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1. Material Testing Engineering Servohydraulical Testing Machines UMIB Series Force 600 1000 kN IBE RTEST a Re renion c Ram n y Cajal 18 20 w 28814 Daganzo de Arriba Madrid Spain Tel 0034 91 884 53 85 Fax 0034 91 884 50 02 CALIBRACI N e mail info ibertest com http www ibertest com x TILE 036 UNIVERSAL TESTING MACHINES UMIB Series Introduction Designed for top demanding test applications Used for static quasistatic and dynamic low freq tests Tensile compression bending folding shearing etc test can be carried our with the appropriate devices Over metallic and non metallic materials No dimension limits Width depth and height case by case defined Load cells gripping heads and testing fixtures develo ped and adapted to each test method Fullfilling widely the requirements imposed by the in ternational Standards mainly EN and ASTM and or by the Materials Resistance Control of Quality Dpts of our customers such as Certified laboratories Universities Research and Technological centres etc This quality level is reached with a studied combina tion of accurate design top quality components and final perfomance verification info ibertest com Models UMIB 600 MD2W 600 kN UMIB 1000 MD2W 1000 kN Other capacities on demand NEW ALL in One touch PC interface New user interface with embedded touch screen PC modern easier and with improved p
2. Machine configuration calibration transducers infor mation etc won t be afected as all the information is stored in the MD module MD2 modulue bulk in configuration With protective case to be pla ced in machines electric area o en el cuadro el ctrico de la m quina de ensayos MD2 module placed in the base housing of a TESTCOM machine Control electronics MD series i o Sears A Saps k al up A i AF a External table top configuration with front pan nel Models MD22 y MD58 MD2 amd MD5 www ibertest com CONTROL ELECTRONICS l External table top configuration _ without front pannel Optional for Control electronics MD series CONTROL OPTIONS MD electronics allows to close the control loop with the applied load control in kN s or with the position E E control in mm s or with the material deformation control in mm s Load control The MD module receives the signal from machine s m load transducer load cell or pressure transducer and compares this feedback value with the command value N s KN s Position control The MD module receives the signal from machine s position transducer encoder resolver LVDT etc and compares this feedback value with the command va lue mm min CONTROL ELECTRONICS Deformation control Scheme of load control for servo hydraulic testing machines The MD module receives the si
3. PEREA e m a a l a l 100 Depa AA E T ibart rut mi Gel 00 hie od poe CS 2 eee a Basic features la Actuator movement Piston or crosshead Via Up Down keys or with the Digi Poti for accura te positioning Intermediate crosshead movement For electro hydraulic machines with piston mo bile crosshead Control START STOP Activates MD module control Grips oppening and closing Upper lower grips independent operation Extensometer positioning For automatic versions Emergency stop According to CE mark requirements LCD graphics display of 128 x 64 info ibertest com Advanced features The UCRD 7 is not only a remote controller aside its benefits related with ergonomic test preparation grips operation and accurate movement it has the capabili ty of carrying out test independently Without the need of a computer and software several test can be configured and executed directly on the UCRD 7 gt General Tension Compression Tear Tensile test over metals Brazilian Bending Cycles Shear Example Tensile test over metals Results showed calculated by UCRD 7 Original cross sectional area of the gauge length Tensile strength Percentage elongation at maximum load Fm Load at fracture vw vw Percentage elongation at fracture load Fb vw Young s modulus only with extensometer vw Proof stress points 3 points only with extensometer vw Proof
4. comprises test models according to most commonly used standards EN ASTM ISO etc The user can configurate similar test models Under request we can make modifications to configure your WinTest32 software to your special needs consult additional cost WinTest32 allows to create cyclic tests with rising keeping or falling of the load applied to the specimen The change of slope or ramp can be done in response to load stroke or both figures inclusive When necessary the slope changes may be accompanied by the control mode load or stroke changes Possibility of grouping several tests together in series and subseries It is possible to obtain statistical information of the grouped tests parameters Management of up to six testing zones in alternately way using the same PC and the same software The software shows the available test zones to selecting Simultaneous representation of several measurement channels at once WinTest can manage up to 16 channels both deformation or auxiliars The channels can be configured by the user To use all features offered by WinTest32 you may need addtional hardware The system integrates a programmable formula calculator In this way you can combine parameters of the specimen with results or values obtained during the test in order to obtain derivatives results modules strength unit conversion etc in real time Test results automatically recorded on hard disk and the configur
