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1. U552 PTSS7 U553 PHSD7 U553 PTSS7 Pos Stk Order Order No Order No Description 1 U552 PTSS7 U553 PHSD7 U553 PTSS7 ZIP52 1 1 F1017 07P C F1017 07P C F1017 07P C Suction manifold 2 1 F1016 07P C F1016 07P C F1016 07P C Delivery manifold 3 2 F834 07P F834 07P F834 07P Outer diaphragm disc 4 2 F831 07P A F831 07P A F831 07P A Diaphragm cover 5 2 G921 05 G921 07B G921 05 Material diaphragm 6 2 G921 06 G921 06 Support diaphragm 7 4 K128 62 K128 62 K128 62 Screw M6x40 8 4 K1076 62 K1076 62 K1076 62 Screw M6x75 9 20 K311 62 K311 62 K311 62 Nut M6 10 4 9920103 9920103 9920103 _ Washer 6 11 16 K508 62 K508 62 K508 62 Washer 6x18 12 13 2 1041 62 1041 62 K1041 62 14 12 1043 62 1043 62 K1043 62 Screw 15 4 052 08 052 08 052 08 _ Plug 1 2 16 1 T6103 00 T6103 00S T6103 00S_ Motor 17 T6105 00 6105 001 T6105 00 Valve unit 18 19 1 Coverplate 20 2 Cover round plate 21 1 B0177 14 B0177 14A B0177 14A Nipples 22 4 K805 03 K805 07D K805 03 Ball 23 4 B0148 03A B0148 03A B0148 03A Ball seat 24 Al A L206 05 L206 05 L206 05 O ring 25 2 F856 07P F856 07P F856 07P Ball s guide insert 26 1 9992831 9992831 9992831 Loctite 542 27 1 3051530 3051530 3051530 PTFEtape Wearing part included in service set A included in product s o ring set 53 VERSION 12 2012 OR
2. 04027 56 VERSION 12 2012 OPERATING MANUAL WARNING ORDER NUMBER DOC 2330426 ZIP52 80 A WAGNER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare Parts Catalogue and that are assigned to the unit Before all work on the unit and in the event of workinterruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work ZIP motor ZIP52 ZIP52 PF ZIP80 Pos Stk Order Order No Order Description 1 T6103 00 T6103 00S T6104 00 Motor 1 2 0146 04 0146 04 B0146 04 Feeler pin 2 2 0147 71 0147 71 151 71 Inner diaphragm disc 3 1 0150 03 0150 035 B0150 03 Shaft 4 1 F194 91 F194 91 F194 91 Cover pressure side 5 x 2 F829 07 F829 07 F829 07 _ Shaft guide bushing 6 1 F830 07 F830 07 F830 07 Cover exhaust side 7 1 T6103 00A 6103 00 T6104 00A Motor block with safety valve 8 1 G925 06 G925 06 G925 06 __ Reversing valve gasket 9 1 G7020 06 G7020 06 7020 06 Pressure cover gasket 10 1 618 07 618 07 618 07 Noise reduction
3. 29 2277 is lt LED 4 0 0 10 20 30 40 50 60 l min 264 528 792 1056 1321 15 85 lt gpm gt Material flow volume water A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure The chart above refers to the aluminium version with stainless steel valves 24 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Diagram ZIP52 PF bar MPa nl min psi scfm 10 1 0 250 145 8 9 200 8 0 0 8 lt 7 1 gt lt 116 gt 150 2 6 0 0 6 lt 5 4 gt 5 St lt 87 gt 100 T 4 0 0 4 lt 3 6 gt E E 58 c ba gt 2 0 0 2 m 0 0 wi lt 29 gt lt 0 0 0 5 10 15 20 25 30 min 132 264 396 528 660 792 gpm Material flow volume water A 8 bar 0 8 MPa 116 psi air pressure B bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure The chart above refers to the aluminium version with stainless steel valves Diagram ZIP80 bar MPa nl min psi scfm 10 1 0 750 145 lt 269 gt 8 0 0 8 600 116 de 3 6 0 0 6 450 E a lt 87 gt lt 16 1 gt E S 4004 300 lt 58 gt lt 10 7 gt 5 g gt 2 0 0 2 1 2 lt 29 gt lt 0 0 0 15 30 45 60 75 90 l min 396 792 1188 15 85
4. 1980 23 76 gpm Material flow volume water A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure The chart above refers to the aluminium version with stainless steel valves 25 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 5 4 MODE OF OPERATION CELLS LSS LL LL LLL LL LL NE Double diaphragm pump operating principle The double diaphragm pump is driven with compressed air Two diaphragms A are mechanically connected to each other by means of a shaft B Each diaphragm generates two chambers pumping chamber P and motor chamber M A pneumatic distributor alternately supplies compressed air into one of the driving chambers M thus producing the diaphragms movement and consequently causing one of the pumping chambers P to empty as a result of volume decrease while at the same time the other chamber P sucks the fluid in as a result of volume increase A series of four check valves C prevents the liquid from flowing back thus producing the suction and delivery phases in each pumping chamber and generating the pumping effect The ZIP models are equipped with an internal safety valve that opens when the maximum allowed value of air pressure supply is exceeded WARNING Overpressure Risk of injury from bursting components Never change the safety valve setting 26 V
5. Translation of the Original Operating Manual A WAGNER ZIP52 ZIP80 Version 12 2012 Pneumatic Double Diaphragm Pump ZIP52 ZIP80 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Contents 1 ABOUT THESE INSTRUCTIONS 5 1 1 Preface 5 1 2 Warnings Notes and Symbols in these Instructions 5 1 3 Languages 6 1 4 Abbeviations in the Text 6 2 CORRECT USE 7 2 1 Device Types 7 2 2 Type of Use 7 2 3 Use in Potentially Explosive Areas 7 2 4 Safety Parameters 8 2 6 Processing Materials 8 2 6 Reasonably Foreseeable Misuse 9 2 7 Residual Risks 9 3 IDENTIFICATION 10 3 1 Explosion Protection Identification 10 3 2 Maximum Surface Temperature 10 4 GENERAL SAFETY INSTRUCTIONS 11 4 1 Safety Instructions for the Operator 11 4 1 1 Electrical Equipment 11 4 1 2 Personnel Qualifications 11 41 3 Safe Work Environment 11 4 2 Safety Instructions for Staff 11 4 2 1 Safe Handling of WAGNER Spray Units 12 4 2 2 Grounding the Unit Except for Non Conductive Plastic Units 12 4 2 3 Material Hoses 12 4 24 Cleaning 13 4 25 Handling Hazardous Liquids Varnishes and Paints 13 4 2 6 Touching Hot Surfaces 13 4 2 7 Explosion Hazard 14 4 2 8 Noise Risk 14 4 29 Material Chemical Compatibility 14 4 2 10 Emergency Stop 14 4 2 11 Tightness Check 14 4 2 12 Maintenance 14 4 3 Use in Areas Subject to Explosion Hazards 15 4 3 1 Safety Regulations 15 4 3 2 Operation without Fluid 16 4 3 3 Maximum Surface Temperature 16
6. 11 4 K1038 62 K1038 62 K1038 62 Screw 12 6 K1039 62 K1039 62 K1039 62 Screw 13 x 2 L470 06 L470 06 L470 06 Lip seal 14 2 1471 06 1471 06 1471 06 Lip seal 15 1 P4003 00 P4003 00 P4003 00 Reversing valve 16 1 See pos 7 See pos 7 See pos 7 Safety valve 17 1 2546 0 2546 0 Z546 COB _ Side label 18 4 K1040 62 K1040 62 K1040 62 Screw 19 4 3155401 3155401 3155401 Contact washer 20 4 K311 62 K311 62 K311 62 Self locking nut M6 21 Z125 00 Z125 00 7125 00 High performance grease Includes pos 8 and 9 Not available separately Wearing part included in pump s service set 57 ORDER NUMBER DOC 2330426 ZIP52 80 VERSION 12 2012 OPERATING MANUAL WAGNER 11 8 SERVICE SETS Pump No Diaphragm Valve seat Valve ball Service set O ring set Air valve set U550 ATRD7 PTFE PPS Acetal POM T9080 00A T9077 00 P4003 00 U550 ATSS7 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U550 ATSS8 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U550 STSS7 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U551 ATSS7 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U551 303 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U552 GHSS1 UHMWPE Stainless steel Stainless steel T9080 00B T9077 00 P4003 00 U552 GHSS7 UHMWPE Stainless steel Stainless steel T9080 00B T90
7. 4 34 Maximum Surface Temperature Exothermic Reactions 16 4 3 5 Connection Pipes 16 4 3 6 Pump Protection 16 5 DESCRIPTION 17 5 1 Areas of Application 17 5 2 Scope of Delivery 17 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Contents 5 3 Data 17 5 31 Materials of the Fluid Transporting Parts 17 5 3 2 Technical Data 18 5 3 2 1 Technical Data for Metallic Pumps 18 5 3 2 2 Technical Data for Non Metallic Pumps 20 5 3 3 Dimensions and Connections 22 5 3 4 Performance Diagrams 24 5 4 Mode of Operation 26 6 ASSEMBLY AND COMMISSIONING 27 6 1 Transportation 27 6 2 Storage 27 6 3 Assembly 27 6 4 Grounding Except for Non Conductive Plastic Units 30 6 5 Commissioning 32 6 5 1 Safety Regulations 32 6 5 2 Preliminary Operations 33 6 5 3 Unit Pressure Tightness Test 34 7 OPERATION 35 7 1 Operation 35 7 2 Ending Work 35 7 3 Storage over Longer Periods of Time 35 8 TROUBLE SHOOTING AND PROBLEM SOLVING 36 9 MAINTENANCE 38 9 1 Safety Instructions 39 9 2 Diaphragm Replacement Preventive Maintenance 39 9 3 Diaphragm Replacement Due to Breakage 41 9 4 Cleaning Replacement of the Suction and Delivery Ball Valves 41 9 5 Replacement of the Reversing Valve 42 9 6 Material Hoses 42 9 7 Decommisioning 42 10 ACCESSORIES 43 11 SPARE PARTS 45 11 1 How can Spare Parts be Ordered 45 11 2 ZIP52 Pump Metal Universal Connections 46 11 3 ZIP52 Pump Metal Independent Connections 48 11 4 ZIP52 Pump Conductiv
