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Modicon M340 Using Unity Pro - Maintenance
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1. Pre act 032 033 R Pre act DN Vsa SHH Pre act pM 5 react Pre act Tead Cee Pre act 36 37 4 re act peat e Pre act Pre act om apr Pest Pre act OBO o Pre act p a 8 Pre act Pre act amp Pre act Pea Peat eg 00 qi Pre act ear cec Pre act esi So pu oo B A Q12 oo re act Pre act Pre act d o e 5 FUSE PPS3 PPS3 pese amp Oeo ce PPS A el IPPS3 y ee eel pope Pee Pre act 49 ee Preadi 016 di7 Pread Preact Om sa 5 SoSH Prat gt re act 050 I abe aia arg re act eae 2t Pre act a el M qo gn Pre act Pre act oe ee Pre act aoa st 5 react Pre act 95 eg ESTE Peat Pread 55 a cel lee ANE Pre act oe ee re act a 059 SEE qu GT Pre act Pre act Fre act x Eos Oeo Pre act F 060 061 028 qoo re act P Det o e Oeo Pre act re act E Q62 e Q63 030 E Pre act act A FUSE PPS42NPPSA D SOT Pest PPs4 i Oeo PPS PPS T M z N
2. C Connector view Cabling view C connector Connector 3 A 3B z 1 ite T Lou e cating O 4 Yellow 4 view 5 iss 5 1 2e in 6 1 m 6 Blue 7 3 4 3m m4 8 Red 8 E 5 9 Back 9 85 7 85 m6 10 Purple 10 Ba 9 10 3 7m m8 11 Gray Piik 1 11 12 12 Red Ble 13 White Green 3 H Ha Tl m m2 14 Brown Green 4 ES 13 m m4 15 White Yellow 15 rq 17 18 16 Yellow Brown 16 19 20 15 m m6 17 White Gray 17 L 47 H8 18 Gray Brown y b 19 x bo A9 White Pink T9 Cable a uz 20 Pink Brown 20 Output Output 21m 22 m m 21 len L I4 23 mpi 22 Brown 2 Cabling 25 m26 23 Green 3 NAR 27 m 28 24 Yellow 4 25 Gray 5 1 Qe 29m m30 26 Pink 6 3 de 31 52 27 Blue 7 5 6 33 28 Red 38 34 591 Bak S E 7 85 35m 36 30 FM
3. Ron aor oT 4 273 4 5 6 7 8 9 12 13 74 75 Pre act Q0 07 Pre act co gt 01 supply FUSE 3 Pre act 3 C1 P Power Q2 supply Fuse 5 Pre act 6 C2 Power Q3 supply Fuse T Pre act C3 A Power x Tu 04 supply 9 H Pre act C4 4 Power A Q5 800 za We recommend installing this t C5 Pre act type of protection on the O 4 M terminals of each pre actuator Q6 3 C6 Pre act Power 4 amp Q7 supply gt Fuse Pre act Power supply NG NC NC NC power supply 24 VDC or 24 240 VAC fuse 1 fast blow fuse of 3 A for each relay NC not connected 35012474 05 2010 151 BMX DRA 0805 152 35012474 05 2010 BMX DRA 1605 Relay Output Modules 17 Subject of this Section This section presents the BMX DRA 1605 module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 154 Characteristics 155 Connecting the Module 158 35012474 05 2010 153 BMX DRA 1605 Introduction Function The BMX DRA 1605 module is a 24 VDC or 24 240 VAC discrete module connected via a 20 pin terminal block Its 16
4. Ron aor oT 4 273 4 5 6 7 8 9 12 13 74 75 Pre act 07 Pre act Q1 Q2 Pre act 3 Pre act Q3 4 Pre act Q4 5 Pre act Q5 6 Pre act Q6 T Pre act Q7 Coy Pre act 9 Ere supply gt Q8 We recommend installing this 0 Pre act type of protection on the 12 Q9 Pre act H terminals of each pre actuator Q10 OHH Gil Pre act 4 ES Pre act HH Pre act Q13 014 Pre act t 2 E Pre act e Pre act Power WE supply power supply 24 VDC or 24 240 VAC fuse 1 fast blow fuse of 12 A for each 8 channel group 35012474 05 2010 159 BMX DRA 1605 160 35012474 05 2010 BMX DDO 3202 K Static Output Modules 18 Subject of this Section This section presents the BMX DDO 3202 K module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 162 Characteristics 163 Connecting the Module 165 35012474 05 2010 161 BMX DDO 3202 K Introduction Function The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic or source module its 32 output channels provide cu
5. C ET Connector view Cabling view Blow 1 White x 2 Brown 3 Green g 4 Yellow A Gray 6 Pin 1m m 7 Blue 8 Red 9 Black 5m m6 10 Purple 8 11 Gray Pink 12 3 9m m0 13 White Green I 11m m2 14 Brown Green 15 White Yellow iam m 4 16 Yellow Brown 19m 16 47 White Gray 172m mag 118 Gray Brown cable idm pr Boss Ou 4n ope 21 NC 23 0 24 27 NC 25 0 26 23 21 0 28 56 NC 29 30 26 NC 310 32 55 33 34 29 C 35 0 B6 30 NC 3710 ols BHN 32 NC BMX FCW 1 39 40 33 NC 34 NC 35 NC 36 NC 31 NC 38 NC 39 NC Not wired 40 NC Wired Color coded according to DIN47100 35012474 05 2010 49 General Rules for Installation The diagram below shows the connection of BMX FCW 3 cables Connector view Cable Output bling view A wo BHRHHRHHRHEHEHEHEHHEHHBHHHEHESE BHRHHBRHHRHHEHEHEHHEHHHHBHEHESE OO RN 12 14 16 18 20 22 24 26 30 32 34 96 98 40
6. O W Wired C connector 1 White 2 Brown 3 Green 4 Yellow 5 Gray 6 Pink 7 Blue 8 Red g Black 10 Purple 11 Gray Pink 12 Red Ble 13 White Green 14 Brown Green 15 White Yellow 16 Yellow Brown 147 White Gray 18 Gray Brown 19 White Pink 20 Pink Brown 71 White 22 Brown 23 Green 24 Yellow 25 Gray 26 Pin 27 Blue 25 Red 29 Black 30 Purple 31 Gray Pik 32 Red Ble 33 White Green 34 Brown Green 35 White Yellow 36 Yellow Brown 37 White Gray 38 Gray Brown 39 White Pink 40 Pink Brown Color coded according to DIN47100 BMX FCW 3 50 35012474 05 2010 General Rules
7. Type of module Static outputs with 20 pin terminal block Static outputs with 40 pin connectors connections Illustration Discrete output module Discrete output Discrete output module module Number of 16 outputs 16 outputs 32 outputs 64 outputs channels Range 24 VDC 24 VDC 24 VDC 24 VDC Insulation Insulated outputs Insulated outputs Outputs insulated per group of 16 channels Current 0 5A 0 5A 0 1A 0 1A Overload Outputs protected against short circuits and overloads with automatic or controlled reactivation protection and fast electromagnet demagnetization circuit Logic Positive Negative Positive Positive Response time 1 2 ms 1 2 ms 1 2 ms 1 2 ms Type of Interface 20 pin terminal block 20 pin terminal block 1 x 40 pin connector 2 x 40 pin connectors Reference BMX DDO 1602 BMX DDO 1612 BMX DDO 3202 K BMX DDO 6402 K 35012474 05 2010 21 General Introduction Catalog of Relay Output Modules Catalog of discrete relay output modules with 20 pin terminal block connection Type of module Relay outputs with 20 pin terminal block connections Illustration Discrete output module Discrete output module Discrete output module Number of 8 outputs 8 outputs 16 outputs channels Range 125 VDC 24 VDC or 24 240 VAC 24 VDC or 24 240 VAC Insulation Outputs insulated from ground Outputs insulated from ground Outputs insulated from ground Type of contact 8 in
8. 100 102 200 104 106 cuo o 240 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator supply supply 5 m E Leg 7HI2REO NE 7HI2R50 Oboe usn bee eee uo pesca E e Eu E gs les e gs ms n 14 r9 VAR WU Ad sensors j pre actuators 2 2 Or OO Ov 0 NR oo S 255 9 55 T 595 sos E ot C u cL amp c cc t c cc c c c EUG oo E x Qo Gc OO CO cc c coc cO cc c Se lt 0 X XA X OEC E SEE E Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Terminals 200 201 202 and 203 are linked to the polarity Connecting the common for pre actuators e several terminals linked to the polarity 3 4 200 202 and 203 allow sharing in groups of 4 or 2 channels positive logic outputs 35012474 05 2010 241 TELEFAST 2 for Discrete I Os 24 11 TELEFAST 2 ABE 7H16R50 Connection Base Se
9. NENNEN 4 5 6 7 8 9 10 TI T2 13 74 75 2 O Q0 pre act 2 Q1 pre act 3 Q2 pre act 93 pre act j e 5 pre act 6 Q5 pre act D Q6 pre act Q7 pre act 9 pre act gi O pre act an pre act 2 n pre act 1 3 012 pre act 7 013 eu 014 pre ac 5 pre act 71 at pre act i 9 20 E 2 Fuse power supply 24 VDC fuse fast blow fuse of 6 3 A pre act pre actuator 132 35012474 05 2010 BMX DDO 1612 Static Output Modules 14 Subject of this Section This section presents the BMX DDO 1612 module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 134 Characteristics 135 Connecting the Module 137 35012474 05 2010 133 BMX DDO 1612 Introduction Function The BMX DDO 1612 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a negative logic or sink module its 16 output channels receive current from the pre actuators Illustration 134 35012474 05 2010 BMX DDO 1612 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1612 and BMX DDO 1612H see page 28
10. Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage 19 30 V 34 V possible for including ripple 1 hour day Current channel 0 625 A Current module 5 Power of tungsten filament lamp Maximum 6W Leakage current At O 0 5 mA Voltage drop At 1 1 2V Load impedance Minimum 48 Q Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF for 427 772 continuos operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 2 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection Against over voltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short Yes by current limiter and electric circuits and circuit breaker 1 5 In Id 2 In overloads Pre actuator voltage OK gt 18V monitoring threshold Error lt 14V Pre actuator voltage monitoring response time at 24 V 15 20 On appearance 8 ms lt T lt 30 ms On disappearance ims lt T lt 3ms 35012474 05 2010 183 BMX DDM 16022 Power consumption 3 3 V Typical 79 mA Maximum 111 mA 24 V pre actuator consumption Typical 59 mA excluding load current Maximum 67 mA Power dissipation 3 7 W max Dielectric streng
11. How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block Modules sse eme ger eher ner bae hae egere RR ed How to Connect Discrete Input Output Modules Connecting 40 Pin Connector How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to TELEFAST Sensor Input Compatibility and Pre actuator Output Compatibility Discrete Input Output Module Diagnostic Processing General Protective Module and Channel Status Diagnostics esir esnea ce RECEN EE e ERN Checking the Connection 11 13 15 16 17 18 19 21 24 26 28 29 30 33 37 39 43 46 51 55 59 60 61 64 67 35012474 05 2010 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 BMX DDI 1602 Input Modules Introduction iiid xe ent mea o Pus trn d a e iac Characteristics eee Connecting the Module BMX DDI 1603 Input Modules Introductloric i cc t pasa arem Prio a S ie nas Characteristics else Ram v eim Connecting the Module BMX DDI 1604T Input Modules
12. GIG Fuse power supply 24 VAC fuse fast blow fuse of 0 5A 94 35012474 05 2010 BMX DAI 1602 Module Connection DC Power Supply This module can also be used with 24 VDC with positive or negative logic The following diagram shows the connection of the module to the sensors using a DC power supply Fun JEEREHINIGUN Fun or POPII 5 6 7 POPII SI 6 7 819 10 19 12 13 14 15 8 9 10 14 12 13 14 15 e D 0 e D 0 G G 64 oO 3 3 e rile EE EE 4 5 4 5 4 O lt 5 5 oof Q 6 cC X 6 NE a o TS os 9 9 9 4 S 6 o 10 so Ko 10 11 4 11 i 5 12 5 04 H4 2 9 04 O 13 Oo O 13 O X 14 14 MM 05 o 5 15 S 4 15 4 0 VDC 24 VDC 7 17 24 VDC 0 VDC i 0 VDC 24 VD 9 5 T
13. H H 000000000000 o booooooo Module with 40 pin connector elt 222 35012474 05 2010 TELEFAST 2 for Discrete I Os Dimensions and Mounting of the TELEFAST 2 Connection Bases At a Glance Here is an overview of the dimensions of different TELEFAST 2 connection products and their mounting methods Illustration The illustration below shows the dimensions in mm of the products ABE 7H R 1 ABE 7H R5 ABE 7HeeR22 ABE 7H S21 ABE 7H16R3 750852 0 ABE 7ReeStee ABE 7R088S210 J oocoooooocooooooooo oj ooooooooo0CcOoO000000000 P bpoocooocboococod 9 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 The illustration below shows the dimensions in mm of the products ABE 7H16S43 7516 2 ABE 7S08S2B1 ABE 7S16S2Be ABE 7H16F43 ABE 7816521 35012474 05 2010 223 TELEFAST 2 for Discrete I Os The illustration below shows the dimensions in mm of the product 7 2 The illustration below shows the dimensions in mm of the products 781672 and ABE 7P16T2 74 00000000000 OOOO
14. 52 35012474 05 2010 General Rules for Installation Connection of BMX FCC Cables The diagram below shows the connection of BMX FCC 1 cables C Connector view Cabling view connector O O Not wired 1 2 3 4 5 6 1m m2 7 m4 8 9 5 m6 10 m8 9n m0 3 lim mi2 14 13 m mia 15 16 77 17m m8 18 19 m m 20 520 21 0 22 23 0 25 026 23 27 0 28 2 290 0 80 26 3150 0832 27 33 opal se 350 086 30 37 LST o 33 z 34 35 37 39 W Wired Connector 3 White Brown Green Yellow Gray Pink Blue Red Black Purple Gray Pink Red Bue White Green Brown Greer White Yellow Yellow Brown White Gray Gray Brown White Pink Pink Browr ddd4dd3dddd 4 444444 Cabling view 1 2 e3 4e 5 6 e 8 9 10 11 12 13 14 15 16 17 18 1920 Lo e Oulput Color coded according to DIN47100 35012474 05 2010 53 General Rules for Installation The diagram below shows the connection of BMX FCC 3 cables
15. GIG power supply 24 VDC input fuse fast blow fuse of 0 5 A output fuse fast blow fuse of 6 3 A pre act pre actuator 188 35012474 05 2010 BMX DDM 16025 Mixed Relay Input Output module 22 Subject of this Section This section presents the BMX DDM 16025 module its characteristics and explains how it is connected to the sensors and pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 190 Characteristics 191 Connecting the Module 196 35012474 05 2010 189 BMX DDM 16025 Introduction Function The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic module its 8 input channels receive current from the sensors sink The 8 isolated relay outputs operate either on direct current 24 VDO or alternating current 24 240 VAC Illustration 190 35012474 05 2010 BMX DDM 16025 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16025 and BMX DDM 16025H see page 28 module inputs BMX DDM 16025 Module Eight 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values At1 Voltage 211V Current 22mAforU211V AtO Voltage 5V Current lt 1 5 mA Sensor supply
16. Screw clamp terminal blocks Caged terminal blocks Spring terminal blocks Illustration Number of wires 1 or2 1 1 Wire min AWG 22 0 34 mm AWG 22 0 34 mm AWG 22 0 34 mm gauge max AWG 15 1 5 mm AWG 18 1 mm AWG 18 1 mm 35012474 05 2010 43 General Rules for Installation Screw clamp terminal blocks Caged terminal blocks Spring terminal blocks Wiring constraints Screw clamps have slots that accept e flat tipped screwdrivers with a diameter of 5 mm posidriv n 1 cross tipped screwdrivers Screw clamp terminal blocks have captive screws On the supplied blocks these screws are not tightened Caged terminal blocks have slots that accept flat tipped screwdrivers with a diameter of 3 mm Caged terminal blocks have captive screws On the supplied blocks these screws are not tightened The wires are connected by pressing on the button located next to each pin To press on the button you have to use a flat tipped screwdriver with a maximum diameter of 3 mm Max screw tightening torque 0 5 Nem 0 37 lb ft 0 5 Nem 0 37 lb ft N A DANGER RISK OF ELECTRIC SHOCK ARC FLASH OR EXPLOSION Terminal block must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury 44 35012474 05 2010
17. power supply 24 VDC fuse fast blow fuse of 0 5 A for each 16 channel group SPS sensor power supply BI 130 SPS2 e FUSE SPS2 SPS2 SPs2 126 35012474 05 2010 BMX DDO 1602 Static Output Modules 13 Subject of this Section This section presents the BMX DDO 1602 module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 128 Characteristics 129 Connecting the Module 131 35012474 05 2010 127 BMX DDO 1602 Introduction Function The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic or source module its 16 output channels provide current to the pre actuators Illustration 128 35012474 05 2010 BMX DDO 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1602 and BMX DDO 1602H see page 28 modules BMX DDO 1602 Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current mod
18. QUO zx rdc GO O T c QQod 0uod tuii rzszr SL GIL GI GI NNN GIOI GIO SUL ILLI 236 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator suppl supply RN pply eds a 24 0 AE mE es i BSS Qe N 9 N 7 actuators 211 sensors 8 AL oM Channel 0 Channel 1 Channel 7 Channel 11 Channel 0 Channel 1 Channel 7 Channel 11 Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Terminals 216 217 218 and 219 are linked to the polarity Connecting the common for pre actuators e Inorderto create the shared supply for the pre actuators position the jumper 2 on terminals and 4 terminals 200 to 215 will be on the of the supply positive logic outputs Terminals 216 217 218 and 219 are linked to the polarity 35012474 05 2010 237 TELEFAST 2 for Discrete I Os 24 9 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases Sensor and Pre actuator Connections on the ABE 7H16R30 R31 Bases At a Glance This is a
19. 80 35012474 05 2010 BMX DDI 1604T Input Modules Subject of this Section This section presents the BMX DDI 1604T module its characteristics and explains how it is connected to the various sensors NOTE There is no H version of this module What s in this Chapter This chapter contains the following topics Topic Page Introduction 82 Characteristics 83 Connecting the Module 86 35012474 05 2010 81 BMX DDI 1604T Introduction Function Illustration The BMX DDI 1604T module is a 125 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors NOTE BMX DDI 1604T provides an extended temperature range as listed in the General Characteristics see page 83 topic of this chapter 82 35012474 05 2010 BMX DDI 1604T Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1604T module BMX DDI 1604T Module 125 VDC positive logic inputs Nominal input values Voltage 125 VDC Current 2 4 mA Threshold input values At 1 Voltage 2 88 VDC Current gt 2 mA for U gt 88 V At O Voltage 36 VDC Current 0 5 mA Sensor supply including ripple for standard module 88 150 V 156 V including ripple Input impedance At nominal U 50
20. Topic Page How to Modify the Task Parameter 268 How to Modify the External Power Supply Error Monitoring Parameter 269 How to Modify the Fallback Mode Parameter 270 How to Modify the Output Reset Parameter 271 35012474 05 2010 267 Configuration How to Modify the Task Parameter At a Glance This parameter defines the processor task where input acquisitions and output updates are performed The task is defined for 8 consecutive channels in the case of on rack discrete modules The possible choices are as follows e MAST task e FAST task NOTE Modifying the Task parameter is only possible in off line mode Procedure The following table shows how to define the type of task assigned to module channels Step Action 1 Open the desired module configuration screen 2 Click on the Task button of the drop down menu to assign a task to the group you wish Result The following list appears MAST FAS Choose the desired task Confirm the modification with the Edit Validate menu command 268 35012474 05 2010 Configuration How to Modify the External Power Supply Error Monitoring Parameter At a Glance Procedure This parameter defines the status activation or deactivation of external power supply error monitoring It runs in groups of 16 consecutive channels Monitoring is active by default box checked The following table shows how to disable or enab
21. Z A Pe 2 Ze 9 gl amp B AG 18 7 4 e 4 sensors pre actuators or 2 or 10 2 g 2 g 2 g c E E E E vj vj vj c vj v e v E E P i aba O O O O O O o Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Connecting the common for pre actuators e Inorderto create the shared supply for the pre actuators position the jumper 2 on terminals 3 and 4 terminals 200 to 215 will be on the of the supply positive logic outputs 35012474 05 2010 231 TELEFAST 2 for Discrete I Os 24 6 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R20 12R21 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12Ree base Illustration Description of the connection terminal blocks
22. I A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Terminal blocks must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury 35012474 05 2010 35 General Rules for Installation A WARNING UNEXPECTED BEHAVIOUR OF APPLICATION Code the terminal block as described above to prevent the terminal block from being mounted on another module Plugging the wrong connector could cause unexpected behaviour of the application Failure to follow these instructions can result in death serious injury or equipment damage ACAUTION DESTRUCTION OF THE MODULE Code the terminal block as described above to prevent the terminal block from being mounted on another module Plugging the wrong connector could cause the module to be destroyed Failure to follow these instructions can result in injury or equipment damage NOTE The module connector have indicators which show the proper direction to use for terminal block installation 36 35012474 05 2010 General Rules for Installation Presentation for Choosing Power Supplies for Sensors and Pre Actuators At a Glance The different choices of power supply for sensors and pre actuators linked to discrete input output modules require certain usage precautions to be observed External Direct Current Pow
23. Introduction oie tcc es ec dia rer m em cio esas Tic na Gharacteristics ue ERES ure Connecting the Module BMX DAI 1602 Input Modules Introduction Gharacteristics cu i eben Sere RE Ea ec ee Connecting the Module BMX DAI 1603 Input Modules Introduction Characteristi sis uo eb eor RD ee ee eet Connecting the Module BMX DAI 1604 Input Modules Introduction Ssi sienes ai Sere Meds Sadak ao a OR Characteristics Rr e RE ML wate Connecting the Module BMX DAI 0805 Input Modules INTRODUCTION D ER EE Y ria ate i Characteristics si reeeo Ime ea reus Connecting the Module BMX DDI 3202 K Input Modules INTRODUCTION e ED ER eae ae ea acea a ara a Characteristics 5 ski eruta rec E Connecting the Module BMX DDI 6402 K Input Modules Introd ctionr ey UR aO aca OI x a Characteristics esis che Pa wes era ences Connecting the Module BMX DDO 1602 Static Output Modules Introd ctloni o soe e LOS Characteristics Connecting the Module 35012474 05 2010 C
24. Output gt ov 206 35012474 05 2010 BMX DDM 3202 K Module Connection The following diagram shows the connection of the module to the sensors and pre actuators B Oo p 3 L 490 O oO O dec 6 7 B 9 CK o o Q A e Os X es o5 Q n4 15 O o O O SPs SPS FUSE f eo SPS 9 9 9 ud ops 9 oe Q16 Q17 Pre act ee Pre act dix ala eS mea Pre act TT Pre act oe Pre act g c Pre act 9 022 0023 Pre act xis Pre act ee 024 075 Pre act oo Pre act er 5 007 re act tt ceo Pre act 77 Pre act e o Pre act c 050 20 Pre act eo PPS PPS FUSE eo PPS ES s PPS power supply 24 VDC input fuse fast blow fuse of 0 5 A output fuse fast blow fuse of 2 A pre act pre actuator SPS sensor power supply PPS pre actuator power supply 35012474 05 2010 207 BMX DDM 3202 K 208 35012474 05 20
25. Atrium using Unity Pro Discrete I O modules User manual Nominal input values Voltage 24 VAC Current 3 mA Frequency 50 60Hz Threshold input values At 1 Voltage 215V Current 22mA At O Voltage SV Current lt 1 mA Frequency 47 Hz to 63 Hz Sensor supply 20 26 V including ripple Peak of current on 5 mA enabling at nominal U Input impedance At nominal U and 6 kQ 55 Hz Type of input Resistive Response time Activation 15 ms Deactivation 20 ms IEC 1131 2 compliance Type 1 Reliability MTBF for continuous 1 307 702 operationin hours at ambient temperature 30 C 86 2 wire 3 wire proximity sensor compatibility see Premium and IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response On appearance 20 ms lt T lt 50 ms time at 24 V 15 20 On disappearance 5ms lt T lt 15ms 35012474 05 2010 91 BMX DAI 1602 Fuses Power consumption 3 3 V Typical 76 mA Maximum 107 mA Sensor supply consumption Typical 1 45 mA Maximum 1 8 mA Power dissipation 3 W max Temperature derating for BMX DAI 1602 None NOTE Over its extended 25 70 C 13 158 temperature range the BMX DAI 1602H characteristics are the same as the BMX
26. Module p 4 ower gt supply Outputs 35012474 05 2010 197 BMX DDM 16025 Module Connection The diagram below shows the connection of the module to the sensors and pre actuators Fun 0 1 2T3 4 5 6 7 8 9 10 11 12 13 74 15 e 10 G Orn E ccu G 2 5 4 S gt 8 4 8 15 l gt ens gt 8 o 9 JE Fuse input power supply 24 VDC 016 Thread 2 Q17 Pre act 3 018 Pre act 4 Q13 Pre act 05 020 Pre act 9 Pre act 7 Pre act 923 Pre act d Fuse Power gt supply output power supply 24 VDC or 24 240 VAC input fuse 1 fast blow fuse of 0 5 A output fuse 1 fast blow fuse of 12 A pre act pre actuator We recommend installing this type of protection on the terminals of each pre actuator 198 35012474 05 2010 BMX DDM 3202 K Mixed Static Input Output Module 23 Subject of this Section This section presents the BMX DDM 3202 K module its characteristics and explains how it is connected to the sensors and pre actuators
27. edo bl at La EGLo T telo due b b vat tut z229 1 Y111 Y1 YY3 1113 1Y1ll 1l ll lll 8gS amp eESSESSSESRSRSSSOSSEPEESTSSAR SST Input function connections Module and sensor Type and rating of fuse fitted during supply manufacture to the base 2 A quick blow 24 2 1 VDC ne _ F ABE 7H16 543 100 44 5 1234 00 20 214 215 L c ce o o ee o lt Se x e d sensors 17 T N ow c c c c 2 x x x c C Oo Functionality per channel e 0 125 A fuse fitted during manufacture e isolator cuts the and the channel signal simultaneously NOTE Terminals 200 215 are connected to the polarity of the supply 35012474 05 2010 245 TELEFAST 2 for Discrete I Os 24 14 TELEFAST 2 Connection Base Accessories Aim of this Section This section introduces the TELEFAST 2 connection bases range of accessories What s in this Section This section contains the following topics Topic Page TELEFAST 2 Connection Base Accessories Catalog 247 Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 250 7P16Fxxx Bases Characteristics of the Removable ABR 7xxx Electromechanical Output Relays 252 Characteristics of the Removable ABS 7Exx Static input Relays 253 Characteristics of the Removable ABS 7Sxx Static Output Relays 254