5. give appropriate instructions to the user when necessary to perform some physical action in the machine gt Updates The WINTEST32 software can be easily updated to its latest version as long as the computer are able to support it This allows enjoying the advantages resulting from the continuing work of review and program development Laboratory of the end user anywhere in the world www ibertest com GRIPPING HEADS Several types of grips can be mounted on a testing machine It s critical to define the appropriate gripping fixtures to assure a correct test execution The parameters to be taken into account are Max test load to define the gripping strength needed Scissor type Grip Sample shape To define type of jaws surface flat v shape female thread indirect tension etc Eccentric Roller Grip Sample dimensions to define separation between jaws grip length and width etc Pincer Grip Sample material to define type of jaws surface Pyramid wave diamond coated rubber coa ted etc TESTING DEVICES _ 7 Y Type of test static dynamic with or without zero pas sing temperature cycles Tailored made designs Paper Test Adhessive Testing Hydraulic with lateral closing system Rope Testing info ibertest com OTHER TESTING DEVICES Compression plates Wide range depending on application needed Ball and socket j
6. gram can be handled even by users with little expe rience in computers The WinTest32 control screen provides toolbar and in tuitive menu for quickly identify available actions to select and configure test parameters without consul ting the manual Initial control screen WINTEST32 SOFTWARE ELEC MET VERSION The software shows the user available options and its possible settings at each time guiding user step by step interactively through test configuration Thus WinTest32 helps user to optimize processes when using materials testing machine getting the best per formance both in the execution of the test and in the results analysis 57 761 1 345 ME Screen of test results www ibertest com WINTEST32 SOFTWARE WINTEST32 SOFTWARE ELEC MET VERSION ber test WINTEST32 SOFTWARE PROVIDES COMPLETE CONTROL BEFORE DURING AND AFTER THE EXECUTION OF THE TEST 1 PRE TEST CONFIGURATION Machine control parameters To configure tests at your convenience the software P Statwithout preload according to the chosen type of test offers many options such as Movement speed 2362 in min z Contact speed 0 787 inmin gt Setting up of the machine Establishment of safety a Cancel limits speed of movements preload automatic es a tur te Initial preload 1 kH x Break detection 50 0 E Dealt S Users management with custom options for e
7. stress point at total elong only with extensometer Upper lower yield stress Percentage reduction of area after fracture Percentage elongation after fracture Type of available control Load Position Load Extension Position only with extensometer Control change between materials ranges With the following criteria end of elastic range end of yield range and breakage can be detected gt Defined values Mpa kN mm4kN N Relative drop in relation to Fm Absolute drop N kN Sample definition Thickness widthness diameter intial section So gauge length lo parallel length Ic Test configuration Pre load value and speed to reach preload Maximum stress speed within elastic range Maximum extension speed within yield range WINTEST32 SOFTWARE FOR MATERIALS TESTING Introduction 32 bit software pack running under Windows spe cially developed by IBERTEST to be used in universal testing machines Thanks to its flexibility and power you can easily custo mize software WinTest32 to every need Indeed the system allows user to configure tests accor ding to the major international standards for enginee ring materials UNE ASTM ISO etc However for a small supplement IBERTEST can adapt WinTest32 soft ware to special needs or for your laboratory During design phase of WinTest32 software IBERTEST paid special attention to the ease of use so the pro