8. In some cases its volume can rise with consequent damage to hoses fittings and cause fluid leakage When the pump sucks liquid from a closed container ensure that air or suitable gas can enter the container to avoid a vacuum being generated in the container itself So that a negative pressure is avoided The vacuum could implode the container squeeze and can break The container would leak and the liquid flow out The pressure ratio is 1 1 Therefore the pressure generated by the pump is equal to the input air pressure 4 2 4 CLEANING De energize the unit electrically Disconnect the pneumatic supply line Relieve the pressure from the unit Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature To clean use cloths and brushes moistened with solvent Never use hard objects or spray on cleaning agents with a gun 1414141 1 explosive gas air mixture forms in closed containers When cleaning units with solvents never spray into a closed container Ground the container 4 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS When preparing or working with paint and when cleaning the unit follow the working instructions of the manufacturer of the paints solvents and cleaning agents being used Take the specified protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or a
9. gt gt gt S 5 t is E A 55 35 8 58 68 2 2 lt lt Maximum material MPa 0 1 pressure at the pump s bar 1 inlet psi 14 5 Material temperature K 44 60 4 60 14 80 44 80 F 39 140 39 140 39 176 39 176 Ambient temperature 4 40 39 104 Allowable sloping position 5 10 for operation PF Perfect Flow low pulsation pump with a shorter stroke 1 2 Pump with stainless steel valves start condition empty pump dry valves 3 Pump with plastic valves start condition empty pump dry valves 4 10s 5 150 3744 WARNING Outgoing air containing oil Risk of poisoning if inhaled Air motor switching problems Provide compressed air free from oil and water quality standard 5 5 4 according to ISO 8573 1 5 5 4 40 um 7 5 mg m 21 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 5 3 3 DIMENSIONS AND CONNECTIONS B_04007 Wall mount B_04028 22 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL WAGNER ZIP52 ZIP52 ZIP52 ZIP52 PF ZIP52 PF ZIP80 Aluminum Stainless steel Polypropylene Aluminum Polypropylene Aluminum and and conductive conductive Acetal Acetal mmy inch mm inch mmy inch mn inch mn inch mmy inch A
10. 4 K142 62 Screw M6x35 8 4 K183 62 Screw M6x30 9 12 K311 62 Nut M6 10 8 9910204 Nur M6 11 20 9920103 Washer6 12 1 K1012 62 Self tapping screw 13 2 K1041 62 Rivet 14 12 K1044 62 Screw 15 SS 16 1 T6103 00 Motor 17 9 4 T6105 00 Valve unit 18 1 Y622 00A Cable lug 19 1 Coverplate 20 2 Cover round plate 21 1 B0177 14 Nipples 22 4 K805 03 Ball 23 4 B0148 03A Ball seat 24 A A L206 05 O ring 25 1 9992831 Loctite 542 Wearing part included in service set A included in product s o ring set A WAGNER 49 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 11 4 7 52 PUMP CONDUCTIVE ACETAL 4 5 Nm 3 3 Ibft m di 8 7 gt al 055 1 ER 21 D 16 2 0 50 VERSION 12 2012 OPERATING MANUAL ZIP52 Conductive Acetal ORDER NUMBER DOC 2330426 ZIP52 80 A WAGNER U552 GHSS1 U552 GHSS7 U553 GTSS1 Pos Stk Order Order No Order No Description 1 U552 GHSS1 U552 GHSS7 U553 GISS1 DDP ZIP52 1 1 F1017 07G C Suction manifold universal 1 1 F833 07G A F833 07G A Suction manifold left 2 1 F1016 07G C Delivery manifold universal 2 1 F859 07G F859 07G Delivery manifold left 3 2 F834 07D F834 07D F834 07D Extern diaphragm disc 4 2 F831 07G A F831 07G
11. 4414 2011 DIN EN 12621 2011 DIN EN 1127 1 2011 DIN EN ISO 13463 1 2009 DIN EN ISO 13732 1 2008 DIN EN 14462 2010 Applied national technical standards and specifications in particular BGR 500 part 2 chapter 2 29 and chapter 2 36 TRBS 2153 Identification i26 IIB TA 4 C Tamb 40 CE Certificate of Conformity The CE certificate of conformity is enclosed with this product If needed further copies can be ordered through your WAGNER dealer by specifying the product name and serial number Order number 2334618 60 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Non metallic versions Non conductive polypropylene Herewith we declare that the supplied version of the Pneumatic Double Diaphragm Pumps with ordner no ZIP52 ZIP52 PF U552 PTSS7 U553 PHSD7 U553 PTSS7 complies with the following guidelines 2006 42 EC Applied standards in particular DIN EN ISO 12100 2011 DIN EN 809 2012 DIN EN ISO 4413 2011 DIN EN ISO 4414 2011 DIN EN 12621 2011 DIN EN ISO 13732 1 2008 DIN EN 14462 2010 Applied national technical standards and specifications in particular BGR 500 part 2 chapter 2 29 and chapter 2 36 TRBS 2153 Identification CE Certificate of Conformity The CE certificate of conformity is enclosed with this product If needed further copies can be ordered through your
12. 80 A WAGNER VERSION 12 2012 ORDER NUMBER DOC 2330426 OPERATING MANUAL 2 6 REASONABLY FORESEEABLE MISUSE The following is prohibited coating work pieces which are not grounded unauthorized conversions and modifications to the device processing dry or similar coating materials using defective components spare parts or accessories other than those described in chapter 10 of this operating manual The forms of misuse listed below may result in health issues and or damage to property use of powder as coating material and incorrectly set values for the processing Wagner double diaphragm pumps are not designed for pumping food 2 7 RESIDUAL RISKS Residual risks are risks which cannot be excluded even in the event of correct use If necessary warning and prohibition signs at the relevant points of risk indicate residual risks Residual risk Source Consequences Specific measures Lifecycle phase Skin contact with Handling of paints Skin irritation Wear protective Operation paints and cleaning cleaning agents clothing agents allergies Observe safety data maintenance sheets disassembly Paintin air outside Painting outside the Inhalation of Observe working Operation the defined working area defined working area substances which are hazardous to health and operating instructions maintenance VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP
13. A F831 07G A Diaphragm cover conductive 5 9 2 G921 07B G921 07B G921 05 Diaphragm 6 2 e G921 06 Support diaphragm 7 4 K128 62 K128 62 K128 62 Screw M6x40 8 4 K1076 62 K1076 62 K1076 62 Screw M6x75 9 20 K311 62 K311 62 K311 62 Nut M6 10 4 9920103 9920103 9920103 _ Washer 6 11 16 K508 62 K508 62 K508 62 Washer 6x18 12 1 K1012 62 K1012 62 K1012 62 Screw 13 2 K1041 62 K1041 62 K1041 62 Rivet 14 12 K1043 62 K1043 62 K1043 62 Screw 15 4 052 08 Plug 1 2 16 1 T6103 00 6103 00 T6103 00S Motor 17 4 T6105 00 76105 00 76105 00 18 1 622 00 622 00 Y622 00A Cable lug 19 1 Coverplate 20 2 Cover round plate 21 1 B0177 14 B0177 14 B0177 14A 22 x 4 K805 03 K805 03 K805 03 Ball 3 4 23 4 B0148 03A B0148 03A B0148 03A 5 24 A 4 1206 05 1206 05 1206 05 O ring 25 2 F856 07D F856 07D F856 07D Ball guide 26 1 9992831 9992831 9992831 Loctite 542 27 1 3051530 PTFE tape 28 1 K558 62 K558 62 K558 62 Washer Wearing part A included in service set included in product s o ring set 51 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 WAGNER 11 45 ZIP52 PUMP POLYPROPYLENE UNIVERSAL CONNECTIONS 5 Nm 3 7 Ibft B 04024 52 VERSION 12 2012 OPERATING MANUAL ZIP52 polypropylene universal ORDER NUMBER DOC 2330426 ZIP52 80 A WAGNER
14. all device components Ground the work pieces to be coated Grounding schema example Conveyor 1 Spraying stand Work piece Paint container B_00304 Electrostatically conductive flooring 30 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 The ground connection is at the pumps of metal and conductive acetal imperative Note Pump of nonconductive plastic have no ground connection Procedure 1 Remove the crimp connection delivered with the pump 2 Crimp the grounding cable on the terminal and screw it back onto the pumps foot 3 Ground the material paint container to a local ground connection 4 Ground the other parts of the system to a local ground connection 31 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 6 5 COMMISSIONING 6 5 1 SAFETY REGULATIONS Every time before starting up the following points should be observed as laid down in the operating instructions Observe all safety regulations in accordance with chapter 4 Carry out commissioning properly WARNING High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consulta doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective high pressure parts in