28. x24VDC OvDC ABE 7H12R2 12 Dig e o S a 6 No Fuse 232 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator suppl supply se 24 0 24 0 ABE TH12R2021 7H12R20 21 8 is I as 5 2S S GEO WIES Je S L oo o J o 4 o a L2 iss BAM 5 gd L S154 4S a L S 1 sensors actuators o N T or n id 2 2 2 2 2 2 g c c t E t I v c oO a v T M cs T Je Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Terminals 216 217 218 and 219 are linked to the polarity Connecting t
29. 246 35012474 05 2010 TELEFAST 2 for Discrete I Os TELEFAST 2 Connection Base Accessories Catalog At a Glance This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I O modules Catalog The table below shows the TELEFAST 2 connection base accessories catalog Product reference Illustration Description Additional shunt terminal block ABE 7BV10 Terminal block fitted with 10 screw terminal blocks ABE 7BV20 Terminal block fitted with 20 screw terminal blocks Adapter base ABE 7ACCO2 Enables the connection of 16 channels in 2 x 8 channel groups Mounting kit ABE 7ACCO1 Enables the bases to be mounted on monoblock mounting plates Sealed cable lead th rough ABE 7ACC84 Allows transit through cabinets without cutting the cables Transit through cabinet ABE 7ACC83 40 pin connectors for 8 12 channels gt M23 cylindrical connector ABE 7ACC82 40 pin connectors for 16 channels gt M23 cylindrical connector 35012474 05 2010 247 TELEFAST 2 for Discrete I Os Product reference Illustration Description ABE 7ACC80 40 pin connectors for 32 channels gt HARTING type connector ABE 7ACC81 Plug in connector for ABE 7ACC80 Removable continuity module ABE 7ACC20 Width 10 mm ABE 7ACC21 Width 12 5 mm Customer identification label marking software ABE 7LOGV10
30. A WARNING LOSS OF INPUT FUNCTION Do not operate the BMX DDI 16025H at 70 C 158 F if the sensor power supply is greater than 29 0 V or less than 21 1 V Overheating the module can cause the loss of the input function Failure to follow these instructions can result in death serious injury or equipment damage Internal None External 1 fast blow fuse of 0 5 A for the input group ACAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 192 35012474 05 2010 BMX DDM 16025 General Output Characteristics The following table shows the general characteristics of the BMX DDM 16025 and BMX DDM 16025H see page 28 module outputs BMX DDM 16025 Module Eight 24 VDC 24 240 VAC relay outputs Nominal values Switching direct voltage 24 VDC resistive load Switching direct current 2 A resistive load Switching alternating voltage 220 VAC Cos 1 Switching alternating 2 A Cos 1 current Minimum switching load Voltage Current 5 VDC 1maA Maximum switching load Voltage 264 VAC 125 VDC On line module change Possibility Response time Activation 8 ms Deactivation lt 10 ms Mechanical service life Number of switching 20 million or more Reliability MTBF for continuous 835 303 operation in hou
31. 0 VDC 4 F Fi use use Positive Logic Wiring Negative Logic Wiring power supply 24 VDC fuse fast blow fuse of 0 5A 35012474 05 2010 95 BMX DAI 1602 96 35012474 05 2010 BMX DAI 1603 Input Modules Subject of this Section This section presents the BMX DAI 1603 module its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 98 Characteristics 99 Connecting the Module 101 35012474 05 2010 97 BMX DAI 1603 Introduction Function Illustration The BMX DAI 1603 module is a 48 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current 98 35012474 05 2010 BMX DAI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1603 and BMX DAI 1603H see page 28 modules BMX DAI 1603 Module 48 VAC inputs Nominal input values Voltage 48 VAC Current 5 mA Frequency 50 60Hz Threshold input values At 1 Voltage 234V Current 22 At O Voltage 10 V Current 1 mA Frequency 47 Hz to 63 Hz Sensor supply 40 52 V including ripple Peak of current on 95 mA enabling at nominal U Input impedance At nomin
32. Chapter Chapter Name Page 1 General Introduction 15 2 General Rules for Installing the Modules 29 3 Discrete Input Output Module Diagnostic Processing 59 4 BMX DDI 1602 Input Modules 69 5 BMX DDI 1603 Input Modules 75 6 BMX DDI 1604T Input Modules 81 7 BMX DAI 1602 Input Modules 89 8 BMX DAI 1603 Input Modules 97 9 BMX DAI 1604 Input Modules 103 10 BMX DAI 0805 Input Modules 109 11 BMX DDI 3202 K Input Modules 115 12 BMX DDI 6402 K Input Modules 121 13 BMX DDO 1602 Static Output Modules 127 14 BMX DDO 1612 Static Output Modules 133 15 BMX DRA 0804T Relay Output Modules 139 16 BMX DRA 0805 Relay Output Modules 145 17 BMX DRA 1605 Relay Output Modules 153 18 BMX DDO 3202 K Static Output Modules 161 19 BMX DDO 6402 K Static Output Modules 167 20 BMX DAO 1605 Triac Output Modules 173 21 BMX DDM 16022 Mixed Static Input Output Module 179 35012474 05 2010 13 Application Specific Discrete Modules Chapter Chapter Name Page 22 BMX DDM 16025 Mixed Relay Input Output module 189 23 BMX DDM 3202 K Mixed Static Input Output Module 199 24 TELEFAST 2 Connection Interface Links for the Discrete I O 209 Modules 14 35012474 05 2010 General Introduction Subject of this Section This chapter provides a general introduction to discrete input output modules What s in this Chapter This chapter contains the following topics Topic Page General Descrip
33. 282 35012474 05 2010 Language Objects Details About T DIS OUT STD Type IODDT Explicit Object Exchange At a Glance This section presents T DIS OUT STD type IODDT Explicit Object Exchange that applies to discrete output modules It includes the word type objects whose bits have a specific meaning These objects are explained in detail below Example of a declaration of a variable IODDT VAR1 ofthe T DIS OUT STD type NOTE In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit NOTE Not all bits are used Execution Indicators for an Explicit Exchange EXCH STS The table below shows the meanings of channel exchange control bits from channel EXCH STS MWr m c 0 Standard symbol Type Access Meaning Address STS IN PROGR BOOL R Read channel status words in progress MWr m c 0 0 CMD_IN_PROGR BOOL R Command parameter exchange in progress MWr m c 0 1 Explicit Exchange Report EXCH_RPT The table below presents the meaning of the EXCH_RPT exchange report bits MWr m c 1 Standard symbol Type Access Meaning Address STS ERR BOOL R Error in reading status words of the channel 1 error MWr m c 1 0 CMD ERR BOOL R Error during a command parameter exchange 1 error MWr m c 1 1 35012474 05 2010 283 Language Objects Standard Channel Status CH FLT The
34. 5 x 20 quick blow glass fuse ABE 7FU012 0 125A ABE 7FU050 0 5A ABE 7FU100 1A ABE 7FU200 2A ABE 7FU630 6 3A Adhesive marker holder AR1 SB3 For AB1 R AB1 G type markers 248 35012474 05 2010 TELEFAST 2 for Discrete I Os Product reference Illustration Description Relays for ABE 7R16Tees 7 16 and ABE 7P16Feee bases ABR 7See 1 753 and 752 ABS 7Seee 2 Output electromechanical relay 4 Output static relay 4 ABS 7Eeee 3 Input static relay 4 1 For electrical characteristics see Characteristics of the Removable ABR 7xxx Electromechanical Output Relays page 252 2 For electrical characteristics see Characteristics of the Removable ABS 7Sxx Static Output Relays page 254 3 For electrical characteristics see Characteristics of the Removable ABS 7Exx Static input Relays page 253 4 Contingency table of relays for bases see Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx Bases page 250 35012474 05 2010 249 TELEFAST 2 for Discrete I Os Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx Bases At a Glance Compatibility Table The table for comparison between the TELEFAST 2 ABE 7R16T ABE 7P16Teee and ABE 7P16Feee link bases and the electromagnetic or static rel
35. General Rules for Installation Connection of 20 Pin Terminal Blocks The following diagram shows the method for opening the 20 pin terminal block door so that it can be wired The connection cables for 20 pin terminal blocks come in three different lengths e 3meters BMX FTW 301 e 5 meters BMX FTW 501 e 10 meters BMX FTW 1001 NOTE The connection cable is installed and held in place by a cable clamp positioned below the 20 pin terminal block Labeling of 20 Pin Terminal Blocks The labels for the 20 pin terminal blocks are supplied with the module They are to be inserted in the terminal block cover by the customer Each label has two sides e One side that is visible from the outside when the cover is closed This side features the commercial product references an abbreviated description of the module as well as a blank section for customer labeling e One side that is visible from the inside when the cover is open This side shows the terminal block connection diagram 35012474 05 2010 45 General Rules for Installation How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules Introduction 40 pin connector modules are connected to sensors pre actuators or terminals using a cable designed to enable trouble free direct wire to wire transition of the module s inputs outputs 4 DANGER HAZARD OF ELECTRIC SHOCK ARC FLASH OR EXPLOSION 40
36. 125 VDC 35012474 05 2010 143 BMX DRA 0804T Module Connection The following diagram shows the connection of the module to the pre actuators Power supply Power supply Power supply Power supply Power supply Power supply Power supply Power supply Pre act Fuse Pre act Fuse Pre act Fuse Fuse Pre act Fuse p 4 We recommend installing this I Pad type of protection on the terminals 1 of each pre actuator Fuse Fuse NC 9 ers Eel oH se e ELE sie GI LOH Or Sie 4 m 2 NC NC NC power supply 125 VDC 100 150 VDC fuse 1 fast blow fuse of 0 5 A 250 VDC for each relay NC not connected NOTE A Zener Diode voltage of 47V or slightly higher is recommended 144 35012474 05 2010 BMX DRA 0805 Relay Output Modules 16 Subject of this Section This section presents the BMX DRA 0805 module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 146 Characteristics 147 Connecting the Modul
37. 10 E 9 10 3B Gray Pink 11 E M 37 m38 35 Red Bue 12 28 39 m m 40 33 White Green T3 UH sro 34 Brown Green 4 ka 15 16 35 White Yellow 15 17 18 36 Yellow Brown 16 19 20 Co 37 White Gray 17 38 Gray Brown 18 39 White Pink 19 Cable Wired 40 Pink Brown 20 Output zi Color coded according to DIN47100 NOTE The maximum torque for tightening BMX FCC cable connection screws is 0 5 Nem 0 37 Ib ft A WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque Excessive torque may result in wire breakage resulting in poor or intermittent connection Failure to follow these instructions can result in death serious injury or equipment damage 54 35012474 05 2010 General Rules for Installation Sensor Input Compatibility and Pre actuator Output Compatibility At a Glance The compatibility between sensors and discrete module inputs depends on the type of sensor used Similarly the compatibility between pre actuators and discrete module outputs depends on the type of pre actuator used Sensor Input Compatibility The following table presents the compatibility between 3 wire sensors and 24 VDC and 48 VDC inputs 3 wire sensors and IEC 61131 2 compliant type 3 positive logic sink inputs all
38. X BMX DDI 1604T X X BMX DDI 3202 K X X BMX DDI 6402 K BMX DDI 1603 BMX DDI 1602 BMX DDI 1603 BMX DDO 1602 BMX DDO 3202 K BMX DDO 6402 K BMX DRA 0804T BMX DRA 0805 BMX DRA 1605 BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K BMX DAO 1605 BMX DDO 1612 X Linked Not linked 276 35012474 05 2010 Language Objects Details About T DIS IN GEN Type IODDT Implicit Object Exchange At a glance This section describes T IN GEN type IODDT Implicit Object Exchange that applies to all discrete input modules Input Flag The following table presents the VALUE lr m c bit meaning Standard symbol Type Access Meaning Address VALUE EBOOL R Indicates that the status of the sensor controlling lr m c the input channel c Error Bit The following table presents the CH ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Address CH ERROR BOOL R Indicates that c input channel is in error lr m c ERR 35012474 05 2010 277 Language Objects Details About T DIS IN STD Type IODDT Implicit Object Exchange At a Glance This section presents IODDT implicit exchange objects ofthe T DIS IN STD type applicable to discrete input modules Input Flag The following table shows the VALUE
39. m S E S E y d 04 d L T de d sensors actuators wo i or N KOO GO OD oo oo oo o o ET E E E E oS e cc c E E c eg Gc I AA o c ge De E OO OO O Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for actuators e onto terminals 3 or 4 actuators to the of the supply positive logic outputs 35012474 05 2010 243 TELEFAST 2 for Discrete I Os 24 12 TELEFAST 2 ABE 7H16F43 Connection Base Actuator Connections on ABE 7H16F43 Output Base with One Fuse and One isolator per Channel At a Glance This is an overview of the actuator connections on TELEFAST 2 bases Illustration Description of the connection terminal blocks ABET H16F43 6 Digital Output 328006 LOWES gk alg v6 d CBS gt 2 M 5 Gere me D 1g d Q0 0 9 0 0 0 0 0 0 0 0 IA JNJN IAE rai Igi IAEADat IG IG Q deuse 2299111 1 313111131
40. y est 7 PPSQ pps2 ogo Do l power supply 24 VDC fuse fast blow fuse of 2 A for each 16 channel group pre act pre actuator PPS pre actuator power supply 172 35012474 05 2010 BMX DAO 1605 Triac Output Modules 20 Subject of this Section This section presents the BMX DAO 1605 module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 174 Characteristics 175 Connecting the Module 177 35012474 05 2010 173 BMX DAO 1605 Introduction Function The BMX DAO 1605 module is a 100 240 VAC discrete module connected via a 20 pin terminal block Its 16 triac output channels operate on alternating current Illustration 174 35012474 05 2010 BMX DAO 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DAO 1605 and BMX DAO 1605H see page 28 modules BMX DAO 1605 Module 100 240 VAC triac outputs Nominal values Voltage 100 240 VAC Current 0 6 A points Threshold values Voltage 100 mA at 24 VAC 25 mA at 100 240 VAC Current channel 0 6A Current module 2 4 A max common 4 8 A max for all commons Maximum inrush current 20 A cycle or less Leakage current At state 0 3 mA for 240 VAC 60 Hz
41. 1 5 mA for 120 VAC 60 Hz Residual voltage At state 1 1 5 mA Response time 1 ms 1 2xF Built in protection Against inductive over voltage in AC modes None Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against inductive over voltage None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Command type Zero crossing Output protection no protection Dielectric maximum Voltage 2 830 VAC rms 3 cycles Altitude 2 000 m 6 557 38 ft Insulation Resistance 2 10 MQ by insulation resistance meter Noise immunity By noise simulator of noise voltage 1 us noise width and 1 500 Vp p 25 60 Hz noise frequency 35012474 05 2010 175 BMX DAO 1605 Fuses Power consumption Typical 79 mA 98 111 Temperature derating for DAO 1605 Apply the temperature derating curve see page 26 NOTE The characteristics in this table apply to the BMX DAO 1605H in the temperature range 25 60 C 13 140 F At 70 C 158 F the maximum threshold current must not exceed 0 24 A per channel and the maximum module current must not exceed 1 9 A None 1 fast blow fuse of 3 A for each 4 channel group Internal External 4 CA
42. 180 35012474 05 2010 BMX DDM 16022 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16022 and BMX DDM 16022H see page 28 module inputs BMX DDM 16022 Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values At 1 Voltage 211V Current 3mAforU211V At O Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance At nominal U 6 8 KQ Response time Typical 4ms Maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 see Premium and Atrium using Unity Pro Discrete I O modules User manual Reliability MTBF for continuos 427 772 operation in hours at ambient temperature 30 C 86 F Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VCC Resistance of insulation 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring OK gt 18V threshold Error 14V Sensor voltage monitoring response time at 24 V 15 20 On appearance 8 ms lt T lt 30 ms On disappearance ims lt T lt 3ms 35012474 05 2010 18
43. All the modules of Modicon M340 PLCs have an associated IODDT of type T GEN MOD In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit Some bits are not used The table below presents the objects of the IODDT Standard Symbol Type Access Meaning Address MOD ERROR BOOL R Module detected error bit lr m MOD ERR EXCH_STS INT R Module exchange control word MWr m MOD O STS IN PROGR BOOL R Reading of status words of the module in progress MWr m MOD 0 0 EXCH RPT INT R Exchange report word MWr m MOD 1 STS_ERR BOOL R Event when reading module status words MWr m MOD 1 0 MOD_FLT INT R Internal detected errors word of the module MWr m MOD 2 MOD_FAIL BOOL R module inoperable MWr m MOD 2 0 CH_FLT BOOL R Inoperative channel s MWr m MOD 2 1 BLK BOOL R Terminal block incorrectly wired MWr m MOD 2 2 CONF_FLT BOOL R Hardware or software configuration anomaly MWr m MOD 2 5 NO_MOD BOOL R Module missing or inoperative MWr m MOD 2 6 EXT_MOD_FLT BOOL R Internal detected errors word of the module Fipio MWr m MOD 2 7 extension only MOD FAIL EXT BOOL R Internal detected error module unserviceable MWr m MOD 2 8 Fipio extension only CH_FLT_EXT BOOL R Inoperative channel s Fipio extension only MWr m MOD 2 9 BLK_EXT BOOL R Terminal block incorrectly wired Fipio extension MWr m
44. At a Glance The BMX DAI 0805 module is fitted with a removable 20 pin terminal block for the connection of eight input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input 35012474 05 2010 113 BMX DAI 0805 Module Connection The following diagram shows the connection of the module to the sensors 8 8 le e 8 S 8 Power Supply power supply 200 240 VAC fuse fast blow fuse of 0 5A 114 35012474 05 2010 BMX DDI 3202 K Input Modules 11 Subject of this Section This section presents the BMX DDI 3202 K module its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 116 Characteristics 117 Connecting the Module 119 35012474 05 2010 115 BMX DDI 3202 K Introduction Function The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic or sink module its 32 input channels receive current from the sensors Illustration 116 35012474 05 2010 BMX DDI 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 3202 K module BMX DDI 3202 K Mod
45. ERR I O e 32 LED to display channels 32 to 63 e 32channel status LEDs a switch to display channels 32 to 63 1 The BMX DRA 0804T BMX DRA 0805 and BMX DAI 0805 are 8 channel modules channel 0 to 7 2 The BMX DDM 16022 and BMX DDM 16025 mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 35012474 05 2010 63 Discrete Modules Diagnostic Processing Diagnostics At a Glance Internal Events External Events The diagnostics function detects any conditions that may affect module operation Three diagnostic groups can be identified e internal events e external events e other events Internal events concern all internal module conditions and all communication loss occurrences that prevent a discrete input output module from operating correctly A communication loss can be caused by e a hardware detected fault at rack bus level e a processor malfunction or power cable circuit open or short e a power cable circuit open or short External events include e Overload and Short Circuit Static output modules contain a device for checking the load status In the event of an overload or short circuit of one or more outputs they are tripped to open circuit The status will be shown on the front panel of the module the LEDs corresponding to the tripped outputs will flash and the red I O
46. HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 78 35012474 05 2010 BMX DDI 1603 Connecting the Module At a Glance The BMX DDI 1603 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic FHS8 soe ee Sensor supply and voltage monitoring v Sensor Input 96 1 0 n Eny ee eee eee 35012474 05 2010 79 BMX DDI 1603 Module Connection The following diagram shows the connection of the module to the sensors power supply 48 VDC fuse fast blow fuse of 0 5A Fun or PORIA 5 6 7 8 9 12 13 14 75 e 10 1 o O n X 12 4 I3 5 14 S i 6 Oo D l6 G i n GG x 9 18 L 19 4 f 110 9 4 3 111 GO 4 D 112 4 D L 113 G 4 8 14 G 1 l O 15 gs 0 4 D 0 VDC 8 48 VDC 0 VDC 48 VDC Fuse T
47. HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 100 35012474 05 2010 BMX DAI 1603 Connecting the Module At a Glance The BMX DAI 1603 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input Oo sensor power supply monitoring gt 3 AVN rn 3 S D 1 o Process Module 101 35012474 05 2010 BMX DAI 1603 Module Connection The following diagram shows the connection of the module to the sensors 2 0 n GO 12 4 D o 5 14 ot 4 8 15 TEE D l6 G 1 4 I7 GO 18 O 19 O 110 D 11 GO o 8 12 oO 4 113 5S o 8 114 sol 15 5 o 7 18 4 GIG Fuse power supply 48 VAC fuse fast blow f
48. below Number Description 20 pin terminal block module 40 pin connector module 2 x 40 pin connector module BR oO rm Standard rack 35012474 05 2010 31 General Rules for Installation Installing the Module on the Rack The following table shows the procedure for mounting the discrete input output modules in the rack Step Action Illustration 1 Position the locating pins situated at the rear of the module on the bottom part in the corresponding slots in the rack Remark Before positioning the pins make sure you have removed the protective cover see Modicon M340 Using Unity Pro Processors Hacks and Power Supply Modules Setup Manual Swivel the module towards the top of the rack so that the module sits flush with the back of the rack It is now set in position Steps 1 and 2 Tighten the retaining screw to ensure that the module is held in place on the rack Tightening torque Max 1 5 Nem 1 11 Ib ft Step 3 32 35012474 05 2010 General Rules for Installation Fitting the 20 Pin Terminal Block At a Glance All the discrete input output modules with 20 pin terminal block connections require the terminal block to be connected to the module These fitting operations assembly and disassembly are described below ACAUTION EQUIPMENT DAMAGE Do not plug an AC terminal block into a DC modu
49. e Do not take into account the input LEDs information they show the last recorded position of the sensors not their real positions e Check the real positions on the sensors Failure to follow these instructions can result in death serious injury or equipment damage 62 35012474 05 2010 Discrete Modules Diagnostic Processing Display Panels When a voltage is present on an input or output the corresponding LED is lit Display of internal or external events is only effective once the module has been configured After powering up or a cold start all the LEDs flash twice for 2 seconds to show that the module is operational When an event is detected the channel status is recorded until the cause of the event is cleared There are several display blocks depending on the type of discrete I O module Modules Display Panel illustration Description BMX DDI 1602 These modules have BMX DDI 1603 e 3 module status LEDs BMX DDI 1604T RUN ERR I O BMX DAI 1602 e 16 status LEDs BMX DAI 1603 BMX DAI 1604 BMX DDO 1602 BMX DDO 1612 BMX DRA 08047 1 BMX DRA 0805 1 BMX DRA 1605 BMX DAO 1605 BMX DAI 0805 BMX DDI 3202 K BMX DDO 3202 K BMX DDM 3202 K BMX DDM 16022 2 BMX DDM 16025 2 These modules have e module status LEDs RUN ERR I O e 32 channel status LEDs BMX DDI 6402 K BMX DDO 6402 K These modules have e module status LEDs RUN
50. 286 35012474 05 2010 Language Objects Object Type Detail Channel group byte 0 byte Validation of Input output open line control for channel bit O 0 8 16 24 32 40 48 56 bit 1 1 9 17 25 33 41 49 57 bit 2 2 10 18 26 34 42 50 58 bit 3 3 11 19 27 35 43 51 59 bit 4 4 12 20 28 36 44 52 60 bit 5 5 13 21 29 37 45 53 61 bit 6 6 14 22 30 38 46 54 62 bit 7 7 15 23 31 39 31 55 63 byte 1 byte Validation of value memorization for channel bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 9eKWr m c 2 INT byte 0 byte notused byte 1 byte notused There one KWr m c 0 one KWr m c 1 and one KWr m c 2 common for all channels for a group in this FB type NOTE It is not possible to configure a module by programming using direct language objects KW these words are accessible in read only format 35012474 05 2010 287 Language Objects 288 35012474 05 2010 Debugging 28 Subject of this Section This section describes the debugging aspect of the application specific discrete module for implementation What s in this Chapter This chapter contains the following topics Topic Page Introdu
