G3 Display/remote
Contents
1. System discharge current Battery voltage 11 G3 Display User Manual CLAYTON POWER Settings and information Menu index For any system information and settings enter Meng following will appear 1 Display settings 1 1 Output 2 1 1 1 1 1 2 deo 1 1 4 1 1 5 1 1 6 1 1 7 1 1 8 EES Out 2 Trigger under voltage Out 2 Trigger Over voltage Out 2 Trigger Under SOC Out 2 Trigger Over SOC Out 2 Reset Under voltage Out 2 Reset Over voltage Out 2 Reset Under SOC Out 2 Reset Over SOC Manual Cont 1 2 Output 3 1 2 1 1 2 2 1 2 3 1 2 4 1 29 1 2 6 1 2 7 1 2 8 1 29 Out 3 Trigger under voltage Out 3 Trigger Over voltage Out 3 Trigger Under SOC Out 3 Trigger Over SOC Out 3 Reset Under voltage Out 3 Reset Over voltage Out 3 Reset Under SOC Out 3 Reset Over SOC Manual Cont 1 3 Gen set Mode 1 4 Temp Control 1 5 Display Version 2 Lith Batt Settings 2 1 Version Lith Batt 2 2 View cell voltage 2 3 View temperature 3 Combi xxxx xx 3 1 Status 3 2 Boost charge 3 3 Firmware 12 G3 Display User Manual CLAYTON POWER G3 Display Menu Description Display settings 1 1 Output 2 8 1 2 Output 3 For setting an output from output 2 and or 3 a trigger threshold and reset threshold has to be made By default all thresholds are off It is possible to trigger an output if certain system values get highe2. Lead acid system Default home screen Indication of G3 being Indication of being connected to 230 VAC mains connected to G3 Indication of being in Genset mode Indication of G3 charging from alternator Display supply voltage 230VAC Output power System discharge current 10 G3 Display User Manual CLAYTON POWER Lithium system Default home screen Indication of G3 being Indication of being connected to 230 VAC mains connected to G3 Indication of being in Genset mode Indication of G3 charging from alternator Percentage of full battery capacity Battery capacity icon If G3 is connected to mains Time until battery is fully charged If system is in use Time until battery is fully discharged System discharge current Press to go home screen 2 Home screen 2 If G3 is connected to mains Time until battery is fully charged If system is in use Time until battery is fully discharged Indication of G3 being Indication of being connected to 230 VAC mains connected to G3 Indication of being in Genset mode Indication of G3 charging from alternator Battery capacity icon Press to go home screen 3 Indication of G3 being connected to 230 VAC mains Indication of being in Genset mode System discharge current Indication of G3 charging from alternator Indication of being connected to G3 Display supply voltage
3. good working order when properly installed and operated as described in this manual If the display fails within this time period under normal use Clayton Power will without charge at the place of Clayton Power s choosing repair or replace the display with new or reconditioned parts or a new or reconditioned display as Clayton Power deems necessary This warranty is void and will not be applied if The inverter has been used against the recommendations of this manual The inverter has been used in an application outside of general automotive solar industrial or marine applications without the agreement of Clayton Power The inverter has been modified or repaired without written authorization of Clayton Power Reverse polarity excessive overloading general abuse neglect wear amp tear ingress of liquids water oil acid or otherwise foreign objects lightening strikes over or under voltage RFI EMI etc Obtaining Warranty Service To obtain warranty service please contact the outlet at which you purchased your product Do not contact Clayton Power directly For warranty service you will require the following 1 Proof of purchase 2 Model number 3 Serial number 4 Brief description of application and problem Telephone your Clayton Power dealer for an authorization number prior to dispatch do not send without authorization Once this number has been obtained please carefully package your display and send freigh