15. conditions and the compatibility with the pumped fluid allow it 4 2 9 MATERIAL CHEMICAL COMPATIBILITY Make sure the materials employed in manufacturing the pump are chemically compatible with the fluid to be pumped A wrong choice can cause harming people as a result of prosection of noxious and irritant products as well as polluting the environment besides prematurely damaging the pump and its hoses 4 2 10 EMERGENCY STOP To quickly stop the unit in case of emergency close the air cutoff valve or the pressure regulator to interrupt the air supply to the pump s motor Cutoff valve is not supplied with the pump It has to be provided and properly installed by the user Caution delivery circuits of pneumatic pumps can remain pressurized even when the air input valve is closed 4 2 11 TIGHTNESS CHECK When using the pump after a long period of inactivity check tightness of all parts subject to pressure 4 2 12 MAINTENANCE Depending on the type of use and the substances used the user has to periodically check for presence of deposits as well as its cleanliness the state of wear of the components and proper operation of the pump assembly The operation has to be carried out in conformity with what is written in this manual 14 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL 4 3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS Only the pneumatic double diaphragm pump in metal aluminum and stainless steel a
16. may be caused by a breakage in the pump Avoid operating the pump with damaged diaphragms 4 3 3 MAXIMUM SURFACE TEMPERATURE The maximum surface temperature of the pump depends on the temperature of the pumped fluid that must not exceed the values indicated in the section Technical Data 4 3 4 MAXIMUM SURFACE TEMPERATURE EXOTHERMIC REACTIONS Fluids incompatible with the pump s materials or particularly reactive mixtures of products with several components may cause exothermic reactions and develop dangerous temperatures or pressure 4 3 5 CONNECTION PIPES Connection cables must be made of conductive material and properly grounded 4 3 6 PUMP PROTECTION If the pumping fluids contain solid particles install a filter on the intake circuit This prevents particles that are large enough to damage the internal parts of the pump from entering Refer to the paragraph Technical Data to verify the maximum size of solids that can be pumped Keep the metal surfaces clean Electric conductivity of the surfaces is essential for explosion protection Frequently clean the equipment so as to prevent residue of insulating substances from accumulating Do not use rusted parts or metal tools that may cause sparks of a mechanical origin inside the explosion hazard area 16 ORDER NUMBER DOC 2330426 ZIP52 80 A WAGNER VERSION 12 2012 OPERATING MANUAL 5 DESCRIPTION 5 1 AREAS OF APPLICATION NOTICE Abrasive materials and pi
17. 11 SPARE PARTS 11 1 HOW SPARE PARTS BE ORDERED Always supply the following information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantity column Stk on the list This number merely indicates how many of the respective parts are used in each module The following information is also required to ensure smooth processing of your order Address for the invoice Address for delivery Name of the person to be contacted in the event of any queries Type of delivery normal mail express delivery air freight courier Identification in spare parts lists Explanation of column K labeling in the following spare parts lists Wearing part Note No liability is assumed for wearing parts Not part of standard equipment available however as additional extra WARNING Incorrect maintenance repair Risk of injury and damage to the device Have repairs and part replacements carried out by specially trained staff or a WAGNER service center Beforeall workon the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 45 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANU
18. 200 5 7 89 210 0 8 27 205 0 8 07 200 5 7 89 205 0 8 07 220 0 8 66 B 147 5 5 80 147 5 5 80 149 0 5 86 147 5 5 80 149 0 5 86 174 5 6 87 C 231 0 9 09 232 5 9 15 236 0 9 29 231 0 9 09 236 0 9 29 277 5 10 92 D 184 0 7 24 184 0 7 24 191 0 7 52 184 0 7 24 191 0 7 52 220 5 8 68 E 155 0 161 0 157 5 163 154 0 162 0 155 0 161 0 154 0 162 0 168 0 174 0 6 10 6 34 6 20 6 42 6 06 6 38 6 10 6 34 6 06 6 38 6 61 6 85 F 86 0 3 38 86 0 3 38 87 0 3 42 86 0 3 38 87 0 3 42 95 0 3 74 G 192 5 7 58 188 7 40 187 0 7 36 192 5 7 58 187 0 7 36 205 5 8 09 H 100 0 3 94 100 0 3 94 101 0 3 97 100 0 3 94 101 0 3 97 110 0 4 33 J G1 2 BPS F G3 4 BPS K R1 4 BSPT M M 09 0 00 35 37 5 1 48 80 0 3 15 189 7 4 Q 98 3 85 R 83 3 27 23 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 5 3 4 PERFORMANCE DIAGRAMS Example 8 bar Material pressure bar MPa lt psi gt Air consumption nl min lt scfm gt B_00301 LT T T 1 1T T T T T Material flow volume water l min lt gpm gt Diagram ZIP52 bar MPa nl min psi scfm 10 1 0 750 145 26 9 600 8 0 0 8 214 116 g 5 6006 450 a lt 87 gt gal lt 16 1 gt E a 5 40 04 P lt 58 gt 7 n i e 5 22226 1 5 15 9 2 0 0 2
19. 5 Clean all the components openings and spaces within the motor block Blow the housing cavity of the reversing valve out thoroughly with a jet of compressed air wear safety goggles Check the condition of the reversing valve If necessary replace Grease feeler pins 5 see chapter 11 Assemble all the parts described under point c paying attention to properly orient the seals lips see chapter 11 exploded view Grease feeler pins 5 with lip seal 4 once more from outside Put the reversing valve back in its housing There apply the right torque Mount the valve slider 6 on one of the stroke stop positions There are four possible positions each of them is suitable According to chapter 9 2 points f h i and 1 Reassemble the remaining components CLEANING REPLACEMENT OF THE SUCTION AND DELIVERY BALL VALVES Remove the suction and delivery manifold Remove the gaskets seats and balls from the diaphragm covers and the housings of the manifolds Check the condition of wear of the ball guide stops inside the diaphragm covers and manifolds Replace if worn Remove all dirt particles as well as hardened material residues Check the ball and seats for excessive wear Clean or replace the components Clean the contact surfaces of the manifolds and the diaphragm covers and assemble the components To the directions in chapter 11 apply the right torque It is recommended that the static seals be replaced
20. 52 80 A OPERATING MANUAL WAGNER 3 IDENTIFICATION 3 1 EXPLOSION PROTECTION IDENTIFICATION A Metallic versions aluminum and stainless steel and conductive Acetal Pneumatic double diaphragm pumps with order number ZIP52 ZIP52 PF ZIP80 U550 ATRD7 U551 ATSS7 U555 ATSS7 U550 ATSS7 U551 303 U550 ATSS8 U553 GTSS1 U550 STSS7 U552 GHSS1 U552 GHSS7 As defined in the Directive 94 9 EC ATEX 95 the unit is suitable for use in areas where there is an explosion hazard 261 4 4 C Tamb 40 C CE European Communities Ex Symbol for explosion protection Il Unit class 11 2 Category 2 Zone 1 G Ex atmosphere gas IIB Explosion group 4 Temperature class maximum surface temperature lt 135 C 275 F Tamb 4 to 40 C permissible ambient temperature area 3 2 MAXIMUM SURFACE TEMPERATURE Maximum surface temperature the same as the permissible material temperature Permissible ambient temperature see under Technical data Section 5 3 2 10 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 4 GENERAL SAFETY INSTRUCTIONS 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times H Always follow local regulations concerning occupational safety and accident prevention 4 1 1 ELECTRICAL EQUIPMENT Electrical devices and equipment To be provided in accordance with the l
21. 77 00 P4003 00 U552 PTSS7 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U553 GTSS1 PTFE Stainless steel Stainless steel T9080 00B T9077 00 P4003 00 U553 PHSD7 UHMWPE Stainless steel Acetal POM T9080 00G T9077 00 P4003 00 U553 PTSS7 PTFE Stainless steel Stainless steel T9080 00 T9077 00 P4003 00 U555 ATSS7 PTFE Stainless steel Stainless steel T9085 00 T9084 00 P4003 00 Service set consists of see parts list O Ring set consists of 40 rings for the valve units material check valves Air valve set consists of 1 Reversing valve 1 Reversing valve seals 1 Pressure cover seals 58 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 12 GUARANTEE AND CONFORMITY DECLARATIONS 12 1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY As a result of an EC regulation effective from January 1 1990 the manufacturer shall only be liable for his product if all parts originate from him or are approved by him and if the devices are properly mounted operated and maintained The manufacturer will not be held liable or will only be held partially liable if third party accessories or spare parts have been used With genuine WAGNER accessories and spare parts you have the guarantee that all safety regulations are complied with 12 2 GUARANTEE CLAIM Full warranty is provided for this device We will at our discretion repair or replace free of charge all par