51. 32 F and 140 158 F the hardened versions can have reduced power ratings that impact power calculations for Unity Pro applications If this equipment is operated outside the 25 70 C 13 158 F temperature range the equipment can operate abnormally 4 CAUTION UNINTENDED EQUIPMENT OPERATION Do not operate M340H equipment outside of its temperature range Failure to follow these instructions can result in injury or equipment damage Hardened equipment has a conformal coating applied to its electronic boards This protection when associated with appropriate installation and maintenance allows it to be more robust when operating in harsh chemical environments 28 35012474 05 2010 General Rules for Installing the Modules Subject of this Section This chapter presents the general rules for installing discrete input output modules What s in this Chapter This chapter contains the following topics Topic Page Fitting of the Modules 30 Fitting the 20 Pin Terminal Block 33 Presentation for Choosing Power Supplies for Sensors and Pre Actuators 37 Wiring Precautions 39 How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block 43 Modules How to Connect Discrete Input Output Modules Connecting 40 Pin Connector 46 Modules How to Connect Discrete Input Output Modules Connecting 40 Pin Connector 51 Modules to TELEFAST Interfaces Sensor Input Compatibility
52. ABS 7Se reference C2E A2M C3BA C3E A3M Relay width 10 mm 12 5 mm Output circuit characteristics Voltage assigned to job Direct 5 48 V 24V 5 48 V Alternating 24 240V l 24 240 V Max voltage 57 6 264 VAC 30 VDC 60 VDC 264 VAC Alternating Resistive load Current 0 5A 2A current load AC12 Direct current Resistive load Current 0 5A 2A 1 5A load DC12 Inductive load Current 0 3 A DC13 Filament lamp load DC6 10W Leakage current at state 0 lt 0 5mA lt 2 mA lt 0 3 mA lt 2 mA Breakdown voltage at state 1 lt 1V lt 1 1 V lt 0 3 V lt 1 3 V Minimum current through channel 1 10 mA 1 10 mA Response time State 0 to 1 0 1 ms 10 ms 0 1 ms 10 ms State 1 to 0 0 6 ms 10 ms 0 02 ms 0 6 ms 10 ms Switching frequency on inductive load 0 5 LI Voltage assigned to Input output 300 V insulation Voltage assigned to shock Input output 2 5 kV 254 35012474 05 2010 Discrete Input Output Modules Software Implementation Subject of this Part This part describes the application specific discrete functions for Modicon M340 PLCs and describes their implementation with the Unity Pro software What s in this Part This part contains the following chapters Chapter Chapter Name Page 25 General Introduction to the Application Specific Discrete 257 Function 26 Configuration 259 27 Application Specific Discrete Module Language Objec
53. Compatibility of Pre Actuators with Outputs Compatibility of DC Pre actuators with Outputs Comply with the output s maximum current and maximum switching frequency as specified in the module characteristics NOTE Where low consumption pre actuators are used special attention must be paid to the leakage current of the idle output to ensure that the maximum current is correctly calculated l max 7 l nominal l leakage Given that nominal Current required to operate by the pre actuator l leakage Maximum leakage current in idle output state Compatibility of Tungsten Filament Lamps and Static Outputs Static Current For outputs with protection against short circuits the maximum power of the tungsten filament lamps specified in the module characteristics must comply If not the lamp s pick up current might cause a tripped output at the time of power up Compatibility of AC Pre actuators and Relay Outputs Inductive AC pre actuators have a pick up current of up to 10 times their holding current for a duration of 2 F seconds F alternating current frequency Relay outputs are therefore set to withstand these conditions AC14 and AC15 The table of characteristics for relay outputs gives the maximum authorized running power in AV according to the number of operations 4 CAUTION SHORTENED RELAY LIFE Ensure that currents switched by the relay outputs do not exceed the relay ratings Excessive currents will short
54. HOBS2 24VDC CHO CHO OVOC ABE HI6S21 16 Digital Inputs Outputs oo 8 Digital lO E a 012345678 9 1011 12 13 14 15 8 TU 04234567 PL I dilcEOL Rcb Bob qo ve EEI SET i iniinilininin Ko HEE 133111 B uas BSBsSBSSESBSESOICPIS amp a lo ote eoOoOemo HHHHHHHHHHHHHHH LH H H H H H HJ QU x OQ 13 gt C gt ee ee ee ee RRRRRSRRRRRARSAARA 234 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator d supply 4 supply 3j m 050 4 4 0 4M 0 voc voc voc ABE ABE 7HO8821 H16S21 7 08521 7 16521 Boxe ae LEE 5 ret Sees 5 o o o 76 oO 7 o Fe 4 8 7 oH 2 a D fo sensors pre actuators wo wo o N or N o v T 5 Cc E c e E c c v v I v v E P E oni es E ad S un o O Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the
55. What s in this Chapter This chapter contains the following topics Topic Page Introduction 200 Characteristics 201 Connecting the Module 205 35012474 05 2010 199 BMX DDM 3202 K Introduction Function The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic module its 16 input channels receive current from the sensors sink and its 16 output channels provide current to the pre actuators source Illustration 200 35012474 05 2010 BMX DDM 3202 K Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 3202 K module inputs BMX DDM 3202 K module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 2 5 mA Threshold input values At 1 Voltage 211V Current 22mAforU211V At O Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance At nominal U 9 6 KQ Response time Typical 4ms Maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility see Premium IEC 947 5 2 and Atrium using Unity Pro Discrete I O modules User manual Reliability MTBF for continuos operation in 650 614 hours at ambient temperature 30 C 86 F Dielec
56. including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance At nominal U 6 8 KQ Response time Typical 4 ms Maximum 7 ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 see Premium and Atrium using Unity Pro Discrete I O modules User manual Reliability MTBF for 835 3038 continuous operation in hours at ambient temperature 30 C 86 F Dielectric strength Primary secondary 1500 V actual 50 60 Hzfor 1 min Between 500 VDC input output groups Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring OK gt 18V threshold Error lt 14V 35012474 05 2010 191 BMX DDM 16025 Input Fuses Sensor voltage monitoring On appearance 8 ms lt T lt 30 ms response time at 24V On disappearance 1 ms lt T lt 3 ms 15 20 Isapp T Power consumption 3 3 V Typical 35 mA Maximum 50 mA 24 V pre actuator consumption Typical 79 mA excluding load current Maximum 111 mA Power dissipation 3 1 W max Temperature derating see Premium and Atrium using None Unity Pro Discrete I O modules User manual for BMX DDM 16025 NOTE For the BMX DDM 16025H at 70 C 158 F the maximum pre actuator power supply must not exceed 26 4 V
57. modules BMX DDO 1612 Module 24 VDC negative logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 10A Power of tungsten Maximum 6W filament lamp Leakage current At O 0 5 mA Residual voltage At 1 lt 12V Load impedance minimum 48 Q Response time 1 1 2 ms Reliability MTBF for continuous 403 804 operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with DC inputs Yes source and not IEC inputs Built in protection 2 against over voltage Yes by Transil diode against reverse polarity Yes by reverse mounted diode against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In lt Id lt 2 In Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time on appearance 8ms T 30ms on disappearance 1ms T 3ms Power consumption 3 3 V typical 79 mA maximum 111 mA 35012474 05 2010 135 BMX DDO 1612 24 V pre actuator typical 23 mA consumption maximum 32 mA Excluding load current Power d
58. pen E c c d E c c E c c o o c o o v v v E uut X et S od A d A iE O o O O Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for pre actuators e onto terminals or 4 pre actuators to the of the supply positive logic outputs 35012474 05 2010 227 TELEFAST 2 for Discrete I Os 24 4 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R10 R11 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R eebase Illustration Description of the connection terminal blocks 24VDC CH OVDG ABE 7H12R 2 Digital Inputs Outputs 0 2 3 456 7 PLC 6 m I Fuse 228 35012474 05 2010 TEL
59. pre act pre actuator PPS pre actuator power supply 166 35012474 05 2010 BMX DDO 6402 K Static Output Modules 19 Subject of this Section This section presents the BMX DDO 6402 K module its characteristics and explains how it is connected to the pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 168 Characteristics 169 Connecting the Module 171 35012474 05 2010 167 BMX DDO 6402 K Introduction Function The BMX DDO 6402 K module is a 24 VDC discrete module connected via two 40 pin connectors It is a positive logic or source module its 64 output channels provide current to the pre actuators Illustration 168 35012474 05 2010 BMX DDO 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 6402 K module BMX DDO 6402 K module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 125 A Current module 6 4A Power of tungsten filament Maximum 1 2W lamp Leakage current AtO 100 uA for U 30 V Voltage drop At 1 lt 1 5Vforl 0 1A Load impedance Minimum 220 Q Response time 1 1 2 ms Max overload time before int
60. 240 VAC fuse 1 fast blow fuse of 3 A for each 4 channel group Fun o 1 2 3 4 5 6T7 8 9 T2 73 74 16 D Pre act dj 2 Pre act Q2 3 Pre act o a Pre act e apy Erase 6 od Pre act j T Q5 Pre act 06 Pre act j 4 9 S Pre act Dy Fuse 4 an Q8 Pre act 4 02 Q9 Pre act 13 Q10 Pre act 4 Qn Pre act a Q12 Pre act 17 Q13 Pre act Pre act O Q15 Pre act sippy ue HHH Z GOV 24 240 VAC We recommend installing this type of protection on the terminals of each pre actuator 178 35012474 05 2010 BMX DDM 16022 Mixed Static Input Output Module 21 Subject of this Section This section presents the BMX DDM 16022 module its characteristics and explains how it is connected to the sensors and pre actuators What s in this Chapter This chapter contains the following topics Topic Page Introduction 180 Characteristics 181 Connecting the Module 186 35012474 05 2010 179 BMX DDM 16022 Introduction Function The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic module its 8 input channels receive current from the sensors sink and its 8 output channels provide current to the pre actuators source Illustration
61. BMXDDI1604T 82 BMXDDIS3202K 116 BMXDDI6402K 122 BMXDDM16022 180 BMXDDM16025 190 BMXDDM3202K 200 BMXDDO1602 128 BMXDDO1612 134 BMXDDO3202K 162 BMXDDO6402K 168 BMXDRAOB804T 140 BMXDRAO805 146 BMXDRA1605 154 BMXFTB2000 43 BMXFTB2010 43 BMXFTB2020 43 C channel data structure for all modules T DIS IN GEN 277 T DIS IN STD 278 279 T DIS OUT GEN 281 T DIS OUT STD 282 283 T GEN MOD 285 connection bases 209 connection cables BMXFCOxxx 51 BMXFCWxxx 46 35012474 05 2010 303 Index D debugging 289 diagnostics 297 300 F fallback mode 270 forcing 293 input parameters 264 M M340 hardened 28 ruggedized 28 output parameters 265 output reset 271 P parameter settings 273 274 R reactivation of outputs 295 relays 246 254 RESET 294 S SET 294 simulator 257 T T DIS IN GEN 277 T DIS IN STD 278 279 T DIS OUT GEN 281 T DIS OUT STD 282 283 T GEN MOD 285 task parameter 268 TELEFAST 2 209 temperature derating 26 terminal blocks BMXFTB2000 43 BMXFTB2010 43 BMXFTB2020 43 installing 29 30 43 46 51 W wiring precautions 39 304 35012474 05 2010
62. Base types Output adaptation interface bases with or without removable electromechanical or static relay with 16 channels continued Sub groups Output bases 1 OF potential free contact Output Output bases 1 OF Output bases 1 distribution of the2 bases 2 OF polarities by 8 OF shared by channel group potential 8 channel free group contact Illustration TELEFAST 2 base Description with 10 mm with 12 5 12 5 mm 12 5 mm with 10 mm with 12 5 12 5 mm with 12 5 wide mm wide wide wide relay wide mm wide wide mm wide electro electro relay not not electro electro relay not electro mechanical mechanical provided provided mechanical mechanical provided mechanical relay relay 1 fuse relay relay relay channel 35012474 05 2010 217 TELEFAST 2 for Discrete I Os The table below shows the catalog of input bases for 12 5 mm wide static relays ABE 7Pee reference 16F310 16F312 Base types Input bases for 12 5 mm wide static relays Illustration TELEFAST 2 base Description potential free distribution of the 2 polarities by 8 channel group 218 35012474 05 2010 TELEFAST 2 for Discrete I Os Combination of Discrete I O Modules and TELEFAST 2 Connection Bases Compatibility Table The following table summarizes compatibility between Discrete I O modules and TELEFAST 2 connection bases BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6
63. Fuses Internal None External 1 fast blow fuse of 0 5 A for each 16 channel group LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 118 35012474 05 2010 BMX DDI 3202 K Connecting the Module At a Glance The BMX DDI 3202 K module is fitted with a 40 pin connector for the connection of thirty two input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic F sse Sensor supply and voltage monitoring Input 96 1 0 il Module i 35012474 05 2010 119 BMX DDI 3202 K Module Connection B A 99999999929299292299929209 9 99 9 9 9 99 9 99 9 99999999 o T O 3 CBO Yeo 12 7 14 2115 Ceo SPS1 B SPS1 SPS1 d 187 119 O60 20 fel eo amp 24 25 5 27 7 9 28 Oe To e SPS2 SPS2 ce power supply 24 VDC fuse fast blow fuse of 0 5 A for each 16 channel group SPS sensor power supply The following diagram shows the connection o
64. Run Err 10 gt BMX DDO 1602 3 Le Channel O Channel8 Configuration Debugging Symbol Fallback value 1 Function Discrete outputs E Task MAST al Supply Monitoring 4 Reactivate Programmed Fallback mode Fallback oO ooocooocoo oo ioo0o o oo 4 35012474 05 2010 261 Configuration Description The next table shows the various elements of the configuration screen and their functions Address Element Function 1 Tabs The tab in the foreground indicates the mode in progress Configuration in this example Every mode can be selected using the respective tab The Debug mode is only accessible in online mode Module area Specifies the abbreviated heading of the module In online mode this area also includes the three LEDs Run Err and IO Channel area Allows you by clicking on the reference number to display the tabs e Description which gives the characteristics of the device e I O Objects see Unity Pro Operating Modes which is used to pre symbolize the input output objects e Fault which shows the device status in on line mode e to select a channel e to display the Symbol name of the channel defined by the user using the variable editor General parameters area Allows you to select the associat
65. also visible on the right hand side of the module Channel status display panel 40 pin connector used to connect sensors or pre actuators 18 35012474 05 2010 General Introduction Discrete Input Modules Catalog At a Glance The tables below present the two catalogs of discrete input modules e with 20 pin terminal block e with 40 pin connectors Catalog of Terminal Block Input Modules Catalog of discrete input modules with 20 pin terminal block connection Type of Inputs with 20 pin terminal block connection module Illustration Discrete input module Number of 16 inputs 16inputs 16 16 inputs 16 inputs 16inputs 8 inputs channels Range 24 VDC 48 VDC 125 VDC 24VAC 24 VDC 48 100 120 200 240 VAC VAC Insulation Insulated Insulated Insulated Insulated inputs Insulated Insulated Insulated inputs inputs inputs inputs inputs inputs IEC 61131 2 Type 3 Type 1 N A Type 1 N A Type 3 Type 3 Type 2 compliance Logic Positive Positive Positive N A Positive or N A N A N A Negative Proximity 2 wire DC and 3 wire PNP proximity sensor IEC N A 2 wire DC and 3 wire PNP proximity sensor 947 5 2 standard compliant sensor IEC 947 5 2 standard compatibility compliant Response 4ms 4ms 5 ms 15 ms 10 ms 10 ms 10 ms time Type of 20 pin 20 pin 20 pin 20 pin terminal block 20 pin 20 pin
66. characteristics are specified for a load rate of 6096 of the channels at 1 at the same time 4 CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I O modules at the installation to prevent the device from overheating and or deteriorating Failure to follow these instructions can result in injury or equipment damage If the rate is greater than 60 the following downgrade curve must be taken into consideration Total current per module A 100 80 60 40 20 0 Temperature C P 0 10 20 30 40 50 60 NOTE There is no temperature derating for relay modules Users must therefore check that the overall consumption of the 24 VDC power supply is sufficient NOTE For static outputs temperature derating is carried out on the basis of the maximum current produced by the active outputs 26 35012474 05 2010 General Introduction Examples e BMX DDO 1602 Suppose the BMX DDO 1602 module with sixteen 24 VDC 0 5 A outputs produces 0 5 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 16 x 0 5 2 8 A Above 40 C the downgrading curve must be applied At 60 C the maximum current in 24 VDC must not exceed 8 x 60 4 8 A This value corresponds to 10 outputs at 0 5 A or 16 outputs at 0 3 A or other combinations BMX DDO 6402 Suppose
67. compatibility see Premium and IEC 947 5 2 Atrium using Unity Pro Discrete I O modules User manual Dielectric strength 1500 V rms 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 164V Error lt 80V 35012474 05 2010 111 BMX DAI 0805 Fuses Sensor voltage monitoring response on appearance 20 ms lt T lt 50 ms time on disappearance 5ms T 15ms Power consumption 3 3 V typical 76 mA maximum 126 mA Sensor supply consumption typical 93 60 mA maximum 154 80 mA Power dissipation 4 73 W max Temperature derating for BMXDAI0805 None NOTE Over its extended 25 70 C 13 158 temperature range the BMX DAI 0805H see page 28 characteristics are the same as the BMX DAI 0805 characteristics CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury Internal None Fast blow fuse of 0 5 A External 112 35012474 05 2010 BMX DAI 0805 Connecting the Module
68. connected quickly to the operating pieces What s in this Section This section contains the following topics Topic Page General Overview of TELEFAST 2 Connection Interfaces for Discrete I O 211 Modules TELEFAST 2 Connection Bases Catalog 212 Combination of Discrete I O Modules and TELEFAST 2 Connection Bases 219 210 35012474 05 2010 TELEFAST 2 for Discrete I Os General Overview of TELEFAST 2 Connection Interfaces for Discrete I O Modules At a Glance The TELEFAST 2 system is a group of products which enableS discrete input and output modules to be quickly connected to operational components It replaces 20 pin terminal blocks thus doing away with single wire connections The TELEFAST 2 system which consists of connection bases for interfaces and connection cables can only be connected to modules which are fitted with 40 pin connectors Several base types can be identified e connection interface bases for 8 12 16 channel discrete inputs outputs e bases for connection and adaptation interfaces for inputs with 16 isolated channels e bases for connection and adaptation interfaces for static outputs with 8 and 16 channels e bases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channels e bases for adapter splitting 16 channels into 2 x 8 channels e basesfor connection and adaptation interfaces relating to outputs with or without removable electromechanical
69. discrete or analog modules 258 35012474 05 2010 Configuration 26 Subject of this Section This section describes the configuration of application specific discrete modules for implementation What s in this Chapter This chapter contains the following sections Section Topic Page 26 1 Configuration of a Discrete Module General Points 260 26 2 Discrete Input and Output Channel Parameters 263 26 3 Configuration of Discrete Module Parameters 267 35012474 05 2010 259 Configuration 26 1 Configuration of a Discrete Module General Points Discrete Module Configuration Screen At a Glance The configuration screen is a graphic tool designed for configuring see Unity Pro Operating Modes a module selected in a rack It displays the parameters defined for this module s channels and enables their modification in offline mode and on line mode function available for Unity Pro versions greater than 3 0 It also provides access to the debug screen in on line mode only NOTE It is not possible to configure a module by programming using direct language objects KW see page 286 these words are accessible in read only format 260 35012474 05 2010 Configuration Illustration This screen enables the display and modification of parameters in offline mode as well as debug in online mode 0 1 BMX DDO 1602 Dig 16 Out Trans Source eoe 2
70. enable module configuration and diagnosis NOTE In order to avoid several simultaneous explicit exchanges for the same channel it is necessary to test the value of the word EXCH_STS of the IODDT associated to the channel before to call EF using this channel 274 35012474 05 2010 Language Objects 27 2 Discrete Module IODDTs Subject of this Section This section presents the different IODDT languages and objects related to discrete input output modules What s in this Section This section contains the following topics Topic Page IODDT Links 276 Details About T DIS IN GEN Type IODDT Implicit Object Exchange 277 Details About T DIS IN STD Type IODDT Implicit Object Exchange 278 Details About T DIS IN STD Type IODDT Explicit Object Exchange 279 Details About T DIS OUT GEN Type IODDT Implicit Object Exchange 281 Details About T DIS OUT STD Type IODDT Implicit Object Exchange 282 Details About T DIS OUT STD Type IODDT Explicit Object Exchange 283 Details of the Language Objects of the IODDT of Type T GEN MOD 285 Modicon 340 Discrete I O Module Configuration Constants 286 35012474 05 2010 275 Language Objects IODDT Links IODDT Link Table This table describes the IODDT linked to each discrete input output module Module Reference IODDTs linked to discrete module T DIS IN GEN T DIS IN STD T DIS OUT GEN T DIS OUT STD BMX DDI 1602 X
71. error e module missing or off e inoperative channel s see Premium and Atrium using Unity Pro Discrete I O modules User manual A module status is indicated when certain LED s change to red such as e in the configuration editor at rack level e the LED of the rack number e the LED of the slot number of the module on the rack e in the configuration editor at module level e the LED according to the type of event e the Channel LED in the Channel field e the Fault tab 298 35012474 05 2010 Diagnostics Procedure The following table shows the procedure for accessing the Module status screen Result The list of module errors appears Step Action 1 Access the module s debugging screen 2 Click on the module reference in the channel zone and select the Fault command DDM 16025 Channel 0 st ddi ouf eChannelB8 04 BMXDDM 16025 Ix Dig 8 In 24 VDC 8 Out Relays Version 2 00 Run Err IO fq Description e Error Ej VO objects Internal errors r External errors r Other errors Faulty channel s Remark It is not possible to access the module diagnostics screen if a configuration error major breakdown error or module missing error occurs The following message then appears on the screen The module is not present or is different from the one configured in this position 35012474
72. explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 76 Characteristics 77 Connecting the Module 79 35012474 05 2010 75 BMX DDI 1603 Introduction Function Illustration The BMX DDI 1603 module is a 48 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors 76 35012474 05 2010 BMX DDI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1603 and BMX DDI 1603H see page 28 modules BMX DDI 1603 Module 48 VDC positive logic inputs modules User manual see Premium and Atrium using Unity Pro Discrete I O Nominal input values Voltage 48 VDC Current 2 5 mA Threshold input values At 1 Voltage 234V Current gt 2 for U 34 V At 0 Voltage 10V Current lt 0 5 mA Sensor supply 36 60 V including ripple Input impedance At nominal U 19 2 Response time Typical 4 ms Maximum 7 ms Reliability MTBF for 738 749 continuous operation in hours at ambient temperature 30 C 86 F Reverse polarity Protected IEC 1131 2 compliance Type 1 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1 500 V a
73. for Installation How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to TELEFAST Interfaces At a Glance The inputs outputs of discrete 40 pin connector modules are connected to TELEFAST quick wiring connection and adaptation interfaces using specific cables for 40 pin to HE10 connectors Illustration The drawing below shows the connection of a discrete 40 pin connector module to a TELEFAST interface 40 pin connector module TELEFAST 2 ABE 7Heeeee 35012474 05 2010 51 General Rules for Installation BMX FCC Connection Cables The cables designed for connecting 40 pin connectors to 1xHE10 come in 6 different lengths Connection on module to connector 40 pin 0 5 meters 20 wires BMX FCC 051 1 meter 20 wires BMX FCC 101 2 meters 20 wires BMX FCC 201 3 meters 20 wires BMX FCC 301 5 meters 20 wires BMX FCC 501 10 meters 20 wires BMX FCC 1001 Connection on interface TELEFAST BMX FCC 1 The cables designed for connecting 40 pin connectors to 2xHE10 come in 6 different lengths Connection on module to connector 40 pin 0 5 meters 20 wires BMX FCC 053 1 meter 20 wires BMX FCC 103 2 meters 20 wires BMX FCC 203 3 meters 20 wires BMX FCC 303 5 meters 20 wires BMX FCC 503 10 meters 20 wires BMX FCC 1003 BMX FCC 3 Connection on interface TELEFAST
