LGL Series Manhole Guard Retrieval System
Contents
1. Provide a fire extinguisher for use in case of an accident Store in a highly visible place Install and properly secure all guards and shields before operating oe et Wear appropriate protective gear This list includes but is not limited to e Ahard hat Protective shoes with slip resistant soles e Heavy gloves Protective clothing Face Protection 8 Review and follow the Pre Operation Checklist before using a component in the system or the system itself 9 Establish a regular maintenance and inspection program with your equipment and maintain detailed records 10 Review safety related items and operating instructions with all personnel on a regular basis 4 4 Operating Safety 1 Read understand and follow the User Manual and signs on the product before using maintaining or inspecting the equip ment 2 Train all operators before allowing them to use the product An untrained operator exposes themselves bystanders and workers to possible serious injury or death 3 Visually inspect the product and all auxiliary components and equipment before using Correct any problems before using the equipment 4 Securely anchor the product before using y Use only certified anchor and connector components in your system 6 Use only an approved full body harness for the workers 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 11 4 4 Operating Safety co2. This signal word is to be limited to the most extreme situations or for hidden or unseen hazards WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes obvious and hidden hazards It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices You are responsible for the safe operation maintenance and inspection of your Pelsue LGL Manhole Guard Retrieval System You must ensure that anyone who will operate maintain inspect or work around the equipment be familiar with the operating and maintenance procedures and related safety information contained in this manual This manual will take you step by step through the workings and capabilities of the _GL Manhole Guard System and alert you to all good safety and operating practices while using the system Remember you are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that everyone operating this equipment is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury or death by ignoring good safety practices System owners must give operating instructions to operators or em
3. ONE OF THE DIFFERENTIATORS THAT SETS YOU APART FROM THE PACK AND YIELDS A COMPETITIVE ADVANTAGE THEREFORE WE WILL SUPPORT TOTAL CUSTOMER SATISFACTION BY IMPLEMENTING THE ISO 9001 QUALITY SYSTEM AND PROVIDING THE NECESSARY ATMOSPHERE AND TRAINING TO NURTURE THIS CONCEPT THROUGHOUT OUR ORGANIZATION WE WILL MAKE EVERY BUSINESS DECISION AS THOUGH THE QUALITY OF THE PART OR SERVICE PROVIDED WAS DESTINED FOR OUR OWN OR OUR FAMILY S USE WE WILL ALWAYS THINK QUALITY FIRST EVERY T A PELSUE COMPANY EMPLOYEE IS EXPECTED TO COMMIT TO THIS PHILOSOPHY IN THE PERFORMANCE OF HIS OR HER DAILY TASKS QUALITY FIRST T A PELSUE COMPANY SENIOR MANAGEMENT TEAM 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 5 1 2 Pelsue Product Warranty AE EEE Pelsue products are designed and engineered to perform as stated in published specifications Quality materials and workmanship are used in the manufacture of this product With regular maintenance and proper care Pelsue equipment provides many trouble free hours of opera tion The T A Pelsue Company warrants to the buyer that the Hoist Product furnished will conform to specifications and will be free from defects in material and workmanship from the date of shipment to the original buyer for a period of 3 months 90 days In the event of failure of any components of a Pelsue product within the warranty period service must be pre approved
4. PR RR Quality Policy e Pelsue Product Warranty c ERRAR RE een Introduction amp Product Information 7 2 Ra EEA Serial Number 0 G oa Configuration amp Assembly 8 e Label Locations 40 u E RSRS SUE u o A A anun nx 10 e Warning Statement Atico Safety Alert Symbol gt AA General Safety Information 4 4 Operating Safety FO RR E Maintenance Safety OO uu New Operator Safety Information id Product Operation 13 A Product Description amp Capabilities ecc Product Installation 4 Set Up A a A E E Product Operation b y POP Maintenance amp Inspection 17 rancios Maintenance ia Inspection E Inspection Log T u RE SEMDE sss iio to Pu ee eee 21 e O Accessories 21 a ususs ss Contact Information 23 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 1 0 General Information AAA AA A A A Y 1 1 Quality Policy o T A Pelsue Company Quality Policy OUR GOAL IS THE PURSUIT OF NEVER ENDING IMPROVEMENT IN PRODUCT QUALITY AND BUSINESS SYSTEMS METHODS TO BE EMPLOYED IN ATTAINING THIS GOAL WILL INCLUDE NEW PRODUCT QUALITY PLANNING EMPLOYEE TRAINING AND UTILIZATION OF EMPLOYEE INVOLVEMENT GROUPS TO SOLVE PROBLEMS IN AN INCREASINGLY COMPETITIVE MARKETPLACE ENSURING CUSTOMER SATISFACTION IS
