMP cable clamp type 182663 1 1 Phoenix Contact connector type 1C2 5 3 STF 5 08 Three conductors shielded cable Cross Section Area 1 mm Two conductors shielded cable Cross Section Area 0 75 mm Grounding cable Colour yellow green Cross Section Area 1 5 100mm 2 mm Crimp the Insulated lugs at the end 5 of three conductors and insert 3 Insulated lugs Cross Section Area 1 mm them in the Phoenix Contact connector 1 Round soldering lug for grounding cable Cross Section Area 1 5 mm R T A s r l MCB_ME04 11 08 6 27 RIA 2 2 Wiring procedure Be sure to use the right tool to wire the cable on the motor side RTA recommends AMP PRO CRIMPER II hand tool model 58495 1 with die assembly 58495 2 Motor Side AMP connector type 182645 1 Wiring red Description 1 Cut 10mm of the external protection sheath on both motor and brake cable 2 Cut 3mm of insulator on every single internal conductor 3 Crimp every single internal conductor using PRO CRIMPER II model 58495 1 4 Be sure to use the 24 20 AWG position of the AMP Pro Crimper hand tool 5 Crimp the shields of both motor and brake cable on the same connector pin PIN N 4 6 Crimp the shields in an AMP pin code 1 66101 9 7 Insert two keying connector type 200821 1 in the
6. GI VE Round soldering lug O Cross Section Area 4mm Figure 13 R T A s r l MCB_ME04 11 08 16 27 RIA 8 1 Components Components Quantity Description Notes DDK connector type DMS 3106 A20 15S DDK cable clamp type DMS 3057 12A Phoenix Contact connector type 1C2 5 3 STF 5 08 Three conductors shielded cable Cross Section Area 2 5 mm Grounding cable Colour yellow green Cross Section Area 1 5 mm Insulated lugs Cross Section Area 2 5 mm Crimp the Insulated lugs at the end of the three conductors and insert them in the Phoenix Contact connector Round soldering lug for grounding cable Cross Section Area 4 mm Thermo contracting sheath 19 mm Thermo contracting sheath 3 mm 8 2 Wiring procedure Motor Side Point Check Description Notes Insert the DDK cable clamp type DMS 3057 12A in the cable Cut 30mm of the external protection sheath Cut 6mm of insulator on every single internal conductors A WIN Roll up and weld the shield Insert the welded shield in 16mm of thermo contracting sheath 3mm Sold the conductors and the shield in the DDK DMS 3106 20 15S pins Follow the diagram in figure N 14 Screw the cable clamp and the connector together 8 3 Wiring procedure Amplifier Side Check point Description Notes Insert t
7. pair Pin 2 Pin 14 Twisted pair Pin 6 Pin 2 Pin 7 Pin 19 Twisted pair Pin 8 Pin 20 j Shield Metallic Pin 9 Shield cable gland feather WARNING For the parts marked used twisted pair shielded cable Figure 8 Warning remember to protect the shield inside the AMP connector type 206705 2 by insulated tape or thermo contracting sheath R T A s r l MCB MEO4 11 08 13 27 5 POWER SUPPLY CABLE FOR QS1A AND RS1A SERIES SERVO AMPLIFIERS MODELS UP TO 30A Phoenix Contact connector MSTB2 5 STF 5 08 Insulated lugs 4 or 5 conductors AMPLIFIER SIDE Figure 9 5 1 Components Components Quantity Description Notes 1 Phoenix Contact connector type MSTB2 5 5 STF 5 08 When your power supply is 230VAC single phase use four Number four or five wires Cross Section Area 1 wires Otherwise when your power supply is 230VAC three phase use five wires Crimp the Insulated lugs at the end 4 Insulated lugs Cross Section Area 1 mm of the conductors and insert them in the Phoenix Contact connector Warning When r power ly is 230VAC single ph DO NOT USE PIN N 2 R T A s r l MCB MEO4 11 08 14 27 5 2 Wiring diagram Figure 10 6 POWER SUPPLY C