74. kQ Response time Typical 5ms Maximum 9 ms Reliability MTBF for continuous 888 402 operation in hours at ambienttemperature 30 C 86 F Reverse polarity Protected Dielectric strength 2500 VDC for 1 min Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs Yes Sensor voltage monitoring I O LED off gt 100 VDC threshold VO LED on lt 80 VDC Sensor voltage monitoring response time at 125 VDC 20 20 On appearance 8ms T 30ms On disappearance 1ms T 5ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA Sensor supply consumption Typical 1 85 W 4 channel at 70 C Maximum 2 85 Sensor supply consumption Typical 3 07 W 8 channel at 60 C Maximum 4 61 W 35012474 05 2010 83 BMX DDI 1604T Sensor supply consumption Typical 4 29 W 12 channel at 50 C Maximum 6 37 W Sensor supply consumption Typical 5 51 W 16 channel at 25 40 Maximum 8 8 W Power dissipation 3 2 W max at 70 C 5 0 W max at 60 C 6 7 W max at 50 C 8 5 W max at 40 C Input operating voltage range 88 150 VDC Maximum input voltage 156 VDC including ripple Operating temperature range 25 C 70 C The following graph shows the temperature derating of BMX DDI 1604T A 16 12 Maximum Number of ON Points 25
75. mode DC12 Power 24 W 6 40 W 3 Maximum Power of 14 4 W 6 Hardened module at 24 W 3 70 C 158 F Direct current load in Voltage 24 VDC inductive mode DC13 Power 10 W 8 L R 60 ms 24 W 6 Maximum Power of 6 W 8 Hardened module at 14 4 W 6 35012474 05 2010 147 BMX DRA 0805 Response time Activation lt 10 ms Deactivation 8ms Built in protection Against inductive over voltage in AC modes None Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against inductive over voltage in DC modes None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Reliability MTBF for continuous 2 119 902 operation in hours at ambient temperature 30 C 86 Power dissipation 2 7 W max Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulation 10 MObelow 500 VDC Power supply consumption 3 3 V Typical 79 mA Maximum 111 mA 24 V relay Typical 51 mA 12 Maximum 56 mA Temperature derating for BMX DRA 0805 None Fuses 1 0 1 x 108 cycles 2 0 15 x 106 cycles 3 0 3 x 108 cycles 4 0 5 x 108 cycles 5 0 7 x 108 cycles 6 1 106 cycles 7 1 5 x 108 cycles 8 2 x 106 cycles 9 x 106 cycles 10 5
76. objects associated with application specific discrete modules from various IODDT What s in this Chapter This chapter contains the following sections Section Topic Page 27 1 Language Objects and IODDT 274 27 2 Discrete Module IODDTs 275 35012474 05 2010 273 Language Objects 27 1 Language Objects and IODDT Description of the Discrete Function Objects Languages General Points Discrete modules have different associated IODDTs The IODDTs are predefined by the manufacturer They contain input output languages objects belonging to a channel of a specific application module There are 4 IODDT types for the discrete modules T DIS IN GE T DIS IN STD T DIS OUT GEN T DIS OUT STD NOTE IODDT variables may be created in two ways e using the I O objects see Unity Pro Operating Modes tab e using the Data Editor see Unity Pro Operating Modes Language Object Types Each IODDT contains a group of language objects which are used to control them and check their operation There are two types of language objects e Implicit Exchange Objects which are automatically exchanged at each cycle pass of the task associated to the module e Explicit Exchange Objects which are exchanged upon demand from the application while using explicit exchange instructions Implicit exchanges concern the module inputs outputs measurement information and operation results Explicit exchanges
77. operating normally N A module inoperative or green off ERR internal event Module Communication loss no detected internal red analysis needed between the discrete error module and the CPU yo external event overload Terminal block incorrectly no detected external red short circuit sensor pre wired error actuator voltage error 32 selection of channels 32 to N A selection of channels 0 Green 63 to 31 Channel channel at 1 channel error overload or channel at 0 status short circuit 35012474 05 2010 61 Discrete Modules Diagnostic Processing NOTE The 32 LED is only present on the 64 channel modules It is enabled disabled with a push button located on the top of the module By default the first 32 channels are displayed NOTE For a mixed input output module the first line of channel status LEDs represents the inputs for example for a mixed 16 input 16 output module LEDs 0 to 15 represent the inputs and LEDs 16 to 31 represent the outputs NOTE After the sensor power outage the I O red LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED s The following list gives the 24 VDC modules BMX DDI 1602 BMX DDI 3202 BMX DDI 6402 BMX DDM 16022 BMX DDM 3202 BMX DDM 16025 A WARNING CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION After a sensor power outage e The I O error LED is on
78. or static relays with 16 channels e input bases for 12 5 mm wide static relays 35012474 05 2010 211 TELEFAST 2 for Discrete I Os TELEFAST 2 Connection Bases Catalog At a Glance Catalog The catalog of TELEFAST 2 bases for discrete input output modules is shown here The table below shows the catalog of connection interface bases for 8 12 16 channel discrete I Os Reference 08R10 08521 12850 12810 16810 12521 16543 1 ABE 7Hee 08R11 16R50 12R20 16R11 16S21 16F43 2 08R21 12R21 16R20 16R21 16R23 16R30 16R31 Basetypes Connection interface bases for 8 12 16 channel discrete I Os Sub groups 8 channel bases Compact 12 and 16 channel bases 12 and 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description with 1 with 1 with 1 fuse isolator isolator 1 isolator channel channel channel 1 for inputs 2 for outputs 212 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration The principle for identifying the connection interface bases for 8 12 16 channel discrete I Os is as follows ABE 7H i 4 3 2 1 Description The table below describes the different elements which make it possible to identify the connection interface bases for 8 12 16 channel discrete I Os Number Description 1 08 8 channel base 12 12 channel base 16 16 channel base 2 Prima
79. presents the BMX DDI 1602 module its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 70 Characteristics 71 Connecting the Module 73 35012474 05 2010 69 BMX DDI 1602 Introduction Function Illustration The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors 70 35012474 05 2010 BMX DDI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1602 and BMX DDI 1602H see page 28 modules BMX DDI 1602 Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values At1 Voltage 211V Current gt 2mA for U 11 V At O0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple for standard 19 30 V possible up to 34 V limited to 1 hour day manual and Atrium using Unity Pro Discrete I O modules User module Input impedance At nominal U 6 8 KQ Response time Typical 4 ms Maximum 7 ms Reliability MTBF for 738 749 continuous operation in hours at ambient temperature 30 C 86 F Reverse polarity Protected IEC 1131
80. supply positive logic inputs Connecting the common for actuators e In order to create the shared supply for the actuators position the jumper 2 on terminals and 4 terminals 200 to 215 will be on the of the supply positive logic outputs 35012474 05 2010 235 TELEFAST 2 for Discrete I Os 24 8 TELEFAST 2 ABE 7H12S21 Connection Base Sensor and Pre actuator Connections on the ABE 7H12S21 Base with 1 Isolator per Channel At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base NOTE The base is manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3A quick blow on the ABE 7H12S21 base Illustration Description of the connection terminal blocks 24VDC H H OVDC 7 1252 12 Digital In 6 3Amax 0 POE 409 1 e 1m 2 1 dc 5 5 5 uy
81. table below shows the meaning of the bits of the status word CH FLT MWr m c 2 Reading is performed by a READ STS IODDT VARI Standard symbol Type Access Meaning Number TRIP BOOL R External event Tripped MWr m c 2 0 FUSE BOOL R External event Fuse MWr m c 2 1 BLK BOOL R Terminal block incorrectly wired MWr m c 2 2 EXT PS FLT BOOL R External supply event 9eMWr m c 2 3 INTERNAL FLT BOOL R Internal event module inoperative 9eMWr m c 2 4 CONF FLT BOOL R Hardware or software configuration error MWr m c 2 5 COM_FLT BOOL R Communication interruption MWr m c 2 6 SHORT CIRCUIT BOOL R External event Short circuit on a channel MWr m c 2 8 LINE_FLT BOOL R External event Line open or short circuit MWr m c 2 9 Status word CH_CMD The table below shows the CH_ CMD MWr m c 3 status word bit meanings The command is made by a WRITE CMD IODDT VARI Standard symbol Type Access Meaning Address REAC OUT BOOL R W Reactivation of tripped outputs protected outputs MWr m c 3 0 PS_CTRL_DIS BOOL R W Inhibit control of external supply MWr m c 3 1 PS CTRL EN BOOL R W Validation of the external supply control MWr m c 3 2 NOTE This object is specific to output modules with reactivation 284 35012474 05 2010 Language Objects Details of the Language Objects of the IODDT of Type T GEN MOD Introduction Observations List of Objects
82. the BMX DDO 6402 K module with sixty four 24 VDC 0 1 A outputs produces 0 1 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 64 x 0 1 6 4 A Above 40 C the downgrading curve must be applied At 60 C the maximum current in 24 VDC must not exceed 6 4 x 60 3 8 A This value corresponds to 38 outputs at 0 1 A or 64 outputs at 0 05 A or other combinations BMX DAO 1605 Suppose the BMX DAO 1605 module with sixteen 220 VAC outputs producing 0 3 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 16 x 0 3 A 4 8 A 2 4 A per 8 channel group maximum Above 40 C the downgrading curve must be applied At 60 C the maximum current in 220 Vac must not exceed 4 8 A x 0 6 2 9 A 1 5 A per 8 channel group maximum This value corresponds to 10 outputs at 0 3 A or to 16 outputs at 0 18 A 35012474 05 2010 27 General Introduction Modicon M340H Hardened Equipment M340H The Modicon M340H hardened equipment is a ruggedized version of M340 equipment It can be used at extended temperatures 25 70 C 13 158 F and in harsh chemical environments The M340H equipment when within the standard temperature range 0 60 C 32 140 F has the same characteristics as the standard M340 equipment At the temperature extremes 25 0 C and 60 70 C 13
83. the Fall Back Value column Click on the desired value 0 or 1 Confirm the modification with the Edit gt Validate menu command 270 35012474 05 2010 Configuration How to Modify the Output Reset Parameter At a Glance This parameter defines the reactivation mode of disconnected outputs The modes are as follows Mode Meaning Programmed Reactivation is executed with a command from the PLC application or through the appropriate debug screen Remark In order to avoid repeated reactivations the module ensures an automatic 10s delay between two resets Automatic The reactivation is executed automatically every 10s until the error disappears The reactivation mode is defined for 8 channel groups Procedure The following table shows the procedure for defining the module output channel reset mode Step Action 1 Open the desired module configuration screen 2 For the desired channel group click on the arrow of the Reactivate drop down menu Result The following list appears Reactivate Programmed w Automatic Select the required reactivation mode Validate the modification by clicking Edit gt Confirm 35012474 05 2010 271 Configuration 272 35012474 05 2010 Application Specific Discrete Module Language Objects 27 Subject of this Section This chapter describes the language
84. the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16R base e 6 3 A quick blow on the ABE 7HO08R base Illustration Description of the connection terminal blocks K24VDC OvDC ABE HOBR2 24VDC CHO CHI OVDC ABEJHIGR2 6 Digital Inputs Outputs oO 8 Digital VO x 110123456789 1011 12 1314 15 8 012345867 g n AMD 2 ko RE F p 8 858888985889 99z9 v nlo EO Ox QI L 55555885 LHC O qmcxogmxEmmgocqosi RRRRARRRRRRAAAAAA EG S SU BILE 230 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module pre actuator I supply supply 0 et u voc ABE ABE 21 THIGR20 21 7HO8R21 7H16R2021 7H16R23 Not S 5 5 2 5 5 2
85. to follow these instructions will result in death or serious injury 106 35012474 05 2010 BMX DAI 1604 Connecting the Module At a Glance The BMX DAI 1604 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input Oo sensor power supply monitoring gt 3 AVN rn 3 S D 1 o Process Module 107 35012474 05 2010 BMX DAI 1604 Module Connection The following diagram shows the connection of the module to the sensors e 10 1 n GO 12 4 D o 5 14 ot 4 8 15 TEE D l6 G 1 4 7 GO od 18 O 19 D 110 MEE D n1 GO od 8 H2 4 113 5S o 8 14 s ol 15 5 o 7 18 n GIG Fuse power supply 100 120 VAC fuse fast blow fuse of 0 5A 108 35012474 05 2010 BMX DAI 0805 Input Modules 10 Subject of this Section This section presents the BMX DAI 0805 module
86. x 108 cycles 11 10 x 108 cycles 12 per channel at 1 Internal None External 1 fast blow fuse of 3 A for each relay 148 35012474 05 2010 BMX DRA 0805 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 4 DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 35012474 05 2010 149 BMX DRA 0805 Connecting the Module At a Glance The BMX DRA 0805 module is fitted with a removable 20 pin terminal block for the connection of eight relay output channels Output Circuit Diagram The following diagram shows the circuit of a relay output Q0 Pre actuator ij Power Command supply Module Output 150 35012474 05 2010 BMX DRA 0805 Module Connection The following diagram shows the connection of the module to the pre actuators
87. 0 10 20 30 40 50 60 70 Ambient Temperature Degrees C NOTE For the BMX DDI 1604T the maximum value of the sensor power supply must not exceed 150 V when operated at 70 C 158 F A WARNING OVERHEATING MODULE Do not operate the BMX DDI 1604T at 70 C 158 F if the sensor power supply is greater than 150 V or less than 100 V Failure to follow these instructions can result in death serious injury or equipment damage 84 35012474 05 2010 BMX DDI 1604T Fuses Internal None External Fast blow fuse of 0 5 A Acquire and install the proper fuse CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 35012474 05 2010 85 BMX DDI 1604T Connecting the Module At a Glance The BMX DDI 1604T module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse m Sensor supply and voltage monitoring Sensor Input 1 0 Entry L II II 86 35012474 05 2010 BMX DDI 1604T Module Connection The following diagram shows the connection of the module to the sensors iejre rejteliejlellejeliel
88. 05 2010 299 Diagnostics How to Access the Channel Diagnostics Function of a Discrete Module At a Glance Procedure The Channel diagnostics function displays current errors and where they exist Errors are classified according to their category e Internal events e inoperative channel e External events e link or sensor supply fault e Other events e terminal block incorrectly wired e configuration error e communication interruption em LED located in the Achannel error appears in the Debug tab when the Error column turns red The following table shows the procedure for accessing the Channel error screen Step Action 1 Access the module s debugging screen 2 Click on the button m situated in the Error column of the inoperative channel Result The list of channel errors appears Dialog box Internal errors External errors r Other errors External supply OK Note Channel diagnostics information can also be accessed by program using the READ_STS instruction 300 35012474 05 2010 Glossary Channel group CPU Discrete Module IODDT IP20 Channels of the same type with common parameters This notion concerns certain application specific modules such as discrete modules Central Processing Unit generic name used for Schneider Electric processors D Discrete inputs outputs Type of data derived from inputs outputs Input O
89. 1 BMX DDM 16022 Input Fuses Power consumption 3 3 V Typical 79 mA Maximum 111 mA 24 V pre actuator consumption Typical 59 mA excluding load current Maximum 67 mA Power dissipation 3 7 W max Temperature derating see Premium and Atrium using None Unity Pro Discrete I O modules User manual for BMX DDM 16022 NOTE These characteristics are available also for the BMX DDM 16022H in the temperature range 25 60 C 13 140 F At 70 C 158 F the maximum voltage value of input Sensor supply must not exceed 26 4 V A WARNING LOSS OF INPUT FUNCTION Do not operate the BMX DDM 16022H at 70 C 158 F if the sensor power supply is greater than 29 0 V or less than 21 1 V Overheating the module can cause the loss of the input function Failure to follow these instructions can result in death serious injury or equipment damage Internal None External 1 fast blow fuse of 0 5 A for the input group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 182 35012474 05 2010 BMX DDM 16022 General Output Characteristics The following table shows the general characteristics of the BMX DDM 16022 and BMX DDM 16022H see page 28 module outputs BMX DDM 16022 Module 24 VDC positive logic static outputs
90. 10 TELEFAST 2 Connection Interface Links for the Discrete I O Modules 2 4 Aim of this Chapter This chapter describes the TELEFAST 2 interface links for the discrete input output modules What s in this Chapter This chapter contains the following sections Section Topic Page 24 1 Introduction to the TELEFAST 2 Connection Interfaces for 210 Discrete I O 24 2 Connection Principles for the TELEFAST 2 Interfaces for 221 Discrete I O 24 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 226 7H16R10 16R11 Connection Bases 24 4 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases 228 24 5 TELEFAST 2 ABE 7H08R21 and ABE 230 7H16R20 16R21 16R23 Connection Bases 24 6 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases 232 24 7 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases 234 24 8 TELEFAST 2 ABE 7H12S21 Connection Base 236 24 9 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases 238 24 10 TELEFAST 2 ABE 7H12R50 Connection Base 240 24 11 TELEFAST 2 ABE 7H16R50 Connection Base 242 24 12 TELEFAST 2 ABE 7H16F43 Connection Base 244 24 13 TELEFAST 2 ABE 7H16S43 Connection Base 245 24 14 TELEFAST 2 Connection Base Accessories 246 35012474 05 2010 209 TELEFAST 2 for Discrete I Os 24 1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O Aim of this section This section describes the range of TELEFAST 2 products which allow the discrete input and output modules to be
91. 1605 Triac Output Modules 173 Introductions fice ees Sees il haa es ee ee a e sieut 174 Characteristics onis oh ath bw ek beeen bee kee 175 Connecting the 177 Chapter 21 BMX DDM 16022 Mixed Static Input Output Module 179 Introduction io woe eG ed ee ee i eee ee ee eee x 180 Characteristics 02 renderi r RT i n Te niece Epi am kee 181 Connecting the 186 Chapter 22 BMX DDM 16025 Mixed Relay Input Output module 189 Introd ctioh eom Piste xe epe ee eate e uir uu t 190 Characteristics bh ed Pere ELLA 191 Connecting the 196 Chapter 23 BMX DDM 3202 Mixed Static Input Output Module 199 Introduction 2o ae eae a r EAT 200 Characteristics esee be 201 Connecting the 205 35012474 05 2010 5 Chapter 24 24 1 24 2 24 3 24 4 24 5 24 6 24 7 24 8 24 9 24 10 24 11 24 12 24 13 TELEFAST 2 Connection Interface Links for the Discrete WO Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O General Overview of TELEFAST 2 Connection Interfaces for Discrete I O das ee AR e ERU In ar A ie a a ate d TELEFAST 2 Connection Bases Cata
92. 2 compliance Type 3 2 wire 3 wire proximity sensor compatibility see Premium IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs 1 Yes Sensor voltage monitoring OK 18 VDC threshold Error 14 VDC 35012474 05 2010 71 BMX DDI 1602 Sensor voltage monitoring response time at 24 V 15 20 On appearance 1ms T 3ms On disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA Sensor supply consumption Typical 46 mA Maximum 73 mA Power dissipation 2 5 W max Temperature derating of BMX DDI 1602 None 1 This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy NOTE For the BMX DDI 1602H the maximum value of the sensor power supply must not exceed 26 4 V when operated at 70 C 158 F A WARNING OVERHEATING MODULE equipment damage Do not operate the BMX DDI 1602H at 70 C 158 F if the sensor power supply is greater than 26 4 V or less than 21 1 V Failure to follow these instructions can result in death serious injury or Fuses Internal None External Fast blow fuse of 0 5 A 4 CAUTION LOSS OF INPUT FUNCTION Install the correct ra
93. 20 pin Interface terminal terminal terminal terminal terminal terminal block block block block block block Reference BMX DDI BMXDDI BMXDDI BMX DAI 1602 BMX DAI DAI BMX DAI 1602 1603 1604T 1603 1604 0805 35012474 05 2010 19 General Introduction Catalog of 40 pin Connector Input Modules Catalog of discrete input modules with 40 pin connectors Type of module Inputs with connection via 40 pin connectors Illustration Discrete input module Discrete input module Number of channels 32 inputs 64 inputs Range 24 VDC 24 VDC Insulation Inputs insulated per group of 16 Inputs insulated per group of channels 16 channels IEC 61131 2 compliance Type 3 Not IEC Logic Positive Positive Proximity sensor compatibility see Premium and Atrium using Unity Pro Discrete modules User manual 2 wire proximity sensor 3 wire PNP proximity sensor 3 wire PNP proximity sensor Response time 4 ms 4 ms Type of Interface 1 x 40 pin connector 2 x 40 pin connectors Reference BMX DDI 3202 K BMX DDI 6402 K 20 35012474 05 2010 General Introduction Discrete Output Modules Catalog At a Glance The tables below show the catalogs of static and relay output modules Catalog of Output Modules Catalog of discrete static output modules with connection via 20 pin terminal blocks and 40 pin connectors
94. 3 PVT T T3 3 ao BB8558SSSZSUSES 55ESESOCOLIr CCOOITzOSS N N N N N N N N N N N CN CN N N N Illustration Output connection functions Module and actuator supply Type and rating of fuse originally fitted to the base _ z 2A fast blow 1 0 2 ovoce _ ABE 7H16 F43 00 10 02 n4 5 1 2 3 4 20 201 202 214 215 L e o o 6 o ooo eo eo 32 o o eo J actuators o a o B 8 8g B Functionality per channel e original fitted 0 125 A fuse e isolator cuts the and the channel signal simultaneously NOTE Terminals 200 215 are connected to the polarity of the supply 244 35012474 05 2010 TELEFAST 2 for Discrete I Os 24 13 TELEFAST 2 ABE 7H16S43 Connection Base Sensor Connections on ABE 7H16S43 Output Base with One Fuse and One Isolator per Channel At a Glance Illustration Illustration This is an overview of the sensor connections on TELEFAST 2 bases Description of the connection terminal blocks 0406 ovod ABE 7H16843 6 Digital Inputs Fuse 2 0 5 ehz hege 2 1 015 AS
95. 3 wire PNP inductive or capacitive proximity sensors and photo electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all positive logic inputs 3 wire sensors and negative logic source inputs all 3 wire NPN inductive or capacitive proximity sensors and photo electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all negative logic inputs _ 35012474 05 2010 55 General Rules for Installation The following table presents the compatibility between 2 wire sensors and 24 VDC and 48 VDC inputs 2 wire sensors and IEC 61131 2 compliant type 1 positive logic sink inputs all proximity sensors or other 2 wire sensors T i with an operating voltage of 24 VDC and leat Input described in the next table are compatible 48 VDC and with the characteristics I 1 with all positive logic 24 VDC inputs 2 wire sensors and negative logic source inputs all proximity sensors or other 2 wire MN seers sensors with an operating voltage of 24 VDC I i are compatible with all negative logic 1 Input 24 inputs 1 I Compatibility between 2 wire sensors and 24 48 VDC and 120 VAC inputs All IEC 947 5 2 compliant 2 wire AC proximity sensors able to withstand 100 120 VAC are compatible with all type 2
96. 35012474 04 Modicon M340 Using Unity Pro Discrete Input Output Modules User Manual 05 2010 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requireme
97. 402 K BMX DDO 3202 K BMX DDM 3202 K BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors Connection bases 8 channels ABE 7H08R X 1 1 ABE 7H08S21 1 1 12 channels ABE 7H12Ree ABE 7H12S21 16 channels ABE 7H16Ree X X X X ABE 7H16S21 X X X X ABE 7H16R23 X X ABE 7H16F43 X X ABE 7H16S43 X X Input adapter connection bases 16 channels 7516 2 X X ABE 7P16F3 X X Output adapter connection bases 8 channels 750852 1 ABE 7RO8Seee 1 16 channels 35012474 05 2010 219 TELEFAST 2 for Discrete I Os BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDM 3202 K BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors ABE 7R16Seee X X ABE 7R16Teee X X ABE 7P16Teee X X 1 with 16 to 2 x 8 channel adapter ABE 7ACCO2 X compatible non compatible 220 35012474 05 2010 TELEFAST 2 for Discrete I Os 24 2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I O Aim of this section This section describes the connection principles for the TELEFAST 2 products for discrete input output modules What s in this Section This section contains the following t