22. A M254 14A 811 03 M254 14A M254 14A Plug 1 2 16 1 T6103 00 T6103 00 6103 00 6103 005 T6103 00S Motor 17 9 4 T6105 00C T6105 00 T6105 00 T6105 00 T6105 00 Valve unit 18 1 Y622 00A Y622 00A Y622 00A Y622 00A Y622 00A Cable lug 19 1 Coverplate 20 2 Cover round plate 21 1 0177 14 0177 14 0177 14 BO177 14A B0177 14A Nipples 22 4 K805 07D K805 03 K805 03 K805 03 K805 03 Ball 23 4 B0148 07R B0148 03A B0148 03A B0148 03A B0148 03A Ball seat 24 A 1206 05 1206 05 1206 05 1206 05 1206 05 25 1 3201587 3201587 3201587 3201587 3201587 Loctite 577 26 1 9992831 9992831 9992831 9992831 9992831 Loctite 542 Wearing part A included in service set included in product s o ring set 47 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 11 3 ZIP52 PUMP METAL INDEPENDENT CONNECTIONS 5 Nm 3 7 Ibft B_04023 48 VERSION 12 2012 OPERATING MANUAL ZIP52 metallic independent ORDER NUMBER DOC 2330426 ZIP52 80 Pos K Stk OrderNo Description 1 U550 ATSS8 DDP ZIP52 1 2 F184 01D Suction manifold 2 2 F185 01D Delivery manifold 3 2 F834 07R diaphragm disc 4 2 F978 01 Diaphragm cover 5 2 G921 05 Material diaphragm 6 9 2 G921 06 Support diaphragm 7
23. AL 1 11 2 ZIP52 PUMP METAL UNIVERSAL CONNECTIONS Oh 0551 303 B 04022 46 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL WAGNER Zip52 metal universal U550 ATRD7 U550 ATSS7 U550 STSS7 9551 303 U551 ATSS7 Pos Stk OrderNo Order No Order No Order No Order No Description 1 U550 ATRD7 U550 ATSS7 U550 STSS7 0551 303 U551 ATSS7 DDP ZIP 1 1 F184 01C F184 01C F188 03C 184 01 F184 01C Suction manifold 2 1 F185 01C F185 01C F189 03C 6133 00 F185 01C Delivery manifold 3 2 F834 07R F834 07R F834 07R F834 07R F834 07R_ Outer diaphragm disc 4 2 F978 01 F978 01 F192 03 F978 01 F978 01 Diaphragm cover 5 2 G921 05 G921 05 G921 05 G921 05 G921 05 Material diaphragm 6 2 6921 06 6921 06 G921 06 G921 06 G921 06 Support diaphragm 7 4 K142 62 K142 62 K142 62 K142 62 K142 62 Screw M6x35 8 4 K183 62 K183 62 183 62 K183 62 Screw M6x30 8 4 142 62 Screw M6x35 9 12 K311 62 K311 62 K311 62 K311 62 311 62 Nut M6 10 8 9910204 9910204 9910204 9910204 9910204 NutM6 11 20 9920103 9920103 9920103 9920103 9920103 12 1 K1012 62 K1012 62 K1012 62 K1012 62 K1012 62 Screw 13 2 K1041 62 K1041 62 K1041 62 K1041 62 K1041 62 Rivet 14 12 K1044 62 K1044 62 K1044 62 K1044 62 K1044 62 Screw 15 4 M254 14
24. DER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 WAWGNER 11 6 ZIP80 PUMP ALUMINUM UNIVERSAL CONNECTIONS A LOA 12 e 20 270 5 Nm 3 7 Ibft 20111 54 VERSION 12 2012 OPERATING MANUAL Zip 80 aluminum universal ORDER NUMBER DOC 2330426 ZIP52 80 Pos K Stk OrderNo Description 1 U555 ATSS7 ZIP80 1 1 F186 01C Suction manifold 2 1 F187 01C _ Delivery manifold 3 2 F838 07R diaphragm disc 4 2 F981 01 Diaphragm cover 5 2 G922 07AB Diaphragm 6 25 zz 7 4 K128 62 Screw M6x40 8 4 K142 62 Screw M6x35 9 12 9910208 Nut M8 10 12 K311 62 Nut M6 11 12 9920102 Washer8 12 1 K1057 62 Screw 13 2 K1041 62 Rivet 14 12 1053 62 5 15 4 M405 24 Plug 3 4 16 1 T6104 00 Motor 17 4 T6106 00 Valve unit 18 1 Y622 00A Cable lug 19 1 Coverplate 20 2 Cover round plate 21 1 B0177 14 Nipples 22 4 K803 03 Ball 23 4 B0149 03A Ball seat 24 A A L208 05 O ring 25 8 9920103 Washer 6 26 1 K558 62 Washer 27 1 3201587 Loctite 577 28 1 9992831 Loctite 542 Wearing part included in service set A included in product s o ring set A WAGNER 55 ZIP52 80 ORDER NUMBER DOC 2330426 VERSION 12 2012 A WAGNER OPERATING MANUAL 11 7 ZIP MOTOR 3 5 Nm 2 6 Ibft
25. ERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 6 ASSEMBLY AND COMMISSIONING 6 1 TRANSPORTATION The pump may be moved manually without lifts and cranes 6 2 STORAGE Store the pump in a closed and dry environment Thoroughly clean the pump if a long term decommissioning is planned When resuming pump operation proceed as described in the following sections WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the pump only with a damp cloth 6 3 ASSEMBLY Install the pump on a flat and horizontal foundation and screw it on tightly Ensure that all fixing screws diaphragm covers manifold covers are correctly tightened Tighten the fixing screws regularly depending on pump use In the case of continuous or prolonged operation it is advisable to check at least once a week that there are no air and or liquid leaks B 04010 WARNING Oblique flooring Risk of accidents if the unit rolls away falls Place the frame with the pump horizontally Secure frame 27 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 Material delivery valve Material hose Delivery manifold Air cutoff valve Suction hose Suction manifold Air suction filter 04008 Material connection On the su
26. FOR STAFF Always follow the information in these instructions particularly the general safety 4 instructions and the warning instructions bi Always follow local regulations concerning occupational safety and accident prevention 11 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL 4 2 1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries Avoid injection of paint or cleaning agents Never point the spray gun at people Never reach into the spray jet Before all work on the device in the event of work interruptions and functional faults Switch off the energy compressed air supply Secure the spray gun against actuation Relieve the pressure from the spray gun and unit In case of functional faults Identify and correct the problem proceed as described in Chapter Trouble Shooting The liquid emitters are to be checked for safe working conditions by an expert e g Wagner Service Technician as often as necessary or at least every 12 months in accordance with the guidelines for liquid emitters ZH 1 406 and BGR 500 Part 2 Chapter 2 36 For shut down devices the examination can be suspended until the next start up In the event of skin injuries caused by paint or cleaning agents Note down the paint or cleaning agent that you have been using Consult a doctor immediately Avoid danger of injury through recoil
27. ICAL DATA FOR NON METALLIC PUMPS Description Unit ZIP52 21 52 ZIP52 ZIP52 PF Wetted parts materials E Lv I gt 5 88 88 a a lt lt Transmission ratio 1 1 1 1 1 1 1 1 Flow volume per double cm 108 62 108 62 stroke DH Maximum operating MPa 0 8 0 8 0 8 0 8 pressure bar 8 8 8 8 psi 116 116 116 116 Maximum possible speed DH min 490 490 490 490 Maximum flow rate 1 I min 52 28 52 28 free flow flooded inlet GPM 13 7 74 13 7 74 Minimum air inlet pressure MPa 0 15 0 10 0 15 0 10 bar L 1 0 1 5 1 0 psi 22 15 22 15 Maximum air inlet pressure MPa 0 8 0 8 0 8 0 8 bar 8 8 8 8 psi 116 116 116 116 Air inlet connection male BSP R 1 4 Maximum suction height 2 4 8 28 4 8 28 ft 15 7 9 2 15 7 9 2 3 m 2 7 2 2 2 7 2 2 ft 9 7 2 9 7 2 Maximum solid body size mm 2 0 2 0 2 0 2 0 inches 0 08 0 08 0 08 0 08 Sound pressure equivalent 50 cycles min 4 dB A 73 73 73 73 feeding 5 bar Sound pressure equivalent maximum flow rate 4 dB A 85 85 85 85 feeding 8 bar Sound power at maximum flow rate feeding 8 bar 5 dB A 89 2 29 22 Fluid connections inlet amp outlet bush BSP G 1 2 1 2 1 2 1 2 Weight kg 3 2 32 3 2 32 Ib 7 1 7 1 7 1 7 1 20 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL WAGNER Description Unit ZIP52 ZIP52PF ZIP52 ZIP52 PF Wetted parts materials gt
