(crows) user manual
Contents
1. CROWS legs twist locks the twist locks can be locked This process is repeated if additional levels of CROWS are required up to four levels in total 55 When gluts are required underneath the CROWS the gluts must be suitable material to support the weight of the CROWS and they must be located under the corner fittings of the base CROWS as shown below in Figure 21 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual GSEA BOX Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 38 of 53 Figure 21 Glut Location under Corner Fitting Note When 100mm high gluts are used under a container the taller 279mm high CROWS Ramp must be installed before loading CROWS Lifting and Moving 56 The CROWS are a versatile multifunctional piece of materials handling equipment They can be deployed in a number of configurations depending on the required function It is therefore the purpose of this section to outline the specifications and weight limits for the CROWS configurations These configurations consist of a Single loaded CROWS b Double Stacked CROWS and c Nested CROWS single Loaded CROWS Lifting of 58 The single loaded CROWS follow the same weight requirements for lifting as listed in Table 1 Table 21 Single CROWS Lifting Weight Limitations WEE Tare Weight kg 2200 Payload kg 9800 Maximum Gross Weight MGW 12 000 Ther2. D on deck Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 17 of 53 Select a LH CROWS leg undo nut A and slacken off the wedge B Using suitable lifting equipment position the LH leg vertically over the LH mounting plate on the CROWS platform Ensure the weight of the Leg being around 40kg is adequately supported during this stage of the process Insert the twist lock C into the top corner casting D of the CROWS deck LH to LH Rotate the whole leg E through 90 degrees so that the twist lock is locked inside the mounting plate and the leg top casting F is orientated with the end and side facing outwards from the container as ISO specifies Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 18 of 53 Leg in the correct final position Note Ensure the bevelled edge of upper corner casting F is facing outwards Using drive ratchet and 30mm socket tighten the securing bolt A looking inside through the apertures to make sure that wedge B is drawing smoothly into the clamped position BB The bolt A needs to be tightened to a firm fit using full arm strength only Do not over tighten by standing on the socket wrench using your feet t
3. Figure 16 to Figure 19 below show the permissible combinations and Figure 20 shows the non permissible stand alone stacking of four CROWS Figure 16 Stand Alone Double Stack File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 35 of 53 m m Figure 19 Pyramid Stacking Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 36 of 53 ele 1 oh ni SEA BOX gt Z Pl am E Ls lt h Figure 20 Stand Alone Four Stacking Installation 54 The process of installing stacked CROWS for warehousing is detailed below Table 20 Stacked Warehousing Installation With the CROWS platform at ground level load each CROWS platform with the required cargo 1 and suitable restraints allowing enough clearance for CROWS Legs to be installed Install four CROWS legs on to o each platform as per the process installing CROWS Legs in Table 13 Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 37 of 53 The second level CROWS can be lowered onto the prepared base CROWS Legs Once the corner castings of the upper CROWS platform have been fully engaged into the
4. SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 If at any time the CROWS legs cannot be fully tightened i e the leg is loose after fully tightening the securing bolt the legs have been damaged and must not be used the leg will need to be repaired or replaced Failure to comply may result in severe injury or death to personnel and damage to equipment Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 FOREWORD SEA BOX Authority Sea Box Inc SBI is the Design Authority for the Container Roll Out Warehousing System CROWS For safety purposes this manual is a controlled item and as such is not to be modified or altered in any way Any suggested improvements relating to design functionality or operating procedures are actively encouraged Any such Suggestions or notifications are to be sent to info seaboxintl com au or phone 02 6162 2826 Manual Currency and Version Control Updated versions of this manual will be available on requests sent to info seaboxintl com au SBI will make best endeavours to ensure that SBI CROWS customers are updated with subsequent versions of this document Manual Layout and Applicability This manual is divided into two sections Chapter 1 Description and Tabulated Data This section provides familiarity with the equipment and provides specification data intended to
5. equipment Before moving or loading CROWS as a nested configuration the operator is to confirm that all interfacing twist locks are positively engaged Always lift a stacked or nested CROWS via the base CROWS either by overhead MHE or forklift Payload restrictions apply to double stacked CROWS when being transported using the CROWS Claws detailed in Table 19 Failure to comply may result in severe injury or death to personnel and damage to equipment File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Stacked CROWS for transportation or warehousing shall have heavier loads on the lower levels Failure to comply may result in severe injury or death to personnel and damage to equipment The 20 foot CROWS are compatible with the 40 foot CROWS The 40 foot CROWS user manual must be used when operating the 20 foot CROWS with the 40 foot CROWS Failure to comply may result in severe injury or death to personnel and damage to equipment The CROWS end forklift pockets are not to be used for lifting the CROWS The tine pockets provided at the end of the CROWS is for Roll in Roll out loading and unloading into a 20 foot shipping containers Failure to comply may result in severe injury or death to personnel and damage to equipment File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual
6. the fork pocket that inhibits its functionality Corrosion must be removed with an appropriate method and an anti corrosion undercoat is to be applied and then repainted Areas where paint has been removed an anti corrosion undercoat is to be applied and then repainted Ensure there is no deformation or holes in the base plating that inhibits its functionality Corrosion must be removed with an appropriate method and an anti corrosion undercoat is to be applied and then repainted Areas where paint has been removed an anti corrosion undercoat is to be applied and then repainted Reapply any sealant that has degraded or damaged If either tie down rails is deformed or corroded such that they cannot function SBI must be notified and an inspection must occur must occur with SBI engineers If the deck has been penetrated or deformed such that it is no longer functional SBI must be notified and an inspection must occur with SBI engineers If the fork pockets are damaged or deformed such that they are no longer functional SBI must be informed and an inspection must occur must occur with SBI engineers If the base plates are damaged or deformed such that they are no longer functional SBI must be informed and an inspection must occur must occur with SBI engineers File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245
