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1756-IN101E-EN-P, ControlLogix Controller and Memory Board

1. 42524 Publication 1756 IN101E EN P November 2001 20 ControlLogix Controller and Memory Board To prevent possible battery leakage even if the BAT LED is off replace a 1756 BA1 battery according to the following schedule If the temperature 1 in Replace the battery within below the chassis is 0 to 35 C No replacement is required until the BAT LED turns on 36 to 40 C 3 years 41 to 45 C 2 years 46 to 50 C 16 months 51 to 55 C 11 months 56 to 60 C 8 months Store batteries in a cool dry environment We recommend 25 C with 40 to 60 relative humidity You may store batteries for up to 30 days between 45 to 85 C such as during transportation To avoid possible leakage do not store batteries above 60 C for more than 30 days Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 21 Install the Controller To install the controller e Turn the Keyswitch to the PROG Position e Insert the Controller into the Chassis e Check the BAT LED e Check the OK LED Turn the Keyswitch to the PROG Position RUN ES EM 1 0 EE R232 BAT MOK 1 Insert the key into the lt p controller RUN EE EE 0 mmm S232 2 Turn the key to the PROG position Publication 1756 IN101E EN P November 2001 22 ControlLogix Controller and Memory Board Insert the Controller into the Chassis When
2. S 40 to 85 C 40 to 185 F relative humidity 5 to 95 noncondensing vibration 2g 10 500Hz shock 6 Operating 30g on operating 50g emissions Group 1 Class A ESD immunity cog V air discharges V contact discharges radiated RF immunity OV m with 1kHz sine wave 80 AM from 30MHz to 1000MHz OV m with 200Hz 50 Pulse 100 AM at 900Mhz EFT B immunity Er He AKV at 2 5kHz on power ports 2kV at 5kHz on communications ports conducted RF immunity OVrms with 1kHz sine wave 80 AM from 150kHz to 80MHz enclosure type rating Publication 1756 IN101E EN P November 2001 none open style ControlLogix Controller and Memory Board 45 Table 7 1756 L55M22 L55M23 and L55M24 Controllers Description Value 1756 L55M22 1756 L55M23 1756 L55M24 programming cable 1756 CP3 or 1747 CP3 serial cable category 3112 eplacement battery 1756 BA1 0 59g lithium 9 10 11 12 Amou nt of memory avai IEC 60068 2 1 Test Ad Test Nb Operating Thermal Shock IEC 60068 2 1 Test Ab Non operating Dry Heat able after RSLogix 5000 software is connected and a null project is loaded Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Un packaged Non operating Cold IEC 60068 2 2 Test Bb Un packaged IEC 60068 2 14 Test Na Un packaged Non operating Thermal Shock IEC 60068
3. If Then Green No further actions are required However the revision of firmware must be compatible with your revision of RSLogix 5000 software Red The controller is not operational Contact your Rockwell Automation representative or local distributor Publication 1756 IN101E EN P November 2001 26 ControlLogix Controller and Memory Board Update the Firmware of the Controller To update the firmware of the controller Determine Which Firmware Revisions to Use e Install a Firmware Upgrade Kit Update the Controller Determine Which Firmware Revisions to Use Use the following table to determine which firmware revisions to use with your controller and memory board combination Forthis controller and memory board Use this revision of firmware 756 L1 any 756 L53 6 x or later 756 L1M1 any 756 L1M2 any 756 L1M3 any I 756 L55M12 10 x or later 756 L55M13 6 x or late 756 L55M14 6 x or late 756 L55M16 6 x or late I 756 L55M22 10 x or later 756 L55M23 8 x or late 756 L55M24 8 x or late Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 27 Install a Firmware Upgrade Kit To update the firmware of a controller first install a firmware upgrade kit e An upgrade kit ships on a supplemental CD along with RSLogix 5000 software e To download an upgrade kit go to www ab com Choose Product Support Choose
4. emissions Group 1 Class A ESD immunity 6kV contact discharges 8kV air discharges radiated RF immunity 10V m with 1kHz sine wave 80 AM from 30MHz to 1000MHz 10V m with 200Hz 50 Pulse 100 AM at 900Mhz EFT B immunity 4kV at 2 5kHz on power ports 2kV at 5kHz on communications ports conducted RF immunity 10Vrms with 1kHz sine wave 80 AM from 150kHz to 80MHz Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 37 Table 3 1756 L1 L1Mx Controller Continued Description enclosure type rating Value 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 none open style isolation voltage 30V Tested to withstand 500 Volts for 60 seconds programming cable 1756 CP3 or 1747 CP3 serial cable category 3112 replacement battery 1756 BA1 0 59g lithium Publication 1756 IN101E EN P November 2001 38 ControlLogix Controller and Memory Board Table 4 1756 L53 Controller Description Value user available memory 5M bytes nonvolatile memory no peak backplane current 5 1V de 20A 24V de 0 02A average power dissipation 5 4W average thermal dissipation 8 4 BTU hr weight 12 7 02 operating temperature 0 to 60 C 32 to 140 F storage temperature 40 to 85 C 40 to 185 F relative humidity 5 to 95 noncondensing vibration 2g