8. 04 11 08 10 27 Warning remember to protect the shield inside the connector 182645 1 by insulated tape or thermo contracting sheath 3 4 Mounting sequence Mounting Check Point Description 1 Insert the pins in the AMP connector type 182645 1 as described in figure N 6 2 Screw the connector 182645 1 and the cable clamp 182663 1 together 3 Complete this sequence mounting the cable clamp 4 R2 SERIES ENCODER CABLE M Connector AMP Housing 3M 10120 3000PE 182663 1 Housing 3M AMP Connector 10320 52A0 008 206705 2 Insulating tape AMP Contact 1 66107 1 Contact 1 66099 5 MOTOR SIDE AMPLIFIER SIDE Shielded cable 3x2x0 35mm Figure 7 4 1 Components COMPONENTS Quantity Description Notes 6 AMP pin type 1 66107 1 AMP pin type 1 66099 5 AMP connector type 206705 2 AMP cable clamp type 182663 1 3M connector type 10120 3000PE 3M housing type 10320 52A0 008 6 conductors twisted pair shielded cable Cross Section Area at least 0 35 mm Insulating tape Thermo contracting sheat 3 mm R T A s r l MCB MEO4 11 08 11 27 RIA 4 2 Wiring Procedure Be sure to use the right tool to wire the cable on the motor side RTA recommends AMP PRO CRIMPER II hand tool model 58495 1 with die assembly 58495 2 Motor Side AMP connector type
9. 1 and the cable clamp 182663 1 together 3 Complete this sequence mounting the cable clamp R T A s r l MCB MEO4 11 08 8 27 3 P3 AND P5 SERIES ENCODER CABLE 3M Plug connector 10120 3000 PE 3M housing 10320 52A0 008 AMP plug Insulating tape 182645 1 y MOTOR SIDE AMPLIFIER SIDE Shielded cable 4x2x0 35 mm Figure 5 3 1 Components Components Quantity Descrption Notes 8 AMP pin type 1 66109 7 AMP pin type 1 66101 9 AMP connector type 182645 1 AMP cable clamp type 182663 1 3M connector type 10120 3000PE _ 3M housing type 10320 52A0 008 8 connectors twisted pair connection shielded cable Cross Section Area at least 0 35 mm Insulating tape 3 2 Wiring procedure Be sure to use the right tool to wire the cable on the motor side RTA recommends PRO CRIMPER II hand tool model 58495 1 with die assembly 58495 2 Motor Side AMP connector type 182645 1 Wiring Check md Point Description 1 Cut 15mm of the external protection sheath 2 Cut 3mm of insulator on every single internal conductor 3 Crimp every single internal conductor using PRO CRIMPER II code 58495 1 4 Crimp the 8 signal cables with AMP pins type 1 66109 7 Use the 28 24 AWG position of AMP Pro Crimper hand too
10. 10 1 Components Quantity Description Notes 1 DDK connector type DMS 3106 A24 11S 1 DDK cable clamp type DMS 3057 16A Three conductors shielded cable Cross Section Area 4 mm 160mm Grounding cable Colour yellow green Cross Section Area 2 5 mm 3 Cable lugs in fork form Cross Section Area 4 mm 1 Round soldering lug for grounding cable Cross Section Area 4 mm Thermo contracting sheath 3 mm Thermo contracting sheath 30 mm 10 2 Wiring procedure Motor Side Check T Point Description Notes 1 Insert the DDK cable clamp type DMS 3057 16A in the cable 2 Cut 30mm of the external protection sheath 3 Cut 6mm of insulator on every single internal conductors 4 Cut the grounding cable for a length of 60mm Cut 6mm of the insulator on both side of this one Remember to insulate the 5 Roll up and weld the shield for a length of 10mm Sold one side of soldering point by 20mm of the ground cable to the shield thermo contracting sheath 3 mm Sold the conductors the shield and the ground cable in the DDK o DMS 3106 A24 11S pins Follow the diagram in TABLE N 1 7 Screw the cable clamp and the connector together R T A s r l MCB MEO4 11 08 21 27 10 3 Wiring procedure Amplifier Side Check Point Description Notes Insert the cable in 50mm of thermo contracting sheath 30mm Cut 35mm of the external protection sheat