28. IP52 80 A WAGNER 8 TROUBLE SHOOTING AND PROBLEM SOLVING Problem Cause Remedy The pump does not work The air motor does not work or stops Close the air cutoff valve increase the pressure and open the air cutoff valve immediately No pressure indication pressure regulator defective Disconnect compressed air supply briefly or repair or replace the pressure regulator The delivery line is clogged Check the delivery line Insufficient supply of compressed air Check the compressed air supply The filter in delivery line is clogged if installed Clean or replace the filter The suction filter is clogged The unit is working i e the pump is moving but no fluid is delivered if installed Carefully clean the filter No fluid is available at the pump s inlet Check the fluid level in the tank or container The suction pipe is clogged or leaking possibility of sucking air in from the atmosphere Check the suction pipe Replace it if necessary The material flow is The suction pipe is partially Check the suction pipe Replace it if suspended clogged necessary Cavitation Check the suction in the tank Exclude air air bubbles in the liquid intake due to high viscosity The material check valve doesn t Check for impurities on the valve seats completely close Replace the check valves if necessary The pump supply Partial c
29. WAGNER dealer by specifying the product name and serial number Order number 2334619 61 VERSION 12 2012 OPERATING MANUAL ORDER NUMBER DOC 2330426 ZIP52 80 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 7544 5050 Telefax 49 7544 505200 E Mail service standard wagner group com A WAGNER Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altstatten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch Belgium WSB Finishing Equipment Veilinglaan 56 58 B 1861 Wolvertem Telephone 32 0 2 269 4675 Telefax 32 0 2 269 7845 E Mail info wsb wagner be HP www wsb wagner eu Denmark WAGNER Industrial Solution Scandinavia Viborgvej 100 Skaergaer DK 8600 Silkeborg Telephone 45 70 200 245 Telefax 45 86 856 027 E Mail info wagner industri com United Kingdom WAGNER Spraytech UK Ltd Haslemere Way Tramway Industrial Estate GB Banbury OXON OX16 8TY Telephone 44 0 1295 265 353 Telefax 44 0 1295 269861 E Mail enquiries wagnerspraytech co uk France J WAGNER France S A R L Parc de Gutenberg B timent F8 8 Voie la Cardon F 91127 Palaiseau Cedex Telephone 33 1 825 011 111 Telefax 33 1691 946 55 E Mail division solutionsindustrielles wagner france fr Netherlands WSB Finishing Equipment B V De Heldinnenlaan 200 NL 3543 MB Utrecht Telephon
30. breathing apparatus if necessary For sufficient health and environmental safety Operate the unit in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot materials 14 4 2 6 TOUCHING HOT SURFACES Touch hot surfaces only if you are wearing protective gloves When operating the unit with a coating material with a temperature of gt 43 C 109 4 F Identify the unit with a warning sticker Warning hot surface Order No 9998910 Instruction sticker 9998911 Protection sticker Note The two stickers order together 13 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 4 2 7 EXPLOSION HAZARD Do not ever use chloride or halogenated solvents such as trichlorothane and methylene chloride with units containing aluminum or galvanized and zinc plated parts As they may react chemically thus producing an explosion danger Read the classification and information leaflet concerning the product and solvent to be used 4 2 8 NOISE RISK In some working conditions the pump can be particularly noisy for example when the air feeding pressure is high and when there is no pressure or a very low pressure in the pumped fluid free flow operation In these cases all personnel working next to the pump shall wear adequate individual protections and or use valves and seats in plastic material provided the working
31. connect the material and air side connection pipes Remove the pump from the base or support it is fastened to Turn the pump upside down over a container suitable for collecting any liquid it may contain After the pump has been reassembled and reinstalled following maintenance operations check the efficiency of the grounding connection of the individual parts of the pump Carry out pressure retention test in accordance with chapter 6 5 3 Check that no air flows out 1 1 Note All threads right hand threads 9 2 DIAPHRAGM REPLACEMENT PREVENTIVE MAINTENANCE Mark the coupled parts Diaphragm covers distributor covers with a felt tip pen so as to make subsequent reassembly easier a Remove the suction and delivery manifolds b Disassemble the fastening nuts and remove the outer diaphragm covers Disassemble the pressure side cover 1 04015 04066 39 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Hald the end nut of an outer diphragm disk with a wrench Loose the end nut of the other diaphragm disk and remove Remove the freed diaphragm with its corresponding internal disc and remove the shaft from the motor block Lock the end of the shaft released from the diaphragm in a bench vice provide soft jaws to avoid damaging it and disassemble the external diaphragm disc from the opposite end of the shaft Then remove the second diaphragm with its internal d
32. ction manifold of the pump bottom connect the suction hose On the delivery manifold top connect the material hose Use flexible hoses to absorb the pump s vibrations Ensure that the hoses are not mechanically stressing the pump Never connect the pump with rigid pipes For pumps installed in areas subject to explosion hazards all hoses and pipes must be made of conductive material and must be grounded Install a suction filter on the suction hose This prevents particles that are large enough to damage the internal parts of the pump from entering Refer to the paragraph Technical Data to verify the maximum size of solids that can be pumped 28 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER All hoses and components connected to the supply line must be able to operate at the 5 maximum pressure with the pump working at a pulsating pressure All items connected to the suction manifold must not get crushed as a result of the depression produced by the pump The suction and delivery hoses and pipes must have a cross section proportionate to the flow rate and the viscosity of the pumped fluid Avoid long and winding pipes especially in the suction B 04011 Air inlet connection The driving air pipe must be properly dimensioned Connect the compressed air supply to the pump to the pressure distribution network The connection must be carried out on the fitting on the pump Do not replace the
33. e 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl HP www wsb wagner eu Italy WAGNER COLORA S r l Via Fermi 3 20875 di Molgora MB Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Japan WAGNER Spraytech Ltd 2 35 Shinden Nishimachi J Daito Shi Osaka 574 0057 Telephone 81 0 720 874 3561 Telefax 81 0 720 874 3426 E Mail marketing wagner japan co jp Austria J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Sweden WAGNER Industrial Solutions Scandinavia Skolgatan 61 SE 568 31 Skillingaryd Telephone 46 0 370 798 30 Telefax 46 0 370 798 48 E Mail info wagner industri com Spain WAGNER Spraytech Iberica S A Ctra N 340 Km 1245 4 E 08750 Molins de Rei Barcelona Telephone 34 0 93 680 0028 Telefax 34 0 93 668 0156 E Mail info wagnerspain com Czechoslovakia WAGNER s r o Nedasovska Str 345 15521 Praha 5 Zlicin Telephone 42 0 2 579 50 412 Telefax 42 0 2 579 51 052 E Mail info wagner cz USA WAGNER Systems Inc 300 Airport Road unit 1 Elgin IL 60123 USA Telephone 1 630 503 2400 Telefax 1 630 503 2377 E Mail info wagnersystemsinc com 62 Order 2330426 People s Republic of China Wagner Spraytech Shangha
34. e Acetal 50 11 45 ZIP52 Pump Polypropylene Universal Connections 52 11 6 ZIP80 Pump Aluminum Universal Connections 54 11 7 ZIP Motor 56 11 8 Service Sets 58 12 GUARANTEE AND CONFORMITY DECLARATIONS 59 12 1 Important Notes Regarding Product Liability 59 12 2 Guarantee Claim 59 123 CE Declaration of Conformity 60 ZIP52 80 VERSION 12 2012 ORDER NUMBER DOC 2330426 A OPERATING MANUAL WAGNER 1 ABOUT THESE INSTRUCTIONS 1 1 PREFACE The operating manual contains information about safely operating maintaining cleaning and repairing the device The operating manual is part of the device and must be available to operating and service staff The operating and service staff should be instructed according to the safety instructions The device may only be operated in compliance with this operating manual This equipment can be dangerous if it is not operated according to the definitions in this operating manual 1 2 WARNINGS NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and device and state measures for avoiding the hazard These warning instructions fall into the following categories DANGER Danger immediate risk of danger This information warns you of a hazard Possible consequences of not observing the warning instructions Non observance will result in death or serious injury The signal word indicates the hazard level The
