Table of Contents 1 Please Observe The
Contents
1. Do not expose the connecting cable to heat oil or sharp edges Make sure the Unit stands stable and secure Use only original equipment replacement parts Always disconnect the power supply before servicing the unit Observe general safety regulations for the handling of chemicals such as Loctite adhesives and sealants Observe the manufacturer s instructions as stated in the Material Safety Data Sheet MSDS 3 While under warranty the unit may be repaired only by an authorized Loctite service representative 1 3 Unpacking and Inspection Carefully unpack the Loctite RB10 Rotary Dispense System and examine the items contained in the carton Inspect the unit for any damage that might have occurred in transit If such damage has occurred notify the carrier immediately Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer 1 4 1 5 Items supplied 1 Rotary Dispense System 1 Foot Switch 1 Power Supply with Cord 1 Instruction Manual Features Integrated Solution plug and play with Loctite valves reservoirs and Syringe Systems Digital Control of rotation dispense start dispense stop and delays Adjustable height position angle of dispense and advance slide speed Reservoir low level interface with cycle interruption and display message Part position sensing allows orientation of adhesive bead start and end Threaded and non threaded mounting holes for2. Karl Huller 136 Jd 32100 Stephenson Hwy Canhema 09941 410 Madison Heights MI 48071 Diadema SP Brazil www loctite com and designate trademarks of Henkel Corporation or its affiliates registered in the U S and elsewhere Henkel Corporation 2009 All rights reserved Data in this operation manual is subject to change without notice Henkel Manual P N 8903134 Rev A Date 08 13 2012 16
3. Press Step and the Display will change to Speed 10 RPM Dist 90 deg To change the speed revolutions per minute type the desired speed with key pad then press ENTER To change the distance in degrees that product will dispense type the desired distance using the key pad then press ENTER 2 Notice The distance setting determines how far the rotation motor receives power and is intended to be an aid in initial set up not as an absolute setting of rotation Higher speed setting and heavier part weights create momentum that will cause mounting plate to carry beyond the preset degrees in a repeatable fashion Press Step and the Display will change to DS Position 0 OFF Delays 0 0 To set the Dispense Start position how far the disc will rotate before dispense starts type the desired distance in degrees then press ENTER To set the desire off delay how long in seconds the disc will rotate after dispense stops type the desired time then press ENTER Press Step and the Display will change to READY gt press START You have completed Controller Set Up The Controller will remain unlocked until power is turned off 3 Notice The settings can be tested without exiting mode by pressing 1 amp ENTER This will start a cycle Changes can be made by pressing STEP key until you get to the desired parameter To save the changes and exit Program Mode simply turn the power off 5 3 Mounting Plate The drawing below shows
4. Secure the mounting rail to the advance slide using the M4 screws provided Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew Manually pull the slide down to the fully extended position Slide the valve into the mounting bracket and secure it using the black thumbscrews 7 Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position loosen the screws on the clamp blocks counter clockwise set the position and then secure by turning the screws clockwise oS SO Caution It is important to ensure that the dispense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes 8 Connect the air inlet on the valve to the upper Dispense Out on the back of the controller using the 4mm air line tubing supplied with the valve 5 4 2 97113 and 97114 Stationary Valves Must be purchased separately Mounting Rail P N 98328 Mounting bracket P N 98327 Pressure Reservoir P N 982726 Bond A Matic reservoir 0 15 psi for use with adhesives with lt 3 000 cPs viscosity P N 982727 Bond A Matic reservoir 0 100 psi for use with adhesives with gt 3 000 cPs viscosity P N 982720 Bond A Matic reservoir 0 15 psi with low level sensor P N 982723 Bond A Matic reservoir 0 100 psi with low level sensor l Using 4mm tubing supplied