5. and swivel freely c All leveling feet are present and adjustable d Verify that the safety chains are present on the guard Note The safety chains on the guard are a load bearing mechanism and must be attached to the tabs to retain the stated compli ance of the system Page 14 SAFETY CHAINS k J Figure 5 2a LGL Series Pre Operation Inspection Points 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 5 2 Product Installation amp Set up continued 2 Setup of LGL System Choose a location where installation will provide suitable proximity to the work area yet minimize obstructions during use and in the event a rescue is necessary Once a location is chosen a Place the lower assembly on a secure flat surface Unfold the lower assembly as to make a 90 degree bend between the side rails and the rear rails Refer to Fig 5 2b b Approach the open side of the lower assembly with the one leg of the upper section in one hand and the opposite leg in the other hand Simultaneously place the insert of the one leg into the front left corner post of the lower sec tion and the insert of the other leg into the opposite corner post You can now let go of the upper assembly and it will stay upright Refer to Fig 5 2c Walk around the system placing the upper legs into the corresponding guard corner posts Refer to Fig 5 2d c After the upper and lower sections hav
6. by the T A Pelsue Company and service must be performed by the T A Pelsue Parts and Ser vice Department in Englewood Colorado or at the option of the T A Pelsue Company service may be performed at any designated service center which may include any authorized service center for the component manufacturer Unauthorized repairs will not be covered by this war ranty Damage or failure due to misuse mishandling or unauthorized modifications will not be covered by this warranty Unless otherwise agreed the T A Pelsue Company shall repair or replace the defective components within 30 calendar days of notice of failure T A Pelsue Company s obligation hereunder shall be limited to the repair or replacement of the product or component as set forth above and shall not include any liability whatsoever for damages caused by such failure including but not limited to consequential or incidental damages flowing from use or lack of use of product Any replacement repair modification installation or other service performed by the T A Pelsue Company shall be warranted by the remainder of the unexpired period of the warranty or for a period of 90 calendar days whichever is longer All materials or parts returned for credit or warranty shall be returned only with prior approval and will be subject to factory inspection before credit is allowed Parts claimed defective will be replaced upon request and will be invoiced as purchased subject
7. the Screw Lock on the Carabiner Refer to parts list above if replacement parts are required Replacement parts can be ordered from the T A Pelsue Company at 800 525 8460 Page 8 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 3 1 Label Locations 1 500953 001 900 LB MAXIMUM ARREST FORCE FALL ARREST DEVICE MUST BE USED WHEN SYSTEM IS EMPLOYED AS PART OF A COMPLETE FALL ARREST SYSTEM P N 500234 001 missa i e A o ESA E 2 500234 001 MANUFACTURED BY PELSUE T A PELSUE CO ENGLEWOOD COLORADO 80110 3 102072 002 Figure 3 1a FLGL TA Label Locations Figure 3 1b FLGL GA Label Locations 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 9 4 0 Safety The following section will address the safety precautions which must be adhered to when working with Pelsue confined Space Safety equipment such as the LGL Series Manhole Guard Retrieval System Any user must familiarize them selves with the information in this section before utilizing the equipment SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury
8. use In order to ensure compliance it is the user s responsibility to ensure that the supporting surroundings are capable of withstanding all of the loads imparted to it by the proof loaded FLGL Guard System e LGL Series are only to be utilized within the guidelines and ratings presented in this manual and only by personnel who are trained in the operation of this equipment as well as the practices of general confined space safety 5 2 Product Installation Set up Prior to Operation the LGL Series Rescue amp Retrieval Manhole Guard System should be configured and prepared according to the following guidelines 1 Pre Operation Inspection It is necessary to perform a visual inspection each time prior to using the product If deficiencies are found remove the product from service and contact the T A Pelsue regarding repair The following checklist coupled with Figure 5 2a should be used as a guide to determine whether the equipment is in good operating condition prior to usage Equipment that is not in good condition can endanger the safety of the entrant and attendant during use The Pre Operation Visual Inspection is not limited to but must include the following items a Check that all the cross bars are straight and that all welds do not have cracks or fractures Be certain that all cross bars are solidly mounted amp secure b Check that the apex mounted anchor points are fastened securely to the apex structure