8. ach Break inhibition 20 n operatuser Provides system security and prevents Speed tolerance 10 Yn unauthorized use Unloading time N a epee E r EE f 4 E Type of test to perform Tensile compression ben Y e Automatic return pa ding cycles etc The settings change automatically lt gt Working method preconfigured by IBERTEST according to a Standard Test or free configuration according to the criteria of the user always within the physical and mechanical limitations of the machine testing devices and sensors Testing machine setting up Peet chads Cee ge aed day reece i et har ail Bi bed Ls Le Specs a ee Vel aed coral Individual or serial testing Serial tests are well ie ple ier Snare EMI Set E suited for example repetitive tests with machines teat gt intended for Production Quality Control Tania ai eT gt Select the type of automatic control in stroke load or strain with appropriate optional transducers gd Call a ae j kpa 0150 pummi gt Activation of additional sensors placed on the a _ ue PSX Tr machine or in the specimen such as strain gauges a PEE temperature sensors etc a ee e Enida Caba Tost FE Tene ta ri ARE gt Select the type of diagram load time load stroke Aronina ea a laa load strain etc Forthe graphical representation of the test Results to display on screen in r
9. ation of the machine at the time of their execution These tests can be recovered for further analysis The output files can be exported in Excel format csv or xls allowing these files to be impor ted for most of the programs word processors and spreadsheets on the market Incorporates the possibility of performing statistical analysis on tests previously recorded on hard disk The statistics can be displayed as graphs histograms level with Gaussian distribution charts dimensional comparison both tapes and volumes test curves comparison by su perimposing them on a diagram of coordinates etc info ibertest com bertest TELEDIAGNOSIS TELEDIAGNOSIS Optional Service TELEDIAGNOSIS is a remote diagnostic service and maintenance support available for all IBERTEST tes ting machines equipped with the W system for con trol programming and data acquisition by means of computer To run TELEDIAGNOSIS a link program is used which es tablishes a remote connection to the control computer of the machine When connected our technicians are able to take con trol of the testing machine as if they were in front of it to act on the problem quickly and effectively without a displacements to your laboratory p WINTEST32 SOFTWARE So intervention from our Technical Service is possible IBERTEST Spain Madrid Technical Services regardless of the location of the machine as long as an access to a fast Inter
10. e installed to increase the load measuring precison and or for special apps Self recognition system for load cells Allows control to get auto configured according to the capacity and calibration of the load cell mounted avoids Time effective and safety improving overloads gt High repeatability and linerity design Load cell STANDARD TENSILE GRIPPING HEADS The machine most common tensile gripping heads has hydraulic closing system Hydraulic tensile gripping heads Supplied with interchangeable wegde jaws to be adap ted to the dimensions and shape of sample s section PTS ee vente Hii eai MUL eae cea A nto A UMIB Series Due to the applied initial clamping force these wedge type grips are also suitable for testing metalic and non metalic specimens even with high surface hardness Includes a remote control unit UCRB for independent opening and closing of the jaws of each gripping head On demand advanced remote controller UCRD 7 can be included Remote Control for opening closing jaws and piston positioning The wedge lock system of the heads allows direct or indirect mounting of many other tensile devices Tensile device for proportional mechanized samples high temperature testing DEVICES FOR BENDING AND COMPRESSION TESTS Compression plates and bending test devices can be directly placed over the gripping heads minimizing devices change time We can make sp
11. eal time or in the report after the validation of the test Automatic execution of calculations derived from Es j mr E the test results strength elastic modules etc by E A R means of a software integrated programmable calculator mn Design of test reports fully customizable Test i ate rh reporting is essential for laboratories subjected Se oo to Good Laboratory Practices GLP or Quality e As Assurance Systems as per ISO EN 17025 Rie deere Sie ee eo And many more options r Agr Get coe LE a 1 For sensors previously installed into the system hill a a mtarnarite Ma Lyf dome erie oe T amp ar mr oe Li j Mm i ka rel ls e el cre ia Auxiliary window traction parameters Available when selecting a tensile test info ibertest com iber test WINTEST32 SOFTWARE ELEC MET VERSION 2 SPECIMENS IDENTIFICATION By means of window Specimen Parameters user has multiple options to label specimens Name of test specimen sample origin batch client auto numbering date etc gt Test material geometry of the specimen length width diameter mass density etc Free text For adding any important info not reflected above Some parameters are involved in automatic calcula tions of test results while others only will appear in the report and or screen of results as useful background information to aid yo