5. fixtures Operator lockout for supervisory control of settings Dispense valve and syringe mounting hardware available Description 2 1 The Loctite RB10 Rotary Dispense System is a fully integrated system used for dispensing adhesives onto parts in a circular or arc pattern It will control a syringe system cartridge or dispense valve without requiring a separate valve controller Internally synchronized operation of an advancing slide turntable and dispense timer makes for easy and repetitive placement of the adhesive The set up is simple using only preset distance and rotation speed adjustment No complex programming required Control Panel Front of Controller LOCTITE RB10 Rotary Dispense System P N 1635546 2 2 Integration Panel Back of Controller 3 Technical Data Dimensions 12 305 mm 834 222 mm Height 22 559 mm Minimum fee 550635 mm Maximum Air Input Clean dry air not to exceed 125 psig 8 5 bar Brees anima of 0 ton Power Supply 110 230 V 50 60 Hz a Ae If the required air quality is not available install a Loctite filter regulator In the US order a 5 um filter using part number 985397 In Europe or Asia order a 10 um filter using part number 97120 Installation Before using the tool for the first time check it carefully for signs of external damage If any shipping damage is found DO NOT USE THE TOOL return it to your supplier immediately A
6. retracts The speed should be set so that the slide moves at a controlled rate This may need to be adjusted to account for more weight on the slide or to change the slide advance retract time Adjust Slide Retract Sean Adjust Slide Advance Rate Here 5 6 Reservoir Low Level Control 5 6 1 Disabling the Low Level Function l In Set Up mode see section 5 2 set Low Level Sensor to Disabled 5 6 2 Enabling the Low Level Function l Connect the 9 pins D sub female XS2 Low Lev cable the to the Low Level Sensor XS2 Connector 2 In Set Up mode see section 5 2 set Low Level Sensor to Enabled 3 Notice When a Reservoir Low Level state occurs during a cycle the cycle will complete and the display will read Alarm RESERVOIR LOW LEVER The Low Level setting disables the start signal I gt Notice In run mode the Low Level state can be manually overridden allowing the system to cycles by pressing the ENTER button Pressing the ENTER button will cycle the unit however the alarm will continue to be displayed and the system will not cycle using a footswitch or PLC 2 Notice In Set Up mode pressing the ENTER button will clear the Low Level state for one cycle fully disabling the alarm and allowing use of the foot switch or PLC 3 After eliminate the Low Level state pressing ENTER will run another cycle and reset the Low Level alarm The Low Level alarm can also be re set by turning the system
7. the RB10 Rotary Dispense System mounting plate This through holes on the mounting plate can be used for fixture alignment and the threaded 1 4 20 holes can be used to secure the fixture e 424 424 ae Col bol IHRU FO SLIP FIT OF 3MM DOWEL 1 4 20 TAP THRU 2 eos Ra 2 25 THRU 2 D a TY ee oe m _ _ _ CO CN PPE M4 X 0 7 TAP THRU 2 el eee _ 0 1575 X 164 DEEP FO SLIP FIT OF 4MM DOWEL ey OORT pe Sere iG tee 10 5 4 Valve and Syringe Dispenser Integration The Loctite RB10 Rotary Dispense System is designed to be used with syringes cartridges single acting product valves and double acting product valves To integrate these dispense systems please use the following instructions 5 4 1 98009 Light Cure 98013 Cyanoacrylate and VAIO Micro Dispense Valves Must be purchased separately Mounting Rail P N 98328 Mounting Bracket P N 98326 e Mounting Bracket P N 1638885 Pressure Reservoir P N 982726 Bond A Matic reservoir 0 15 psi for use with adhesives with lt 3 000 cPs viscosity P N 982727 Bond A Matic reservoir 0 100 psi for use with adhesives with gt 3 000 cPs viscosity Insert the 4mm tube plug in the upper Dispense Out normally closed connection Add the dispense tip onto the valve
8. two cap screws 98329 C Rail Kit for Mounting Brackets 98331 986300 Poppet Valve Mounting Bracket Kit 98406 98084 or 98520 Valve Mounting Bracket Kit 98441 9 Wiring Schematic LOW LEVEL SENSOR 9 6 Zee PJ60 7 6 5 4 3 DBO FEMALE SOCKET PLC INPUTS PLC OUTPUTS D27 R27 CONNECTOR CONNECTOR TS DV29 PJ29 PJ83 3 SPEED SENSOR START PEDAL PJ50 I8 de B Bi A BP 2 DBS FEMALE SOCKET DV35 D o ADV SLIDE HOME SENSOR 987 6 5 4 3 2 REED SWITCH 2 5 4 ae 5 ree DB9 WALE SOCKET OUT3 OUT3 8 R44BL R44AL R44 PJ44 15K J 15K 19K ae l OUT4 RN 1 GRN PLS O cRN 2 g NPUTS CONNECTOR ouT4 i GRN 3 AUX START 9 8 6 5 4 3 DB9 MALE SOCKET MOTOR DRIVE BLU 4 11 o5 n 11 DV53 brown i 05 p 0UT5 n B oov M2 13 earth OUTS P 13 DC MOTOR DRIVE G M1 i ovDC 14 blue D57 424V fla N 24VDC OVDC 15 POWER ON OFF POWER D59 ROCKER SWITCH CONNECTOR TG59 gt rae 10 Warranty Henkel expressly warrants that all products referred to in this Instruction Manual for 1635546 Loctite R
9. B10 Rotary Dispense System hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited as its option to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within 12 months after the delivery of the Products to the purchaser This warranty does not apply to perishable items such as fuses No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight pre
10. LOCTITE EQUIPMENT Operation Manual LOCTITE RB10 Rotary Dispense System P N 1635546 Loctite RB10 Rotary Dispense System Part Number 1635546 Table of Contents 1 Please Observe The Following 1 1 Emphasized Sections 1 2 For Your Safety 1 3 Inspection 1 4 Items Supplied 1 5 Features 2 Description 2 1 Control Panel 2 2 Integration Panel 3 Technical Data 4 Installation 5 Operation 5 1 Theory of Operation 5 2 Controller Set Up 5 3 Mounting Plate 5 4 Valve and Syringe Dispenser Integration 5 4 1 Light Cure CA and VA10 Valves 5 4 2 Stationary Valves 5 4 3 Syringe or Cartridge Dispensing 5 5 Slide Adjustment 5 6 Reservoir Low Level Control 6 Troubleshooting 7 Care and Maintenance 8 Accessories 9 Wiring Schematic 10 Warranty n A Jl OA A 14 15 15 16 Please Observe The Following 1 1 Emphasized Sections A Warning Refers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property is not damaged Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities 1 2 For Your Safety A For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility
11. Switch setting is in the enabled state The dispense valve does not 1 Check the pneumatic connection 7 Care and Maintenance 7 1 Care This unit should be stored in a level dry location at ambient condition out of direct sunlight 7 2 Maintenance To minimize wear of the slide assembly periodically apply several drops of light machine oil to the slide rods manually advance and retract the slide several times then remove the excess lubricant using a rag A Warning Be sure to release the pressure and shut of the pressure supply before lubricating the slide rods gt Notice Clean dry filtered air must be used If it is not the solenoids on the controller will be fouled over time 3 Notice If the required air quality is not achieved install a Loctite filter regulator In the US order a 5 um filter using Part Number 985397 In Europe or Asia order a 10 um filter using Part Number 97120 14 Accessories Syringe Dispenser Accessories Loctite Part Number Accessory 300 ml Syringe Dispenser Required 883976 883976 883976 883976 3 34 Mounting Rail required 98328 98328 98328 98328 Mounting Bracket required 98316 98316 98316 98318 Syringe Adapter required 98320 A A Dispense Tip Connectors required 982644 97233 Clear Syringe Barrel Kit optional 97207 97244 98314 Black Syringe Barrel Kit optional 97263 97264 98315 Additional Mounting Hardware 8 3 4 inch mounting rail with
12. ieved install a Loctite filter regulator In the US order a 5 um filter using Part Number 985397 In Europe or Asia order a 10 um filter using Part Number 97120 5 1 Operation Theory of Operation After turning on the unit press the footswitch or ENTER button to activate the system The advancing slide will start to extend and the rotary disc will start to rotate with the preset speed The advancing slide will activate the proximity sensor when it reaches the preset position The start of disc rotation or the locator pin reaching the proximity sensor in homing mode will trigger the rotation distance counter and the unit will start to dispense for preset dispensing time Use of the homing mode ensures that each dispense start will be at the same point After the dispensing timer has reached the preset dispense time the advancing slide will retract and the rotary disc will be stopped The dispense start position DS Position determines how far the disc will rotate before starting to dispense This ensures the rotation has reached a constant speed when dispense begins The Off Delay feature determines how long the disc will continue to rotate after the dispense has stopped This allows product remaining on the tip of the dispenser to be transferred to the part after the dispense stops prior to retracting The reservoir low level sensor setting disables the start signal and displays Alarm RESERVOIR LOW LEVER The L
13. ion manual of the syringe dispenser for setup instructions 2 Connect the syringe dispenser to the system with XS2 cable part number 989432 need to purchase separately 3 Insert the 4mm tube plug in the both the upper Dispense Out normally closed and lower Dispense Out normally open connections 4 Add the dispense tip onto the syringe or cartridge For some cartridges it will be necessary to install the cartridge adapter Part No 982644 and luer lock adapter Part No 97233 before connecting the dispense tip 5 Secure the mounting rail to the advance slide using the M4 screws provided 6 Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew 7 Manually pull the slide down to the fully extended position 8 Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position loosen the screws on the clamp blocks counter clockwise set the position and then secure by turning the screws clockwise 9 Slide the syringe or cartridge into the mounting bracket and secure it using the black thumbscrews f Caution It is important to ensure that the dispense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes 12 5 5 Slide Adjustments The speed controls on the slide can be adjusted to increase or decrease the speed that the slide advances or