9. Part 500954 001 Product Manual LGL Series Manhole Guard Retrieval System ISO 9001 Certified T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 Tel 800 525 8460 or 303 936 7432 Fax 303 934 5581 Internet www pelsue com Email sales pelsue com ince our inception in 1963 the T A Pelsue Company has designed and manufactured high quality equipment to improve the personnel effi ciency and working conditions in various under ground confined and outdoor areas Founded by T Allen Pelsue the company has estab lished a continuing reputation for excellence in the production of fine products for a broad spectrum of industry throughout the world 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 ISO 9001 Certified o Fans aie 1 er y a Si oO n 4 Remi Now in our second generation of family direction continued commitment to innovation and quality makes Pelsue a leading source of equipment for many types of confined spaces We specialize in safety retrieval fall arrest ventilation cable placing splicing and maintenance nationally and abroad With more than 70 000 square feet of facil ities available Pelsue continues the dedication that has made us pre eminent in this field Page 3 Table of Contents Page 4 Section Description Page MO General Information 5
10. Serial Number LOCATION L NS Date of Manufacture DOM A o tt gt S N MODEL DOM Figure 2a Serial Fig 2c Guard Number Decal Serial Number Decal Location 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 7 3 0 Configuration amp Assembly Upon initial receipt of the Manhole Guard Retrieval System inspect the packaging for any evidence that the product may have been damaged in shipment While unpacking the product inspect all of the components for damage If damage to any of the components is discovered DO NOT USE THE PRODUCT Alert the shipping carrier immediately of the damage to the shipment ITEM PART DESCRIPTION LGL TA 500878 001 LGL UPPER SECTION P102 CARABINER GALVANIZED STEEL SCREW LOCK 1 2 P025 PULLEY CABLE READY 2 1 2 TREAD ALUMINUM LGL GA 500920G 001 LGL LOWER SECTION LGL GA FOLDED ORIENTATION i f LGL GA DEPLOYED ORIENTATION Figure 3 0 LGL Series Configuration Diagram Verify that all parts are present before completing assembly The Carabiner and Pulley will not be installed on the upper assembly upon receipt To fully assemble the upper sec tion 1 Secure the Screw Lock Carabiner 1 to a Swivel Eye located on the Hub of the upper section by unscrewing the screw lock on the Carabiner and hooking through the Swivel Eye 2 Hook the Cable Ready Pulley 2 onto the Carabiner 1 and fully tighten
11. able of Contents as a guide to find specific information Keep this manual handy for frequent reference and to pass on to new operators Establish a regular training program for experienced and new operators per this manual Establish a regular maintenance and inspection program to keep the equipment in top condition This product is a part of a man rated confined space entry retrieval system The user mustread understand and follow the instructions contained in this manual for each component or total system before using this equipment Establish an appropriate training maintenance and inspection program for your people and the equipment Failure to follow these instructions could result in serious injury or death 2 1 Serial Number Product Serial Number Always give your dealer the serial number of your Pelsue confined space entry retrieval product when ordering parts or SOBER requesting service or other information ila The serial number decal is permanently embossed with a serial number The serial number decal will appear as shown in Figure 2a at the bottom On the upper section it will be located on one of the front vertical legs see Fig 2b On the lower section it will be located on the top rear cross bar see Fig 2c Aspace has been provided below for the recording of the serial numbers for future reference Upper Assembly Guard Fig 2b Upper Assembly Serial Number Decal Location MODEL SERIAL NUMBER
12. ation The anchor lugs can elongate and stretch if overloaded beyond the capacity of the system Any Model FLGL system exhibiting deformation in the anchor lugs should be removed from service immediately 4 Structure The entire product structure should be checked for cracks dents bends or breaks If there are major dents or any other structural damage the unit should be removed from service and returned to the factory for repair Pay special attention to weld locations look for cracks or separation at the welds Keep in mind the powder coating can age and crack this normal paint cracking can be confused with structural cracking If there is any uncertainty with regards to cracks contact the Pelsue service department for assistance and or recommenda tions Ensure that the upper and lower assemblies can be separated and folded as intended Inability or difficulty in folding the structure as intended may be indicative of structural damage If the unit fails to fold or stow as intended remove the product from service and investigate further Page 18 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 6 3 Inspection Log S9JON q Q O A UBIS 9 uld Jojoadsu UBIS 9 uld Jojoadsu UBIS 9 uld Jojoadsu UBIS 9 uld Jojoadsu UBIS 9 uld Jojoadsu UBIS 9 Jud Jojoadsu S UIO AJled 1 JO aoueugjujew selmbal we JI xoq ey u X x ue esej