5. 10 500Hz shock Operating 30g Non operating 50g emissions Group 1 Class A i ia S radiated RF immunity OV with 1kHz sine wave 80 AM from 30MHZz to OV m with 200Hz 50 Pulse 100 AM at 900Mhz EFT B immunityl 0l 4kV at 2 5kHz on power ports 2kV at 5kHz on communications ports conducted RF immunity OVrms with 1kHz sine wave 80 AM from 150kHz to 80MHz enclosure type rating none open style programming cable 756 CP3 or 1747 CP3 serial cable category 3112 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 39 Table 4 1756 L53 Controller Continued Value 1756 BA1 0 59g lithium Description battery Publication 1756 IN101E EN P November 2001 40 ControlLogix Controller and Memory Board Table 5 1756 L55M12 and M13 Controllers Description Value 1756 L55M12 1756 L55M13 user available memoryl 750K bytes 1 5M bytes nonvolatile memory no no peak backplane current 5 1V de 1 23A 1 23A 24V de 0 014A 0 014A average power 5 6W 5 6W dissipation average thermal 19 1 BTU hr 19 1 BTU hr dissipation weight 12 5 oz 12 5 oz operating temperature 0 to 60 C 32 to 140 F storage temperature 40 to 85 C 40 to 185 F relative humidity 5 to 95 noncondensing 5 vibration 2g 10 500Hz shock Operating 30g on operating 50g emissions Group 1 Class A ESD immunity 6k
6. known to be nonhazardous RISQUE D EXPLOSION ENST Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Publication 1756 IN101E EN P November 2001 50 ControlLogix Controller and Memory Board Replace a Suspected Failed Controller 1 Cycle the power to the chassis Allen Bradley ControlLogix CAT NO SERIES 1756 M Allen Bradley D ControlLogix CAT NO SERIES 1756 L 4 Install the battery Publication 1756 IN101E EN P November 20 lt z Make sure the OK LED is solid red If the OK LED is not solid red the controller does not require replacement Match the catalog numbers of the controllers and memory boards Catalog number of the memory board if one is installed lt Catalog number of the controller 01 Con
7. Emissions EN 50082 2 Industrial Immunity EN 61326 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity C Tick Australian Radiocommunications Act compliant with AS NZS 2064 Industrial Emissions EE European Union 94 9 EEC ATEX Directive compliant with EN 50021 Potentially Explosive Atmospheres Protection n See the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 35 Publication 1756 IN101E EN P November 2001 36 ControlLogix Controller and Memory Board Specifications Table 3 1756 L1 L1Mx Controller Description Value 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 user available memory 64K bytes 512K bytes 1M bytes 2M bytes nonvolatile memory no no no no peak backplane current 5 1V de 0 65A 0 95A 1 05A 1 20A 24V de 0 02A 0 02A 0 02A 0 02A average power dissipation 3 3W 4 6W 4 8W 5 4W average thermal 11 3 15 6 BTU hr 16 4 BTU hr 18 4 BTU hr dissipation BTU hr weight 10 0 oz 12 5 oz 12 5 oz 12 7 oz operating temperature 0 to 60 C 32 to 140 F 3 storage temperature 40 to 85 C 40 to 185 F relative humidity 5 to 95 noncondensing vibration 2g 10 500Hz shock Operating 30g Non operating 50g
8. Memory Board To install a controller do these tasks Make Sure that You Have All the Components Install the Memory Board If Required Install the Battery Install the Controller Update the Firmware of the Controller Make Sure that You Have All the Components 1 These components ship with the controller Component Description 1756 BA1 battery key lt p catalog number labels 1756 L1 The catalog numbers on your labels may be 1756 L1M1 different from the ones that are shown 1756 L1M2 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 7 IMPORTANT If you have a 1756 L55 controller you must install a memory board 2 If you are installing a memory board you also need the following components Component Description soot er memory board a or 4002 f memory board label se the following table to determine which memory board goes with your controller G Use this memory With this controller board 1756 L1 L1Mx 1756 L53 1756 L55 L55Mxx 756 M1 Vv 756 M2 Vv 756 M3 Vv 756 M12 756 M13 756 M14 756 M16 756 M22 756 M23 KISIS ISSIS 756 M24 v Publication 1756 IN101E EN P November 2001 8 ControlLogix Controller and Memory Board You may also use these components with the controller Ifyou want to Then use t