14. off after eliminating the Low Level state 13 6 Troubleshooting A Before proceeding with any repair or maintenance operation disconnect the tool from the main electricity supply Symptom Possible Corrective Action s The POWER does not turn Plug the unit in ON Set the POWER button ON position The system will not pressurize 1 Confirm that the Air Input is connected 2 Confirm that the air supply is 80 125 psi 3 Confirm that the Dispense Out fittings are properly connected or plugged Mounting plate rotates further Higher speeds and part weights will cause the mounting plate to carry than distance setting beyond the distance setting The distance setting is intended for reference purposes only as an aid to initial set up The slide is advancing or The slide advance and retract rate should be set so that the slide moves at a retracting too fast or slow controlled rate The factory default is for the full slide stroke to take approximately 0 5 seconds If this needed to be adjusted see Section 5 5 for instructions The disc will not stop rotating 1 Confirm that the air supply is pressurized and at 80 125 psi and the display reads 2 Confirm that the advancing slide moves down when the cycle starts Homing OR Display read Dispenser in wait 1 Check that XS2 cable between the reservoir and the RB10 is connected Alarm Light 1 does not work 2 Check that Low Level Sensor
15. ow Level state can be manually overridden allowing the system to cycle by pressing the ENTER button however the alarm will continue to be displayed and the system will not cycle using a footswitch or PLC 5 2 Controller Set Up cen le cm co L a LOCTIT Fe ere RB10 Rotary Dispense i oor a Display System P N 1635546 AANT re A Ne iia ee Step am 1 3 OFT ald ol Ls RL eh E w 8 fe a ol Ent Genin S a C To Unlock Press 1 amp 3 Toggle Together For Three Seconds Notice Upon start up the system will be in operator lockout mode To unlock the controller press 1 amp 3 simultaneously for three seconds To return to operator lockout mode simply turn system off all settings will be stored The system will always start in operator lockout mode The Display at Power ON will be READY gt press START Unlock the controller by pressing 1 amp 3 simultaneously for three seconds The Display will still be READY gt press START Press Step and the Display will change to LOW LEVEL SENSOR gt enabled To disable the low level sensor press the Toggle Arrow then press ENTER Press Step and the Display will change to HOMING gt OFF To enable homing press the Toggle Arrow then press ENTER
16. paid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE LOCTITE Henkel Corporation Henkel Canada Corporation Henkel Capital S A de C V One Henkel Way 2225 Meadowpine Boulevard Calzada de la Viga s n Fracc Los Laureles Rocky Hill CT 06067 3910 Mississauga Ontario LSN 7P2 Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de M xico Henkel Corporation Henkel Ltda Automotive Metals HQ Rua
17. ssemble the stand to the main control unit by attaching the vertical mounting pole the longer bar supplied into the vertical support bracket on the control of the unit Tighten the M4 from the side of the support bracket to secure the vertical mounting pole Assemble the slide assembly to the stand Secure the slide assembly by tightening the M6 screw on the slide assembly bracket Connect the Cylinder Extend and Cylinder Retract Air hoses to the Cyl Extend and Cyl Retract ports on the back of the unit Connect the Advance Slide Cable to the Advance Slice Limit Switch connector of the back of the unit Plug the power adapter with cord into the 24V DC input on the back of the controller and into the wall socket Notice The power adapter has auto ranging power function that can be used with either 110 or 220V and 50 or 60 Hz Connect the foot switch or PLC start signal cable to the Start Switch XSI connector on the back of the controller Connect the air input line to the Air Input fitting using 6mm O D pneumatic tubing not supplied Turn on the local air supply This must be a minimum of 80 psi and a maximum of 125 psi Warning When the air is connected the slide may retract Be sure to keep your hands and other objects clear of the slide before connecting the air Caution Clean dry filtered air must be used If it is not the solenoids in the controller will be fouled over time If the required air quality 1s not ach
18. with the valve connect both the upper Dispense Out normally closed and lower Dispense Out normally open connections from the valve to the back of the controller 2 Add the dispense tip to the valve Secure the mounting rail to the advance slide using the screws provided with the bracket 4 Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew Manually pull the slide down to the fully extended position 6 Slide the valve into the mounting bracket and secure it using the black thumbscrews n 11 T Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position loosen the screws on the clamp blocks counter clockwise set the position and then secure by turning the screws clockwise f Caution Itis important to ensure that the dispense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes 5 4 3 Syringe or Cartridge Dispensing Must be purchased separately Loctite Part Number Accessory Syringe 55 ml 883976 3 34 Mounting Rail required 98328 Mounting Bracket required 98316 98316 98316 98318 Syringe Adapter required 98320 N A A Dispense Tip Connectors required N A 982644 Clear Syringe Barrel Kit optional 97207 97244 98314 Black Syringe Barrel Kit optional 97263 97264 98315 N A 1 Refer to the operat
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