7. turns freely A standard twist lock is supplied and fitted to the top of each Leg 9 If the mechanism Before CROWS Legs Ensure the twist lock will not lock or operation operates freely through both unlock freely the latch and unlatch positions using the attached lever File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 13 of 53 CROWS Transport Locking Bars Check 25 Check the CROWS transport locking bars as shown in Figure 8 and detailed in Table 11 Figure 8 CROWS Transport Locking Bar Pivot Locking Bar Locking Bar Handle Table 11 CROWS Locking Bars Inspection Locate the two locking bar assemblies located at A amp B on Figure 8 Inspect the two locking bar mechanism situated at 2 in Figure 8 If the mechanism Will not lock or unlock freely Before operation Transport Locking Bars Ensure mechanism including slide bolt and retaining bracket is not bent and slide bolt moves freely in both the locked and unlocked positions If the mechanism is bent or distorted Ensure the mechanism is not bent or distorted Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 14 of 53 SEA BOX Assembly 26 This Assembly section details the following conf
8. 1 This annex outlines the rated strength of the following CROWS attachments a CROWS Ramps b CROWS Claws c Bridge Fittings and d Double Ended Twist locks 2 All specifications in this document are applicable when the components listed above are used in accordance with the operating procedures outlined in this manual CROWS Ramps 179mm high 3 The specifications of the CROWS ramps when operated in accordance with this manual are as follows a Payloads 20 000kg b Weight 260kg CROWS Ramps 279mm high 4 The specifications of the CROWS ramps when operated in accordance with this manual are as follows a Payloads 20 000kg b Weight 260kg CROWS Claws V2 Flatbed Truck and Trailer 5 Tharating of the CROWS Claws are as follows a Transverse rating 30 000kg b Longitudinal rating 40 000kg c Lifting hook rating 500kg d Weight 160kg SEA BOX CROWS Claws V3 MAFI Trailer 6 Tharating of the CROWS Claws are as follows a Transverse rating 30 000kg b Longitudinal rating 40 000kg c Lifting hook rating 500kg d Weight 180kg Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page A 2 of A 2 Bridge Fittings SEA BOX 7 The rating of the bridge fitting used for securing the ramp to the container during loading are a Tensile force 10 000kg b Weight 3 8kg Double Ended Twist locks 8 The double ended twist locks used for
9. Flatbed Truck and Trailer only 34 The CROWS Claws are only to be used on flatbed trucks or trailers they are not to be used on skeleton trucks or skeleton trailers The method for operating the CROWS Claws is detailed in Table 16 Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 22 of 53 Table 16 CROWS Claws Operation on Flatbed Truck and Trailer SEA BOX Position CROWS CLAWS on the truck such that the 1 plate apertures correspond with the twist lock location on the truck or trailer 2 Lock the truck twist lock Lock the Claws at both 3 l twist lock locations Both twist locks lacked Both 3 Claws Installed 4 Install Claws at both ends of the truck trailer File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 23 of 53 Lower CROWS platform onto CROWS Claws twist locks 6 Lock the Claws twist locks Twist locks must be locked at all locations on the truck twist lock and on the Claws before G transportation 35 The Claws used for the MAFI trailers are the CROWS Claws V3 the key difference is the 25 mm plate mounted to the base as shown below in Figure 11 and detailed in Table 17 The plate allows for a double ended twist lock to be secured to the trailer and the CLAWS without the Claws sittin
10. MAFI trailer 43 The payload of the base CROWS is the Maximum Payload minus the Top CROWS Maximum Payload values as detailed below in Table 19 Table 19 Stacked CROWS Truck and Trailer Transportation Maximum Payloads Double Stacked 12 000 1 foot legs Double Stacked 2 foot legs 12 000 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 33 of 53 Double Stacked 3 foot legs Note Twist lock weights are not included in the tare weight Note 4 foot legs are not allowed for truck and trailer transportation Nested CROWS Truck and Trailer Transportation 44 The CROWS can be nested five high for transportation on a truck or MAFI trailer using the CROWS Claws as shown below in Figure 14 Figure 14 Truck Transportation of Nested CROWS 45 The CROWS must be nested in accordance with the CROWS Nesting section of this manual 46 The CROWS Claws must be installed in accordance with the CROWS Claws Installation section of this manual CROWS Warehousing Installation Procedure 47 The CROWS are designed to be used as a storage and warehousing system The CROWS can be stacked up to 4 platforms high using the CROWS legs The CROWS legs are available in 3 different lengths being 1 2 and 3 foot 48 The CROWS can be stored empty in a nested configuration up to 15 units high Ground Req
11. Status Effective Effective Date 13 10 2014 Page 48 of 53 Legs Maintenance Table 25 Legs Maintenance Procedure If the SHS is substantially deformed or corroded such that they are no longer functional the leg must be replaced Inspect the Square Hollow Section SHS of the legs for deformation corrosion and cracks If the bolt cannot be Check that the bolt and wedge can tightened in the operate freely and there is no cross wedge both the bolt threading and wedge must be replaced Bolt and Wedge Assembly If the stem is substantially deformed corroded or worn such that they are no longer functional the leg must be replaced Inspect the twist lock stem for Twist lock Stem deformation corrosion and wear Verification 84 Table 26 outlines the steps required to ensure that the CROWS have been maintained and or repaired to a functional state Each maintenance and repair task must be inspected by qualified personnel Table 26 Verification Procedure The replaced wheel must be a Sea Box International supplied product Ensure that the wheel is greased and can rotate freely Ensure that the grease is adequately applied Wheels such that the wheel can rotate without obstruction Operator Ensure that the axle is of the correct size for the supports and the wheel Inspect that all the Wheel Axles corrosion has been removed and treated Operator File Name MAN OPS CROWS 20Foot Use
12. User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 16 of 53 n D xd p Ke Ke wee OVER HEIGHT POST EXTENDER FITTING INSTRUCTIONS rege pe trei Al ana assckan op ihe eed gel 1 matte amp Teia Her KE iene Iu tee canine see ald Tasos Leh vcl Ip hand Giele ine ead Deter GSL j rie d vB H d rebe tine Cha tb ie Hii ci d nem del KE Kb avian baler wi ais ode ni sede P a p cha a hat e se A ihe p eil ar in eg inter T ta ed of re Gi patt ager da wh hal acon el cranars Tha Cee aes ph repdr imi epp To des the Post E pendens Beal rn Tira gn ue dns na ihe w my ee REC eh ap aiaa tend ale ps nd sederit Seng n erige bot d i as i Soy dag eran Bo K larder ied rer and TH 194816164 re brau E Ren 50 bee eed pistoi ge prwvari jha Spone paris 65 uda reg brah aeg bees Frere ji enn SE ER T L Ninian a kA ba LI Ba 1 TT E d m m Lt TRAN H dor Figure 9 CROWS Legs Information Label Th3 following parts and tools are required to complete the task a 1x CROWS platform b 4x CROWS legs of equal length 2x Left Hand and 2x Right Hand legs are marked LH or RH and are further identified by each having a top corner casting right hand or left hand and c 1x 3 4in drive x 500mm ratchet and 30mm socket for tightening the lower twist lock securing nut Table 13 CROWS Legs Installation Position CROWS platform on a hard level surface and locate mounting point