9. inside of the controller door Publication 1756 IN101E EN P November 2001 18 ControlLogix Controller and Memory Board Install the Battery l When you connect or disconnect the battery an warnine electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For Safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 1 Are you using a 1756 BATM battery module If Then No Go to step 4 Yes Go to step 2 2 Install the battery module See the ControlLogix Battery Module Installation Instructions publication 1756 IN576 3 Go to Install the Controller on page 21 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 19 Only install a 1756 BA1 battery If you install a different battery you may damage the controller rN 4 Install a 1756 BA1 battery Vas top no connection lt __ middle black lead SS bottom red lead L 42523 i 5 Write on the battery label the date you install the battery 6 Attach the label to the inside of battery label the controller door
10. you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding You can place the controller in any slot You can use multiple controllers in the same chassis 1 Align the circuit board with the top and bottom guides in the chassis ey ES 20880 2 Slide the module into the chassis The controller is fully installed when it is flush with the power supply or other installed modules and the top and bottom latches are engaged Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 23 Check the BAT LED 1 Turn on the chassis power RUN BEN HE 1 0 mmm S232 BAT LED BAT EEE DE OK RUN REM PROG 42525 2 Is the BAT LED off If Then Yes Go to Update the Firmware of the Controller on page 26 No Go to step 3 3 Check that the battery or battery module is correctly connected to the controller 4 If the BAT LED remains on install another battery 5 If the BAT LED remains on after you complete step 4 contact your Rockwell Automation representative or local distributor Publication 1756 IN101E EN P November 2001 24 ControlLogix Controller and Memory Board Check the OK LED RUN EM Em 1
11. 0 mE 5232 BAT mo t OK LED RUN REM PROG 42525 1 What color is the OK LED If Then Actions Green The controller is OK and its No further actions are required irmware has been updated However the revision of firmware must be compatible with your revision of RSLogix 5000 software Flashing red The controller is OK but it requiresa Go to Update the Firmware of the irmware update Controller on page 26 Solid red The memory board of the controller Go to step 2 may not be compatible with the evision of firmware 2 Is this a 1756 L55 or L55Mxx controller If Then No The controller is not operational Contact your Rockwell Automation representative or local distributor Yes Go to step 3 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 25 3 Did you replace a memory board with a memory board that has a different catalog number For example did you replace a 1756 M13 memory board with a 1756 M23 memory board If Then No The controller is not operational Contact your Rockwell Automation representative or local distributor Yes Go to step 4 4 Re install the previous memory board 5 Update the firmware of the controller to a revision that is compatible with the memory board that you intend to install See Update the Firmware of the Controller on page 26 6 Install the new memory board 7 What color is the OK LED
12. 2 30 Test Db Un packaged Non operating Damp Heat IEC60068 2 6 Test Fc Operating IEC6O 068 2 27 Test Ea CISPR 11 IEC 6 IEC 6 IEC 6 000 4 2 000 4 3 000 4 4 IEC 6 000 4 6 Unpackaged shock ES 002 See ndustrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Publication 1756 IN101E EN P November 2001 46 ControlLogix Controller and Memory Board Environment and Enclosure ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to com
13. 756 IN101E EN P November 2001 PN 957626 94 Supersedes Publication 1756 IN101D EN P July 2001 Copyright 2001 Rockwell Automation All rights reserved Printed in the U S A