12. ecial couplings according to our custo mers specifications for various applications only limi ted by the available space and the testing capacity of the machine in load or displacement Compression plate mounted on hydraulic clamp www ibertest com UNIVERSAL TESTING MACHINES UMIB Series ibertest Technical specifications for UMIB TESTING Machines Maximum load 600 kN 1000 kN Universal strain gage load cell tension compression L m rement e oad measureme Additional load cells can be installed 2 Load cell Repeatibility Better or equal to 0 05 a 2 P Z Measuring Range 1 to 100 of the load cell nominal capacity autoescale 3 y cx ws Class 0 5 according to ISO 7500 Strength Resolution 5 digits with floating coma Vertical free clearance with load cell and standard gripping heads Adjustable from 0 to1000 mm Number of columns Chromed plated and grounded with adjustable mechanical stops Free distance between columns 520x250 mm 710x405 mm Automatic movement by means of lateral hydraulic synchronous jacks Mobile Crosshead With hydraulic upper and mechanic lower blocking system Displacement measurement Encoder Optional piston internal LVDT Power supply Three phase 380 V plus neutral and earth 50 60 Hz to specify Total power 3 kW 4 kW Emergency stop Mushroom type placed on the testing frame and working table Dimensions Testing frame mm Ad 1200 x 650 x 2600 h Ap
13. erformances A real alternative to conventional table top PC s com bining a compact CPU design with TFT touch screen with all the performances of traditional desktop PC systems The PC All in One saves laboratory space and offers a good working position with WinTest32 software and testing fixtures UMIB Series MAIN FRAME Manufactured according to UNE 7 474 DIN 51221 51223 51227 51228 BS 1610 and EN 10002 2 High rigidity four columns testing frame Single testing space with adjustable height Mobile crossheads along the columns with scrappers UNIVERSAL TESTING MACHINES Double acting hydraulic piston mounted below the lower crosshead aligned with the lower tensile grip ping head Piston can be also mounted over the upper crosshead on demand Guiding system of the piston available external along the columns or with an antirotating system internally placed UMIB 600 with hydraulic gripping heads Elements identification 1 Mobile upper crosshead Pist idi t E 2 Mobile lower crosshead The upper tensile gripping head is serial mounted with the load cell on the upper plate With precision mechanizing for smooth move ment along columns optimum rigidity for frame The large free distance between gripping heads makes undeformation and with proper dimensions for possible to use devices to performe tests at high and piston and testing devices hosting low temperat
14. es balear peat La 1 EA A 008 A f n Fra hn aea heiren fee TE a tubbusa Chada a AS Ta e a ESTE a Come LENTI in Fral are 51 di nd Con Eg Co Eg ry F E LE A Mtra WINTEST32 SOFTWARE Fmax Rmax Cmax Test comparison 3D representation ibertest Report of test Tensile test DATA athe jii ra uen m oa RESULTS 2 em Example ofa test report www ibertest com WINTEST32 SOFTWARE WINTEST32 SOFTWARE ELEC MET VERSION Main Features Operating system Help functions usa bility Type of tests Test models Cyclical testing Serial testing Multi frame control Measurement chan nels Calculator program ming File management Data exportation Statistics WinTest32 works with all Microsoft Windows 32 and 64 bits operating systems XP Vista Windows 7 and shares common features with other Windows programs system of me nus toolbars file management sizing of windows colors etc The icon toolbar can be displayed as reduced version including only the more common features and larger icons The program is compatible with touch screen computers The F1 key activates the help window Help support includes a complete user manual for each application Tensile compression flexure one or two load points bending extrusion penetration shear etc on metallic and nonmetallic materials WinTest32
15. gnal from machine s deformation transducer extensometer and compares this feedback value with the command value mm s or mm min Upper encFp Strole Deviation correction The error deviation between command and feedback is processed with a PID Load cell The three signals comming from the PID are combined E to generate a new command signal sent to the servo tr valve or servomotor to eliminate in the minimum pos ay A Lower end of stfoke A 3 i E J l N gl u Ld JE sible time and with estability the deviation LA Load control is normally used on low load resistance Su tests materials which undergo deformation just before fracture such as concrete cement ceramics rocks ad Encoder hesives etc as well as in metals test on material elastic zone The time used in this process detection evaluation and new signal generation is called closed loop con trol time Applications of each type of control Motor Ethernet USB Automatic control change WINTEST 32 software allows to define several criteria for changing control automatically defined variation in the slope of the graphic certain value of strength load position or deformation Widely used in several Deformation control is used in fracture tests and for applications as in metals testing to allow the control research applications change among materials regions elastic to plastic Position control is used in material