13. ator to read this manual and to train all other operators before they start working with the equipment Follow all safety instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the equipment Many features incorporated into this equipment are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the equipment safely and how to set it to perform as intended By following the operating instructions in conjunction with a good maintenance program your product will provide many years of trouble free service Page 42 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 5 0 Product Operation The following section will address the capabilities and the general operation of the Pelsue LGL Series Manhole Guard Retrieval System The instructions contained within this section should be adhered to each and every time the product is used Any person tasked with installing or operating the piece of equipment should be familiar with these procedures 5 1 Product Description amp Capabilities The Pelsue LGL Series Manhole Guard Retrieval Systems are built from structural aluminum and have steel hardware and engineered plastic components LGL Manhole Guard Retrieval S
14. contained in this manual and use the inspection form to document the results 6 1 Maintenance For the most part the Model LGL is intended to be a maintenance free piece of equipment however several steps can be taken to keep the system in top notch working order and also extend the working life of the product Before Each Use 1 Visual Inspection Perform a complete visual inspection Refer to section 6 2 for guidelines and take any maintenance steps that are necessary Annually 1 Clean Product Use a damp cloth and mild soap to clean the structure and labels of dirt and residue Be sure the labels are legible replacements are available from Pelsue 2 Complete Inspection Perform a thorough inspection paying attention to the bullet points provided within section 6 2 Record results and keep documentation A log has been provided in section 6 3 specifically for the recording of the dates amp results of annual system inspections Periodic Factory Service Inspection lt is recommended that the product be serviced by a factory authorized service center or the manufacturer after a period of three years Extreme working conditions may indicate the necessity to increase the frequency Factory servicing shall include but not be limited to an intensive inspection and cleaning of all internal and external components Failure to provide proper service may shorten product life and could endanger performance or function 6 2 Inspe
15. ction S When completing an inspection of the Model LGL Manhole Guard Retrieval System the following specific items should be checked 1 Labels Check that all the labels are clean and legible Refer to Section 3 1 Clean the labels if any are dirty using mild soap and a damp cloth Replace if any are illegible Decals labels provide valuable warning and caution infor mation applicable to product usage and limitations and should be visible and present at all times 2 Fasteners Check that all screws and other fasteners are present and secure Note that not all fasteners are tightened to their maximum allowable torque This is done in order to allow for pivoting and folding motions in certain components Over tightening of fasteners can interfere with the operation of the device and can damage the structure All fasteners on the Model LGL system are of a self locking design Bolt threads should extend all the way though their locking nuts If any fasteners have appeared to back out or loosen the product should be removed from service until the problem can be identified and corrected 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 17 6 2 Inspection continued OS 3 Overhead Anchor Points Ensure thatthe two overhead anchor points swivel freely and that there is no binding in their range of motion Also visually inspect the anchor lugs for any sign of deform
16. d ha ae u D hazardous activities Each situation has its own unique conditions Lunattended Do not exceed maximum rated loads and must be evaluated Effective risk management comes from experience proper training and good personal judgement Page 40 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 4 2 Safety Alert Symbol SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert symbol identifies important safety messages on your Pelsue Retrieval Product and in the manual When you see this symbol be alert to the possibility of personal injury or death Follow the instruction in the safety mes sage Why is this symbol important to you 3 BIG Reasons Accidents Disable and Kill Accidents Cost You Money Accidents Can Be Avoided 4 3 General Safety Information 1 Read understand and follow the Product Manual and all safety signs before using maintaining or inspecting the equipment 2 Refer to and follow applicable standards and regulations Comply with requirements of local regulations for your applications 3 Establish an equipment use training program for inexperienced employees Only trained competent persons shall use the equipment An untrained operator is not qualified to operate the system Have a first aid kit available for use should the need arise and know how to use it