4. this Clayton Power product or in any way connected with faulty installation improper operation or incorrect utilization and maintenance Clayton Power shall in no event be liable for any direct or indirect damages disablement or death on persons who works with or are dependent on Clayton Power products are connected to medical equipment or to any life support system where Clayton Power products is integrated as a component Clayton Power Pakhusg rden 42 48 5000 Odense C Denmark Phone 45 46 98 57 60 URL www claytonpower com Mail sales claytonpower com Revision History 2013 01 31 Initial release G3 Display User Manual CLAYTON POWER In the box 1x G3 display 1x 7 pole data cable 5m 1x G3 Display manual Environment e The display must be placed in a dry well ventilated and dust free location e Place the unit within 5 meters of the battery e Make sure that water or dust cannot enter the cabinet e Avoid mounting the device next to flammable materials Mounting e The unit is to be mounted within a casing or mounting hole prepared for the device 4 x 4 5mm holes See G3 outline drawing e Make sure that each wire and connector is connected in according to the set up guide e During wiring use standard cable fixtures and connectors Do not bent the wires extremely and avoid sharp edges to prevent the isolation of the wires from cutting and abrasion Cleaning e Front can be wiped
5. to from the G3 Display cable to input 2 in the Lithium Battery using the 5 pin terminal connector 2 Connect the CP SingleWire between the G3 Display cable the Lithium Battery and the G3 Inverter Charger using the green wire from the Display cable and an extra piece of wire not supplied between the G3 Inverter Charger and the Lithium Battery 3 Connect the power supply and ground red and black wires to the battery terminals or an auxiliary 12 V power source 4 Connect the G3 Display cable to the Lithium Battery and G3 Charger Inverter Output 2 and 3 Purple and Grey wires are available for output to secondary components such as LED lights or an alarm system For a guide on how to setup the outputs for secondary components see Figure 2 For instructions on how to mount and connect battery and G3 inverter or inverter charger please see G3 and Lithium Battery manual G3 Display User Manual CLAYTON POWER Keyboard Up Go up Increase value On Menu Turn the display on MENU menu Go back Off Ok Turn the display off OFF Enter Enable Down Go down Decrease value Menu and usage Turn display The default home screen will appear Home screen The display has one or three home screens to choose between depending on there being a Lithium battery or Lead battery in the system In a Lithium system there are three different home screens In a Lead system only one home screen is available
6. CLAYTON POWER G3 Display remote 006 00001GF Document rev 007 Firmware rev 2 05 06 Date 08 Feb 2013 Table of contents IMPORTANT INFORMATION 4 Exclusion OF Habla 4 Inner sedi 5 Environment club iaia d daia Sat 5 MOUNT oceania 5 Gle Ta 0 EN EE aaa 5 FUNCHONS caia A eee eee i tt 5 G3 display outline drawing 2 iii la a iai Dl atit ra 6 Startup Guide o 8 Setting up the A ut mail ta mi leg ra 9 KPO 10 Ment and USAGE Je eee 10 A iatale 10 Settings nd Odo MA ON ad 12 MENU ICE iii ee rata Lira ati ci ada 12 G3 Display Menu Description lt n ese season nene ona aaa nogana snea aaa mau auo aa une ari 13 Teenhieal specinicali oscilanta ol aa bad rac Dap lin a idea ol iale ai 16 G3 Display General information rannnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnennnennnen 16 Connectors Pin out and Location ii 16 GAS PA INDUS aS Ia Ure 17 UP di 17 Remote Oops A illa 17 Single wire communication aura 17 Wlan ao 18 CNN 18 G3 Display User Manual CLAYTON POWER IMPORTANT INFORMATION This User Manual serves a guideline for safe and effective operation installation of equipment and equipment maintenance Please read the manual thoroughly before starting installation and operation with the G3 Display Exclusion of liability Clayton Power shall in no event be liable for any direct or indirect loss damages or costs arising from use of