35. e center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare Parts Catalogue and that are assigned to the unit Before all work on the unit and the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 1 Check and clean the delivery and suction filters daily or as necessary 2 Carry out every shut down as explained in paragraph 7 2 3 Asnecessary check and replace hoses pipes and connections daily n accordance with the guideline for liquid emitters ZH 1 406 and BGR 500 Part 2 Chapter 2 3 The liquid emitters should be checked an expert e g Wagner service technician for their safe working conditions as required and at least every 12 months Forshut down devices the examination can be suspended until the next start up 38 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 1 9 1 SAFETY INSTRUCTIONS Prior to maintenance and cleaning measures note Wear protective clothing and use specific protection devices with regard to the nature of the fluids involved Close the compressed air supply and release the pressure from the pump and pipes connected to it Depending on the operation dis
36. forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in a position 4 2 2 GROUNDING THE UNIT EXCEPT FOR NON CONDUCTIVE PLASTIC UNITS Depending on the electrostatic charge and the flow speed of the spray an electrostatic charge may occur in the equipment In the event of discharge this may result in the formation of sparks or flames Ensure that the unit is grounded for every spraying operation Ground the work pieces to be coated Ensure that all persons inside the working area are grounded e g that they are wearing electrostatically conductive shoes Wear electrostatically conductive gloves when spraying The grounding via the spray gun handle 4 2 3 MATERIAL HOSES Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the material hose is suitable for the pressure generated in the unit Make sure that the hoses are laid only in suitable places In no case should hoses be laid in the following places in high traffic areas on sharp edges on moving parts or on hot surfaces Make sure that the hoses are never used to pull or move the equipment The electrical resistance of the complete high pressure hose must be less than 1 MOhm 11 1 WAGNER 12 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Several liquids have a high expansion coefficient
37. gments Greater wear of the parts carrying the material Use the application oriented model flow rate cycle material valve etc as indicated in section 5 3 2 Check if the fluids and solvents used are compatible with the pump construction 5 2 SCOPE OF DELIVERY materials as indicated in section 5 3 1 Diaphragm pump CE Conformity See Chapter 12 Operating manual German Order No 2330425 Operating manual for other languages See Chapter 1 The delivery note shows the exact scope of delivery Accessories see Chapter 10 5 3 DATA 5 3 1 MATERIALS OF THE FLUID TRANSPORTING PARTS Pump No Pump body Diaphragm Diaphragm disc Valve seat Valve ball O rings U550 ATRD7 Aluminum PTFE PPS PPS Acetal POM PTFE U550 ATSS7 Aluminum PTFE PPS Stainless steel Stainless steel PTFE U550 ATSS8 Aluminum PTFE PPS Stainless steel Stainless steel PTFE U550 STSS7 Stainless steel PTFE PPS Stainless steel Stainless steel PTFE U551 ATSS7 Aluminum PTFE PPS Stainless steel Stainless steel PTFE U551 303 Aluminum PTFE PPS Stainless steel Stainless steel PTFE U552 GHSS1 Acetal POM UHMWPE POM Stainless steel Stainless steel PTFE U552 GHSS7 Acetal POM UHMWPE POM Stainless steel Stainless steel PTFE U552 PTSS7 Polypropylene PTFE Polypropylene X Stainless steel Stainless steel PTFE U553 GTSS1 Acetal POM PTFE POM Stainless steel Stainles
38. i Co Ltd No 58 Jiangchang W Rd 15 Floor 200436 Shanghai Tel 86 0 21 6652 1858 86 0 21 6630 8085 www wagner spraytech com cn Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Tel 49 0 7544 5050 49 0 7544 505200 E mail service standard wagner group com WWwW wagner group com
39. isk Assemble the new diaphragm with its internal disc and properly fasten it to the relevant external disc Remove the shaft from the bench vice and put it in the motor block Grease the shaft inside and outside beyond the underside of the motor block Thereby move the shaft in different positions See chapter 11 Mount the inner diaphragm disc the diaphragm and the outer disc and tighten them properly onto the nut of the opposite outer discs using two wrenches Attach the noise reduction and the pressure side cover Check the correct positioning of the cover and its seal Attach the outer diaphragm cover and the manifolds Ensure correct position of seals of the ball valves when doing so Screw on and tighten the cover screws Tighten the manifold screws To the directions in chapter 11 apply the right torque 40 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 9 3 DIAPHRAGM REPLACEMENT DUE TO BREAKAGE If the diaphragms are replaced as a result of breakage all the internal parts of the motor must be cleaned and the condition of the seals and reversing valve which may have been damaged by contact with the pump fluid must be checked a According to chapter 9 2 points a b c d and e Follow the disassembly procedure ofthe diaphragms Disassemble the reversing valve 2 Remove the shaft s plastic bushings 3 located at each end of the motor block the lip seals 4 and the feeler pins
40. logging of the delivery line Check the delivery line decreases during work Deviations of the material characteristics like viscosity Ice formation inside the air outlet pipes Check the material characteristics Check the compressed air quality Install a condensation separator on the air line Install an air dryer if necessary Fill one lubricant with special de icing fluid The pump supply decreases during work and tends to stop completely The delivery manifold valves guides are worn out Replace the delivery manifold or in the case of plastic pumps replace the insert 36 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Problem Cause Remedy The material delivery The material delivery valve orthe Check the material delivery valve and the valve is closed delivery manifold leaks seals of the delivery manifold nevertheless the pump Dirty or worn out material check Clean the check valves and replace them if continues to run even valves in the delivery and suction they are worn if the supply s air cutoff manifold vale is closed If the problem is not listed above consult your WAGNER Service Center 37 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 9 MAINTENANCE WARNING Incorrect maintenance repair Danger to life and equipment damage Only WAGNER servic
41. measures for preventing the hazard and its consequences WARNING This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level Warning possible imminent danger Non observance may result in death or serious injury The measures for preventing the hazard and its consequences Non observance may result in minor injury ee Caution a possibly hazardous situation CAUTION X Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and its consequences Notice a possibly hazardous situation NOTICE Non observance can cause material damage This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and its consequences Note provides information about particular characteristics and how to proceed VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 1 3 LANGUAGES The operating manual is available in the following languages Language Order No Language Order No German 2330425 English 2330426 Italian 2332230 French 2335553 Spanish 2335555 1 4 ABBEVIATIONS IN THE TEXT Stk Number of pieces Po
42. mp doesn t start up carry out the following steps Close the air cutoff valve Turn the regulator knob of the air pressure regulator off counterclockwise 0 bar pressure Open the air cutoff valve for air Turn the regulator knob clockwise until the pump starts If necessary repeat the operation several times While the pump is priming don t exceed with the speed 33 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Close the return valve if installed Delivery Discharge Return line Let the solvent flow through the pump for 2 or 3 minutes 6 5 3 UNIT PRESSURE TIGHTNESS TEST Close the material delivery valve once the pump is primed Gradually increase the pressure until reaching the maximum allowed value for the pump and the devices connected to it Ensure that the fittings do not leak 34 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 7 OPERATION 7 1 OPERATION Suction Make sure that the air pressure regulator knob is turned fully counterclockwise 0 bar pressure Open the compressed air and material delivery valve then increase the air pressure until the pump starts While the pump is priming don t exceed with the speed Return valve To facilitate the priming of the pump open the return valve if installed The return valve is strongly recommended in case of viscous materials or long pipes Close the return val