11. ABLE FOR QS1A AND RS1A SERIES SERVO AMPLIFIERS MODEL 50A Phoenix Contact connector insulated MSTB2 5 STF 5 08 4 or 5 conductors AMPLIFIER SIDE Figure 11 6 1 Components Components Quantity Description Notes 1 Phoenix Contact connector type MSTB2 5 5 STF 5 08 When your power supply is 230VAC single phase use four Number four or five wires Cross Section Area 2 5 wires Otherwise when your power supply is 230VAC three phase use five wires Crimp the Insulated lugs at the end 4 Insulated lugs Cross Section Area 2 5 mm of the conductors and insert them in the Phoenix Contact connector Warning When your power supply is 230VAC single phase DO NOT USE PIN N 2 R T A s r l MCB MEO4 11 08 15 27 6 2 Wiring diagram Figure 12 7 POWER SUPPLY CABLE FOR QS1A AND RS1A SERIES SERVO AMPLIFIERS MODEL 100 A To build this supply cable please refer to the complete Sanyo Denki instruction manual 8 MOTOR CABLE FOR P20B10150D Q2AA10150B AND Q1AA10150D MOTOR TYPES DDK Cable clamp type DMS 3057 12A Insulated lugs Cross Section Area 2 5 mm Phoenix Contact Connector type DMS 3106A20 15S Thermo M pisi N type IC 2 5 3 STF 5 08 Thermo contracting sheath MOTOR SIDE EI AMPLIFIER SIDE Shielded cable 3x2 5mm Cable Cross Section Area 1 5 mm
12. AMP connector position 5 and 8 see figure N 4 Amplifier Side Phoenix Contact connector type IC2 5 3 STF 5 08 Wiring Check Point Description Cut 10mm of the external protection sheath Cut 3mm of insulator on every single internal conductor Crimp the lugs on the three conductors of the cable AIN Insert the lugs in the Phoenix Contact connector type 1C2 5 3 STF 5 08 2 3 Ground wiring On the amplifier side weld the shield to the 100 mm long ground cable The other side of the ground cable must be welded to the round soldering lug see figure N 3 Grounding Cable Length 100 mm Colour yellow green Remember to insulate the soldering points by appropriate thermo contracting sheath R T A s r l MCB MEO4 11 08 7 27 RI 2 4 Wiring diagram Motor side Amplifier side AMP plug 182645 1 Phoenix Contact plug 1C2 5 3 STF 5 08 O 1 U 2 V 3 W 1 U Phase Pin 1 U Phase Pin 2 V Phase Pin 2 V Phase Pin 3 W Phase Pin 3 Phase Pin 4 Shield of both cable Pin 5 Keying plug Pin 6 BRAKE CABLE Pin 7 Not connected Pin 8 Keying plug Pin 9 BRAKE CABLE Figure 4 2 5 Mounting Sequence Mounting Check Point Description 1 Insert the pins in the AMP connector type 182645 1 as described in figure N 4 2 Screw the connector 182645
13. I CRIMP II model 91522 1 5 Insert the crimped pins in the connector AMP 1445390 1 Figure 23 6 Screw the connector 1445390 1 and the cable clamp 1445730 1 together 7 Insert the cable clamp 8 On the other side cut 40 mm of the external protection sheath 9 Cut 5 mm of insulator on every single internal conductors Roll up the shield 13 3 Wiring Diagram Motor Side AMP 1445390 1 Not connected 1 Not connected 2 Brake Cable 3 Brake Cable 4 Figure 23 AN NOTICES HAZARDS AND CAUTIONS A Mounting in accordance with instructions has to be executed by a professional assembler who knows problems and rules about the amplifiers R T A doesn t take responsibility regarding not well done executions and that doesn t observed requirements about rules relative to equipment of the drives This instruction sheet is a document to ease the user that already knows instruction manual content for any questions read the complete Sanyo Denki manual Read the complete Sanyo Denki manual for the installation and use of the brushless servo systems R T A s r l MCB_ME04 11 08 27 27
14. P5 SERIES ENCODER CABLE 9 R2 SERIES ENCODER CABLE ER EE ESEFEY EF VE RISE REPERE ER IkRAXER EUR REA annain Ari ipik 11 POWER SUPPLY CABLE FOR QS1A AND RS1A SERIES SERVO AMPLIFIERS MODELS UP TO JO ED 14 POWER SUPPLY CABLE FOR QS1A AND RS1A SERIES SERVO AMPLIFIERS c MODEL BOA GRE Ea TE Ups Res DER ind esa de fad osa pads 15 POWER SUPPLY CABLE FOR QS1A AND RS1A SERIES SERVO AMPLIFIERS MODEEAOO P ape I daens 16 MOTOR CABLE FOR P20B10150D Q2AA10150B AND Q1AA10150D MOTOR TNPES M 16 MOTOR CABLE FOR P60B13150H AND Q2AA13150H MOTOR TYPES 19 MOTOR CABLE FOR Q1AA13300D MOTOR 21 ENCODER CABLE FOR P20B10150D P60B13150H Q1AA13300D Q1AA10150D Q2AA10150B AND Q2AA13150H MOTOR TYPES 22 BRAKE CABLE FOR P20B10150D P60B13150H Q1AA10150D Q1AA13300D Q2AA10150B AND Q2AA13150H MOTOR TYPES 25 BRAKE CABLE FOR R2 SERIES MOTOR TYPE 26 R T A s r l MCB MEOA 11 08 2 23 Sanyo Denki brushless AC servo systems QS1A and RS1A Series These instructions summarize how to build cables for the fo