14. Firmware Updates Publication 1756 IN101E EN P November 2001 28 ControlLogix Controller and Memory Board Update the Controller RSLogix 5000 software revision 10 0 or later lets n you update the firmware of a controller as part of the download sequence To update the controller Be download your project and follow the prompts of the software 1 Connect the controller or chassis to the same network as your workstation 2 Start ControlFLASH software 3 Choose Next gt 4 Select the catalog number of the controller and choose Next gt 5 Expand the network until you see the controller IMPORTANT If the required network is not shown first configure a driver for the network in RSLinx software To expand a network one level do Workstation one of the following e Double click the network Linx Gateways Ethernet e Select the network and driver press the key A communication module e Click the sign backplane controller Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 29 6 Select the controller and choose OK r Select the new revision for this update Revision Restrictions Restictans 42900 7 Select the revision level to which you want to update the controller and choose Next gt If the Revision list is
15. Installation Instructions ControlLogix Controller and Memory Board Catalog Number 1756 L1 L1M1 L1M2 L1M3 L53 L55 L55M12 L55M13 L55M14 L55M16 L55M22 L55M23 L55M24 M1 M2 M3 M12 M13 M14 M16 M22 M23 M24 IMPORTANT Installation instructions ship with each l component If you want other documentation you must order it separately See page 52 For abbreviated steps on how to replace a controller that you suspect has failed see page 50 Are You Replacing a Controller That has Failed Before You Begin Use this document to install these ControlLogix components controller e memory board The memory board provides additional memory for your controller You can install only one memory board per controller File Name AB_ControlLogix_1756L1_L55 L6 M install D1101 Publication 1756 IN101E EN P November 2001 2 ControlLogix Controller and Memory Board Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards In no event will Allen Bradley be responsible or liable for indirect or consequential damage resulting from the use or application o
16. V contact discharges 8kV air discharges radiated RF immunity 10V m with 1kHz sine wave 80 AM from 30MHz to 1000MHz OV m with 200Hz 50 Pulse 100 AM at 900Mhz EFT B immunity AKV at 2 5kHz on power ports 2kV at 5kHz on communications ports conducted RF immunity OVrms with 1kHz sine wave 80 AM from 150kHz to 80MHz enclosure type rating none open style Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 41 Table 5 1756 L55M12 and M13 Controllers Continued Description Value 1756 L55M12 1756 L55M13 programming cable 1756 CP3 or 1747 CP3 serial cable category 312 replacement battery 1756 BA1 0 59g lithium Publication 1756 IN101E EN P November 2001 42 ControlLogix Controller and Memory Board Table 61756 L55M14 and L55M16 Controllers Description Value 1756 L55M14 1756 L55M16 user available memory 3 5M bytes 7 5M bytes no more than 3 5M bytes of data nonvolatile memory no no peak backplane current 5 1V de 1 25A 1 48A 24V de 0 014A 0 0144 average power dissipation 5 7W 6 3W average thermal 19 4 BTU hr 21 5 BTU hr dissipation weight 12 8 oz 13 4 oz operating temperature 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F storage temperature relative humidity 5 to 95 noncondensing vibration 2g 10 500Hz shock Op
17. blication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 31 Serial RS 232 Port If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable an electrical arc can occur This could cause an explosion in hazardous location installations Make sure that power is removed or the area is nonhazardous before proceeding Use the serial port for RS 232 communication oo oo ne 42575 serial por Publication 1756 IN101E EN P November 2001 32 ControlLogix Controller and Memory Board To connect a workstation to the serial port use one of these cables e 1756 CP3 serial cable e 1747 CP3 cable from the SLC product family If you use this cable the controller door will not close workstation end controller end 42576 If you make your own serial cable e Limit the length to 15 2m 50 ft e Wire the connectors as follows Workstation Controller 1 CD 1 CD 2 RDX 2 RDX 3 TXD gt 3 TXD 4 DTR 4 DTR COMMON COMMON L 6 DSR 6 DSR 1 gt lt 7 RTS 7 RTS 8 CTS 8 CTS 9 9 42231 e Attach the shield to both connectors Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 33 Ag
18. empty download a new IMPORTANT IMPORTANT upgrade kit Some older upgrade kits do not work with new controllers 8 To start the update of the controller choose Finish and then Yes After the controller is updated the status box displays Update complete 9 Choose OK 10 To close ControlFLASH software choose Cancel and then Yes Publication 1756 IN101E EN P November 2001 30 ControlLogix Controller and Memory Board Keyswitch Use the keyswitch to change the operating mode of the controller For Remote Run mode turn the keyswitch to RUN and then to REM Run mode Program mode For Remote Test mode turn the keyswitch 0 REM Then go online with RSLogix 5000 software and choose Test mode For Remote Program mode turn the eyswitch to PROG and then to REM eyswitch 42525 If you want to Select one of these modes Run Remote Program Run Test Program turn outputs to the state commanded by Vv Vv the logic of the project turn outputs to their configured state for Vv Vv Vv Program mode execute scan tasks Vv Vv Vv change the mode of the controller through Vv Vv Vv software download a project Vv Vv Vv Vv schedule a ControlNet network Vv Vv while online edit the project Vv Vv Vv Vv send messages Vv Vv Vv send and receive data in response to a Vv Vv Vv Vv Vv message from another controller produce and consume tags Vv Vv Vv Vv Vv Pu