43. nd conductive Acetal can be used in explosion hazard zones The following safety regulations must be observed and followed 4 3 1 SAFETY REGULATIONS Safe handling of WAGNER spray units Mechanical sparks can form if the unit comes into contact with metal In an explosive atmosphere Do not knock or push the unit against steel or rusty iron gt Do drop the unit Use only tools that are made of a permitted material Ignition temperature of the pumped material Check that the ignition temperature of the pumped material is higher than the max allowable surface temperature Medium supporting atomizing To atomize the material use only weakly oxidizing gases e g air Surface spraying electrostatic Do not spray system parts with electrostatic Cleaning If there are deposits on the surfaces the unit may form electrostatic charges Flames or sparks can form if there is a discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the unit A WAGNER 15 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 4 3 2 OPERATION WITHOUT FLUID Avoid running the pump sucking air without fluid inside The air combined with the vapour of flammable fluids can generate internal areas with an explosion hazard Periodically check that the pump is working regularly paying special attention to presence of air in the pumped fluid which
44. nd pressure equivalent maximum flow rate 4 dB A 85 85 85 91 feeding 8 bar Sound power at maximum flow rate feeding 8 bar 5 dB A i SS m 102 Fluid connections 4 i inlet amp outlet bush BSP G 1 2 1 2 1 2 3 4 Weight kg 37 6 0 37 5 3 Ib 8 1 13 2 8 1 11 7 Maximum material MPa 0 1 pressure at the pump s bar 1 inlet psi 14 5 18 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL WAGNER Description Unit ZIP52 ZIP52 21 52 ZIP80 Wetted parts materials 9 E t E E 2 a 5 2 E S 3 3 a lt lt Material temperature 44 90 44 90 4 90 4 90 F 39 194 39 194 39 194 39 194 Ambient temperature 4 40 F 39 104 Allowable sloping position lt 10 for operation 1 2 3 4 10s 5 ISO 3744 WARNING PF Perfect Flow low pulsation pump with a shorter stroke Pump with stainless steel valves start condition empty pump dry valves Pump with plastic valves start condition empty pump dry valves Outgoing air containing oil Risk of poisoning if inhaled Air motor switching problems Provide compressed air free from oil and water quality standard 5 5 4 according to ISO 8573 1 5 5 4 40 um 7 5 mg m 19 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 OPERATING MANUAL WAGNER 5 3 2 2 TECHN
45. ocal safety requirements with regard to the operating mode and ambient influences May only be maintained by skilled electricians or under their supervision Must be operated in accordance with the safety regulations and electrotechnical regulations Must be repaired immediately in the event of problems Must be put out of operation if they pose a hazard Must be de energized before work is commenced on active parts Inform staff about planned work Observe electrical safety regulations gt gt 4 1 2 PERSONNEL QUALIFICATIONS Ensure that the device is operated and repaired only by trained persons 4 1 3 SAFEWORK ENVIRONMENT Make sure that the floor in the area where you are working is electrostatically conductive in accordance with EN 61340 4 1 Ensure that all persons within the working area wear electrostatically conductive shoes ax Ensure that during spraying persons wear electrically conductive gloves The grounding via the handle of the spray gun Paint mist extraction systems must be fitted on site according to local regulations Ensure that the following components of a safe working environment are available material air hoses adapted to the working pressure Personal safety equipment breathing and skin protection Ensure that there are no ignition sources such as naked flames sparks glowing wires or hot surfaces in the vicinity Do not smoke 4 2 SAFETY INSTRUCTIONS
46. original connection Use a pipe with a suitable diameter for the connection Always install an air cutoff valve and an air processing unit filter regulator unit The pressure must not exceed the maximum value indicated on the plate Air pressure quality The pneumatic motor must be supplied with clean and dry industrial air Make sure efficient filter and condensation separation systems are installed on the air line The pump can run with non lubricated air Air pressure quality 5 5 4 40 um 7 5 mg m Reversing valve The reversing valve of the pump is lubricated at the factory and does not need any lubrication Safety valve The ZIP models are equipped with an internal safety valve that opens when the maximum allowed value of air pressure supply is exceeded Back pressure valve If the pump has been installed on a higher level than the liquid to be pumped it is recommended that a back pressure valve be provided at the lower end of the suction pipe 29 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 6 4 GROUNDING EXCEPT FOR NON CONDUCTIVE PLASTIC UNITS WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the pump only with a damp cloth WARNING Heavy paint mist if grounding is insufficient Danger of poisoning Insufficient paint application quality gt Ground
47. s Position K Marking in the spare parts lists Order No Order number DH Double stroke Materials POM Polyoxymethylen Acetal Polypropylene Polypropylene PPS Polypropylene sulfide PTFE Polytetrafluorethylene UHMWPE High molecular weight Polyethylene VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 2 CORRECT USE 2 1 DEVICE TYPES A Metallic versions aluminum and stainless steel Pneumatic double diaphragm pumps with order number ZIP52 ZIP52 PF ZIP80 U550 ATRD7 U551 ATSS7 U555 ATSS7 U550 ATSS7 U551 303 U550 ATSS8 U550 STSS7 B Conductive Acetal versions Pneumatic double diaphragm pumps with order number ZIP52 ZIP52 PF U552 GHSS1 U553 GTSS1 U552 GHSS7 C Non conductive polypropylene versions Pneumatic double diaphragm pumps with order number ZIP52 ZIP52 PF 0552 557 U553 PHSD7 U553 PTSS7 2 2 TYPE OF USE A Metallic versions aluminum and stainless steel and conductive Acetal The unit is suitable for working liquid materials like paints and varnishes in accordance with the classification into explosion classes IIA or IIB B Non conductive polypropylene versions The unit is suitable for working liquid materials like paints and varnishes 2 3 USE IN POTENTIALLY EXPLOSIVE AREAS A Metallic versions aluminum and stainless steel and conductive Acetal The pneumatic double diaphragm pumps can be emplo
48. s steel PTFE U553 PHSD7 Polypropylene UHMWPE Polypropylene Stainless steel Acetal POM PTFE U553 PTSS7 Polypropylene Polypropylene Stainless steel Stainless steel PTFE U555 ATSS7 Aluminum PTFE PPS Stainless steel Stainless steel PTFE Positions of the individual parts see spare parts list 17 VERSION 12 2012 OPERATING MANUAL 5 3 2 TECHNICAL DATA ORDER NUMBER DOC 2330426 ZIP52 80 5 3 2 1 TECHNICAL DATA FOR METALLIC PUMPS A WAGNER Description Unit ZIP52 ZIP52 21 52 ZIP80 Wetted parts materials 9 E 5 9 5 S 3 5 lt Transmission ratio 1 1 1 1 1 1 1 1 Flow volume per double cm 108 108 62 225 stroke DH cc Maximum operating MPa 0 8 0 8 0 8 0 8 pressure bar 8 8 8 8 psi 116 116 116 116 Maximum possible speed DH min 490 490 490 360 Maximum flow rate 1 l min 52 52 28 80 free flow flooded inlet GPM 13 7 13 7 7 4 21 Minimum air inlet pressure MPa 0 15 0 15 0 10 0 22 bar 1 5 1 5 1 0 22 psi 22 22 15 32 Maximum air inlet pressure MPa 0 8 0 8 0 8 0 8 bar 8 8 8 8 psi 116 116 116 116 Air inlet connection male BSP R 1 4 Maximum suction height 2 m 48 48 28 4 9 ft 15 7 15 7 9 2 16 m 27 27 22 2 7 8 ft 9 9 7 2 9 Maximum solid body size mm 2 0 2 0 2 0 3 0 inches 0 08 0 08 0 08 0 12 Sound pressure equivalent 50 cycles min 4 dB A 73 73 73 79 feeding 5 bar Sou