98. 6R30 R31 Bases TELEFAST 2 ABE 7H12R50 Connection Sensor and Pre actuator Connections the ABE 7H12R50 Bases TELEFAST 2 ABE 7H16R50 Connection Sensor and Actuator Connections on the ABE 7H16R50 Base TELEFAST 2 ABE 7H16F43 Connection Actuator Connections on ABE 7H16F43 Output Base with One Fuse and One isolator per TELEFAST 2 ABE 7H16S43 Connection Sensor Connections on ABE 7H16S43 Output Base with One Fuse and Isolator per 209 210 211 212 219 221 222 223 226 226 228 228 230 230 232 232 234 234 236 236 238 238 240 240 242 242 244 244 245 245 35012474 05 2010 24 14 Part Il Chapter 25 Chapter 26 26 1 26 2 26 3 Chapter 27 27 1 27 2 TELEFAST 2 Connection Base Accessories TELEFAST 2 Connection Base Accessories Catalog Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx oen Characteristics of the Removable ABR 7xxx Electromechanical Output BelayS i uc Lee IERI US T fer bane dure urs Characteristics of the Removable ABS 7Exx Static input Relays Characteristics of the Removable ABS
99. 7Sxx Static Output Relays Discrete Input Output Modules Software Implementation General Introduction to the Application Specific Discrete Function aa ai Configuration Configuration of a Discrete Module General Points Discrete Module Configuration Screen Discrete Input and Output Channel Parameters Discrete Input Parameters the Rack Discrete Output Parameters for 8 Channel Modules in Rack Configuration of Discrete Module Parameters How to Modify the Task Parameter How to Modify the External Power Supply Error Monitoring Parameter How to Modify the Fallback Mode How to Modify the Output Reset Application Specific Discrete Module Language isl EE Language Objects IODDT Description of the Discrete Function Objects Languages Discrete Module IODDTs IODBT LinkS 4 22 5 set Vee ee hod abe STi Details About T DIS IN GEN IODDT Implicit Object Exchange Details About T DIS IN STD Type IODDT Implicit Object Exchange Details About T DIS IN STD Type IODDT Explicit
100. 8 Mast Fast Fallback Discrete 0 1 Maintenance outputs BMX DRA 1605 16 Mast Fast Fallback Discrete 0 1 Maintenance outputs None BMX DDM 16022 8 outputs Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs Inactive None 35012474 05 2010 265 Configuration 8 channel group 16 channel Channel group by channel Reference Module Number of Reset Associated Fallback Function Supply Fallback outputs task mode monitoring value BMX DDM 16025 8 outputs Mast Fast Fallback Discrete Active 0 1 Maintenance outputs Inactive None BMX DDM 3202 16 outputs Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs Inactive None NOTE The parameters in bold correspond to the parameters configured by default NOTE The BMX DDM 16022 and BMX DDM 16025 discrete mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 266 35012474 05 2010 Configuration 26 3 Configuration of Discrete Module Parameters Subject of this Section This section presents general rules for implementing various configuration parameters for discrete input output channels What s in this Section This section contains the following topics
101. DAI 1602 characteristics in the table Internal None External Fast blow fuse of 0 5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage 92 35012474 05 2010 BMX DAI 1602 Connecting the Module At a Glance The BMX DAI 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input Oo sensor power supply monitoring gt 3 AVN rn 3 S D 1 o Process Module 93 35012474 05 2010 BMX DAI 1602 Module Connection AC Power Supply The following diagram shows the connection of the module to the sensors using an AC power supply e 10 1 o g n ot 12 4 D 8 14 ot t 15 G l D l6 G 1 4 I7 G t 4 18 o 19 i O 110 GO 4 11 o 8 12 S o 3 113 o o 8 14 115 5 o 18 4
102. EFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator 4 supply E supply 427 90 3 ABE TE VDC VDC A 7 12 10 1 E 7HI2RIO T BERE I 88 8885 age L o o a o i L 2 9 oj 59 6 99 1 sensors actuators 1 o or N 0 3 3 GSD 3 E c EE i E c ft E E c e 9 c 9 c S ani F E cel o 6 OO O Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for pre actuators e several terminals linked to the polarity 3 4 200 201 202 and 203 allowing sharing in groups of 4 or 2 channels positive logic outputs 35012474 05 2010 229 TELEFAST 2 for Discrete I Os 24 5 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection Bases Sensor and Pre actuator Connections on the ABE 7H08R21 and ABE 7H16R20 R21 R23 Bases for Type 2 Inputs At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and
103. Global unforcing button provides direct access to the global unforcing of channels function e Task specifies the MAST or FAST task configured This heading is frozen Parameters in progress field This field displays the state of inputs and outputs and the various current parameters For each channel four items of information are available e Symbol displays the symbol associated with the channel when it has been defined by the user using the variable editor e Value displays the state of each channel of the module Error provides direct access to channel by channel diagnostics when these are inoperable indicated by the LED built into the diagnostics access which turns red 292 35012474 05 2010 Debugging How to Access the Forcing Unforcing Function At a Glance This function allows you to modify the state of all or part of the channels of a module NOTE The state of a forced output is frozen and can only be modified by the application after unforcing However in the event of a detected error leading to output fallback the state of these outputs assumes the value defined when configuring the Fallback mode see Premium and Atrium using Unity Pro Discrete modules User manual parameter The various commands available are e for one or more channels e force to 1 e force to O e unforcing when the channel or channels selected are forced e for all the channels on the module when at leas
104. IEC 1131 2 type 1 and type 3 compliant 110 120 VAC inputs 56 35012474 05 2010 General Rules for Installation The following table provides a summary of compatibility between sensors and discrete input output module inputs Types of proximity sensor Types of input 24 VDC 48 VDC 24 VDC 24 48 VDC Positive Type 1 Type 3 Negative logic Positive Positive logic logic logic All PNP type 3 wire DC proximity sensors X X X All NPN type 3 wire DC proximity sensors X Telemecanique or other brand 2 wire DC proximity X X sensors with the following characteristics e Voltage drop in closed state x7 V e Minimum switched current 2 5 mA e Residual current in open state lt 1 5 mA Telemecanique or other brand 2 wire DC proximity X X X sensors with the following characteristics e Voltage drop in closed state lt 4 V e Minimum switched current x1 mA e Residual current in open state lt 0 5 mA Types of proximity sensor Types of input 24 VAC 48 VAC 100 120 VAC Type 1 Type 3 Type 3 2 wire AC DC proximity sensor see note X X X 2 wire AC proximity sensor X X X Note 24 VDC inputs can be used in positive sink or negative source logic but are not IEC compliant X compatible not compatible AC AC voltage operation DC DC voltage operation AC DC AC or DC voltage operation 35012474 05 2010 57 General Rules for Installation
105. Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic 56 Sensor supply and voltage monitoring T v Sensor Input I 0 n Ua 35012474 05 2010 125 BMX DDI 6402 K Module Connection eb E M6 MT OBO SPS3 SPS3 oo SPS3 SPS3 b ot 1 Ded 54 65 OBO L O SS 60 61 oe gt FUSE SPS44 SPS4 SPS4 NSPS4 e i 94 8 94 B The following diagram shows the connection of the module to the sensors o e gt OZ M O O Oo 2 B Ert 6 17 O O B BO 1 no 1 2 3 O o 4 215 OBO SPS 1 SPS1 e 1 sPstp spst 17 18 4119 oe oe 02103 eo 24 41 Oeo 26 4 Oeo 1 0 o 28 418
106. LED will light up e Sensor Voltage Error All input modules contain a device for checking sensor voltage for all module channels This device checks that sensor and module power supply voltages are of a sufficiently high level for correct operation of the module s input channels When sensor voltage is less than or equal to the defined threshold the status is shown by the I O LED lighting up on front panel of the module e Pre actuator Voltage Error All 24 VDC and 48 VDC transistor output modules contain a device for checking the pre actuator voltage of all module channels This device checks that pre actuator and module power supply voltages are of a sufficiently high level for correct operation of the module s output channels This voltage must be greater than 18 V 24 VDC supply or 36 V 48 VDC supply for modules with direct current static outputs In the event of pre actuator voltage being less than or equal to this threshold the error is shown by the LED lighting up on the front panel of the module NOTE The sensor pre actuator voltage check is unique to terminal block modules In 32 or 64 channel connector modules there is one checking device per connector equivalent to one per group of 16 channels 64 35012474 05 2010 Discrete Modules Diagnostic Processing A sensor or pre actuator voltage error leads to all the inputs and outputs of the group affected by the error i e groups of 8 or 16 channels for a terminal blo
107. MOD 2 10 only CONF_FLT_EXT BOOL R Hardware or software configuration anomaly Fipio MWr m MOD 2 13 extension only NO_MOD_EXT BOOL R Module missing or inoperative Fipio extension MWr m MOD 2 14 only 35012474 05 2010 285 Language Objects Modicon 340 Discrete I O Module Configuration Constants Module level constants The table following presents the KW common for each channel group of the module Object Type Detail Channel group KWr m c 0 INT For each channel group 0 7 8 15 16 23 24 31 32 39 40 47 48 55 56 63 with c 0 8 bit 0 Validation input 1st 2nd 3rd 4 th 5th 6th 7th 8th 16 24 32 function 1 grp grp grp grp grp grp grp 40 48 56 bit 1 Validation output function 1 bit 2 Strategy of fallback 1 get value 0 stay at current value bit 3 Input filtering 1 fast 0 normal fixed at 0 bit 4 Ouput protection 1 yes 0 no bit 5 Rearm outputs 1 automatic 0 by command bit 6 Not used bit 7 Power supply control inhibition 1 0 0 Fallback value ouputs or sensor type inputs for channel bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 KWr m c 1 INT
108. MX DDM 16022 Connecting the Module At a Glance The BMX DDM 16022 module is fitted with a removable 20 pin terminal block for the connection of eight input channels and eight output channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse Sensor supply and voltage monitoring 1 Sensor Input 1 0 n 0 0 1 i tee ee Entry Module 186 35012474 05 2010 BMX DDM 16022 Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 1 24V v Command 1 I Output Detected Error oV 35012474 05 2010 187 BMX DDM 16022 Module Connection The following diagram shows the connection of the module to the sensors and pre actuators Q 9 4 m dii n Q16 pre act 2 Q17 pre act Q18 Q19 Q20 co D 2 A I D 2 o A 021 16 E D Q22 pre act 8 Q23 pre act amp
109. O 1602 1 All outputs are equipped with fast demagnetization circuits for electromagnets Electromagnet discharge time lt L R 2 Provide a fuse to the 24 V pre actuator supply NOTE For the BMX DDO 1602H the maximum pre actuator power supply must not exceed 26 4 V and the output current value must not exceed 0 55 A at 70 C 158 F Internal None External 1 fast blow fuse of 6 3 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 130 35012474 05 2010 BMX DDO 1602 Connecting the Module At a Glance The BMX DDO 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 24V Command Output Error oV 35012474 05 2010 131 BMX DDO 1602 Module Connection The following diagram shows the connection of the module to the pre actuators
110. OOOOOO0 Reference measuring 211 x 88 mm product shown has removable relays and non mounted screws 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 The illustration below shows the dimensions in mm of the products ABE 7R16T3 and ABE 7P16T3ee 83 272 15 Reference measuring 272 x 88 mm product shown has removable relays and non mounted screws 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 224 35012474 05 2010 TELEFAST 2 for Discrete I Os Mounting The TELEFAST 2 bases are mounted on 35 mm wide DIN mounting rails AWARNING UNEXPECTED EQUIPMENT OPERATION Install the input adaptation bases ABE 7S16E2E1 and static output adaptation bases ABE 7SeeS2Be lengthways and horizontally to prevent the device from overheating and unexpected operation Failure to follow these instructions can result in death serious injury or equipment damage 35012474 05 2010 225 TELEFAST 2 for Discrete I Os 24 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H08R10 R11 and ABE 7H16R10 R11 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 6 3 A
111. ORMATION NOT MATCHING SENSORS POSITION After a sensor power outage e The I O error LED is on e Do nottake into account the input LEDs information they show the last recorded position of the sensors not their real positions e Check the real positions on the sensors Failure to follow these instructions can result in death serious injury or equipment damage 66 35012474 05 2010 Discrete Modules Diagnostic Processing Checking the Connection At a Glance In order to check the discrete I O connection ensure that e sensor data is registered by the corresponding inputs and by the processor e control orders from the processor are registered by the outputs and transmitted to the corresponding pre actuators A WARNING UNEXPECTED EQUIPMENT OPERATION Active outputs can activate machine movements All power must be turned off before this check is carried out 1 remove power fuses from the motor controls 2 turn off the power of hydraulic and pneumatic units 3 power up the PLC fitted with its Discrete I O modules Failure to follow these instructions can result in death serious injury or equipment damage Description After this it is possible to check the connection of the Discrete I O modules e without a terminal activate each sensor and check whether the corresponding input LED changes If it remains unchanged check the wiring and correct operation of the sensor e with a termi
112. Object Exchange Details About T DIS OUT GEN Type IODDT Implicit Object Exchange Details About T DIS OUT STD Type IODDT Implicit Object Exchange Details About T DIS OUT STD Type IODDT Explicit Object Exchange Details of the Language Objects of the IODDT of Type T GEN MOD Modicon 340 Discrete I O Module Configuration Constants 246 247 250 252 253 254 255 257 257 259 260 260 263 264 265 267 268 269 270 271 273 274 274 275 276 277 278 279 281 282 283 285 286 35012474 05 2010 Chapter 28 Debugging 289 Introduction to the Debugging Function of a Discrete Module 290 Debugging 5 291 How to Access the Forcing Unforcing Function 293 How to Access the SET and RESET Commands 294 How to Access the Reactivation of Outputs Command 295 Applied Outputs of a Discrete Module 296 Chapter 29 Diagnostics of the Modules 297 How to Access the Diagnostics Function 298 How to Access the Channel Diagnostics Function of a Discrete Module 300 Glossary cn i uer Rick ehe hal nd ea oa eoa a ee dod ed ed 301 Index 22 Pee ah ee ee YR 303 35012474 05 2010 Safety Information ZZ Important Information NOTICE Read these
113. RA 0804T module is a 125 VDC discrete relay module connected via a 20 pin terminal block Its 8 relay output channels operate on direct current NOTE BMX DRA 08047 provides an extended temperature range as listed in the General Characteristics see page 141 topic of this chapter Illustration 140 35012474 05 2010 BMX DRA 0804T Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0804T module BMX DRA 0804T Module Relay outputs for direct current Threshold service voltage Direct 100 150 VDC Maximum switching current 0 3A Direct current load in Voltage 125 VDC resistive mode Response time Activation lt 10 ms Deactivation 10 ms Surge current maximum 10 A capacitive t 10ms Built in protection Against inductive over voltage in DC modes None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Reliability MTBF for continuous operation in hours at ambient temperature 30 C 86 2 683 411 Power dissipation 3 17 W maximum Field to Bus Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Power supply consumption 3 3 V Typical 61 mA Maximum 112 mA 24 V relay Typical 104 mA Maximu
114. To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16R base e 6 3 A quick blow on the ABE 7HO08R base Illustration Description of the connection terminal blocks L24VDC OVDC 4MVDC CHO OVDO ABEJH ER 16 Digital Inputs Outputs spoor igita Re BRA REA x reb Li d gg g eo BSsS8s8S5BSCICOIO 2 no SsSSssss e R LI 226 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor supply Module and pre I actuator supply INED og mn agi E VDC VDC ise ABE VDC VDC ABE ABE 7HOBRIONI 7HI6RIOM1 1 1 7HI6RIONI es fs i t az 5 o L 5595 7 2 EB ma sensors preyactuators 1 te or or N
115. UTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 4 DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltage before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 176 35012474 05 2010 BMX DAO 1605 Connecting the Module At a Glance The BMX DAO 1605 module is fitted with a removable 20 pin terminal block for the connection of sixteen triac output channels Output Circuit Diagram The following diagram shows the circuit of a alternating current triac output 50 Internal Command _ 5 ower gt supply 35012474 05 2010 177 BMX DAO 1605 Module Connection The following diagram shows the connection of the module to the pre actuators power supply 100
116. V actual 50 60 Hz for 1 min Resistance of insulation 10 MQ below 500 VDC Temperature derating see Premium and Atrium using Unity Pro Discrete I O modules User manual None 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time L R 2 Provide a 2 A fuse to the 24 V pre actuator supply Internal None External 1 fast blow fuse of 2 A for the output group 35012474 05 2010 203 BMX DDM 3202 K 4 CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 204 35012474 05 2010 BMX DDM 3202 K Connecting the Module At a Glance The BMX DDM 3202 K module is fitted with a 40 pin connector for the connection of sixteen input channels and sixteen output channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic 066 dH caecus Sensor supply and voltage monitoring v Sensor Input I 0 n Eny 35012474 05 2010 205 BMX DDM 3202 K Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic Command Error lr 24V
117. VDC 0 5A 16 static 24 VDC 0 5A outputs with error detection outputs with error outputs with error outputs without error transfer to PLC detection transfer to detection transfer to detection transfer to PLC PLC PLC 214 35012474 05 2010 TELEFAST 2 for Discrete I Os The table below shows the catalog of bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels polarity distribution contact potential free x 8 shared or alternating contact ABE 7Ree 08S111 08S210 165111 165210 165212 reference Basetypes Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels Sub groups 8 channel bases 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base TELEFAST 2 base Description 8 relay outputs 1 F 8 relay 16 relay 16 relay outputs 1 F 16 relay outputs 1 F with or alternating outputs 1 F outputs 1 F 2 potential free with distribution of the 2 polarities by 8 channel group The table below displays the catalog entry showing the connection base for the adapter splitting 16 channels into 2 x 8 channels 7 reference CC02 Base types Bases for adapter splitting 16 channels into 2 x 8 channels Illustration TELEFAST 2 base Description Allows splitting of e 16 channels into two x 8 channels e 12 channels
118. ach 8 channel group 156 35012474 05 2010 BMX DRA 1605 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 4 DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 35012474 05 2010 157 BMX DRA 1605 Connecting the Module At a Glance The BMX DRA 1605 module is fitted with a removable 20 pin terminal block for the connection of sixteen non isolated relay output channels Output Circuit Diagram The following diagram shows the circuit of relay outputs o4Qo g Pre actuator j Command a 9407115 Pre actuator m s 4 N supply Module Gi 158 35012474 05 2010 BMX DRA 1605 Module Connection The following diagram shows the connection of the module to the pre actuators
119. al U and 9 ko f 55 Hz Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 1131 2 compliance Type 3 Reliability MTBF for continuous 1 303 645 operation in hours at ambient temperature 30 C 86 F 2 wire 3 wire proximity sensor compatibility see Premium and IEC 947 5 2 Atrium using Unity Pro Discrete I O modules User manual Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 36V Error 24V Sensor voltage monitoring response time at 24 V 15 20 On appearance 20 ms lt T lt 50 ms On disappearance 5ms lt T lt 15ms 35012474 05 2010 99 BMX DAI 1603 Fuses Power consumption 3 3 V Typical 76 mA Maximum 107 mA Sensor supply consumption Typical 466 mA Maximum 846 mA Power dissipation 4 max Temperature derating for DAI 1603 None NOTE Over its extended 25 70 C 13 158 F temperature range the BMX DAI 1603H characteristics are the same as the BMX DAI 1603 characteristics in the table Internal None External Fast blow fuse of 0 5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage 4 DANGER
120. and Pre actuator Output Compatibility 55 35012474 05 2010 29 General Rules for Installation Fitting of the Modules At a Glance The discrete input output modules are powered by the bus of the rack The modules may be handled without turning off power supply to the rack without causing any danger and without there being any risk of damage or disturbance to the PLC Fitting operations installation assembly and disassembly are described below Installation Precautions The discrete modules may be installed in any of the positions in the rack except for the first two marked PS and 00 which are reserved for the rack s power supply module BMX CPS eee and the processor BMX P34 eee respectively Power is supplied by the bus at the bottom of the rack 3 3 V and 24 V Before installing a module you must take off the protective cap from the module connector located on the rack DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Disconnect the power to the sensors and pre actuators and disconnect the terminal block to carry out assembly and disassembly of the modules Failure to follow these instructions will result in death or serious injury 30 35012474 05 2010 General Rules for Installation Installation The diagram below shows discrete input output modules mounted on the rack 1 2 3 4 The following table describes the different elements which make up the assembly
121. ange report bits MWr m c 1 Standard symbol Type Access Meaning Address STS ERR BOOL R Error in reading status words of the channel 1 error MWr m c 1 0 CMD_ERR BOOL R Error during a command parameter exchange 1 error MWr m c 1 1 35012474 05 2010 279 Language Objects Standard Channel Status CH FLT The table below shows the meaning of the bits of the status word CH FLT MWr m c 2 Reading is performed by a RI EAD STS IODDT VARI1 Standard symbol Type Access Meaning Number TRIP BOOL R External event Tripped MWr m c 2 0 FUSE BOOL R External event Fuse MWr m c 2 1 BLK BOOL R Terminal block incorrectly wired MWr m c 2 2 EXT PS FLT BOOL R External supply event 9eMWr m c 2 3 INTERNAL FLT BOOL R Internal event module inoperative MWr m c 2 4 CONF_FLT BOOL R Hardware or software configuration error MWr m c 2 5 COM_FLT BOOL R Communication interruption MWr m c 2 6 SHORT CIRCUIT BOOL R External event Short circuit on a channel MWr m c 2 8 LINE_FLT BOOL R External event Line open or short circuit MWr m c 2 9 Status Word CH_CMD The table below shows the CH command is made by a WRITE CMD IODDT VARI CMD MWr m c 3 status word bit meanings The Standard symbol Type Access Meaning Number PS CTRL DIS BOOL R W Inhibit control of external supply 9eMWr
122. ays is described here The table below shows the association possibilities for the electromagnetic or static relays on the TELEFAST 2 bases Bases 7 equipped with electromagnetic relays not equipped with relays R16T21 R16T23 R16T33 R16T370 P16T21 P16T33 P16T318 16 31 Electromagnetic relays f rom ABR 7eee output 10 mm S21 1F X 23 10F X 1 X 12 5 mm 33 10F S37 20F Static relays from ABS S output 10 mm C2E X 1 A2M X 1 12 5 mm C3BA X 1 C3E X 1 1 Static relays from ABS 7Eee input 12 5 mm C3AL C3B2 C3E2 5 5 ASF6 5 A3M6 X X xXx Dx x 250 35012474 05 2010 TELEFAST 2 for Discrete I Os Bases ABE 7ee equipped with electromagnetic relays not equipped with relays R16T21 R16T23 R16T33 R16T370 P16T21 P16T33 P16T318 16 31 ABE 7 continuity block 10 mm ACC20 X 5 z 12 5 mm ACC21 x lt 1 relays can be in line 2 except on ABE 7P16T334 X compatible not compatible 35012474 05 2010 251 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABR 7xxx Electromechanical Output Relays At a Glance The general charac