16. net ADSL or similar is available Even on those occasions when the Technical Servi ce must act in situ the TELEDIAGNOSIS is helpful to clearly identify the problem and choose the best solu tion to fix it In short the immediate attention of TELEDIAGNOSIS service minimizes downtimes and avoids delays in the i work of laboratory while reducing or eliminating the e overhead of moving the IBERTEST technicians K N During a TELEDIAGNOSIS session the following ac N tions can be performed gt Software correction and review IBERTEST technicians can inspect the file system software WINTEST32 test wrong configurations lost files and directories corrupted files by viruses etc Once detected errors only the appropriate libraries Real time TELEDIAGNOSIS link and changes are transferred without reinstalling complete programs Remote handling IBERTEST technicians can handle the remote machine in real time to perform maneuvers tests of mechanical movement installation of testing transducers and accessories verification of electrical and electronic systems on off alarm and security systems etc Videoconference Via web cam a videoconference between clientand our technicians can be mantained thus we can get invaluable visual information about the correct operation of the machine s mechanical and hydraulic systems Also by written or voice messages it is possible to exchange views and comments and
17. oint Circular or squared Increased surface hardness Manufactured on different materials steel or har dened aluminum to accomplish testing needs TESTING DEVICES Compression plate MEH AP 3000 Different shapes available for fitting sample dimensions Bending and folding Wide range depending on application need different rollers dimensions Adjustable separation 3 or 4 points tests Spinning and tilting rollers available fy 3 and 4 points bending Folding With tilting supports www ibertest com TESTING DEVICES ad OA Peed ull od iy E To S P J mE aiT e E es e Special designs Tailored made developments for particular testing needs Dynamic Railways Testing Locks testing Corks testing Gripping and exten sometry solution for wood tensile testing Elastic Railway pads Testing Temperature accesories For medium and high temperature testing applica tions Ovens and furnaces High temperature extensometers
18. prox Weight without gripping heads 2100 kg 3500 kg Dimensions working table weight 1200 x 800 x 900 mm width x depth x height 40 kg aprox EUROS ON Special foundation must be performed to allow piston hosting and correct leveling IBERTEST will provide with the drawings and instructions for a correct execution IBERTEST reserves the right to modify the specifications described without notice info ibertest com MD CONTROL ELECTRONIC Modular and computer independent electronic sys tem Based on last generation microprocessors and designed specifically for closed loop control and data reading on high performance testing solutions Maximum performance in accurate and real time va riables reading close loop control and data sending to external processing on WINTEST software The MD system replaces the conventional PC internal control boards It widely improves control perfor mance reliability not subject to PC failures and data acquisition speed Data received from transducers is sent via full speed USB or Ethernet connection to a computer to be pro cessed by the WINTEST 32 The information received by WINTEST software is managed in real time to perform graphics calculate formulas and show test results Due to PC independent and external configuration the computer provided with the machine can be easily replaced Highly useful when computer fails due to hardware component or software virus problems