15. ast 0 35 mm 1 3M connector type 10120 3000PE 1 3M cable clamp type 10320 52A0 008 Thermo contracting sheath 3 mm 11 2 Wiring procedure Motor Side Check E Point Description Notes 1 Insert the DDK cable clamp type DMS 3057 12A in the cable 2 Cut 30mm of the external protection sheath 3 Cut 5mm of insulator on every single internal conductors Remember to insulate the soldering point by 20mm of 4 Roll up and weld the shield for a length of 10mm thermo contracting sheath 3 mm Sold the conductors and the shield in the DDK DMS 3106 A20 29S Ls pins Follow the diagram in figure N 19 6 Insulate the end of the cable by insulated tape 7 Screw the cable clamp and the connector together 11 3 Wiring procedure Amplifier Side Check NT Point Description Notes 1 Cut 20mm of the external protection sheath 2 Insert the L metallic plate in the cable 3 Cut 3mm of insulator on every single internal conductors 4 Roll up and weld the shield for a length of 10mm 5 Sold the conductors in the 3M 10120 3000PE pins Follow the diagram in figure N 19 6 Sold the shield to the L metallic plate 7 Fasten the metallic plate to the cable and close the 3M cable clamp type 10320 52A0 008 R T A s r l MCB MEO4 11 08 23 27 11 4 Wiring diagram Figure 19 Motor side DMS 3106A20 29S connector PinH Shield PinA Twisted pai
16. ea 1 5 mm Crimp the Insulated lugs at the end of the three conductors and insert H 2 3 Insulated lugs Cross Section Area 1 mm them in the Phoenix Contact connector 1 Round soldering lug for grounding cable Cross Section Area 1 5 mm 1 2 Wiring procedure Be sure to use the right tool to wire the cable on the motor side RTA recommends AMP PRO CRIMPER II hand tool model 58495 1 with die assembly 58495 2 Motor Side AMP connector type 182647 1 Wiring Description 1 Cut 10mm of the external protection sheath 2 Cut 3mm of insulator on every single internal conductor 3 Crimp every single internal conductor using AMP PRO CRIMPER II model 58495 1 4 Be sure to use the 24 20 AWG position of the AMP Pro Crimper hand tool 5 Crimp the shield in an AMP pin code 1 66101 9 R T A s r l MCB MEO4 11 08 4 27 RIA Amplifier Side Phoenix Contact connector type IC2 5 3 STF 5 08 Wiring Check Point Description 1 Cut 10mm of the external protection sheath Cut 3mm of insulator on every single internal conductor 2 3 Crimp the lugs on the three conductors of the cable 4 Insert the lugs in the Phoenix Contact connector type 1C2 5 3 STF 5 08 1 3 Ground wiring On the amplifier side weld the shield to the 100 mm long ground cable The other side of the ground cable must be welded to the round soldering lug see figure N 1
17. h Cut 10mm of insulator on every single internal conductors Crimp every single internal conductors with insulated lugs Roll up and weld the shield for a length of 10mm Cut 8mm of insulator on both sides of 100mm long grounding cable AD BWIN Weld one side on the grounding cable to the round soldering lug Sold the other side of the grounding cable to the shield and 8 insulate the soldering point by thermo contracting sheath for a length of 10mm 10 4 Wiring diagram TABLE 1 Amplifier Side Motor Side Insulated lugs DDK DMS 3106A24 11S U D V E W F Ground cable Shield G H Warning short circuit pins G and H by ground cable 11 ENCODER CABLE FOR P20B10150D P60B13150H Q1AA13300D Q1AA10150D Q2AA10150B AND Q2AA13150H MOTOR TYPES DDK cable clamp 3M plug connector 10120 3000PE type DMS 3057 12A 3M housing 10320 52A0 008 DDK Connector type DMS 3106A20 29S LEE q Sf qx MOTOR SIDE AMPLIFIER SIDE Shielded cable 4x2x0 35mm Figure 18 R T A s r l MCB MEO4 11 08 22 27 RIA 11 1 Components Quantity Description Notes 1 DDK connector type DMS 3106 A20 29S 1 DDK cable clamp type DMS 3057 12A 8 connectors twisted pair connection shielded cable Cross Section Area at le