13. load is taken by the second CROWS and the legs The weight limitations are the same as listed in Table 22 Table 22 Lifting Double Stacked CROWS Weight Limitations Double Stacked 1 foot legs Double Stacked 2 foot legs Double Stacked 3 foot legs Double Stacked 4 foot legs 12 000 12 000 12 000 12 000 63 There are two lifting methods for the double stacked fully laden CROWS a Lifting with a forklift and b Lifting with a crane using Pigs Ears Lifting with a Forklift 64 Lifting with a forklift must only occur using the side fork pockets as shown in Figure 24 the end fork pocket is for the roll in roll out procedure only File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 41 of 53 Figure 24 Lifting Stacked CROWS from Side Fork Lift Pocket Lifting with a Crane Using Pigs Ears 65 When using Pigs Ears to lift from the corner castings the Pigs Ears must be installed by appropriately trained personnel The double stacked CROWS must be lifted from the base CROWS Once the Pigs Ears are installed a spreader bar must be used as shown below in Figure 25 Figure 25 Lifting Stacked CROWS with Pigs Ears and Spreader Bar 66 The weight limits for lifting using a CRANE and Pigs Ears are specified in Table 22 above Doc Title 20 Foot CROWS User Manu
14. or sharp edges CROWS Mounting and Lifting Points Check 21 Checkthe CROWS mounting and lifting points to ensure they are serviceable as per Table 7 Tie down rails are bent by more than 5mm or if not fully secured to supports Table 7 CROWS Mounting Lifting Points Inspection Twist lock mounts Before operation Before Corner castings operation Visibly inspect each of the four twist lock mounting plates at each corner of the platform to ensure the mounting plate opening is free of debris and is not deformed or bent If only debris clean as required Visibly inspect each of the four corners casting at each lower corner of the platform to ensure the castings are not bent or damaged and that the opening is free of debris or any obstacles If only debris clean as required Twist lock mounting openings are bent or obstructed with debris Corner castings are bent or obstructed with debris File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 10 of 53 Visibly inspect each of the three fork pockets to ensure they are free of damage including Fork pockets have any damage more e split or torn metal than superficial sections and denting of plate surfaces Before operation Fork pockets damaged or split welds CROWS Rollers Check 22 Check the
15. raised to a height exceeding 400mm measured at the deck surface Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 29 of 53 N warning A spotter is required to carry out this part of the loading operation SEA BOX Using the MHE slowly roll the CROWS forward into the container ensuring that an equal gap between the side of the CROWS and the container wall on each side Is maintained A spotter positioned at the side of the container door entrance will need to give the MHE operator positioning directions to ensure the CROWS is loaded without binding on container walls The loading continues until the base CROWS frame contacts the rear wall of the shipping container At this point the CROWS can be lowered genily onto the floor of the container and the MHE forks withdrawn from the CROWS frame AN warming Operators involved in moving stacking loading or unloading CROWS should be suitably qualified and experienced and wear appropriate approved Personnel Protective Equipment PPE The CROWS can now be secured inside the shipping container by activating the two securing latches shown at A and B on Figure 8 The latches at the rear of the CROWS frame are slid to an outwards position to allow the locking pivot bar to engage in the slot in the top of the latch This will allow the latches to fit behind the front corner posts of the shipping container and prevent the CR
16. 45 Status Effective Effective Date 13 10 2014 SEA BOX LIST OF TABLES Table 1 CROWS SpecIlICallOFIS EE 5 Table 2 Double Stacked CROWS Specifications for Moving and Transportation 5 Table 3 Triple Stacked CROWS Specification for Moving and Transportation 6 Table 4 Warehousing Specifications eee ee e e ee e eee e e D Table 5 CROWS Leg ee ee EE 7 Table 6 CROWS Tie Down Rail Inspechon see ee eee ee e e eee 9 Table 7 CROWS Mounting Lifting Points Inspection sees eee ee e eee ee e 9 Table 8 CROWS Rollers Inspection eee eee ee e ee 10 Table 9 CROWS Deck and Underside Plating Inspection 10 Table 10 CROWS Legs Inspection eee e eee e e e e e 12 Table 11 CROWS Locking Bars Inspechon eee eee eee ee 13 Table 12 CROWS Nesting Procedure sese eee 14 Table 13 CROWS Legs Installaton see eee e ee e 16 Table 14 CROWS 179mm Ramp Installation Procedure sse sese eee 19 Table 15 CROWS Stacking Procedure sse eee eee 20 Table 16 CROWS Claws Operation on Flatbed Truck and Trailer 22 Table 17 MAFI CROWS Claws Installation css e ee e e 24 Table 18 Single CROWS Loading Procedure sss sese 27 Table 19 Stacked CROWS Truck and Trailer Transportation Maximum Payloads 32 Table 20 Stacked Warehousing Installation css ee 36 Table 21 Single CROWS Lifting Weight Limitations sse eee eee ee e ee 38 Table 22 Lifting Double Stacked CROWS Weight Limitation
17. 9 Pyramid StackinG ME 35 Figure 20 Stand Alone Four Stacking sse eee eee 36 Figure 21 Glut Location under Corner Fitting esse ee eee eee eee eee 38 Figure 22 Lifting Single CROWS from Side Forklift Pockets 39 Figure 23 Lifting Single CROWS with Pigs Ears and Spreader Bar 39 Figure 24 Lifting Stacked CROWS from Side Fork Lift Pocket 41 Figure 25 Lifting Stacked CROWS with Pigs Ears and Spreader Bar 41 Figure 26 Lifting Nested CROWS from Side Fork Lift Pockets 42 Figure 27 Lifting Nested CROWS with Pigs Ears and Spreader Bar 43 Figure 28 Maintenance Components ee eee e eee e eee 44 LIST OF ANNEXES ANNEX A CROWS ATTACHMENT TECHNICAL DATA eene A 1 CROWS Ramps 179MM bah A 1 GROWS Ramps 279mm Et eessen A 1 CROWS Claws V2 Flatbed Truck and Trailer A 1 CROWS Claws V3 MAFI Trailer A 1 EOS FINO H A 2 Double Ended Twist lOCkS c A 2 Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 1 of 53 CHAPTER 1 DESCRIPTION AND TABULATED DATA SEA BOX Introduction 7 The Container Roll Out Warehousing System CROWS is an ISO shipping container derivative that provides a Roll in Roll out capability to load problematic cargo into ISO shipping containers in par
18. CROWS Rollers as detailed in Table 8 Table 8 CROWS Rollers Inspection Ensure each roller will Either roller is rotate Can only be excessively worn inspected with CROWS split or defaced Before elevated that proper Rollers MM prop operation Visibly inspect each roller to loading into 20 ensure it is not defaced or foot ISO so out of round that it will container Is not not roll properly possible CROWS Deck and Underside Plating Check 23 Check the CROWS deck as detailed in Table 9 Table 9 CROWS Deck and Underside Plating Inspection Visibly inspect load deck Load deck is and to ensure that the metal ripped or torn so plating is not deformed that material or Ge ripped or torn and that all water can enter PEN welds are intact and not the frame of the split CROWS Load deck and Before lower CROWS operation Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 11 of 53 Visibly inspect the metal Lower metal plating protecting the plating is ripped Load deck and underneath of the CROWS or torn so that lower CROWS frame to ensure it is not foreign material plating deformed ripped or torn or water can and that all welds are intact enter the frame and not split of the CROWS Before operation Joint sealant compound on lower frame plating joints is Load deck and
19. ERATING INSTRUCTIONS SEA BOX Introduction 17 The purpose of this chapter is to provide instruction on safe and efficient operating procedures required for the use of CROWS in all configurations This consists of Preparation for Use Assembly a b c Loading d Unloading e Warehousing and f Servicing Preparation for Use 18 Operators are required to inspect the CROWS before the operation occurs in any configuration The operator is to conduct a walk around and perform the following checks prior to operation Walk Around Inspection 19 The operator is to walk around the CROWS in a path shown below in Figure 7 During the walk around the operator will perform the checks outlined below Figure 7 Walk Around Inspection Path File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 9 of 53 Tie Down Rail Check 20 Check the tie down rails down each side of the CROWS to ensure they are serviceable as per Table 6 Table 6 CROWS Tie Down Rail Inspection Tie down rails at each side of CROWS and two individual tie down points at front and rear of CROWS Before operation Visibly inspect CROWS and check condition of tie down rails to ensure no impact or loading damage is evident that rails and supports are not excessively bent and no evidence of damaged welds