19. pt the vertical testing space to each specimen dimen sions Adaptable testing area Upper crosshead provided with hydraulic blocking system Special oil non return system that avoids leak tightness problems Each time machine is powered on the system recovers the maximum blockage pressure The locking system is operated automatically from WINTEST software Upper crosshead Hiyadraulic info ibertest com Lower crosshead includes manual blocking sys tem Plate column friction system based on high strength screws Lower crosshead blocking system DISPLACEMENT MEASUREMENT By means of an optical incremental transducer of 1 mi cron resolution Transducer for piston position For controlling piston position automatic return to starting position and stroke control mm min Once the test is ended piston can return to the initial test position to be ready for the next test Really useful for serial repetitive tests This advantage can be activa ted or not on Win Test32 software Optionally linear transducer can be placed inside the piston Optional metal protective frame for the hydraulic group LOAD MEASUREMENT By means of an universal full bridge strain gage load cell mounted on the upper crosshead Robust design to withstand eventual overloads gt High accuracy to assure machine s Class 0 5 ISO 7500 1 from 1 to 100 of its nominal capacity Additional load cells can b
20. s with high defor mation as rubers elastomers etc as well as on metals after elastic range info ibertest com MD VERSIONSs and Specifications MODULE Front View Rear View Aplication Microprocessor Channels Resolution Max sampling fere quency Sincronization Closing loop time Drive interface Expansion possibilities PC communication Digital Inputs 24 V Digital outputs 24V Serial sensor interface Debug interface Slot for safety shield Power supply Remote control UCRD 7 Control electronics MD series Z Q E W W e Static tests Static and Dynamic Tests Q Rh CPU 800 MHz S CPU 133 MHz Control DSP 32 bit Up to 4 Up to 8 180 000 steps per channel 1 kHz 5 kHz 1000 reading per sec per channel 5000 reading per sec per channel All channels fully synchronous and simultaneous 1 milisecond 0 2 milisecond 1000 times per second 5000 times per second 10V Command Output generated with 15 Bit resolution I O s and relays for safety functions Up to 8 modules can be connected Up to 32 modules can be connected 32 total synchronous channels 256 total synchronous channels USB 2 0 full speed and or Ethernet 10 100 Mbit COM1 internal COM2 115 kB YES DC 24 V AC 100 250 V YES NO YES NO www ibertest com CONTROL ELECTRONICS Control electronics MD series ibertest UCRD 7 ADVANCED REMOTE CONTROL UNIT ale
21. u in your analysis 3 TEST DEVELOPMENT The program performs tests automatically according to the method and parameters previously introduced in the test configuration For test monitoring PC screen shows shows in real time following features Graphical representation XY charts of load stroke load strain stroke strain etc Instant numerical values obtained by the sensors connected to the system position load strain etc Real time execution and presentation of the results of the calculations pre programmed by the user with the integrated programmable calculator If something goes wrong the user can stop the test at any time during its execution 4 TEST RESULTS ANALYSIS AND MANAGEMENT Once test is completed results and the graphical repre sentation are shown in the screen If user rejects the test results won t be stored Before validating the test you can perform following actions Select and expand areas of the graph zoom Change the type of XY chart Location and search for singular points of the chart The statistical program allows you to compare several tests including consecutive superimpose curves crea te 2D and 3D bar and lines diagrams create bmp ima ges etc The output files can be converted to ASCII or CSV for mats to be exported to other systems such as Excel LIMS etc Logro ote ra Pira cad dl re rra e dic lisa ira ra pi inital dol
22. ures and test large specimens without the need of modifications CLOSED LOOP CONTROL Signals comming from different transducers load cell encoder extensometer etc are compared with the command value defined previously on the test para 5 Load cell high accuracy low profile meter via software The error of the comparison is sent to the servovalve to be corrected closing the control loop 3 4 Chromed high stiffness columns to assure ri gidity optimum load sharing and axiality 4 Hydraulic gripping heads with wedge closing system 6 Lateral hydraulic actuators for crosshead movements 7 Hydraulic blocking system automatically ac The frequency of this loop is 1 kHz 1000 times per se toned iromthesotwae cond with MD2 MD22 modules and 5 kHz 5000 times per second with MD5 MD58 modules 8 Mechanical blocking system Data received from the transducer is sent to the PC via 9 Columns anchoring system to assure perfect USB or ETHERNET connections WINTEST32 software column alignement needed for axial loading as acquires the data in real time to create graphics and to surance during test perfect load sharing and soft show test measures and results movement of crosshead www ibertest com UNIVERSAL TESTING MACHINES UMIB Series AUTOMATIC CROSSHEADS POSTIONING Both crossheads can be moved by means of hydraulic actuators via WINTEST software It increases applications versatility allowing to ada

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