18. he cable in 40mm of thermo contracting sheath 19mm Cut 35mm of the external protection sheath Cut 6mm of insulator on every single internal conductors Crimp every single internal conductors with insulated lugs Roll up and weld the shield for a length of 10mm Cut 8mm of insulator on both sides of the grounding cable NOD BWIN Weld one side on the grounding cable to the round soldering lug Sold the other side of the grounding cable to the shield and insulate the soldering point by thermo contracting sheath for a length of 10mm Screw the conductors in the Phoenix Contact connector type IC2 5 3 STF 5 08 Follow the diagram in figure N 14 R T A s r l MCB MEO4 11 08 17 27 8 4 Wiring diagram Figure 14 Amplifier Side Phoenix Contact 1C2 5 3 STF 5 08 Motor Side DDK DMS 3106A20 15S 1 U A 2 V 3 W C Grounding cable shield D R T A s r l MCB MEO4 11 08 18 27 RIA 9 MOTOR CABLE FOR P60B13150H AND Q2AA13150H MOTOR TYPES DDK Cable clamp type DMS 3057 16A DDK Connector type DMS 3106A24 11S MOTOR SIDE Shielded cable 3x2 5mm Insulated lugs Cross Section Area 2 5mm Thermo contracting sheath 19mm Thermo contracting sheath 3mm Round soldering lug Cross Section Area 4mm Figure 15 Cable Cross Section Area 1 5mm GIVE Phoenix Contact connector
19. l 5 Crimp the shield with an AMP pin type 1 66101 9 Use the 24 20 AWG position of AMP Pro Crimper hand tool R T A s r l MCB MEO4 11 08 9 27 RIA Amplifier Side 3M connector type 10120 3000PE Amplifier Side ee Description Notes 1 Cut 20mm of the external protection sheath 2 Insert the L metallic plate in the cable 3 Cut 3mm of insulator on every single internal conductors 4 Roll up and weld the shield for a length of 10mm 5 Sold the conductors in the 3M 10120 3000PE pins Follow the diagram in figure N 6 6 Sold the shield on the L metallic plate 7 Fasten the metallic plate to the cable and close the 3M housing 10320 52A0 008 3 3 Wiring diagram Motor side Amplifier side AMP plug 182645 1 3M plug 10120 3000PE q Pin 1 Pin 3 Twisted pair Pin 2 Pin 4 Twisted pair Pin 4 Pin 6 Twisted pair Pin 6 Pin 8 Twisted pair Pin 8 Pin 18 Pin9 Shield Short circuit this two pins gt Pin 9 Pin 19 WARNING For the parts marked Short circuit this two pins gt Pin 10 Pin 20 Use twisted pair shielded cable _ Metallic j Shield Cable gland Feather Figure 6 R T A s r l MCB_ME
20. llowing servo motors and servo amplifiers P20B10150D P30B04005D P30B04010D P30B06020D P30B06040D P30B08075D P50B04010D P50B05020D P50B07040D P50B08100H P60B13150H Q1AA10150D Q1AA13300D Q2AA10150B Q2AA13150H R2AA04010F R2AA06020F R2AA06040F R2AA08075F QS1A01AA RS1A01AA QS1A03AA RS1A03AA QS1A05AA RS1A05AA QS1A10AA RS1A10AA Warning The following document describes how to build cables having length of 10 meters maximum In case of needing flex chain cables or cables longer than 10 meters please contact RTA technical department R T A s r l MCB_ME04 11 08 3 27 RIA 1 P3 AND P5 SERIES MOTOR CABLE R2 SERIES MOTOR CABLE Phoenix Contact Plug AMP Plug 182647 1 Insulated lugs 1C2 5 3 STF 5 08 Termo Contracting sheath 7 2 Va 2 E MOTOR SIDE AMPLIFIER SIDE 3 conductors Termo Contracting Grounding cable Shielded cable sheath Figure 1 1 1 Components Components Quantity Description Notes 4 AMP pins type 1 66101 9 AMP connector type 182647 1 1 1 AMP cable clamp type 182658 1 1 Phoenix Contact connector type IC2 5 3 STF 5 08 Three conductors shielded cable Cross Section Area 1 mm 100mm Grounding cable Colour yellow green Cross Section Ar