20. Ensure that all joint sealant worn away or not lower CROWS is intact and not worn away visible to the plating or impact damaged point that protection from foreign material or liquids is compromised Before operation File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual GSEA BOX Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 12 of 53 CROWS Legs Check if posts are used 24 Check the CROWS Legs as detailed in Table 10 the CROWS Legs come in 3 different sizes being 1 2 and 3 foot The instructions below apply equally to all 3 sizes If at any time the CROWS legs cannot be fully tightened i e the leg is loose after fully tightening the securing bolt the legs have been damaged and must not be used the leg will need to be repaired or replaced Failure to comply may result in severe injury or death to personnel and damage to equipment Table 10 CROWS Legs Inspection Inspect the overall condition of each CROWS Legs to Bator ensure they are operation CROWS Legs undamaged not bent and that the connecting fixtures at each end are fitted and complete If the Leg mechanism Is bent or damaged Ensure that the attaching mechanism at the base of each leg as shown at 2 in If the mechanism Before CROWS Legs Table 13 is undamaged is will not lock or operation complete and that the unlock freely screw and nut assembly
21. File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 SEA BOX ULL gl All 20 FOOT CONTAINER ROLL OUT WAREHOUSING SYSTEM CROWS USER MANUAL Sea Box Inc 1 Sea Box Drive East Riverton NJ 08077 856 303 1101 www seabox com File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 AN Operators involved in moving stacking loading or unloading CROWS should be suitably qualified and experienced and wear appropriate approved Personnel Protective Equipment PPE It is recommended that the following items should be worn Appropriate long sleeved shirts and long pants Steel capped boots Suitable gloves Safety glasses and Hard hat Failure to follow the warning may result in serious injury to personnel Suitable Material Handling Equipment MHE must be used to move load unload and stack CROWS Key safety requirements include e The MHE has to be rated and capable of lifting the Maximum Gross Weight MGW of CROWS including secured load The MHE needs to have appropriate lifting tines to suit the CROWS tine pockets All moving loading and unloading activities need to be carried out on suitable level even and compacted surfaces and Parti
22. OWS from moving when being transported Remove the CROWS ramp by reversing the Ramp Installation section Table 14 of this manual The 20 foot shipping container doors can be closed and latched shut and locked if required File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 30 of 53 Stacked CROWS Loading Procedure AN When Stacking CROWS for transportation the following restrictions apply The payloads for two high stacked CROWS must be in accordance with Table 2 The payloads for three high stacked CROWS must be in accordance with Table 3 The CROWS legs must be installed in accordance with the CROWS Legs Installation section of this manual CROWS must be stacked in accordance with the CROWS Stacking section of this manual Stacking three high for transportation shall only occur using the 1 and 2 foot legs otacking for transportation using 3 foot legs or greater shall only occur 2 high Failure to comply may result in severe injury or death to personnel and damage to equipment 37 38 The procedure for loading two stacked CROWS into a 20 foot ISO shipping container follows the process in Paragraph 36 for loading a single CROWS platform with the additional warning instructions a b C Attention must be paid to the loading of stacked CROWS that the load does not come in
23. al Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 42 of 53 Lifting Nested Crows 67 Similar to lifting the double stacked CROWS when nested the base CROWS is supporting the entire weight The limit of the number of CROWS that can be lifted in the nested configuration is 5 This allows for the 4 CROWS with a total combined weight of 8800kg to be nested on the base CROWS This is within the 9800kg payload limit of the base CROWS 68 When lifting Nested CROWS there are two options a Lifting with a forklift and SEA BOX b Lifting with a crane using Pigs Ears Lifting with a Forklift 69 Lifting with a forklift must only occur using the side fork pockets as shown in Figure 26 the end fork pocket is for the roll in roll out procedure only Figure 26 Lifting Nested CROWS from Side Fork Lift Pockets Lifting with a Crane Using Pigs Ears 0 When using the Pigs Ears to lift from the corner castings the Pigs Ears must be installed by appropriately trained personnel Once the Pigs Ears are installed a spreader bar must be used as shown below in Figure 27 Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 SEA BOX Status Effective Effective Date 13 10 2014 Page 43 of 53 Figure 27 Lifting Nested CROWS with Pigs Ears and Spreader Bar OPERATOR MAINTENANCE Introduction 71 12 73 To ensure the CROWS remain in an operational condition periodical maintenance must b
24. and bolt fit with the twist lock assembly Ensure that the twist lock stem fit with the twist lock assembly After the leg is installed and fully secured ensure that the leg does not have any remaining movement or Wobble Operator Maintenance SBI Engineer Repairs Operator Maintenance SBI Engineer Repairs File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 51 of 53 11 02 2014 Initial document creation m SM 27 02 2014 Operations Maintenance section TE SM added 28 03 2014 C Addition of CROWS Claws TE SM Operation section 28 04 2014 Addition of Claws for MAFI trailers TE SM and safety warning about Claws transporting stacked CROWS 08 07 2014 2 0 Addition of nested storage TE SM configuration 3 high stacking CROWS stacked on trucks and trailers and maximum payloads Warning about operations of 20 21 07 2014 2 1 foot CROWS with 40 foot TE SM CROWS 23 09 14 2 1 a Warning about damaged legs and TE 4 foot legs 85 86 SOURCE REFERENCES Source references are as follows e NA RELATED DOCUMENTS Helated documents are as follows e N A ANNEXES CROWS ATTACHMENT TECHNICAL DATA Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page A 1 of A 2 ANNEX A CROWS ATTACHMENT TECHNICAL DATA
25. assist users conduct operational planning Chapter 2 Operating Instructions This section provides instruction on Preparation for Use Assembly Loading Unloading Warehousing and po xb se x I Lt Servicing Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 TABLE OF CONTENTS SEA BOX Contents SAFET NNN i PIT ean E E V PUNO Ye m P i dees V Manual Currency and Version Control V Manual Layout and Applicability sse eee eee ee ee eee V FEET CONTENT vi HET FTP viii HSE UT viii EO Dic ERR RREMT IX CHAPTER 1 DESCRIPTION AND TABULATED DATA 1 Tee e ee MIT M 1 CROWS Description and Layout 1 Deployment Configurations sees nnne nnne nnns 2 Characteristics and Tabulated Data 5 CHAPTER 2 OPERATING INSTRUCTIONS seen 8 laires ibe ag WE 8 PANNEN 8 Walk Around Inspection css eee eee eee 8 TED EUR CK RE UU UU Tc 9 CROWS Mounting and Lifting Points Check 9 CROWS Rollers Check 10 CROWS Deck and Underside Plating Check 10 CROWS Legs Check if posts are use 12 CROWS Transport Locking Bars Check 13 See EEE EEE 14 CROWS Nesting Installation os concu etos eonaidoinacmmnddestiodesaerddeteesacusinocdmads vo z aze 14 CROWS L