19. ency Certifications When marked the controller and memory board have the following certifications Table 1 1756 L1 L53 and L55 controllers Certification Description UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment CSA CSA Certified Process Control Equipment for Class Division 2 Group A B C D Hazardous Locations cel European Union 89 336 EEC EMC Directive compliant with e EN 50081 2 Industrial Emissions e EN 50082 2 Industrial Immunity e EN 61326 Meas Control Lab Industrial Requirements e EN 61000 6 2 Industrial Immunity C Tick Australian Radiocommunications Act compliant with AS NZS 2064 Industrial Emissions EEx 1 European Union 94 9 EEC ATEX Directive compliant with EN 50021 Potentially Explosive Atmospheres Protection n 1 See the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details Publication 1756 IN101E EN P November 2001 34 ControlLogix Controller and Memory Board Table 2 1756 Mx memory boards Certification Description UR UL Recognized Component Industrial Control Equipment CSA CSA Accepted Component for Process Control Equipment CSA CSA Accepted Component for Process Control Equipment in Class Division 2 Group A B C D Hazardous Locations cel European Union 89 336 EEC EMC Directive compliant with EN 50081 2 Industrial
20. erating 30g on operating 50g emissions Group 1 Class A ESD immunityl 6kV contact discharges 8kV air discharges radiated RF immunity 10V m with 1kHz sine wave 80 AM from 30MHz to 1000MHz OV m with 200Hz 50 Pulse 100 AM at 900Mhz EFT B immunity It I 4kV at 2 5kHz on power ports 2kV at 5kHz on communications ports conducted RF immunity OVrms with kHz sine wave 80 AM from 150kHz to 80MHz enclosure type rating none open style Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 43 Table 6 1756 L55M14 and L55M16 Controllers Continued Description Value programming cable 1756 L55M14 1756 L55M16 1756 CP3 or 1747 CP3 serial cable category 3112 replacement battery 1756 BA1 0 59g lithium Publication 1756 IN101E EN P November 2001 44 ControlLogix Controller and Memory Board Table 7 1756 L55M22 L55M23 and L55M24 Controllers Description Value 1756 L55M22 1756 L55M23 1756 L55M24 user available memory 750K bytes 1 5M bytes 3 5M bytes nonvolatile memory yes yes yes peak backplane current 5 1V de 1 23A 1 23A 1 254 24V de 0 014A 0 014A 0 014A average power 5 6W 5 6W 5 7W dissipation average thermal 19 1 BTU hr 19 1 BTU hr 19 4 BTU hr dissipation weight 12 5 oz 12 5 oz 12 8 oz operating temperature 0 to 60 C 32 to 140 F orage temperature
21. f these products Any illustrations charts sample programs and layout examples shown in this publication are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 3 Throughout this publication notes may be used to make you aware of safety considerations The following annotations and their accompanying statements help you to identify a potential hazard avoid a potential hazard and recognize the consequences of a potential hazard Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury o
22. hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 5 Tools that You Need To add a memory board to a controller you need the following tools e 2 phillips screwdriver e grounding wriststrap What You N eed to Do Before you install a controller do these preliminary steps Install a ControlLogix chassis according to the ControlLogix Chassis Installation Instructions publication 1756 IN080 1 Install a ControlLogix power supply according to the corresponding installation instructions Install this power supply According to this publication 756 PA72 ControlLogix Power Supplies Installation Instructions publication 1756 5 67 756 PB72 756 PA75 ControlLogix Power Supplies Installation Instructions publication 1756 5 78 756 PB75 756 PA75R e Controllogix Redundant Power Supplies Installation Instructions publication 756 PB75R 1756 IN573 e Controllogix Redundant Power Supplies Chassis Adapter Module Installation Instructions publication 1756 IN574 Publication 1756 IN101E EN P November 2001 6 ControlLogix Controller and