17. d qe d 52p s w xoq ey u N 498949 e 998 Ig UBIS 9 Jud Jojoadsu 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 poseyoing eq JOQUINN elas 197 JOQUINN I DOIN 6 3 Inspection Log continued S9JON UBIS 9 uld Jojoadsu UBIS 9 julid Jojoadsu UBIS 9 julid Jojoadsu UBIS 9 julid Jojoadsu UBIS 9 Jud Jojoadsu 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 UBIS 9 julid Jojoadsu UBIS 9 julid Jojoadsu UBIS 9 julid Jojoadsu Page 20 7 0 Storage Prior to storage the product should be thoroughly inspected and maintained Repair or replace any worn or damaged components to prevent any unnecessary down time at the next use Follow this procedure 1 Thoroughly clean the entire unit using a mild soap on the frame and labels 2 Perform a complete inspection of the unit and document the results prior to storage 8 0 Accessories This section of the product manual will address optional accessories available from Pelsue for the LGL Series System that can extend the capabilities of the system in various applications 8 1 LGL B Mounting Bracket Each LGL system includes a single winch mounting bracket Multiple winch mounts may be attached and are available from Pelsue as part LGL B The winch bracket may be attached
18. d space regulations and standards 4 5 Maintenance Safety A 1 Read understand and follow the User Manual and signs on the product before using maintaining or inspecting the equip ment 2 ANSI and OSHA require a regular inspection program for all confined space entry retrieval equipment and to main tain documented results of these inspections Follow the inspection procedure contained in this manual and use the inspection form to document the results see section 6 0 3 Keep instructional and safety signs clean and legible at all times Clean or replace as required Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service 4 6 New Operator or Owner The Pelsue LGL Series Manhole Guard Retrieval Systems are designed to assist a person entrant in entering a con fined space and assist in exiting if required Every new operator must read understand and follow the instructions in the manual No one should be allowed to use the equipment without training The training should be reviewed with experi enced operators on a regular basis At regular intervals perform a detailed inspection of the equipment and document the results Remove from service if deficiencies are found Alterations or misuse of this equipment or failure to follow instructions may result in serious injury or death It is the responsibility of the owner s organization or oper
19. e been fully deployed and connected level the system using the leveling feet on the bottom of the lower section at each corner post d Safety Chains are to be secured when the system is loaded Refer Fig 5 2e e Disassembly is reverse of assembly steps Figure 5 2b LGL Series Lower Section In Unfolded Position Figure 5 2c LGL Series With Two Legs Installed e Q NI N N LEVELING FEET Figure 5 2d LGL Series Figure 5 2e LGL Series Upper Section Installed Completely Installed 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 15 5 3 Product Operation A A 1 Operation of LGL System Before operation of the LGL System can occur the user must choose one of two configurations in which to use the system The configuration should be chosen and configured before any entry is attempted Ensure that the system is secure and level before working over the manway Ensure that the system is centered over the manway Always secure the guards safety chains when there is a potential for loading of the winch or SRL line Configuration 1 An SRL device Self Retracting Lifeline with an MAF maximum arrest force rating of 900 LBS can be connected directly to one of the Overhead Anchor Points present on the Apex Hub Fig 5 2b providing a compliant overhead fall arrest anchorage point To connec
20. ick release bracket Before Installing the winch ensure that the LGL system is assembled correctly First slide the open slot of the Winch mount onto the welded bar on the Winch adapter Fig 8c Then line up the holes on the Winch mount and the Winch adapter and insert the provided detent Pin A quantity of winch cable can now be payed out so that the winch line can be reeved over the Pulley that is included with the LGL system Fig 5 1a Ensure that the pulley and carabiner are properly fastened to an overhead anchor point and Operate the system within the limits of the LGL system amp the winch O FD Note If required a secondary Fall arrest System can be attached to the second swivel eye at the apex in correspond ence to the manufacture s instructions for that device CAUTION Pelsue can only verify compliance amp compatibility of the Model LGL B winch bracket with Pelsue PW Series Winches Figure 8 1c Winch Installation Step 01 Figure 8 1d Winch Installation Step 02 Figure 8 1e Winch Installation Step 03 Page 22 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 9 0 Contact Information For More Information PELSUE T A Pelsue Company 2500 S Tejon St Englewood CO 80110 Toll Free 1 800 525 8460 Telephone 1 303 936 7432 Fax 1 303 934 5581 Website www pelsue com Email sales pelsue com 500954 001 Product Man