26. c ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 5 of 53 Characteristics and Tabulated Data 12 The purpose of this section is to outline the specific dimension weights and capabilities of the CROWS Additionally it defines key capabilities and restrictions relating to the use CROWS in specified configurations Table 1 below details the specification of a single CROWS SEA BOX Table 1 CROWS Specifications Pen ccc M S S S Wiath 2296 Length 5853 Tare Weight 2200 sain mo 9800 equipment Maximum Gross Weight MGW 12 000 13 Table 2 below shows the specifications of the CROWS when double stacked CROWS are being used for moving and transportation using 1 2 and 3 foot legs Table 2 Double Stacked CROWS Specifications for Moving and Transportation Double Stacked 12 000 1 foot legs Double Stacked 12 000 2 foot legs Double Stacked 12 000 3 foot legs Double Stacked 12 000 4 foot Legs Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 6 of 53 14 Table 3 below shows the specifications for triple stacked CROWS for moving and transportation using 1 and 2 foot legs SEA BOX Table 3 Triple Stacked CROWS Specification for Moving and Transportation Triple Stacked 6872 5128 12 000 1193 1 foot legs Triple Stacked 6936 5064 12 000 2 foot legs Note 1 For moving and tran
27. contact with the top of shipping container door opening or inside walls of the container Failure to exercise extreme caution during insertion may result in damage to container CROWS or load Ensure the maximum load restrictions are adhered to and Ensure all the CROWS locking bars are engaged before transportation The procedure for loading three stacked CROWS into a 20 foot ISO shipping container follows the process in paragraph 36 for loading a single CROWS platform with the additional warning instructions below a b Stacking CROWS 3 high shall only occur with 1 and 2 foot Legs Attention must be paid to the loading of stacked CROWS that the load does not come in contact with the top of shipping container door opening or inside walls of the container Failure to exercise extreme caution during insertion may result in damage to container CROWS or load Ensure the maximum load restrictions are adhered to and Ensure all the CROWS locking bars are engaged before transportation Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 SEA BOX Status Effective Effective Date 13 10 2014 Page 31 of 53 Unloading Single and Stacked CROWS unloading procedure 39 The procedure for unloading CROWS from a 20 foot ISO shipping container are the reverse of the loading procedure in Paragraphs 36 37 above with the following additional warnings a When unlatching the 20 foot ISO shipping container main doors be aware o
28. cular attention is needed when moving loading and unloading stacked CROWS assemblies to ensure MHE is capable of handling total gross weight of stack Failure to comply may result in severe injury or death to personnel and damage to equipment File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Ae When loading and unloading CROWS ensure all personnel stand clear of the CROWS and the Container in particular operators spotters must ensure that they e Do not stand between the CROWS and the shipping container during loading and e Do not extend any part of the body under a suspended CROWS platform Failure to comply may result in severe injury or death to personnel and damage The CROWS must only be loaded up to the maximum permissible payload depending on stacking arrangement as specified in this manual Loads must be evenly distributed across the CROWS deck surface Loads must be secured using suitable rated and certified load restraint equipment and only secured to the CROWS using the certified tie down points as marked on the CROWS platform Tie down rails are provided along both sides of the CROWS and are capable of restraining up to 3 8 tonnes per load restraint bay Ensure only one restraint is applied to each tie rail bay Failure to comply may result in severe injury to personnel or damage to
29. d Install CROWS Ramp in accordance with the CROWS Ramp installation section of this manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 28 of 53 The CROWS platform is lifted and positioned directly in front of the opened container doors using a suitable MHE using the side fork pockets or crane and slings using designated lifting points at each corner of the CROWS frame The front end of the CROWS needs to be supported using either the CROWS Ramp as shown in Figure 12 or similar support and timber gluts to ensure CROWS rollers are level with the container floor height Figure 12 CROWS Front Supported Using Ramp Note the guide has been removed from Figure 12 for clarity Nsuitable Manual Handling Equipment MHE must be used to move load unload and stack CROWS A suitable MHE with lifting forks is then positioned at the rear of the CROWS and both forks adjusted to fit the end fork pockets ensuring the forks are extended fully to contact the outer sides of the pockets The MHE then slowly inserts the forks into the end fork pockets of the CROWS until contact is made with the end of the pockets The end of the CROWS can then be raised to a height that will allow the rollers at the front of the CROWS to contact the platform and the CROWS can be moved N warning The CROWS should not be
30. e are two lifting methods for the single fully laden CROWS a Lifting with a forklift and b Lifting with a crane using Pigs Ears File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 39 of 53 Lifting with a Forklift 59 Lifting with a forklift must only occur using the side fork pockets as shown in Figure 22 the end fork pocket is for the roll in roll out procedure only Figure 22 Lifting Single CROWS from Side Forklift Pockets Lifting with a Crane Using Pigs Ears 60 When using Pigs Ears to lift from the corner castings the Pigs Ears must be installed by appropriately trained personnel Once the Pigs Ears are installed a spreader bar must be used as shown below in Figure 23 Figure 23 Lifting Single CROWS with Pigs Ears and Spreader Bar 61 The weight limits for lifting using a CRANE and Pigs Ears are specified in Table 21 above Double Stacked Lifting 62 When lifting double stacked CROWS it is important to understand that the base CROWS is supporting all the weight The Maximum Gross Weight of any CROWS while moving or lifting is 12 000kg Therefore the payload decreases as File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 40 of 53 a portion of the
31. e undertaken in addition to the Preparation for Use checks This section outlines the inspections and maintenance required Table 23 outlines the initial inspection requirements before maintenance is carried out Table 24 details the required action if maintenance is required All maintenance must be carried out by appropriately trained and experienced personnel Responsibility 14 The operators are responsible for the scheduled Inspection and Maintenance of the CROWS Failure to comply with the maintenance schedule will result in a potential void of the warranty conditions Maintenance Procedure 79 This section outlines the maintenance procedure for the CROWS this procedure is designed to ensure the functionality of the CROWS over their lifetime The maintenance procedure must be carried out once every 3 months Figure 28 below shows the components of the CROWS identified in the Maintenance and Testing procedures Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 44 of 53 SEA BOX _ e e g Load Deck B Ze Wheel Axle Fork Pockets L e Tie Down Rails Wen Wheels a ud T cec X 7 i Locking Latch J Base Plating TJ 7 oc r ka ala 3 dA ir ww M 7 Base Plating tes Base Plating T FT T rm Figure 28 Maintenance Components 76 The maintenance procedure consists of three sections a Inspection b Maintenance and Repa