23. his component connect a device to the 756 CP3 serial cable serial port of the controller e g connect a computer to You may also use the the controller 1747 CP3 cable from the SLC product family If you use this cable the controller door will not close provide battery support for 756 BATM a 1756 L55Mxx controller ControlLogix battery longer than the time that is module available with the 1756 BA1 battery Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 9 Install the Memory Board If Required If you have a 1756 L53 controller do not take apart the controller or try to remove the memory board If you remove or modify the memory board you will irreparably damage the controller ATTENTION Are you going to add or replace a memory board If Then No Go to Install the Battery on page 18 Yes Install the memory board To install the memory board e Determine if the Firmware Requires an Update e Remove the Controller from the Chassis e Remove the Side Plate of the Controller e Remove the Existing Memory Board If Any e Install the Memory Board Replace the Side Plate e Attach Labels Publication 1756 IN101E EN P November 2001 10 ControlLogix Controller and Memory Board Determine if the Firmware Requires an Update Determine if you must update the firmware of the controller before you replace the board 1 Is th
24. is a 1756 L55 or L55Mxx controller If Then No Go to Remove the Controller from the Chassis on page 11 Yes Go to step 2 2 Are you replacing a memory board with a memory board that has a different catalog number For example are you replacing a 1756 M13 memory board with a 1756 M23 memory board If Then No Go to Remove the Controller from the Chassis on page 11 Yes Before you replace the board update the firmware of the controller e Update the firmware to a revision that is compatible with the memory board that you will install e See Update the Controller on page 28 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 11 Remove the Controller from the Chassis When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding 1 On the top and bottom of the controller press the locking tabs 2 Slide the controller out of the chassis tin 20880 Publication 1756 IN101E EN P November 2001 12 ControlLogix Controller and Memory Board Remove the Side Plate of the Controller 1 Lay the controller on its side with the label facing up 2 While wearing a grounding wriststrap remove the two screws that a
25. ler and Memory Board European Zone 2 Certification 1756 L1 L1M1 L1M2 L1M3 L53 L55M13 L55M14 and L55M16 Controllers This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 CE The LCIE Laboratoire Central des Industries Electriques certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres given in Annex II to this Directive The examination and test results are recorded in confidential report No 28 682 101 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021 1999 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 49 The following information applies when operating this equipment in hazardous locations Products marked CL DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are
26. ne up the connectors 4 Place your hands on the boards over the connectors and gently squeeze them together 5 Make sure that the tabs on the memory board extend through the slots on the plastic housing of the controller Publication 1756 IN101E EN P November 2001 16 ControlLogix Controller and Memory Board Replace the Side Plate side plate gt gt Se ES 40019 1 Line up the hinge tabs on the side plate with the slots in the plastic housing of the controller 2 Gently press the side plate against the controller 3 Replace the screws Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 17 Attach Labels 1 Place the memory board label on the side of the controller The memory board label identifies which memory board is installed SSSA NI 40019 2 From the sheet of catalog labels peel off the label that corresponds to the memory board that you installed E g If you installed an M2 memory board peel off the 1756 L1M2 label 1756 L1 ao CIty 1756 L1M1 me 1756 L1M2 mil identifies the memory board 5 PORT E J Bae fesen g9 FES Le CG O Eci 1756 LxMx 4025 3 Place the catalog number label on the