7. Wire Data DATA communication REMOTE OUT Remote control of G3 Mating connector type is MOLEX 0900750031 Connectors J4 and J5 are connected in parallel G3 display inputs Input pin 1 amp 2 Input voltage absolute max 32 VDC High level input voltage gt 9 VDC Low level input voltage lt 4 VDC Input Impedance 1 8K Transient protection By internal diode Output 1 3 Output 1 3 Output Topology Open Collector Absolute voltage rating 48 VDC Max sink current 170 mA Transient protection By internal diode Remote output Remote Output Source Voltage 12 VDC Max Source Current 50 mA Output Impedance 1000 Transient protection By internal diode Single wire communication Single Wire Communication Output Voltage 12 VDC Max source current limited 450 MA Internal pull up resistor 1K Fuse rating 500mAT Transient protection By internal diode Communication Topology Simplex USART 0 12v Communication Speed 9600 baud Communication protocol Clayton Power Single Wire rev2 1D 17 G3 Display User Manual CLAYTON POWER Warranty CAUTION amp WARNING DO NOT USE OR ATTEMPT TO USE THIS PRODUCT UNTIL YOU HAVE READ THIS USER S MANUAL IN ITS ENTIRETY IMPROPER INSTALLATION OR USAGE OF THIS DEVICE MAY BE HAZARDOUS AND MAY CAUSE DAMAGE TO OTHER ELECTRICAL EQUIPMENT AND WILL VOID WARRANTY Clayton Power warrants to the original purchaser only for a period of 24 months from the date of purchase that the Clayton Power device will be in
8. ode function is automatically disabled when the 230VAC mains grid is removed or the battery is fully charged making the Combi return to the normal charging voltage The function is only to be used on flooded lead acid cells periodically to desulfate the cells This function should not be used on GEL or AGM batteries 3 3 Firmware Enter to view firmware version of G3 combi 15 G3 Display User Manual Technical specifications CLAYTON POWER G3 Display General information G3 Display General information Operating voltage Absolute Voltage rating Normal mode Consumption 12VDC Sleep mode Consumption Operating Temperature Storage Temperature Dimensions Weight Housing Connector J1 Connector J4 J5 10 2 32 VDC 8 35 VDC 70 mA lt 5 mA 20 C to 55 C 40 C to 55 C 137 x 43 8 x 88 mm 285g Aluminium case Molex 39 28 1123 Molex 95003 2661 Connectors Pin out and Location Supply ground BATTERY Hall sensor ground Hall sensor supply REMOTE OUT Remote control of G3 BATTERY Supply voltage BATTERY DATA Single Wire Data communication OUT_1 Output 1 Generator remote control OUT 2 Output 2 OUT 3 Output 3 SNS HALL Hall sensor output INPUT 1 Input 1 WAKEUP OUT Mating connector type is MOLEX 0039012125 16 G3 Display User Manual POWER 1 TEMPX1 N A for Display GND_TELE User s GND Fused TEMPX1 N A for Display SYNC_IN OU N A for Display T Single
9. p it again when the battery reaches a preset voltage for example 13 2 V A timer can also be set to stop the generator The Gen set feature is disabled by default Press to enable gen set mode Depending on the Gen Set interface Figure 3 shows one way of connecting a Gen Set to the G3 Display REMOTE SW_DATA G3 COMBI REMOTE 1 REMOTE2 DATA1 DATA2 DISPLAY REMOTE REMOTE2 DATA1 DATA2 GND1 GND2 GND1 OUT SENSE_HALL IN1 WAKEUP OUT D O LLI E O LLI ad GND GND HALL 5V HALL BATT SW DATA OUT2 OUT3 GENERATOR REMOTE PE N GND L1 Pb battery Figure 3 Gen Set mode 1 5 Display version Enter to see the current software SW and hardware HW versions of the G3 display 14 G3 Display User Manual POWER Lithium battery settings 2 1 Version Lith Batt Enter to view firmware vesion of lithium battery 2 2 View cell voltage Enter to view voltage of all cells 2 3 View temperature Enter to view temperature of the battery cells Combi XxXxx xx 3 1 Status Will display Charging if the system is charging or Inverting if the system is in use 3 2 Boost charge Only for flooded lead acid cells DO NOT USE WITH GEL OR AGM BATTERIES Press to activate boost charge Repeat to deactivate During normal charge the Combi charges the battery with a 14 4 voltage but when boost charge is activated the Combi raises the charging voltage to 15 4V The boost charge m