32. egs El e 15 GROWS Ramp Installation MEN 19 GROWS Stacking NSA ION ME 20 CROWS Claws InstallallOl EE 21 Bette e EE DIT 27 Single CROWS Loading Procedure sss sse eee eee 27 Stacked CROWS Loading Procedure e sse eee 30 Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 SEA BOX Eeee EEE smeavab EEE EE E A E 31 Single and Stacked CROWS unloading Drocecdure sss sss eee 31 Stacked CROWS Truck and Trailer Transportaton ee eee e eee 31 Nested CROWS Truck and Trailer Transportation sse eee ee eee ee 33 CROWS Warehousing Installation Procedure sss eee eee eee 33 Ground REUTERS 33 Nested Warehousing Installation sees 34 Stacked Warehousing Confguraton eee eee ee e e 34 Mare GING VIOWING t M 38 Single Loaded CROWS Bis sees 38 Double Stacked LINING uansett eder UM inepte cast od ate nite emit iania 39 Lifting Nested ONS M 42 Ee EE e 43 Va OA GUNA PRI 43 gisep le AM 43 Maintenance te el D 43 Ta 0 lo e RTL TT m c 44 Maintenance and Repairs e eee eee ee eee eee 46 NY CHIC UBIO p MEME UU Um 48 EVNEN ace 51 SOURCE TMBFBHENGESs ied SER e UE S sence Et SM E 51 RELATED DOC MENS c 51 ANNEXE 51 Doc Title 20 Foot CROWS User Manual Doc ID SBI 1002
33. f possible load shift within the container which could result in cargo resting against the inside of the door doors Care should be taken to ensure that personnel stand behind the door being opened and not in the container opening until it has been confirmed that all cargo is adequately restrained and Conduct an inspection to confirm that there are no obstructions between the side of each CROWS and the container walls This includes ensuring that all load restraints are still secured and tight and will not obstruct the removal of the CROWS from the container All loose load restraints need to be tightened prior to attempting to unload CROWS from shipping container Stacked CROWS Truck and Trailer Transportation When using the CROWS Claws to transport Nested or Stacked CROWS on a Truck or MAFI trailer the following restrictions apply The CROWS Claws must be installed in accordance with the CROWS Claws Installation section of this manual CROWS can stacked to a maximum of two high on a truck or MAFI trailer Stacked CROWS using 4 foot legs are not permitted for transportation on a truck or trailer using the CROWS Claws CROWS can be nested to a maximum of five high on a truck or MAFI trailer The payload restrictions of the top CROWS in a double stack is detailed in Table 195 When stacked the CROWS Legs must be installed in accordance with the CROWS legs installation CROWS must be stacked in accordance with the CROWS Stacking section
34. g on an angle Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 24 of 53 Figure 11 CROWS Claws V3 MAFI Trailer only Table 17 MAFI CROWS Claws Installation Install double ended twist locks at the appropriate locations on the MAFI trailers Position MAFI trailer CROWS Claws V3 on the trailer such that the plate apertures correspond with the double ended twist lock fitted to the trailer Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 25 of 53 Lock the double ended twist lock Lock the Claws at both Ensure Both twist twist lock locations Te S locks are in the N Locked Position Install Claws at both 20 foot ISO twist lock locations on the MAFI trailer Lower CROWS platform 6 onto CROWS Claws twist locks Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 26 of 53 7 Lock the Claws twist locks Twist locks must be locked A p at all locations on the DA Ensure all twist MAFI trailer and on the Vi N A locks are in the Claws before JN NEA transportation Note This operation is consistent with the maxim
35. heel Axles they cannot function an appropriate method they must be replaced Corrosion is to be removed with an appropriate method and anti corrosion undercoat is to be applied f either bar is and then repainted deformed or corroded 3 Locking Bar such that they cannot Areas where paint has been function they must be removed an anti corrosion replaced undercoat is to be applied and then repainted Corrosion is to be removed with an appropriate method and anti corrosion undercoat is to be applied f either latch is and then repainted deformed or corroded 4 Locking Latch such that they cannot Areas where paint has been function they must be removed an anti corrosion replaced undercoat is to be applied and then repainted Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 47 of 53 SEA BOX Tie Down Rails Load Deck Fork Pockets Base Plating Corrosion must be removed with an appropriate method and an anti corrosion undercoat is to be applied and then repainted Areas where paint has been removed an anti corrosion undercoat is to be applied and then repainted Corrosion must be removed with an appropriate method and an anti corrosion undercoat is to be applied and then repainted Areas where paint has been removed an anti corrosion undercoat is to be applied and then repainted Ensure there is no deformation in
36. igurations of the CROWS a The procedure to nest empty CROWS using double ended twist locks for transportation or warehousing b The procedure of the CROWS legs installation if they are required for stacking loads during transportation or stacking in a warehousing situation and c The assembly of the CROWS Claws if required for transportation on a flatbed truck or MAFI trailer CROWS Nesting Installation 27 Table 12 below details the procedure for nesting empty CROWS as shown in Figure 5 Table 12 CROWS Nesting Procedure Position CROWS platform on a hard level surface and locate mounting point D on deck Install a double ended twist lock in the mounting point File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual GSEA BOX Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 15 of 53 locks at all four corner e installed mounting points Install double ended twist ud Me Pd D Four twist locks Position the next CROWS such that all four mounting point align with the four double ended twist locks Lock all four twist locks in the locked position CROWS Legs Installation 28 The following procedure should be used to fit four CROWS Legs to a CROWS platform An instruction panel is affixed to each CROWS leg for operator guidance 29 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS
37. irs and c Verification 77 The Inspection process will occur initially followed by all Maintenance Procedures and Repairs where required These procedures are outlined in Table 24 in the Maintenance and Repairs section The final Verification section details the checking required to ensure the maintenance and repairs have returned the CROWS to operational functionality Inspection If at any time the CROWS legs cannot be fully tightened i e the leg is loose after fully tightening the securing bolt the legs have been damaged and must not be used the leg will need to be repaired or replaced Failure to comply may result in severe injury or death to personnel and damage to equipment File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual GSEA BOX Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 78 Status Effective Effective Date 13 10 2014 Page 45 of 53 This section outlines the initial inspection required during the maintenance Process 79 Table 23 below details the minimum inspections required to identify faults that could affect the CROWS functionality Note many of these inspections should occur during the Preparation for Use phase of operations detailed in Chapter 2 Table 23 CROWS Inspection Procedure Inspect for deformation Inspect for cracks Inspect for lodged items such as rocks and gravel Inspect for corrosion and deformation Load Deck Clean Inspect for corrosion and defor