27. ply with certain product safety certifications See NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Also see the appropriate sections in this publication as well as the Allen Bradley publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines for additional installation requirements pertaining to this equipment IMPORTANT This equipment is not resistant to sunlight or other sources of UV radiation Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 47 IMPORTANT The secondary of a current transformer shall not be open circuited when applied in Class I Zone 2 environments IMPORTANT The marking ALCR is to be considered as applicable to individual products IMPORTANT Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection when applied in Class I Zone 2 environments IMPORTANT This equipment must be powered by energy limited associated equipment as defined in EN 50021 when applied in Class I Zone 2 environments IMPORTANT Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 when applied in Class I Zone 2 environments Publication 1756 IN101E EN P November 2001 48 ControlLogix Control
28. r death property damage or economic loss Identifies information about practices or ATTENTION woe circumstances that can lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley and ControlLogix are trademarks of Rockwell Automation Publication 1756 IN101E EN P November 2001 4 ControlLogix Controller and Memory Board How to Handle ControlLogix Components Preventing Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap Do not touch connectors or pins on component boards Do not touch circuit components inside the equipment e If available use a static safe workstation e When not in use store the equipment in appropriate static safe packaging You can install or remove ControlLogix components while chassis power is applied and the system is operating If you remove the controller all the devices owned by the controller go to their configured faulted state When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in
29. s www theautomationbookstore com e purchase a printed manual use one of these options contact your local distributor or Rockwell Automation representative visit www theautomationbookstore com and place an order call 800 963 9548 USA Canada or 001 320 725 1574 outside USA Canada www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br histraRe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Publication 1
30. subject to investigation by the local Authority Having Jurisdiction at the time of installation Informations sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD warnine e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class Division 2 e If this product contains batteries they must only be changed in an area
31. trolLogix Controller and Memory Board 51 RUN ES mm 0 mm S232 BAT MOK 5 Insert the key and turn it to the 6 Insert the controller into the chassis PROG position Control 7 Update the firmware of the controller E sm ajx ajelu a Mme ol sles t wE alal E ES Controler Your Project 2 L Conttoter Tags i Controler Fault Hanc E PowerUp Handier GS Tasks S ManTask EB MainProgam 2 Program Tac EB MainRoutine Unscheduled Progra 5 6 Motion Groups E Ungrouped Axes Trends SFS Temp_Bi CLR 3 WD Clear Dest Temp AddTAg e Temp_Bi MOV J Move Source Temp_AraylTemp_AddTAg Dest Temp _Anay 0 E del ADD Add Source A Temp AddTAg del Souce B 1 Dest Temp_AddTAg Del ZJ MainRoutine a a Ready Fung ndof2 APPM 8 Download the RSLogix 5000 project to the controller Publication 1756 IN101E EN P November 2001 Additional Manuals This product has the following manuals e Logix5000 Controllers Common Procedures publication 1756 PM001 Logix5000 Controllers General Instructions Reference Manual publication 1756 RM003 ControlLogix System User Manual publication 1756 UM001 If you want to e view or download a manual visit either of these locations www ab com manual
32. ttach the side plate to the controller 3 Rotate the side plate up and unhook it from the controller side plate v Il lt lt front of controller 40017 Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 13 Remove the Existing Memory Board If Any memory board 42527 1 Does the controller already have a memory board If Then No Go to Install the Memory Board on page 15 Yes Go to step 2 Publication 1756 IN101E EN P November 2001 14 ControlLogix Controller and Memory Board 2 Pull the plastic back edge of the controller out slightly to clear the tabs on the memory board tab tab EE 42526 3 Gently separate and remove the memory board from the controller Publication 1756 IN101E EN P November 2001 ControlLogix Controller and Memory Board 15 Install the Memory Board 1 Place the memory board over the connector and slide the memory board into the controller memory board tab slot 40018 2 Pull the plastic back edge of the controller out slightly to clear the tabs of the memory board 3 Li

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