123. bed in this section General Characteristics This table shows the general characteristics of the ABS 7E relays shock resistance 1 2 50 ABS 7Ee reference C3AL C3B2 C3E2 A3E5 A3F5 A3M5 Relay width 12 5 mm Command characteristics Assigned operating Direct 5V 24V 48V voltage Us Alternating 48 V 110 130 230 240 V Max operating voltage including ripple 6 30V 60 V 58V 143V 264V Max current at Us 13 6mA 15mA 12 mA 8 3 mA 8 State 1 guaranteed Voltage 3 75 V 11V 30V 32 V 79V 164 V Current 4 5 mA 6 mA 5 mA 4 5 mA State 0 guaranteed Voltage 2V 5V 10V 30V 40V Current 0 09 mA 2mA 1 5mA 2mA Maximum switching frequency cyclic 1000 Hz 25 Hz report 50 Complies with IEC1131 2 Type 2 Type 1 Response time State 0 to 1 0 05 ms 20 ms State 1 to 0 0 4 ms 20 ms Voltage assigned to Input output 300 V insulation Voltage assigned to Input output 2 5 kV 35012474 05 2010 253 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABS 7Sxx Static Output Relays At a Glance The general characteristics of the removable ABS 7See static output relays for TELEFAST 2 bases are described in this section General Characteristics This table shows the general characteristics of the ABS 7See relays resistance 1 2 50
124. ble for 1 hour day Current channel 0 125 A Current module 3 2 A Power of tungsten filament Maximum 1 2 W lamp Leakage current ato 100 uA for 30 V Voltage drop at 1 lt 1 5Vforl 0 1A Load impedance Minimum 220 Q Response time 1 1 2 ms Max overload time before internal damage 15 ms 202 35012474 05 2010 BMX DDM 3202 K Output Fuses Reliability MTBF for continuos 650 614 operation in hours at ambient temperature 30 C 86 Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection Against over voltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A lt Id lt 0 185 Pre actuator voltage monitoring threshold OK gt 18 V Error lt 14V Pre actuator voltage monitoring response time at 24 V 15 20 On appearance 8 ms lt T lt 30 ms On disappearance 1ms T 3ms Power consumption 3 3 V Typical 125 mA Maximum 166 mA 24 V pre actuator consumption Typical 69 mA excluding load current Maximum 104 mA Power dissipation 4 W max Dielectric strength Output ground or output internal logic 1500
125. change Possible 35012474 05 2010 155 BMX DRA 1605 Built in protection voltage Against alternating current inductive over None Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against direct current inductive over voltage None Fit a discharge diode on each output Against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Maximum switching frequency 3 600 cycles per hour Power dissipation 3 W max Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulati on gt 10 MQ below 500 VDC Noise immunity In noise simulation below 1500 V actual noise width of 1s and frequency of 25 to 60 Hz Reliability MTBF for continuous 1 357 810 operation in hours at ambient temperature 30 C 86 F Power supply 3 3 V Typical 79 mA consumption Maximum 111 mA 24 V relay Typical 89 mA 5 Maximum 100 mA Temperature derating None Fuses 1 3 x 10 cycles 2 1 x 10 cycles 3 7 x 10 cycles 4 5 x 10 cycles 5 per channel at 1 NOTE These characteristics are available also for the BMX DRA 1605H in the temperature range 25 60 C 13 140 F At 70 C 158 F the maximum power must not exceed 24 VA per channel Internal None External 1 fast blow fuse of 12 A for e
126. ck module and the group of 16 channels for a 32 or 64 channel connector module to be set to inactive NOTE Relay output modules do not contain pre actuator voltage checking devices Other Events The other errors category includes loss of power to the modules Description The following table can be used to determine the module s status on the basis of the LEDs located on the discrete input output modules display panel State of module LEDs RUN green ERR red red Normal operation Internal events Module analysis needed CPU communication interruption External events Overload short circuit sensor pre actuator voltage error Configu ration Self test of the module at start up Not configured module Other events Module loss of power O08000 Oo 00 0 OOO 35012474 05 2010 65 Discrete Modules Diagnostic Processing State of module LEDs RUN green ERR red red Key LED on LED flashing g LED off NOTE After the sensor power outage the I O red LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED s The following list gives the 24 VDC modules BMX DDI 1602 BMX DDI 3202 BMX DDI 6402 BMX DDM 16022 BMX DDM 3202 BMX DDM 16025 A WARNING CHANNEL LED INF
127. cludes different parameters per channel The channels are divided into blocks of 8 or 16 consecutive channels The following table displays the parameters available for each in rack discrete input module Reference Module Number of inputs Associated task 8 channel group Function 8 channel group Supply monitoring 16 channel group BMX DDI 1602 16 Mast Fast Discrete inputs None Active Inactive BMX DDI 1604 16 Mast Fast Discrete inputs None Active Inactive BMX DAI 0805 8 Mast Fast Discrete inputs Active Inactive BMX DAI 1604 16 Mast Fast Discrete inputs None Active Inactive BMX DDI 3202 K 32 Mast Fast Discrete inputs None Active Inactive BMX DDI 6402 K 64 Mast Fast Discrete inputs None Active Inactive BMX DDM 16022 8 inputs Mast Fast Discrete inputs Active Inactive BMX DDM 16025 8 inputs Mast Fast Discrete inputs Active Inactive BMX DDM 3202K 16 inputs Mast Fast Discrete inputs None Active Inactive BMX DDI 1603 16 Mast Fast Discrete input None Active Inactive BMX DAI 1602 16 Mast Fast Discrete None Active Inactive BMX DAI 1603 16 Mast Fast Discrete None Active Inactive NOTE Parameters indicated in bold characters are part of the default configuration NOTE The BMX DDM 16022 and BMX DDM 16025 discrete mixed input output modules have 2 groups of 8 channels The input group is represented b
128. ction to the Debugging Function of a Discrete Module 290 Debugging Screen 291 How to Access the Forcing Unforcing Function 293 How to Access the SET and RESET Commands 294 How to Access the Reactivation of Outputs Command 295 Applied Outputs of a Discrete Module 296 35012474 05 2010 289 Debugging Introduction to the Debugging Function of a Discrete Module Introduction For each discrete input output module the Debug function enables e display of the parameters of each of its channels channel state filtering value etc e access to the diagnostics and adjustment functions for the selected channel channel forcing channel masking etc The function also gives access to module diagnostics in the event of a detected error NOTE This function is only available in on line mode 290 35012474 05 2010 Debugging Debugging Screen At a Glance The debugging screen see Unity Pro Operating Modes shows in real time the value and state of each channel of the selected module It also allows access to the channel commands forcing of the input or output value reactivation of outputs etc Illustration The figure below shows a sample debugging screen EE 0 4 BMX DDM 16025 2 i 00 6 6 Dig 8 In 24 VDC 8 Out Relays 2 aia BS 3 Fg BMX DDM 16025 Configuration 7 Debugging e Channel 0 st_ddi_out e Channel 8 Symbol Value st ddi out VALUE gog O O
129. ctive overvoltage Each output is individually protected against inductive overvoltage and has a fast electro magnet demagnetization circuit using a zener diode which allows the mechanical cycle of certain fast machines to be reduced DC Inputs 24 VDC and 48 VDC inputs are of constant current type The input current is constant for a voltage greater than e 15V for 24 VDC inputs e 25V for the 48 VDC inputs This characteristic has the following advantages e guaranteed minimum current in active state in accordance with IEC standards e limited consumed current when input voltage increases to avoid the module overheating unnecessarily e reduced consumed current to the power supply sensor supplied by the PLC power supply or a process power supply 60 35012474 05 2010 Discrete Modules Diagnostic Processing Module and Channel Status Display At a Glance The discrete I O modules are equipped with a display block featuring LEDs that displays the module s channels status the overall module status Illustration The figure below shows the position of the channel status display LEDs as well as the 3 or 4 module status LEDs on the front panel of the discrete I O modules LEDs RUN ERR I O 32 Channel status LEDs Description The following table explains how the LEDs located on the discrete I O display block operate LEDs Continually Lit Flashing Off RUN module
130. ctual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs 1 Yes Sensor voltage monitoring threshold OK gt 36 VDC Error lt 24 VDC time at 24 V 15 20 Sensor voltage monitoring response On appearance 1ms T S3ms On disappearance 8ms T 30ms 35012474 05 2010 77 BMX DDI 1603 Fuses Power consumption 3 3 V Typical 76 mA Maximum 107 mA Sensor supply consumption Typical 47 mA Maximum 60 mA Power dissipation 3 6 W max Temperature derating of BMX DDI 1603 None 1 This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy NOTE For the BMX DDI 1603H the maximum value of the sensor power supply must not exceed 52 8 V when operated at 70 C 158 F WARNING OVERHEATING MODULE Do not operate the BMX DDI 1603H at 70 C 158 F if the sensor power supply is greater than 52 8 V or less than 42 2 V Failure to follow these instructions can result in death serious injury or equipment damage Internal None External Fast blow fuse of 0 5 A 4 CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage 4 DANGER
131. e 150 35012474 05 2010 145 BMX DRA 0805 Introduction Function The BMX DRA 0805 module is a 24 VDC or 24 240 VAC discrete module connected via a 20 pin terminal block Its 8 relay output channels operate either on alternating current or direct current Illustration 146 35012474 05 2010 BMX DRA 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0805 and BMX DRA 0805H see page 28 modules BMX DRA 0805 Module Relay outputs for alternating and direct current 70 158 Threshold service voltage Direct 10 to 34 VDC Alternating 10 to 264 VAC Thermal current 3A Minimum switching load 5 VDC 1 mA Alternating current load in Voltage 24 VAC 48 VAC 100 120 200 240 resistive mode AC12 VAC VAC Power 50 VA 5 50 VA 6 110 VA 6 220 VA 6 110 VA 4 220 VA 4 Maximum Power of 30 VA 5 30 VA 6 66 VA 6 132 VA 6 Hardened module at 66 VA 4 132 VA 4 70 C 158 F Alternating current load in Voltage 24 VAC 48 VAC 100 120 200 240 inductive mode AC15 VAC VAC Power 24 VA 4 10 VA 10 10 VA 11 10 VA 11 24 VA 8 50 VA 7 50 VA 9 110 VA 2 110 VA 6 220 VA 1 Maximum Power of 14 4 VA 4 6VA 10 6 VA 11 6 VA 11 Hardened module at 14 4 VA 8 30 VA 7 30 VA 9 70 C 158 F 66 VA 2 66 VA 6 132 VA 1 Direct current load in Voltage 24 VDC resistive
132. ed function and task in groups of 8 channels e Function defines the configuration de configuration of the channel group selected other than groups 0 to 7 e Task defines the task MAST FAST in which channel default exchange objects will be exchanged The check box Supply monitoring defines the active or inactive state of the external power supply monitoring available only on some discrete modules The Reset and Fallback mode drop down menus enable you to configure the output reset and output fallback mode available only on some discrete modules Configuration zone Enables the configuration of parameters for the various channels This field includes various items displayed according to the selected discrete module The Symbol column displays the symbol associated with the channel when it has been defined by the user using the variable editor 262 35012474 05 2010 Configuration 26 2 Discrete Input and Output Channel Parameters Subject of this Section This section presents the various parameters of input and output channels for discrete modules What s in this Section This section contains the following topics Topic Page Discrete Input Parameters on the Rack 264 Discrete Output Parameters for 8 Channel Modules in Rack 265 35012474 05 2010 263 Configuration Discrete Input Parameters on the Rack At a Glance Parameters The discrete input module in
133. ed input output modules with connection via 20 pin terminal blocks and 40 pin connectors Type of module Mixed inputs outputs with 20 pin terminal block Mixed inputs outputs with connections 40 pin terminal block connections Illustration Discrete mixed input output modules Discrete mixed input output modules Number of 8 inputs 8 inputs 16 inputs channels 8 outputs 8 outputs 16 outputs Inputs Range 24 VDC 24 VDC 24 VDC Insulation Insulated inputs Insulated inputs Insulated inputs IEC 61131 2 Type 3 Type 3 Type 3 compliant Logic Positive Positive Positive Response time 4 ms 4ms 4ms 24 35012474 05 2010 General Introduction Outputs Range Static outputs Relay outputs Static outputs 24 VDC 24 VDC or 24 VDC 24 240 VAC Insulation Outputs insulated from Outputs insulated from Outputs insulated from ground ground ground 1 common per group of 8 channels Current 0 5A 2A 0 1A IEC 61131 2 Yes Yes Yes compliant Overload Outputs are protected N A Outputs are protected protection against overloads and against overloads and short circuits short circuits Logic Positive N A Positive Response time 1 2 ms 10 ms max 1 2 ms Connections 20 pin terminal block 20 pin terminal block 1 x 40 pin connector Reference BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K 35012474 05 2010 25 General Introduction Temperature Derating At a Glance The
134. een from the wiring side of the terminal block and can fill the module s 6 guidance slots on the left side To fit the terminal block to the module a module slot with a stud must correspond to an empty slot in the terminal block or a terminal block with a stud must correspond to an empty slot in the module You can fill up to and including either of the 6 available slots as desired The diagram below shows a guidance wheel as well as the slots on the module used for coding the 20 pin terminal blocks P f E Q ums wheel AO E oues EN Detachable stud a f De Guidance slots O je D e A NJ Module slots 34 35012474 05 2010 General Rules for Installation The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module Terminal block Module Empty slots Slots filled with studs 7 Erpty slots Slots filled with studs 1 The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module Terminal block Module Empty slot Slots filled with studs Slots filled with studs X Em 7 ErRpty slots
135. en relay life Failure to follow these instructions can result in injury or equipment damage 58 35012474 05 2010 Discrete Input Output Module Diagnostic Processing 3 Subject of this Section This section explains the processing of hardware detected faults related to discrete input output modules What s in this Chapter This chapter contains the following topics Topic Page General Protective Measures 60 Module and Channel Status Display 61 Diagnostics 64 Checking the Connection 67 35012474 05 2010 59 Discrete Modules Diagnostic Processing General Protective Measures At a Glance Some general protective measures are integrated into the channels of discrete input ouput direct current modules DC Outputs Every static output except where specifically labeled Non Protected features a protective device which allows the following to be detected when an output is active e An overload or short circuit Events such as these cause the output to be deactivated tripped and the event to be indicated on the display on the front panel of the module the LED corresponding to the channel flashes the O LED comes on e Reversal of polarity An event such as this causes the power supply to short circuit without damaging the module In order to obtain optimal protection a quick blow fuse must be installed on the power supply and upstream from the pre actuators e Indu
136. er Supplies A WARNING UNEXPECTED EQUIPMENT OPERATION When using an external 24 VDC direct current power supply use either e regulated power supplies or e non regulated power supplies with e filtering of 1000 with full wave single phase rectification and 500 uF A with tri phase rectification e 5 maximum peak to peak ripple rate e amaximum voltage variation of 20 to 25 of the nominal voltage including ripple Rectified power supplies with no filtering are prohibited Failure to follow these instructions can result in death serious injury or equipment damage Ni Cad Battery Power Supplies Ni Cad battery power supplies can be used to power sensors and pre actuators and all associated inputs outputs that have a normal operating voltage of 30 VDC maximum While being charged this type of battery can reach for a duration of one hour a voltage of 34 VDC For this reason all input output modules with an operating voltage of 24 VDC can withstand this voltage 34 VDC for up to one hour every 24 hours This type of operation entails the following restrictions e at 34 VDC the maximum current withstood by the outputs must under no circumstances exceed the maximum current defined for a voltage of 30 VDC e temperature downgrading imposes the following restrictions e 80 of inputs outputs at 1 C to 30 C e 50 of inputs outputs at 1 C to 60 C 35012474 05 2010 37 General Rules for Installa
137. ernal damage 15 ms Reliability MTBF for continuos 159 924 operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection Against overvoltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A lt Id lt 0 185 A Pre actuator voltage monitoring threshold OK gt 18 V Error lt 14V Pre actuator voltage monitoring response time On appearance 8 ms lt T lt 30 ms On disappearance 1ms lt T lt 3ms Power consumption 3 3 V Typical 160 mA Maximum 226 mA 35012474 05 2010 169 BMX DDO 6402 K 24 V pre actuator consumption Typical 92 mA excluding load current Maximum 127 mA Power dissipation 6 85 W max Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 MO below 500 VDC Temperature derating see Premium and Atrium using Unity Pro Discrete I O modules User manual Apply the temperature derating curve see page 26 1 All outputs are equipped with fast dema
138. f the module to the sensors 120 35012474 05 2010 BMX DDI 6402 K Input Modules 12 Subject of this Section This section presents the BMX DDI 6402 K module its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 122 Characteristics 123 Connecting the Module 125 35012474 05 2010 121 BMX DDI 6402 K Introduction Function The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40 pin connectors It is a positive logic or sink module its 64 input channels receive current from the sensors Illustration 122 35012474 05 2010 BMX DDI 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 6402 K module BMX DDI 6402 K Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 1 mA Threshold input values At 1 Voltage 215V Current 1 for U gt 15 V At 0 Voltage 5V Current 0 5 mA Sensor supply including ripple 19 30 V possible up to 34 V limited to 1 hour day Input impedance at nominal U 24 Response time typical 4ms maximum 7 ms Reverse polarity Protected IEC 1131 2 compliance Not IEC 2 wire 3 wire proximity sensor compatibility see P
139. gnetization circuits for electromagnet Electromagnet discharge time lt L R 2 provide a 2 A fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16 channel group LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 170 35012474 05 2010 BMX DDO 6402 K Connecting the Module At a Glance The BMX DDO 6402 K module is fitted with two 40 pin connectors for the connection of sixty four output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 1 24V y Command 1 I Output Detected Error ov 35012474 05 2010 171 BMX DDO 6402 K Module Connection The diagram below shows the connection of the module to the pre actuators B A B A
140. hannels It has no effect on an inactive channel or channel without a detected error The following table shows the procedure for reactivating tripped outputs Step Action 1 Access the module s debugging screen 2 For the chosen group of channels click on the Reset button situated in the General parameters field 35012474 05 2010 295 Debugging Applied Outputs of a Discrete Module At a Glance This check red Stop LED lit informs the user that a given group of output channels is not correctly applied by the PLC fallback status The possible causes are e processor error e rack connection error e inter rack link connection error 296 35012474 05 2010 Diagnostics of the Modules 29 Subject of this Section This section describes the diagnostic aspect in the implementation of the application specific discrete modules What s in this Chapter This chapter contains the following topics Topic Page How to Access the Diagnostics Function 298 How to Access the Channel Diagnostics Function of a Discrete Module 300 35012474 05 2010 297 Diagnostics How to Access the Diagnostics Function At a Glance The Module diagnostics function displays current errors and where they exist Errors are classified according to their category e Internal events e module inoperable e self tests running e External events e Other events e configuration
141. hapter 14 BMX DDO 1612 Static Output Modules 133 IntroduUCtiOl e tutt ectetur EAD Rr axes t ERE RU CER e 134 Characteristics scie eee et e ee wee eae E 135 Connecting the 137 Chapter 15 BMX DRA 0804T Relay Output Modules 139 Introduction et rade rera 140 Characteristics scie er VERDE 141 Connecting the 143 Chapter 16 BMX DRA 0805 Relay Output Modules 145 Introduction tnc teret setae 146 Characteristics ers bere pene B CUIU 147 Connecting the 150 Chapter 17 BMX DRA 1605 Relay Output Modules 153 Irnitrod6tlOn ect carte dase carted tae d 154 Characteristics or Pp ae nee Shee ae 155 Connecting the 158 Chapter 18 BMX DDO 3202 K Static Output Modules 161 Introduction cs 162 Characteristics uie ci ptt Paes See ee Pee aes 163 Connecting the 165 Chapter 19 BMX DDO 6402 K Static Output Modules 167 Introduction c ev ctn Ame ctc nib adage he Gee 168 Characteristics PROST EU od Oe EA RE as 169 Connecting the 171 Chapter 20 BMX DAO
142. he common for pre actuators e Inorderto create the shared supply for the pre actuators position the jumper 2 on terminals 3 and 4 terminals 200 to 215 will be on the of the supply positive logic outputs Terminals 216 217 218 and 219 are linked to the polarity 35012474 05 2010 233 TELEFAST 2 for Discrete I Os 24 7 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases Sensor and Pre actuator Connections on ABE 7H08S21 16S21 Bases with One Isolator per Channel At a Glance Illustration This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16S21 base e 6 3 A quick blow on the ABE 7H08S21 base Description of the connection terminal blocks 424VDC OVDC ABE
143. hese instructions can result in death serious injury or equipment damage Internal None External 1 fast blow fuse of 12 A for the output group ACAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 194 35012474 05 2010 BMX DDM 16025 A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 35012474 05 2010 195 BMX DDM 16025 Connecting the Module At a Glance The BMX DDM 16025 module is fitted with a removable 20 pin terminal block for the connection of eight input channels and eight isolated relay output channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse Sensor supply and voltage monitoring 1 Sensor Input 1 0 n 0 0 1 i tee ee Entry Module 196 35012474 05 2010 BMX DDM 16025 Output Circuit Diagram The following diagram shows the circuit of relay outputs Qo Pre actuator Q7 Pre actuator
144. ic for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 10 35012474 05 2010 About the Book At a Glance Document Scope This manual describes the hardware and software installation of discrete modules for Modicon M340 PLCs Validity Note This documentation is valid from Unity 5 0 Product Related Information A WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 35012474 05 2010 11 12 35012474 05 2010 Hardware Installation of the Discrete I O Modules Subject of this Part This part presents the range of discrete I O modules on Modicon M340 PLCs What s in this Part This part contains the following chapters
145. instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal A symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury 35012474 05 2010 9 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electr
146. into 8 channels 4 channels 35012474 05 2010 215 TELEFAST 2 for Discrete I Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels ABE 7 R16T210 P16T210 P16T214 R16T212 P16T212 P16T215 P16T318 reference Base types Output adaptation interface bases with or without removable electromechanical or static relays with 16 channels Sub groups Output bases 1 F potential free Output bases 1 F distribution of the Output base 1 contact 2 polarities by 8 channel group F distribution of the 2 polarities by 4 channel group Illustration TELEFAST 2 base Description with 10 mm 10 mm 10 mm wide with 10 mm 10 mm 10 mm wide 12 5 mm wide wide wide relay relay not wide wide relay relay not relay not electro not provided 1 electro not provided 1 provided 1 fuse mechanical provided fuse channel mechanical provided fuse channel 1 isolator channel relay relay 216 35012474 05 2010 TELEFAST 2 for Discrete I Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels continued ABE 7 R16T230 R16T330 P16T330 P16T334 R16T231 R16T332 P16T332 R16T370 reference