38. mation Fork Pockets Inspect sealant for cracks and degradation Base Plati Remove and inspect for corrosion and deformation ase Platin E Inspect sealant for cracks and degradation CROWS Legs Inspect for cracks and degradation Legs base twist Inspect bolt for wear on the thread lock mechanism Inspect for cracks and degradation Leg Stability Inspect the leg for stability after securing g Hemove and inspect for corrosion and deformation 80 Inthe event that damage has occurred repair or replacement will be required 81 Table 24 in the following section details the procedures required for maintenance and repairs Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 46 of 53 SEA BOX Maintenance and Repairs 82 The maintenance of the CROWS ensures the continuity of functionality while in service 83 Table 24 below details the maintenance required during all scheduled maintenance and additionally outlines the repairs required if defects are found in the inspection procedure Table 24 Maintenance Procedure If the wheel requires The wheels are to be removed and repairs due to grease is to be applied to the damage that is Wheels internal surface impeding its Any stones or sharp object collected functionality the by the wheels are to be removed wheel is to be replaced If the pins are au deformed such that All corrosion is to be removed with W
39. ments SBI Engineer The area of the deck repaired must be Operator inspected by SBI to Maintenance ensure the quality of the repair and a quarantine inspector to SBI Engineer ensure quarantine Repairs compliance Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 50 of 53 SEA BOX Pockets Base Plating Bolt and Wedge Assembly Twist lock Siem Leg Stability ps the Fork Pocket to ensure the removal of all corrosion and the application of paint is even without runs Ensure no surface areas have exposed metal Inspect the Base Plating to ensure the removal of all corrosion and the application of paint is even without runs Ensure no surface areas have exposed metal Inspect that all the corrosion has been removed and treated The bolt can turn in the wedge with a full range of movement Inspect that all the corrosion has been removed and treated Check the legs for stability after installation The area of the fork pocket repaired must be inspected by SBI to ensure the quality of the repair and a quarantine inspector to ensure quarantine compliance The area of the base plate repaired must be inspected by SBI to ensure the quality of the repair and a quarantine inspector to ensure quarantine compliance Ensure the replacement post functions with the twist lock assembly Ensure that the wedge
40. o push against the socket wrench or using other leverage gaining means such as a cheater bar or pipe Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 19 of 53 CROWS Ramp Installation 30 This section details the procedure for installation of the CROWS Ramps The ramps are used at the door of the container to support the front end of the CROWS during installation The Ramps installation procedure is detailed below In Table 14 SEA BOX Table 14 CROWS 179mm Ramp Installation Procedure Position the Ramp at the open door end of the container Move the ramp so that it is 2 hard against the container door frame Install and tighten bridge fitting to secure the ramp to the container Note Where 100mm Gluts are used to support the shipping container the 279mm ramps must be used The installation process is the same as for the 179mm ramp Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 20 of 53 CROWS Stacking Installation 31 Once four legs are installed as outlined in Table 13 a second CROWS can be secured to the top corner fitting of the legs using a double ended twist lock This process is outlined below in Table 15 SEA BOX Table 15 CROWS Stacking Procedure Install a double ended twist lock in the top corner fitting of all four legs A second CROWS mu
41. of this manual Four double ended twist locks must join the top CROWS to the top of the legs and The CROWS must be nested in accordance with the CROWS nesting section of this manual If at any time the CROWS legs cannot be fully tightened i e the leg is loose after fully tightening the securing bolt the legs have been damaged and must not be used the leg will need to be repaired or replaced Failure to comply may result in severe injury or death to personnel and damage to equipment File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 32 of 53 40 The CROWS can be stacked a maximum of two high on a truck or MAFI trailer using the CROWS Claws as shown in Figure 13 Figure 13 Truck Transportation of Stack CROWS 41 The limitation and restrictions when transported on a truck or MAFI trailer using CROWS Claws are as follows a The CROWS legs must be installed in accordance with the CROWS Legs Installation section of this manual b The CROWS Claws must be installed in accordance with the CROWS Claws Installation section of this manual and c The MGW of both CROWS cannot exceed 12 000kg d The CROWS only be stacked two high 42 The payload of the top CROWS shall be less than or equal to the payload of the base CROWS Table 19 below details the allowable payloads of stacked CROWS on a truck or
42. r Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 49 of 53 Locking Bar 4 Locking Latch 5 Tie Down Rails Load Deck Inspect the Locking Bars to ensure the removal of all corrosion and the application of paint is even without runs Ensure that the new paint will not cause the bar to jam in the gussets Inspect the Latches to ensure the removal of all corrosion and the application of paint is even without runs Ensure that the new paint will not cause the latch to jam in the in the locking bar Inspect the Tie Downs to ensure the removal of all corrosion and the application of paint is even without runs Ensure no surface areas have exposed metal Inspect the Load Deck to ensure the removal of all corrosion and the application of paint is even without runs Ensure no surface areas have exposed metal Test the function of the new bar to ensure that it fits with the gussets Operator Test that the new bar fits with the locking latch Test the function of the new latch to ensure that it fits with the locking bar Operator Test that the new latch fits with the locking bar SBI engineering to inspect and test the repairs to ensure the Operator load rating is Maintenance maintained Ensure the appropriate testing is performed to clarify the repairs meet Repairs the design require
43. s 40 Table 23 CROWS Inspection Procedure sees eee eee 45 Table 24 Maintenance Procedure sese 46 Table 25 Verification Procedure eee eee 48 LIST OF FIGURES Foure 1 uus 1 ICUS 2 Rear VOW NE 2 Figure 3 Single Loaded CROWS sese 3 Figure 4 Double Stacked Laden CROWS sss eee 3 Figure 5 Nested Loaded CROWS ccccccsscecceseeceeceeceseeeseueeesseessuseesneeeseeeesseeeensaes 4 Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 SEA BOX Status Effective Effective Date 13 10 2014 Figure 6 Stacked Warehousing Configuration sss eee eee eee eee 4 Figure 7 Walk Around Inspection Hat 8 Figure 8 CROWS Transport Locking Bar 13 Figure 9 CROWS Legs Information abel sees eee 16 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 CROWS Claws V2 Flatbed Truck and Trailer only 21 CROWS Claws V3 MAFI Trailer onv eee e eee e 24 CROWS Front Supported Using Hampi 28 Truck Transportation of Stack CROWS eese 32 Truck Transportation of Nested CROWS eese 33 Warehouse Nested CROWS Hoh 34 Stand Alone Double Stack eee 34 Stand Alone Triple Stacking EE 35 Figure 18 Double Four Stacking cccccecccceceeeceeceeeeeeeeeeeeeaeeeeeeeeeeeessaeeesseeseeeseees 35 Figure 1