21. r Pin D Pin B Twisted pair Pin E Pin F Twisted pair Pin G Pin J Twisted pair Pin N WARNING For the parts marked EIN used twisted pair shielded cable Amplifier side Connector 3M 10120 3000 PE q ve Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 17 Pin 18 Pin 9 Short circuit this two pins gt Pin 19 Pin 10 Short circuit this two pins gt Pin 20 Shield Metallic cable gland feather R T A s r l MCB_ME04 11 08 24 27 12 BRAKE CABLE FOR P20B10150D P60B13150H Q1AA10150D Q1AA13300D Q2AA10150B AND Q2AA13150H MOTOR TYPES DDK cable clamp type DMS 3106A10SL 3S type DMS 3057 4 eveneens MOTOR SIDE Shielded cable 2x0 5mm Figure 20 12 1 Components Quantity Description Notes 1 DDK connector type DMS 3106A10SL 3S 1 DDK cable clamp type DMS 3057 4A Two conductors shielded cable Cross Section Area at least 0 5 mm Thermo contracting sheath 3 mm 12 2 Wiring procedure WIRING Fase Descrizione Notes Cut 20mm of the external protection sheath Cut 3mm of insulator on every single internal conductors Roll up and weld the shield for a length of 10mm Sold the conductors in the DDK DMS 3106A10SL 35 pins Follow the diagram in figure N 21
22. sert the cable in 40mm of thermo contracting sheath 19mm Cut 35mm of the external protection sheath Cut 6mm of insulator on every single internal conductors Crimp every single internal conductors with insulated lugs Roll up and weld the shield for a length of 10mm Cut 8mm of insulator on both sides of the 100mm long grounding cable AD BWIN Weld one side on the grounding cable to the round soldering lug Sold the other side of the grounding cable to the shield and insulate the soldering point by thermo contracting sheath for a length of 10mm Screw the conductors in the Phoenix Contact connector type IC2 5 3 STF 5 08 Follow the diagram in figure N 16 9 4 Wiring diagram Amplifier Side Motor Side Phoenix Contact IC2 5 3 STF 5 08 DDK DMS 3106A24 11S 2 1 U D 3 2 V E 3 W F Ground Cable Shield G H Figure 16 Warning short circuit pins G and H by ground cable R T A s r l MCB MEO4 11 08 20 27 RIA 10 MOTOR CABLE FOR Q1AA13300D MOTOR TYPE DDK cable clamp type DMS 3057 16A DDK Connector type DMS 3106A24 115 Thermo Zee MOTOR SIDE Thermo porem sheath porem 3mm Shielded cable 4 Round lug Section Area 4mm Figure 17 AMPLIFIER SIDE Cable Cross Section Area 2 5mm GIVE Cable el in fork form el Section Area 4mm
23. type IC 2 5 3 STF 5 08 AMPLIFIER SIDE 9 1 Components Quantity Description Notes 1 DDK connector type DMS 3106 A24 115 1 DDK cable clamp type DMS 3057 16A 1 Phoenix Contact connector type 1C2 5 3 STF 5 08 Three conductors shielded cable Cross Section Area 2 5 mm 160mm Grounding cable Colour yellow green Cross Section Area 1 5 mm 3 Insulated lugs Cross Section Area 2 5 mm 1 Round soldering lug for grounding cable Cross Section Area 4 mm Thermo contracting sheath 3 mm Thermo contracting sheath 19 mm 9 2 Wiring procedure Motor Side Check Point Description Notes 1 Insert the DDK cable clamp type DMS 3057 16A in the cable 2 Cut 30mm of the external protection sheath 3 Cut 6mm of insulator on every single internal conductors 4 Cut the grounding cable for a length of 60mm Cut 6mm of the insulator on both side of this one Remember to insulate the 5 Roll up and weld the shield for a length of 10mm Sold one side of soldering point by 20mm of the ground cable to the shield thermo contracting sheath 3 mm Sold the conductors the shield and the ground cable in the DDK 6 DMS 3106 A24 115 pins Follow the diagram in figure N 16 Screw the cable clamp and the connector together R T A s r l MCB MEO04 11 08 19 27 9 3 Wiring procedure Amplifier Side Fase Descrizione Note In
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