147. ion 20 ms IEC 1131 2 compliance Type 3 Reliability MTBF for continuous 1 303 067 operation in hours at ambient temperature 30 C 86 F 2 wire 3 wire proximity sensor compatibility see Premium and IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC threshold Sensor voltage monitoring OK gt 82V Error lt 40V Sensor voltage monitoring response on appearance 20 ms lt T lt 50 ms time at 24 V 15 20 on disappearance 5ms T 15ms 35012474 05 2010 105 BMX DAI 1604 Fuses Power consumption 3 3 V typical 76 mA maximum 107 mA Sensor supply consumption typical 228 mA maximum 510 mA Power dissipation 3 8 W max Temperature derating for BMXDAI1604 None NOTE Over its extended 25 70 C 13 158 F temperature range the BMX DAI 1604H characteristics are the same as the BMX DAI 1604 characteristics in the table Internal None External Fast blow fuse of 0 5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage 4 DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure
148. issipation 2 26 W max Dielectric strength Output ground or output 1500 V rms 50 60 Hz for internal logic 1 min Resistance of insulation gt 10 MO below 500 VDC Temperature darting see Premium and Atrium using Unity None Pro Discrete I O modules User manual for DDO 1612 1 All outputs are equipped with fast demagnetization circuits for electromagnets Electromagnet discharge time lt L R 2 Provide a fuse to the 24 V pre actuator supply NOTE For the BMX DDO 1612H the maximum pre actuator power supply must not exceed 26 4 V and the output current value must not exceed 0 55 A at 70 C 158 Fuses Internal None External 1 fast blow fuse of 6 3 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 136 35012474 05 2010 BMX DDO 1612 Connecting the Module At a Glance The BMX DDO 1612 module is fitted with a removable 20 pin terminal block for the connection of sixteen output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output negative logic p 4 4 24 V Regulation C d 3 3 TES t Output Error 141 0v 35012474 05 2010 137 BMX DDO 1612 Module C
149. its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 110 Characteristics 111 Connecting the Module 113 35012474 05 2010 109 BMX DAI 0805 Introduction Function The BMX DAI 0805 module is a 200 240 VAC discrete module connected via a 20 pin terminal block This module has 8 input channels that operate on alternating current Illustration 110 35012474 05 2010 BMX DAI 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 0805 and BMX DAI 0805H see page 28 module BMX DAI 0805 Module 200 240 VAC inputs Nominal input values Voltage 200 240 VAC Current 10 40 mA for U 220 V at 50 Hz Frequency 50 60Hz Threshold input values At 1 Voltage 2159 V Current gt 6 for U 159 AtO Voltage 40 V Current lt 4 mA Frequency 47 Hz to 63 Hz Sensor supply 170 264 V including ripple Peak of current on 480 mA enabling at nominal U Input impedance at nominal U and 21 f255Hz Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 61131 compliance Type 2 Reliability MTBF for continuous 1 730 522 operation in hours at ambient temperature 30 C 86 2 wire 3 wire proximity sensor
150. jiejs e ejejelelelleljelsle 11 12 13 14 15 0 VDC 0 VDC Pin 1 O O 4 o 0 4 0 4 Om O o 0 4 0 4 0 4 0 4 O O O 0 4 125 VDC 125 VDC Powersupply t 125 VDC Fuse 0 5A fast blow 35012474 05 2010 87 BMX DDI 1604T 88 35012474 05 2010 BMX DAI 1602 Input Modules Subject of this Section This section presents the BMX DAI 1602 module its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 90 Characteristics 91 Connecting the Module 93 35012474 05 2010 89 BMX DAI 1602 Introduction Function Illustration The BMX DAI 1602 module is a 24 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current This module can also be used with 24 VDC with positive or negative logic 90 35012474 05 2010 BMX DAI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1602 and BMX DAI 1602H see page 28 modules BMX DAI 1602 Module 24 VAC inputs
151. le This will cause damage to the module Failure to follow these instructions can result in injury or equipment damage Installing the 20 Pin Terminal Block The following table shows the procedure for assembling the 20 pin terminal block onto a discrete input output module A TD pU Assembly Procedure Step Action 1 Once the module is in place on the rack install the terminal block by inserting the terminal block encoder the rear lower part of the terminal into the module s encoder the front lower part of the module as shown above 2 Fixthe terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block Tightening torque 0 4 Nem 0 30 Ib ft NOTE If the screws are not tightened there is a risk that the terminal block will not be properly fixed to the module 35012474 05 2010 33 General Rules for Installation Coding the 20 Pin Terminal Block When a 20 pin terminal block is installed on a module dedicated to this type of terminal block you can code the terminal block and the module using studs The purpose of the studs is to prevent the terminal block from being mounted on another module Incorrect insertion can then be avoided when replacing a module Coding is done by the user with the STB XMP 7800 guidance wheel s studs You can only fill the 6 slots in the middle of the left side as s
152. le is present on the PLC connect the sensor and pre actuator power supply to the power supply of the module otherwise an external power supply error occurs causing the input output LED to flash Recommendations for use concerning the inputs of discrete modules are as follows e for 24 VDC inputs and line coupling with an alternating current network A WARNING UNEXPECTED EQUIPMENT OPERATION e Avoid excessive coupling between AC cables and cables relaying signals intended for direct current inputs e Follow the cable routing rules Failure to follow these instructions can result in death serious injury or equipment damage 35012474 05 2010 39 General Rules for Installation This case excessive coupling is illustrated in the following circuit diagram Module 1 Input l Output Q p 0 VDC rp 6 N The altemating current neutral connection is directly or indirectly When the input contact is open the alternati the input which might cause it to be set to 1 linked to the ground ng currents may induce a current in For a 240 VCA 50 Hz line coupling do not exceed the line capacity values given in the summary table at the end of this section For a coupling with a different voltage use the following formula Capacitance
153. le the external power supply monitoring function Step Action 1 Open the desired module configuration screen 2 Check the Supply monitor box in the General Parameters area Result The I O editor window appears Click OK 3 Validate the change by clicking Edit Validate 35012474 05 2010 269 Configuration How to Modify the Fallback Mode Parameter At a Glance Procedure This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due to e processor error e arack connection error e cable connection error The modes are as follows Mode Meaning Fallback Channels are set to 0 or 1 according to the defined fallback value for the corresponding 8 channel group Maintenance The outputs remain in the status they were in before switching to Stop The following table shows the procedure for defining the fallback mode to be assigned to a channel group Step Action 1 Open the desired module configuration screen 2 For the desired channel group click on the arrow of the Fallback mode drop down menu Result The following list appears Fallback mode Fallback Maintenance Select the desired fallback mode For Fallback mode configure each channel of the selected group To do this click on the drop down menu arrow of the channel to be configured located in
154. log Combination of Discrete I O Modules and TELEFAST 2 Connection Connection Principles for the TELEFAST 2 Interfaces for Discrete I O Connecting a Discrete Input Output Module to a TELEFAST 2 Base interface RE a D PEEL Dimensions and Mounting of the TELEFAST 2 Connection Bases TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection Sensor and Pre actuator Connections on the ABE 7HO8R10 R11 and ABE 7H16R10 R11 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R10 R11 Bases TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection Bases ibus IUe en peu En GE Sensor and Pre actuator Connections on the ABE 7HO8R21 and ABE 7H16R20 R21 R23 Bases for Type 21 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R20 12R21 Sensor and Pre actuator Connections on ABE 7H08S21 16S21 Bases with One Isolator per TELEFAST 2 ABE 7H12S21 Connection Sensor and Pre actuator Connections on the ABE 7H12S21 Base with 1 Isolator per TELEFAST 2 ABE 7H16R30 16R31 Connection Bases Sensor and Pre actuator Connections on the ABE 7H1
155. lr m c bit meaning Standard symbol Type Access Meaning Address VALUE EBOOL R Indicates that the status of the sensor controlling lr m c the input channel c Error Bit The following table presents the CH ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Address CH ERROR BOOL R Indicates that c input channel is in error lr m c ERR 278 35012474 05 2010 Language Objects Details About T DIS IN STD Type IODDT Explicit Object Exchange At a Glance This section presents IODDT explicit exchange objects ofthe T DIS IN STD type applicable to discrete input modules This section includes the word type objects whose bits have a specific meaning These objects are explained in detail below Example of a declaration of a variable IODDT_VARI1 of type T DIS INT STD NOTE In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit NOTE Not all bits are used Execution Indicators for an Explicit Exchange EXCH STS The following table shows exchange control bit meanings for channel STS MWr m c 0 Standard symbol Type Access Meaning Address STS IN PROGR BOOL R Read channel status words in progress MWr m c 0 0 CMD IN PROGR BOOL R Command parameter exchange in progress MWr m c 0 1 Explicit Exchange Report EXCH_RPT The table below presents the meaning of the EXCH_RPT exch
156. m 117 mA Temperature derating for BMX DRA 0804T None Point to point isolation 1780 VAC rms Output current 0 3 A at 125 VDC resistive load 100 000 ops minimum 0 1 A L R 10 ms 100 000 ops minimum Operating temperature range 25 C 70 C Mechanical operations 20 000 000 minimum 35012474 05 2010 141 BMX DRA 0804T Fuses Internal None External 1 fast blow fuse of 0 5 A 250 VDC for each relay Acquire and install the proper fuse for every relay line CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 4 DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 142 35012474 05 2010 BMX DRA 0804T Connecting the Module At a Glance The BMX DRA 0804T module is fitted with a removable 20 pin terminal block for the connection of eight relay output channels Output Circuit Diagram The following diagram shows the circuit of a relay output Note the enlargement of the pre actuator It is recommended to install this type of protection on the terminals of each pre actuator Pre actuator Fuse Power Supply
157. m c 3 1 PS CTRL EN BOOL R W Validation of the external supply control MWr m c 3 2 280 35012474 05 2010 Language Objects Details About T DIS OUT GEN Type IODDT Implicit Object Exchange At a Glance This section presents T DIS OUT GEN type IODDT Implicit Object Exchange that applies to discrete output modules Output Flag The following table presents the VALUE Qr m c bit meaning Standard symbol Type Access Meaning Number VALUE EBOOL R W Indicates the status of the c output channel 9eQr m c Error Bit The following table presents the CH ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Number CH ERROR BOOL R Indicates that c output channel is in error lr m c ERR 35012474 05 2010 281 Language Objects Details About T DIS OUT STD Type IODDT Implicit Object Exchange At a Glance This section presents T DIS OUT STD type IODDT Implicit Object Exchange that applies to discrete output modules Output Flag The following table presents the VALUE Qr m c bit meanings Standard symbol Type Access Meaning Number VALUE EBOOL R W Indicates the status of the c output channel Qr m c Error Bit The following table presents the CH_ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Number CH_ERROR BOOL R Indicates that c input channel is in error lr m c ERR
158. n overview of the sensor connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5A quick blow Illustration Description of the connection terminal blocks 24VDCCH OVDC ABE 7H16R3 16 Digital Inputs Outputs x a 123 4567 8 9 10 2 13 14 15 E 1 tee 1 1 E ud 1 oes 1 LES 1 eL uy 9858888855885oroo09zre 5 Sr CN OC Te Qo CQ O OW x wo GO LU LU RS Ca LU RS LO C e e pe ue ue m CN CN CN CN CN CN CN CV C CN CON CN CN wwwuwugBogooa sossse eesm MH MH 0 05 05 05 238 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Input function connections Module and sensor supply i 24 0 VDC VDC ABE 7TH16R30 31 0 S 5 2 H oO oa PET S e bor wo ee ea i Channel 7 Channel 15 C
159. nal more in depth check on the connection of the inputs outputs An application with configured I Os in the PLC is required even if it is empty in that case do not declare any module in the FAST task e This check can be carried out with the PLC in RUN mode from a PC equipped with Unity Pro software giving access to debug functions e This check can also be carried out with an entire application loaded in the memory In this case stop the processing of the program by de activating the MAST FAST and event see Premium and Atrium using Unity Pro Discrete modules User manual tasks by setting system bits 96830 96831 and 538 to 0 35012474 05 2010 67 Discrete Modules Diagnostic Processing Input Check Output Check The following table shows the procedure for checking input connections Step Action 1 Activate each sensor and check that the corresponding input LED changes status 2 Check on the terminal screen that the corresponding input bit le also changes status The following table shows the procedure for checking output connections Step Action 1 From the terminal set each bit Qes that corresponds to an output to 1 then 0 2 Check that the corresponding output LED turns on then off and that the corresponding pre actuator activates then de activates 68 35012474 05 2010 BMX DDI 1602 Input Modules Subject of this Section This section
160. ne 35012474 05 2010 257 General Introduction Phase Description Mode Adjustment Project debugging from debug screens animation tables Online Debugging Modifying the program and adjustment parameters Documentation Building documentation file and printing miscellaneous Offline information relating to the project Online Operation Diagn Displaying miscellaneous information necessary for Online ostic supervisory control of the project Diagnostic of project and modules Implementation Phases with Simulator The following table shows the various phases of installation with the simulator Phase Description Mode Declaration of Declaration of IODDT type variables for the application Offline variables specific modules and variables of the project Online Programming Project programming Offline Online Configuration Declaration of modules Offline Module channel configuration Entry of configuration parameters Association Association of IODDTs with the modules configured Offline variable editor Online Generation Project generation analysis and editing of links Offline Transfer Transfer project to simulator Online Simulation Program simulation without inputs outputs Online Adjustment Project debugging from debug screens animation tables Online Debugging Modifying the program and adjustment parameters Note The simulator is only used for the
161. non isolated relay output channels operate either on alternating current or direct current Illustration 154 35012474 05 2010 BMX DRA 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 1605 and BMX DRA 1605H see page 28 modules BMX DRA 1605 Module Relay outputs for alternating and direct current Threshold service voltage Direct 24 VDC 2 A resistive load Alternating 240 VAC 2 A Cos 1 Minimum switching load 5 VDC 1maA Maximum switching load 264 VAC 125 VDC Mechanical service life Number of switching 20 million or more Alternating current load in Voltage 24 VAC 48 VAC 100 120 200 240 resistive mode AC12 VAC VAC Power 50 VA 2 50 VA 1 80 VA 1 200 VA 1 80 VA 2 200 VA 2 Alternating current load in Voltage 24 VAC 48 VAC 100 120 200 240 inductive mode AC15 VAC VAC Power 36 VA 1 36 VA 1 36 VA 1 36 VA 1 72 VA 1 72 VA 1 72 VA 1 Cos q 0 35 120 VA 2 120 VA 2 120 VA 2 72 VA 1 Cos 0 7 120 VA 2 Cos q 0 35 240 VA 2 Cos 0 7 Direct current load in Voltage 24 VDC 48 VDC resistive mode DC12 Power 24 W 2 24 W 4 Direct current load in Voltage 24 VDC 48 VDC inductive mode DC13 Power L R 7 ms 3 W 1 3 W 1 10 W 2 10 W 2 Power L R 20 ms 24 W 3 24 W 3 Response time Activation lt 8ms Deactivation lt 10 ms On line module
162. nsor and Actuator Connections on the ABE 7H16R50 Base At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base NOTE The base is manufactured with a general purpose fast blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5A fast blow e output functions 2A fast blow on the ABE 7H16R50 base Illustration Description of the connection terminal blocks 24VDC OVDG ABE7 H16R50 H H 6 Digital 2 2 al 1 zu o w E Lo mu 0 e T E Fuse 242 35012474 05 2010 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and actuator suppl supply eh Bes 24 0 24 0 voc voc ABE 7H16R50 THIGFED 5 8 5 2 nuns 88 5 2 L ree o 4 H TE a o 344 4 2 x em 2
163. nts the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2010 Schneider Electric All rights reserved 35012474 05 2010 Table of Contents Part 1 Chapter 1 Chapter 2 Chapter 3 Safety Information About the Hardware Installation of the Discrete I O Modules General Introduction General Description of the Modules Physical Description of Discrete Modules with 20 pin Terminal Block Connection 3i var te oo Dae ai ieu He EM Physical Description of Discrete Modules with 40 Pin Connectors Discrete Input Modules Catalog Discrete Output Modules Discrete Mixed Input Output Modules Catalog Temperature Derating lees Modicon M340H Hardened General Rules for Installing the Modules Fitting of the Modules Fitting the 20 Pin Terminal Block Presentation for Choosing Power Supplies for Sensors and Pre Actuators Wiring Precautions
164. o o o o o 2 olo olo olo 0 1 2 3 4 lt 6 7 Global Unforcing Task MAST x 35012474 05 2010 291 Debugging Description The following table shows the various parts of the debugging screen and their functions Number Element Function 1 Tabs The tab in the foreground indicates the mode in progress Debug in this example Every mode can be selected using the respective tab e Debug which can be accessed only in online mode e Configuration Module area Contains the abbreviated title of the module In the same area there are 3 LEDs which indicate the module s operating mode e RUN indicates the operating status of the module e ERR indicates an internal event in the module e l Oindicates an event from outside the module or an application issue Channel area Allows you byclicking on the reference number to display the tabs e Description which gives the characteristics of the device e Objects see Unity Pro Operating Modes which is used to pre symbolize the input output objects e Fault which shows the device status in on line mode to select a channel to display the Symbol name of the channel defined by the user using the variable editor General parameters area Specifies the parameters of the channel e Function specifies the function configured This heading is frozen The
165. onnecting the common for sensors e tocreate the shared sensor supply e position the jumper wire 1 on terminals 1 and 2 terminal blocks 200 to 215 will be at the of the supply e link terminal 4 to one of the C terminals of the 3rd level 2 terminal blocks 300 to 315 will be at the of the supply NOTE The ABE 7H16R30 R31 base can also be used for connecting actuators 35012474 05 2010 239 TELEFAST 2 for Discrete I Os 24 10 TELEFAST 2 ABE 7H12R50 Connection Base Sensor and Pre actuator Connections on the ABE 7H12R50 Bases At a Glance This is an overview of the sensor and pre actuator connections on the TELEFAST 2 base NOTE The base is manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R50 base Illustration Description of the connection terminal blocks x24VDCOVDC ABE H12R50 H Digital O 1 6 ad N N zu w 6 FHJ NO 1 eo ce N 1E 101 103 m 2789 107 e Fuse
166. onnection The following diagram shows the connection of the module to the pre actuators NENNEN 4 5 6 7 8 9 10 TI T2 13 74 75 2 O Q0 pre act 2 Q1 pre act 3 Q2 pre act 93 pre act j e 5 pre act 6 Q5 pre act D Q6 pre act Q7 pre act 9 pre act gi O af pre act pre act 2 n pre act 1 3 012 pre act 7 013 eu 014 pre ac 5 pre act 71 at pre act 9 20 4 E 2 Fuse power supply 24 VDC fuse fast blow fuse of 6 3 A pre act pre actuator 138 35012474 05 2010 BMX DRA 0804T Relay Output Modules 15 Subject of this Section This section presents the BMX DRA 0804T module its characteristics and explains how it is connected to the pre actuators NOTE There is no H version of this module What s in this Chapter This chapter contains the following topics Topic Page Introduction 140 Characteristics 141 Connecting the Module 143 35012474 05 2010 139 BMX DRA 0804T Introduction Function The BMX D
167. opics Topic Page Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface 222 Dimensions and Mounting of the TELEFAST 2 Connection Bases 223 35012474 05 2010 221 TELEFAST 2 for Discrete I Os Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface At a Glance A discrete input output module with a 40 pin connector can be connected to the TELEFAST 2 connection base with a connection cable see Premium and Atrium using Unity Pro Discrete I O modules User manual Illustration The following diagram shows the connection of a discrete input output module with a 40 pin connector to a TELEFAST 2 connection base H HI o 9 Module with 40 pin connector Illustration The following diagram shows an example specific to the connection of 16 channels in 2 x 8 channel groups via the ABE 7ACCO2 adapter base LP OOOO 66600 00000000 ley
168. pearance 8ms T 30ms Power consumption 3 3 V Typical 125 mA Maximum 166 mA 35012474 05 2010 163 BMX DDO 3202 K 24 V pre actuator consumption Typical 46 mA excluding load current Maximum 64 mA Power dissipation 3 6 W max Dielectric strength Output ground or 1500 V actual 50 60 Hz output internal logic for 1 min Between channel 500 VDC groups Resistance of insulation gt 10 MQ below 500 VDC Temperature derating see Premium and Atrium using Unity None Pro Discrete I O modules User manual 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 Provide a fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16 channel group 4 CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 164 35012474 05 2010 BMX DDO 3202 K Connecting the Module At a Glance The BMX DDO 3202 K module is fitted with a 40 pin connector for the connection of thirty two output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 24V Command O
169. pin connectors must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury The following diagram shows the connection of the cable to the module Module Cable A WARNING UNEXPECTED EQUIPMENT OPERATION During the installation process ensure that the connectors are identified with the corresponding modules so that incorrect connection cannot occur Plugging the wrong connector into a module will result in unexpected equipment operation Failure to follow these instructions can result in death serious injury or equipment damage 46 35012474 05 2010 General Rules for Installation BMX FCW Connection Cables They are made up of e atone end a compound filled 40 pin connector from which extend 1 or 2 cable sheaths each containing 20 wires with a cross sectional area of 0 34 mm AWG 24 BMX FCW 3 e atthe other end free wire ends color coded The cables with 1 cable sheath containing 20 wires designed to connect the 40 pin connectors to the sensors or pre actuators come in 3 different lengths e meters BMX FCW 301 e 5 meters BMX FCW 501 e 10 meters BMX FCW 1001 The figure below shows the BMX FCW 1 cables I n N Non siripped conductors Pre stripping ofthe external cable sheath BMX FCW 1 Stripping thread Connection on module to 40 pin connec
170. r Installation Cable Routing A WARNING UNEXPECTED EQUIPMENT OPERATION Observe the precautions below for the wiring system Failure to follow these instructions can result in death serious injury or equipment damage Precautions for use to be taken concerning the wiring system are as follows e inorderto reduce the number of alternating couplings separate the power circuit cables power supplies power switches etc from input cables sensors and output cables pre actuators both inside and outside the equipment e outside the equipment place the cables leading to inputs outputs in covers that make them easily distinguishable from those containing wires relaying high energy levels Place them in separate metal cableways which are grounded Route these various cables at least 100 mm 4 in apart 42 35012474 05 2010 General Rules for Installation How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block Modules At a Glance There are three types of 20 pin terminal blocks e BMX FTB 2010 screw clamp terminal blocks e BMX FTB 2000 caged terminal blocks e BMX FTB 2020 spring terminal blocks Cable Ends and Contacts Each terminal block can accommodate e bare wires cA e wires with DZ5 CE type cable ends Description of the 20 Pin Terminal Blocks The table below shows the description of the three types of 20 pin terminal blocks