10. r or lower than specific a value The system values are either voltage starting at 9 00V going to 32V or State Of Charge SOC starting at 1 going to 100 When the output trigger is set a reset threshold must also be set in order to deactivate the signal The reset threshold can be set when the system values get higher or lower than a specific value The system values are either voltage starting at 9 00V going to 32V or State Of Charge starting at 1 going to 100 For a manual test of the signal the 7 7 9 1 2 9 Manual cont can be used Example DISPLAY REMOTE1 REMOTE2 DATA1 DATA2 GNDI Charger Er D O LU Er O la LU CC SENSE_HALL WAKEUP_OUT 4 2 ET a Zia O GND BATT Figure 2 Example of using the outputs It is possible to set a trigger that will activate output 2 or 3 With the setup in Figure 2 the G3 Display can activate the Gen Set if the SOC drops below a predefined level for example 20 If the Gen Set fails for whatever reason and the SOC drops below a critical level for example 10 output 3 can be activated sounding an alarm that will alert the user of the situation 13 CLAYTON POWER G3 Display User Manual 1 3 Gen set Mode Gen set mode is mostly used when there is lead acid batteries in the system The Gen set function makes it possible to automatically start a generator when the battery is discharged to a preset voltage for example 11 5 V and sto
11. t paid to the Clayton Power dealer Copyright The information contained within this document remains the sole property of Clayton Power No part of this document may be copied or reproduced in any form or by any means and the information contained within is not to be communicated to a third party without the prior written consent of Clayton Power 18 POWER CE mark CE Declaration of Conformity The following product 006 00001GF G3 Display Fully complies with the guidelines of the directive 2004 108 EG based on the following standards DIN EN 61204 3 2000 DIN EN 55011 2009 A1 2010 DIN EN 55022 2006 A1 2007 DIN EN 55024 2010 DIN EN 61000 4 2 2009 DIN EN 61000 4 3 2008 DIN EN 61000 4 4 2010 DIN EN 61000 4 5 2007 DIN EN 61000 4 6 2009 Odense 18 01 2013 PI ick Lauenborg CEO Clayton Power ApS POWER Clayton Power Pakhusg rden 42 48 DK 5000 Odense C Denmark Phone 45 4698 5760 E mail sales claytonpower com Web www claytonpower com LU
12. with a damp cloth for cleaning purposes Functions G3 Display provides following features v Battery voltage measurement Remote control of connected G3 unit s Remote and manual control of generator G3 status information Display of battery current Display of inverter power Manual control of Boost charge XX NN NN SN SN SS Handles up to six G3 units G3 Display User Manual POWER G3 display outline drawing Front view 137 127 G3 Display User Manual CLAYTON POWER Top view 118 lalo LJ L 40 5 43 8 Back view G3 Display User Manual POWER Start up Guide Following products are used as reference in this manual de Lal Ea A Or SE OFF i Cinvron EE AA G3 Display G3 Inverter charger G3 Inverter Battery The diagram below shows a basic wiring setup using a G3 Display 12VDC 100Ah Lithium Battery and a G3 Combi Inverter Charger REMOTE SW_DATA G3 COMBI REMOTE1 DATA1 DISPLAY REMOTE1 DATA1 REMOTE2 DATA2 GND1 GND2 REMOTE2 DATA2 GND1 GND2 REMOTE OUT OUT1 WAKEUP_OUT I lt L Q Z O 5V HALL BATT SW DATA OUT2 OUT3 SENS IN1 OUT1 OUT2 IN1 IN2 IN3 GND SW_DATA SW_GND BATTERY WAKEUP1 GND1 CAN_H1 CAN_L1 WAKEUP2 GND2 CAN_H2 CAN_L2 Figure 1 Basic system setup G3 Display User Manual CLAYTON POWER Setting up the basic system 1 Connect the white wire
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