44. sportation triple stacking using 3 foot legs is not permitted Note 2 Weights of the double ended twist locks are not included in the tare weight 15 Table 4 below shows the allowed weight that can be supported during warehousing in a static environment Four high stacking with 4 foot legs is not allowed maximum warehousing when using 4 foot legs at any level is 3 high with the same payloads as Table 4 Failure to comply may result in severe injury or death to personnel and damage to equipment Table 4 Warehousing Specifications Base level CROWS 9800 12 000 2nd level CROWS in stack 9800 12 000 3nd level CROWS in stack 9800 12 000 4th level CROWS in stack 9800 12 000 Note When the CROWS are being moved or transported in a container the payload limits of Table 2 and Table 3 apply When the CROWS are warehoused File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 7 of 53 in a static environment they must be stacked in accordance with the operational procedures outlined in Chapter 2 CROWS Stacking Installation and Warehousing Installation 16 Table 5 below outlines the different heights and weights of the CROWS legs Table 5 CROWS Leg Specifications Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 8 of 53 CHAPTER 2 OP
45. st then be aligned such that all corners fitting of the CROWS are fitted to the double ended twist lock on the leg All four double ended twist locks must be locked in the locked position locking the top CROWS to the legs File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 CROWS Claws Installation AN The CROWS Claws are only suitable for use with flatbed trucks and trailers they are not to be used on skeleton trucks or skeleton trailers All twist locks on the truck and the Claws must be in the locked position before transporting CROWS If at any time the CROWS legs cannot be fully tightened i e the leg is loose after fully tightening the securing bolt the legs have been damaged and must not be used the leg will need to be repaired or replaced Payload restrictions apply to double stacked CROWS when being transported using the CROWS Claws detailed in Table 19 Failure to comply may result in severe injury or death to personnel and damage to equipment 32 The CROWS Claws are an adapter that allows the CROWS to be secured onto a flatbed truck or trailer with Standard 20 foot GP container footprint attachments 33 The Claws consists of two 25mm plates with standard twist locks attached at a location of the CROWS corner fittings relative to the ISO footprint The CLAWS are shown below in Figure 10 Figure 10 CROWS Claws V2
46. the CROWS have the following load ratings a Tension 25 000kg b Shear 21 000kg c Weight 5kg
47. ticular for logistics operations into environmentally controlled areas It also provides an expedient warehousing system such that loads can be removed from containers and efficiently stored and ready for subsequent redeployment 8 Throughout this Manual the word CROWS refers to a 20 foot CROWS unless otherwise specified CROWS Description and Layout 9 The layout of a static CROWS platform including its major components is shown in Figure 1 and Figure 2 below TWISTLOCK K Se 4 SIDE FORK POCKETS Figure 1 Front View Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Status Effective Effective Date 13 10 2014 Page 2 of 53 CORNER CASTING END FORK POCKET LOCKING BAR Figure 2 Rear View Deployment Configurations 10 Tha CROWS is designed to deploy in the following configurations a Single unit loaded into the container This configuration provides for the transport large bulky items that encompass a significant percentage of the containers storage capacity b Double Stacked unit loaded into the container This configuration is designed to accommodate smaller loads and provide a mechanism to optimise load space available in the container and as such reduces logistics overheads c Nested units loaded into the container This configuration provides the ability to nest several CROWS platforms and effectively deplo
48. uirements 49 The CROWS when being used as warehousing system needs to be supported on suitably prepared compacted level ground surfaces which are able to support the weight of the stacked CROWS The surface needs to be the same standard that is currently being used to store shipping containers at all project locations 50 The designated area must be clear of all obstacles including trees power lines and other overhead obstructions There must be adequate access for heavy machinery to safely load unload and move CROWS File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 34 of 53 Nested Warehousing Installation o1 52 The procedure for nesting CROWS in a warehousing environment is a repetition of the procedure outlined in Table 12 Warehousing of nested CROWS can occur up to 15 units high as shown below in Figure 15 IS Z o4 Paro DITT oi eo l LLL um kg em re mol emm o o Paol L d og FE T T rE mo LI oft TE EE ol DI p h n III EG Fol La og ol HII c ka DJ or Figure 15 Warehouse Nested CROWS 15 High Stacked Warehousing Configuration 53 Stacking of the CROWS in a warehousing environment can occur up to four levels however four CROWS in a single stack are not permitted and the stacking of CROWS when four high must be done in tandem
49. um speed limit of the MAFI trailer to 6km h File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual SEA BOX poc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 27 of 53 Suitable Material Handling Equipment MHE must be used to move load unload and stack CROWS Key safety requirements include Loading e The MHE has to be rated and capable of lifting the Maximum Gross Weight MGW of CROWS including secured load e The MHE needs to have appropriate lifting tines to suit the CROWS tine pockets e All moving loading and unloading activities need to be carried out on suitable level even and compacted surfaces Particular attention is needed when moving loading and unloading stacked CROWS assemblies to ensure MHE is capable of handling total gross weight of stack Failure to comply may result in severe injury or death to personnel and damage to equipment Single CROWS Loading Procedure 36 The procedure for loading a single CROWS into a 20 foot ISO shipping container is detailed in Table 18 as follows Table 18 Single CROWS Loading Procedure The 20 foot ISO Container that is being used to transport the nested CROWS can be either General Purpose or High Cube configuration The container needs to be positioned on level hard compacted surface such as concrete or compacted gravel The container loading doors both need to be fully opened and restraine
50. y the modules into an operational environment and d Warehousing configuration This capability provides an expedient storage system It is intended to minimise the environmental footprint required to establish lay down areas and storage yards It is also intended to be a mechanism in which project stores can be effectively located and redeployed It should also be noted that this warehousing dynamic includes storage and stacking in containers for items that require protection from the elements In this case the CROWS platform provides rapid deployment out of the warehoused containers 11 Figure 3 through to Figure 6 provide an illustrated representation of CROWS configurations File Name MAN OPS CROWS 20Foot User Manual v2 2 Doc Type Manual Doc Title 20 Foot CROWS User Manual Doc ID SBI 100245 Status Effective Effective Date 13 10 2014 Page 3 of 53 Figure 4 Double Stacked Laden CROWS Doc Type Manual File Name MAN OPS CROWS 20Foot User Manual v2 2 LO S co op 9 o o Q T 2 S 2 Qo O oc O Ta X 2 o sl Q S D q U fap LO o EH CH a D keng O N CH keng ap keng o m wo m o 2 gel o o be LLI 03 E LU o 23 m Q me o eM CN c 2 o i o gt Figure 5 Nested Loaded CROWS Figure 6 Stacked Warehousing Configuration Doc Title 20 Foot CROWS User Manual Do
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