171. ral Introduction Physical Description of Discrete Modules with 20 pin Terminal Block Connection At a Glance The I O modules are housed in plastic cases which provide IP20 protection for all the electronic parts Illustration The diagram below shows a 20 pin discrete module and a 20 pin terminal block 5 Elements The following table describes the different elements of the discrete input output modules with 20 pin terminal block connections Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference label Note A label is also visible on the right hand side of the module Channel status display panel Connector housing the 20 pin terminal block 20 pin terminal block used to connect sensors or pre actuators NOTE Terminal blocks are supplied separately 35012474 05 2010 17 General Introduction Physical Description of Discrete Modules with 40 Pin Connectors At a Glance The input output modules are housed in plastic cases which provide IP20 protection for all the electronic parts Illustration The diagram below shows a 40 pin discrete module Elements The following table describes the different elements of the discrete input output modules by 40 pin connectors Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference labels Note A label is
172. remium and Atrium using Unity Pro Discrete I O modules User manual No compatibility only 1 contact per sensor allowed Dielectric strength Primary Secondary 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Reliability MTBF for contiunos 342 216 operation in hours at ambient temperature 30 C 86 Sensor voltage monitoring OK gt 18V threshold Error 14V Sensor voltage monitoring response time at 24 15 20 on appearance 1ms T 3ms on disappearance 8 ms lt T lt 30 ms 35012474 05 2010 123 BMX DDI 6402 K Power consumption 3 3 V typical 160 mA maximum 226 mA Sensor supply consumption typical 96 mA maximum 125 mA Power dissipation 4 3 W max Temperature derating for BMX DDI 6402 K None Fuses Internal None External 1 fast blow fuse of 0 5 A for each 16 channel group LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 124 35012474 05 2010 BMX DDI 6402 K Connecting the Module At a Glance The BMX DDI 6402 K module is fitted with two 40 pin connectors for the connection of sixty four input channels
173. rrent to the pre actuators Illustration 162 35012474 05 2010 BMX DDO 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 3202 K BMX DDO 3202 K Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage 19 30 V 34 V possible for including ripple 1 hour day Current channel 0 125 Current module 3 2A Power of tungsten filament lamp Maximum 1 2W Leakage current At O 100 uA for 30 V Voltage drop At 1 lt 1 5Vforl 0 1A Load impedance Minimum 2200 Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF for continuos 312 254 operation in hours at ambienttemperature 30 C 86 F Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 or not IEC Built in protection Against overvoltage Yes by Transil diode Against inversions Yes by inverted diode 2 Againstshort circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A lt Id lt 0 185 A Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time On appearance 1ms T 3ms On disap
174. rs at ambient temperature 30 C 86 Max switching frequency Cycles per hour 3 600 Electrical service life Switching voltage current 200 1 5 A 240 VAC 1 A Cos 0 7 1 200 0 4 A 240 VAC 0 3 A Cos 0 7 2 200 VAC 1 A 240 VAC 0 5 A Cos 0 35 1 200 VAC 0 3A 240 VAC 0 154A Cos 0 35 2 200 VAC 1 5 A 240 VAC 1 A Cos 0 7 1 200 VAC 0 4 A 240 VAC 0 3 A Cos 0 7 2 Noise immunity In noise simulation 1500 V actual width 1s and 25 to 60 Hz Power consumption 3 3 V Typical 79 mA Maximum 111 mA 35012474 05 2010 193 BMX DDM 16025 Output Fuses 24 V pre actuator Typical 36 mA consumption Maximum 58 mA Power dissipation 3 1 W max Dielectric strength Max voltage 2830 VAC rms cycles Resistance of insulation 10 MQ Temperature derating see Premium and Atrium using None Unity Pro Discrete I O modules User manual for BMX DDM 16025 1 1 x 10 cycles 2 3 x 10 cycles NOTE For the BMX DDM 16025H at 70 C 158 F the maximum pre actuator power supply must not exceed 24 VA A WARNING LOSS OF OUTPUT FUNCTION Do not operate the BMX DDI 16025H at 70 C 158 F if the pre actuator power supply is greater than 28 8 V or less than 19 2 V Overheating the module can cause the loss of the input function Failure to follow t
175. ry function e R simple connection e S isolator channel e F fuse channel 1 with 1 screw terminal per channel on 1 level 2 with 2 screw terminals per channel on 2 levels 3 with 3 screw terminals per channel on 3 levels 4 with 2 screw terminals per channel on 1 level 5 with 1 screw terminal per channel on 2 levels 0 or even number without LED display per channel odd number with LED display per channel 35012474 05 2010 213 TELEFAST 2 for Discrete I Os Catalog The table below shows the catalog of bases for connection and adaptation interfaces for inputs with 16 isolated channels ABE 7See 16E2B1 16E2E1 16E2E0 16E2F0 16E2MO reference Base types Bases for connection and adaptation interfaces for inputs with 16 isolated channels Illustration TELEFAST 2 base Description 16 x 24 VDC 16 x 48 VDC 16 x 48 VAC 16 x 110 120 16 x 220 240 inputs inputs inputs VAC inputs VAC inputs The table below shows the catalog of bases for connection and adaptation interfaces for static outputs with 8 and 16 channels ABE 7See 08S2B0 08S2B1 16S2B0 16S2B2 reference Base types Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels Sub groups 8 channel bases 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description 8 static 24 VDC 0 5A 8 static 24 VDC 2A 16static 24
176. sulated channels 8 insulated channels 1 common per group of 8 channels Current 0 3A 3A 2A Overload No protection No protection No protection protection Logic Positive negative Positive negative Positive negative Response time 10 ms max 10 ms max 10 ms max Type of Interface 20 pin terminal block 20 pin terminal block 20 pin terminal block Reference BMX DRA 0804T BMX DRA 0805 BMX DRA 1605 22 35012474 05 2010 General Introduction Catalog of Triac Output Module Catalog of discrete triac output module with connection via 20 pin terminal blocks Type of module Triac outputs with 20 pin terminal block connections Illustration Discrete output module Number of 16 outputs channels Range 100 240 VAC Insulation Outputs insulated by group of 4 channels Current max 0 6 A points with derating see page 26 Overload Snubber circuit and varistor protection Logic Response time 1 ms 1 2xF where F frequency in Hz Type of Interface 20 pin terminal block Reference BMX DAO 1605 35012474 05 2010 23 General Introduction Discrete Mixed Input Output Modules Catalog At a Glance The table below presents the catalog of discrete mixed input output modules with connections by 20 pin terminal block and by 40 pin connectors Catalog Catalog of discrete mix
177. t one channel is forced e global unforcing of channels Procedure The following table shows the procedure for forcing or unforcing all or part of the channels of a module Step Action for one channel Action for all channels 1 Access the module s debugging screen 2 In the Value column right click the cell Click on the Global unforcing of the required channel button found in the general parameters field 3 Select the required function e forcing to 0 e forcing to 1 35012474 05 2010 293 Debugging How to Access the SET and RESET Commands At a Glance These commands are used to change the state of a module s outputs to 0 RESET or 1 SET NOTE The state of the output affected by one of these commands is temporary and can be modified at any time by the application when the PLC is in RUN Procedure The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels of a module Step Action for one channel 1 Access the module s debugging screen 2 In the Value column right click the cell of the required channel 3 Select the desired function e Set e Reset 294 35012474 05 2010 Debugging How to Access the Reactivation of Outputs Command At a Glance Procedure When an event has caused a tripped output this command is used to reactivate the output if no error remains at its terminals Reset is defined by a group of 8 c
178. teristics of the removable ABR 7 electromechanical output relays for TELEFAST 2 bases are described in this section General Characteristics This table shows the general characteristics of the ABR 7 relays ABR 7 reference S21 S23 S33 537 Relay width 10 mm 12 5 mm Characteristics of the contacts Composition of the contacts 1F 1 OF 2 OF Max operating voltage according to IEC 947 5 1 Alternating 250 V 264 V Direct 125V Thermal current 4A 5A Frequency of current used 50 60 Hz Alternating current load Resistive load AC12 Voltage 230 VAC Current 1 5A 1 2A 3A 25A Inductive load AC15 Voltage 230 VAC Current 0 9A 0 7A 1 7A 1 3A Direct current load Resistive load DC12 Voltage 24 VDC Current 1 5A 1 2A 3A 25A Inductive load DC13 Voltage 24 VDC Lp dU mS Current osa 045A 14A 1A Minimum switching Current 10 mA 100 mA Voltage 5V Response time State 0 to 1 10 ms 13 ms 15 ms State 1 to 0 5 ms 13 ms 20 ms Maximum speed of function loading 0 5 Hz Voltage assigned insulation Coil contact 300 V Voltage assigned shock resistance 1 2 50 Coil contact 2 5 kV 1 for 0 5 x 109 maneuvers 252 35012474 05 2010 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABS 7Exx Static input Relays At a Glance The general characteristics of the removable ABS 7Eee static input relays for TELEFAST 2 bases are descri
179. th Output ground 1500 V actual 50 60 Hz for 1 min or output internal logic Resistance of insulation gt 10 MQ below 500 VDC Temperature derating see Premium and Atrium using Unity Pro Discrete I O modules User manual for BMX DDM 16022 None 1 All outputs are equipped with fast demagnetization circuits for electromagnets Electromagnet discharge time L R 2 Provide a 2 A fuse to the 24 V pre actuator supply NOTE The characteristics in this table also apply to the BMX DDM 16022H in the temperature range 25 60 C 13 140 At 70 C 140 F e The maximum voltage of the pre actuator power supply must not exceed 26 4 V e The maximum output current must not exceed 0 55 A A WARNING LOSS OF OUTPUT FUNCTION can cause the loss of the output function equipment damage Do not operate the BMX DDM 16022H at 70 C 158 F if the pre actuator power supply is greater than 29 0 V or less than 21 1 V Overheating the module Failure to follow these instructions can result in death serious injury or Output Fuses Internal None External 1 fast blow fuse of 6 3 A for the output group 184 35012474 05 2010 BMX DDM 16022 ACAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 35012474 05 2010 185 B
180. ting and type of fuse Failure to follow these instructions can result in injury or equipment damage 72 35012474 05 2010 BMX DDI 1602 Connecting the Module At a Glance The BMX DDI 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse Sensor supply and voltage monitoring Sensor Input 1 0 Entry 35012474 05 2010 7 BMX DDI 1602 Module Connection The following diagram shows the connection of the module to the sensors 9 o o o e Ds e D 0 4 5 14 Oo O 4 15 S SLE s I7 G 9 8 Oo O 4 10 19 O o Ho 111 oe O 112 ot 4 113 S 4 114 d 115 o o D 0 VDC TU 24 VDC 8 5 24 VDC 2 Fuse power supply 24 VDC fuse fast blow fuse of 0 5A 74 35012474 05 2010 BMX DDI 1603 Input Modules Subject of this Section This section presents the BMX DDI 1603 module its characteristics and
181. tion ACAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I O modules at the installation to prevent the device from overheating and or deteriorating Failure to follow these instructions can result in injury or equipment damage 38 35012474 05 2010 General Rules for Installation Wiring Precautions At a Glance Discrete inputs outputs feature protective measures which ensure a high resistance to industrial environmental conditions Nevertheless the rules described below must be followed External Power Supplies for Sensors and Pre Actuators Inputs Use quick blow fuses to protect external sensor and pre actuator power supplies associated with discrete input output modules against short circuits and overloads For 40 pin connector discrete input output modules link the sensor pre actuator power supply to each connector except in the event where the corresponding channels are not in use and are not assigned to any task A DANGER IMPROPER GROUNDING HAZARD Install the 24V supply according to applicable codes The OV terminals of the 24V power supplies must be connected to metallic ground and safety ground as close as possible to the supply This is to ensure personnel safety in the event of a power phase coming into contact with the 24V supply Failure to follow these instructions will result in death or serious injury NOTE If an input ouput modu
182. tion of the Modules 16 Physical Description of Discrete Modules with 20 pin Terminal Block 17 Connection Physical Description of Discrete Modules with 40 Pin Connectors 18 Discrete Input Modules Catalog 19 Discrete Output Modules Catalog 21 Discrete Mixed Input Output Modules Catalog 24 Temperature Derating 26 Modicon M340H Hardened Equipment 28 35012474 05 2010 15 General Introduction General Description of the Modules At a Glance Inputs Outputs The discrete input output modules of the Modicon M340 range are standard format modules occupying one single position fitted with either e one 20 pin terminal block or e one or two 40 pin connectors For modules fitted with 40 pin connector outputs a series of products known as TELEFAST 2 see page 209 is available that enables discrete input output modules to be quickly connected to operational parts A wide range of discrete inputs and outputs make it possible to meet the following requirements e functional direct or alternating inputs outputs with positive or negative logic e modularity 8 16 32 or 64 channels per module Inputs receive signals from the sensors and carry out the following functions acquisition adaptation galvanic insulation filtering protection against interference Outputs store the orders given by the processor in order to control pre actuators via decoupling and amplification circuits 16 35012474 05 2010 Gene
183. tolerated Capacity at 240V x 240 Line voltage for 24 to 240 VAC inputs and line couplin When the line that controls the input is open g the current passes according to the coupling capacity of the cable see circuit diagram below N L Module Do not exceed the line capacity values given in the summary table below 40 35012474 05 2010 General Rules for Installation The following summary table shows the acceptable line capacity values Module Maximum coupling capacity 24 to 125 VDC inputs BMX DDI 1602 45 nF 1 BMX DDI 1603 BMX DDI 1604T BMX DDM 16022 BMX DDM 16025 BMX DDI 3202 K 25 nF 1 BMX DDI 6402 K BMX DDM 3202 K 24 to 140 VAC inputs BMX DAI 0805 50 nF BMX DAI 1602 50 nF BMX DAI 1603 60 nF BMX DAI 1604 70 nF 1 max admissible coupling capacity with a 240 VAC 50 Hz line Example A standard cable of 1 m length has a coupling capacity that falls within 100 and 150 pF Outputs For the outputs of discrete I O modules follow the recommendations described here A WARNING UNEXPECTED EQUIPMENT OPERATION Use wires of a sufficient diameter to avoid drops in voltage overheating and unexpected equipment operation Failure to follow these instructions can result in death serious injury or equipment damage 35012474 05 2010 41 General Rules fo
184. tor The cables with 2 cable sheaths containing 20 wires designed to connect the 40 pin connectors to the sensors or pre actuators come in 3 different lengths e 3 meters BMX FCW 303 e 5 meters BMX FCW 503 e 10 meters BMX FCW 1003 35012474 05 2010 47 General Rules for Installation The figure below shows the BMX FCW 3 cables Connection on module to 40 pin connector 525 0 BMX FCW 3 Non siripped conductors Pre stripping of the external cable sheath Stripping thread NOTE A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease NOTE The maximum torque for tightening FCW eeee cable connection screws is 0 8 Nem 0 59 Ib ft A WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque Excessive torque may result in wire breakage resulting in poor or intermittent connection Failure to follow these instructions can result in death serious injury or equipment damage 48 35012474 05 2010 General Rules for Installation Connection of BMX FCW Cables The diagram below shows the connection of BMX FCW 1 cables
185. tric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring OK gt 18V threshold Error 14V Sensor voltage monitoring response time at 24 V 15 42096 On appearance 8ms T 30ms On disappearance 1ms T 3ms Power consumption 3 3 V Typical 125 mA Maximum 166 mA 35012474 05 2010 201 BMX DDM 3202 K Input Fuses 24 V pre actuator Typical 69 mA consumption Maximum 104 mA excluding load current Power dissipation 4 W max Temperature darting for BMX DDM 3202 K see Premium None and Atrium using Unity Pro Discrete I O modules User manual Internal None External 1 fast blow fuse of 0 5 A for the input group 4 CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage General Output Characteristics The following table shows the general characteristics of the BMX DDM 3202 K module outputs BMX DDM 3202 K module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1 A Threshold values Voltage including ripple 19 30 V 34 V possi
186. ts 273 28 Debugging 289 29 Diagnostics of the Modules 297 35012474 05 2010 255 Application Specific Discrete Modules 256 35012474 05 2010 General Introduction to the Application Specific Discrete 2 5 Function Overview Introduction The software installation of the application specific modules is carried out from various Unity Pro editors in both online and offline modes If you do not have a processor to connect to Unity Pro allows you to carry out an initial test using the simulator In this case there are differences in the installation see page 258 The following order of installation phases is recommended but it is possible to change the order of certain phases for example starting with the configuration phase Installation Phases with Processor The following table shows the various phases of installation with the processor Phase Description Mode Declaration of Declaration of IODDT type variables for the application Offline variables specific modules and variables of the project Online Programming Project programming Offline Online Configuration Declaration of modules Offline Module channel configuration Entry of configuration parameters Association Association of IODDTs with the channels configured Offline variable editor Online Generation Project generation analysis and editing of links Offline Transfer Transfer project to PLC Onli
187. ule 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 2 5 mA Threshold input values At 1 Voltage 211V Current gt 2 mA forU 2 11 V At O0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possible up to 34 V limited to 1 hour day Input impedance at nominal U 9 6 KQ Response time typical 4 ms maximum 7 ms Reverse polarity Protected IEC 1131 2 compliance Type 3 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 see Premium and Atrium using Unity Pro Discrete I O modules User manual Dielectric strength Primary Secondary 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Reliability MTBF in hours at 696 320 ambient temperature 30 C 86 F Sensor voltage monitoring threshold OK gt 18 VDC Error lt 14 VDC Sensor voltage monitoring response time at 24 V 15 20 on appearance 1ms T 3ms on disappearance 8 ms lt T lt 30 ms 35012474 05 2010 117 BMX DDI 3202 K Power consumption 3 3 V typical 121 mA maximum 160 mA Sensor supply consumption typical 92 mA maximum 145 mA Power dissipation 3 9 W max Temperature derating None
188. ule 10A Power of tungsten filament lamp Maximum 6W Leakage current AtO 0 5 mA Voltage drop At 1 1 2V Load impedance minimum 48 Q Response time 1 1 2 ms Reliability MTBF for continuous 392 285 operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 2 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection against over voltage Yes by Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In Id 2 In Pre actuator voltage monitoring threshold OK 18V Error 14V Pre actuator voltage monitoring response time on appearance 8 ms lt T lt 30 ms on disappearance 1ms T 3ms Power consumption 3 3 V typical 79 mA maximum 111 mA 35012474 05 2010 129 BMX DDO 1602 Fuses 24 V pre actuator consumption typical 23 mA excluding load current maxim ni 32 MA Power dissipation 4 W max Dielectric strength Output ground or 1500 V actual 50 60 Hz output internal logic for 1 min Resistance of insulation gt 10 MQ below 500 VDC Temperature derating see Premium and Atrium using Unity None Pro Discrete I O modules User manual for BMX DD
189. use of 0 5A 102 35012474 05 2010 BMX DAI 1604 Input Modules Subject of this Section This section presents the BMX DAI 1604 module its characteristics and explains how it is connected to the various sensors What s in this Chapter This chapter contains the following topics Topic Page Introduction 104 Characteristics 105 Connecting the Module 107 35012474 05 2010 103 BMX DAI 1604 Introduction Function The BMX DAI 1604 module is a 100 120 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current Illustration 104 35012474 05 2010 BMX DAI 1604 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1604 and BMX DAI 1604H see page 28 modules BMX DAI 1604 Module 100 120 VAC inputs Atrium using Unity Pro Discrete I O modules User manual Nominal input values Voltage 100 120 VAC Current 5 mA Frequency 50 60Hz Threshold input values At 1 Voltage 274V Current 22 5mA At O Voltage 20 V Current lt 1 mA Frequency 47 Hz to 63 Hz Sensor supply 85 132 V including ripple Peak of current on 240 mA enabling at nominal U Input impedance at nominal U 55 13 Hz Type of input Capacitive Response time Activation 10 ms Deactivat
190. utput rk Detected Error ov 35012474 05 2010 165 BMX DDO 3202 K Module Connection The diagram below shows the connection of the module to the pre actuators A Pre act Oy SL Pre act re act uo Pre act Pre act 4 ur Pre act Pre act 6 7 od Pre act d Pre act OBO Pre act Pre act Pre act 012 013 Geo Pre act Q14 05 Pre act dec Pre act Hi L4 al alr Pre act ee Pre act 19 19 Pre act i ec Pre act 4 9 020 01 Pre act Hs beo Pre act ee Pre act 022 0023 O o Pre act K __ es 4 05 Pre act Pre act ra QD6 CRT aon eo Pre act 028009 Pre act o e Pre act Pre act 030 031 Geo Pre act PPS PPS2 FUSE nas ogo power supply 24 VDC fuse fast blow fuse of 2 A for each 16 channel group
191. utput Derived Data Type This index is present on all device labels It specifies the device s level of protection e against an intrusion of solids and dust against contact with parts that are powered up in our case IP2 protection against solids larger than 12 mm e against permeation of liquids in our case IP 0 Negligeable presence of water 35012474 05 2010 301 Glossary P PLC Type of computer dedicated to controlling industrial processes Programmable Logic Controller T TELEFAST 2 A group of products which enable discrete input and output modules to be quickly connected to operational components This system which consists of connection bases for interfaces and linking cables can only be connected to modules which are fitted with 40 pin connectors U Unity Pro Schneider Electric PLC programming software 302 35012474 05 2010 Index A ABE 7H08R10 226 ABE 7H08R11 226 ABE 7H08R21 230 7 08521 234 ABE 7H12R10 228 ABE 7H12R11 228 ABE 7H12R20 232 ABE 7H12R21 232 ABE 7H12R50 240 ABE 7H12821 236 ABE 7H16F43 244 ABE 7H16R10 226 ABE 7H16R11 226 ABE 7H16R20 230 ABE 7H16R21 230 ABE 7H16R23 230 ABE 7H16R30 238 ABE 7H16R31 238 ABE 7H16R50 242 ABE 7H16821 234 ABE 7H16843 245 ABR 7xxx relays 252 ABS 7Exx relays 253 applied outputs 296 BMXDAI0805 110 BMXDAI1602 90 BMXDAI1603 98 BMXDAI1604 104 BMXDAO1605 174 BMXDDI1602 70 BMXDDI1603 76
192. y channels 0 to 7 and the output group is represented by channels 16 to 23 264 35012474 05 2010 Configuration Discrete Output Parameters for 8 Channel Modules in Rack At a Glance Parameters The discrete output modules include several parameters per channel The channels are divided into blocks of 8 or 16 consecutive channels The following table displays the parameters available for each of the discrete output module with more than 8 channels in the rack 8 channel group 16 channel Channel group by channel Reference Module Number of Reset Associated Fallback Function Supply Fallback outputs task mode monitoring value BMX DDO 1602 16 Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs Inactive None BMX DDO 1612 16 Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance output Inactive None BMX DAO 1605 16 Programme Fast Fallback Discrete Active 0 1 d Automatic Maintenance output Inactive None BMX DDO 3202 K 32 Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs Inactive None BMX DDO 6402K 64 Programme Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs Inactive None BMX DRA 08041 8 Mast Fast Fallback Discrete 0 1 Maintenance outputs BMX DRA 0805
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