49. stead relieve the pressure from them and replace them N WARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the unit in a spray booth approved for the working materials or Operate the unit on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the outgoing air speed WARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning Emergency stop In the case of unforeseen occurrences close the air cut off valve immediately and open the return valve if installed and or delivery devices valves or guns 32 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 6 5 2 PRELIMINARY OPERATIONS Preliminary flushing The pump was tested with oil or other fluids depending on the model Before use it is necessary to wash the pump once using an adequate solvent Ensure that The pressure regulator knob is turned fully counterclockwise 0 bar pressure The air cutoff valve is closed The material delivery valve and the return valve if installed are opened Delivery Discharge Return line Discharge Return line Start up problems If the pu
50. the equipment must be scrapped please differentiate the disposal of the waste materials The following materials have been used Steel Aluminum Elastomerics Plastics Carbide ld dd The consumable materials paints adhesives sealers solvents must be disposed of according to the valid specific standards 42 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL 10 ACCESSORIES B_04029 5 4 Accessory list ZIP52 ZIP80 Pos K Order No Description 1 ZIP pump 2 P123 00 Pressure regulator 3 9998677 Pressure gauge 4 760 00 Wall mount 5 T406 00 Suction hose stainless steel assy 6 401 07 Filter support disc 7 7453 03 5 hose filter 8 H206 03 Suction hose spring 9 5402 06 resistant suction hose 10 1420 00 5 pipe stainless steel 11 E0107 03 Contact clip stainless steel 12 R601 00 Hose clamp 13 B274 03 Hose fitting stainless steel 13 M208 04 fitting nickel coated brass 43 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER Connections configurations B_04061 B_04020 LEFT LEFT UNIVERSAL UNIVERSAL U55x xxxx1 55 7 0551 303 04021 INDEPENDENT INDEPENDENT U55x xxxx8 44 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER
51. ts which within 36 months in single shift 18 months in double shift or 9 months in triple shift operation from date of receipt by the purchaser are found to be wholly or substantially unusable due to causes prior to the sale in particular faulty design defective materials or poor workmanship The type of warranty provided is such that the device or individual components of the device are either replaced or repaired as we see fit The resulting costs in particular shipping charges road tolls labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the unit to a location other than the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty installation or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute materials and the action of chemical electrochemical or electrical agents except when the damage is attributable to us Abrasive coating products such as red lead emulsions glazes liquid abrasives zinc dust paints and so forth reduce the service life of valves packaging spray guns nozzles cylinders pistons etc Wear and tear due to such causes are not covered by this guarantee Components that have not been manufactured by WAGNER are subject to the original warranty of the man
52. ufacturer Replacement of a component does not extend the period of warranty of the device The unit should be inspected immediately upon receipt To avoid losing the warranty we or the supplier company are to be informed in writing about obvious faults within 14 days upon receipt of the device We reserve the right to have the warranty compliance met by a contracting company The services provided by this warranty are dependent on evidence being provided in the form of an invoice or delivery note If the examination discovers that no warranty claim exists the costs of repairs are charged to the purchaser It is clearly stipulated that this warranty claim does not represent any constraint on statutory regulations or regulations agreed to contractually in our general terms and conditions J Wagner AG 59 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 12 3 CE DECLARATION OF CONFORMITY Metallic versions aluminum and stainless steel and conductive Acetal Herewith we declare that the supplied version of the Pheumatic Double Diaphragm Pumps with ordner no ZIP52 ZIP52 PF ZIP80 U550 ATRD7 U551 ATSS7 U555 ATSS7 U550 ATSS7 U551 303 U550 ATSS8 U553 GTSS1 U550 STSS7 U552 GHSS1 U552 GHSS7 complies with the following guidelines 2006 42 EC 94 9 EC Atex directive Applied standards in particular DIN EN ISO 12100 2011 DIN EN 809 2012 DIN EN ISO 4413 2011 DIN EN ISO
53. ve when the suction is finish Material delivery The pump supplies the material while the material delivery valve is open Change the air pressure with the air pressure regulator in order to achieve the desired amount respectively pressure of material Drawn in air In case air accidentally flows into the pump suction inlet it is necessary to immediately reduce the compressed air pressure to avoid the pump working at an excessive speed Stopping the pump To stop the pump simply close the material delivery valve or any other device installed such as dispensing valves or guns on the delivery line 7 2 ENDING WORK At the end of the Work close the air cutoff valve Relieve the pressure in the material line by opening the return valve if installed or the dispensing device valve or spray gun Dealing with hardening liquids In case of hardening liquids such as 2 component mixed resins the pump and anything connected to it must be thoroughly flushed out at the end of working session with using a solvent suitable for the type of resin being used The solvent must be left inside the pump until its next use 7 3 STORAGE OVER LONGER PERIODS OF TIME When storing the device for longer periods of time it is necessary to thoroughly clean it and protect it from corrosion Use a suitable preserving fluid according to the material of the wetted parts of the pump 35 VERSION 12 2012 OPERATING MANUAL ORDER NUMBER DOC 2330426 Z
54. when reassembling 41 VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 9 5 REPLACEMENT OF THE REVERSING VALVE a Disassemble the pressure side cover and remove the reversing valve b To clean it blow the housing cavity of the reversing valve out with a jet of compressed air wear safety goggles c Put the new reversing valve in its housing There apply the right torque see picture in chapter 9 3 Mount the valve slider 6 on one of the stroke stop positions There are four possible positions each of them is suitable Attach the pressure side cover During the performance of the operations described above check the positioning of the valve s seals and cover including the seal To the directions in chapter 11 apply the right torque 9 6 MATERIAL HOSES The lifetime of the fluid hoses is even with appropriate handling reduced due to environmental influences Check pipes tubes and couplings every day and replace if necessary Asa precaution fluid hoses should be replaced after a period specified by the plant operator WARNING Bursting hose bursting threaded joints Danger to life from injection of material Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the spray gun threaded joints and material hose between the unit and the spray gun are suitable for the pressure generated in the unit 9 7 DECOMMISIONING When
55. yed in explosion hazard zones Zone 1 B Non conductive polypropylene versions The pneumatic double diaphragm pump must be employed outside of explosion hazard zones VERSION 12 2012 ORDER NUMBER DOC 2330426 ZIP52 80 A OPERATING MANUAL WAGNER 2 4 SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use Use the unit only to work with the materials recommended by WAGNER Operate only the entire unit Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operation of the pneumatic double diaphragm pump may is only allowable under the following conditions operating staff have previously been trained on the basis of this operating manual The safety regulations listed in this operating manual are observed The operating maintenance and repair information in this operating manual is observed The statutory requirements and accident prevention regulations standard in the country of use are observed 2 6 PROCESSING MATERIALS Fluid materials like paints and varnishes NOTICE Abrasive materials and pigments Greater wear of the parts carrying the material Use the application oriented model flow rate cycle material valve etc as indicated in section 5 3 2 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in section 5 3 1 ZIP52

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