21. ntinued 7 Always work in teams One person is to work in the confined space entrant and the other is to attend to the entrant attendant Pelsue recommends an additional attendant rescuer for stand by in case of an emergency 8 Do not exceed the capacity of the system at any time see section 5 1 9 Establish a regular training program for new and experienced workers 10 Establish a detailed inspection program for your equipment and document the findings Return the equipment to the manufacturer for repair if any problems are found 11 Plan your work program before starting Have the required people equipment and procedures available to do the job 12 Do not use the equipment around physical or environmental hazards This list includes but is not limited to e Corrosion that may affect the structural integrity of the lifeline or other components Chemicals which can degrade components in a manner which can not be visually identified Toxic gases Rescuers or workers can be killed in toxic environments Heat or elevated temperatures Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components Electrical hazards Stay away from power lines or components carrying electrical power e Overload Do not overload the system at any time during operation see section 5 1 Follow confine
22. om patible with many winch and fall arrest Systems e Constructed primarily of lightweight amp Corrosion resistant powder coated Aluminum amp Steel The load rating given here may supersede any load rating reported for an installed winch and or pulley system CAUTION The user must ensure that the ground area utilized for operation is capable of withstanding the weight of the system combined with the system proof loads in order to retain the stated compliance of the entire system CAUTION The user must ensure that the ground area utilized for operation is relatively level and debris free in order to retain the stated compliance and stability of the entire system CAUTION The user must ensure that the safety chains on the Guard Assembly are secure and intact in order to retain the stated compliance of the entire system 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 13 5 1 Product Description amp Capabilities continued SS A _ 0 A A TEST LOAD AN TEST LOAD NN APPLIED AS Wy y APPLIED AS 1800 LB 816 KG PROOF LOAD Figure 5 1b LGL Loading Diagram Configuration 1 Additional Requirements amp Notes _ SHOWN 1800 LB 861 KG PROOF LOAD Figure 5 1c LGL Loading Diagram Configuration 2 e LGL Series Guard System must be set on a level surface prior to
23. ployees before allowing them to use the equipment and at least annually thereafter e The most important safety device on this equipment is a safe operator It is the operator s responsibility to read and understand all safety and operating instructions in the manual and to follow these Most accidents can be avoided e A person must understand the operation of this equipment and be trained in it s usage before operating the equipment An untrained operator exposes himself and others to possible serious injury or death e Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY 4 1 Warning Statement SSS SS WARNING Products manufactured or sold by the T A Pelsue Company are intended for use by professionals trained and experienced in the use inspection and maintenance of these products Paraprofessional users such as volunteer rescue workers and sportsmen involved in risk sports such as climbing and caving will Failure to read and heed all labels and instructions may be held to the same standard of experience and training as profes result in injury or death Inspect all components before sionals and after each use and remove from service if any damage or defect is found Keep product free from dirt Technical rescue repelling climbing and the training involved are and moisture Do not leave a suspended loa
24. t the SRL to the Apex Hub utilize the SRL s connector to secure the device to one of the two over head anchor points Configuration 2 A single winch accessory bracket LGL B is included and installed on each LGL system This accessory enables the use of a standard personnel winch Please refer to Section 8 0 for details on the winch installation In this scenario the winch will be attached at the winch bracket on the upper section and the cable will be reeved up and over the pulley at the apex which will provide a lifting amp lowering line centered over the manway opening Standard SRL e 3 RE mm Figure 5 3a Figure 5 3b LGL Over Manway Configuration 1 Page 16 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 6 0 Maintenance amp Inspection MAINTENANCE INSPECTION Read understand and follow the Product Manual and signs 3 Keep instructional and safety signs clean and legible at on the product before using maintaining or inspecting the all times Clean or replace as required equipment 4 Remove the equipment from service if a problem is found ANSI and OSHA require a regular inspection program during the inspection Return to an authorized repair depot for all confined space entry retrieval equipment and to or the factory for service maintain documented results of these inspections Follow the inspection procedure
25. to any of the four legs of the LGL s upper assembly which are pre drilled for this specific purpose Multiple brackets allow the fastening of multiple winch options simultaneously CAUTION only one winch may be utilized and loaded at any one time when installed on the LGL system Installation of the Winch Mounting Parts Part 1 Installation of the winch mount should be performed prior to usage in an area not subject to fall hazards Once installed the platform and bracket can remain on the unit indefinitely the upper assembly can be stowed with the winch adapter installed a First choose the desired leg for winch mount loca ITEM PART DESCRIPTION 500101 002 WELDMENT WINCH BRACKET 500890 001 MOUNTING PLATE 100163 015 3 8 16 X 2 3 4 BOLT 100163 009 3 8 16 X 1 1 4 BOLT 107943 001 3 8 16 STOVER LOCKING NUT 100050 011 FLAT WASHER 3 8 tion b Fasten the winch mounting platform with the neces sary hardware Refer to Fig 8 1a c Then fasten the winch bracket on to the mounting platform Refer to Fig 8 1b oo ey Figure 8 1a Mounting Platform Installation Figure 8 1b Winch Bracket Installation 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 21 8 1 LGL B Mounting Bracket continued Installation of the Winch to Adapter Part 2 Note The LGL B bracket will accept any Pelsue PW Series winch that is outfitted with a standard qu
26. to credit when the parts claimed to be defective have been received and examined by the factory This warranty is expressly in lieu of all other warranties expressed or implied including any warranties of merchantability or warranties of fitness for any particular use and all other obliga tions or liabilities in connection with the sale of this equipment T A Pelsue Company 2500 South Tejon Street Englewood Colorado 80110 800 525 8460 Page 6 500954 001 Product Manual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 2 0 Introduction 4 Product Information SS ee gt u gsasa sszs aaOGjGaGoanu amp uu a m u xx a lt ak a a ays8uu8 Congratulations on your choice of a Pelsue Model LGL Manhole Guard Retrieval System to compliment your con fined space entry retrieval operation This equipment has been designed and manufactured to exceed confined space requirements and regulations in order to meet the needs of the discriminating operator for the efficient and safe entry or retrieval of personnel from a confined space Safe efficient and trouble free operation and maintenance of the system requires that anyone who will be operating maintaining or inspecting the equipment read understand and follow all the operation safety maintenance and inspec tion instructions contained within this manual This manual covers the Pelsue Model LGL Manhole Guard Retrieval System Use the T
27. ual LGL Series Manhole Guard Retrieval System Revision 01 Date 10 14 2008 Page 23 E E T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 7 Toll free 800 525 8460 or 303 936 7432 Fax 303 934 5581 ISO 9 0 0 1 Certifi ed Internet www pelsue com Email sales pelsue com
28. ystems are specifically designed for confined space entry and or rescue amp retrieval applications All specifications instructions and procedures provided within this manual or upon Pelsue Specification Documents are based upon and only valid for usage with a Pelsue Manhole Guard Retrieval System approved accessories The T A Pelsue Company can not verify equipment safety and or compliance when utilized with anything other than Pelsue approved LGL Series accessories Manhole Guard Retrieval System LGL Series General Specifications System Footprint 42 x 42 e Overall Height 76 3 4 e Structure Weight Upper Section 23 lbs Lower Section 30 Ibs Load Rating amp Compliance 2 applications 1 Rated for personnel lifting or lowering applications for a single user vO Man Rated Load Capacity Single User of 350 LBS 159 KG Maximum Weight 2 As an anchorage for a personal fall arrest system Warning A 900 LB maximum arrest force MAF fall arrest device must be used when system is employed as part of a complete fall arrest system Refer to loading diagrams for proof load Materials 8 Construction e Main Structure Structural Aluminum Powder coated e Chains Zinc Plated Steel Hardware Grade 5 amp Grade 8 plated Features Figure 5 1a LGL Series e Easily assembles over most manholes for safe and secure lifting and or placement of personnel Provides a multi position winch mount c
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